You are on page 1of 127

DIGITAL PLAIN PAPER COPIER

e-STUDIO120/150
(DP-1210/1510)

File No. SME02000600


R02082121000-TTEC
Copyright 2002

TOSHIBA TEC CORPORATION

Parts marked with “ ” are important for maintaining the safely of the machine. Be sure to
replace these parts with the replacement parts specified to maintain the safety and performance
of the machine.
This document has been published to be used for after sales service only.
The contents are subject to change without notice.
GENERAL PRECAUTIONS REGARDING THE INSTALLATION
AND SERVICE FOR e-STUDIO120/150
The installation and service should be done by a qualified service technician.

1. Transportation
• When transporting/installing the copier, employ one person and be sure to use the positions as indicated below.
The copier is fairly heavy and weighs approximately 17 kg (35.3 lb), therefore pay full attention when handling it.

2. Installation
• Be sure to use a dedicated outlet with AC 115 or 120V/15A (220V, 230V, 240V/10A) or more for its power source.
• The copier must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
• Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
• Also provide proper ventilation as the copier emits a slight amount of ozone.
• To insure adequate working space for the copying operation, keep a minimum clearance of 10 cm (4") on the left, 10 cm (4") on the right and 20
cm (8") in the rear.

3. Service of Machines
• Basically, be sure to turn the main switch off and unplug the power cord during service.
• Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, and their periphery.
• Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer.
• Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fans, etc.
• When servicing the machines with the main switch turned on, be sure not to touch live sections and rotating/operating sections. Avoid exposure
to laser radiation.
• Use suitable measuring instruments and tools.
• Avoid exposure to laser radiation during servicing.
- Avoid direct exposure to beam.
- Do not insert tools, parts, etc. that are reflective into the path of the laser beam.
- Remove all watches, rings, bracelets, etc. that are reflective.

4. Main Service Parts for Safety


• The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important for safety. Be sure to handle/install them
properly.

5. Cautionary Labels
• During servicing, be sure to check the rating plate and the cautionary labels such as "Unplug the power cord during service", "Hot area", "Laser
warning label" etc. to see if there is any dirt on their surface and whether they are properly stuck to the copier.

6. Disposition of Consumable Parts/Packing Materials


• Regarding the recovery and disposal of the copier, supplies, consumable parts and packing materials, it is recommended to follow the relevant
local regulations or rules.

7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in
this manual or other related documents. Be careful not to reassemble small parts such as screws, washers,
pins, E-rings, toothed washers in the wrong places.
8. Basically, the machine should not be operated with any parts removed or disassembled.

9. Precautions Against Static Electricity


• The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may become damaged
due to static electricity.
Caution: Before using the wrist band, pull out the power cord plug of the copier and make sure that there is no uninsulated charged
objects in the vicinity.

Caution: Dispose of used batteries and RAM-ICs including lithium batteries according to the manufacturer's
instructions.

Attention: Se déarrasser de batteries et RAM-ICs usé y compris les batteries en lithium selon les instructions du
fabricant.

Vorsicht: Entsorgung des gebrauchten Batterien und RAM-ICs (inklusive der Lithium-Batterie) nach Angaben des
Herstellers.
CAUTION

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and
IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls,
adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved
on the eye’s retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of
servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a
unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner
cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The middle frame contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CAUTION VARO !
INVISIBLE LASER RADIATION, AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
WHEN OPEN AND INTERLOCKS DEFEATED.
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ
AVOID EXPOSURE TO BEAM. KATSO SÄTEESEEN.

VORSICHT ADVARSEL
UNSICHTBARE LASERSTRAHLUNG,
USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR
WENN ABDECKUNG GEÖFFNET UND
SIKKERHEDSBRYDERE ER UDE AF
SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.
FUNKTION. UNDGÅ UDSAETTELSE FOR
NICHT DEM STRAHL AUSSETZEN.
STRÅLNING.

LASER WAVE – LENGTH : 770 ~ 795nm VARNING !


Pulse times : 11.82µs / 7mm OSYNLIG LASERSTRÅLNING NÄR DENNA DEL
Out put power : 0.17mW ± 0.01mW ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD.
BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR
FARLIG.
At the production line, the output power Caution
of the scanner unit is adjusted to 0.57 This product contains a low power laser
MILLI-WATT PLUS 20 PCTS and is device. To ensure continued safety do not
maintained constant by the operation of remove any cover or attempt to gain access
the Automatic Power Control (APC). to the inside of the product. Refer all
Even if the APC circuit fails in operation
for some reason, the maximum output servicing to qualified personnel.
power will only be 15 MILLI-WATT 0.1
MICRO-SEC. Giving and accessible
emission level of 42 MICRO-WATT
which is still-less than the limit of
CLASS-1 laser product.

Caution label on the unit


The label ( ) in the fusing area of the unit indicates the following:
: Caution, risk of danger
: Caution, hot surface

VAROITUS! LAITTEEN KÄYTTÄMINEN MUULLA


KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN
TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.

VARNING - OM APPARATEN ANVÄNDS PÅ ANNAT


SÄTT ÄN I DENNA BRUKSANVISNING
SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS
FÖR OSYNLIG LASERSTRÅLNING, SOM
ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.

LUOKAN 1 LASERLAITE
The foregoing is applicable only to the 220V KLASS 1 LASER APPARAT
model, 230V model and 240V model.
CONTENTS
[1] GENERAL [8] DISASSEMBLY AND ASSEMBLY
1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1. High voltage section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

[2] SPECIFICATIONS 2. Operation panel section . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4


3. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . . . .8-9
3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
6. Manual paper feed section . . . . . . . . . . . . . . . . . . . . . . . .8-15
4. GDI Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
7. Rear frame section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17
5. Scan function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
8. Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18
6. ADF (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
9. 2nd cassette section (Option) . . . . . . . . . . . . . . . . . . . . . .8-19
7. 2nd cassette (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
[9] ADJUSTMENTS
[3] CONSUMABLE PARTS
1. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
3. Production control number (lot No.) identification . . . . . . . 3-1
4. Toner cartridge replacement . . . . . . . . . . . . . . . . . . . . . . . 3-2 [10] SIMULATION, TROUBLE CODES

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . . . .10-1
(ADF + 2ND CASSETTE) 2. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2

1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 3. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . .10-3

2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4. Trouble codes/Troubleshooting . . . . . . . . . . . . . . . . . . . .10-16

3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 [11] MAINTENANCE


4. Motors and solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 1. Maintenance table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 2. Maintenance display system . . . . . . . . . . . . . . . . . . . . . . .11-1
6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
[12] USER PROGRAMS
7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
1. Functions that can be set with user programs. . . . . . . . . .12-1
[5] UNPACKING AND INSTALLATION 2. Change the setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1
1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 3. Density level adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .12-2
2. Cautions on handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 4. Toner save mode setup and cancel. . . . . . . . . . . . . . . . . .12-2
3. Checking packed components and accessories . . . . . . . . 5-1
[13] ELECTRICAL SECTION
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1
5. Removing protective packing materials . . . . . . . . . . . . . . . 5-2
2. Circuit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-3
6. Developer unit installation . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
7. Toner cartridge installation . . . . . . . . . . . . . . . . . . . . . . . . 5-3 [14] CIRCUIT DIAGRAM
8. Loading copy paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 1. MCU PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-1
9. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 2. OPERATION PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-10
10. Software for the TOSHIBA personal MFP series. . . . . . . . 5-4 3. I/F PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-12
11. Connecting the interface cable . . . . . . . . . . . . . . . . . . . . . 5-9 4. POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-13
12. Parallel interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 5. NOISE FILTER CIRCUIT. . . . . . . . . . . . . . . . . . . . . . . . .14-15
13. USB interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 6. ACTUAL WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . .14-17
14. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

[6] COPY PROCESS


1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

[7] OPERATIONAL DESCRIPTIONS


1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
2. Scanner section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
5. Paper feed section and paper transport section . . . . . . . . 7-4
[1] GENERAL
1. Major functions
Configurations
Item RADF Color GDI
CPM SB/MB 2 Tray ADF SOPM Memory
Model (R-SPF) Scanner printer
e-STUDIO120 12CPM MB Opt Opt 8M
e-STUDIO150 15CPM MB Opt Opt 8M

Descriptions of items
CPM: Copy speed (Copies Per Minute)
SB/MB: SB = Manual feed single bypass, MB = Manual feed multi bypass
2 tray: Second cassette unit.
ADF: Automatic document feeder
RADF (R-SPF): Reverse automatic document feeder
Color scanner: Color scanner function
GDI printer: GDI printer function with USB.
SOPM: Scan Once Print Many function (Many copies are made by one scan.)
Memory: Standard page memory
Descriptions of table
: Standard provision
: No function or no option available
Opt: Option

e-STUDIO120/150

(Options)

MR-2014 MY-1019 (Same option as e-STUIDIO12/15)

GENERAL 1 - 1
[2] SPECIFICATIONS
1. Basic specifications
Item
Type Desktop
Copy system Dry, electrostatic
Segment (class) Digital personal copier
Copier dimensions e-STUDIO120 20.4"(W)X18.2"(D)X11.6"(H) (518mm(W)X462.5mm(D)X295.6mm(H))
e-STUDIO150 20.4"(W)X18.2"(D)X11.6"(H) (518mm(W)X462.5mm(D)X295.6mm(H))
Weight e-STUDIO120 35.3lbs.(17Kg) Toner cartridge and drum cartridge included
(Approximately) e-STUDIO150 35.3lbs.(17Kg)

2. Operation specifications
Section, item Details
Paper feed Paper feed e-STUDIO120/150 1 tray (250 sheet) + multi bypass (50 sheet)
section system
AB system Tray paper feed Paper size A4, B5, A5 (Landscape)
section Paper weight 56 - 80g/m2 (15 - 21 lbs.)
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi bypass paper Paper size A4, B5, A5, B6, A6 (Landscape)
feed section Paper weight 52 - 128g/m2 (14 - 34.5 lbs.)
Paper feed capacity 50 sheets
Kinds Standard paper, specified paper, recycled paper, OHP,
Label, Envelop (Single copy)
Remark User adjustment of paper guide available
Inch system Tray paper feed Paper size 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape)
section Paper weight 15 - 21 lbs.
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi bypass paper Paper size 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2", 3-1/2" x 5-1/2"
feed section (Landscape)
Paper weight 14 - 34.5 lbs.
Paper feed capacity 50 sheets
Kinds Standard paper, specified paper, recycled paper, OHP,
Label, Envelop (Single copy)
Remark User adjustment of paper guide available
Paper exit section Exit way Face down
Capacity of output tray 100 sheets
Originals Original set Center Registration (left edge)
Max. original size A4 (8-1/2" x 14")
Original kinds sheet, book
Original size detection None
Optical section Scanning Scanning system 3 CCDs (RGB) sensor scanning by lighting white lamp
section CCD sensor Resolution 600 dpi
Lighting lamp Type CCFL
Voltage 1100Vrms (Min)
Power consumption 9.6W (Max)
Output data R, G, B 1 or 8 bits/pixel / A/D 16bit
Writing Writing system Writing to OPC drum by the semiconductor laser
section Laser unit Resolution 600 dpi
Image forming Photoconductor type OPC (30ø)
Life 25k
Charger Charging system Saw -tooth charging with a grid, / (-) scorotron
discharge
Transfer system (+) DC corotron system
Separation system (-) DC electrode system
Developing Developing system Dry, 2-component magnetic brush development system
Cleaning Cleaning system Counter blade system (Counter to rotation)

SPECIFICATIONS 2 - 1
Section, item Details
Fusing section Fusing system Heat roller system
Upper heat roller type Teflon roller
Lower heat roller type Silicon rubber roller
Heater lamp type Halogen lamp
Voltage 120V/230V
Power consumption 800W
Electrical section Power source Voltage 100V, 110V, 120/127V, 230V, 240V
Frequency Common use for 50 and 60Hz
Power consumption Max. Less than 1000W
Average e-STUDIO120 300 Wh/H *1)
(during copying) e-STUDIO150 300 Wh/H *1)
Average (stand-by) 80Wh/H *1)
Pre-heat mode 18Wh/H *1)
Auto power shut-off mode 4.5Wh/H *1)
*1) May fluctuate due to environmental conditions and the input voltage.

3. Copy performance
Section, item Details e-STUDIO120 e-STUDIO150
Copy magnification Fixed 3 Reduction + 2 Enlargement
magnification (AB system : 25, 70, 86, 100, 141, 400%)
ratios (Inch system : 25, 64, 78, 100, 129, 400%)
Zooming 25 - 400%
magnification (376 steps in 1% increments)
ratios
Manual steps 5 steps
(manual, photo)
Copy speed First copy time Tray paper feed 9.6 sec. (Pre-heat mode:25 sec. / Auto power-shut-off mode : 40 sec.)
A4 or Letter/100%/Auto Exposure
AB system Copy speed Same size 12 15
A4 (CPM) Enlargement 12 15
(Landscape) Reduction 12 15
AB system Copy speed Same size 12 15
B5 (CPM) Enlargement 12 15
(Landscape) Reduction 12 15
Inch system Copy speed Same size 12 12
8-1/2" x 14" (CPM) Enlargement 12 12
(Landscape) Reduction 12 12
Inch system Copy speed Same size 12 15
8-1/2" x 11" (CPM) Enlargement 12 15
(Landscape) Reduction 12 15
Max. continuous copy quantity 99
Void Void area leading edge 1 - 4mm
Trailing edge 4mm or less
Side edge void area 0.5mm or more (per side)
4.5mm or less (total of both sides)
Image loss leading edge same size: 3.0mm or less (OC) / 4mm or less (ADF)
Enlarge: 2mm or less (OC) / 3mm or less (ADF)
Reduction (50%): 6.0mm or less (OC) / 8mm or less (ADF)
Warm-up time 30.4 sec.
Power save mode reset time 30.4 sec.
Paper jam recovery time 30.4 sec.

SPECIFICATIONS 2 - 2
4. GDI Printer
Print speed Max. 12ppm (A4, 8.5" x 11") (Mono CW chart / Pentium III 733Mhz / 128MB / Win 98)
First print time 9.6 sec. (without data transfer time)
CPU None
Memory 8MB
Interface IEEE1284 / USB 1.1
Emulation GDI
Resolution 600dpi *1
Supported OS Win 95 / 98 / Me / NT 4.0 / 2000 / XP
*1: Engine Resolution

5. Scan function
Type Flat Bed Color Scanner
Scanning system Original table/ADF (Valid only in the single mode)
Light source 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL)
Resolution Optical: 600 x 1200dpi
Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi)
Originals Sheet type / Book type
Output data R, G, B 1 or 8 bits/pixel / A/D 16bit
Scan range OC / ADF: 8.52 (H) x 14.72 (V)"
Original position: Left Center
Scan speed OC / ADF: Max. 2.88ms/line (Color/Gray scale), Max. 0.96 ms/line (B & W)
Protocol TWAIN / WIA (Only XP) / STI
Interface USB1.1
Scanner utility Button Manager / Desktop Document Manager / Composer
Scan key/lamp Yes
Duplex scan No
Supported OS Win 98 / Me / 2000 / XP
Void area No (User settable by PC)

6. ADF (Option)
Original capacity 30 sheets (52 to 90g/m2) (14 to 23.9 lbs.)
Original size A4 to A5/10" x 14" to 5-1/2" x 8-1/2"
Original replacement speed 12CPM (A4/8-1/2" x 11"Landscape) (15CPM model)
Original placement Face up
Original weight 52 to 90g/m2 (14 - 23.9lbs.)
Mixed feeding (Paper size) Performance Limited
No automaticaly reduction
No automaticaly paper selection
Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as OHP films,
stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with high level frictional
coefficient such as photos or catalogs.

7. 2nd cassette (Option)


Copy paper size 5-1/2" x 8-1/2" to 8-1/2" x 14" / A4, B5, A5
Paper weight 15 lbs. to 21 lbs. 56 to 80 g/m2
Paper capacity One paper tray with capacity for 250 sheets of 21 lb. bond paper
Weight Approx. 6.6 lbs. (3 kg)
Dimensions 19.6" (W) x 15.6" (D) x 3.5" (H)
(498 mm (W) x 395 mm (D) x 88 mm (H))
Power supply Drawn from the copier

SPECIFICATIONS 2 - 3
[3] CONSUMABLE PARTS
1. Supply system table
No. Name Model name Life Package unit Remark
1 Toner Cartridge T-1200 8K/5K 10 Life based on 6% coverage of A4 original.
(Refer to SIM 46-19)
2 Developer D-1200 25K (6%) 10
3 Drum Kit OD-1200 25K 10

2. Environmental 3. Production control number (lot No.)


The environmental conditions for assuring the copy quality and the identification
machine operations are as follows:
<Toner cartridge>
(1) Normal operating condition
Temperature: 20°C to 25
Humidity: 65 ± 5%RH Production month
(2) Acceptable operating condition Production day
Destination code
Humidity (RH)
(Dealer, distributor, OEM, etc.)
85%
Production place
(SOCC: Fixed to B.)
60%
End digit of year
Version No.

∗: Destination
Division No.
20% A same pack G
EX Destination
B same pack H
A P
10˚C 30˚C 35˚C Option Destination
B Q

(3) Optical condition <Drum cartridge>


Humidity (RH) The label on the drum cartridge shows the date of production.
90% (SOCC production)

60%
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
15% (SOCC: Fixed to B.)
End digit of year
Version No.
–25˚C 30˚C 40˚C

(4) Supply storage condition <JAPAN production>


Humidity (RH) Ver.A 9 1 1 0001 X
90% Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.

20%

–5˚C 45˚C

CONSUMABLE PARTS 3 - 1
Division No. 4. Toner cartridge replacement
Ex production 1
1) Open the front and side cabinets of the copier.
Option 2
2) Keep holding Toner lover, and
Same pack 3
3) Carefully pull out Toner cartridge from the copier.

1
Production control
label attachment position

4) Put Toner cartridge in a collection bag immediately after removing


it from the copier

Production control
label attachment position(*1)

∗1 The production control label is not attached to the cartridge of a


China product.

<Developer>

Note: Never carry exposed Toner cartridge. Be sure to put it in the


Sub lot collection bag.
Production day
Production month
End digit of year
Production place

CONSUMABLE PARTS 3 - 2
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE)
1. Appearance

1
2
5
9
3 6 10
11
4 7
12
13

1 Original table 2 Operation panel 3 Front cover


4 Paper tray 5 Side cover 6 Side cover open button
7 Multi-bypass tray 8 Bypass tray guides 9 Paper output tray
10 Paper output tray extension 11 Power switch 12 Handle
13 Power cord socket

2. Internal

3
4
5

1 Toner cartridge 2 Fusing unit release lever 3 Transfer charger


4 Charger cleaner 5 Photoconductive drum

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 1


3. Operation panel

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17

Inch system 3

1 ONLINE key and indicator 2 SCANNER key and indicator *1, *2


Lights up when the unit is used as a printer and scanner.
For description of the ON LINE indicator. *1
3 Copy ratio selector key and indicators 4 Copy ratio display (%) key
Use to sequentially select preset reduction/enlargement copy ratios.
Selected copy ratio is shown by a lit indicator.
5 Display 6 Alarm indicators
Displays the specified copy quantity, zoom copy ratio, user program Developer replacement required indicator
code, and error code. Misfeed indicator
Toner cartridge replacement required indicator *3
Maintenance indicator
7 ADF indicator 8 ADF misfeed indicator
9 Exposure mode selector key and indicators 10 Power save indicator
Use to sequentially select the exposure modes: AUTO, MANUAL or Lights up when the unit is in a power save mode.
PHOTO.
Selected mode is shown by a lit indicator.
11 ZOOM keys and indicator 12 Copy quantity keys
Use to select any reduction or enlargement copy ratio from 25% to • Use to select the desired copy quantity (1 to 99).
400% in 1% increments. • Use to make user program entries.
13 Tray select key 14 Paper feed location indicators
Use to select a paper feed station (paper tray 1, paper tray 2 or Light up to show the selected paper feed station.
bypass tray).
15 Light and dark keys and indicators 16 Clear key
Use to adjust the MANUAL or PHOTO exposure level. • Press to clear the display, or press during a copy run to terminate
Selected exposure level is shown by a lit indicator. copying.
Use to start and terminate user program setting. • Press and hold down during standby to display the total number of
copies made to date.
17 Start key and indicator
• Copying is possible when the indicator is on.
• Press to start copying
• Use to set a user program.

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 2


*1. Indicators on the operation panel *2. Using the SCANNER key to begin scanning
The ONLINE indicator and the start ( ) indicator indicate the This scanning method can only be used if the Button Manager has
state of the printer or scanner. been installed using the installer. To scan using this method, you
must first complete the settings in Button Manager in your com-
POWER SAVE indicator puter. For more information on Button Manager, see the online
manual or the help file for Button Manager.
Note:
• Scanning is not possible during a copy job.
• If the unit is used to begin a scan job during a print job, the scan
job will be stored and scanning will begin when the print job is
completed.
1) Press the SCANNER ( ) key.
START indicator The unit enters scan mode.

Start indicator
On: Indicates the unit is ready for copying or scanning is
being performed.
Blinking: The indicator blinks in the following situations:
• When a print job is interrupted.
• During initialization of the unit. (the cover has been
opened and closed or the power turned off and on.)
2) Place the original you wish to scan on the original table.
• When reserving a copy job.
For the procedure for placing the original, see "ORIGINAL
• When toner is being replenished during a copy or print PLACEMENT".
job.
3) Press the up copy quantity key to display the number of the
Off: The indicator is off in the following situations: application that you wish to use for scanning.
• During copying or scanning.
The application numbers are initially as follows.
• The unit is in the auto power shut-off mode.
• When a misfeed or error has occurred.
Power save indicator
On: Indicates the unit is in a power save mode.

ONLINE indicator

Application
Application launched
number
SC1 Desktop Document Manager (if installed)
SC2 E-mail (your standard e-mail program in the
Windows OS you are using)
SC3 Fax (if a fax program is installed)
SCANNER indicator SC4 OCR (if an OCR program is installed)
SC5 Microsoft Word (if installed)
ONLINE indicator
SC6 Any application set in Button Manager
The ONLINE key is pressed and on line and off line are changed.
On: Indicates the unit is ready for printing or scanning is 4) Press the start ( ) key.
being performed. (On line) The selected application launches and scanning begins.
Blinking: Printing or data is being received from a computer.
Off: Copying is being performed. (Off line) *3. Toner Cartridge Replacement
When toner density is lower than a specified level, the TONER
Scanner indicator
CARTRIDGE REPLACEMENT indicator lights up to warn the user.
On: The SCANNER ( ) key has been pressed and the unit If the Toner Cartridge is not replaced in that time, the Ready Lamp
is in scanner mode. changes to blinking and then start to supply the toner after around
Blinking: A scan job is being executed from the computer, or scan 10 copies. (Cartridge replacement lamp continues to light.) If toner
data is stored in the unit's memory. density is not back to specific level after two minutes, the READY
Off: The unit is in the copy mode. indicator goes out and Toner indicator starts blinking, and the
copier stops.

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 3


4. Motors and solenoids

3 12
2 8

11

6
10

No. Part name Control signal Function / Operation


1 Main motor MM Drives the copier.
2 Scanner motor MRMT Drives the optical mirror base (scanner unit).
3 Toner motor TM Supplies toner.
4 Cooling fan motor VFM Cools the optical section.
5 Resist roller solenoid RRS Resist roller rotation control solenoid
6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1
7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid
8 ADF motor SPFM Drives the single pass feeder
9 Original feed solenoid SPUS Original feed solenoid
10 Paper feed solenoid CPFS2 Cassette Paper feed solenoid 2
11 Original resist roller solenoid SRRC Original resist roller solenoid
12 Original paper feed solenoid SPFS Original paper feed solenoid

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 4


5. Sensors and switches

9
1 2
7

10

5
11
6

No. Name Signal Type Function Output


1 Scanner unit home position MHPS Transmission sensor Scanner unit home position detection "H" at home position
sensor
2 POD sensor POD Transmission sensor Paper exit detection "H" at paper pass
3 PPD2 sensor PPD2 Transmission sensor Paper transport detection 2 "L" at paper pass
4 Cassette detection switch CED1 Micro-switch Cassette installation detection "L" at cassette insertion
5 PPD1 sensor PPD1 Transmission sensor Paper transport detection 1 "L" at paper pass
6 Door switch DSW Micro-switch Door open/close detection 1 or 0V of 24V at door open
(safety switch for 24V)
7 ADF sensor SPID Transmission sensor Paper entry detection "L" at paper pass
8 SPPD sensor SPPD Transmission sensor Paper transport detection "L" at paper pass
9 SDOD sensor SDOD Transmission sensor ADF open/close detection Book "L" at paper pass
sensor
10 2nd cassette DSW Micro-switch 2nd cassette door open detection 1 or 0V of 5V at door open
11 PPD3 sensor PPD3 Transmission sensor Paper transport detection 3 "L" at paper pass

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 5


6. PWB unit

2
5

3 8

No. Name Function


1 Exposure lamp invertor PWB Exposure lamp (CCFL) control
2 Main PWB (MCU) Copier control
3 Operation PWB Operation input/display
4 Power PWB AC power input, DC voltage control, High voltage control
5 CCD sensor PWB For image scanning
6 LSU motor PWB For polygon motor drive
7 TCS PWB For toner sensor control
8 LSU PWB For laser control
9 I/F PWB Scanner/GDI Printer control (parallel I/F, USB I/F)

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 6


7. Cross sectional view

3 18 15 16
17

1 2 4

6
7
5
8
9
10

11

14 13 12

No. Part name Function and operation


1 Scanner unit Illuminates the original with the copy lamp and passes the reflected light to the lens unit(CCD).
2 Exposure lamp Exposure lamp (CCFL) Illuminates original
3 LSU (Laser unit) Converts the original image signal into laser beams and writes onto the drum.
4 Paper exit roller Roller for paper exit
5 Main charger Provides negative charges evenly to the drum surface.
6 Heat roller Fuses toner on the paper. (Teflon roller)
7 Pressure roller Fuses toner on the paper. (Silicon rubber roller)
8 Drum Forms images.
9 Transfer unit Transfers images onto the drum.
10 Pickup roller Picks up the manual feed paper. (In multi feed only)
11 Manual paper feed tray Tray for manual feed paper
12 Manual paper feed roller Transport the paper from the manual paper feed port.
13 PS roller unit Takes synchronization between the lead edge and the rear edge of the paper.
14 Paper feed roller Picks up a sheet of paper from the cassette.
15 Pickup roller Picks up documents.
16 Separation roller Separates documents to feed properly.
17 PS roller Feeds documents to the scanning section.
18 Paper exit roller Discharges documents.

EXTERNAL VIEWS AND INTERNAL STRUCTURES (ADF + 2ND CASSETTE) 4 - 7


[5] UNPACKING AND INSTALLATION 2. Cautions on handling
Be careful in handling the copier as follows to maintain the perfor-
1. Copier installation mance of this copier.
Do not drop the copier, subject it to shock or strike it against any object.
Improper installation may damage the copier. Please note the following
during initial installation and whenever the copier is moved.
Caution: If the copier is moved from a cool place to a warm place, con-
densation may form inside the copier. Operation in this condi-
tion will cause poor copy quality and malfunctions.
Leave the copier at room temperature for at least 2 hours
before use.
Do not install your copier in areas that are:
• damp, humid, or very dusty

Do not expose the drum cartridge to direct sunlight.


Doing so will damage the surface (green portion) of the drum cartridge,
causing poor print quality.
• exposed to direct sunlight

• poorly ventilated

Store spare supplies such as drum cartridges and Toner cartridges in a


dark place without removing from the package before use.
If they are exposed to direct sunlight, poor print quality may result.
Do not touch the surface (green portion) of the drum cartridge.
Doing so will damage the surface of the cartridge, causing poor print
quality.
• subject to extreme temperature or humidity changes, e.g., near an air
conditioner or heater.
3. Checking packed components and
accessories
Open the carton and check if the following components and accesso-
ries are included.

The copier should be installed near an accessible power outlet for easy Power cord
connection.
Be sure to connect the power cord only to a power outlet that meets Operation manual
the specified voltage and current requirements.
Also make certain the outlet is properly grounded.
Be sure to allow the required space around the machine for servicing
and proper ventilation.
Drum cartridge
(installed in unit)
8" (20cm)

8"(20cm)

4" 4"
(10cm) (10cm)

UNPACKING AND INSTALLATION 5 - 1


4. Unpacking 4) Remove the CAUTION tape from the front cover and remove the
two protective pins from the fusing unit by pulling the strings
Be sure to hold the handles on both sides of the copier to unpack the upward one at a time.
copier and carry it to the installation location.

Protective pins
CAUTION tape

6. Developer unit installation


1) 2) 3) Open the side and front cabinets of the copier.
5. Removing protective packing materials 4) Remove the locking tape of the developer unit.
1) Remove pieces of tape and protective cover. Then open the origi- 5) Remove the screw which is fixing the copier and Developer unit.
nal cover and remove protective materials (a) and (b). 6) Remove Developer unit slowly from the copier.

2) Release the scan head locking switch.


5 2
1
Grasp here and turn in 3
the direction of the arrow.

4
Lock Unlock

3) Ensure that the bypass tray is open and then open the side cover 7) Remove the screw (1 pc).
by pressing the open button on the side cover. 8) Remove Upper developer unit.

UNPACKING AND INSTALLATION 5 - 2


9) Shake the aluminum bag to stir developer 7. Toner cartridge installation
10) Supply developer from the aluminum bag to the top of the MX roller
evenly. 1) To prevent against uneven distribution of toner, hold Toner car-
tridge with both hands and shake it several times horizontally.

2) Hold the section of Toner cartridge shown in the figure below,


remove the packing tape, and remove the cushion.
3) Pull out the cushion in the arrow direction.

Note: Be careful not to splash developer outside Developer unit.


11) Attach Upper developer unit and fix it with a screw.
12) Rotate the MG roller gear to distribute developer evenly.

4) Insert Toner cartridge carefully into the copier.


5) Insert until the hook is engaged with the copier as shown in the fig-
ure below.

Note: Never rotate the gear in the reverse direction.


Note: When carrying Developer unit, do not tilt it extremely as
shown with the arrow in the figure below.
(Prevention of splash of developer)

6) Pull out the shutter in the arrow direction.

13) Insert Developer unit carefully into the copier.


Note: Quick insertion may result in splash of developer. Be sure to
insert carefully.
14) Confirm that Developer unit is completely inserted to the bottom of
Note: Do not hold and carry the shutter. Otherwise the shutter may
the machine, fix Developer unit and the machine with a screw.
drop and Toner cartridge may drop.
15) Completion of Developer unit installation
7) Completion of Toner cartridge installation
Close the front and side cabinets.

UNPACKING AND INSTALLATION 5 - 3


8. Loading copy paper 9. Power to copier
Note: This copier is equipped with two paper trays. Load copy paper 1) Ensure that the power switch of the copier is in the OFF position.
into the two paper trays. Insert the attached power cord into the power cord socket at the
1) Raise the handle of the paper tray and pull the paper tray out until it rear of the copier.
stops. 2) Plug the other end of the power cord into the nearest outlet.

10. Software for the TOSHIBA personal MFP


series
The supplied CD-ROM includes software for this unit.
MFP driver
2) Remove the pressure plate lock. Rotate the pressure plate lock in Scanner driver
the direction of the arrow to remove it while pressing down the
Permits you to operate scanning function of this unit with TWAIN-com-
pressure plate of the paper tray.
pliant and WIA-compliant application.
3) Store the pressure plate lock that was removed in step 2 and the
Printer driver
screw that was removed when unpacking the machine in the front
Enables you to use the printer function of this unit with your computer.
of the paper tray. To store the pressure plate lock, rotate the lock to
fix it on the relevant location. Print Status Window
4) Adjust the paper guides on the paper tray to the copy paper width The print state and information on current printing are displayed on the
and length. status monitor window.
Squeeze the lever of paper guide (A) and slide the guide to match Desktop Document Manager
with the width of the paper.
An integrated software environment that makes it easy to manage doc-
Move paper guide (B) to the appropriate slot as marked on the tray.
ument and image files and launch applications.
Button Manager
Button Manager enabling the SCANNER key located on the unit.
(Hardware and software requirements)
Check the following hardware and software requirements in order to
install the software.
Paper Paper
Computer type IBM PC/AT or compatible computer equipped with
guide (B) guide (A) a USB1.1*1 or bi-directional parallel interface
(IEEE 1284)
5) Fan the copy paper and insert it into the tray. Make sure the edges
go under the corner hooks. Operating Windows 95, Windows 98, Windows Me,
system*2 Windows NT Workstation 4.0 (ServicePack 5 or
Note: Do not load paper above the maximum height line ( ).
later)*3, Windows 2000 Professional*3, Windows
Exceeding the line will cause a paper misfeed. XP Professional*3, Windows XP Home Edition*3
Display 800 x 600dots (SVGA) display with 256 colors (or
better)
Hard disk free 150MB or more
space
Other requirement An environment on which any of the operating
for hardware systems listed above can fully operate
*1: Compatible with Windows 98, Windows Me, Windows 2000 Profes-
sional, Windows XP Professional or Windows XP Home Edition
preinstalled model with USB interface equipped as standard.
6) Gently push the paper tray back into the copier.
*2: Printing is unavailable in MS-DOS mode.
Note: After loading copy paper, to cancel the blinking "H" without
*3: The administrator's authorisation is required to install this software
restarting copying, press the clear ( ) key. The "P" in the
using this installer.
display will go out and the ready ( ) indicator will light up.

UNPACKING AND INSTALLATION 5 - 4


(Before installation) A. Windows XP (USB/parallel interface)
The following table shows the drivers and software that can be installed Before starting the installation, make sure the USB or parallel interface
for each version of Windows and interface connection method. cable is not connected to the MFP.
MFP Driver 1) Insert the supplied CD-ROM into your CD-ROM drive.
Printer Desktop 2) Click the "start" button, click "My Computer", and then double-click
Button
driver/ Scanner Document the CD-ROM icon.
Manager
Print Status driver Manager • When any of "Found New Hardware Wizard" messages appear
Window during the software installation, be sure to click the "Cancel" but-
Users of Windows ton.
98/Me/2000/XP
3) Double-click the "Setup" icon.
who will use the Available Available Available
If the language selection screen appears after you double click the
USB interface
"Setup" icon, select the language you wish to use and click the
connection
"Next" button. (Normally, the correct language is selected automati-
Users of Windows
Available*1 cally.)
98/Me/2000/XP
who will use the 4) Select the software packages to be installed, and then click the
Not Not "Next" button.
parallel interface Available*2
Available Available The software packages with checkmark on the list on the screen
connection
Windows 95/NT 4.0 will be installed.
users Click the "Display README" button to show the information on the
*1: When the unit is connected through the parallel port, the Print Sta- selected package.
tus Window can only be used when the parallel port is set to ECP
mode. To set the parallel port mode, refer to your computer manual
or ask the manufacturer of your computer.
*2: Desktop Document Manager can be installed when using a parallel
interface connection, however, the unit's scanner function cannot
be used.
• Is there another GDI printer driver or a Windows Printing System
printer driver already installed? If installed, change the printer port
setting. For the change of the printer port setting, see "USING
OTHER INSTALLED DRIVERS".
(Flow of installation)
Refer to the following table and then begin installation • If you are using the parallel interface connection, do not select
the Button Manager checkbox because this feature is not sup-
Operating ported with the parallel interface.
Interface Reference pages for how to install
system
• If the following screen appears, click the "OK" button. Review the
USB/ Installing onto Windows XP (USB/parallel
Windows XP contents in "BEFORE INSTALLATION", and then select only
Parallel interface)
appropriate the software packages to be installed.
Installing onto Windows 98/Me/2000 (USB
USB
interface)
Windows 98
Installing onto Windows 95/98/Me/NT4.0/
Parallel
2000 (Parallel interface)
Installing onto Windows 98/Me/2000 (USB
USB
interface) 5) Review the software packages to be installed on the screen, and
Windows Me then click the "Start" button.
Installing onto Windows 95/98/Me/NT4.0/
Parallel
2000 (Parallel interface) The software packages to be installed will be displayed on the
Installing onto Windows 98/Me/2000 (USB screen. If inappropriate packages are displayed, click the "Back"
USB
Windows interface) button to select appropriate packages again.
2000 Installing onto Windows 95/98/Me/NT4.0/
Parallel
2000 (Parallel interface)
Windows 95/ Installing onto Windows 95/98/Me/NT4.0/
Parallel
NT 4.0 2000 (Parallel interface)

(Installing the software)


The following term is used in this section.
MFP
Means the unit as a printer and scanner.
• For this description, it is assumed that the mouse is configured for
right hand operation.
6) Copying files for MFP driver installation (This step will start if it was
• To print or scan, the MFP must be in the online state.
selected in step 4).
• The scanner feature only works when using a USB interface cable.
1. After confirming the message in the "Welcome" window, click
• If any error message appears, solve the problem following the
the "Next" button.
instructions on the screen. After your problem is solved, the installing
procedure will be continued. Depending on your problem, you may 2. A dialog box appears asking you to verify that the USB or paral-
lel interface cable is not connected to the MFP. Make sure that
have to exit the installer. In this case, click the "Cancel" button to exit
the installer. After solving your problem, reinstall the software from the interface cable is not connected and click the "Next" button.
the beginning.

UNPACKING AND INSTALLATION 5 - 5


3. Click the "Next" button in the dialog box to install the MFP driver 11) Begin installation of the scanner driver.
or Cancel to quit the installation. 1. "TOSHIBA e-STUDIOnnn" (where nnn is the model name of
The setup program will start to copy the files. your MFP) will appear in the "Found New Hardware Wizard"
If the following screen appears while the files are being copied dialog box. Select "Install the software automatically (Recom-
(the message may appear more than once), click "Continue mended)" and click the "Next" button.
Anyway". 2. The "Install hardware" dialog box will appear. Click the "Con-
tinue Anyway" button.
3. When installation of the driver is completed, click the "Finish"
button to finish the scanner driver installation.
12) Begin installation of the printer driver.
1. "TOSHIBA e-STUDIOnnn" (where nnn is the model name of
your MFP) will appear in the "Found New Hardware Wizard"
4. When the "The MFP driver installation is complete." dialog box dialog box. Select "Install the software automatically (Recom-
mended)" and click the "Next" button.
appears, click the "OK" button.
The Button Manager installer will start. 2. The "Hardware Installation" dialog box will appear. Click the
"Continue Anyway" button.
7) Begin installation of the Button Manager (This step will start if it was
selected in step 4). 3. When installation of the driver is completed, click the "Finish"
button to finish the printer driver installation.
1. After confirming the message in the "Welcome" window, click
You have completed the installation of all the software.
the "Next" button.
2. Read the message in the "Please read the following informa- B. Windows 98/Me/2000 (USB interface)
tion." window, and then click the "Next" button. Before starting the installation, make sure the USB interface cable is
3. When a message appears that lets you specify the location for not connected to the MFP.
the software to be installed, click the "Next" button. 1) Insert the supplied CD-ROM into your CD-ROM drive.
4. If the program displays, "Do you want the Button Manager 2) Double-click "My Computer", and then double-click the CD-ROM
added to Windows Startup?", check "Yes" and click the "OK" icon.
button.
• When any of "Hardware Found", or "Found New Hardware Wiz-
The setup program will start to copy the files. ard" messages appear during the software installation, be sure
5. Click the "Finish" button when the message informs you that to click the "Cancel" button.
setup is successful. 3) Double-click the "Setup" icon.
The Desktop Document Manager installer will start. • If the language selection screen appears after you double click
8) Begin installation of the Desktop Document Manager (This step will the "Setup" icon, select the language you wish to use and click
start if it was selected in step 4). the "Next" button. (Normally, the correct language is selected
1. After confirming the message in the "Welcome to Desktop Doc- automatically.)
ument Manager installation" window, click the "Next" button. 4) Select the software packages to be installed, and then click the
2. Read the message in the "Information" window, and then click "Next" button.
the "Next" button. The software packages with checkmark on the list on the screen
3. When the "Choose Destination Location" window appears, click will be installed. Click the "Display README" button to show the
the "Next" button. information on the selected package.
4. When the "Select Program Folder" window appears, click the
"Next" button.
The setup program will start to copy the files.
5. Click the "Finish" button when the message informs you that
Setup is complete.
9) Click the "Close" button when the message informs you that "Setup
has finished". When the "Now connect the MFP interface cable to
the PC" dialog box appears, click the "OK" button.
• After the installation, a message to restart your computer may be
displayed. In this case, click the "Yes" button to restart your com-
puter.
• If the following screen appears, click the "OK" button. Review the
contents in "BEFORE INSTALLATION", and then select the
appropriate driver software packages to be installed.

5) Review the software packages to be installed on the screen, and


then click the "Start" button.
The software packages to be installed will be displayed on the
screen. If inappropriate packages are displayed, click the "Back"
10) Connect the USB interface cable or parallel interface cable (see button to select appropriate packages again.
page 5-9).
Windows will detect the MFP and the Plug and Play screen will
appear. If you are using Windows XP with the parallel interface, go
to step 12.

UNPACKING AND INSTALLATION 5 - 6


6) Copying files for MFP driver installation. 4. When the "Select Program Folder" window appears, click the
1. After confirming the message in the "Welcome" window, click "Next" button.
the "Next" button. The setup program will start to copy the files.
2. A dialog box appears asking you to verify that the interface If the dialog box asking "This program is about to install Desktop
cable is not connected to the MFP. Make sure that the interface Document Manager imaging, which does not support LZW com-
cable is not connected and click the "Next" button. pression." appears, answer the question to continue the Desk-
3. Click the "Next" button in the dialog box showing the files to be top Document Manager installation.
copied for installation of the MFP driver.
The setup program will start to copy the files.
In Windows 2000, if the following screen appears while the files
are being copied (the message may appear more than once),
click "Yes" in Windows 2000.

5. Click the "Finish" button when the message to inform you of the
completion of the installation appears.
9) Click the "Close" button when the message to inform you of the
completion of the installation appears. When the "Now connect the
MFP interface cable to the PC." dialog box or "After Windows sys-
4. The following screen appears when all of the files for the USB tem restart..." dialog box appears, click the "OK" button.
interface connection have been copied. If you are not using a
parallel interface cable for connection to the MFP, please click
the "No" button.

5. When the "The MFP driver installation is complete." dialog box


appears, click the "OK" button. • After the installation, a message to restart your computer may be
The Button Manager installer will start. displayed. In this case, click the "Yes" button to restart your com-
7) Begin installation of the Button Manager (This step will start if it was puter.
selected in step 4). 10) Connect the USB interface cable (see page 5-9).
1. After confirming the message in the "Welcome" window, click Windows will detect the MFP and the Plug and Play screen will
the "Next" button. appear.
2. Read the message in the "Please read the following informa- 11) Follow the instructions in the Plug and Play screen that appears in
tion." window, and then click the "Next" button. your version of Windows to begin the installation.
3. When a message appears that lets you specify the location for You have completed the installation of the software.
the software to be installed, click the "Next" button.
C. Windows 95/98/Me/NT4.0/2000 (Parallel interface)
4. If the program displays, "Do you want to add Button Manager to
Startup program?", check "Yes" and click the "OK" button. Before starting the installation, make sure the USB or parallel interface
cable is not connected to the MFP.
The setup program will start to copy the files.
1) Insert the supplied CD-ROM into your CD-ROM drive.
5. Click the "Finish" button when the message to inform you of the
completion of the installation appears. 2) Double-click "My Computer", and then double-click the CD-ROM
icon.
The Desktop Document Manager installer will start.
• When any of "Hardware Found", or "Found New Hardware Wiz-
8) Begin installation of the Desktop Document Manager (This step will
ard" messages appear during the software installation, be sure
start if it was selected in step 4).
to click the "Cancel" button.
1. After confirming the message in the "Welcome to Desktop Doc-
3) Double-click the "Setup" icon.
ument Manager installation" window, click the "Next" button.
• If the language selection screen appears after you double click
2. Read the message in the "Information" window, and then click
the "Setup" icon, select the language you wish to use and click
the "Next" button.
the "Next" button. (Normally, the correct language is selected
3. When the "Choose Destination Location" window appears, click automatically.)
the "Next" button.

UNPACKING AND INSTALLATION 5 - 7


4) Select the software packages to be installed, and then click the 5. Establish the printer settings and click the "Next" button.
"Next" button. Select "LPT1" for the port to be used. If "LPT1" does not appear,
The software packages with checkmark on the list on the screen it is likely that another printer or peripheral device is using
will be installed. "LPT1". Check your other printers and peripheral devices, and
Click the "Display README" button to show the information on the change the port setting as needed so no device is using "LPT1".
selected package. If you wish the MFP to be your default printer, select "Yes". If
not, select "No".

6. When the "Setup has completed gathering all necessary instal-


lation information" dialog box appears, click the "Yes" button.
The parallel interface driver is installed.
7. When the "The MFP driver installation is complete." dialog box
• In Windows 95/NT 4.0, "Button Manager" does not appear. In
appears, click the "OK" button.
Windows 98/Me/2000, do not select the "Button Manager"
checkbox. because this is not supported when using the parallel The Desktop Document Manager installer will start.
interface. 8) Begin installation of the Desktop Document Manager (This step will
5) The next screen appears. Make sure that the parallel interface start if it was selected in step 4).
cable is not connected, and click "OK". 1. After confirming the message in the "Welcome to Desktop Doc-
ument Manager installation" window, click the "Next" button.
Windows 95/NT 4.0 Windows 98/Me/2000
2. Read the message in the "Information" window, and then click
the "Next" button.
3. When the "Choose Destination Location" window appears, click
the "Next" button.
6) Check the contents of the package on the screen, and then click the 4. When the "Select Program Folder" window appears, click the
"Start" button. "Next" button.
The software packages to be installed will be displayed on the The setup program will start to copy the files.
screen. If inappropriate packages are displayed, click the "Back" If the dialog box asking "This program is about to install Desktop
button to select only appropriate software packages. Document Manager imaging, which does not support LZW com-
7) Copying files for MFP driver installation and parallel interface setup pression." appears, answer the question to continue the Desk-
(This step will start if it was selected in step 4). top Document Manager installation.
1. After confirming the message in the "Welcome" window, click
the "Next" button.
2. A dialog box appears asking you to verify that the USB or paral-
lel interface cable is not connected to the MFP. Make sure that
the interface cable is not connected and click the "Next" button.
3. Click the "Next" button in the dialog box to install the MFP driver
or Cancel to quit the installation.
5. Click the "Finish" button when the message to inform you of the
The setup program will start to copy the files.
completion of the installation appears.
In Windows 2000, if the following screen appears while the files
9) Click the "Close" button when the message to inform you of the
are being copied (the message may appear more than once),
completion of the installation appears.
click "Yes" in Windows 2000.
When the "Now connect the MFP interface cable to the PC." dialog
box or "After Windows system restart..." dialog box appears, click
the "OK" button.

4. The following screen appears. Click the "Yes" button, and then
the Model screen will appear. Select the model number that is
the same as the model name of your MFP and click the "Next"
button.
Be sure to select the displayed model number that is the same
as the MFP's model name. If they are not the same, the driver
will not be installed correctly.
• After the installation, a message to restart your computer may be
displayed. In this case, click the "Yes" button to restart your com-
puter.
10) Connect the parallel interface cable. (see page 5-9)
You have completed the installation of all the software.

UNPACKING AND INSTALLATION 5 - 8


11. Connecting the interface cable 12. Parallel interface
This unit includes both USB and parallel interface connectors. This printer uses a bi-directional parallel interface. Use the supplied
Interface cables for connecting the unit to your computer are not interface cable.
included with this unit.
Connector
Caution:
36-pin ACON RBE42-36K1153 female connector or equivalent con-
• If you intend to use the unit as a scanner, it must be connected to nector
your computer with a USB interface cable. The scanner function can-
not be used if the unit is connected with a parallel cable. Cable
• USB is available with a PC/AT compatible computer that was origi- Shielded type bi-directional parallel interface For best results, use a
nally equipped with USB and had Windows 98, Windows Me, Win- printer interface cable which is IEEE1284 compliant.
dows 2000 Professional, Windows XP Professional or Windows XP Pin configuration
Home Edition preinstalled.
The pin numbers and signal names are listed in the following table.
• Do not connect the interface cable before installing the MFP driver.
The interface cable should be connected during installa-tion of the
18 1
MFP driver.

Connecting the USB interface cable


1) Obtain a shielded USB interface cable.
2) Insert the cable into the USB interface connector located on the
rear of the unit.
36 19

Pin Pin
Signal name Signal name
No. No.
1 STB 19 GND (STB RET)
2 DATA1 20 GND (DATA1 RET)
3 DATA2 21 GND (DATA2 RET)
4 DATA3 22 GND (DATA3 RET)
5 DATA4 23 GND (DATA4 RET)
3) Insert the other end of the cable into the interface connector of your
computer, or the USB hub connected to your computer. 6 DATA5 24 GND (DATA5 RET)
7 DATA6 25 GND (DATA6 RET)
Connecting the parallel interface cable 8 DATA7 26 GND (DATA7 RET)
1) Obtain an IEEE1284 shielded parallel interface cable. 9 DATA8 27 GND (DATA8 RET)
2) Ensure that your computer and unit are turned off. 10 ACKNLG 28 GND (ACKNLG RET)
3) Insert the cable into the parallel interface connector located on the 11 BUSY 29 GND (BUSY RET)
rear of the unit, and fasten with clasps.
12 PE (Paper End) 30 GND (PE RET)
13 SLTC 31 INPRM
14 AUTO LF 32 FAULT
15 (NC) 33 (NC)
16 GND (0 V) 34 (NC)
17 FG 35 +5 V
18 +5 V 36 SLTC IN

4) Insert the other end of the cable into the interface connector of your
computer.

UNPACKING AND INSTALLATION 5 - 9


13. USB interface 14. Moving
Connector Moving instructions
4-pin ACON UBR23-4K2200 When moving the unit, follow the procedure below.
Type-B connector Note: When moving this unit, be sure to remove the Toner cartridge in
Cable advance.
1) Turn the power switch off and remove the power cord from the out-
Shielded twisted pair cable
let.
(2 m (6 feet) Max.: high-speed transmission equivalent)
2) Open the side cover and front cover, in that order. Remove the
Pin configuration Toner cartridge and close the front cover and side cover, in that
The pin numbers and signal names are listed in the following table. order.
Pin No. Signal name To open and close the side cover and front cover, and to remove the
Toner cartridge, see "TONER CARTRIDGE REPLACEMENT".
1 +5V
3) Raise the handle of the paper tray and pull the paper tray out until it
2 -DATA
stops.
3 +DATA
4) Push the center of the pressure plate down until it locks in place
4 GND and lock the plate using the pressure plate lock which has been
stored in the front of the paper tray.
2 1 5) Push the paper tray back into the unit.
6) Lock the scan head locking switch.
Note: When shipping the unit, the scan head locking switch must be
locked to prevent shipping damage.
7) Close the multi-bypass tray and the paper output tray extension,
and attach the packing materials and tape which were removed
during installation of the unit. See "PREPARING THE UNIT FOR
INSTALLATION".
8) Pack the unit into the carton. See "CHECKING PACKED COMPO-
NENTS AND ACCESSORIES".

3 4

UNPACKING AND INSTALLATION 5 - 10


[6] COPY PROCESS
An OPC drum is used for the photoconductor.
(Structure of the OPC drum layers)
OPC layer
(20 microns thick)
Pigment layer (0.2
to 0.3 microns thick)
Aluminum drum

1. Functional diagram
Main charger

Laser beam Cleaning blade

MG roller Drum

Transfer unit

Resist roller

(Basic operation cycle)

Semiconductor laser

Focus correction lens

Main high voltage unit


Exposure

Saw tooth Charge

Toner

Drum Developing
Developer
Cleaning
Cleaning blade

Waste toner box PS roller

To face Synchronization
Paper release Fusing Separation Transfer with drum
Manual feed
down tray

Heat roller Electrode Transfer charger Cassette


paper feed

Heater lamp Transfer high


voltage unit
Print process

Paper transport route

COPY PROCESS 6 - 1
2. Outline of print process Step-2: Exposure (laser beam, lens)
A Laser beam is generated from the semiconductor laser and
This printer is a non-impact printer that uses a semiconductor laser
controlled by the print pattern signal. The laser writes onto the OPC
and electrostatic print process. This printer uses an OPC (Organic
drum surface through the polygon mirrors and lens. The resistance of
Photo Conductor) for its photoconductive material.
the OPC layer decreases for an area exposed by the laser beam
First, voltage from the main corona unit charges the drum surface and
(corresponding to the print pattern signal). The beam neutralizes the
a latent image is formed on the drum surface using a laser beam. This
negative charge. An electrostatic latent image is formed on the drum
latent image forms a visible image on the drum surface when toner is
surface.
applied. The toner image is then transferred onto the print paper by the
transfer corona and fused on the print paper in the fusing section with Semiconductor laser
a combination of heat and pressure.

Step-1: Charge
Step-2: Exposure
* Latent image is formed on the drum.
Step-3: Developing
Latent image formed on the drum is then changed into visible
image with toner.
Step-4: Transfer Exposure
(semiconductor laser)
The visible image (toner image) on the drum is transferred
onto the print paper. OPC layer
Step-5: Cleaning Pigment
layer
Residual toner on the drum surface is removed and collected
Aluminum
by the cleaning blade.
drum
Step-6: Optical discharge
Residual charge on the drum surface is removed, by
semiconductor laser beam.
Drum surface charge
3. Actual print process after the exposure
OPC layer
Step-1: DC charge
Pigment
A uniform negative charge is applied over the OPC drum surface by layer
the main charging unit. Stable potential is maintained by means of the Aluminum
layer
Scorotron charger. Non-image area Image area
Positive charges are generated in the aluminum layer.

About
DC5.5KV

( 580V/ 400V)

COPY PROCESS 6 - 2
Step-3: Developing (DC bias) Step-4: Transfer
A bias potential is applied to the MG roller in the two component The visible image on the drum surface is transferred onto the print
magnetic brush developing method, and the toner is charged negative paper by applying a positive charge from the transfer corona to the
through friction with the carrier. backside of the print paper.
Non-image area of the drum surface charged with negative potential
repel the toner, whereas the laser exposed portions where no negative
charges exist, attract the toner. As a result, a visible image appears on
the drum surface.

:Carrier (Magnetized particle)


:Toner (Charge negative by friction)
(N) (S) Permanent magnet
(provided in three locations)

About DC 5.2kV

MG roller Step-5: Separation


DC
400V 8V Since the print paper is charged positively by the transfer corona, it is
discharged by the separation corona. The separation corona is
connected to ground.

Step-6: Cleaning
Toner remaining on the drum is removed and collected by the cleaning
blade. It is transported to the waste toner collecting section in the
cleaning unit by the waste toner transport roller.

Toner is attracted over the shadowed area because of the developing


bias.

COPY PROCESS 6 - 3
Step-7: Optical discharge (Semiconductor laser) Start
Before the drum rotation is stopped, the semiconductor laser is 1) Because the grid potential is at a low level, the drum potential is at
radiated onto the drum to reduce the electrical resistance in the OPC about -400V. (Carrier may not be attracted though the carrier is
layer and eliminate residual charge, providing a uniform state to the pulled towards the drum by the electrostatic force of -400V.
drum surface for the next page to be printed. 2) Developing bias (-400V) is applied when the photoconductor
When the electrical resistance is reduced, positive charges on the potential is switched from LOW to HIGH.
aluminum layer are moved and neutralized with negative charges on 3) Once developing bias (-400V) is applied and the photo conductor
the OPC layer. potential rises to HIGH, toner will not be attracted to the drum.
Semiconductor laser
Stop
The reverse sequence takes place.
Retaining developing bias at an abnormal occurrence

Function
The developing bias will be lost if the power supply was removed
during print process. In this event, the drum potential slightly abates
and the carrier makes deposits on the drum because of strong static
Charge by the Scorotron charger power. To prevent this, the machine incorporates a function to retain
the developing bias for a certain period and decrease the voltage
gradually against possible power loss.
Function
The Scorotron charger functions to maintain uniform surface potential Basic function
on the drum at all times, It control the surface potential regardless of
Normally, the developing bias voltage is retained for a certain time
the charge characteristics of the photoconductor.
before the drum comes to a complete stop if the machine should stop
before completing the normal print cycle. The developing bias can be
Basic function
added before resuming the operation after an abnormal interruption.
A screen grid is placed between the saw tooth and the Therefore, carrier will not make a deposit on the drum surface.
photoconductor. A stable voltage is added to the screen grid to
maintain the corona current on the photoconductor.
As the photoconductor is charged by the saw tooth from the main
corona unit, the surface potential increases. This increases the current
flowing through the screen grid. When the photoconductor potential
nears the grid potential, the current turns to flow to the grid so that the
photoconductor potential can be maintained at a stable level.

Process controlling

Function
The print pattern signal is converted into an invisible image by the
semiconductor laser using negative to positive (reversible) developing
method. Therefore, if the developing bias is added before the drum is
charged, toner is attracted onto the drum. If the developing bias is not
added when the drum is charged, the carrier is attracted to the drum
because of the strong electrostatic force of the drum.
To avoid this, the process is controlled by adjusting the drum potential
and the grid potential of the Scorotron charger.

Basic function
Voltage added to the screen grid can be selected, high and low. To
make it easily understood, the figure below shows voltage transition at
the developer unit.
START STOP
0
Print potential

Toner attract
potential Developing bias
2)

3)

1) Low

Drum potential
4) High
Time

COPY PROCESS 6 - 4
[7] OPERATIONAL DESCRIPTIONS
1. Outline of operation
The outline of operation is described referring to the basic configuration.
(Basic configuration)

Scanner section

Operation
CCD
section

MCU (Main control/image process section) Printer/ PC


Scanner I/F
USB or Parallel

Note: The scanner function is effective


only by USB connection.

LSU (Laser unit)


Laser diode, Polygon mirror lens

Laser beam
Paper exit
Fusing section
Process section
Printer section

Paper transport section

Cassette paper Manual paper


feed section feed section

(Outline of copy operation) Printing


Setting conditions 7) Electrostatic latent images are formed on the OPC drum according
1) Set copy conditions such as the copy quantity and the copy density to the laser beams, and the latent images are developed to be
with the operation section, and press the COPY button. The visible images(toner images).
information on copy conditions is sent to the MCU. 8) Meanwhile the paper is fed to the image transfer section in
Image scanning synchronization with the image lead edge.

2) When the COPY button is pressed, the scanner section starts 9) After the transfer of toner images onto the paper, the toner images
scanning of images. are fused to the paper by the fusing section. The copied paper is
discharged onto the exit tray.
The light from the copy lamp is reflected by the document and
passed through the lens to the CCD. (Outline of printer operation)
Photo signal/Electric signal conversion The print data sent from the PC are passed through the I/F and the
3) The image is converted into electrical signals by the CCD circuit MCU to the LSU. The procedures after that are the same as above 5)
and passed to the MCU. and later.
Image process (Outline of scanner operation)
4) The document image signal sent from the CCD circuit is processed The scan data are passed through the MCU and the I/F to the PC
under the revised conditions and sent to the LSU (laser unit) as according to the conditions requested by the PC or set by the opera-
print data. tions with the operation panel.
Electric signal/Photo signal (laser beam) conversion
5) The LSU emits laser beams according to the print data.
(Electrical signals are converted into photo signals.)
6) The laser beams are radiated through the polygon mirror and
various lenses to the OPC drum.

OPERATIONAL DESCRIPTIONS 7 - 1
2. Scanner section
A. Scanner unit
The scanner unit in the digital copier scans images.
It is composed of the optical unit and the drive unit. The optical unit
performs scanning in the main scan direction with the light receiving
elements (color CCD). The drive unit performs scanning in the sub
scanning direction by moving the optical unit.

B. Optical system
Two white lamps are used as the light source.
Light radiated from the light source is applied to the document on the
document table. The reflected light from the document is reflected 5
times by No. 1 - No. 3 mirrors and passed through the reduction lens to
form images on the light-receiving surface of 3-line CCD.
The light-receiving surface of the color CCD is provided with 3 line
scanning sections for RGB. Separate images scanned in each color
section are overlapped to complete color scanning. (When PC scan-
ning) (Spectrum characteristics of the color CCD)
The resolution is 600dpi.
When copying, only the green component is used to print with the 1 10 8
printer. 8
9 9
The color component for printing can be switched to red or blue by the
service simulation.

MBVM26W25W260NLH/G
6.00E-01 6

5.00E-01 Lamp : MBVM26W25W260NLH/G


Lamp current : 5mA
Intensity of UV

Temp. : 25 degree
4.00E-01 7

3.00E-01 2
3
2.00E-01 5 4

1.00E-01 (Optical unit)


0.00E+00
0 200 400 600 800
1 Table glass 2 Optical unit 3 Lens
Wave length (nm) 4 Mirror 1 5 Mirror 2 6 Mirror 3
7 CCD PWB 8 Lamp 9 Reflector
(Spectrum characteristics of the lamp)
10 Original

C. Drive system
The drive system is composed of the scanner motor, the pulley gear,
the idle pulley, the idle gear, the belt 473, the belt 190, and the shaft.
The motor rotation is converted into reciprocated movements of the
belt 473 through the idle gear, the pulley gear, the belt 190, and the idle
pulley to drive the optical unit.

7 1

3 4 6 2 8 5 3

1 Scanner motor 2 Pulley gear 3 Idle pulley


4 Belt 473 5 Belt 190 6 Optical unit
7 Shaft 8 Idle gear

OPERATIONAL DESCRIPTIONS 7 - 2
3. Laser unit B. Laser beam path
The image data sent from the MCU (image process circuit) is sent to
the LSU (laser unit), where it is converted into laser beams.

A. Basic structure
The LSU unit is the writing section of the digital optical system.
The semiconductor laser is used as the light source, and images are
formed on the OPC drum by the polygon mirror and fθ lens, etc.
The laser beams are passed through the collimator lens, the cylindrical
lens, the polygon mirror, the fθ lens, and the mirror to form images on
the OPC drum in the main scanning direction. The laser emitting PWB
is provided with the APC (auto power control) in order to eliminate fluc-
tuations in the laser power. The BD PWB works for measurement of
the laser writing start point.

4 5

C. Composition
Effective scanning width: 216mm (max.)
Resolution: 600dpi
Beam diameter: 75um in the main scanning direction, 80um in the sub
scanning direction
Image surface power: 0.17 ±0.01mW (Laser wavelength 770 - 795nm)
Polygon motor section: Brushless motor 20.787rpm
1 2 3 No. of mirror surfaces: 6 surfaces

No Component Function 4. Fuser section


1 Semiconductor laser Generates laser beams.
2 Collimator lens Converges laser beams in parallel.
3 Polygon mirror, Reflects laser beams at a constant rpm.
polygon motor
4 BD (Mirror, lens, PWB) Detects start timing of laser scanning.
5 fθ lens Converges laser beams at a spot on the
drum.
Makes the laser scanning speeds at both
ends of the drum same as each other.
(Refer to the figure below.)
Makes the laser scanning speeds at both ends of the drum same as
each other.

a≠b≠c d=e=f
a b c d e f

A. General description
General block diagram (cross section)
f θ LENS

Thermostat Separator pawl

PPD2

Thermistor
Pressure roller

Heat roller

Paper guide

OPERATIONAL DESCRIPTIONS 7 - 3
Top view (4) Fusing resistor
Thermostat Fusing resistor
Thermistor This model is provided with a fusing resistor in the fusing section to
Heat roller Heater lamp
improve transfer efficiency.
Since the upper heat roller is conductive, when using copy paper that
contains moisture and the distance between the transfer unit and the
fusing unit is short, the transfer current may find a path to ground via
the copy paper, the upper heat roller and the discharging brush.

5. Paper feed section and paper transport


Separator pawl
section
(1) Heat roller A. Paper transport path and general operations
A Teflon roller is used for the heat roller and a silicone rubber roller is 4 3 5 2
used for the lower heat roller for better toner fusing performance and
paper separation.
1
(2) Separator pawl
Three separator pawls are used on the upper heat roller. The separator 6
pawls are Teflon coated to reduce friction with the roller and prevent a 7
smear on the paper caused by the separator pawl. 8
(3) Thermal control 9
1) The heater lamp, thermistor, main PWB, DC power supply PWB, 10
and triac within the power supply unit are used to control the
temperature in the fuser unit.
To prevent against abnormally high temperature in the fuser unit, a 14 13 12 11
thermal breaker and thermal fuse are used for safety purposes.

1 Scanner unit 8 Drum


2 Copy lamp 9 Transfer unit
3 LSU (Laser unit) 10 Pickup roller
Heated by the heater
4 Paper exit roller 11 Manual paper feed tray
lamp. (800W)
5 Main charger 12 Manual paper feed roller
6 Heat roller 13 PS roller unit
7 Pressure roller 14 Paper feed roller
Safety device
The surface temperature Paper feed is made in two ways; the tray paper feed and the manual
(thermostat)
of the upper heat roller is paper feed. The tray is of universal-type, and has the capacity of 250
sensed by the thermistor. sheets.
The front loading system allows you to install or remove the tray from
the front cabinet.
The general descriptions on the tray paper feed and the manual paper
Level of the thermistor is
feed operation are given below.
controlled by the main PWB.
Triac (in the
power supply unit) (1) Cassette paper feed operation
1) The figure below shows the positions of the pick-up roller, the
With the signal from the paper feed clutch sleeve, and the paper feed latch in the initial
main PWB, the triac is state without pressing the COPY button after lighting the ready
controlled on and off. lamp.
(power supply PWB) The paper feed latch is in contact with the projection of the clutch
sleeve.

2) The surface temperature of the upper heat roller is set to 175 -


200°C. The surface temperature during the power save mode is set
to 100°C.
3) The self-check function comes active when one of the following
malfunctions occurs, and an "H" is displayed on the multicopy
window.
a. When the heat roller surface temperature rises above 240°C.
b. When the heat roller surface temperature drops below 100°C during
the copy cycle.
c. Open thermistor
d. Open thermostat
e. When the heat roller temperature does not reach 175°C within 30
second after supplying the power.

OPERATIONAL DESCRIPTIONS 7 - 4
2) When the COPY button is pressed, the main drive motor starts
rotating to drive each drive gear.
The pick-up drive gear also is driven at that time. Since, however,
the paper feed latch is in contact with the projection of the clutch
sleeve, rotation of the drive gear is not transmitted to the pick-up
roller, which does not rotate therefore.

PFS
RRS
OFF
OFF

PFS
3) After about 0.1 sec from when the main motor start rotating, the RRS
tray paper feed solenoid (PFS) turns on for a moment.
This disengages the paper feed latch from the projection of the ON
clutch sleeve, transmitting rotation of the pick-up drive gear to the
OFF
paper feed roller shaft, rotating the pick-up roller to feed the paper.

6) To release the resist roller, the tray paper feed solenoid and the
resist solenoid are turned on by the paper start signal to disengage
the resist start latch from the clutch sleeve, transmitting rotation of
the resist drive gear to the resist roller shaft. Thus the paper is
transported by the resist roller.
7) After the resist roller starts rotating, the paper is passed through
the pre-transfer guide to the transfer section. Images are
transferred on the paper, which is separated from the OPC drum
by the drum curve and the separation section.

PFS
RRS
OFF
OFF

4) After more than half rotation of the pick-up roller, the paper feed
latch is brought in contact with a notch on the clutch sleeve, PFS
RRS
stopping rotation of the pick-up roller.
5) At this time, the paper is fed passed the paper entry detection OFF
switch (PPD1), and detected by it. After about 0.15 sec from
ON
detection of paper by PPD1, the tray paper feed solenoid (PFS)
turns on so that the clutch sleeve projection comes into contact
with the paper feed latch to stop the pick-up roller. Then the pick-up
roller rotates for about 0.15 sec so that the lead edge of the paper
is evenly pressed on the resist roller, preventing against skew 8) The paper separated from the drum is passed through the fusing
feeding. paper guide, the heat roller (fusing section), POD (paper out
detector) to the copy tray.
(2) Manual multi paper feed operation
1) Before paper feed operation, the manual paper feed solenoid
(MPFS) is turned OFF as shown in the figure below.

OPERATIONAL DESCRIPTIONS 7 - 5
A
C A C

ON
OFF
MPFS
MPFS
4) The lead edge of the transported paper is pressed on the resist
2) When the PRINT button is pressed, the manual paper feed roller by the transport roller. Then the paper is stopped temporarily
solenoid (MPFS) turns on to disengage the manual paper feed to allow synchronization with the lead edge of the image on the
latch. OPC drum.
A from the manual paper feed clutch sleeve A, rotating the manual From this point, the operation is the same as the paper feed
paper feed roller and the manual take-up roller. At the same time, operation from the tray. (Refer to A-5 - 8.)
the manual paper feed stopper opens and the manual take-up 5) The solenoid turns off to close the gate and return to the initial
roller is pressed to the surface of the paper to start paper feeding. state.

C
A
A C

ON OFF
MPFS MPFS
3) When pawl C of the manual paper feed clutch sleeve is engaged (3) Conditions of occurrence of paper misfeed
with the manual feed latch, the manual feed stopper falls and the a. When the power is turned on:
manual take-up roller rises. At that time, the manual paper feed PPD or POD is ON when the power is turned on.
roller is rotating.
b. Copy operation
a PPD1 jam PPD1 does not turn off within 4 sec after turning
on the resist roller.
b PPD2 jam PPD2 is off immediately after turning on the
resist roller.
PPD2 does not turn off within 1.2 sec after
turning off the resist roller.
c POD jam POD does not turn on within 2.9 sec after turning
on the resist roller.
POD does not turn off within 1.5 sec - 2.7 sec
after turning off PPD2.

OPERATIONAL DESCRIPTIONS 7 - 6
[8] DISASSEMBLY AND ASSEMBLY 2) Remove the drum fixing plate and the photoconductor drum.
(Note) Dispose the drum fixing plate which was removed.
Before disassembly, be sure to disconnect the power cord for
safety.
1. Do not disconnect or connect the connector and the harness
during the machine is powered. Especially be careful not to
disconnect or connect the harness between the MCU PWB
and the LSU (MCU PWB: CN119) during the machine is
powered. (If it is disconnected or connected during the
machine is powered, the IC inside the LSU will be destroyed.)
2. To disconnect the harness after turning on the power, be sure
to turn off the power and wait for at least 10 sec before
disconnection. (Note that a voltage still remains immediately LO C K

after turning off the power.)

The disassembly and assembly procedures are described for the fol-
lowing sections:
1. High voltage section
2. Operation panel section (2)
3. Optical section
4. Fusing section
5. Tray paper feed/transport section
6. Manual paper feed section (3)
7. Rear frame section
8. Power section
9. 2nd cassette section (Option) 3) Check the cleaning blade and the red felt for no damage.
• If there is any damage, execute all procedures from item 4) and
1. High voltage section later.
• If there is no damage, execute the procedure of item 11).
A. List 4) Remove the main charger.
No. Part name Ref. (Cleaning the screen grid and the sawteeth.)
1 Drum
2 Transfer charger unit
3 Charger wire

B. Drum replacement
Before replacement:
1. Remove the toner cartridge from the copier.
2. Unscrew a screw to detach the developer unit.
3. Pull out the drum cartridge.

1) Remove the drum cover. (4 Lock Tabs)

DISASSEMBLY AND ASSEMBLY 8 - 1


5) Remove the cleaning blade. Attach the mocket with slightly pressing section A of the cleaning
Note: Dispose the cleaning blade which was removed. blade.
Do not touch the tip of the cleaning blade.
Do not put the mocket under the cleaning blade.
Do not put the mocket on the sub blade.
Do not press the sub blade with the mocket.
10) Attach the main charger.
Securely set the MC holder on the projection of the process frame.
Securely insert two projections of the MC holder into the groove in
the process frame.
When attaching the MC holder ass'y, be careful not to make con-
tact with the cleaning blade.

6) Clean the cleaning section and the waste toner pipe to remove
waste toner completely with a vacuum cleaner.
7) Remove the felt and duplex tape completely.
Note: Be careful not to scratch or bend the sub blade.
8) Attach the cleaning blade.
Securely insert the plate section of the cleaning blade into the unit
and fix it with a screw.
Do not touch the cleaning blade rubber with your hand.
When attaching the cleaning blade, press the cleaning blade in the
arrow direction and attach. 11) Apply grease to the drum fixing plate.

Apply grease
(Molykote X5-6020)

Attach the drum fixing plate and the photoconductor drum.

9) Attach the felt.

∗: Check while pressing the blade.


Cleaning blade
0 – 0.3 mm
∗ ∗
0 – 0.3 mm

Moquette R
Moquette F
0.2 – 0.5 mm

0.2 – 0.5 mm

Sub blade

0 – 0.5 mm 0 – 0.5 mm

Cleaning blade

Moquette R
Moquette F

Sub blade
Attach the drum from (b). (Prevention against the sub blade edge
Be careful not to allow the breakage)
moquette to cover the sub blade.
Attach the drum so that its position with the sub blade is as shown.
Example of NG

DISASSEMBLY AND ASSEMBLY 8 - 2


C. Disassembly procedure (Transfer changer unit) 2) Push up the lock pawls (2 positions) of the side cover, and remove
the transfer charger.
1) Press the side cover open/close button and open the side cover.
Lock pawl rear

1)

1)

2)

2)

Transfer
charger 1)

Lock pawl front

D. Assembly procedure
For assembly, reverse the disassembly procedure.

E. Charger wire cleaning


1) Remove the charger cleaner from the manual paper feed unit.

1)

DISASSEMBLY AND ASSEMBLY 8 - 3


2) Set the charger cleaner to the transfer unit, and move it reciprocally 2. Operation panel section
a few times in the direction of the arrow shown in the figure below.
A. List
No. Part name Ref.
4) 1 Operation panel unit
3)
2 Operation PWB

B. Disassembly procedure
2)
1) Open the side door, and Open the front cover.
1)
1)

2)
F. Charger wire replacement
2) Remove the screws (4 pcs.), the harness, and the operation panel
1) Remove the TC cover and remove the screw.
unit.
2) Remove the spring and remove the charger wire.
3) Install a new charger wire by reversing the procedures (1) and (2). 1)
At that time, be careful of the following items.
• The rest of the charger wire must be within 1.5mm. Refer to Fig.1
• The spring hook section (charger wire winding section) must be in
the range of the projection section.
• Be careful not to twist the charger wire. 1)

3)

3)
1)

2)
Charger wire
1)

1)
2)
1)

1mm
Protrusion

1.5mm

Fig.1

DISASSEMBLY AND ASSEMBLY 8 - 4


3) Remove four screws, and remove the operation cabinet. 2) Remove the four screws, remove the operation unit, and discon-
4) Remove four screws, and remove the operation PWB. nect the connector.
3) Remove the right cabinet.
1) 4) Remove the left cabinet.
5) Remove the screw, and remove the rear cover.
6) Remove the table glass.
2)

1)

3) 1) 6)
7)

1) 3) 1) 5)
8)
3) 4)
3)
3) 1) 4)

3)
4)

5)

1) 2)

1)

7) Move the carriage to the position indicated on the figure.


Note that there are 10 pawls 8) Loosen the screw which is fixing the tension plate.
9) Move the tension plate in the arrow direction to release the tension,
and remove the belt.
C. Assembly procedure
For assembly, reverse the disassembly procedure 3)

3. Optical section
A. List 2) 4)
NO. Part name Ref.
1 Copy lamp unit
2 Copy lamp
3 Lens unit 1)

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.

1)

1)

1)
2)

1)

DISASSEMBLY AND ASSEMBLY 8 - 5


10) Remove the screw, and remove the rod stopper. C. Assembly procedure
11) Remove the rod.
CCD core
1) Pass the core through the CCD-MCU harness.
2) Insert the CCD-MCU harness into the CCD PWB connector of the
carriage unit.
3) 3) Move the core which was passed through the CCD-MCU harness
near the CCD PWB connector as shown in the figure below, and fix
it with a filament tape (19mm wide, 40mm long). For the attach-
ment reference, refer to the figure below. Clean and remove oil
from the attachment section.
4) Attach the CCD-MCU harness to the duplex tape on the back of
the carriage unit.
5) Attach the PWB holder to the position specified in the figure below.
6) Pass the core through the FFC and the PWB holder, and fix the
core.

2) Note: Attach the FFC to the base


1) plate securely with duplex tape to
prevent against coming loose.

12) Lift the rear side of the carriage, remove the belt and the connector,
and remove the carriage.

4) 1)

2)

3)

Note: Attach the FFC


to fit with the marking line. Marking line

DISASSEMBLY AND ASSEMBLY 8 - 6


4. Fusing section 4) Remove the screw and remove the U-turn guide.

A. List
No. Part name Ref. 1)
1 Thermistor
2 PPD2 sensor
3 Heater lamp
4 Pressure roller 2)
5 Heat roller

B. Disassembly procedure
1) Remove the connectors (3 pcs.) of the rear cabinet.
2) Open the side cover, remove two screws, and remove the fusing
unit.

Pressure roller section disassembly


5) Remove the three screws, remove the fusing cover lower on the
right side, and open the heat roller section.

2)
3) 4)
1)

6)

5) 1)
3)
2)

6)
5)

6) Remove the screw and remove the PPD2 sensor.

2)

3) Cut the binding band, remove the screw, and remove the ther-
mistor. 1)

1)

2)
PPD2 sensor
2)

Thermistor 3)

DISASSEMBLY AND ASSEMBLY 8 - 7


7) Remove the plate spring on the right and remove the heater lamp. 10) Remove the pressure release levers on the right and the left sides.

1)

1)

1)
2)

11) Remove the pressure roller, the pressure bearing, and the spring.
Note: Apply grease to the sections specified with an asterisk (*).

Heater lamp
Pressure roller

1)
8) Remove the spring and remove the separation pawls (3 pcs.).
3)
2)
3)

1)

2)

2)
3)

Heat roller disassembly


(Continued from procedure (4).)
5) Remove screws, remove the fusing cover, and open the heat roller
1) section.

3)

9) Remove the E-ring and remove the reverse gate.

3) 2) 1)

1) 3)
2)

2)

DISASSEMBLY AND ASSEMBLY 8 - 8


6) Remove the C-ring and the fusing bearing, and remove the heat 5. Tray paper feed/transport section
roller.
A. List
1) No. Part name Ref.
2) 3) Heat roller 1 PPD1 sensor PWB
2 LSU unit
3 Intermediate frame unit
4 Paper feed roller

B. Disassembly procedure
1) Remove two screws, and remove the hinge guide R.
2) Disconnect three positions of the connectors.
3) Remove six screws, and remove the scanner unit.
4) Remove the fan duct.

4)
4)
7) Remove the parts from the heat roller. 5) 4)
4)
Note: Apply grease to the sections specified with *. 4)

1)

2)
3) 4)
2
1)
3)

4) 1)
8) Remove two screws and remove the thermo unit.

1) 5) Remove each connector and three screws, and remove the MCU
PWB.

2)

2)

3)

2)

3) 1)
1) 2)

1) 1)

1) 1)
C. Assembly procedure
For assembly, reverse the disassembly procedure.

DISASSEMBLY AND ASSEMBLY 8 - 9


6) Remove the PWB insulation mylar and remove the paper transport 8) Remove two springs and open the intermediate frame unit.
detection sensor (PPD2).

1) 1)

2)

3)

2)

7) Remove two screws and remove the toner motor.


9) Remove the pulleys on the both sides and remove the paper exit
roller.

2) 3)
1)

1) 4)

2)

DISASSEMBLY AND ASSEMBLY 8 - 10


10) Pull out the paper exit roller knob and remove the belt. 12) Remove the paper exit roller.

2)

1)

13) Remove the harness guide.

11) Release the belt pulley (a) lock and remove the belt pulley bearing.

3) 2)

1)

DISASSEMBLY AND ASSEMBLY 8 - 11


14) Remove five screws and remove the main drive plate and the belt. 16) Remove six screws and remove the LSU unit.

2) 1)

1)

2)

1)

3)
1)

CAUTION:Attach the gears securely

15) Remove the parts as shown below, and remove the pressure
release solenoid and the paper feed solenoid.

3)

4)
2)

1)

1)
4)

2)

3)

DISASSEMBLY AND ASSEMBLY 8 - 12


[Note for assembling the LSU] 18) Remove two screws and remove the fusing connector.
When installing the LSU, turn the LSU clockwise and fix with 19) Remove five screws and the connector, and lift the intermediate
screws in order to provide an attachment backlash in the proper frame unit to remove.
direction.
Observe the following sequence of fixing screws. 3)

1
2 4 3 4)
5
6

2)

17) Remove each pawl, and remove the paper exit tray. 2)

2)

1)

20) Remove the screw and the E-ring, and remove the PS semi-circu-
lar earth plate and the PS roller unit.
21) Remove three screws and remove the TC front paper guide.

1)

3)

2)

1)

DISASSEMBLY AND ASSEMBLY 8 - 13


22) Remove the E-ring and remove the spring clutch from the PS roller 24) Remove two E-rings and remove the paper feed roller.
unit. 25) Remove three E-rings and remove the clutch unit.

5)
Back
5)

4)
Clutch unit
4)

Paper feed
PS roller unit roller

4)
4)
PS semi-circular
semi-circuler
earth plate 1)

2) 3)

Front

1)
3)

23) Remove the screw and the connector, and remove the PPD1 sen-
sor PWB.

1) 2)

2)

DISASSEMBLY AND ASSEMBLY 8 - 14


C. Assembly procedure B. Disassembly procedure
For assembly, reverse the disassembly procedure. Multi unit
1) Remove the screw and remove the multi upper cover.
6. Manual paper feed section
A. List 1)
No. Part name Ref.
1 Manual transport roller
2 Cassette detection switch
3 PPD1 sensor PWB
4 Side door detection unit

2)

2) Remove the screw and remove the side door detection unit.

2)

1)

Back Wire treatment

DISASSEMBLY AND ASSEMBLY 8 - 15


3) Remove three screws and remove the multi paper feed upper 5) Remove three E-rings and remove the manual paper feed roller
frame. B9.

1)

1)
1)

1)

1)

2)
3)

2)

L O CK

T O
K

4) Remove two screws and remove the multi feed bracket unit from
the multi paper feed upper frame.
6) Remove the pick-up roller.

2)

1)

1) 1)
2)

2)

DISASSEMBLY AND ASSEMBLY 8 - 16


7) Cut the binding band and remove the multi paper feed solenoid. 7. Rear frame section
1) A. List
No. Part name Ref.
1 Mirror motor
2 Main motor
3 Exhaust fan motor

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.

1)

1)

3) 2)
Multi paper feed
solenoid

1)
2)

1)

2) Disconnect the connector.


3) Remove two screws, and remove the scanner motor.

C. Assembly procedure
For assembly, reverse the disassembly procedure.

D. Pressure plate holder attachment


1) Attach the pressure plate holder so that the resin section is not 1)
covered with the seal M1-N. 3)

Seal M1-N

Pressure plate
holder
2)
Attachment
reference

Attachment
reference

DISASSEMBLY AND ASSEMBLY 8 - 17


4) Remove two screws and one harness, and remove the main motor. 8. Power section
A. List
No. Part name Ref.
1 Noise filter PWB
2 Power PWB

B. Disassembly procedure
Noise filter PWB
1) Disconnect the connector at two positions.
2) Remove the screw, and remove the noise filter PWB unit.
3)
2)

1) 1)

3)
2)

5) Remove two screws and one connector, and remove the exhaust 1)
fan motor.

1)

3)

Power PWB
1) Disconnect each connector.
2) Remove the screw, and remove the earth line.
3) Remove two screws, and remove the power PWB unit.
2)

4)
C. Assembly procedure 1)
1) 1) 1)
For assembly, reverse the disassembly procedure.

2)
1)
3)

5)
4)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

DISASSEMBLY AND ASSEMBLY 8 - 18


9. 2nd cassette section (Option) 1) Open the right cabinet.
2) Remove three screws.
No. Part name Ref.
3) Remove one connector from MCU.
A Paper sensor
4) While tilting down the 2nd connection arm A, pull and remove the
B Cassette detection switch
paper feed unit toward you.
C Paper feed solenoid
D Transport roller C
E Paper feed clutch D
F 2nd paper feed roller
D
Paper feed unit removal

1)

1)

2
4
3

1) A
2)
1
1)
2

* When installing, securely insert two bosses C on the machine side


1) Remove the screw.
and two bosses D on the paper feed unit side. Be sure to secure the
2) Remove the rear cover. ground wire B.
* When installing, engage the pawl and install the unit. * Insert the 2nd page feed.

A. Paper sensor
1) Remove the pawl.
2) Remove the paper sensor.
3) Remove the harness.

2 1
A

DISASSEMBLY AND ASSEMBLY 8 - 19


B. Cassette detection switch E. Paper feed clutch
1) Remove the pawl. 1) Remove the E-ring.
2) Remove the cassette detection switch. 2) Remove the paper feed clutch.
3) Remove the harness. 3) Remove the parts.

A
2

3
1

2
3

C. Paper feed solenoid


1) Remove the screw.
2) Remove the connector.
3) Remove the paper feed solenoid.
2
3
* When installing, fit the cut surface A.

F. 2nd paper feed roller


1) Remove the E-ring and the parts.
2) Remove the 2nd paper feed roller.

1 1

D. Transport roller
B
1) Remove two E-rings.
2) Remove the transport roller.

4 2

C 1
D

A
B 3

2 * When installing, hang the 2nd connection arm on the 2nd connection
arm Spring B. Be sure to install so that the earth spring C is in
contact under the bearing D.
* Install so that the earth spring A is brought into contact over bearing
B.

DISASSEMBLY AND ASSEMBLY 8 - 20


[9] ADJUSTMENTS Manual adjustment
1) Set the scale vertically on the document table. (Use a long scale
for precise adjustment.)
1. Optical section
A. Copy magnification ratio adjustment
The copy magnification ratio must be adjusted in the main scanning
direction and in the sub scanning direction. To adjust, use SIM 48-1.
(1) Outline
The main scanning (front/rear) direction magnification ratio adjustment
is made automatically or manually.
Automatic adjustment: The width of the reference line marked on the
shading correction plate is scanned to perform the main scanning
(front/rear) direction magnification ratio adjustment automatically.
Manual adjustment: The adjustment is made by manual key
operations. (In either of the automatic and manual adjustments, the
zoom data register set value is changed for adjustment.)
The magnification ratio in the sub scanning direction is adjusted by
changing the carriage (scanner) scanning speed.
(2) Main scanning direction magnification ratio adjustment
a. Cases when the adjustment is required
1) When the main PWB is replaced. 2) Set the copy magnification ratio to 100%.
2) When the EEPROM in the main PWB is replaced. 3) Make a copy on A4 or 81/2" x 11" paper.
3) When "U2" trouble occurs. 4) Measure the length of the copied scale image.
4) When repairing or replacing the optical section. 5) Calculate the main scanning direction magnification ratio.
b. Necessary tools Main scanning direction magnification ratio
• Screwdriver (+) Copy image dimensions
= X 100 (%)
Original dimension
• Scale
c. Adjustment procedure
(When a 100mm scale is used as the original.)
Original (Scale)
Automatic adjustment HARDENED
STAINLESS
JAPAN
In the first place, perform SIM48-1 (Main scanning direction mm
1/2mm 10 20 100 110 120 130 140 150
magnification ratio adjustment and black level correction (CCD dark Shizuoka

component target value setup)).


To perform the automatic adjustment, place the gray gradation chart HARDENED
STAINLESS
Paper feed mm
JAPAN
(TOSHIBA TEST CHART No.15-1) face down so as to fit with the left direction 1/2mm 10 20 100 110 120 130 140 150
center of the platen with the darker side (S7) on the left of OC. Shizuoka

Reference Comparison point Copy

110

S7 S1

Back of the chart


6) Check that the copy magnification ratio is within the specified
range. If it is not within the specified range, perform the following
procedures.
7) Execute SIM 48-1 to select the main scanning direction copy
magnification ratio adjustment mode.
To select the adjustment mode, use the copy mode select key.
In the case of the automatic adjustment, when the PRINT switch is
pressed, the mirror base unit moves to the white plate for shading to If the magnification ratio is not in the specified range (100±1.0%),
scan the width of the reference line, calculating the correction value manually adjust as follows.
and displaying and storing this value. 8) Set the adjustment mode to Manual with the copy mode select key.
After completion of the automatic adjustment, press the density 9) Enter the new set value of main scanning direction copy
adjustment Down key, and the black level will be displayed in magnification ratio with the copy quantity set key, and press the
hexadecimal number (3 digits) of 12bits. COPY button.
After execution of the automatic adjustment, go out from the simulation 10) Change the set value and repeat the adjustment until the ratio is
mode and make a copy to check the magnification ratio. within the specified range.
When the set value is changed by 1, the magnification ratio is
Adjustment mode Lighting lamp
changed by 0.1%.
Main scanning direction auto copy Auto exposure lamp ON
magnification ratio adjustment and (3) Sub scanning direction copy magnification ratio
black level automatic correction a. Cases when the adjustment is required
Main scanning direction manual copy Manual exposure lamp ON
1) When the scanner unit drive section is disassembled or the part is
magnification ratio adjustment
replaced.
Sub scanning direction copy Photo exposure lamp ON
2) When the main PWB is replaced.
magnification ratio adjustment
ADF mode scanning direction Auto, Manual, Photo lamp 3) When the EEPROM in the main PWB is replaced.
magnification ratio adjustment ON 4) When "U2" trouble occurs.

ADJUSTMENTS 9 - 1
b. Necessary tools B. Image position adjustment
• Scale There are following five kinds of image position adjustments, which are
c. Adjustment procedure made by laser control except for the image scan start position
adjustment. For the adjustments, SIM 50 - 01, 50 - 10, 50 - 18 and SIM
1) Set the scale on the document table as shown below. (Use a long
50 - 19 are used.
scale for precise adjustment.)
No. Adjustment item Simulation
1 Print start position 50 - 01
2 Image lead edge void amount 50 - 01
3 Image scan start position 50 - 01
4 Image rear edge void amount 50 - 01
5 ADF image scan start position 50 - 01
6 Center offset 50 - 10
To select the adjustment mode with SIM 50 - 01, use the copy mode
select key.
The relationship between the adjustment modes and the lighting lamps
are as shown in the table below.
Adjustment mode Lamp ON
Print start position (Main cassette paper AE, main cassette lamp
feed)
Print start position (2nd cassette paper AE, 2nd cassette lamp
feed)
Print start position (Manual paper feed) AE, manual feed lamp
Image lead edge void quantity TEXT lamp
2) Set the copy magnification ratio to 100%. Image scan start position PHOTO lamp
3) Make a copy on A4 or 81/2" x 11" paper. Image rear edge void quantity AE, TEXT, PHOTO lamp
4) Measure the length of the copied scale image. ADF image scan start position AE, TEXT lamp
5) Calculate the sub scanning direction copy magnification ratio
using the formula below. : Supported for the installing model and skipped for non-installing
mode.
Copy image dimensions
= X 100 (%) To select the adjustment mode with SIM 50 - 10, use the copy mode
Original dimension
select key.
The relationship between the adjustment modes and the lighting lamps
110 are as shown in the table below.

Machine with the multi manual paper feed unit


Original (Scale) Adjustment mode Lamp ON
HARDDENCD

mm
JAPAN
STAINLESS Print center offset (Main cassette AE, main cassette lamp
1/2mm 10 20 100 110 120 130 140 150 paper feed)
Shizuoka

Print center offset (Manual paper feed) AE, manual paper feed lamp
HARDDENCD Paper feed OC/document center offset AE, TEXT lamp
JAPAN
STAINLESS direction
mm
1/2mm 10 20 100 110 120 130 140 150
Shizuoka
Machine with the single manual paper feed unit

Reference Comparison point Copy


Adjustment mode Lamp ON
Print center offset (Main cassette AE, main cassette lamp
6) Check that the actual copy magnification ratio is within the paper feed)
specified range. (100 ± 1.0%). Print center offset (Manual paper feed) AE, manual paper feed lamp
If it is not within the specified range, perform the following
OC/document center offset AE, TEXT lamp
procedures.
7) Execute SIM 48-1 to select the sub scanning direction copy
magnification ratio adjustment mode.
To select the adjustment mode, use the copy mode select key.
(Photo exposure lamp ON)
8) Enter the new set value of sub scanning direction copy
magnification ratio with the copy quantity set key, and press the
COPY button.

Repeat procedures 1) - 8) until the sub scanning direction actual copy


magnification ratio in 100% copying is within the specified range.
When the set value is changed by 1, the magnification ration is
changed by 0.1%.

ADJUSTMENTS 9 - 2
(1) Lead edge adjustment (2) Image rear edge void amount adjustment
1) Set a scale to the center of the paper lead edge guide as shown 1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper size
below, and cover it with B4 or 8 1/2" x 14" paper. as shown in the figure below, and cover it with B4 or 8 1/2" x 14"
paper.

B4 or 8 1/2″ × 14″ paper

A4 size rear edge

2) Execute SIM 50 - 01 to select the image rear edge void amount


adjustment mode.
The set adjustment value is displayed on the copy quantity display.
3) Make a copy and measure the void amount of image rear edge.
2) Execute SIM 50 - 01
3) Set the print start position (AE lamp ON) (A), the lead edge void Void amount (Standard value: 2 3mm)
amount (TEXT lamp ON) (B), and the scan start position (PHOTO
lamp ON) (C) to 0, and make a copy of a scale at 100%.
4) Measure the image loss amount (R mm) of the scale image.
Set C = 10 X R (mm). (Example: Set the value of C to 30.)
When the value of C is increased by 10, the image loss is Scale image
decreased by 1mm. (Default: 50)
5) Measure the distance (H mm) between the paper lead edge and
the image print start position. Paper rear edge
Set A = 10 X H (mm). (Example: Set the value of A to 50.)
When the value of A is increased by 10, the image lead edge is
shifted to the paper lead edge by 1mm. (Default: 50)
6) Set the lead edge void amount to B = 50 (2.5mm).
4) If the measurement value is out of the specified range, change the
When the value of B is increased by 10, the void amount is
set value and repeat the adjustment procedure.
increased by about 1mm. For 25 or less, however, the void amount
The default value is 50.
becomes zero. (Default: 50)
Note: The rear edge void cannot be checked with the first sheet after
(Example) entering the simulation mode, the first sheet after turning off/on
Distance between paper lead the power, or the first sheet after inserting the cassette. Use the
edge and image: H = 5mm second or later sheet to check the rear edge void.
(3) Center offset adjustment
Image loss: 1) Set the self-made test chart for the center position adjustment so
R = 3mm that its center line is aligned with the center mark of the document
guide.
• Test chart for the center position adjustment.
Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper
5mm transport direction.
Document guide

10mm

Center

Copy paper
(A4 or 8 1/2″ × 11″)

2) Execute SIM 50 - 10 to select the print center offset (cassette


paper feed) adjustment mode.
The set adjustment value is displayed on the copy quantity display.

ADJUSTMENTS 9 - 3
3) Make a copy and check that the copied center line is properly The size of the black chart (TEST CHART BLK) is 297 x 420. Divide
positioned. it into four for use.
The standard value is 0 ±2mm from the paper center.

2.0mm or less
(Copy A)
Copy image

Copy paper
Shift folding line

2.0mm or less
(Copy B)
Copy image
2. Copy density adjustment
Copy paper
Shift folding line A. Copy density adjustment timing
The copy density adjustment must be performed in the following cases:
(Paper feed direction) • When maintenance is performed.
4) If the measured value is out of the specified range, change the set • When the developing bias/grid bias voltage is adjusted.
value and repeat the adjustment procedure. • When the optical section is cleaned.
When the set value is increased by 1, the copy image is shifted by • When a part in the optical section is replaced.
0.1mm toward the rear frame. • When the optical section is disassembled.
• For the manual paper feed, change the manual paper feed • When the OPC drum is replaced.
adjustment mode and perform the similar procedures.
• When the main control PWB is replaced.
• Since the document center offset is automatically adjusted by the
• When the EEPROM on the main control PWB is replaced.
CCD which scan the reference lines (F/R) on the back of document
guide, there is no need to adjust manually. • When the memory trouble (U2) occurs.

C. ADF scan position automatic adjustment B. Note for copy density adjustment
Place a black chart so that it covers the ADF scan glass and the OC 1) Arrangement before execution of the copy density adjustment
glass, and execute the simulation with the OC cover open, the mirror • Clean the optical section.
unit scans from the home position to the ADF scan position to identify • Clean or replace the charger wire.
the ADF glass cover edge position by the difference in the CCD output • Check that the voltage at the high voltage section and the developing
levels of the ADF glass cover edge and the OC side document glass. bias voltage are in the specified range.
Default is 50. Adjustment range is 0 – 99. Adjustment increment: 1 =
about 0.127mm C. Necessary tool for copy density adjustment
If this adjustment is performed properly, the adjustment value is • TOSHIBA TEST CHART No.15-1
displayed. If it is abnormal, the jam lamp lights up. If the adjustment is • B4 (14" x 8 1/2") white paper
not made properly, “– –” is displayed. • The user program AE setting should be "3."

D. Features of copy density adjustment


For the copy density adjustment, the image data shift function provided
in the image process LSI is used.
List of the adjustment modes
Auto Mode Brightness 1 step only
Manual Mode Brightness 5 steps. Adjustment of only the center
brightness is made.
Photo Mode Brightness 5 steps. Adjustment of only the center
brightness is made.
Manual T/S Brightness 5 steps. Adjustment of only the center
mode brightness is made.
T/S Auto mode Brightness 1 step only

* Use a black chart (TEST CHART BLK) or prepare a chart as shown


below.
Chart size: 300 x 100, prepared with cutting sheet No. 791 (Black) or
an equivalent one.
Reason: To prevent erroneous detection by disturbing light of a fluo-
rescent lamp, etc.

ADJUSTMENTS 9 - 4
E. Copy density adjustment procedure 3. High voltage adjustment
Use SIM 46 - 01 to set the copy density for each copy mode.
A. Main charger (Grid bias)
For selection of modes, use the copy mode select key.
Note:
(1) Test chart setting
• Use a digital multi meter with internal resistance of 10MΩ or more
1) Place the test chart so that its edge is aligned with the A4 (Letter) measurement.
reference line on the document table.
• After adjusting the grid LOW output, adjust the HIGH output. Do not
reverse the sequence.
Procedures
1) Set the digital multi meter range to DC700V.
2) Set the positive side of the test rod to the connector CN11-3
(GRID) of high voltage section of the power PWB and set the
negative side to the frame ground (power frame).
3) Execute SIM 8-3. (The main charger output is supplied for 30 sec
in the grid voltage LOW output mode.)
4) Adjust the control volume (VRG2) so that the output voltage is
Test chart
–390 ±20V.
5) Execute SIM 8-2. (The main charger output is supplied for 30 sec
in the grid voltage HIGH output mode.)
6) Adjust the control volume (VRG1) so that the output voltage is 580
±12V.

(2) Perform the adjustment in each mode.


1) Execute SIM 46-1.
2) Select the mode to be adjusted with the exposure mode select key.
Set the exposure level to 3 for all adjustment. (Except for the auto
mode.) VRG1
VRG2
(1) (2)

(1) Mode select key/display


lamp
(2) Exposure level select B. DV bias check
key/display lamp
Note: • A digital multi meter with internal resistance of 1GΩ must be
use for correct check.
• The adjustment volume is locked, and no adjustment can be
Exposure mode Gray chart made.
Adjustment mode
display lamp adjustment level
Procedures
Auto mode Auto lamp ON "S3" is slightly
1) Set the digital multi meter range to DC500V.
copied.
2) Set the positive side of the test rod to the connector CN-10-1 (DV
Manual mode Manual lamp ON "S3" is slightly
BIAS) and set the negative side to the frame ground (power frame).
copied.
3) Execute SIM 25-1 to output the developing bias for 30sec, and
Photo mode Photo lamp ON "S3" is slightly check that the output is –400 ±8V.
copied.
Manual T/S mode Manual lamp/Photo lamp "S4" is slightly
ON copied.
Auto T/S mode Auto lamp/Photo lamp ON "S4" is slightly VRDV
copied.

3) Make a copy.
Check the adjustment level (shown in the above table) of the
exposure test chart (Gray Scale).
(When too bright): Decrease the value displayed on the copy quantity
display.
(When too dark): Increase the value displayed on the copy quantity
display.
* The value can be set in the range of 1 - 99.

ADJUSTMENTS 9 - 5
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as follows:
Clear → Density select → Clear→ Density select
To cancel the simulation mode, press the clear key.
Flow chart of entering the simulation mode

Start
Is there a sub YES
Press the COPY key.
code ?

NO
Press the clear key.
The COPY QUANTITY
display blinks to indicate
Press the COPY "00" and the machine
key. enters the ready
state for sub code input. Within 1sec

Press the exposure


Enter the sub code with
the COPY QUANTITY key.
mode selector key.
10th digit:
1st digit:
Within 1sec
Count up of values:
COPY QUANTITY key
Count down of values:
Zoom key + COPY Press the clear key.
QUANTITY key

Within 1sec
Press the COPY key.
The current set adjustment
value and the counter
Press the exposure
value are displayed on the Is it the mode selector key.
COPY QUANTITY simulation for
displayed Sensor check, operation
etc. are displayed by the check?
alarm lamps, etc.
All displays on the
YES operation panel go off,
The COPY QUANTITY
and the machine enters
display blinks to indicate
To change the current set the previously set sub he ready state for entering
Perform the operation he main code.
values, enter with the COPY enters the ready 7 state for
QUANTITY key.
according to the
sub code input.
simulation number.
code, and the machine
10th digit: Enter the main code with
the COPY QUANTITY key.
1st digit:
10th digit:
Count up of values:
COPY QUANTITY key Is another YES Is the YES 1st digit:
Count down of values: simulation to be main code the Press the clear key.
Zoom key + COPY performed ? Count up of values:
QUANTITY key
same ? COPY QUANTITY key
Count down of values:
NO NO Zoom key + COPY
QUANTITY key

Is the
The entered value sub code NO Enter the new main
is displayed on the Press the clear key. code.
displayed ?
COPY QUANTITY
display.
YES The main code is
displayed on the
All displays on the COPY QUANTITY
The main code is
operation panel go off, display.
displayed on the
Press the COPY and the machine enters Press the clear key. COPY QUANTITY
the ready state for
key. entering the main code. display.

1
The entered value Press the clear key.
is registered.

End

SIMULATION, TROUBLE CODES 10 - 1


2. List of simulations
Sim Kind of Sub
Sim Kind of Sub Operation
Operation No. main code code
No. main code code
26 Various setup 01 Manual feed setup
01 Optical system 01 Mirror scan operation
02 ADF setup
06 Aging of mirror scanning
03 Second cassette setup
02 ADF Individual 02 ADF sensor status display
06 Destination setup
load operation 03 Motor ON
07 Machine conditions check
04 Paper feed solenoid ON
20 Rear edge void setup
05 Lamp ON 01 Operation panel display check
30 CE mark support control ON/OFF
check 02 Fusing lamp, cooling fan operation
37 Developer life-over termination
check
cancel
03 Copy lamp ON
39 Memory capacity check
06 Machine 01 Paper feed solenoid ON
40 Polygon motor OFF time setup
individual load 02 Resist solenoid ON (Time required for turning OFF after
operation
completion of printing)
07 Aging 01 Warm-up display and aging with jam
42 Transfer ON timing control setup
06 Intermittent aging
43 Side void setup
08 High voltage 01 Developing bias
44 ADF document rear edge read setup
output check 02 Main charger (Grid high)
62 Energy-save mode copy lamp setup
03 Grid voltage (Low)
63 Fan control select setup
06 Transfer charger
64 Heater control setup during the
10 Other None Toner motor aging scanner mode
14 Trouble reset None Cancel of troubles other than U2 30 Sensor 01 Paper sensor status display
16 U2 trouble None Cancel of U2 trouble operation
reset check
20 01 Maintenance counter clear (Standard
provision)
21 01 Maintenance cycle setup
43 Fusing 01 Fusing temperature setup (Normal
22 Counter 01 Maintenance counter display
display temperature copy)
02 Maintenance preset value display
setup 04 Fusing temperature setup 2
04 JAM total counter display
09 Setup of fusing control of postcard
05 Total counter display
size paper
06 Developer counter display
46 Exposure 01 Copy density adjustment (300dpi)
08 ADF counter display adjustment 02 Copy density adjustment (600dpi)
14 P-ROM version display
18 Image contrast adjustment (300dpi)
17 Copy counter display
19 γ table setup or AE operation mode
18 Printer counter display setup
19 Scanner mode counter display 20 ADF exposure correction
21 Scanner counter display 29 Image contrast adjustment (600dpi)
22 ADF JAM counter display 31 Image sharpness adjustment
24 Special 01 JAM total counter clear 32 Copier color reproduction setup
counter clear 04 ADF counter clear 48 Magnification 01 Front/rear (main scanning) direction
06 Developer counter clear ratio correction and scan (sub scanning) direction
08 Copy counter clear and black level magnification ratio adjustment and
adjustment black level adjustment
09 Printer counter clear
49 01 Flash ROM program writing mode
13 Scanner counter clear
(Sim 49-01 is used in the production
14 ADF JAM total counter clear
line, not in the fields.)
15 Scanner mode counter clear
50 Lead edge 01 Lead edge image position
25 Main motor 01 Main motor operation check (Cooling adjustment 10 Center offset adjustment
ON fan motor rotation check)
51 Timing 02 Resist quantity adjustment
10 Polygon motor ON
adjustment
53 08 ADF scan position automatic
adjustment
61 Laser system 03 Polygon motor check
operation (HSYNC output check)
63 Shading 01 Shading check
64 Self print 01 Self print

SIMULATION, TROUBLE CODES 10 - 2


3. Contents of simulations
Input method: Clear key → Exposure Select key → Clear key → Exposure Select key
Main Sub
Content
code code
01 01 Mirror scan operation
(Operation/Procedure)
1. When this simulation is executed, the mirror home position is detected.

Sensor name Display lamp


Mirror home position sensor Developer replacement lamp

2. When the START key is pressed, scanning is executed at the speed corresponding to the currently set copy magnification ratio.
The copy magnification ratio can be arbitrarily set with the magnification ratio select key/zoom key.
06 Aging of mirror scanning
When the PRINT switch is pressed, the mirror base performs full scan at the speed of the set magnification ratio. After 3 sec, the mirror
case performs full scan again. These procedures are repeated until the clear key is pressed. (When the PRINT switch is pressed once,
the ready lamp keeps OFF.)
The status of the mirror home position sensor is displayed with the photoconductor cartridge lamp. (The lamp is ON when the mirror is
at the home position.)
During aging, the copy lamp keeps ON.
02 02 ADF sensor status display
ON/OFF of the sensors in the ADF can be checked with the following lamps.

Display Sensor
Toner cartridge replacement lamp Document set detection (SPID)
Jam lamp ADF document transport detection (SPPD)
Developer replacement lamp ADF cover open/close detection (SDOD)
ADF jam lamp ADF open/close detection (SDSW)
Paper size detection

03 Motor ON
(Operation/Procedure)
When the start key is pressed, the ADF motor rotates for 10 sec at the speed corresponding to the currently set magnification ratio.
04 Paper feed solenoid ON
(Operation/Procedure)
When the start key is pressed, the ADF paper feed solenoid repeats ON (500 ms) and OFF (500 ms) 20 times.
05 01 Operation panel display check
• When the PRINT switch is pressed, all LEDs (including 7-segment LEDs) on the operation panel are lighted. (LED check mode)
• When 1Up key is pressed, the LEDs on the operation panel are lighted individually from the top left to the bottom right in sequence.
After completion of all individual lighting, all LEDs are lighted simultaneously. (The 7-segment LED lights the three-digit sections at
the same time.)
Individual lighting frequency ON: 300ms, OFF: 20ms
• When the CLEAR key is pressed, this simulation is terminated.
• When the PRINT switch is pressed in the LED check mode, the machine enters the Key input check mode.
“Key input check mode”
When the machine enters the Key input check mode, the value display section indicates “– – –.” Every time any key on the operation
panel is pressed, the entered value is added and displayed on the value display section. However, the keys that were pressed once are
not counted again.
• When the PRINT switch is pressed, the entered value is added and displayed for 3 sec and all the LEDs are lighted. (LED lighting
check mode)
(Note for Key input check mode)
• Press the PRINT switch at the end. (If it is pressed in the middle of the process, the entered value up to that moment is displayed for
3 sec and the machine enters the LED lighting check mode. (ALL the LEDs are lighted.))
• Multiple key inputs are ignored.
02 Fusing lamp, cooling fan operation check
When the PRINT switch is pressed, the fusing lamp repeats operations of 500ms-ON and 500ms-OFF 5 times. During that time, the
cooling fan motor rotates.
03 Copy lamp ON
(Operation/Procedure)
When the START key is pressed, the copy lamp is lighted for 5 sec.
06 01 Paper feed solenoid ON
(Operation/Procedure)
When the START key is pressed, the paper feed solenoid selected by the tray select key repeats ON (500ms) and OFF (500ms) 20
times.
02 Resist solenoid ON
(Operation/Procedure)
When the START key is pressed, the resist solenoid (RRS) repeats ON (500ms) and OFF (500ms) 20 times.

SIMULATION, TROUBLE CODES 10 - 3


Main Sub
Content
code code
07 01 Warm-up display and aging with jam
(Operation/Procedure)
1. When the simulation is executed, warming up is started.
2. Warm-up time is counted and displayed every second on the copy quantity display.
3. After completion of warm-up, the time count is stopped and the ready lamp is lighted.
4. Press the clear key to clear the warm-up time display, set the copy quantity, and press the START key, and the machine will copy the
set quantity repeatedly.
This simulation is canceled by turning off the power or executing any simulation which performs hardware reset.
06 Intermittent aging
(Operation/Procedure)
1. When the simulation is executed, warming up is started.
2. After completion of warm-up, the ready lamp is lighted.
3. Set the copy quantity and press the START key, and the machine will copy the set quantity repeatedly.
4. After 3 sec of the interval time from completion of copying the set quantity, the machine will resume copying.
5. The above operation 4 is repeated.
This simulation is canceled by turning off the power or executing any simulation which performs hardware reset.
08 01 Developing bias
(Operation/Procedure)
When the START key is pressed, the developing bias is outputted for 30 sec.
02 Main charger (Grid high)
(Operation/Procedure)
When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode.
03 Grid voltage (Low)
(Operation/Procedure)
When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode.
06 Transfer charger
(Operation/Procedure)
When the START key is pressed, the transfer charger output is supplied for 30 sec.
10 None Toner motor aging
(Operation/Procedure)
When the START key is pressed, the toner motor output is supplied for 30 sec.
14 None Cancel of troubles other than U2
(Operation/Procedure)
After canceling the trouble, the simulation is also automatically canceled.
16 None Cancel of U2 trouble
(Operation/Procedure)
1. When the START key is pressed, the EEPROM total counter check sum is rewritten and the trouble is canceled.
2. After canceling the trouble, the simulation is also automatically canceled.
20 01 Maintenance counter clear
When the PRINT switch is pressed, the maintenance count is cleared and the value “000000” is displayed.
21 01 Maintenance cycle setup
The currently set code (default) of the maintenance cycle is displayed, and the newly set data are saved.

Code Setup
0 3,000 sheets
1 6,000 sheets
2 9,000 sheets
3 13,000 sheets
4 25,000 sheets *Default
5 Free (999,999 sheets)

SIMULATION, TROUBLE CODES 10 - 4


Main Sub
Content
code code
22 01 Maintenance counter display
The display method is the same as the total count value display.
02 Maintenance preset value display
The quantity corresponding to the code set with 21-01 and 21-02 is displayed.
The display method is the same as the total count value display.
04 JAM total counter display
The display method is the same as the total count value display.
05 Total counter display
The total count value is displayed in 3 digits X 2 times repeatedly.
<Display example: 12345>

012 → Blank → 345 → Blank → 012


0.7s 0.3s 0.7s 1.0s 0.7s
06 Developer counter display
The display method is the same as the total count value display.
08 ADF counter display
The display method is the same as the total count value display.
14 P-ROM version display
The main code and the sub code of the P-ROM version is displayed on the value display section in 2 digits alternately.
The display method is the same as the total count value display.
17 Copy counter display
The display method is the same as the total count value display.
18 Printer counter display
The display method is the same as the total count value display.
19 Scanner mode counter display
The display method is the same as the total count value display.
21 Scanner counter display
The display method is the same as the total count value display.
22 ADF JAM counter display
The display method is the same as the total count value display.
24 01 JAM total counter clear
When the PRINT switch is pressed, the JAM total count value is reset to 0.
04 ADF counter clear
When the PRINT switch is pressed, the ADF count value is reset to 0.
06 Developer counter clear
When the PRINT switch is pressed, the developer count value is reset to 0.
08 Copy counter clear
When the PRINT switch is pressed, the copy count value is reset to 0.
09 Printer counter clear
When the PRINT switch is pressed, the printer count value is reset to 0.
13 Scanner counter clear
When the PRINT switch is pressed, the scanner count value is reset to 0.
14 ADF JAM total counter clear
When the PRINT switch is pressed, the ADF JAM total count value is reset to 0.
15 Scanner mode counter clear
When the PRINT switch is pressed, the scanner mode counter is reset to 0.
25 01 Main motor operation check (Cooling fan motor rotation check)
When the PRINT switch is pressed, the main motor (as well as the duplex motor in the duplex model) is operated for 30 sec. If the
developing unit is installed at that time, the developing bias, the main charger, and the grid are outputted together in order to avoid toner
consumption. Since, in this case, laser discharge is required when stopping the motor, the polygon motor is rotated at the same time. If
the developing unit is not installed, the above high voltage is not outputted and only the motor is rotated.
: Do not execute this simulation by forcibly turning ON the door ON/OFF switch.
10 Polygon motor ON
(Operation/Procedure)
When the START key is pressed, the polygon motor is operated for 30 sec.

SIMULATION, TROUBLE CODES 10 - 5


Main Sub
Content
code code
26 01 Manual feed setup
(Operation/Procedure)
1. When this simulation is executed, the currently set bypass code number is displayed.
2. Enter the code number corresponding to the bypass and press the START key, and the setting will be changed.

Code number Bypass


0 Single bypass
1 Multi bypass

02 ADF setup
When this simulation is executed, the current setup of the ADF code number is displayed. Enter the code number corresponding to the
ADF and press the PRINT switch to enable the setup.

Code number ADF


0 ADF not installed
1 ADF installed

03 Second cassette setup


(Operation/Procedure)
1. When this simulation is executed, the currently set code number of the second cassette is displayed.
2. Enter the code number and press the start key. The setting is changed.

Code number Second cassette


0 Without second cassette
1 With second cassette

06 Destination setup
When this simulation is executed, the current setup of the destination code number is displayed. Enter the code number corresponding
to the destination and press the PRINT switch to enable the setup.

Code number Destination


0 Inch series
1 EX JAPAN AB series
2 JAPAN AB series
3 China (EX JAPAN AB series + Chinese paper support)

07 Machine conditions check


When this simulation is executed, the current machine setup is displayed.

CPM Copy quantity display


10 cpm 10
12 cpm 12
13 cpm 13
14 cpm 14
15 cpm 15

SIMULATION, TROUBLE CODES 10 - 6


Main Sub
Content
code code
26 20 Rear edge void setup
When this simulation is executed, the current setup of the rear edge void code number is displayed. Enter the code number
corresponding to the rear edge void and press the PRINT switch to enable the setup.

Code number Rear edge void setup


0 Rear edge void provided * Default
1 Rear edge void not provided

30 CE mark support control ON/OFF


When this simulation is executed, the current setup of the CE mark support code number is displayed. Enter the code number
corresponding to the CE mark support setup and press the PRINT switch to enable the setup.

Code number CE mark support setup


0 CE mark support control OFF * Default (100V series)
1 CE mark support control ON
The default for CE-support 200V series is “1.”
37 Developer life-over termination cancel
When this simulation is executed, the currently set code number is displayed. Enter a desired code number and press the PRINT
switch, and the new setup is enabled.

Code number Setup


0 Developer life-over termination
1 Developer life-over termination cancel

39 Memory capacity check


When this simulation is executed, the current memory capacity is displayed.

Code number Setup


8 8 Mbyte
16 16 Mbyte

40 Polygon motor OFF time setup (Time required for turning OFF after completion of printing)
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT
switch to enable the setup.

Code number Setup


0 0 sec
1 30 sec * Default
2 60 sec
3 90 sec

42 Transfer ON timing control setup


(Operation/Procedure)
1. When this simulation is executed, the currently set code number is displayed.
2. Enter the code number and press the START key, and the setting will be changed. (For any number different from the following ones,
the default time is automatically set.)

Code number Setting


0 Default (330 msec)
1 –40 msec
2 –30 msec
3 –20 msec
4 –10 msec
5 Default (330 msec)
6 +10 msec
7 +20 msec
8 +30 msec
9 +40 msec

SIMULATION, TROUBLE CODES 10 - 7


Main Sub
Content
code code
26 43 Side void setup
(Operation/Procedure)
1. When this simulation is executed, the currently set code number of the side void amount is displayed.
2. Enter the code number and press the start key. The setting is changed.

Code number Setting


0 0 mm
1 0.5 mm
2 1.0 mm
3 1.5 mm
4 2.0 mm * Default
5 2.5 mm
6 3.0 mm
7 3.5 mm
8 4.0 mm
9 4.5 mm
10 5.0 mm

44 ADF document rear edge read setup.


When this simulation is executed, the currently set code number is displayed. Enter the desired code number and press the START key,
and the display will be changed. The document rear edge scanning area in ADF reduction (less than 100%) copy is changed.
The code number is changeable in the range of 0 – 8.
The default value is 4, and 2 mm of the document rear edge is cut.
When the value is changed by 1, the area is changed by 1 mm.
62 Energy-save mode copy lamp setup
Used to set half-ON (50%)/OFF of the copy lamp in the pre-heat mode.
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT
switch to enable the setup.

Code number Setup


0 Copy lamp half-ON (50%) * Default
1 Copy lamp OFF

63 Fan control select setup


Used to set the cooling fan operation mode.
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT
switch to enable the setup.

Code number Setup


1 1-speed fan control
2 2-speed fan control * Default when starting mass production

64 Heater control setup during the scanner mode


When this simulation is executed, the currently set code number of heater control setup is displayed. Enter a desired code number of
heater control setup and press the PRINT switch, and the new setup is enabled.

Code number Heater control setup


0 Heater control ON * Default (Except for Europe)
1 Heater control OFF * Default (For Europe only)

30 01 Paper sensor status display


Indicates the paper sensor status using the lamps on the operation panel.

Sensor name Display lamp


Before-resist paper sensor (PPD1) Developer cartridge replacement lamp
Fusing section paper sensor (PPD2) JAM lamp
Paper exit sensor (POD) Photoconductor cartridge replacement lamp
2nd CS paper sensor (PPD3) 2nd cassette lamp
New drum cartridge sensor (PUIS) Zoom lamp
Single manual feed paper sensor (MFD) AE lamp

SIMULATION, TROUBLE CODES 10 - 8


Main Sub
Content
code code
43 01 Fusing temperature setup (Normal copy)
(Operation/Procedure)
1. When this simulation is executed, the currently set code number is displayed.
2. Enter the code number and press the START key, and the setting will be changed.

Code number Set temperature (°C)


0 175
1 180
2 185
3 190
4 195 (* Default)
5 200

04 Fusing temperature setup 2


(Operation/Procedure)
1. When this simulation is executed, the currently set code number is displayed.
2. Enter the code number and press the START key, and the setting will be changed.

Code number Set temperature (°C)


0 155
1 160
2 165
3 170 (* Default)
4 175
5 180

09 Setup of fusing control of postcard size paper

Code number Setup


0 Cancel * Default
1 Setup
The default for Japan model is “1.”

SIMULATION, TROUBLE CODES 10 - 9


Main Sub
Content
code code
46 01 Copy density adjustment (300dpi)
Used to set the copy density in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup is displayed in two digits
(default: 50).
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup.
The greater the setup value is, the darker the copy is. The smaller the setup value is, the brighter the copy is. Only EXP.3 copy is made
in this simulation. When set to a darker level, Exp.1 and Exp.5 copies also become darker. When set to a brighter level, Exp.1 and Exp.5
copies also become brighter. Press the CLEAR key to save the setup and exit from the simulation mode.
Use the copy mode select key to select a copy mode . The setup value of the selected copy mode is displayed on the copy quantity
display.
(adjustment range: 0 – 99)

Copy mode Display lamp


AE mode (300dpi) AE mode lamp
TEXT mode (300dpi) TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) (300dpi) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) (300dpi) AE mode lamp & PHOTO mode lamp

02 Copy density adjustment (600dpi)


Used to set the copy density in each mode.
(Operation/Procedure)
When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two digits.
(Default: 50)
Use the copy quantity key to change the setup value, and press the PRINT switch to make a copy with the new setup.
The greater the setup value is, the darker the copy is, and vise versa. Only EXP.3 copy is made. If it is set to a darker density, EXP.1 and
EXP.5 copies also become darker. If it is set to a brighter density, they also become brighter.
When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated.
Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the copy
quantity display.
(Setup range: 0 – 99)

Copy mode Display lamp


AE mode (600dpi) AE mode lamp
TEXT mode (600dpi) TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) (600dpi) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) (600dpi) AE mode lamp & PHOTO mode lamp

18 Image contrast adjustment (300dpi)


Used to set the image contrast in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed in two digits.
(Default: 50)
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. The
greater the setup value is, the higher the contrast is. The smaller the setup value is, the lower the contrast is. Though only EXP.3 copy is
made in this simulation, the contrast levels in EXP.1 and EXP.5 are also changed. Press the CLEAR key to save the setup and exit from
the simulation mode.
Use the copy mode select key to select a copy mode . The setup value of the selected copy mode is displayed on the copy quantity
display.
(adjustment range: 0 – 99)

Copy mode Display lamp


AE mode (300dpi) AE mode lamp
TEXT mode (300dpi) TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) (300dpi) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) (300dpi) AE mode lamp & PHOTO mode lamp

SIMULATION, TROUBLE CODES 10 - 10


Main Sub
Content
code code
46 19 γ table setup or AE operation mode setup
When this simulation is executed, the current setup of the gamma table code number is displayed. (Default: 5K Toner life = 1, 8K Toner
life = 2) Enter the code number corresponding to desired gamma table, and press the PRINT switch or the copy mode select key to
enable the setup.

Code number γ table


1 Image quality priority mode
2 Toner consumption priority mode

When the copy mode select key is pressed during setup of the gamma table, the mode is switched to the AE operation setup mode and
the current setup of the AE operation mode code number is displayed. (Default: 0) Enter the code number corresponding to your
desired AE operation mode, and press the PRINT switch or the copy mode select key to switch the setup. (When the copy mode select
key is pressed, the mode is returned to the gamma table setup mode.)

Code number AE operation mode


0 Fixed process * Default
1 Real time process

20 ADF exposure correction


Used to adjust the exposure correction quantity in the ADF mode by adjusting the differential of Vref voltage for the OC mode.
(Operating procedure)
When this simulation is executed, the current setup is displayed. Enter the adjustment value with the 10-key and press the PRINT key to
enable the setup and make a copy.
When the CLEAR key is pressed, the entered value is saved and the simulation mode is terminated.
∗ The greater the value is the darker the exposure is.
The smaller the value is, the brighter the exposure is.
29 Image contrast adjustment (600dpi)
Used to set the contrast in each mode.
(Operation/Procedure)
When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two digits.
(Default: 50)
Use the copy quantity keys to change the setup value, and press the PRINT switch to make a copy with the new setup.
The greater the setup value is, the greater the contrast is, and vise versa. Only EXP.3 copy is made, however, EXP.1 contrast and EXP.5
contrast are also changed accordingly.
When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated.
Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the copy
quantity display.
(Setup range: 0 – 99)

Copy mode Display lamp


AE mode (600dpi) AE mode lamp
TEXT mode (600dpi) TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) (600dpi) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) (600dpi) AE mode lamp & PHOTO mode lamp

SIMULATION, TROUBLE CODES 10 - 11


Main Sub
Content
code code
46 31 Image sharpness adjustment
Used to adjust the clear/shading-off of an image in each mode.
(Operating procedure)
When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed. (Default: 1)
Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. When the
clear key is pressed, the entered setup value is saved and the simulation is terminated.

Setup value Image quality


0 Shading off
1 Standard * Default
2 Clear

Any desired copy mode can be selected with the copy mode select key. The code number of the selected copy mode is displayed on the
copy quantity display.

Copy mode Display lamp


AE mode AE mode lamp
TEXT mode TEXT mode lamp
PHOTO mode PHOTO mode lamp
TS mode (TEXT) TEXT mode lamp & PHOTO mode lamp
TS mode (AE) AE mode lamp & PHOTO mode lamp

32 Copier color reproduction setup


Used to set color reproduction for each mode. Colors which are easily copied or which are not easily copied are selected.

Setup value Easy-to-copy colors Difficult-to-copy colors


0 Purple/Blue/Red Yellow/Green/Light blue
1 Light blue/Green/Blue Purple/Red/Yellow
2 Yellow/Red/Green Blue/Light blue/Purple
∗ This setup does not affect black-and-white copies.
(Operating procedure)
When this simulation is executed, the current setup of the code number for each copy mode is displayed. (Default: 0)
Change the setup value with the copy quantity keys and press the Print switch. A copy will be made according to the setup. At that time,
the color component used for copying is changed.
When the clear key is pressed, the entered code number is saved and the simulation mode is terminated.
Any desired copy mode can be selected with the copy mode select key. The selected copy mode is displayed on the copy quantity
display.

Code number Component of use


0 Green * Default
1 Red
2 Blue

Copy mode Display lamp


AE mode (including TS) AE mode lamp
TEXT mode (including TS) TEXT mode lamp
PHOTO mode PHOTO mode lamp

SIMULATION, TROUBLE CODES 10 - 12


Main Sub
Content
code code
48 01 Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment
(1) Front/rear direction magnification ratio auto correction: The width of the reference line marked on the shading correction plate is
scanned to perform automatic correction of the front/rear (main scanning) direction magnification ratio as well as automatic setup of
the OC/document center offset value and of the image scan start position.
In addition, the black level automatic adjustment is performed simultaneously.
The OC/document center offset value and the image scan start position automatically set in this simulation, can be checked by the
respective manual setup simulation for each adjustment shown below.

OC/document center offset → Sim50-10 Center offset adjustment


Image scan start position → Sim50-01 Lead edge image position

(2) Front/rear direction magnification ratio manual correction: By key operations, the front/rear (main scanning) direction magnification
ratio is set by changing the setup value of the ZOOM DATA register to AISC.
(3) Scan direction magnification ratio correction: The scan direction magnification ratio in the OC mode is set by changing the scan
speed.
(4) ADF mode scan direction magnification ratio correction: The ADF mode scan direction magnification ratio is set by changing the
scan speed.
(Operating procedure)
When this simulation is executed, the current setup value is displayed in two digits. (Center value: 50) Press the copy mode select key
to select each setup mode and the setup display will change accordingly.
In the case of the front/rear direction automatic adjustment.
To perform the automatic adjustment, place the gray gradation chart (TOSHIBA TEST CHART No.15-1) face down so as to fit with the
left center of the platen with the darker side (S7) on the left of OC.

S7 S1

Back of the chart

When the PRINT switch is pressed, the mirror base unit moves to the shading white board, and the width of the reference line is
scanned, and the correction value is calculated, and the value is saved.
After completion of the automatic adjustment, press the density adjustment Down key, and the black level will be displayed in
hexadecimal number (3 digits) of 12bits.
For manual adjustment, enter the adjustment value with the 10-key and press the PRINT switch, the set value will be saved and a copy
will be made. When the clear key is pressed, the value entered will be saved and the simulation will be terminated. (Increasing the
setup value by 1 increases 0.1%.)

Adjustment mode Lamp ON


Front/rear direction magnification ratio automatic correction and black level adjustment AE lamp
Front/rear direction magnification ratio manual correction TEXT lamp
Scan direction magnification ratio correction PHOTO lamp
ADF mode scan direction magnification ratio correction AE, TEXT, PHOTO lamps

In the front/rear direction magnification ratio automatic correction


(1) When the calculated value of the scan correction value is within ±5%, “– –” is displayed.
(Cause) Erroneous position of the reference line on the white board, improper installation of the lens unit, etc.
(2) In case of a scan error of the reference line, the jam lamp lights up.
(Cause) CCD error, no white board installed.
∗ If the automatic correction of the magnification ratio cannot provide a satisfactory result, use the manual correction.

SIMULATION, TROUBLE CODES 10 - 13


Main Sub
Content
code code
49 01 Flash ROM program writing mode (Sim 49-01 is used in the production line, not in the fields.)
(Operating procedure)
When this simulation is executed, “d” is displayed on the display and the machine enters the Flash ROM program writing mode.
Use the writing tool to write the program from PC. During writing, the display indicates as shown below. After completion of
downloading, turn OFF/ON the power to reset.

Status Display Pre-heat lamp Ready lamp


Download data reception “d” ON ON OFF
Data erase start “d” ON OFF ON
Data writing (Boot section) “d” ON Blink OFF
Data writing (program section) “d” ON Blink Blink
Sum check “d” ON ON ON
Download complete “0FF” ON OFF OFF
Error state “E *” ON OFF OFF
∗ “*” in an error display indicates the error position.
1 Data reception error
2 Loader function transfer
3 FLASH ROM delete
4 FLASH ROM writing (Boot section)
5 FLASH ROM writing (Program section)
6 Sum check (Loader section)
7 Sum check (Boot section)
8 Sum check (Program section)

50 01 Lead edge image position


Used to adjust the copy image position and the lead edge void quantity on the copy paper. The adjustment is made by adjusting the
image scan start position and the print start position (resist roller ON timing) at 100%.
(Operating procedure)
When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits. (Center value:
50) Press the copy mode select key to select your desired coy mode, and the display will change. Enter the adjustment value with the
10-key and press the PRINT switch, and the setup value will be saved and a copy will be made. Press the clear key to save the setup
value and exit from the simulation mode. When the adjustment is made for the main cassette feed, all the adjustment values at all the
paper feed ports become the same. (Increasing the setup value by 1 corresponds to about 0.1mm shift.)

Adjustment mode Lamp ON


Print start position (Main cassette paper feed) AE, main cassette lamp
Print start position (2nd cassette paper feed) AE, 2nd cassette lamp
Print start position (Manual paper feed) AE, manual feed lamp
Image lead edge void quantity TEXT lamp
Image scan start position PHOTO lamp
Image rear edge void quantity AE, TEXT, PHOTO lamp
ADF image scan start position AE, TEXT lamp
: Supported if the model is installed and skipped if it is not installed.
(Adjustment procedure)

AE ON TEXT ON PHOTO ON
↓ ↓ ↓
1. Set the print start position (A), the lead edge void quantity (B) and the scan start position (C) to 0, and make a copy at 100%.
2. Measure the image loss quantity (R mm) of the scale.
(Example)
Set C = 10 × R (mm) (Example: Set 40.) Distance from the paper lead edge
When the value C is increased by 10, the image loss is decreased by 1mm. to the image lead edge: H = 5mm
(Default: 50)
Image loss:
3. Measure the distance (H mm) from the paper lead edge to the image print R = 4mm
start position.
Set A = 10 × H (mm) (Example: set 50)
5mm
When the value A is increased by 1mm, the image lead edge is shifted to
the paper lead edge by 1mm. (Default: 50)
4. Set the lead edge void quantity to B = 50 (2.5mm). (Default: 50)
10mm
When the value B is increased by 10, the void is increased by about 1mm.
(When set to 25 or less, the void becomes zero.)
∗ The ADF adjustment is performed by adjusting the ADF image scan start position.

SIMULATION, TROUBLE CODES 10 - 14


Main Sub
Content
code code
50 10 Center offset adjustment
Used to adjust the copy image position on the copy paper and the center offset position when scanning a document.
(Operating procedure)
When this simulation is executed, the current setup value is displayed. Enter the adjustment value with the 10-key and press the PRINT
switch, and the entered value will be saved and a copy will be made. When the clear key is pressed, the entered value will be saved and
the simulation will be terminated. (When the setup value is increased by 1, shift is increased by 0.1mm.)

Adjustment mode Lamp ON


Print center offset (Main cassette paper feed) AE, main cassette lamp
Print center offset (2nd cassette paper feed) AE, 2nd cassette lamp
Print center offset (Manual paper feed) AE, manual paper feed lamp
OC/document center offset AE, TEXT lamp
ADF (front) document center offset AE, TEXT, PHOTO lamp
: Supported only for installing models, and skipped for not-installing models.
∗ When the setup value is too great, outside of the shading area may be read, and black streaks may be produced on the edges.
When the adjustment value is increased, the image is shifted to the left.
When the adjustment value is decreased, the image is shifted to the right.
51 02 Resist quantity adjustment
Used to adjust the contact pressure of paper against the machine resist roller and the RSPF resist roller.
(Operating procedure)
When this simulation is executed, the current setup value is displayed.
Enter the adjustment value with the 10-key and press the PRINT switch, the entered set value will be saved and a copy will be made.
When the clear key is pressed, the entered value will be saved and the machine will exit from the simulation mode.

Adjustment mode Lamp ON


Main cassette paper feed AE, main cassette lamp
2nd cassette paper feed AE, 2nd cassette lamp
Manual paper feed AE, manual paper feed lamp
RSPF document feed (front) AE, TEXT, PHOTO lamp
RSPF document feed (back) AE, TEXT lamp
: Supported only for installing models, and skipped for not-installing models.

53 08 ADF scan position automatic adjustment


Place a black chart so that it covers the ADF scan glass and the OC glass, and execute the simulation with the OC cover open, the
mirror unit scans from the home position to the ADF scan position to identify the ADF glass cover edge position by the difference in the
CCD output levels of the ADF glass cover edge and the OC side document glass.
Default is 50. Adjustment range is 0 – 99. Adjustment increment: 1 = about 0.127mm
If this adjustment is performed properly, the adjustment value is displayed. If it is abnormal, the jam lamp lights up. If the adjustment is
not made properly, “– –” is displayed.
61 03 Polygon motor check (HSYNC output check)
(Operation/Procedure)
When the START key is pressed, HSYNC is performed and the polygon motor is rotated for 30 sec.
At that time, the Zoom lamp is lit for 100msec for every 3 times that the HSYNC is detected.
63 01 Shading check
Used to display the detection level of the white board for shading.
(Operating procedure)
When the PRINT switch is pressed, the mirror base unit moves to the white board for shading to light the copy lamp. Under this state,
the level of one pixel at the CCD center which is not corrected for 10sec in 1 sec, and the result is displayed on the value display
section.
64 01 Self print
Print of one page is made regardless of the status of the optical system.
(Operating procedure)
When this simulation is executed, warm-up is performed and the ready lamp is lighted. Enter the code number with the 10-key, and
select the cassette with the cassette select key and press the PRINT switch, and paper feed operation will be made from the selected
cassette and printing of the selected pattern will be made. Printing is in 1by2 mode, or grid pattern.

Code number Pattern


0 1by2
1 Grid pattern
∗ 2 – 99: print in 1by2.

SIMULATION, TROUBLE CODES 10 - 15


4. Trouble codes/Troubleshooting
A. Trouble codes list
Main Sub
Trouble content Detail of trouble
code code
E7 02 HSYNC not detected. LSU (laser diode, reception element, APC circuit) trouble
LSU drive circuit (ASIC) trouble
10 CCD black level trouble CCD drive circuit (CCD PWB, ASIC, harness) trouble
11 CCD white level trouble CCD drive circuit (CCD PWB, ASIC harness) trouble
Copy lamp lighting trouble (Copy lamp, inverter PWB)
12 Shading trouble Dirt on white plate for scanning white level
(White correction)
16 Laser output trouble LSU (laser diode, reception element, APC circuit) trouble
LSU drive circuit (ASIC) trouble
F5 02 Copy lamp disconnection Copy lamp or copy lamp drive circuit (inverter PWB) trouble
trouble Copy lamp disconnection
H2 00 Thermistor open detection The fusing thermistor is open.
H3 00 Heat roller abnormally high The fusing temperature rises above 240°C.
temperature
H4 00 Heat roller abnormally low The fusing temperature does not reach 175°C within 30 sec of turning on the power, or the fusing
temperature temperature keeps at 140°C.
L1 00 Feeding is not completed The white area and the black marking on the shading plate are used to obtain the difference in the CCD
within the specified time level values for judgment of lock. When the difference in the levels of which and black is small, it is judged
after starting feeding. that the black mark could not be scanned by lock and the trouble code “L1” is displayed.
(The scan head locking
switch is locked)
L3 00 Return is not completed When the mirror base is returned for the specified time (6 sec) in mirror initializing after turning on the
within the specified time. power, the mirror home position sensor (MHPS) does not turn ON. Or when the mirror base is returned for
the specified time (about 6 sec) after start of copy return, the mirror home position sensor (MHPS) does not
turn ON.
L4 01 Main motor lock When the main motor encoder pulse is not detected for 100 msec.
L6 10 Polygon motor lock The lock signal (specified rpm signal) does not return within a certain time (about 20 sec) from starting the
polygon motor rotation
U2 01 Counter sum check error When the counter check sum value stored in the EEPROM is abnormal.
04 EEPROM serial When a communication trouble occurs with the EEPROM.
communication error

SIMULATION, TROUBLE CODES 10 - 16


B. Countermeasures for Jaguar trouble codes
E7-02 HSYNC is not detected.

SHOLD, LDEN
MCU LSU
HSYNC

Check connection of CN119 (MCU).


• Check for disconnection or loose connection.
• Check for disconnection of pin: 6 pin (SHOLD), 8 pin (LDEN) (MCU → LSU)
Check for breakage of harness, 10 pin (SYNC) (LSU → MCU).
Check for short-circuit.
Execute SIM 61-03 to check the following signals.

CN119 10 pin (SYNC)

Not delivered. Outputted.

Are SHOLD and LDEN outputted? Check the MCU circuit. (Replace the MCU.)
(MCU PWB connector section 2) CN119 peripheral circuit
Outputted. (MCU PWB Driver section 1)
Check connectors on the LSU.
(Same as the pin arrangement of CN119)
Not outputted. Check for disconnection. IC 113 IN (8 pin)/OUT (12 pin)
Check for pin disconnection,
harness breakage, or short circuit.
Resistor BR156
Connection is proper.

Replace the LSU.


Replace the ASIC, CPU or MCU.

Check the signal line of


SHOLD and LDEN.

E7-10 CCD black level trouble, E7-11 CCD white level E7-16 Laser output trouble
trouble, F5-02 Unstable light quantity
SHOLD, LDEN
MCU LSU
(CCD) MCU
SYNC
AFE Black level setup
A/D Normally, SHOLD and LDEN are outputted from the MCU and SYNC is
sent back. → When SHOLD and LDEN are not outputted, SYNC is
sent back to the MCU.
• Check connection of the connector (FFC).
• Check for connection of the connectors.
MCU (CN105) side
CN119 (Pin numbers are the same as those of E7-02.)
Scanner side
• Replace the MCU. If OK, check the above three signals.
1 Replace the carriage unit.

2 Replace the MCU.
• Replace the LSU.
3 Replace the FFC.
• Replace the harness.

E7-11 Dirt on the shading plate (white plate)


The content of E7-12 is the same as that of E7-11.

SIMULATION, TROUBLE CODES 10 - 17


H2-00 Thermistor open (Analysis of the trouble code is L1-00 Scanner unit feed trouble
made with SIM 14.)
Check release of the headlock switch.
• Check for disconnection of the connector CN120 (MCU).
Check the scanner unit operation with SIM 1-01.
• Check for disconnection of the interface connector.

Interface connector
Operates.
Does not operate.
CN120 The shading sheet does not read.
MCU The check item is the same as that of E7-10.

Check the connector. (CN103).


Check that the drive belt is properly applied to the scanner unit.
Thermistor Check the drive signal of the scanner motor.
(OUT A+, A-, OUT B+, B-)
• Replace the thermistor. If there are no signals, replace the MCU.
• Replace the MCU. Follow the above signal line.
• Check the heater control circuit in the MCU. (Specified on S/M 13-8) If there are signals, replace the motor.
Abnormally heavy load of the scanner drive
(Improper engagement of the motor drive gear and the belt drive
H3-00 Heater high temperature trouble (The trouble code is gear)
canceled with SIM 14.) (Abnormally high belt tension)
• Heater keeps ON. → Short-circuit in the triac,
Short-circuit in the drive circuit of the triac (in the power PWB).
• Replace the triac. L3-00 Scanner unit return trouble
• Replace the power PWB.
MHPS does not detect the home position. (MHPS, harness, PWB)
• Short-circuit in the MCU PWB (HLOUT signal)
Check the scanner unit operation with SIM 1-01.
(RTH signal)
• Check the connector. (CN101, 22 pin) MCU side Operates.
Power supply side
Check the operation of MHPS. When
• Short-circuit in the thermistor (Same check item as thermistor open) executing SIM 1-01, check that the DV
Use a tester to check the thermistor interface connector. (Pinched Does not operate. replacement lamp should light up.
wire) (If the lamp lights up, check the items of
"Does not operate."
H4-00 Heater low temperature trouble (The trouble code is Check the connector (CN103)
canceled with SIM 14.) Check that the drive belt is properly applied to the scanner unit.
• Check the installing environment (room temperature, power supply,
Check the drive signal of the scanner motor.
voltage) of the machine.
(OUT A+, A-, OUT B+, B-)
• The heater lamp does not light up. → Execute SIM 5-02.
If there are no signals, replace the MCU.
Heater lamp disconnection Follow the above signal line.
Connector check (CN101, 22 pin HLOUT) If there are signals, replace the motor.
Check the heater lamp drive circuit. (On the power PWB) Abnormally heavy load of the scanner drive
Check the HLOUT signal. If HLOUT is not outputted: → (Improper engagement of the motor drive gear and the belt drive
Replace the MCU. gear)
Check the signal line of MCU and HLOUT signal. (Abnormally high belt tension

Thermostat open

An abnormally high temperature Use a tester to check the


in the machine may cause the problem. AC line of the interface
Check that the fan rotates normally. connector. Replace the
(Similarly to H3-00.) fusing unit.

Sim 5-02
If the fan does not rotate normally,
check the fan connector and the
fan control signal. Replace the fax.
Check the setup of the kind of the fan.
SIM 26-63. The current setup is "2."

• Check for improper connection of the thermistor.

SIMULATION, TROUBLE CODES 10 - 18


L4-01 Main motor trouble

Check the main motor operation with SIM 25-01.

Operates.
MCU
MMLD
Check the Lock signal. MM

Does not operate. Check the connector CN107 (MCU), and the connector on the motor side.
Check the MMLD signal (3 pin).
If the MMLD signal is not delivered from the MM, replace the MM.
If the MMLD is delivered to the MCU, replace the MCU. Follow the MMLD signal in the MCU.

Check the connector


Check the MM drive signal.
CN107, 4 pin (MMD) If the MMD is delivered from the MCU, replace the MM.
CN107, 7, 8 pin (24V) If the MMD is not delivered from the MCU, replace the MCU.
If 24V is not supplied, Follow the MMD signal.
check the connector and its
peripheral.

L6-10 Polygon motor trouble

Check the polygon motor operation with SIM 25-10.

Operates.
MCU
PMRDY
Check the Lock signal. PM

Does not operate. Check the connector CN119 (MCU) and the connector on the motor side.
Check the PMRDY signal (15 pin).
If the PMRDY is not delivered from the PM, replace the LSU.
If the PMRDY is delivered to the MCU, replace the MCU. Follow the PMRDY signal in the MCU.

Check the connector.


Check the PM drive signal.
CN119, 16 pin (PMD) If the PMD is delivered from the MCU, replace the LSU.
CN119, 14 pin (PMCLK) If the PMD is not delivered from the MCU, replace the MCU.
Ch119, 18 pin (24V) If 24V is not supplied, Follow the PMD signal.
check the connector
and its peripheral.

U2-01 EEPROM trouble

Cancel U2 with SIM 16.

US can be canceled.

Make a copy. Turn off and on the power Check that U2 error does not occur.
If it does occur again, go to the procedure of "U2 cannot be canceled."
U2 cannot be canceled.

Trouble in the EERPOM or its peripheral circuit (SCL, SDA)


1 (CPU section) signal
SCL
EEPROM CPU

SDA

U2-04 communication error


The check items are the same as those of U2-04.

SIMULATION, TROUBLE CODES 10 - 19


C. Countermeasures for indicators
"For items of which no description is made below, it is likely that the problem is caused by the failure of 1. Panel PWB, 2. MCU PWB or 3. Harness
between Panel PWB and MCU PWB."
Indicator Status Check items
Online Not light up. Is the connection of the harness properly made between the I/F PWB and the MCU PWB?
Check the GDIIN signal line on the MCU PWB.
ADF Not black out. "Check the sensor of the ADF by performing Sim 2-2.
Does the status of the SPID sensor change when inserting and extracting a document? If not, check the sensor
itself and the signal line."
Not light up. "Check the sensor of ADF by performing Sim 2-2.
Does the status of the SPID sensor change when inserting and extracting a document? Does the status of the
SDOD sensor change when opening and closing the ADF unit (OC)? Does the status of the SDSW sensor change
when opening and closing the ADF paper-feeding cover? If there is any sensor that does not change, check the
sensor itself and the signal line. "
"Check to make sure that the ADF setting is made as ""1"" by performing Sim 26-2."
ADF misfeed Not black out. "Check the sensor of ADF by performiing Sim 2-2. Does the status of the SPPD sensor change when inserting a
document as far as it will go with the ADF paper-feeding cover open? If it does not change, check the sensor itself
and the signal line."
JAM Not black out. "Of the sensors PPD1/PPD2/POD, check whether there is any that is on by performing Sim 30-1. If any of them is
on, check whether there is any scrap of paper near the sensor. Then check the sensor itself and the signal line."

SIMULATION, TROUBLE CODES 10 - 20


[11] MAINTENANCE
1. Maintenance table
: Check (Clean, adjust, or replace when required.) : Clean : Replace : Adjust ✩: Lubricate
Section Parts 25K 50K 75K 100K 125K Remark
Developing Developer
DV blade
DV side seal (F/R)
Process peripheral Drum

2. Maintenance display system


Toner Life 8K (SIM 46-19=2)/5K (SIM 46-19=1)
Remaining quantity NEAR EMPTY EMPTY
About 10%
LED ON Flash
Machine Operation allowed Stop
Developer Life 25K
LED ON at 25K of the developer count.
Machine Selection is available between Not Stop and Stop by Service Simulation (SIM 26-37) Setup.
(If Stop is selected, the LED will flash and stop at 25K.)
∗ Default: Not Stop
∗ Clear: SIM 24-06
Maintenance LED Selection is available among 25K, 13K, 9K, 6K, 3K, and free (no lighting) with SIM 21-1.
∗ Default: free
∗ Clear: SIM 20-1
Machine Not stop.

MAINTENANCE 11 - 1
[12] USER PROGRAMS
The conditions of factory setting can be changed according to the use conditions.

1. Functions that can be set with user programs


Function Contents Factory setting
Auto clear • When a certain time is passed after completion of copying, this function returns to the initial state
automatically. The time to reach the initial state can be set in the range of 30 sec to 120 sec by the unit 60 sec
of 30 sec. This function can be disabled.
Pre-heat • When the copier is left unused with the power ON, the power consumption is automatically reduced to
about 40Wh/H (* Note).The time to start this function can be set in the range of 30 sec to 90 sec by the
unit of 30 sec. This function cannot be disabled.
30 sec
• When this function is operated, the pre-heat lamp on the operation panel lights up. To return to the initial
state, press any key on the operation panel. (When the COPY button is pressed, a copy is made after
returning to the initial state.)
Auto shut off passing • When the copier is left unused with the power ON, the power consumption is automatically reduced to
time about 18Wh/H (* Note). The time to start this function can be set in the range of 2 min to 120 min.
5 min
• When this function is operated, all the lamps except for the pre-heat lamp on the operation panel turn
off. To return to the initial state, press the COPY button.
Stream feeding Only models with ADF Set
Auto shut off setting • Used to set or cancel this function. Set
Auto/Manual mode • Used to set the resolution in the auto/manual mode. The speed priority (300dpi) and the resolution
300 dpi
resolution setup priority (600dpi) are effective for fine text and ultra fine text.

* Note: The power consumption values in pre-heat and auto shut off may be varied depending on the use conditions.

2. Change the setting


Example: Changing the time to operate the auto clear function Function name Set code
(Change from 60 sec to 90 sec) Auto clear 0 (OFF)
1 (10 sec)
1) Press the right and the left exposure adjustment keys simulta- 2 (30 sec)
neously to start setting. *3 (60 sec)
• Keep pressing the keys for 5 sec. 4 (90 sec)
• Display lamps ( , , , ) blink simultaneously and " -- " is 5 (120 sec)
displayed on the copy quantity display. Pre-heat *0 (30 sec)
2) Select the function code with the 10-digit key (copy quantity set 1 (60 sec)
key). 2 (90 sec)
• The number of the selected function blinks on the digit of 10 on the Auto shut off 0 (2 min)
copy quantity display. *1 (5 min)
• For auto clear, select " 1. " 2 (15 min)
• For setting, refer to the following function codes. 3 (30 min)
4 (60 min)
Function name Function code
5 (120 min)
Auto clear 1
Stream feeding 0 (Cancel)
Pre-heat 2
*1 (Setting)
Auto shut off passing time 3
Auto shut off setting 0 (Cancel)
Stream feeding 4*
*1 (Setting)
Auto shut off setting 5
Auto/Manual mode resolution setup *0 (300 dpi)
Auto/Manual mode resolution setup 6
1 (600 dpi)
[Cancel] If a wrong code is entered, press the clear key and enter the * Factory setting
correct function code.
• The number blinking on the digit of 1 of the copy quantity display is lit
* ADF only up. This means the setting is completed.
3) Press the COPY button. [Cancel] When a wrong number of the function code is set, press the
• The number blinking on the digit of 10 of the copy quantity display is clear key and perform the procedure again from step 2.
lighted. 5) Press the COPY button.
• The number of the current set code blinks on the digit of 1. • The number blinking on the digit of 1 of the copy quantity display is lit
4) Select the setting code with 1-digit key (copy quantity set key). up. This means the setting is completed.
• To set to 90 sec, select " 4. " Note: To set another function, press the clear key after completion of
• For setting, refer to the following set codes. this operation and perform the procedure from step 2.
6) Press either one of the exposure adjustment keys ( or ) to
complete the setting.
• Display lamps ( , , , ) go off and the copy quantity dis-
play returns to the normal state.

USER PROGRAMS 12 - 1
3. Density level adjustment 4. Toner save mode setup and cancel
A. AE level adjustment (OC mode) [Input procedure]
When the density select key is pressed and held for 5 sec after turning
[Input procedure]
on the [TEXT] mode lamp, the [PHOTO] mode lamp blinks and the cur-
When the density select key is pressed and held for 5 sec after turning rent setup of the density level is displayed.
on the [PHOTO] mode lamp, the [AUTO] mode lamp blinks and the cur-
rent setup of the density level is displayed. [Setup/Cancel]
When the density adjustment key [<] is pressed, Level 1 is lighted and
[Adjustment]
the toner save mode is set.
The adjustment is made in 5 steps by pressing the density adjustment When the density adjustment key [>] is pressed, Level 5 is lighted and
key. the toner save mode is canceled.
[Terminating procedure] [Terminating procedure]
When the density select key is pressed, the mode display is changed When the density select key is pressed, the mode display is changed
from blinking to lighting, and the AE level setup is completed. from blinking to lighting, and the setup is completed.
• In the AE level adjustment mode, all the keys except for the [Density • During the toner save mode setup, all the keys except for the [Den-
select] key, the [Density adjustment] keys ([>] key and [<] key) are sity select] key, the [Density adjustment] keys ([>] key and [<] key)
disabled. are disabled.
• In the AE level adjustment mode, the ready lamp and the online lamp • During the toner save mode setup, the ready lamp and the online
are turned off. lamp are turned off.
• The auto mode level adjustment is applied only for the auto mode. • The toner save mode is applied in the auto mode and the manual
• When the machine enters the exposure adjustment mode of OC mode.
once, the adjustment mode is not changed though a document is set
on the ADF until the setup is completed.

B. AE level adjustment (ADF mode)


[Input procedure]
With the ADF mode lamp ON, when the density select key is pressed
and held for 5 sec after turning on the [PHOTO] mode lamp, the
[AUTO] mode lamp blinks and the current setup of the density level is
displayed.
[Adjustment]
The adjustment is made in 5 steps by pressing the density adjustment
key.
[Terminating procedure]
When the mode select key is pressed, the mode display is changed
from blinking to lighting, and the AE level setup is completed.
• During the AE level adjustment mode, all the keys except for the
[Density select] key, the [Density adjustment] keys ([>] key and [<]
key) are disabled.
• During the AE level adjustment mode, the ready lamp and the online
lamp are turned off.
• The auto mode level adjustment is applied only for the auto mode.
• When the machine enters the ADF exposure adjustment mode once,
the adjustment mode is not changed though a document is removed
from the ADF until the setup is completed.
• This function is not available for the OC model.

USER PROGRAMS 12 - 2
Carriage Unit
CCFL
CCD PWB
12V AFE(AD9826) Lamp
Inverter
R C A M
CCD G D G P AD 8bits (MSB/LSB)
( uPD8861) B S C X
16bits VCL
5VEN
PSW, SELin
1. Block diagram

CCD Driver
ADCCLK Kin
BSAMP, VSAMP
A. Overall block diagram

SDI, SCLK, LOAD Operation PWB


∅1, ∅2, ∅TG, ∅TG2, ∅TG3
∅RB, ∅CLB, ∅1L SDRAM
(8MB) MCU PWB UNIT
3.3V

Clock,Data,
LATCH
I OSC
E I/F PWB (24MHz)
[13] ELECTRICAL SECTION

E (Optional) I2C Bus


E OSC EEPROM SRAM ROM
1 (13.9867MHz) ASIC Reset (2Kb) (1Mb x 1) (4Mb)
2 ASIC
8 IEEE 1284 I/F A[16..0] D[15 ...8]
4 3.3V
A[19..0] D[15..0]
A[19 ... 0]
U
A[9 ... 1] CPU
CPU D[15...0]
S
USB I/F H8S/2320
H8S/2320
B D[15 ...0]
1 MMD (19.6608MHz) Power Reset Reset IC
.
3.3V
1

LSU UNIT 3.3V/5V/


VFM 5VEN/12V
Main Motor Laser 24V

ELECTRICAL SECTION 13 - 1
Power Supply Unit
Polygon Motor
(Low Power/High Power)

PMD
TM+, TM–
Other Loads

<ASIC I/O>
MPFS, RRS, HL, PR FAN Motor
SGS, SRRC, SPUS, SPPS, SPMT0/1/2/3
TC, GRIDL, MC, BIAS
MPFS, CPFS2, Toner Motor Scanner Motor
CPFS1

ADF Motor

Other Inputs

CPU INTERRUPT PMCLK


MHPS, SPPD
CPU I/O
RTH
PPD1, POD, MFD, CED1, TCS,
DVS1, PPD2, PPD3, CED2, DSWS
SDSW, SPID, SDOD, DRST
MultiPlexed
Operation CCD Inverter Interface POWER HIGH VOLTAGE DV UNIT
Copy
PWB PWB PWB PWB SUPPLY CONTROL UNIT
Lamp
PSW OP_CLK AF E_CL K AF E_DB0 – 7 USBI N PARAD0 – 7 /POFF 3.3VIN
KI N1 OP_LATCH AD_CLK MT_AT_H OME VPI N VPOUT HL OUT 5VIN
B. MCU PWB unit

KI N2 OP_DATA VCL Et c VM I N VM OUT Et c 12VIN Heater Lamp


Et c Et c Et c Et c Etc 24VIN DVSEL

CN102 CN105 CN104 CN101 CN106 THERMISTOR


I C131 I C125
CN120 PPD2
I C116 I C124
I C121 I C119
I C117 CN109 SDOD

I C115
Cassette
I C114 CN108 Detect
I C114

CN123 MFD
MPFS CN123 I C121
I C113
I C106
CN114 POD
RRS CN117 ASIC
HG73C119HF
I C103 CN111 PPD1
CPFS CN110 CPU(H8S / 2320)
I C124

I C127 I C129 I C125

ELECTRICAL SECTION 13 - 2
CN116 I C115 I C125
Interlock SW
I C126 I C118 I C113
I C115 I C121
I C128 I C124

CN114 CN122 CN119 CN103 CN124 CN107 CN112

SPMT_0 – 3 /VIDE O MPRDY OUT_A+ – B- TMA _O MMLD /MMD VF M OUT


Et c /L DEN /SYNC TMB _O /VF M CNT
SHOL D Et c
Et c
Scanner Toner Main FAN
ADF LSU UNI T Motor Motor Motor Motor
Motor (Polygon Mot or)

ADF
M odel Onl y
2. Circuit descriptions PIN
Signal code
Input/
Operating
No. Output
A. Main PWB (MCU) 45 D4 Data I/O Data bus
(1) General 46 D5 Data I/O Data bus
47 D6 Data I/O Data bus
The MCU PWB is composed of:
48 D7 Data I/O Data bus
• CPU peripheral sections which perform mechanical sequence
49 D8 Data I/O Data bus
control and function job management
50 D9 Data I/O Data bus
• Image process ASIC which performs image process, CCD control, 51 D10 Data I/O Data bus
LSU control, and print control
52 D11 Data I/O Data bus
• Motor control circuit 53 GND DGND
• Mechanical load, sensor I/O circuit 54 D12 Data I/O Data bus
It controls the processes for copying, the transport loads, fusing, the 55 D13 Data I/O Data bus
optical system, the operation panel, and the option PWB. 56 D14 Data I/O Data bus
(2) CPU signal table (HD6412320F) 57 D15 Data I/O Data bus
58 Vcc CPU3.3V
PIN Input/ 59 ONL Output Online LED control
Signal code Operating
No. Output 60 TxD1 Output For debug
1 /CS1 Output SRAM chip select 61 D_CONT Output USB Pull-Up control
2 /CS0 Output Flash ROM chip select 62 BEO Output OPE LED control
3 GND DGND 63 RESETOUT1 Output ASIC Reset signal
4 GND DGND 64 CL_Reset Output Copy lamp control
5 Vcc CPU3.3V 65 GND DGND
6 A0 Output Address bus 66 /DREQ0 Pull-Up
7 A1 Output Address bus 67 GND DGND
8 A2 Output Address bus 68 GND DGND
9 A3 Output Address bus 69 RY/BY Input Flash Busy signal
10 GND DGND 70 KIN1 Input HC151 selector detection
11 A4 Output Address bus 71 KIN2 Input HC151 selector detection
12 A5 Output Address bus 72 TMCLK Output Toner motor lock
13 A6 Output Address bus 73 TMEN Output Toner motor enable
14 A7 Output Address bus 74 POFF Output Shut off control
15 A8 Output Address bus 75 PMCLK Output Polygon clock
16 A9 Output Address bus 76 DMT0 Output Duplex Motor signal
17 A10 Output Address bus 77 DMT1 Output Duplex Motor signal
18 A11 Output Address bus 78 DMT2 Output Duplex Motor signal
19 GND DGND 79 DMT3 Output Duplex Motor signal
20 A12 Output Address bus 80 WDTOVF Output NC Pull-Up
21 A13 Output Address bus 81 /RES Input Reset
22 A14 Output Address bus 82 NMI Output NC Pull-Up
23 A15 Output Address bus 83 STBY Output NC Pull-Up
24 A16 Output Address bus 84 Vcc CPU3.3V
25 A17 Output Address bus 85 XTAL Input Clock
26 A18 Output Address bus 86 EXTAL Output Clock
27 A19 Output Address bus 87 GND DGND
28 GND DGND 88 CPUCLK Output NC
29 A20 Pull-Up 89 Vcc CPU3.3V
30 PSW Interruption Print SW 90 Reset OUT NC
level input 91 /RD Output Read signal
31 SPPD Interruption ADF paper sensor 92 /HWR Output Write signal (High address)
level input
93 /LWR Output Write signal (Low address)
32 CCD_TG Interruption CCD horizontal sync signal 94 SELIN3 Output HC151 select signal
level input
95 SELIN2 Output HC151 select signal
33 Mt_at_home Interruption Mirror Home Position
96 SELIN1 Output HC151 select signal
level input
97 FAXSTS NC
34 /CPUSYNC Interruption Horizontal sync (ASIC)
98 FAXCMD NC
level input
99 GND DGND
35 GND DGND
100 GND DGND
36 GND DGND
101 SCL Output EEPROM clock
37 FW Interruption Zero cross signal
102 DSDA Data I/O EEPROM Data bus
level input
103 AVcc CPU3.3V
38 ARB_INT Interruption ASIC interruption
104 Vref CPU3.3V
level input
105 RTH Analog Fusing thermistor
39 Vcc CPU3.3V
input
40 D0 Data I/O Data bus
106 Analog NC Pull-Up
41 D1 Data I/O Data bus
input
42 D2 Data I/O Data bus
107 SIN1 Input HC151 select detection
43 D3 Data I/O Data bus
108 SIN2 Input HC151 select detection
44 GND DGND
109 SIN3 Input HC151 select detection

ELECTRICAL SECTION 13 - 3
PIN Input/ (3) Image process ASIC (HG73C119HF)
Signal code Operating
No. Output a. General
110 USBIN Input IF PWB detection signal The ASIC is composed of the three major blocks: the image process
111 Input NC section, the print control section, and the I/F section.
112 Input NC Image process section:
113 Avss DGND
With image data from the CCD PWB in the operation mode deter-
114 GND DGND
mined by the register setup, shading, AE process, input γ correc-
115 /SCANSP Output Scan STOP signal tion, area separation, filter process, resolution conversion, zoom
116 /SCANST Output Scan START signal process, output γ correction, binary conversion (error diffusion,
117 /TRANSST Output ASIC transfer signal dither method, simple binary conversion) are performed.
118 /PRINTST Output Print Start signal
Print control section:
119 SPMT3 Output ADF motor signal
When copying, the image-processed data are outputted to the LSU
120 SPMT2/MIRCNT Output/ ADF motor signal/mirror
according to the LSU writing timing. When scanning, the image
Input counter
data are made into 8bit width and outputted to the I/F section
121 SPMT1 Output ADF motor signal
(USB).
122 SPMT0 Output ADF motor signal
I/F section:
123 GND DGND
124 GND DGND Controls the DRAM which is the image data buffer, and processes
125 Vcc CPU3.3V data send/receive between the USB I/F and the IEEE1284 I/F.
126 PSL Output Power save LED control The ASIC is controlled by writing the operation mode and the neces-
127 NC sary setup values of the operation mode into the ASIC control register
128 /CS2 Output ASIC chip select before starting each operation. (For ASIC Pin configuration, refer to the
table at the end of this document.)

Scan start ASIC


Image process section Print control section
CCD drive

CCD
PWB LSU
Resolution conversion, Print data process circuit
Zooming, lmage
process circuit
Shading

AE

HSYNC
PRINT control
VSYNC

DRAM control

I/F section ASIC control resistor

DRAM
8MB

To CPU bus
b. ASIC (Signal table) PIN Connected
Signal Name IN/OUT Description
PIN Connected No. to
Signal Name IN/OUT Description
No. to 11 srrc OUT Tr array IC ADF resist roller clutch
1 cpu_ad7 IN CPU CPU address bus control signal "H":ON
2 cpu_ad6 IN CPU CPU address bus 12 spus OUT Tr array IC ADF document feed
3 cpu_ad5 IN CPU CPU address bus solenoid control signal
4 cpu_ad4 IN CPU CPU address bus "H":ON
5 VCC(CORE/DC) Power 13 spfs OUT Tr array IC ADF document
3.3V transport solenoid
control signal "H":ON
6 cpu_ad3 IN CPU CPU address bus
14 mrps1 OUT Tr array IC ADF motor current
7 cpu_ad2 IN CPU CPU address bus
control signal
8 GND(CORE/DC) Power
15 mrps2 OUT Tr array IC ADF motor current
9 cpu_ad1 IN CPU CPU address bus
control signal
10 sgs OUT Tr array IC ADF gate solenoid
16 ope_latch OUT Tr array IC Operation circuit latch
control signal "H":ON
signal. Data take-in at
"L"

ELECTRICAL SECTION 13 - 4
PIN Connected PIN Connected
Signal Name IN/OUT Description Signal Name IN/OUT Description
No. to No. to
17 op_data OUT Tr array IC Operation circuit data 51 pcl_s_print (Not used)
signal 52 fax_s_print (Not used)
18 VCC(AC) 3.3V Power 53 es_s_print (Not used)
19 op_clk OUT Tr array IC Operation circuit clock 54 prareaen (Not used)
signal 55 d_s_ATDI_B (Not used)
20 vfmcnt OUT Tr array IC Ventilation fan rotation 56 GND(CORE/DC) Power
speed control signal. 57 VCC(CORE/
"H": High speed, "L": GND) 3.3V
Low speed
58 pfclko (Not used)
21 GND(AC) Power
59 RESET IN ASIC reset signal
22 vfm OUT Tr array IC Ventilation fan control
60 GND(CORE/DC) Power
signal. "H": Fan ON
61 ATRST IN (Not used)
23 tc OUT Tr array IC Transfer charger
62 ATCK (Not used)
control signal. "H":ON
63 ATMS (Not used)
24 gridl OUT Tr array IC Main charger grid
control signal. "H": L 64 VCC(AC) 3.3V Power
output 65 ie1284_stb IN I/F board /STB signal
25 mc OUT Tr array IC Main charger control connector (IEEE1284
communication port)
signal. "H": ON
26 mrps3 OUT Tr array IC ADF motor current 66 ie1284_autofd IN I/F board /AUTOFD signal
connector (IEEE1284
control signal
communication port)
27 mm_y3 OUT Tr array IC Carriage motor current
67 ie1284_slctin IN I/F board /SLCTIN signal
control signal
connector (IEEE1284
28 bias OUT Tr array IC DV bias control signal.
communication port)
"H":ON
68 ie1284_init IN I/F board /INIT signal
29 lden OUT Tr array IC Laser circuit control
connector (IEEE1284
signal. "H": Laser
communication port)
circuit ON
69 VCC(CORE/DC) Power
30 pmd OUT Tr array IC Polygon motor control
3.3V
signal. "H": Polygon
motor ON 70 ie1284_slct OUT I/F board SLCT signal
connector (IEEE1284
31 GND(CORE/DC) Power
communication port)
32 mmd OUT Tr array IC Main motor control
71 ie1284_pe OUT I/F board PE signal (IEEE1284
signal. "H": Main motor
connector communication port)
ON
72 GND(CORE/DC) Power
33 GND(CORE/DC) Power
73 ie1284_busy OUT I/F board BUSY signal
34 VCC(CORE/DC) Power
connector (IEEE1284
3.3V
communication port)
35 mpfs OUT Tr array IC Manual feed solenoid
74 ie1284_ack OUT I/F board /ACK signal
control signal. "H": ON
connector (IEEE1284
36 cpfs2 OUT Tr array IC Second cassette
communication port)
paper feed solenoid
75 ie1284_fault OUT I/F board /FAULT signal
control signal. "H":ON
connector (IEEE1284
37 cpfs1 OUT Tr array IC Cassette paper feed
communication port)
solenoid control
76 ie1284_rev OUT I/F board /REV signal
signal. "H":ON
connector (IEEE1284
38 poffr (Not used)
communication port)
39 rrs OUT Tr array IC Resist roller solenoid
77 ie1284_parad7 IN/OUT I/F board DATA bus (IEEE1284
control signal. "H":ON
connector communication port)
40 pr OUT Tr array IC Power relay control
78 ie1284_parad6 IN/OUT I/F board DATA bus (IEEE1284
signal. "H":ON
connector communication port)
41 hl OUT Tr array IC Heater lamp control
79 ie1284_parad5 IN/OUT I/F board DATA bus (IEEE1284
signal. "H":ON
connector communication port)
42 TMON OUT Tr array IC (Not used)
80 ie1284_parad4 IN/OUT I/F board DATA bus (IEEE1284
43 TM_ OUT Buffer IC Toner motor control connector communication port)
signal
81 ie1284_parad3 IN/OUT I/F board DATA bus (IEEE1284
44 VCC(AC) 3.3V Power connector communication port)
45 TM OUT Buffer IC Toner motor control 82 VCC(AC) 3.3V
signal
83 ie1284_parad2 IN/OUT I/F board DATA bus (IEEE1284
46 miron OUT Buffer IC ADF scanner select connector communication port)
signal
84 ie1284_parad1 IN/OUT I/F board DATA bus (IEEE1284
47 GND(AC) Power connector communication port)
48 spfon OUT Buffer IC ADF ON signal 85 GND(AC) Power
49 mircnt OUT Buffer IC ADF scanner select 86 ie1284_parad0 IN/OUT I/F board DATA bus (IEEE1284
signal connector communication port)
50 GND(AC) Power

ELECTRICAL SECTION 13 - 5
PIN Connected PIN Connected
Signal Name IN/OUT Description Signal Name IN/OUT Description
No. to No. to
87 suspend OUT I/F board SUSPEND signal 119 ram_data11 IN/OUT SDRAM SDRAM (Image
connector (USB communication process page
port) memory) data bus
88 vmin IN I/F board VMIN signal (USB 120 ram_data10 IN/OUT SDRAM SDRAM (Image
connector communication port) process page
89 vpin IN I/F board VPIN signal (USB memory) data bus
connector communication port) 121 VCC(CORE/DC)
90 rcv IN I/F board RCV signal (USB 3.3V
connector communication port) 122 ram_data9 IN/OUT SDRAM SDRAM (Image
91 oen OUT I/F board OEN signal (USB process page
connector communication port) memory) data bus
92 vmout OUT I/F board VMOUT signal (USB 123 ram_data8 IN/OUT SDRAM SDRAM (Image
connector communication port) process page
93 vpout OUT I/F board VPOUT signal (USB memory) data bus
connector communication port) 124 GND(AC) Power
94 tm2_15m (Not used) 125 ram_clk OUT SDRAM SDRAM (Image
95 VCC(PLL) 3.3V Power process page
96 GND(PLL) Power memory) CLK signal
97 VCC(PLL) 3.3V Power 126 ram_cke OUT SDRAM SDRAM (Image
98 GND(PLL) Power process page
memory) CKE signal
99 pfclk IN Clock
127 xram_wde OUT SDRAM SDRAM (Image
100 VCC(CORE/DC) Power
process page
3.3V
memory) WDE signal
101 GND(CORE/DC) Power
128 VCC(AC) 3.3V Power
102 ram_data0 IN/OUT SDRAM SDRAM (Image
129 GND(CORE/DC) Power
process page
130 xram_cas OUT SDRAM SDRAM (Image
memory) data bus
process page
103 ram_data1 IN/OUT SDRAM SDRAM (Image
memory) CAS signal
process page
memory) data bus 131 xram_ras OUT SDRAM SDRAM (Image
process page
104 ram_data2 IN/OUT SDRAM SDRAM (Image
memory) RAS signal
process page
memory) data bus 132 xram_cs OUT SDRAM (Image
process page
105 GND(AC) Power
memory) CS signal
106 ram_data3 IN/OUT SDRAM SDRAM (Image
133 VCC(CORE/DC) Power
process page
3.3V
memory) data bus
134 ram_banks0 OUT SDRAM SDRAM (Image
107 ram_data4 IN/OUT SDRAM SDRAM (Image
process page
process page
memory) BANK signal
memory) data bus
135 ram_banks1 OUT SDRAM SDRAM (Image
108 VCC(AC) 3.3V Power
process page
109 ram_data5 IN/OUT SDRAM SDRAM (Image
memory) BANK signal
process page
136 GND(CORE/DC) Power
memory) data bus
137 ram_dqm0 OUT SDRAM SDRAM (Image
110 ram_data6 IN/OUT SDRAM SDRAM (Image
process page
process page
memory) DQM signal
memory) data bus
138 ram_dqm1 OUT SDRAM SDRAM (Image
111 GND(CORE/DC) Power
process page
112 ram_data7 IN/OUT SDRAM SDRAM (Image
memory) DQM signal
process page
139 ram_mad12 OUT SDRAM SDRAM (Image
memory) data bus
process page
113 ram_data15 IN/OUT SDRAM SDRAM (Image
memory) address bus
process page
140 VCC(CORE/DC) Power
memory) data bus
3.3V
114 ram_data14 IN/OUT SDRAM SDRAM (Image
141 ram_mad11 OUT SDRAM SDRAM (Image
process page
process page
memory) data bus
memory) address bus
115 VCC(CORE/DC) Power
142 ram_mad9 OUT SDRAM SDRAM (Image
3.3V
process page
116 ram_data13 IN/OUT SDRAM SDRAM (Image
memory) address bus
process page
143 GND(AC)
memory) data bus
144 ram_mad8 OUT SDRAM SDRAM (Image
117 ram_data12 IN/OUT SDRAM SDRAM (Image
process page
process page
memory) address bus
memory) data bus
118 GND(CORE/DC) Power

ELECTRICAL SECTION 13 - 6
PIN Connected PIN Connected
Signal Name IN/OUT Description Signal Name IN/OUT Description
No. to No. to
145 ram_mad7 OUT SDRAM SDRAM (Image 189 afp_data0 IN CCD PWB Image scan data
process page 190 GND(CORE/DC) Power
memory) address bus 191 sfclk IN Clock
146 VCC(AC) 192 tm2_24m (Not used)
147 ram_mad6 OUT SDRAM SDRAM (Image 193 GND(PLL) Power
process page 194 VCC(PLL) 3.3V Power
memory) address bus
195 GND(PLL) Power
148 ram_mad5 OUT SDRAM SDRAM (Image
196 VCC(PLL) 3.3V Power
process page
197 VCC(CORE/DC) Power
memory) address bus
3.3V
149 GND(CORE/DC)
198 mtr_y1 OUT Tr array IC Carriage motor current
150 ram_mad4 OUT SDRAM SDRAM (Image
control signal
process page
199 mtr_phase1 OUT Motor Carriage motor control
memory) address bus
driver signal
151 ram_mad10 OUT SDRAM SDRAM (Image
200 GND(CORE/DC) Power
process page
memory) address bus 201 mtr_i01 OUT Motor Carriage motor control
driver signal
152 ram_mad0 OUT SDRAM SDRAM (Image
process page 202 mtr_i11 OUT Motor Carriage motor control
driver signal
memory) address bus
153 VCC(CORE/DC) 203 mtr_i21 OUT Motor Carriage motor control
driver signal
154 ram_mad1 OUT SDRAM SDRAM (Image
process page 204 mtr_phase2 OUT Motor Carriage motor control
driver signal
memory) address bus
155 ram_mad2 OUT SDRAM SDRAM (Image 205 VCC(CORE/DC) Power
3.3V
process page
memory) address bus 206 mtr_i02 OUT Motor Carriage motor control
driver signal
156 ram_mad3 OUT SDRAM SDRAM (Image
process page 207 mtr_i12 OUT Motor Carriage motor control
memory) address bus driver signal
157 d_s_ATDO_B (Not used) 208 mtr_i22 OUT Motor Carriage motor control
driver signal
158 cl OUT Logic IC Copy lamp control
signal 209 mtr_y2 OUT Tr array IC Carriage motor current
control signal
159 VCC(CORE/DC) Power
3.3V 210 VCC(AC) 3.3V Power
160 afp_oeb (Not used) 211 xsync IN LSU Horizontal sync signal
161 ccd_tg OUT CCD PWB CCD control signal from LSU (/SYNC)
162 GND(CORE/DC) Power 212 xld OUT LSU Laser drive signal
(/VIDEO)
163 afp_vsmp OUT CCD PWB AFE control signal
213 GND(AC) Power
164 ccdrs OUT CCD PWB CCD control signal
214 xlend OUT LSU Laser APC signal
165 ccdcp OUT CCD PWB CCD control signal
(/LEND)
166 VCC(AC) 3.3V Power
215 xcpuwr IN CPU CPU write signal
167 afp_bsmp OUT CCD PWB AFE control signal
216 xcpurd IN CPU CPU read signal
168 ccd_ph2 OUT CCD PWB CCD control signal
217 scanstop IN CPU Scan stop signal
169 afp_afesdi OUT CCD PWB AFE control signal
218 scanst IN CPU Scan start signal
170 GND(AC) Power
219 transst IN CPU Data transfer start
171 ccd_ph1 OUT CCD PWB CCD control signal
signal
172 VCC(CORE/DC)
220 printst IN CPU Print start signal
173 afp_adcclk OUT CCD PWB AFE control signal
221 tmen IN CPU Toner motor clock
174 afp_afesen OUT CCD PWB AFE control signal enable signal
175 GND(CORE/DC) Power 222 testpin4 (Not used)
176 afp_afesck OUT CCD PWB AFE control signal 223 VCC(CORE/DC) Power
177 mtr_at_home IN CCD PWB Carriage home 3.3V
position signal 224 testpin3 (Not used)
178 VCC(CORE/DC) Power 225 tmclk IN Toner motor clock
179 afp_data7 IN CCD PWB Image scan data signal
180 afp_data6 IN CCD PWB Image scan data 226 GND(CORE/DC) Power
181 afp_data5 IN CCD PWB Image scan data 227 testpin2 (Not used)
182 GND(CORE/DC) Power 228 testpin1 (Not used)
183 afp_data4 IN CCD PWB Image scan data 229 testpin0 (Not used)
184 afp_data3 IN CCD PWB Image scan data 230 cpudata15 IN/OUT CPU CPU data bus
185 VCC(AC) 3.3V Power 231 cpudata14 IN/OUT CPU CPU data bus
186 afp_data2 IN CCD PWB Image scan data 232 cpudata13 IN/OUT CPU CPU data bus
187 afp_data1 IN CCD PWB Image scan data 233 cpudata12 IN/OUT CPU CPU data bus
188 GND(AC) Power 234 cpudata11 IN/OUT CPU CPU data bus

ELECTRICAL SECTION 13 - 7
PIN Connected (3) Reset circuit
Signal Name IN/OUT Description
No. to This circuit detects ON/OFF of power to control start/stop of each cir-
235 cpudata10 IN/OUT CPU CPU data bus cuit. The 3.3V voltage of the main PWB is detected by the reset IC to
236 VCC(AC) 3.3V Power generate the reset signal.
237 cpudata9 IN/OUT CPU CPU data bus When the power voltage reaches the specified level, the circuit opera-
238 cpudata8 IN/OUT CPU CPU data bus tions are started. Before the power voltage falls below the specified
239 GND(CORE/DC) Power level, the circuit operations are stopped to prevent against malfunc-
tions.
240 cpudata7 IN/OUT CPU CPU data bus
241 cpudata6 IN/OUT CPU CPU data bus
CPU
242 cpudata5 IN/OUT CPU CPU data bus
243 cpudata4 IN/OUT CPU CPU data bus Reset _OUT (ASIC Reset)
244 VCC(CORE/DC) Power P34 ASIC
3.3V
245 cpudata3 IN/OUT CPU CPU data bus /RES
246 cpudata2 IN/OUT CPU CPU data bus
247 cpudata1 IN/OUT CPU CPU data bus
VCC3 VCC3
248 cpudata0 IN/OUT CPU CPU data bus
249 VCC(AC) 3.3V Power
R114
250 xcpucs IN CPU CS signal 11kF IC104 R115
1 8 10kJ
251 mem_intr (Not used) 2
NC
IN
NC
VCC
7
3 6
NC OUT
252 GND(AC) Power 4
GND Cd
5
R117
253 arb_intr OUT CPU INTR signal 10kF
M51957BFP
C124 C125
0.1u 22000p
254 cpusync OUT CPU CPU SYNC signal
255 cpu_ad9 IN CPU CPU address bus
256 cpu_ad8 IN CPU CPU address bus

(4) Heater lamp control circuit


a. Outline The CPU converts the inputted analog voltage into a digital signal level
The heater lamp control circuit detects the heat roller surface tempera- and compares it with the set value of the simulation to control on/off the
ture and converts in into a voltage level. The converted voltage is input- heater lamp according to the level, maintaining the heat roller surface
ted to the CPU analog input pin. temperature at a constant level.
SW5V

A
D103
1SS133

K
GND
VCC3 12V VCC3 Q205

DTA143XKA
R154 R155 R156 R157 IN
1kF 1MF 7.5kF 1kJ
8

IC120A
3 OUT
D101 +
1
2 FTH (5-B2)
-

MA700 NJM2903 IC205


R158 R159 12V 1 16
or KIA393F

240J
R274

R280
4

240J
2 I1 O1 15
10kF 4.3kF C196 I2 O2
3 14
4 I3 O3 13
0.1u I4 O4 /HL
(3-3B) HL 5 12
6 I5 O5 11
HT EMP I6 O6 HLOUT (10-3A)
7 10
8 I7 O7 9
VCC3 VCC3 COM NC
D102 D103 TD62503F
2 2
3 3
1 12V 1
DA204K DA204K
or KDS226 R169 or KDS226
8

IC122A R170
(9-C2) RTH_IN
3 +
1
300J 100J
RTH (1-A3)
To AC circuit
2 -
LM358
12V
C198 (Heater lamp
C197 or KIA358F
4

22000p
C199
0.1u Control)
0.1u

VCC3 12V 5V CPU

R171 R172
AN0
1.2kF 10kJ
8

IC120B
5 +
7 THOPEN (4-A3)
6 -
NJM2903
R173 or KIA393F C200
4

10kF
1

22000p

t
2

Thermistor
Heat Roller

The lower the heat roller surface temperature is, the greater the ther- [High temperature protect circuit in case of CPU hung up]
mistor resistance is, and vise versa. For IC120 3pin (reference voltage), +3.3V is divided by the resistor.
Therefore, the lower the heat roller surface temperature is, the higher The thermistor terminal voltage is inputted to IC120 2pin.
the thermistor terminal voltage is, and vise versa. The thermistor termi-
When, the voltage at 2pin becomes lower than the voltage at 3pin
nal voltage is inputted to the CPU analog port.
(when the heat roller temperature is about 220 – 230°C), IC120 1pin
The CPU controls ON/OFF of the heater lamp by this input voltage becomes HIGH, and the HL signal is lowered to the GND potential
level. through IC124, stopping generation of the heater lamp ON signal.
(IC120 1pin is normal LOW.)

ELECTRICAL SECTION 13 - 8
[When the heat roller surface temperature is lower than the set (5) Driver circuit (Solenoid)
level] a. Outline
1) Since the thermistor terminal voltage is higher than the set level, Since the load signal from the CPU or the ASIC cannot drive the load
the HL signal from the CPU becomes HIGH. directly, it is passed through the driver IC to drive the load.
2) The HL signal is turned to be the HLOUT signal through IC124 pro- b. Operation
tect circuit, and inputted to the photo triac coupler on the power
The driver circuit forms a Darlington circuit with transistors. Therefore a
PWB.
large drive current is obtained from a small current (ASIC output cur-
3) When the internal triac turns on, a pulse is applied to the gate of the rent). When the driver input voltage (base resistance input) is HIGH
external triac. Consequently a current flow from the power source (+3.3V), the transistor turns ON to flow a current in the arrow direction,
through the heater lamp to the triac, lighting the heater lamp. operating the load. When the driver is ON, the driver output terminal
[When the heat roller surface temperature is higher than the set voltage is 0V.
level]
1) Since the thermistor terminal voltage becomes lower than the set +24V
value, the HL signal from the CPU becomes LOW.
2) The HL turns LOW, the photo triac coupler on the power PWB turns
OFF, the external triac turns OFF, and the heater lamp turns OFF. ASIC/CPU
[In case of the thermistor open] OUT PUT
The voltage at IC120 6pin over the voltage at 5pin to drive the output
THOPEN at 7pin to LOW. This is passed to the CPU and the trouble
code "H2" is displayed. LOAD
LOAD

(6) Toner supply motor drive circuit


The IC129 is the motor control IC, which generates the pseudo AC
waveform with the pulse signals (TM, TM-) outputted from ASIC, driv-
ing the toner supply motor.

24V

C212 + C213
10u/35V
0.1u/50V

PGND
IC129
R187 17
1kJ 19 Vcc 16
20 PSAVE VM 9
(4-D3) (TM) Rin OUT1 TMB_O
18 5 (9-A1)
(4-D3) (TM_) Fin OUT2 TMA_O
21 (9-A1)
R188 VREF 6
R204 R205 1kJ 1 RNF 8
47kJ 47kJ 2 NC GND FIN
3 NC FIN
4 NC 25
7 NC NC 24
10 NC NC 23
11 NC NC 22
12 NC NC 15
PGND 13 NC NC 14
NC NC

BA6920FP

PGND

(7) Main motor drive circuit


The main motor is driven by the MMD signal from ASIC. While the 1
IC201
16
2 I1 O1 15 Main Motor
main motor is rotating, the MMD signal is driven to HIGH and passed 3
4
I2
I3
O2
O3
14
13
I4 O4 /MMD Control
through IC125 to the control circuit in the main motor to rotate the main MMD 5
6 I5 O5
12
11
I6 O6
motor. When the main motor speed reaches the specified rpm, the
7
8 I7 O7
10
9
Circuit
COM NC

MMLD signal is turned LOW and passed through IC115 to the CPU. TD62503F ( Main Motor)
ASIC
MMLD

CPU

ELECTRICAL SECTION 13 - 9
(8) ADF motor drive circuit, Mirror motor control circuit
Stepping motors are employed for the mirror motor, the ADF motor,
and the duplex motor. The driver for IC127 (for mirror motor) is the
bipolar drive L6219DS, and the driver for IC128 (for ADF) is the uni-
polar drive IC MTD1361F. For control, the ADF outputs the drive signal
from the CPU to the IC, and the mirror outputs the drive signal to the IC
with the ASIC. They drive each motor in 1-2 phase excitement or 2-
phase excitement.
Each motor switches the motor current value in each magnification
ratio.
• ADF motor drive circuit

C211 2200p

R191 7.5kJ

R194 7.5kJ

C214 2200p

C215 OPEN PGND


5V

R195 C216
1kJ 24VM
C217 OPEN
47u/16V + R196 R197 1J 2W
750J
IC128
C218 23 22
PGND 20 CrA Vmm
R198 2.4kJ 2200p 25 CrB 1
VsA OUT /A SPMT_2 (9-E1)
3 4
RsA OUT A SPMT_0 (9-D1)
24 14
VrefA OUT /B SPMT_3 (9-D1)
19 11
VrefB OUT B SPMT_1 (9-E1)
R199 R200 R201 R202 C219 12
300J 620J 1.2kJ 100J C220 18 RsB
+ VsB

OPEN

OPEN

OPEN

OPEN
R203 2.4kJ C222
0.1u 47u/16V 26
2200p 27 In /A
(5-C2) MRPS_1 In A
17 15
(5-C2) MRPS_2 In /B PG
PGND 16 28
(5-C2) MRPS_3 In B PG
R206 1J 2W
PGND R207 C227
1kJ MTD1361/F

D112

D113

D114

D115
OPEN

C232 OPEN
PGND É ÇUÇT
PGND PGND

(4-D2) (SPMT2)
(4-D2) (SPMT0)
(4-D2) (SPMT3)
(4-D2) (SPMT1)

• Mirror motor drive circuit

(8-C3) OUT_A-
(8-C3) OUT_A+
(8-C3) OUT_B+
(8-C3) OUT_B-
R177
OPEN

OPEN

OPEN

OPEN

R178
24VM
5V 0.68J
0.68J R179 1W
1W R180 IC127 1.5kJ
1.5kJ 1 24
OUT 1A VS
D105

D106

D107

D108

2 23
3 OUT 2A SENSE 1 22
4 SENSE 2 COMP 1 21
5 COMP 2 OUT 1B 20 C201
OUT 2B I01 MM_AI0 (2-A3)
C202 6 19 820p PGND
PGND PGND 820p 7 GND GND 18
8 GND GND 17
(2-A3) MM_BI0 I02 I11 MM_AI1 (2-A3)
9 16
5V (2-A3) MM_BI1 I12 PHASE 1 MM_PH_A (2-A3)
10 15
(2-A3) MM_PH_B PHASE 2 VREF 1
11 14
12 VREF 2 RC 1 13
R181 RC 2 VSS
1kJ L6219DS
C203 R182 R183 C204
820p 30kJ 30kJ 820p

R184 R185 R186 C205 PGND PGND


2kJ 1kJ 510J 0.1u
PGND PGND
5V
(5-C1) MMref0
(5-C1) MMref1
(5-C1) MMref2
PGND C207 + C206 CP201 CP202
0.1u 1u/16V 0603FA1.5A 0603FA1.5A

CP101 24V CP102


ICP-N38 ICP-N38
PGND
24VM 24Vdup

C209 C210 + C208


0.1u/50V 0.1u/50V 47u/35V

PGND

ELECTRICAL SECTION 13 - 10
(9) Operation circuit c. IEEE1284 circuit
a. General The IEEE1284 driver is used to perform interface between the ASIC
The operation circuit is composed of the key matrix circuit and the dis- (engine) and the host.
play matrix circuit. IEEE1284
b. Key matrix circuit driver Centronics
Select signals SELIN 1 – 3 are sent from the CPU of the MCU to the ASIC connector
selector in the operation circuit. IC403

The signals detecting OFF/ON of the key are sent to the CPU as KIN 1
– 2.
c. Display circuit
The display is controlled by sending the data signal from the CPU of (11) Carriage unit
the MCU, the clock signals, and the latch signals from the ASIC to the a. General
LED driver in the operation circuit.
The carriage unit is provided with the CCD PWB, the inverter PWB,
∗ The basic circuitry is the same as that of Puma. and the lamps. It scans documents and transfers AD-converted image
(10) I/F circuit data to the ASIC.
a. General b. CCD PWB
The I/F circuit is composed of the USB driver and the IEEE1284 driver, The CCD on the CCD PWB employs the color image sensor uPD8861
and performs hard interface with the ASIC (MCU PWB). of 5400 pixels x 3 lines, and scans documents in the main scanning
direction in the resolution of 600dpi/US letter size.
b. USB circuit
Image data scanned by the CCD are inputted to the AFE (AD9826),
With the USB driver, the differential signals (analog) of USB are con-
and subject to CDS, amplification, and AD-conversion. Then digital
verted into digital signal, which are sent to the ASIC. In the reverse pro-
data are outputted to the MCU PWB and to the ASIC, which performs
cedure, interface between the ASIC (engine) and the host is
image process of the digital data.
performed.
c. Lamp inverter PWB
The transformer is controlled by the lamp control signal from the MCU
PWB. The transformer output controls lighting of the cool cathode ray
tube.
D+

USB driver
USB B. DC power circuit
ASIC IC401 connector
The DC power circuit directly rectifies the AC power and performs
D- switching-conversion with the DC/DC converter circuit, and rectifies
and smoothes again to generate a DC voltage.
OE, RCV, VP, VM The constant voltage control circuit is of +5VEN. +24V and +12V are of
Suspend, VMO
VPO
the non-control system by winding from the +5VEN winding. As shown
in fig (1), +24V, +12V, and +5V are provided with the ON/OFF function
by external signals. +3.3V is outputted from +5VEN to the regulator IC.
Refer to the block diagram, fig (1).

Rush current
prevention circuit Inverter circuit Rectifying/
Noise filter
Rectifying/ (Flyback converter system) smoothing circuit
circuit (Semiconductor switch)
smoothing
circuit

Rectifying/ +12V regulator IC


smoothing circuit (with ON/OFF function)

Rectifying/
smoothing circuit

(Semiconductor switch)

Overcurrent Control Constant-voltage +3.3V


protection circuit circuit detection circuit regulator IC

fig (1) Block diagram

ELECTRICAL SECTION 13 - 11
(1) Noise filter circuit (3) Inverter and control circuit (Flyback converter system)
The filter circuit is composed of L and C. It reduces common noises
D103
and normal mode noises generated from the AC line. T001

R109
The common noise means that generated in each line for GND. Its

IC102 PC002
noise component is delivered through C001, C003, and C007 to GND.

R111
The normal noise means that overlapped in the AC line or the output
line. It is attenuated by C002, L001, C006, and L002. Refer to fig (2). C010
Q001

AC R012

R012 R005 R006

R013
C013

8 7 6 5
IC002
1 2 3 4

PC002
R016

fig (4) Inverter and control circuit


fig (2) Noise filter circuit This circuit is one-stone separate excitation DC-DC converter called
flyback converter, as shown in fig (4).
(2) Rush current prevention circuit and rectifying/
When an electromotive voltage of IC is applied through D012, R005,
smoothing circuit
and R006 to IC002, IC002 oscillates to conduct Q001.
As a result, a voltage is applied to the primary winding of the converter
transformer (T001) and at the same time a voltage is generated in the
driving winding of IC002 to operate IC002. Then IC002 turns ON/OFF
Q001 at the frequency of about 70KHz determined by R016.
Under the ON state, the voltage in the secondary winding is reversed
to the diode D103 and no current flows through the secondary winding
of T001.
Under the OFF state, the current flowing through the primary winding is
in the same direction as the primary winding, conducting D103 and
transmitting energy to the secondary winding. Refer to fig (4).

fig (3) Rush current prevention, rectifying/smoothing circuit


Since the AC power is directly rectified, if there were not this rush cur-
rent prevention resistor (TH001), an extremely large rush current would
flow due to a charging current flowing through the smoothing capacitor
C010 when turning on the power.
To prevent against this, the rush current prevention resistor TH001 is
provided between the rectifying diode D002 and the smoothing diode
C010, suppressing a rush current.
The rectifying/smoothing circuit rectifies a 50/60Hz AC voltage with the
rectifying circuit, and smoothes it with the smoothing capacitor C010.

secondary
winding
voltage
fig (5) Operation waveform of the flyback converter

ELECTRICAL SECTION 13 - 12
The control circuit is subject to negative feedback from the secondary
side as shown in fig (4). A photo coupler (PC002) is employed to insu-
late between the primary side and the secondary side to feed back the
control signal to the primary side.
When the output voltage is increased by energy transmission from
T001, the voltage detected by R109 and R111 is compared with the
reference voltage of IC102. When it exceeds the reference voltage, the
current flowing through IC102 (that is, the photo diode current of
PC002) is increased and transmitted to the primary side. Then the
potential at the feedback pin (2 pin) of IC102 is decreased to control
Q001. Therefore, the change in the output voltage on the secondary
side is passed through IC102 and PC002 to control Q001, stabilizing
the output voltage.
(4) Overcurrent protection circuit (Primary side)
The inverter circuit of the primary side is connected with the current
detection resistor R102. When an overcurrent occurs in the secondary
side, the current flowing through the primary side inverter Q001 is
increased. The current is detected by R012, and passed through R013
to IC701 overcurrent restricting pin (3 pin) to turn OFF Q002, shutting
off all power. To resupply the power, turn off and on the power. Refer to
fig (4).
(5) Rectifying/smoothing circuit (+5V)

fig (6) Rectifying/smoothing circuit


The high frequency pulse generated by the inverter circuit is decreased
by the converter transformer, rectified by the high frequency diode
D103, and smoothed by C103 and C104.

Voltage waveform

Voltage waveform

fig (7) +5V rectifying/smoothing circuit voltage waveform

ELECTRICAL SECTION 13 - 13
1. MCU PWB
A B C D E

MCU PWB (CPU SECTION) 1/9


VCC3 Spreading Range :
When IC101 is, mounted NOT mounted
+/- 1.25% C102
R104(*3) OPEN 0J *6

1
R103(*1) OPEN 680J R101 2 1 VCC3
OPEN VCC3
R107(*4) 22J OPEN IC101
4 R102(*2) 0J OPEN 8 VDD Xin 1
R102 *2 R103 *1 4

2
8
6
5
7
8
7
6
5
8
7
6
5
VCC3 1 2 1 2

2
7 SR0 Xout 2
C103(*5) 22pF 15pF 6 MODOUT FS0 3 X101
HC-49U/S

1
5 SSon Vss 4
C102(*6) 22pF 15pF C101 19.6608MHz BR104 BR105

1
0.1u P2010/PLL701-01

2
D15 1 8 /CS2 1 8
*R102,R103,C102, and C103 are temtative

BR101 10kJ
D14

BR102 10kJ
BR103 10kJ
R104 *3 2 7 /CS1 2 7

1
1
1
1

1
2
3
4
2
3
4

2
3
D13

4
1 2 3 6 /CS0 3 6
R105 R106 2 1 D12 4 5 4 5
0J 0J C103 *5
10kJ 10kJ

1
R107 *4
1 2

2
2
C104 C105 BR106
100p 100p A20 BR107
D11 8 1 8

2
1

2
C106
D10 2 7 RY/BY 2 7
2 1 D9 3 6 MT_HOME 3 6
12p D8 4 5 CCD_TG 4 5
DMT3 (6-D3)
DMT2 (6-D3) 10kJ 10kJ
(2-A2)(3-A2) /RD R276 33J DMT1 (6-D4)
(3-A2) /HWR RD R277 1 2 33J DMT0 (6-D4) BR108 BR109
(2-A2) /LWR HWR R278 1 2 100J PMCLK (5-B2) D7 1 8 CPU_SYNC 1 8
(4-C3) SELIN3 LWR 1 2 POFF (5-B1) D6 2 7 (FW) 2 7
[14] CIRCUIT DIAGRAM

(4-C3) SELIN2 TMEN (2-A2) D5 3 6 ARB_INT 3 6


VCC3
(4-C3) SELIN1 TMCLK (2-A2) D4 4 5 4 5
(KIN2) (4-D4)

1
C107 FAXSTS(NC) (KIN1) (4-D4) 10kJ 10kJ
0.1u (9-B1) SCL FAXCMD(NC) RY/BY RY/BY (3-B2)
VCC3

CPUNRST

2
(9-B1) SDA SCL BR110 BR111

CPUCLK(NC)
SDA

RESETOUT
CPU3.3 D3 1 8 CPUCLK(NC) 4 5

1
D2 2 7 RD 3 6
R270 VCC3 VCC3 D1 HWR
IC102 3 6 2 7
OPEN D0 4 5 LWR 1 8
1 E0 VCC
8
2 7 10kJ 10kJ

2
E1 WC

6
5
7
8
1
3 E2 SCL
6
4 VSS SDA
5 R291 1 2 1kJ

1
R283 FAXSTS(NC) 4 BR114 5
3 R271 24WC02 or HT24LC02 10kJ FAXCMD(NC) 3 6 3
10kJ IC103 SCL 2 7

BR112 10kJ
VCC3

4
3
2
SDA

91
81
71
1 8

75

2
10kJ

1
Vss 100
Vss 99
Vss 87
Vss 68
Vss 67
Vss 65

NMI 82
R108 VCC3

RES

VCC 89
VCC 84
XTAL 85
STBY 83

PF7/0 88
BR115

EXTAL 86
10kJ

PF6/AS 90
PF5/RD
103 64 /CL_RESET (8-C1) /PRINTST 1 8
AVcc P35/SCK1

WDTOVF 80

PF3/LWR 93

P50/TxD2 97
PF4/HWR 92
RESETOUT1

P51/RxD2 98

P52/SCK2 101
104 63 /TRANSST

PF1/BACK 95
2 7

PF0/BREQ 96
Vref P34/SCK0

P63/TEND1
P62/DREQ1 70

P53/ADTRG 102
(5-E3) RTH 105 P40/AN0
62 BEO (8-C4) /SCANST 3 6
P33/RxD1

2
106 61 D_CONT (8-A2) /SCANSP 4 5
P41/AN1 P32/RxD0

P61/TEND0/CS5 69
P60/DREQ0/CS4 66

P20/PO0/TIOCA3 79
P24/PO4/TIOCA4
P25/PO5/TIOCB4 74
P26/PO6/TIOCA5 73
P27/PO7/TIOCB5 72

P21/PO1/YICOB3 78
P22/PO2/TIOCC3 77
P23/PO3/TIOCD3 76
(4-D3)(SIN1) 107 60 TxD1 (9-B3)
P42/AN2 P31/TxD1

1
(4-D3)(SIN2) 108 59 ONL (8-D3) 10kJ

1
P43/AN3 P30/TxD0
R109 (4-D3)(SIN3) 109 58
P44/AN4 VCC
(USBIN) R111 10kJ 110 57 D15

PF2/LCAS/ WAIT/BREQO 94
OPEN C108 P45/AN5 PD7/D15 1 8 BR116 BR117
111 56 D14 SPMT3 4 5

2
R112 1 2 10kJ P46/AN6/DA0 PD6/D14 2 7 33J
0.1u 1 2 112 55 3 6 D13 SPMT2 3 6
P47/AN7/DA1

2
PD5/D13
113 54 4 5 D12 SPMT1 2 7
AVss PD4/D12
114 53 SPMT0 1 8
Vss Vss D11
(2-A2) /SCANSP /SCANSP 115 HD6412320VF25(H8S/2320) 52 1 8 BR118
/SCANST P17/PO15/TIOCB2/TCLKD PD3/D11
(2-A2) /SCANST 116 51 2 7 33J D10 10kJ
P16/PO14/TIOCA2 PD2/D10 D9
(2-A2) /TRANSST /TRANSST 117 P15/PO13/TIOCB1/TCLKC 50 3 6
/PRINTST PD1/D9 49 D8
(2-A2) /PRINTST 118 P14/PO12/TIOCA1 4 5
(4-C2) SPMT3 SPMT3 PD0/D8 48 D7
119 P13/PO11/TIOCD0/TCLKB 1 8 BR119
SPMT2 PE7/D7 D6
(4-C2) SPMT2/MIRCNT 120 P12/PO10/TIOCC0/TCLKA 47 2 7 33J
(4-C2) SPMT1 PE6/D6 D5
SPMT1 121 P11/PO9/TIOCB0/DACK1 46 3 6
(4-C2) SPMT0 PE5/D5 D4
SPMT0 122 P10/PO8/TIOCA0/DACK0 45 4 5
PE4/D4
123 MD0 44
Vss D3
124 MD1 43 1 8 BR120
PE3/D3 D2
125 MD2 42 2 7 33J
PE2/D2 D1
(8-C3) PSL 126 PG0/CAS 41 3 6
PE1/D1 D0
127 PG1/CS3 40 4 5
/CS2 PE0/D0
(2-A1) /CS2 128 PG2/CS2 39
VCC

D[15..0] (2-A2) (3-A1)

CIRCUIT DIAGRAM 14 - 1
PG3/CS1
PG4/CS0
Vss
NC
VCC
PC0/A0
PC1/A1
PC2/A2
PC3/A3
Vss
PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
Vss
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
Vss
PA4/A20/IRQ4
PA5/A21/IRQ5
PA6/A22/IRQ6
PA7/A23/IRQ7
P67/CS7/IRQ3
P66/CS6/IRQ2
Vss
Vss
P65/IRQ1
P64/IRQ0

1
2
3
4
5
6
7
8
9
11
21
31

12
15
16
18
19
22
25
26
28
29
32
35
36
38

10
13
14
17
20
23
24
27
30
33
34
37
H8S/2320
2 (3-A2) /CS1 /CS1 2
(3-C2) /CS0 /CS0
VCC3
L101
ZJSR5101-223
CPU3.3
1 3

33J
BR121
33J

33J
BR123

BR122
ARB_INT ARB_INT (2-A1)
2

(FW) (FW) (4-D4)

8
7
6
5
8
7
6
5

8
7
6
5
1

(2-A1)
0.1u

0.1u
0.1u

CPU_SYNC C109
0.1u

CPU_SYNC
0.1u
0.1u

(8-C2)
1

1
1

MT_HOME
1
1
1

mt_at_home +
CCD_TG CCD_TG (2-B4)
(SPPD) (7-E1)
2

2
2
2
2
2

VCC3 VCC3 10u/16V


2

(PSW) (7-E1)
A20

1
2
3
4
1

1
33J
2
3
4

2
3
4
BR125

33J
BR124
C113

C110
C112
C111
C115
C114

1
1
8
7
6
5
8
7
6
5
R114
OPEN
OPEN
OPEN

OPEN
OPEN
OPEN
OPEN

R115
1
1
1

11kF IC104
10kJ
2 1
2
2

2 1
2 1
2 1
2

2
1 NC NC 8
7

2
2 IN VCC 6 CPUNRST CPUNRST (9-B1) (2-D1) (3-B2)

1
1

1
2
2

3
4
3
4
3 NC OUT
C118
C121
C123

C117
C120
C119
C122

4 GND Cd 5
R117

1
10kF M51957BFP C125

A9

A6

A1
A7

A3
C124

A2
A5
A17
A15
A18

A14
A16

A12

A10
A8
A13
A19

A11

A4

A0
0.1u 22000p

2
2

2
A[19..0] (2-A1) (3-A3)
VCC3

1
C128
0.1u

2
RESETOUT1 R285 33J
1 2

1
CPU port selection of a /ASIC_RST output
1 R284 1
10kJ PF6 33J mounted on R116 and R285 are OPEN
P34 33J mounted on R285 and R116 are OPEN

2
RESETOUT R116 OPEN /ASIC_RST (2-D1)
1 2

1
1
R118 C126
10kJ 47p

2
A B C D E
A B C D E
(8-C1) CL

1
MCU PWB (ASIC SECTION) (1-D2),(8-D2) CCD_TG VCC3 2/9
R254 C315 L103
R280 ZJSR5101-223
1 33J 2 47p OPEN
(8-E2) VSAMP 1 2 1 3
R255 C316 G3.3V

2
1 33J 2 47p

1
1
1
1
1
1
1
1
1
1
1
2

0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
(8-D2) CCD_RS 1 2
R256 C317 C139 +
1 33J 2 47p

2
2
2
2
2
2
2
2
2
2
(8-D2) CCD_CP 1 2 47u/16V

C129
C130
C131
C132
C133
C134
C135
C136
C137
C138
2
R257 C318
1 33J 2 47p JTG_TDO (9-B2)
(8-E2) BSAMP 1 2
4 R258 4
33J C319
1 2 47p
(8-D2) CCD_PHI2 1 2

1
1
1
1
1
1
1
1
1
1

0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
MAD[12..0] (3-E1)
(8-E2) AFE_SDI DQM1 (3-E2)

2
2
2
2
2
2
2
2
2
2
R259 C320 DQM0 (3-D2)

C140
C141
C142
C143
C144
C145
C146
C147
C148
C149
1 33J 2 47p BANK1 (3-D2)

MAD3
MAD2
MAD1
MAD0
MAD10
MAD4
MAD5
MAD6
MAD7
MAD8
MAD9
MAD11
MAD12
(8-D2) CCD_PHI1 1 2 BANK0 (3-D2)
R260 /SDCS (3-D2)
1 33J 2 /SDRAS (3-D2)
(8-D2) ADCLK 1 2 /SDCAS (3-D2)
C321

33J
33J
33J
33J
33J
1
1
1
1
1
1
1
1
1
1

0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
47p

33J
(8-E2) AFE_SEN
(8-D2) AFE_SCK

2
2
2
2
2
2
2
2
2
2

8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
(8-C2) mt_at_home

1
C150
C151
C152
C153
C154
C155
C156
C157
C158
C159

(8-D2) AFE_DB[7..0]
BR131
AFE_DB7 33J 1 8
AFE_DB6 2 7

2
AFE_DB5

3
4
3
4
3
4
3
4
3
4

2
1
2
1
2
1
2
1
2
3 6

R119
AFE_DB4 4 5
1
1
1

0.1u
0.1u
0.1u

BR132
AFE_DB3 33J 1 8 G3.3V
AFE_DB2 2 7
2
2
2

BR126 1
BR127
BR128
BR129
BR130
VCC3 AFE_DB1 3 6
C160
C161
C162

L110 AFE_DB0 4 5
ZJSR5101-223 X102
1 3 8 VCC OUTPUT 5 1 2

1
1
R261

1
C164 33J
C165

2
0.1u IC106
12p

2
2
2

22000p
C163
1 N.C. GND 4 VCC3

191
181
171
161
151
141
131

192
182
172
162
152
142
132

190
189
188
187
186
185
184
183
180
179
178
177
176
175
174
173
170
169
168
167
166
165
164
163
160
159
158
157
156
155
154
153
150
149
148
147
146
145
144
143
140
139
138
137
136
135
134
133
130
129
3 OSC-11 3
24MHz BR133 10kJ

CL
RAMDB8 1 8

TDO
RAMDB9 2 7

SFCLK
RAMDB10 3 6

CCD_TG

VCC(AC)
VCC(AC)
VCC(AC)

GND(AC)
GND(AC)
GND(AC)
GND(AC)

TM2_24M
AFP_OBE
RAMDB11 4 5

CCD_PH1
CCD_PH2
RAM_CS#
BR134

AFP_BSMP
AFP_VSMP
RAM_RAS#
RAM_CAS#

AFP_DATA0
AFP_DATA1
AFP_DATA2
AFP_DATA3
AFP_DATA4
AFP_DATA5
AFP_DATA6
AFP_DATA7
CCD_PHRB
RAM_MAD3
RAM_MAD2
RAM_MAD1
RAM_MAD0
RAM_MAD4
RAM_MAD5
RAM_MAD6
RAM_MAD7
RAM_MAD8
RAM_MAD9
193 128 1 8

RAM_DQM1
RAM_DQM0
GND(PLL)

CCD_PHCLB
RAM_BANK1
RAM_BANK0

AFP_AFESDI
RAM_MAD10
RAM_MAD11
RAM_MAD12
VCC(AC) 7

AFP_AFESCK
AFP_AFESEN
BR135 10kJ

AFP_ADCCLK
194 127 2

GND(CORE/DC)
VCC(PLL) RAM_WDE# /SDWDE (3-D2)

VCC(CORE/DC)
VCC(CORE/DC)
VCC(CORE/DC)
VCC(CORE/DC)
VCC(CORE/DC)
VCC(CORE/DC)

MTR_AT_HOME

GND(CORE/DC)
GND(CORE/DC)
GND(CORE/DC)
GND(CORE/DC)
GND(CORE/DC)
195 GND(PLL) 126 3 6 SDCKE (3-E2) RAMDB12 1 8
RAM_CKE 125 4 5
196 VCC(PLL) RAM_CLK SDCLK (3-E2) RAMDB13 2 7
197 VCC(CORE/DC) 124 33J RAMDB14 3 6
GND(AC) 123 RAMDB[15..0] (3-E3)
(5-B1) MM_Y1 198 MTR_Y1 RAMDB15 4 5
RAM_DATA8 122 1 RAMDB8
(6-C3) MM_PH_A 199 MTR_PHASE1 RAM_DATA9 8 BR136
200 121 2 7 RAMDB9 BR137 10kJ
MM_AI0 GND(CORE/DC) VCC(CORE/DC) RAMDB10
(6-C3) MM_AI0 201 MTR_I01 120 3 6 RAMDB7 1 8
MM_AI1 RAM_DATA10 119 4 5 RAMDB11 2 7
(6-C3) MM_AI1 202 MTR_I11 RAM_DATA11 RAMDB6
MM_AI2 203 118 33J RAMDB5 3 6
MTR_I21 GND(CORE/DC)
(6-B3) MM_PH_B 204 MTR_PHASE2 117 RAMDB4 4 5
RAM_DATA12 116 1 8 BR138 RAMDB12
205 VCC(CORE/DC) RAM_DATA13
MM_BI0 206 115 2 7 RAMDB13 BR139 10kJ
(6-B3) MM_BI0 MM_BI1 MTR_I02 VCC(CORE/DC) RAMDB14
(6-B3) MM_BI1 207 MTR_I12 114 3 6 RAMDB3 1 8
MM_BI2 RAM_DATA14 113 4 5 RAMDB15
208 MTR_I22 RAM_DATA15 RAMDB2 2 7
209 112 33J RAMDB1 3 6
R267 (5-B1) MM_Y2 MTR_Y2 RAM_DATA7
210 VCC(AC) 111 RAMDB0 4 5
1 2 GND(CORE/DC) 110 1 8 BR140 RAMDB7
(4-D4) (/SYNC) 211 SYNC# RAM_DATA6

1
212 109 2 7 RAMDB6
10J LD# RAM_DATA5 RAMDB5
213 GND(AC) 108 3 6
C166 214 VCC(AC) 107 4 5 RAMDB4
(5-B1) /LEND LEND# RAM_DATA4

2
47p 215 106 33J
(1-B3) /LWR CPUWR# RAM_DATA3 RAMDB3
216 CPURD# 105 1 8 BR141
(1-B3) /RD 217 GND(AC) 104 2 7 RAMDB2
(1-A2) /SCANSP SCANSP RAM_DATA2 RAMDB1
218 SCANST# 103 3 6
5V (1-A2) /SCANST RAM_DATA1 102 RAMDB0 VCC3
(1-A2) /TRANSST 219 TRANSST# RAM_DATA0 4 5 L113
220 101 33J X103 ZJSR5101-223
IC107 (1-A2) /PRINTST PRINTST# GND(CORE/DC)
221 TMEN 100
R120 NC7ST08M5X (1-D3) TMEN TSP4 222 VCC(CORE/DC) 99 1 2 5 8 1 3
100J 1 TESTPIN4 PFCLK OUTPUT VCC
223 98
1

R262
1
1

1 2 4 TSP3 VCC(CORE/DC) GND(PLL)


(9-A2) /VIDEO 224 TESTPIN3 Jaguar ASIC without PCI 97 33J C167
VCC(PLL)
2

CIRCUIT DIAGRAM 14 - 2
(1-D3) TMCLK 225 TMCLK 96 12p
GND(PLL) 95 R121 4 1
226
2
2
2
C169
22000p

5V TSP2 GND(CORE/DC) VCC(PLL) BR142 33J GND N.C.


(1-D2) D[15..0] 227 TESTPIN2 94
TM2_15M
C168 0.1u

2 TSP1 228 93 33J 1 2 VPOUT 2

1
C170 TSP0 TESTPIN1 VPOUT VPOUT (8-B2) OSC-11
229 TESTPIN0 92 1 8 VMOUT VMOUT (8-B2)
0.1u D15 VMOUT 91 13.9867MHz
230 CPU_DATA15 OEN 2 7 OEN (8-B2)

2
D14 231 90 3 6 RCV
D13 CPU_DATA14 RCV RCV (8-B2) VCC3
232 CPU_DATA13 89 4 5 VPIN
VCC3 D12 VPIN 88 VPIN (8-B2)
233 CPU_DATA12 1 8 VMIN VMIN (8-B2)
D11 VMIN 87 2 7
234 CPU_DATA11 SUSPEND SUSPEND SUSPEND (8-B2)
D10 235 86 3 6 PARAD0 BR145 10kJ
CPU_DATA10 IE1284_PARAD0
236 85 4 5 PARAD1 VPOUT 1 8

1
1
1
1
1
D9 VCC(AC) GND(AC) BR143 33J
237 CPU_DATA9 84 VMOUT 2 7
D8 IE1284_PARAD1 83 PARAD2
R122 R123 R124 R125 R126 238 CPU_DATA8 IE1284_PARAD2 1 8 RCV 3 6
10kJ 10kJ 10kJ 10kJ 10kJ 239 GND(CORE/DC) 82 2 7 PARAD3 VPIN 4 5
D7 240 VCC(AC) 81 PARAD4
CPU_DATA7 IE1284_PARAD3 3 6
D6 BR148 10kJ

2
2
2
2
2
241 CPU_DATA6 80 4 5 PARAD5
TSP0 D5 IE1284_PARAD4 79 BR144 33J VMIN
242 CPU_DATA5 IE1284_PARAD5 1 8
TSP1 D4 243 78 1 8 PARAD6 SUSPEND 2 7
CPU_DATA4 IE1284_PARAD6
TSP2 244 VCC(CORE/DC) 77 2 7 PARAD7 PARAD0 3 6
TSP3 D3 IE1284_PARAD7 76 REV PARAD1
245 CPU_DATA3 IE1284_REV# 3 6 /REV (8-B2) 4 5
TSP4 D2 246 75 4 5 FAULT
D1 CPU_DATA2 IE1284_FAULT# BR147 33J /FAULT (8-B2) BR150 10kJ
247 74

1
1
1
1
1
CPU_DATA1 IE1284_ACK# PARAD[7..0] (8-A2)
D0 248 73 1 8 ACK PARAD2 1 8
R129 R130 R131 R132 R133 CPU_DATA0 IE1284_BUSY /ACK (8-B2)
249 VCC(AC) 72 2 7 BUSY BUSY (8-B2) PARAD3 2 7
OPEN OPEN OPEN OPEN OPEN GND(CORE/DC) 71 PE PARAD4
(1-A2) /CS2 250 CPUCS# IE1284_PE 3 6 PE (8-B2) 3 6
251 MEM_INTR 70 4 5 SLCT SLCT (8-B2) PARAD5 4 5
IE1284_SLCT BR149 33J

2
2
2
2
2
252 GND(AC) 69
VCC(CORE/DC) 68 1 8 INIT BR152 10kJ
(1-D2) ARB_INT 253 ARB_INTR IE1284_INIT /INIT (8-B1)
(1-D2) CPU_SYNC 254 CPU_SYNC# 67 2 7 SLCTIN /SLCTIN (8-B1) PARAD6 1 8
A9 255 IE1284_SLCTIN# 66 3 6 AUTOFD PARAD7
CPU_AD8 IE1284_AUTOFD# /AUTOFD (8-B1) 2 7
A8 256 CPU_AD7 65 4 5 STB /STB (8-B1) REV 3 6
IE1284_STB# BR151 33J FAULT 4 5
BR153 10kJ

1
ACK 1 8
R279 TC BUSY
MC
Y3
PR
HL
TM_
TM
TDI
TCK

2 7

VCC(CORE/DC)
GND(CORE/DC)
GND(CORE/DC)
GND(CORE/DC)
VCC(CORE/DC)
GND(CORE/DC)
PCL_S_PRINT
FAX_S_PRINT
GND(CORE/DC)
VCC(CORE/DC)

ES_S_PRINT

OPE_LATCH
PRAREAEN

CPU_AD6
CPU_AD5
CPU_AD4
CPU_AD3
CPU_AD2
CPU_AD1
CPU_AD0
OP_DATA
VCC(AC)
GND(AC)
VCC(AC)
GND(AC)
GND(AC)
VCC(AC)

MRPS1
MRPS2
OP_CLK
VFMCNT
GRIDL
MRPS3
CPFS2
CPFS1
POFFR
MIRON
SPFON
MIRCNT
PFCLK0
RESET#

SRRC
SPUS
SPPS
BIAS
LDEN
MPFS
TMON
TRST

SGS
VFM
PMD
MMD
RRS
TMS

OPEN PE 3 6
SLCT 4 5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

2
HG73C119HF
BR154 10kJ
INIT 1 8
SLCTIN 2 7
1 AUTOFD 3 6 1
VCC3 STB 4 5
BR146 10kJ

A7
A6
A5
A4
A3
A2
A1
JTG_TMS (9-B2) MM_AI0 1 8
JTG_TCK (9-B2) MM_AI1 2 7 VCC3
(1-C1) A[19..0] CPUNRST (1-B1) MM_AI2 3 6
/ASIC_RST (1-B1) BR155 10kJ
PCL_S_PRT
FAX_S_PRT
ES_S_PRT

MM_BI0
POFFR
TMON

4 5
JTG_TDI (9-B2) ES_S_PRT 1 8
MM_BI1 1 2 R127 FAX_S_PRT 2 7
10kJ PCL_S_PRT 3 6
MM_BI2 1 2 R128 POFFR 4 5
HL

TC
PR
TM

MC

10kJ
TM_

SGS
VFM
RRS

PMD
BIAS
MMD

SPFS

TMON 1 2 R189
LDEN

SPUS
MPFS

SRRC
GRIDL
CPFS2
CPFS1
MIRON

MRPS1
MRPS2
MRPS3
MM_Y3
SPFON

10kJ
MIRCNT

OP_CLK
VFMCNT

(5-A2)
(5-A2)
(5-A2)
(5-A2)
(5-B2)
(5-B2)
(4-C3) OP_LATCH
(4-C3) OP_DATA
(4-C3)
(5-B3)
(5-B3)
(5-B4)
(5-B4)
(5-B4)
(5-B2)
(5-B1)
(5-B4)
(5-B2)
(5-B1)
(5-B1)
(5-B3)
(5-B3)
(5-B3)
(5-B3)
(5-B3)
(5-B2)
(4-C3)
(4-C3)
(4-C2)
(4-C2)
(4-C2)

A B C D E
A B C D E

MCU PWB (MEMORY SECTION) 3/9

4 4

(1-C1) A[19..0]

RAMDB[15..0] (2-D3)

3 3

VCC3 VCC3
VCC3
IC110

1 VCC VSS 54
VCC3 RAMDB15

10kJ
RAMDB0 2 DQ0 DQ15 53
3 VCCQ VSSQ 52

1 0J
1
1
RAMDB1 4 DQ1 DQ14 51 RAMDB14
RAMDB2 5 50 RAMDB13

1
DQ2 DQ13
+ C174 6 VSSQ VCCQ 49
R137 22u/16V

R286
R287
RAMDB3 7 DQ3 DQ12 48 RAMDB12
IC111

2
10kJ RAMDB4 8 47 RAMDB11
DQ4 DQ11

2
2
9 VCCQ VSSQ 46
RAMDB5 10 45 RAMDB10

2
IC112 DQ5 DQ10
A16 1 A15 A16 48 A17 RAMDB6 11 44 RAMDB9
DQ6 DQ9
A0 12 A0 I/O0 13 D8 A15 2 A14 BYTE 47 12 VSSQ VCCQ 43
A1 11 A1 I/O1 14 D9 A14 3 A13 GND 46 RAMDB7 13 DQ7 DQ8 42 RAMDB8
A2 10 A2 I/O2 15 D10 A13 4 A12 DQ15 45 D15 14 VCC VSS 41
A3 9 A3 I/O3 17 D11 A12 5 A11 DQ7 44 D7 15 LDQM NC 40
(2-D4) DQM0
A4 8 A4 I/O4 18 D12 A11 6 A10 DQ14 43 D14 16 WE UDQM 39 DQM1 (2-D4)
(2-D3) /SDWDE
A5 7 A5 I/O5 19 D13 A10 7 A9 DQ6 42 D6 17 CAS CLK 38 SDCLK (2-D3) R138
(2-D4) /SDCAS
A6 6 A6 I/O6 20 D14 A9 8 A8 DQ13 41 D13 18 RAS CLKE 37 SDCKE (2-D3) OPEN
(2-D4) /SDRAS 1
A7 5 A7 I/O7 21 D15 9 NC DQ5 40 D5 19 CS NC 36 2 MAD12
(2-D4) /SDCS
A8 27 A8 10 NC DQ12 39 D12 20 BA0 A11 35 MAD11
HWRZ (2-D4) BANK0
A9 26 A9 11 WE DQ4 38 D4 21 BA1 A9 34 MAD9
(2-D4) BANK1
A10 23 A10 (1-B1) CPUNRST 12 RP VCC 37 MAD10 22 A10 A8 33 MAD8
A11 25 VCC3 13 36 D11 MAD0 23 32 MAD7
A11 R269 VPP DQ11 A0 A7
A12 4 A12 R139 14 WP DQ3 35 D3 MAD1 24 A1 A6 31 MAD6
A13 28 30 2 1 OPEN (1-D3) RY/BY 15 34 D10 MAD2 25 30 MAD5
A13 CS2 RY/BY DQ10 A2 A5
A14 3 A19 1 2 16 NC DQ2 33 D2 MAD3 26 29 MAD4
A14 10kJ A3 A4
A15 31 A15 A18 17 A17 DQ9 32 D9 27 VCC VSS 28

CIRCUIT DIAGRAM 14 - 3
A16 2 A16 A8 18 A7 DQ1 31 D1
A7 19 A6 DQ8 30 D8
32 A6 20 29 D0 SDRAM (16bit x 4bank)
VDD A5 DQ0
CS1Z 22 A5 21 28 RDZ

1
(1-A2) /CS1 CS1 C173 A4 OE
RDZ 24 A4 22 A3 GND 27
2 (1-B3) /RD OE 0.1u 2
(1-B3) /HWR HWRZ 29 WE A3 23 A2 CE 26 /CS0 (1-A2)
A2 24 25 A1

2
1 16 A1 A0
NC GND

OPEN

1
1
C324 C325 W24L010A A17 LH28F400BVE

1 OPEN
1
OPEN OPEN A1
VCC3

1
C326

2
2
1
1

OPEN C176 C327

R288
R289
0.1u C183

2
1
1
1
1
1
1
1

OPEN

2
2
2
2

C177 C178 C179 C180 C181 C182 0.1u


0.1u 0.1u 0.1u 0.1u 0.1u 0.1u
2
2
2
2
2
2
2

(1-D2) D[15..0] MAD[12..0] (2-D4)

SDRAM

Model Vendor/Type

12/13/14 CPM 64Mb(1Mx16bitx4bank) HY57V641620HGT-P(Hyndai)


MT48LC4M16A2TG-75(Micron)
K4S641632F-TC75(Samsung)
W986416DH-7(Winbond)
1 1

15CPM 128Mb(2Mx16bitx4bank) MT48LC8M16A2TG-75(Micron)


HY57V281620AT(Hyndai)
K4S281632D-TC75(Samsung)
W981216BH-75(Winbond)

A B C D E
A B C D E

MCU PWB (DRIVER SECTION 1) 4/9


5V VCC3
VCC3

1
1
4 R140 R141 4
10kJ 10kJ
IC113
20 BR156 10J

2
2
VCC
(8-C4) KIN1 2 1A1 1Y1 18 1 8 (KIN1) (1-D3)
4 1A2 1Y2 16 2 7
(8-C4) KIN2 (KIN2) (1-D3)
(8-A3) FW 6 1A3 1Y3 14 3 6 (FW) (1-D2)
(9-A2) /SYNC 8 1A4 1Y4 12 4 5 (/SYNC) (2-A2)
(4-B3) SIN1 11 2A1 2Y1 9 1 8 (SIN1) (1-A3)
5V 13 7 2 7
(4-B3) SIN2 2A2 2Y2 (SIN2) (1-A3)
(4-B2) SIN3 15 2A3 2Y3 5 3 6 (SIN3) (1-A3)
IC114 17 2A4 2Y4 3 4 5
USBIN (USBIN)
(7-E2) (PPD1) 4 D0 VCC 16 1 1G

1
3 19 BR157 10J

1
(7-E4) (POD) D1 R266 2G C184
(7-E3) (MFD) 2 D2 10 GND
1 R144 10kJ
(7-E1) (CED1) D3 1 2 0.1u
15 5 74LCX244

2
(7-E3) (TCS) D4 Y SIN1 (4-C4)
14

2
(7-E4) (PMRDY) D5
13 6 10J
(7-E3) DVS1 D6 W
(7-E1) (DRST) 12 D7

1
1
11 C185 C186
(4-D3) (SELIN1) A
(4-D3) (SELIN2) 10 B
9 0.1u 33p

2
2
(4-D3) (SELIN3) C
7 G GND 8

74HC151

5V

1
3 R263 3
10kJ 5V

IC115 5V

2
(7-E2) (PPD2) 4 D0 VCC 16
(7-E4) (PPD3) 3 IC116
D1
(5-E2) THOPEN 2 VCC 20
D2 R145 2 18
(7-E1) (CED2) 1 D3 (1-B3) SELIN1 1A1 1Y1 (SELIN1) (4-A3) (8-D3)
15 5 1 2 4 16
(7-C4) DSWS D4 Y SIN2 (4-C4) (1-B3) SELIN2 1A2 1Y2 (SELIN2) (4-A3) (8-D3)
(7-E3) (MMLD) 14 6 1A3 1Y3 14
D5 10J (1-B3) SELIN3 (SELIN3) (4-A3) (8-D3)
(8-B1) GDIIN 13 6 8 1A4 1Y4 12
D6 W (2-B1) OP_CLK 11 9 (OP_CLK) (8-D3)
12 D7 (2-B1) OP_DATA 2A1 2Y1 (OP_DATA) (8-D3)
C188 13 7

1
1
C187 (2-B1) OP_LATCH 2A2 2Y2 (OP_LATCH) (8-D3)
11 A 15 2A3 2Y3 5 (TM)
(2-C1) TM (6-D2)
10 B 33p 17 2A4 2Y4 3
0.1u (2-C1) TM_ 1 (TM_) (6-D2)
9

2