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MEGHNA UTILITY CONSUMPTION FIGURES (REV0 / 22.JAN.

2018)

Nominal Cooling Water Requirement


Maximum Clean Water Consumption
FOR THOSE MACHINES MAY BE

Nominal Clean Water Consumption


Maximum Electrical Consumption

Total Maximum Natural Gas / LPG


Electrical Consumption (kWh) by

Total Maximum Air Consumption


APPROXIMATE WEIGHT (ONY

Nominal Electrical Consumption

Total Nominal Natural Gas / LPG


LAY OUT POSITION NUMBER

Total Nominal Air Consumption


INSTALLATION BASE AREA)

Emergency Power Cut Nominal

Total Maximum Cooling Water


CONSIDERED HEAVY WITH

Total Nominal Cooling Water


Total Maximum Waste Water
Maximum Natural Gas / LPG

Total Maximum Clean Water


Maximum Air Consumption

Total Nominal Waste Water


Nominal Natural Gas / LPG

Total Nominal Clean Water


Generator Recomendation

Pit / Channel Requirement


Nominal Air Consumption

Total Maximum Electrical


Maximum Cooling Water

Total Nominal Electrical


Maximum Waste Water
RESPECT TO THEIR

Consumption (Nm³/h)

Consumption (Nm³/h)

Consumption (Nm³/h)

Consumption (Nm³/h)
Nominal Waste Water

Consumption (m³/h)
Consumption (kWh)

Consumption (kWh)

Consumption (m³/h)

Requirement (m³/h)

Requirement (m³/h)
Requirement (m³/h)

(m3/h) 6 bar

(m3/h) 6 bar
(m3/h) 6 bar

(m3/h) 6 bar
(kWh)

(kWh)

(m³/h)

(m³/h)

(m³/h)

(m³/h)

(m³/h)

(m³/h)

(m³/h)
DESIGNATION QTY

Blanking & Deep Drawing Line


1 18 TONS Uncoiler-Straightener-Feeder - 15 ton 1 15 10 2 1,5 YES 15 10 2 1,5 0 0 0 0 0 0 0 0
2 Triple Blanking Shear Press 1 95 65 3 2 YES 95 65 0 0 0 0 0 0 0 0 3 2
Shear Press Cutting Tool Set 2 0 0 0 0 0 0 0 0 0 0 0 0
3 Casette Trollies 4 0 0 0 0 0 0 0 0 0 0 0 0
4 23 TONS Deep Drawing & Piercing Press 3000 Kn 2 110 85 1,5 1 5 3 YES 220 170 3 2 0 0 0 0 0 0 10 6
5 Deep Drawing Automation 2 1,5 0,5 1 0,5 3 1 2 1 0 0 0 0 0 0 0 0
6 Body Embossing Press 1000 kN 1 15 10 2 1,5 15 10 2 1,5 0 0 0 0 0 0 0 0
Body Embossing Die Set 1 0 0 0 0 0 0 0 0 0 0 0 0
Deep Drawing & Piercing Die Set 6-12 KG 2 0 0 0 0 0 0 0 0 0 0 0 0
Deep Drawing & Piercing Die Active parts as spare for 6& 12 kg 2 0 0 0 0 0 0 0 0 0 0 0 0
Deep Drawing & Piecing Die Set 35-45 KG 2 0 0 0 0 0 0 0 0 0 0 0 0
Deep Drawing & Piercing Die Active parts as spare for 35 & 45 kg 2 0 0 0 0 0 0 0 0 0 0 0 0
7 Edge Trimming & Joggling Machine 2 8 4 0 0 0 0 0 0 5 4
30 21 4 2 2,5 2 60 42
Edge Trimming & Joggling Tooling 2 0 0 0 0 0 0 0 0 0 0
Line Control between Decoiler and Blanking 1 2 1 2 1 0 0 0 0 0 0 0 0 0 0
Weding Line 0 0 0 0 0 0 0 0 0 0 0
8 Valve Boss Welding Machine SAW 3 45 30 1 0,5 2 1,5 135 90 3 1,5 0 0 0 0 0 0 6 4,5
9 Circumferential Seam Welding Machine SAW 6 60 45 2 1,5 360 270 12 9 0 0 0 0 0 0 0 0
10 Valve Guard Ring (Collar) Welding Machine 3 30 20 1 0,5 90 60 3 1,5 0 0 0 0 0 0 0 0
11 Foot Ring Welding Machine 4 30 20 2 1 120 80 8 4 0 0 0 0 0 0 0 0
12 Heat Treatment Furnace 1 25 20 25 2 1 240 120 25 20 2 1 0 0 0 0 240 120 0 0
13 Flux Heating furnace 1 5 5 0 0 0 0 0 0 0 0 0 0 0
Welder Hoods 1 5 5 0 0 0 0 0 0 0 0 0 0 0
Welding Ducting System 1 2 2 0 0 0 0 0 0 0 0 0 0 0
Collar & Foot Production Line 0 0 0 0 0 0 0 0 0 0 0 0
14 Un-coiler Straightener Feeder 2 tons 2 5 3 2 1 10 6 4 2 0 0 0 0 0 0 0 0
15 12.5 TONS Hydraulic Single Action Formig Press 1500 kN 2 25 18 3 2 2,5 2 50 36 6 4 0 0 0 0 0 0 5 4
16 11 TONS Hydraulic Single Action Blanking & Marking Press 2000 kN 1 45 38 2 1,5 4 3 45 38 2 1,5 0 0 0 0 0 0 4 3
17 10 TONS Hydraulic Single Action Forming Press 1000 kN 1 25 18 2 1,5 2,5 2 25 18 1,5 0 0 0 0 0 0 2,5 2 0
18 Hydraulic Single Action Forming Press 1000 kN 1 15 10 1 0,5 1,5 1 15 10 0,5 0 0 0 0 0 0 1,5 1 0
19 11 TONS Mechanical Press 1700 kN (Hydraulic Single Action Press 2000 kN) 1 45 38 2 1,5 4 3 45 38 2 1,5 0 0 0 0 0 0 4 3
20 Hydro pneumatic Press 170 kN ( Serial Number Marking ) 1 5 3 3 2 5 3 3 2 0 0 0 0 0 0 0 0
21 Round Bending Machine 2 2,5 2 5 4 0 0 0 0 0 0 0 0 0 0
22 Foot Ring Inner Seam Welding Machine 2 42 32 1 0,5 84 64 2 1 0 0 0 0 0 0 0 0
Guard Ring Stamping Die Set 6,12,35,45 kg Operation 1 1 0 0 0 0 0 0 0 0 0 0 0 0
Guard Ring Stamping Die Set 6,12,35,45 kg Active Parts Operation 1 1 0 0 0 0 0 0 0 0 0 0 0 0
Guard Ring Forming Die Set 6,12,35,45 kg Operation 2 1 0 0 0 0 0 0 0 0 0 0 0 0
Foot Ring Stamping Die Set 6,12 kg Operation 1 1 0 0 0 0 0 0 0 0 0 0 0 0
Foot Ring Forming Die Set 6,12 kg Active Parts Operation 1 1 0 0 0 0 0 0 0 0 0 0 0 0
Foot Ring Forming Die Set 6,12 kg Operation 2 1 0 0 0 0 0 0 0 0 0 0 0 0
Foot Ring Stamping Die Set 35,45 kg Operation 1 1 0 0 0 0 0 0 0 0 0 0 0 0

1-2 Meghna Utility Consumption Plus.xls


Nominal Cooling Water Requirement
Maximum Clean Water Consumption
FOR THOSE MACHINES MAY BE

Nominal Clean Water Consumption


Maximum Electrical Consumption

Total Maximum Natural Gas / LPG


Electrical Consumption (kWh) by

Total Maximum Air Consumption


APPROXIMATE WEIGHT (ONY

Nominal Electrical Consumption

Total Nominal Natural Gas / LPG


LAY OUT POSITION NUMBER

Total Nominal Air Consumption


INSTALLATION BASE AREA)

Emergency Power Cut Nominal

Total Maximum Cooling Water


CONSIDERED HEAVY WITH

Total Nominal Cooling Water


Total Maximum Waste Water
Maximum Natural Gas / LPG

Total Maximum Clean Water


Maximum Air Consumption

Total Nominal Waste Water


Nominal Natural Gas / LPG

Total Nominal Clean Water


Generator Recomendation

Pit / Channel Requirement


Nominal Air Consumption

Total Maximum Electrical


Maximum Cooling Water

Total Nominal Electrical


Maximum Waste Water
RESPECT TO THEIR

Consumption (Nm³/h)

Consumption (Nm³/h)

Consumption (Nm³/h)

Consumption (Nm³/h)
Nominal Waste Water

Consumption (m³/h)
Consumption (kWh)

Consumption (kWh)

Consumption (m³/h)

Requirement (m³/h)

Requirement (m³/h)
Requirement (m³/h)

(m3/h) 6 bar

(m3/h) 6 bar
(m3/h) 6 bar

(m3/h) 6 bar
(kWh)

(kWh)

(m³/h)

(m³/h)

(m³/h)

(m³/h)

(m³/h)

(m³/h)

(m³/h)
DESIGNATION QTY

Foot Ring Stamping Die Set 35,45 kg Active Parts Operation 1 1 0 0 0 0 0 0 0 0 0 0 0 0


Foot Ring Forming Die Set 35,45 kg Operation 2 1 0 0 0 0 0 0 0 0 0 0 0 0
Finishing Line 0 0 0 0 0 0 0 0 0 0 0 0
23 Cylinder Halves Degreasing Unit 1 45 35 1,5 0,5 1,5 0,5 43 20 Yes 45 35 0 0 1,5 0,5 1,5 0,5 43 20 0 0
24 Shot Blasting Machine 1 117 75 16 12 117 75 16 12 0 0 0 0 0 0 0 0
25 Zinc Spray Metallization Unit semi automatic 1 100 60 160 120 100 60 160 120 0 0 0 0 0 0 0 0
26 Powder Coating Line & Curing ; semi automatic 1 70 40 70 180 130 43 20 70 40 180 130 0 0 0 0 43 20 0 0
27 Second colar painting line & curing semi automatic 1 30 20 30 80 50 30 15 30 20 80 50 0 0 0 0 30 15 0 0
Testing Line 0 0 0 0 0 0 0 0 0 0 0 0
28 Hydrostatic Testing Units semi automatic 3 6 4 10 8 0,1 0,1 0,01 0,01 18 12 24 0,3 0,3 0,03 0,03 0 0 0 0 0
29 Pneumatic Leakage Testing Machine semi utomatic 1 4 3 20 15 0,1 0,1 0,01 0,01 0 0 0 0 4 3 15 0,1 0,1 0,01 0,01 0 0 0 0 0
30 Valve Boss Cleaning Machine 1 2 1 2 1 0 0 0 0 0 0 0 0 0 0
31 Valve Screwing Machine 2 3 1,5 6 3 0 0 0 0 0 0 0 0 0 0
32 Basic Conveyor Systems ( As per Layout at diffeent sections ) 1 30 20 30 20 0 0 0 0 0 0 0 0 0 0
Industrial Cylinder Liner 0 0 0 0 0 0 0 0 0 0 0 0
33 Double Head Circumferential Welding Unit 1 120 90 4 3 120 90 4 3 0 0 0 0 0 0 0 0
34 Longitudinal Welding Unit 1 60 45 2 1,5 2 1 60 45 2 1,5 0 0 0 0 0 0 2 1
35 Round Bending Machine 35-45 KG 1 7,5 4 0 0 7,5 4 0 0 0 0 0 0 0 0 2 1
36 Semi Automatic Hydrostatic Testıng Unıt for 35/ 45 kg 1 4 2 10 8 0,1 0,1 0,01 0,01 4 2 8 0,1 0,1 0,01 0,01 0 0 0 0 0
37 Semi Automatic Pneumatic Leakage Testing Unit fr 35/45 kg 1 2 1,5 10 7 0,1 0,1 0,01 0,01 0 0 0 0 2 1,5 7 0,1 0,1 0,01 0,01 0 0 0 0 0
Lab. Equipment 0 0 0 0 0 0 0 0 0 0 0 0
Tensile Machine, Universal Testing machine (50 kN) 1 3 1,8 3 1,8 0 0 0 0 0 0 0 0 0 0
X-Ray Mahine with all Accessories 1 12 9 12 9 0 0 0 0 0 0 0 0 0 0
Die Set for the Sample Preparation 1 0 0 0 0 0 0 0 0 0 0 0 0
38 Burst Test Equipment 1 2 1,2 2 2 0,5 0,5 0,5 0,5 0 0 0 Yes 2 1,2 2 0,5 0,5 0,5 0,5 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
39 Complete Slitting Line 1 250 200 250 200 0 0 0 0 0 0 0 0 0 0
Spare Parts for the warranty period 1 0 0 0 0 0 0 0 0 0 0 0 0
40 Cooling Tower 1 7,5 5 7,5 7,5 5 0 0 0 0 0 0 0 0 0 0
41 Compressor ( Atlas Copco ) + Dryer + Accumulator 1 55 40 55 55 40 0 0 0 0 0 0 0 0 0 0
TOTAL 187,5 2381 1704,5 564 356,6 2,6 1,06 2,06 0,5 356 179 44 28,5

2-2 Meghna Utility Consumption Plus.xls