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Document Title: Procedure / Work Instruction / Job Note

Method Statement Gas Turbine Compressor Installation


Suban Compression Project

CPGL Doc No.: C-84567-SB-YY4-PRO-GN-00-0055

Originator : Consortium PT. Timas Suplindo – PT. Inti Karya Persada Tehnik
CPGL Group Owner : Project
Area : Suban
Location : Suban General
System : General
Document Type : Procedure / Work Instruction / Job Note
Discipline / Sub Discipline : Project / Construction
Old CPGL Document No. : -

Yery awan/ Wisnu T. / A. Trisna


0B IFA 29-03-18 Issue for Approval Irzan M. Yudi S
Iqbal Anzifa Ariantoko Gunawan

Yery awan/ Wisnu T. / A. Trisna


0A IFC 19-03-18 Issue for Comment Irzan M. Yudi S
Iqbal Anzifa Ariantoko Gunawan

Approv Construction Const


Prepared Checked
Rev Status Issue Date Reason for Issue ed Lead Manager
Contractor Approvals CPGL Approvals

Printed initials in the approval boxes confirm that the document has been signed.
The originals are held within Document Management.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 2 of 26

Revision Sheet
ConocoPhillips (Grissik) Ltd.

REVISION DATE DESCRIPTION OF CHANGE

0A 22 March 2018 First Issuance


Second Issuance
0B 28 March 2018 Revised as per comment on Transmittal Incoming CPGLS No. GB-
COSBCS-TICJS-T-00065

Additional Approvers (If Applicable)

Name Designation Signature Date


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 3 of 26

TABLE OF CONTENTS

1 PURPOSE.............................................................................................................................................5
2 REFERENCE ........................................................................................................................................5
3 HSE REQUIREMENT ...........................................................................................................................6
4 DEFINITION ..........................................................................................................................................7
5 GENERAL SAFETY AND QUALITY REQUIREMENT ........................................................................8
6 LAY OUT WORKING AREA ............................................................................................................. 10
7 ERECTION SEQUENCE DIAGRAM ................................................................................................. 11
8 ERECTION WORK ............................................................................................................................ 12
9 MAN POWER, EQUIPMENT & TOOLS ............................................................................................ 26
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 4 of 26

ATTACHMENT
1. Rigging Plan 23 SAE 100/200/300/400/500
2. Mechanical Interface Drawing
3. Package Lift kit
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 5 of 26

1 PURPOSE
1.1 Provide instructions and guidance to the Mechanical, Rigger, Signalman, Crane
Operator, Transport Operator and peoples involved in the lifting process, installation
and the mobilization of Gas Turbine Compressor Package conducted safely, with no
accidents/incidents to workers, equipment damaged and not disrupt the production
process (Loss Production Opportunity – LPO).
1.2 If the conditions are not met, then the people involved in the process of the installation
have the rights to stop the work.
1.3 This Document coverage all equipment 23 SAE 100/200/300/400/500 installation, such
as:
 Compressor Skid (Single body, 1st stage combined with 2nd stage) - 23CAE-
100/200/300/400/500
 Gas Turbine DriverSkid - 23CDT-100/200/300/400/500
 Inlet & Exhaust Duct (include silencer, damper, filter, louver etc.),
 Lube Oil Cooler package (include structure and platform) - 23HAL-
110/210/310/410/510,
 Turbine Air Inlet package (include structure and platform),
 And all Gas Turbine Compressor accessories.

2 REFERENCE
The requirements contained in the following latest edition of codes, standards and specification shall
form and integral part of this specification in the manner and to the extent specified herein:

Machinery Installation API RP 686

HSE Plan C-84567-SB-HH0-PLN-GN-00-0001

Equipment Foundations Plan and Details C-84567-SB-CC2-DD-ST-C1-1301

Mechanical Interface Drawing (Taurus 70) ID-N-SB-P-MEC01-D09-00001

Package Lift Kit (Taurus 70) 1118127

Rigging, Lifting & Mechanical Handling Standard ID-G-BU-GG0-STR-GN-00-0002

Rigging Equipment Management ID-G-BU-00000-00000-00315

Rigging Item Inspection and Maintenance ID-G-BU-00000-00000-01569


Procedure
Chemical Cleaning ID-G-BU-LL0-STS-GN-00-0001

Outline and Foundation ( Dresser Rand ) D-N-SB-P-MEC01-D08-00007


‘’ Installation detail”
Package lift Kit ID-N-SB-P-MEC01-G06-00001

Project Site Specific Procedure


ID-G-BU-00000-00000-00462
“ Permit to Work “
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 6 of 26

Project Site Specific Procedure ID-G-BU-00000-00000-00417


“ Personal Protective Equipment“
Project Site Specific Procedure
ID-G-BU-00000-00000-00455
“Waste Management”
Project Site Specific Procedure
ID-G-BU-00000-00000-00384
“Fire Prevention,Protection and Control”
Product Information Letter Solar PIL 183 Rev 2
“Package Lifting Guidelines”
Product Information Letter Solar PIL 181 Rev 3
“Package Tie-Down Options”

Specification Solar ES 9-414 Rev E


“Specification Leveling and Installing of Package
Base”

Installation Guideline Solar TPIM 1010 Rev D


“Turbomachinery Package Installation Guideline for
Compressor and Mechanical Drive Units”
Specification Solar ES 9-54 Rev G
“Fastener Installation and Torque Values”
Specification Solar ES 2184 Rev. F
“Cleaning and Flushing of Hydraulic
Systems/Components”
Product Information Letter Solar PIL 161
“Lube Oil System Clealiness”
Specification Solar ES 9-224 Rev.Y
“Specification for Lubricating Oils for Use in Solar
Gas Turbine Engines”
Specification Solar ES 1745 Rev. C
“Installation Instructions For Lube Oil Tank Vent with
Separator with and without A Flame Arrestor for All of
Solar Turbines”
Operation and Maintenance Instructions Solar 3V391-OMI

3 HSE REQUIREMENT
All personnel involved in the lifting process installation and the mobilization of Gas Turbine
Compressor package must meet minimum relating to Health Safety and Environment – HSE
as -follows:
3.1 Was declared fit to work in the area of COPI refers to the medical Check up (MCU) that
have been verified by the COPI medical team
3.2 Has the training on:
 HSE Induction and orientation, PPE, and i Care
 Permit To Work – PTW Level – 1 for all workers.
 Permit To Work – PTW Level – 2 for Work Leader.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 7 of 26

 Complete all required safety training modules as per COPI HSE plan (e.g
confined space entry and rescue, working at height, and etc)
3.3 MTS (man power tracking system) card shall be valid
3.4 Confined space certificate shall be valid for personnel who will enter in to inside of vessel

4 DEFINITION
4.1 Telescopic Crane
A mobile crane with the necessary equipment to travel at speed on public roads, and on
rough terrain at the job site using all-wheel and crab steering. Ability of Truck-mounted
Cranes and the maneuverability of Rough Terrain Cranes.

4.2 Multi Axle


Multi Axle shall be used while construction phase, for transferring heavy equipment to near
the laydown area. Generally, multiaxle has maximum load capacity up to 111 ton.

4.3 Lifting Gear


Lifting gear is the auxiliary equipment which connects the object to be lift. Such as a wire
sling, spreader beam, chain block/hoist, lever block, shackle, master rims and others.

Use of lifting gear must meet suitably requirements to the weight of the load to be lift and
the lifting pol referring to the lifting plan and to ensure lifting gear is still suitable and safe in
the appointment process, each of lifting gear must have:

Identity Number

 Figure safe working limit (Working Load Limit – WLL or safe Working Limit –
SWL)
 Color Coding or last of date inspection and valid.
 All rigging gear must be certified with updated certificates.
4.4 Crane Operator
Crane operator is someone who is in charge of operating the crane with the standard
competent and have operating permit (must have Migas certificate). Crane operator only
accepts orders form signal man in the process heavy lifting.

4.5 Signal Man


Signal man is a person who charges of giving the cue or command to the crane operator in
the lifting process. Signal man wear a special vest to distinguish it from other team
members.

4.6 Rigger
Rigger is a person who is in charge to tie and install lifting gear to the equipment be lifted.
Rigger must have Migas certificate.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 8 of 26

5 GENERAL SAFETY AND QUALITY REQUIREMENT


Safety will be the first consideration and the highest priority, some items installation.
5.1 Ensure Permit To Work (PTW) completed with Job Safety Analysis (JSA) and all supporting
documents (e.g lifting plan) has been released before start to work.
5.2 Time of work follow permit to work.
5.3 Perform pre job safety meeting before doing activities.
5.4 Personal protective equipment to be used, and conduct inspection prior use.
 Gloves
 Safety helmet + Chin Strap
 Full Body Harness double lanyard
 Safety Glass
 Safety Shoes
 Ear plugs / muff
 Dust masker
 Coveralls
 Reflective vest

5.5 Fire prevention


 Ensuring that flammable and/or combustible materials have been cleared from
working area according safety procedure.
 Protect other equipments with fire blanket.
 Fire extinguisher shall be prepared near at working area.
5.6 Electrical work
 Ensure all electrical tools already inspected by safety and tagged.
 Ensure all electrical hand tools cabling are well managed and tagged.
 Prior to using any electrical tools, visually examine attached cable with the
plug and any extension cord for crack and damaged.
 Prior to plugging in any electrical tools, make that the tools in off position.
 Ensure dedicated temporary electrical source for installation activity is tagged
and inspected.
 All electrical accessories will be installed following vendor installation manual
and vendor’s supervision direction.
 Use proper ladder when required
5.7 Working at heights
 Onsite working at height awarenes for rescue training to be given to all
personnel who will be working at height.
 Adequate Access and egress including safe access are provided at any
working platform
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 9 of 26

 Install scaffolding for access welding for working at height.


 When the welding work is performed at a high or narrow place with an unstable
posture, a meeting for coordination of preventing fire, electric shock, falling of
welders, etc. must be held among the supervisors and workers concerned
prior to starting the work.
 Using body harness with double lanyard.
 Conduct “STOP” all work activity at height if rain weather.
 Ensure that man baskets are inspected and certified with updated certificates
prior to using.
 Ensure that man lifts (sky/aerial lifts) are inspected and certified with updated
certificates prior to using. Only train personnel are allowed to operate
equipment.
5.8 Rigging
 Ensure all crane components are inspected and certified.
 Check all crane certificates are adequate and current until completion of the
work.
 Ensure all crane have been performed daily checklist
 Detail crane pad design to be used for the lifts including bearing capacity
minimum requirement and compaction test results comparing with study and
calculation from civil engineering.
 Clear area of unauthorized workers / persons.
 Ensure all lifts are covered by approved rigging / lifting plan.
 Ensure all rigging equipment is certified with updated and valid certificates.
 Ensure spreader bar bolted connection is torque & inspected prior to use.
 Conduct field assesment to ensure ground stability.
5.9 House keeping
 All work areas shall be kept clean on an ongoing basis or at a minimum daily
 Containers for scrap metal shall be provide and utilized.
 No job is complete until tools have been cleaned and properly stored, scrap
and waste material disposed of, and the equipment and work locations is in
good orderly condition.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 10 of 26

6 LAY OUT WORKING AREA


This method statement covers detailed explanation for installation gas turbine compressor at
Suban Compression Project area.

Working area

GTC

Figure 1: Process Equipment area

6.1 Equipment to be install at gas turbine compressor area are:


 Compressor Skid (Single body, 1st stage combined with 2nd stage) - 23CAE-
100/200/300/400/500
 Gas Turbine DriverSkid - 23CDT-100/200/300/400/500
 Inlet & Exhaust Duct (include silencer, damper, filter, louver etc.),
 Lube Oil Cooler package (include structure and platform) - 23HAL-
110/210/310/410/510,
 Turbine Air Inlet package (include structure and platform),
 And all Gas Turbine Compressor accessories.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 11 of 26

7 ERECTION SEQUENCE DIAGRAM

START
Material
Receiving
Inspection Hand Over Foundation
from Civil

Check T.O.C, Anchor box dimension and


projection, prepare chipping and padding.
Install Sole plate and Anchor Bolt.

Set up Crane on position

Unloading Package and


Open Box on laydown area

Erection package onto


foundation

Package protection

Setting Anchor Bolt and


Sole Plate with Skid

Joint Interface and Pre Alignment

First Pouring of Epoxy Grouting

Sole Plate Levelling and Coplanar Check

Second Pouring of Epoxy Grouting

Jacking down and soft foot checking

Skid Levelling and Tie-Down Bolt Tightening

Pre-Alignment

GTC Accessories Installation

Fill-up Lube oil and Lube Oil Flushing

Piping Alignment

Final Allignment and Install Coupling Spacer

FINISH
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 12 of 26

8 ERECTION WORK
8.1 Preparation Work
Installation of packages shall follow Solar Turbine Installation Guidance

8.1.1 Crane Positioning


Ground/soil preparation: Make sure that area Crane is proper and crane mate or plate has
to be placed under crane position. Use other crane or equipment to install or place plate or
crane mate for area crane. The crane capacity is 220 ton. Perform assessment prior to
installation to ensure all obstructions have been removed. Set outrigger pad on the position
and check the levelling of the outriggers and their base.

Fig 5. Chipping Foundation

Figure 2: Position of Crane at GTC

8.1.2 Equipment Positioning


8.1.2.1. Equipment are transported by Multiaxle & Prime Mover from lay down area to the lifting
point. Unboxing of package will be done prior transporation. In this case, GTC package
will be placed on foundation, GTC package must be covered and protected with
temporary shelter and terpaulin.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 13 of 26

8.1.2.2. Unboxing Package


Open box for GTC will planed on Laydown or on ground, this must consider elevation
between SPMT, dimension of GTC, and ground elevation. Opening the box shall follow
vendor document ie Package Lift Kit 23 SAE 100/200/300/400/500.

8.1.2.3. The position of equipment shall be accorded to rigging plan

Figure 3: Crane and Equipment positioning

8.1.2.4. Lifting Gear (By Vendor)


Arrangement of lifting gear shall follow vendor package lifting kit document.

Compressor Skid Turbine Skid


Lifting Gear
Qty. Qty.
Spreader bar, 1 1
2 ¼ inch wire ropes, 2 2
1 ¾ inch wire ropes, 4 8
Synthetic slings (export crate lift purposes) 2
2 inch shackles, 4
2 1/2 inch shackles, 4 4

Table 1: List of Lifting Gear


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 14 of 26

8.2 Lift on Foundation


8.2.1. Lift Up Compressor and Turbine

Figure 4: Lift up Compressor

Figure 5: Lift up Turbine


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 15 of 26

8.2.2. Top position

Figure 6: Top Position

8.2.3. Lowering and Put on Foundation


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 16 of 26

Figure 7: Compressor

Figure 8: Turbine

8.2.4. Package Protection


Due to GTC shelter will be installed later, the GTC package needs to be protected in order
to prevent the package from damage caused by falling material during shelter installation.
Prepare scaffolding frame to protect the package. The illustration is shown in.

Covering by Zinc
using tarpaulin

Figure 9: Package Protection


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 17 of 26

8.2.5. Setting Anchor Bolt and Sole Plate with Skid


8.2.5.1. When the installation of temporary shelter has finished, setting anchor bolt and sole
plate with skid (Centering and Levelling) using Hydraulic Jacks.
8.2.5.2. Jack down the skid on the sole plate and the skid shall be centered.
8.2.5.3. Centering of skid shall be done by using hydraulic jack supported under the trunnions
(bollards) to push the skid on the center position.

8.2.6. Joint interface of Turbine and Compressor

8.2.7. Pre alignment checking requirement shall follow Solar turbines MID

8.2.8. First Pouring of Epoxy Grouting


8.2.8.1. Ensure the Anchor box is clean and dry.
8.2.8.2. Protect the sleeve by using seal on the top of sleeve so there is no epoxy poured into
sleeve.
8.2.8.3. After the position of anchor bolt and sleeve is fixed, perform first pouring of epoxy
grout. For illustration see (Fig. 10). Read the instruction on the package of epoxy
product before mixing and pouring. Follow the instruction to grout the anchor bolt.
The instruction is specified in 8.2.6.4.
8.2.8.4. Epoxy grouting material is Philadelphia CHOCKFAST Red. The following documents
are specification of CHOCKFAST Red and design criteria of associated anchor bolt
and foundation concrete.
1. Technical Bulletin No. 617P for CHOCKFAST Red Specification
2. Technical Bulletin No. 615P for Grouting Large Anchor Bolts Design
Criteria
3. Technical Bulletin No. 638A for CHOCKFAST Red Compatibility With
Concrete and Steel Design Criteria
4. Technical Bulletin No. 642K for Installing Grout & Chocks

Figure 10: First Pouring of Epoxy Grouting


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 18 of 26

8.2.9. Sole Plate Levelling and Coplanar Check


8.2.9.1. Jack up the skid and support with wooden block to give more space for levelling and
second pouring of epoxy grout to anchor box.
8.2.9.2. Set the sole plate on the design elevation (Datum C).
8.2.9.3. Check and perform sole plate levelling according to PIL 181 and ES 9-414.
8.2.9.4. Check coplanar according to PIL 181 and ES 9-414.

Figure 11: Sole plate sit on padding and lock with temporary lock

Figure 12: Sole plate sit on padding and lock with temporary lock (Support with Wooden)
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 19 of 26

8.2.10. Second Pouring of Epoxy Grouting


8.2.10.1. Ensure the Anchor box is clean and dry.
8.2.10.2. Protect the sleeve by using seal on the top of sleeve so there is no epoxy poured into
sleeve.
8.2.10.3. After the position of anchor bolt is fixed, perform second pouring of epoxy grout. For
illustration see (Fig. 11). Read the instruction on the package of epoxy product before
mixing and pouring. Follow the instruction to grout the sole plate. The instruction is
specified in 8.2.6.4.
8.2.10.4. Elevation of finish surface of epoxy grouting shall follow Civil Foundation.
8.2.10.5. Lowering down skid and check soft foot

8.2.11. Jack Down Skid Turbine and Compressor

8.2.12. Soft Foot Checking

8.2.13. Skid Levelling and Bolt Tightening


8.2.13.1. Set the skid on the design elevation (Datum D)
8.2.13.2. Take four points on top of the Compressor Skid and three points on Engine Skid,
ensure to be at the same level.
8.2.13.3. Level adjustment shall be done by using jacking bolt.
8.2.13.4. Level checking shall be done by using precision level.
8.2.13.5. Levelling shall accordance to Solar ES 9-414.
8.2.13.6. Torque values of anchor bolts shall follow Solar ES 9-54, and verify the base level
has been maintained.
8.2.13.7. Perform joint interface tightening first before tie down bolt tightening.

8.2.14. Alignment turbine to gearbox and compressor to gearbox shall follow requirement on
Solar turbines MID
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 20 of 26

8.2.15. Install Turbine air inlet


8.2.15.1. Install steel structure support turbine air inlet

8.2.15.2. Install turbine air inlet

Turbine air inlet


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 21 of 26

8.2.16. Install Rain stack, Turbine Duct, Turbine exhaust and Exhaust Silencer (Parallel)
Verify orientation of emission sampling ports on rain stack before final installation to
ensure alignment with access platform. Install Scaffolding around Exhaust Silencer as
a people access to install Rain Stack.

Scaffolding

Figure 13: Scaffolding for people access to install rain stack

Stack

Figure 14: Install rain stack (DUCT,EXH, TRANSITION,45X77 and SILENCER, EXHAUST)

Figure 15: Installation Stack (DUCT,EXHAUST,STRAIGHT,96X96,120 IN)


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 22 of 26

Duct Inlet

Figure 16: Installation Duct Inlet

Make sure that exhaust silencer center line


with GTC, to make easy for installation and
alignment between turbine exhaust duct with
exhaust silencer and GTC

Figure 17: Turbine Exhaust Duct Installation


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 23 of 26

8.2.17. Install Enclosure Air Inlet, Lube Oil Cooler (Parallel)


Install Scaffolding around equipment (GTC). This Scaffolding shall be used as an access
to install some equipment inside shelter. There are two hanger beam for lifting
equipment using chain block as lifting tool. Equipment are travelled and handled into
shelter by using hand lift.

Figure 18: Install scaffolding for access workers

Figure 19: GTC Installation Air Inlet and Lube Oil Cooler
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 24 of 26

8.2.18. Install Enclosure Air Inlet, Lube Oil Cooler (Parallel)

Figure 20: Trolley Beam Extension Assembly

Position for trolley


beam extension

Figure 21: Trolley beam extension assembly drawin


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 25 of 26

8.2.19. Fill up Lube Oil


Fill up of lube oil will be performed during pre commissioning phase.

8.2.20. Piping Alignment


Pipe alignment will be performed by piping departement and supervised by Mech
Rotating Department. The requirement shall follow API 686 latest edition TPIM 1010 rev.
D. and latest MID.

8.2.21. Final Alignment


Make sure all related piping activities have been performed prior to conduct final
alignment. Requirement of final alignment shall follow MID, ID-N-SU-P-MEC01-B03-
00001 and TPIM 1010 rev. D.

8.2.22. Preservation Activity


Package protection and preservation shall be done before installation until release for
commissioning. These activities shall include, but not limited to storage limits, secure
area or barricade, protect equipment’s or materials from weather by water proof cover
material, preservation procedures. Motor driven bearing to be keeps on greased and
pump bearing keep on oily.

Figure 22: Preservation Activity (Tag Format)


Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 26 of 26

9 MAN POWER, EQUIPMENT & TOOLS

 Lifting Supervisor : 1 person


 Safety : 1 person
 Mechanical SPV : 1 person
 Forklift Operator : 1 person
 Helper : 4 person
 Surveyor : 1 person
 Rigger : 4 person
 Signal Man : 1 person
 Qc : 1 person
 Crane Operator : 1 person
 Millwright : 4 person

Safety concerned all rigging provided for the lifting activities shall be inspected, checked and correlated
against the individual certification for each item (original test certificate and periodic inspection/test)
Equipment shall be tested/checked as valid safety regulation. Gas Turbine Compressor Package must
inspect first before installing by equipment installer. Inspection must inspected by company and must
be documented with Quality Control Team. Measuring tools shall be periodically calibrated as valid
metrology regulation. Gas Turbine Compressor Package installer shall provide equipment and tools
but not limited to the following list.

No Equipment & Tools Quantity


1 Crane, 220 ton 1 unit
2 Multi axle 1 unit
3 Wire Sling ø 18 mm x 3500 2 ea
4 Wire Sling ø 32 mm x 6000 6 ea
5 Shackle 5T 2 ea
6 Shackle 17T 2 ea
7 Spreader Beam 1 ea
8 Chain Block 3T 3 ea
9 Hand lift 1 ea
10 Toe Lift Jack 4 ea
11 Hydraulic Jack 4 ea
12 Wrench 1 lot
13 Torque Wrench 1 ea
14 Theodolite 1 ea
15 Auto Level 1 ea
16 Alignment Tools 1 Set
17 Hanger Beam 100x100 2 ea
18 Cement Grout Mixer 1 ea

Table 2: List of Equipment & tools Dimension