P) Ranger Wiring Diagrams Manual (Part No. WD380)WARNING Servicing a vehicle can be dangerous. If you have not received service-related training, the risks of injury, property damage, and failure of servicing increase. The recommended servicing procedures for the vehicle in this workshop manual were developed with Ford-trained technicians in mind. This manual may be useful to non-Ford trained technicians, but a technician with our service-related training and experience will be at less risk when performing service operations. However, all users of this manual are expected to at least know general safety procedures. This manual contains "Warnings" and “Cautions” applicable to tisks not normally encountered in a general technician's experience. They should be followed to reduce the risk of injury and the risk that improper service or repair may damage the vehicle or render it unsafe. It is also important to understand that the “Warnings” and "Cautions" are not exhaustive. It is impossible to warn of all the hazardous consequences that might result from failure to follow the procedures. The procedures recommended and described in this manual are effective methods of performing service and repair. Some require tools specifically designed for a specific purpose. Persons using procedures and tools which are not recommended by Ford Motor ‘Company must satisfy themselves thoroughly that neither personal safety nor safety of the vehicle will be jeopardized. The contents of this manual, including drawings and specifications, are the latest available at the time of printing, and Ford Motor Company reserves the right to change the vehicle designs and alter the contents of this manual without notice and without incurring obligation. Parts should be replaced with genuine Ford replacement parts or with parts which match the quality of genuine Ford replacement parts. Persons using replacement parts of lesser quality than that of genuine Ford replacement parts must satisfy themselves thoroughly that neither personal safety nor safety of the vehicle will be jeopardized. Ford Motor Company is not responsible for any problems which may arise from the use of this manual. The cause of such problems includes but is not limited to insufficient service- related training, use of improper tools, use of replacement parts of lesser quality than that of genuine Ford replacement parts, or not being aware of any revision of this manual.RANGER » WIRING DIAGRAMS FOREWORD This wiring diagram incorporates the wiring schematics of the RANGER and available optional equipment. ‘Actual vehicle wiring may vary slightly depending on optional equipment or local specifications, or both. For proper repair and maintenance, a thorough familiarization wit this manual is important, and it should always be kept in a handy place for quick and easy reference. All the contents of this manual, including drawings and specifications, are the latest available at the time of printing. ‘As modifications affecting repair or maintenance occur, relevant information supplementary to this volume will be @ 1208 avalabio at Ford dealers, This manual should be kept up-to-date, Ford Motor Company reserves the right to alter the specifications and contents of this manual without obligation or advance notice. All rights reserved. No part of this book may be reproduced or used in any form or by any means, electronic or mechanical-including photocopying and recording and the use of any kind of information storage and retrieval system-without permission in writing. Ford Motor Company APPLICATION: This manual is applicable to vehicles beginning with the Vehicle Identification Numbers (VIN) shown on the following page. CONTENTS. Te ‘SECTION PREVIOUS NEW GENERAL INFORMATION (cement sironuario (SLsermeal wrens sovewAne (conwon comnecTOR) i] W FB (ruse st0c%) cnowvo ron, (oxta ux convecToR) u (cuancnic systew a [AIR CONDITIONING (HVAC) um conomone sysreW) ENawe SUSPENSION = = DRIVELINEAXLE = BRAKES axm.ooc brake syste TRANG MISSIONT 1 TRANSAXLE eee 7 STEERING on fa] TERTER, VENTILATION & < RESTRAINTS. (sear sewn xc SrSTEN) S fen ‘SYSTEM CIRCUIT DIAGRAM/CONNECTOR LOCATIONS: BODY & ACCESSORIES ecenion ucHTNG SYSTEM, (oomwnoow systEM (secyarry ano rocks c UGE COMTAOL SYSTEND D (oneen system, E = (sonar svsren 1 OR UGHTNG SYSTEM 4 auov0 Sysren K SYstEWoPrion) ‘ALPHABETICAL INDEX ©2005 Ford Sales & Sarvice PRINTED IN THAILAND, DEC. 2005 F198-30-05LVEHICLE IDENTIFICATION NUMBERS (VIN) Australian specs. MNA BS1D90°W MNA BS1E90";W MNA BS2D90"W MNA BS2E90*W MNA BSAD10*W MNA BSAD90"W MNA BSAE10‘W MNA BSAE90‘W MNA BSBD10°W MNA BSBD90*W MNA BSBE10*W MNA BSBE90"W MNA BSED90*W MNA BSEE90"W MNA BSFD90"W MNA BSFE90*W MNA DS1D90"°W MNA DS1E90"W MNA DS2D90*W MNA DS2E90"W MNA DSAD10*W MNA DSAD90"W MNA DSAE10°W MNA DSAE90*W MNA DSBD10°W MNA DSBD90*W MNA DSBE10*W MNA DSBE9O*W MNA DSED90*W MNA DSEE90*W MNA DSFD90*W MNA DSFE90*W MNA LS1D90°W MNA LS1E90*W MNA LS2D90°W MNA LS2E90"W MNA LSAD10°W MNA LSAD90*W MNA LSAE10°W MNA LSAE90*W MNA LSBD10°W MNA LSBD90*W MNA LSBE10°W MNA LSBE90*W MNA LSED90‘W MNA LSEE90"W MNA LSFD90"W MNA LSFE90*W MNA US1D90"W (CHASSIS NUMBERS) MNA US1E90*W MNA US2D90"W MNA US2E90"~W MNA USAD10*W MNA USAD90*W MNA USAE10°W MNA USAE90*W MNA USBD10*W MNA USBD90"W MNA USBE10*W MNA USBE90*W MNA USED90°W MNA USEE90*W MNA USFD90"W MNA USFESO"WSYSTEM INDEX bBo cenerarinronnarion R. READING WIRING DIAGRAMS VEHICLE IDENTIFICATION NUMBER (VIN) CODE......2 VEHICLE IDENTIFICATION NUMBERS (VIN). 3 CONTENTS OF WIRING DIAGRAMS 4 GROUND POINTS. . duane ‘SYSTEM CIRCUIT DIAGRAMICONNEGTOR DIAGRAM ..6 ROUTING DIAGRAM 8 9 BaRNESS SYMBOLS 2 : WRNe COLON CODE : Syne.s IBS ABR NTONS USED i THis wana NB CLECTRIGAL SYSTEM GENERAL PROCEDURES” 14 SESS ELECTRICAL WIRING SCHEMATIC F fuseBOX eS © Goemroe SoamiceTOA LST 3 € GROUND BON ST: sos D DATALINE CONNECTOR sen <0 TY CHARGING SYSTEM 1 13 Starans sySrea & 1 conTHOL SYSTEM STEM ce sn wee 2 Te WHEEL DANE REMOTE FREEWHEEL CONTROL SYSTEM 82 13 ANTILOCK BRAKE SYSTEM 4 WHEEL ANTILOCK BRAKE SYSTEM (4WABS)......58 REAR ANTILOCK BRAKE SYSTEM. 8 8 Caer (HVAC) 0 40 CONTROL SYSTEM HEATER AND AIR CONDITIONER, C (GES 10 AIR BAG SYSTEM AIRBAG SYSTEM SERVICE CAUTIONS/ SERVICE WARNINGS... sennnnnrnn 82 AIR BAG SYSTEM (INCLUDES PRE-TENSIONER ‘SEAT BELT INFORMATION) 64 DEE 12 GLASSIWINDOWS/MIRRORS BEAR VINGON GERPOSTER cnn 68 POWER WINDOW SYSTEM ts FOREN CANES MOR x SEE DOOM LOR NYSTEM scene TB KEYLESS CONTAOL NODULE so) INNOBLIZER SYSTEM. ne & Tee ETeARENT or STE i eense PLAT Lig 28 PARKING LIGHT 2 Tater = Pao es Li 8 TURN aND HADARD WR Litt & BOER OGRE ANN ONT SraneuGat fe See ahr SeaKE UG = SCAN GAT enon Leute i 19 MIPERWASHER SVSTEiI See ee mo WASHER 108 20 SRESTANMENE FECES SONY SOCKET sn 108 OGARerE UNTER 8 spi svSTeM % 22 Sa OH RITER WES, RSTRUMENT cuss cc ASR MENT CLUSTER ool INPHABETIOALIND ER cen ¥2D “Two digits (section ID) indicated in front of each ttle are commonly used with the Workshop Manual_ 00R VEHICLE IDENTIFICATION NUMBER (VIN) CODE ®MNBBS1D1068123456®@ Algeria omer: Model Yesr Production year Gut Check Digt Algeria: Plant No meanin Engine ype Gross vehicle woight Gui onty 8 Airbag World manulacture identication Reading Wiring Diagrams @® mark W-A.A.Thalland ‘7= 2007, 8=2008, 9=2009, {= 2008, 7=2007, 8=2008, 1=WLC25LD) 9=WE-C (BOLD) 2= WL (25 L Diesel Emission Turbo) ‘4=WL"Turbo (2.6L Diesel turbo) 7=GOE (26 EG) Other D> 2288-2721 kg {50016000 Ibs) E= 2722-3175 kg {60017000 Ibs} Others Fogula eab-thout box Regular cab-with box Double cab-without box Double cab-with box Stretch cab. (with Fear Accass System) without box = Stretch cab, (with Rear Access Systom) -with box MeThalland (for Europe (LH.D)) ‘S= Japan (for Australia, General (R.H.D), General (LHD), Gut) B= Seatbelt only De with Airbag (Oriver so) LLewith Airbag (Driver and Passenger) (Us with Air bag (Oriver, Passenger and Side airbag) \WFO=FORD (European (LH.D)) MNASFORD (Australian) MNB=FORD (General (RH) 1 MNC=FORD (General (LH.D), Gulf i: @® :This marks used only for Algerian model, in order to identity the manuiactuter. |Reading Wiring Diagrams VEHICLE IDENTIFICATION NUMBERS (VIN) Australian specs. MNA BS1D90°W MNA BS1E90°W. MNA BS2D90°W MNA BS2E90‘W MNA BSAD10‘W MNA BSAD90"W MNA BSAE10*W MNA BSAE90"W MNA BSBD10'W MNA BSBD90*W MNA BSBE10°W MNA BSBE90*W MNA BSED90*W MNA BSEE90"W MNA BSFD90"W MNA BSFE90‘W MNA DS1D90"°W MNA DS1E90°W MNA DS2D90"W MNA DS2E90°W MNA DSAD10‘W MNA DSAD90'W MNA DSAE10*W MNA DSAES90"W MNA DSBD10'W MNA DSBD90“W MNA DSBE10°W MNA DSBE90*W MNA DSED90"W MNA DSEE90"W MNA DSFD90“W MNA DSFE90"W MNA LS1D90"°W MNA LS1E90‘W MNA LS2D90"W MNA LS2E90‘W MNA LSAD10°W MNA LSADSO"W MNA LSAE10°W MNA LSAE90*W MNA LSBD10°W MNA LSBD90"W MNA LSBE10‘W MNA LSBE90‘W MNA LSEDSO'W MNA LSEE90‘W MNA LSFD90*W MNA LSFE90"W MNA US1D90"~W MNA US1E90"°W_ MNA US2D90‘~W MNA US2E90*W MNA USAD10°W MNA USAD90*W MNA USAE10*W MNA USAE90"W MNA USBD10*W MNA USBD90*W MNA USBE10°W MNA USBE90*W MNA USED90*W MNA USEE90*W MNA USFD90*~W MNA USFE90"~W OOR0OR Reading Wiring Diagrams CONTENTS OF WIRING DIAGRAMS ‘ This manual comprises the sections shown below. NEW PREVIOUS | how-to on using and reading | F [Reading wing éagams [hinng dagrams usin ts! || ceneralintrmation of xin checng faces a |Saneral noma | Seartatoyom oonout |artcomacers sndtnsng® | pacatine ue st fe [seavca wing acme [SRO Rees andaber Ty [eeonealweng etemate loenena (My [Rastox cpio wna ral je tos cones RieoRnNTION leer nove nrnalcwcuts na _|FPleting ter fy panttoriion ag [omc so eegsocome wna [common connector at __[Srencapnedn ORION Ly [common connector et a ound pot Sree rates tem ard |y | oruna pit [aia conor [ose kemnecor cooing syst [earn sytentaring ont sete se | charging etm Bee concen enone BAD 8 icnton syst fe [eae conotayien ral string yt [ier rier acne conte yet f= [usring een scone! yer [Sioa syst [suspension [BE] eal end ee a [arconng onan DRIVELEZAKLE [El v= stave Fa] Ace brake atm hy Freeman on raxes BY «| racton contol eyseom | nro ok oat oyna ty conta ‘ | [irri yom [13] Automatic transmission vst a|Atomatevansmeson eit raansuission famosas eee TRANSAXLE Bf 17| Automatic transaxle o[tomateveranle sit [shows cicutand comes esr Sarena | |PoverwindonPoverd aa Fa eet power cneng EPS) eae | rove soerng enreR. WeNTicATiON & in 40) cons system ome contl mor EEyomionwa [emo une) eee Iba aan L RESTRAINTS: 11] Seat beit (M |Siiding sunroof eystem fa] Glesawnaovaninor vnc syn a|seats | secury and che Sane an 115] Sunroot IN [cers ° leony al gning systems fp [orerseavSeat warmer ReBESsones ADs viperavezer sytem aoe | Erainment a [aso ice cows at[pover systems sien 2 ntmertatrvDiver no. is [arveo are scott yee Fr ore Aiphabetica doc Gusepege cumberotcrcut [at | aphabetcal index Depending on the vehicle model, the actual sections may be different. 0° Reading Wiring Diagrams 0OR GROUND POINTS + This shows ground points of the harness. ssrouwo roars uso) fle be fe Onvehide | __ Indication terry LH ‘The ground connection numbers in system circuit diagrams correspond to those inthe ground point diagram, tooreat |—TH© = — 4oOR Reading Wiring Diagrams SYSTEM CIRCUIT DIAGRAM/CONNECTOR DIAGRAM ‘+ These diagrams show the circuits for each system, from the power supply to the ground. The power supply side is on the upper part of the page, the ground side on the lower part. The diagrams describe circuits with the ignition switch off. Below is an explanation of the various points in the diagram. The prefix letter indicates the system in which the connector Is used, Fuse box connectors Joint boxJunction box connectors ‘Common connectors Ground point connectors Data link connector Cooling system connectors Fuel system connectors ‘Charging system connectors : Ignition system connectors ): Starting system connectors Cruise control system connectors Engine control gystem connectors : Wheel and ties connectors 4-Wheel drive connectors ‘Antilock brake system connectors Traction control system connectors Dynamic stabilty control connectors ‘Automatic transmission connectors Automate trensmission shit mechanism (0517: Automatic transaxle connectors (0518: Automatic transaxle shift mechanism ‘connectors: Electric power steering (EPS) connectors |: Power steering connectors ): Heater, ventilation & air conditioning (HVAC) ‘control system connectors (0810: Airbag system connectors (0811: Seat belt connectors 0912: Glass/Windows/Mirrors connectors (0913: Seats connectors (0914: Security and locks connectors. (0915: Sunroof connectors (0918: Lighting systems connectors jer/Washer system connectors (0920: Entertainment connectors (0940: Control system CONTROL SYSTEM System name ea. 7 8 ve, ee 6 Sse i no 5— lily pile telePrigls {Rome Niemen belooroe 5 a HO Be CE ‘Aharnoss ground is represented differently than a tunit ground, ‘Types of grounds ‘Symbol Hames| i Reading Wiring Diagrams The number indicates that the circuit continues to the related system diagram. OOR ‘System code { Cita t 18 Indicates communication with connected parts. 0140-1 ‘Signals are transmitted back and forth betwaen connected parts. Ce) Current flows in the direction of the arrow. Indicates shielded wire.” Shielded wire: Prevents signal disturbances from electrical interference. Wire is covered by a metal meshing for ‘grounding, Carns ** Male and female connectors are represented as follows. in the circuit and connector diagrams, Witmer ace a) ‘© Two-color wires are indicated by a two-letter symbol The first indicates the base color of the wire, the second the color of the stripe. a I, | ‘© The harness symbol is in ( ) following the harness symbols (refer to P-9. ee orga [aetna [Bie arenes Male ro x A — ||| * Like connectors are linked by dashed lines between the ‘connector symbols. * Connector diagrams show connectors on the harness side. The terminal indicates the view from the harness side. (Example) ‘Connector on harness side ; > ‘View from hamess side ' Colors for connectors except white are given in locations. ‘© Unused terminals are indicated by *.00R Reading Wiring Diagrams ROUTING DIAGRAM ‘The routing diagram shows where electrical components are on the system circuit diagram by call out line and connector symbols. ) Sn reer ee ‘Shows the system that uses the ‘Shows the names of components: ‘Shows the ground in system Lael in routing diagrams. diagrams. (Example) ‘Connector | Symbot Common connectors | C-02 System connectors )rT i Reading Wiring Diagrams 00oR HARNESS SYMBOLS i DESCRIPTION OF HARNESS ‘SYMBOL DESCRIPTION OF HARNESS ‘SYMBOL 9 FRONT HARNESS J searge [DOORN 1 HARNESS (OR1) FRONT No. 2 HARNESS (F2)_| ~~ [DOOR No. 2 HARNESS (OR2) ENGINE HARNESS (©) | #00 [DOOR No. 3 HARNESS (ors) | DASH HARNESS ©) DOOR No. 4 HARNESS (oR) REAR HARNESS ®) FLOOR HARNESS [= REAR No. 2 HARNESS. (R2)_| ZZ | INTERIOR LIGHT HARNESS (iN) = REAR No. 3 HARNESS (R38) AC HARNESS: (ac) = INSTRUMENT PANEL HARNESS a) — [INJECTION HARNESS: ao) = EMISSION HARNESS ‘eM HAND BRAKE HARNESS we) | — EMISSION No. 2 HARNESS: (EM2) _ EMISSION No. 3 HARNESS: (EM3) WIRING COLOR CODE COLOR CODE COLOR CODE BIAGK 3 ORANGE ° [Lue L PINK P BROWN BA RED R » DARK BLUE DL ‘SKY BLUE SB DARK GREEN ba [TAN emma, GRAY ey |wouer 7 GREEN ¢ Ware Ww LIGHT BLUE iB YELLow Y LIGHT GREEN te0oR Reading Wiring Diagrams SYMBOLS ‘Symbol Meaning [L__symbot ‘Meaning Battery | + Genoratos electricity through chemical ght + Emits ight and generates heat when | ¢ reaction current flows through filament. SB] | + Supptes cect curento creat Ground 7) | » Gemnetng pio vaidebody or ; cir ground wire where curet ows | from postive to negative terminal of © tetey —D— _| « Ground (1 incicates a ground point to |___<*_| "body through wire harness. Ground (2) | * Ground (2) indicates point where Resistance | + A resistor with a constant value. Componentis grounded directy to |) * Mainly used to protect electrical body. ‘components in circuits by maintaining —w— rated voltage. Remarks © Current will not flow through a circuit if Ground (3) (ground is fautty Motor * Converts electrical energy into mechanical energy. * Melts when current flow exceeds that || Pump ‘Pulls in and discharges gases and ‘specified for circuit, interrupts current || liquids. flow. Pecans ® * Do not replace with fuses exceeding —OC— | © specitied capacity Cigarette lighter | + Electrical coil that generates heat —_ oO Lamu] SB raoponge | [PYal/ Faxes oniat | + ata aOR eee | Be eonecs PF Horn ™ Generates sound when current flows, oo a of ZN co ‘Speaker 1 Transistor (1) | + Electrical switchi mo iansistor * Electrical switching componort. oS * Turns on when voltage is applied to == the base (B) | Collector (6) || Heater * Generates heat when current flows. Colecoe cece ase @) 4 won| Ui Q A — g Emitter (E) Qe Transistor (2) | + Reading code. Tgnition switch | + Turning ignition key switches circuit fo ‘operate various component, pee ° HEA receemane | ER |) late ae asso) {pwr | | demsener fetimteammeysae |) NS. |) guns as on | Number of ‘C:High-frequency NPN 8 ed face ea ecard cere 10| | | 1 | i i Reading Wiring Diagrams 00R ‘Symbol Meaning ‘Symbol Meaning ‘Switch (1) =e Normally open ‘Switch (2) — Normally closed * Allows or breaks current flow by ‘opening and closing curcults. ‘Autostop switch Qa = ~ Automatically shuts off circuit when certain conditions are met. When circult C-D is connected to circuit A-B, the ‘connection D is indicated by a black dot. Sele Diversion point D for the different circuits according to the vehicle's ‘specification is indicated by a white dot For vehicles with ABS, use the A-B clreuit == -wmt ass: = cwmour ase 4 = For vehicles without ABS, use the C-B i Relay (1) * Current flowing through coll produces electromagnetic force causing contact to open or close. af (4 S]]|~ 3 - { u = ¥] f seen es ee Posse ena mn goon ta — direction only. Sensor @) | » A resislor whose resistance variation || ——¥— peat eee en * When temperature increases, eA KA SEA TAN cathode —S4¢— AnodetA) ‘Sensor (5) * Generates potential difference when }>— Cathode(k) Geen mane stems Cem 7 rT Flow of current ae re | lei er WooR Reading Wiring Diagrams ‘Symbol Meaning Extent of the change in the wiring position (1) c £ A aan 8] 8]8 Bisls Ho De ‘The wiring position can be exchanged freely within the connector. Extent of the change in the wiring position (2) ri —— 8 F oelabo '* The wiring position can be exchanged according to the following combinations only. Between A and B, Between Cand D, Between E and F Extent of the change in the wiring position (3) ‘+ The wiring position can be exchanged according to the following combinations only. Between 1, 2, 4 and 7. Hs [~ + The witing positions may be indicated by numbers for some 8 connectors. ele ABBREVIATIONS USED IN THIS MANUAL 3GR THIRD GEAR COMBT COMBINATION 4GR FOURTH GEAR CON CONDITIONER a ‘ANPERE ‘CONT CONTROL NC ‘AIR CONDITIONING oPU CENTRAL PROCESSING UNIT AF AIR FUEL DEF DEFROSTER BAS ‘AUTO ADJUSTING SUSPENSION DI DISTRIBUTOR IGNITION BS ANTFLOCK BRAKING SYSTEM DLC DATA LINK CONNECTOR ROC “ACCESSORIES Du DISTRIBUTORLESS IGNITION Rov ‘AIR CONTROL VALVE DOHG DOUBLE-OVERHEAD CAMSHAFT ‘ADD "ADDITIONAL DAL [DAYTIME RUNNING LIGHT AS ‘AIR INJECTION SYSTEM Dre DIAGNOSTIC TROUBLE CODE(S) ALL ‘AUTOMATIC LOAD LEVELING DTM DIAGNOSTIC TEST MODE Nt AMPLITUDE MODULATION, = ELECTRONICALLY CONTROLLED ANP ‘AMPLIFIER POWER STEERING ANT "ANTENNA ECT ENGINE CONTROL TEMPERATURE ASV ‘AIR SUPPLY VALVE EGR EXHAUST GAS RECIRCULATION ar "AUTOMATIC TRANSMISSION EHPAS ELECTRO HYDRAULIC POWER AK "AUTOMATIC TRANSAXLE ASSIST STEERING Be BATTERY POSITIVE VOLTAGE zi ELECTRONIC IGNITION BAC | BYPASS AIR CONTROL ELEC ELECTRIC CAN ‘CONTROLLER AREA NETWORK ELA EMERGENOY LOOKING RETRACTOR CIGAR CIGARETTE eT ELECTRONIC THROTTLE a ‘CONTINUOUS FUEL INJECTION EPS ELECTRIC POWER STEERING SYSTEM EVAP EVAPORATIVE EMISSION KP ‘GRANKSHAFT POSITION SENSOR F FRONT cM ‘CONTROL MODULE FA FUEL INJECTOR uP ‘CAMSHAFT POSITION SENSOR FIGB FASTIDLE GAM BREAKER 12Reading Wiring Diagrams 0OR Fi FREQUENCY MODULATION PNP PARKINEUTRAL POSITION FP FUEL PUMP PRO PRESSURE REGULATOR CONTROL FPR FUEL PUMP RELAY PRG PURGE SOLENOID VALVE GEN GENERATOR PSP POWER STEERING PRESSURE GRO GROUND a POSITIVE TEMPERATURE HD HEATER/DEFROSTER COEFFICIENT HEATER HEAT HEATER, Pwe PULSE WIDTH MODULATION Hr HIGH ‘ass ‘QUIGK-START SYSTEM Hoes HEATED OXYGEN SENSOR R REAR HS HIGH SPEED REC HU HYDRAULIC UNIT AF TAC TDLE AIR CONTROL RH RIGHT HAND iar INTAKE AIR TEMPERATURE RPM REVOLUTIONS PER MINUTE 1G IGNITION BR RIGHT REAR TUM ILLUMINATION SAS ‘SOPHISTICATED AIR BAG SENSOR NT INTERMITTENT srl ‘SEQUENTIAL MULTIPOINT FUEL B JOINT BOX INJECTION KS KNOCK SENSOR SOL SOLENOID Leb TIQUID CRYSTAL DISPLAY SPV SPILL VALVE F LEFT FRONT st START HW LEFTHAND’ SW, ‘SWITCH Tr} tow To TURBOCHARGER iF LEFT REAR ToS TORQUE CONVERTER CLUTCH u MOTOR Tow RANSMISSION(TRANSAXLE) MAF MASS AIR FLOW ONTROL MODULE MAP MANIFOLD ABSOLUTE PRESSURE TOs TRACTION CONTROL SYSTEM MFT MULTIPORT FUEL INJECTION. TEMP TEMPERATURE Mid MIDDLE TET TRANSAXLE FLUID TEMPERATURE ML MALFUNGTION INDIGATOR LAMP. oy TRIPLE INOUGTION CONTROL MN MINUTE SYSTEM mix MIXTURE NS TAIL NUMBER SIDE LIGHTS Px MULTIPLEX 1P THROTTLE POSITION SENSOR Ms MIDDLE SPEED TA TRANSMISSION(TRANSAXLE) RANGE MT MANUAL TRANSMISSION Ts TOTAL WIRING SYSTEM ux MANUAL TRANSAXLE v vour N NEUTRAL VAF ‘VOLUME AIR FLOW SENSOR NG NORMALLY OLOSED VENT VENTILATION NO NORMALLY OPEN — VARIABLE INERTIA CHARGING 08 OXYGEN SENSOR SYSTEM BD ON-BOARD DIAGNOSTIC VoL VOLUME om OVER DRIVE va VOLTAGE REGULATOR OFF SWITCH OFF can VARIABLE RESONANGE INDUGTION ON ‘SWITCH ON ‘SYSTEM osc ‘OSCILLATOR vas VEHICLE SPEED SENSOR P POWER — VARIABLE TUMBLE CONTROL PS POWER STEERING SYSTEM POM POWERTRAIN CONTROL MODULE Ww. WATTS) Pas PASSENGER JUNCTION BOX wor WIDE OPEN THROTTLE 13ooP ELECTRICAL PARTS Battery Cable * Before disconnecting connectors or removing electrical parts, disconnect the negative battery cable. Wiring Harness * To remove the wiring harness from the clip in the engine room, pry up the hook of the clip using a flathead screwdriver. Caution * Do not remove the Harness protective tape. Otherwise, the wires could rub against the body, which couid result in water penetration and electrical shorting, CONNECTORS Data Link Connector * Insert the probe into the terminal when connecting @ jumper wire to the data link connector. Caution + Inserting a jumper wire probe into the data link connector terminal may damage the terminal. Disconnecting Connectors * When disconnecting connector, grasp the connectors, not the wires. 14 Electrical System General Procedures oomnooosies NEGATIVE BATTERY CABLE NO GOOD WoT NO GOOD eeaeeenennens * Connectors can be disconnected by pressing or pulling the lock lever as shown. Locking Connector + When locking connectors, listen for a click indicating they are securely locked. Inspection * When a testers used to inspect for continuity or measuring voltage, inser the tester probe from the wiring harness side. * Inspect the terminals of waterproof connectors from the connector side since they cannot be accessed from the wiring harness side, Caution + To prevent damage to the terminal, wrap a thin wire around the tester probe before inserting Into terminal. Electrical System General Procedures ooPOOP Electrical System General Procedures Terminals Inspection + Pul ight on individual wires to verily that they are secured in the terminal Replacement + Use the appropriate tools to remove a terminal as shown, When installing a terminal, be sure to insert it until it looks securely * Insert a thin piece of metal from the terminal side of the connector and with the terminal locking tab pressed down, pull the terminal out from the connector. ‘Sensors, Switches, And Relays + Handle sensors, switches, and relays carefully. Do not drop them or strike them against other abjects. Fuse Replacement + When replacing a fuse, be sure to replace it with one of the same capacity Ifa fuse fails again, the circuit probably has a short and the wiring should be inspected. + Be sure the negative battery terminalis disconnected before replacing a main fuse. 16 No GooD So d| ! 9 Electrical System General Procedures ooP + When replacing a pullout fuse, use the fuse puller. ELECTRICAL TROUBLESHOOTING TOOLS Jumper Wire + A jumper wire is used to create a temporary circuit. Connect the jumper wire between the terminals of a circuit to bypass a switch, Caution + Do not connect a jumper wire from the power source line to a body ground. This may cause burning or other damage to wiring harnesses or electronic components. Voltmeter + The DC voltmeter is used to measure circuit votage. A voltmeter with a range of 15 V or more is used by connecting the positive (+) probe (red lead wir) to the point where voltage will be measured and the negative (probe (black lead wire) to a body ground, Ohmmeter ‘+ The ohmmeter is used to measure the resistance between two points in a circuit and to inspect for continuity and short circuits. Caution + Donot connect the ohmmeter to any circuit where voltage is applied. This will damage the ‘ohmmeter 17 t PULLER, FUSE \VOLTMETER POWER SOURCE LINE RED LEAD GROUND A GROUND LINE POWER SOURCE LINETHIS PAGE INTENTIONALLY LEFT BLANKPall] & oO © @ @ Ze] [e7) om ® 2@2e00 Q i papeapapen| o xOg aSnN4THIS PAGE INTENTIONALLY LEFT BLANK22 1-300 isi] YOLD3NNOD NOWWODpapal basa fu i = 1 papas pap Apa « Papal FARA x hal x A 7 o on ison (a) 103 ano 06-3 4si1 ¥OLD3NNOD NOWWOD ai ow ; | ow Page rll fete 24 [aapon|oza|aa|ero far o oto hapa © aalpl (40) 2-04 wooo up nous 21-9 1SI1 HOLDANNOD NOWWOD7-200 25 c 140) ou one n 2¥34 oF-3 RI Paige 4S17 YOLDANNOD NOWWOD eo eeeeenieenanexe ss 25A €-900THIS PAGE INTENTIONALLY LEFT BLANK| = = |e 736 9 EDS o = 56 , |=>6 2-90000G-a30 von nivn] J YOLODANNOO UNI Vivaaoo 31 weg (o-am ‘o-1M) (SSS FSS 4) EEE Toanas seanuvn6LLO WALSAS ONILYVLSSA) SYMBOL: HEE (f) 733 (€) eo HARNESS 8 33 0119 19 STARTING SYSTEM 01 ENGINE2g fo-am'orml WSISAS ONUUVIS 61 6LLO 'SNIONS 10 35 OSS @ESF WEE rans soar NuvH36 nna tp re J eL-0vL0 (€-1M) WALSAS TOHLNOD =eL-Or LO WALSAS TOHLNOD OF 37 (OSL @Ess WHR TOanas ssawavn = - - ;mi 38 ‘ GL-Ov LO (e-1M) WALSAS TOULNODGL-OvlO WALSAS TOHLNOD OF SNIDN3 10(€-1M) WALSAS TOULNOD SL-Ovl07 3L-OVLO WBLSAS TOHINOD oF (SSS IESE G) EEE “TOanxs ssanuvH ~ - oe2-0r10Eee 7 WALSAS TOUINOD OF e&2-0vl0 "BNIDNS 10 WS OEarnva avonaos waiios awvini [oreo] paler (o-am ‘0-1M) WALSAS TOHLNOD 442-0v10 - WALSAS TOULNOD oF ‘ANIONS 10 WSS @SSS WERE tons: o ,wou [roar 92-0V LO (0-3M ‘O-1M) WALSAS TOHLNOD92-0710 NBLSAS TOHINOD oF 47 (WSS Eee WEEE sans ssanuvet ~ ~ a48 P2-0r 0 (0-3M ‘0-1M) WALSAS TOHLNODPc-0r LO WALSAS TOHLNOD oF ‘ANIONS 10 49 . WSSE IESE G) BEE rans ssanuvy ~ a pa ”wore Tae]382-0Vl0 WALSAS TOHINOD oF 51 (WSL See |) BET roanas ssanuv ~ > ~ AWALSAS TOXLNOD T33HM3SYS SLOWSYe- AAG 133HM-% 8b SLEO SUXWANTTAAIG £0 =. 53 (WSL FS WEEE roams ssanuveleft} 54 q-81€0 WALSAS TOHLNOO T33HM3aus SLOWSY | _ _AIG 133HM- St STXW/ANMTAAIG £0 WSS @EFE BH noanas ssanuvn ~ ~ -eE-8 £0SE a AIG 133HM-Y 8b BE-8 LEO STTXW/ANITSAIG 0 55B ee WSS ass WEEE rans seaman | ~ a aQe-8L€02 o & & oO o f ES 4 i = oS | a ge |+L wabealorlvoy « [« I0413-1 04 BRA} 13 ANTILOCK BRAKE SYSTEMo HARNESS SyMBOL: HEE SA) H(A) 3336) 13 ANTILOCK BRAKE SYSTEM 04 BRAKES9 W3LSAS TOULNOD NOISSINSNVHL SILVWOLNV0513-a= NOISSINSNVHLOLVWOLNY £1 g-€1S0 STIXVSNVULUNOISSINSNVHL $0 59D 62 : me (SQ @SS WAT tosnas ssanuve ~ -WALSAS TOULNOO NOISSINSNVYL SLLVWOLNY= NOISSINSNVHL OLWWOLNY Eb 9-€LS0 STXVSNVHLNOISSINISNVEL 50 SOF (OL GES WEB roanas ssanevn ~ ~ ~59G P-€1S0 WALSAS IOULNOD NOISSINSNVYL SLLVIWNOLAYp-e1so SQSSIENRASUNNGLN 59H (WSS @FFe EE Oana ssanuvn ~ -~ aOrzo WLSAS TOWLNOO OF {OVAH) DNINOLLIGNOD Ul NOLLVILNA HALV3H ZO 61 (WSS Fes WERE TOanAs ssanuvn ~ -~ ~0810 AIR BAG SYSTEM SERVICE CAUTIONS / SERVICE WARNINGS. AIR BAG SYSTEM SERVICE WARNINGS. ‘Air Bog Module aspecton + epecting ana bag module ung a ete can operat (Spo {Siempre ana bog mod: Alay wos the of nard dg fimetento dagnose te srbap macleformatuncons Dreerozwiore ‘Air B09 Module Hating * Before removing te bag mode o lsconnectng the a bog ‘module connector aways tur th given auch otis LOCK Pration, disconect the negative batery eae ond ten wa fort fim or ore tallow he backup power supply ote SAS comet, ‘od spit ie stored power Hanan ave (ondeployes) ar bag modu that ‘Beg modul, pointe epymantnaare sway trom your body ‘eaten the chanes of injry ase operas (opoyeh € ‘module andthe est back (pd m,n wth new parte. Ate vig, vert tht te Soa operates homally anda he wing Fare a not eaugne {AS conte module Handing * Remouing fol module or disconnecting he EAS conto! ‘tle sonoctr wih te gation sch at the OX poston can cate he sensor inthe SA contra mocul ane operate (O10) {he airbags andpretenlonr sot bats which may cause se Inry.Betrerepoving te SAS contol module w taconnartin EAS woitl module connectoy, bays tun he onto uch ~ Becta ten titi 38 col mel, one he ollatan orotar eases th SAS corte made must oe Seer oe ox etadon Te ueed A cont mace ay alee eras Sarit sternaunsranaael numa sccm 1 Se ceengenarcrmmmssme pte tensioner seat belt uring ataster can operate {Geply) the pretentoner seat be, which moy ease seriou fry. Donot use a eter to inspect pretensone eat be Aaya ae roar daghsteanton'sdngnace pete eat SI © No.Goop 62SERVICE CAUTIONS / SERVICE WARNINGS - AIR BAG SYSTEM rc SERVICE CAUTIONS *Dhetecmbing te ar bog sytem pert ely vara Hover ranean at ‘parte cae ‘Ac Bag Wiring Hamees Rept cavontoneos propery ich iret any trlgn oboe note ‘cost ceotconns omponnts could cause to not senceomble ay aia rye lool, Presensone Sst Blt Handing tose, or wer onthe bag ovules may cause thea age oyna asin. ep modules oF e- ‘ete roe scsi Hever ‘Ac Bag Module, Pretnsionr Seat Bl Rou een ona incorecty repaing a bag wtng harness can acideta pert ol rd pretentone ea bet ‘rales n thes bag ing homes, say replace he 63 0810eL-0180 (NOLLWWHONI 1739 LV3S HSNOISNSL-3Ud SIGN TONI) WALSAS OV HIVrrore0 ae — SZ ESS (4) HEF Toss ssanuvy ~ e oe 65aanaseva [Sora] 66 qL-0180 (NOLLVAHOANI 1739 LVaS H3NOISNSL-Jud SSN TON!) WALSAS OVE HIVYSLSOUS3C MOGNIM YV3Y0912-1 CESSORIES: ‘GLASS/WINDOWS/MIRRORS: tf 09 BODY & AC 2®2-c160 ~ WALSAS MOCNIM YaMOd k —_——~~ HARNESS SYMBOL: SS) ae) 320) val 12 GLASSMWINDOWS/MIRRORS 09 BODY & ACCESSORIES72 2-21.60 WALSAS MOGNIM H3aMOd 77 SHOHBIW/SMOGNIWSSY19 ZL 2-260 SIHOSSIOOV # AGOS 60 \ ~ ~ os 7312 GLASS/MWINDOWS/MIRRORS 09 BODY & ACCESSORIES: 75eL-vL60 WALSAS 4907 HOO HaMOd SeMBOL: TEE) $33) STi) 0914-1a 09 BODY & ACCESSORIES 14 SECURITY AND LOCKS.qb-v160 WALSAS 4907 HOOd YaMOd- $907 GNV ALIENDSS PL ab-vl60 SaIMOSS3OOV % AGOS 60 oo 79 WSS Ge WE roams osannavn ' > ~ >pf Tt a FINGOW TOHLNOD SSA1AS 80. S901 GNV ALIENDSS YL c-V 60 SaIHOSS399V # AGOS 60 |) ae 81 () SS GIFSS 4) TE TOanas sssnuvy L ~ -~ o>82 ees= $907 GNV ALIuNOaS PL €-vL60 Saiwoss390v 9 AGE 60 83 (SQ @EFS EEE 0anas ssanuvy - SS ~ _ iala o us| vou mye 4 ta 3 ey-v 160 WALSAS LNSUUSLSC-143HL b =<09 BODY & ACCESSORIES 14 SECURITY AND LOCKSQericoS™~—“‘SCOCCCOO”””COCOTOCOCOCOCSS OWS NLS4-760 $9907 ONY ALIUNOAS PL S3INOSSI99V 8 AGOS 60 87@ @ PapApo S-vL60S-7L60 SNDO7GNV ALIUNDaS Ht SIHOSS399V 8 AOS 60 87B 7 WSS SSS WERE soars ssanuvi ~ ao89 09 BODY & ACCESSORIES 18 LIGHTING SYSTEMS,0918-20918-3€-8160 SWALSAS ONLLHON et SaIHOSS390V % ACOA 60 93 OSS OSS GEE Toes ssanave = SS OF OMT be ~ ~ —09 BODY & ACCESSORIES 18 LIGHTING SYSTEMSS-8160281602Z-8160 SINALSAS ONILHOM SL SaIUOSS390OV % AGOS 60 101 (SS ESE WERE oars ssanuvn be = > =$9 0, 42-8160 LHS NOLLVNINNTH 101a42-8160 SNSISAS ONULHOIT Bb S3IHOSS399V ¥ AGOS 60 101b (SZ Gass W/L noes sosnewn L a 2 a=8-8160 HOM HOIMSLNIHm Tae) Wm s a g @ g & a @ x E z 2 6 x £ o ie & 103 0918-8 09 BODY & ACCESSORIES 18 LIGHTING SYSTEMSeLL-SL60 (WALSAS TOULNOO LHOM TaNVd HLIM) LHOIT NOLLWNIWATH103B 0918-11a 09 BODY & ACCESSORIES 18 LIGHTING SYSTEMSGLL-SL60 (WALSAS TOULNOD LHOI TANVd HLM) LHOM NOLLWNININ THGLL-8L60 SWISS ONUHOM eb SaIHOSS300V 8 AGOS 60 103D6160 YAHSVM CNV UadIM GTSIHSCNIMWALSAS HSHSVAVHSdIM 6L 6160 SaIHOSSIOOV 8 AGOS 60 (WSS @Fss 4) EE toans ssanuvy & a a 105106 L-0260ANSWNIVINALNA 02 SaIuOSS30OV 8 AGOA 60 1071-260 “waLSMTO INAWNULSNI0922-1a (©) SGA) L: HEF) Sec @! ISTRUMENTATION/DRIVER INFO. 09 BODY & ACCESSORIES 22 INSTRUME! 109QL-2z60 “OJNI HIAIUG/NOLLVINSWNHLSNI Zz [ ‘SalHOSS3OOV 8 AGOE 60 11191-@260 WALSN1O LNSWNYLSNIxOOEOEOeworr | - “OANI HAAING/NOLLWLNAINNYLSNI 22 94-2260 SslWOSSaOOVT AGOE 60 113 (e) SSS (3) 59S (3) GT TOgWAS SSaNYVH ae or) @ ena anannesens [TOT=EERO| 114 PL-2260 Y3LSN19 LNSWNULSNI- “OJNI HAATUGINOLWINAWNULSNI Zz PL-2c60 ‘SHIUOSSAIOV ¥ AGO 60 115 (SQ ESS HE roams ssanuva | ee , a2-2260 118= “OJNI HSAIUGINOLLVINAWINULSNI Zz ¢-%260 ‘SaIHOSS3OOV ¥ AOE 60 119 (WSL WSs WELT roanas ssanuvn . e 2 eALPHABETICAL INDEX 4 4X4 INDICATOR SWITCH on. eed A AIC AMPLIFIER, AIG RELA AIG SWITCH, tn ABBREVIATION 12 ABS CM. ABS HU ABS HU/CM ABS RELAY. ABS SPEED SENSOR...... ‘ABS WHEEL-SPEED SENSOR... ACCELERATOR PEDAL POSITION SENSOR ACCESSORY SOCKET AIR BAG MODULE, AUDIO UNIT vr BACK-UP LIGHT...... = 11 96 BACK-UP LIGHT SWITCH. BLOWER MOTOR. sononsnnsnn . BLOWER RELAY 60 BLOWER UNIT. me BONNET SWITCH. son 84 BOOST SENSOR enn BRAKE FLUID LEVEL SENSOR. BRAKE LIGHT sons 7 98 BRAKE SWITCH 98 CAMSHAFT POSITION SENSOR. CIGARETTE LIGHTER... CKP SENSOR. CLIMATE CONTROL UNIT. CLOCK SPRING... CLUTCH PEDAL POSITION SWITCH. COLL... ‘COMMON CONNECTOR LIST... CRANKSHAFT POSITION SENSOR. DATA LINK CONNECTOR. DATA LINK CONNECTOR-2.. DOOR KEY CYLINDER SWITCH. : DOOR LOCK ACTUATOR 78 DOOR LOCK CONTROL MODULE. 76 DOOR LOCK-LINK SWITCH. nnn DOOR SWITCH... sen DRIVER-SIDE AIR. DULE. 64 DRIVER-SIDE PRE-TENSIONER SEAT BELT..... 66 DRIVER-SIDE SIDE AIR BAG MODULE... DRIVER-SIDE SIDE AIR BAG SENSOR 68 E EGR CONTROL SOLENOID VALVE 36, 46 EGR SOLENOID VALVE... 36, 46 EGR VALVE POSITION SENSOR 38, 46 ELECTRICAL WIRING SCHEMATIC... ENGINE COOLANT ‘TEMPERATURE SENSOR. 38, 48 120 K FILAMENT FLASHER CONTROL MODULE. FOG LIGHT wee FOG LIGHT RELAY FOG LIGHT SWITCH..... FREE SOLENOID VALVE. FRONT FOG LIGHT....... FRONT FOG LIGHT RELAY FRONT FOG LIGHT SWITCH, FRONT POWER WINDOW REGULATOR .. FRONT SIDE TURN LIGHT FRONT SPEAKER .. FRONT TURN LIGHT. FUEL GAUGE SENDER UNIT. FUEL INJECTION PUMP FUEL INJECTOR... FUEL METERING VALVE... FUEL PRESSURE SENSOR... FUEL PUMP SPEED SENSOR. FUEL TEMPERATURE SENSOR. FUSE BOX... @ SENSOR, GENERAL INFORMATION GENERATOR... GLOVE COMPARTMENT LIGHT... GLOW PLUG. GLOW PLUG RELAY. GROUND POINT. HAZARD WARNING SWITCH .. HEADLIGHT. HEADLIGHT RELAY. HEADLIGHT SWITCH. HIGH-MOUNT BRAKE LIGHT .. HORN 7 HORN RELAY. HORN SWITCH., IDLE SWITCH ILLUMINATION ‘AIC SWITCH .. AUDIO UNIT... CONSOLE. HAZARD WARNING SWITCH ... HEATER CONTROL vo IGNITION KEY... INSTRUMENT CLU f REAR WINDOW DEFROSTER SWITCH FW MAIN SWITCH. vs IMMOBILIZER UNIT. INSTRUMENT CLUSTER INTAKE AIR TEMPERATURE. SENSOR .. INTAKE SHUTTER SOLENOID VALVE srcsedl INTERIOR LIGHT. KEY REMINDER SWITCH. KEYLESS CONTROL MODULEALPHABETICAL INDEX L LICENSE PLATE LIGHT. LOCK SOLENOID VALVE u MAGNETIC CLUTCH 60 MAIN RELAY... 4 MASS AIR FLOW SENSOR N NEUTRAL SWITCH.. 96, 42 ° OIL PRESSURE SWITCH o 116 Pp PARKING BRAKE SWITCH 114 PARKING LIGHT 90 PASSENGER-SIDE AIR BAG MODULE wns 64 PASSENGER-SIDE PRE-TENSIONER SEAT BELT. 66 PASSENGER‘SIDE SIDE AIR BAG MODULE.......66 PASSENGER-SIDE SIDE AIR BAG SENSOR... 68 POM crane 36, 42, 52 POWER OUTER MIRROR «.scscsonsssnssnrnone74 POWER OUTER MIRROR SWITCH... nh POWER WINDOW MAIN SWITCH 70 POWER WINDOW REGULATOR (FRONT)... 70 (REAR) 72 POWER WINDOW SUBSWITCH.. 70 PRE-TENSIONER SEAT BELT.... R REAR POWER WINDOW REGULATOR 72 REAR SPEAKER von penne 110 REAR TURN LIGHT nn REAR WINDOW DEFROSTER RELAY .. 68 REAR WINDOW DEFROSTER SWITCH, 68 REFRIGERANT PRESSURE SWITCH 60 RESISTOR. . 60 RETRACTIRE 74 RFW LOCK SWITCH 54 FW MAIN SWITCH. 52 s SAS CONTROL MODULE. 64 ‘SEDIMENTOR SWITCH SIDE AIR BAG MODULE. SIDE AIR BAG SENSOR. SIDE TURN LIGHT. SPEAKER (FRONT) : 108 snnnannnnne 110 STARTER, stant T TAILLIGHT sennesnoninnnenininnnn 20 TEST CONNECTOR, 5B THEFT-DETERRENT CONTROL MODULE... 84 THEFT-DETERRENT HORN ron ‘THEFT-DETERRENT HORN RELAY. THERMISTOR "TINS RELAY. ‘TRANSFER NEUTRAL SWITCH... TURN LIGHT ‘TURN SWITCH ‘TWEETER Beee v VARIABLE BOOST CONTROL ‘SOLENOID VALVE, 46 VARIABLE SWIRL CONTROL SOLENOID VALVE. 46 VEHICLE IDENTIFICATION NUMBERS (VIN)... VEHICLE SPEEDOMETER SENSOR, on 12 w WATER TEMPERATURE SENDER UNIT... WINDOW DEFROSTER RELAY..... WINDOW DEFROSTER SWITCH... WINDSHIELD WASHER MOTOR WINDSHIELD WIPER AND WASHER SWITCH... .nennnnnennnnne 104 WINDSHIELD WIPER MOTOR... 104 WIRING COLOR CODE 121