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SERVICE MANUAL

MULTI ROLLER EX
Multiple Air Compressors’Automatic Controller

Model:
MR26-4E
MR26-8E
MR26-12E
Characteristics of this Manual
● This manual expresses the matters that need your attention as below.
● Do not fail to observe "WARNING" and "CAUTION", as they assume considerable
importance to safety.

What Marks Say:


WARNING :This is a warning. This assumes CAUTION :This is a caution. This assumes
possible death or severe injury to possible injury to the operator and
the operator if handled wrongly. physical damage, if handled
wrongly.

:This means the things that need attention


IMPORTANT
other than WARNING and CAUTION.
CONTENTS
1. SAFETY AND LIMITED WARRANTY …………………………………………………………… 2

2. SPECIFICATIONS OF THE PRODUCT …………………………………………………………… 4

3. PARTS DESCRIPTION ……………………………………………………………………………… 6


3.1 Dimensions ……………………………………………………………………………………… 6
3.2 Structure ………………………………………………………………………………………… 6
3.3 Names of the operation parts and monitor parts ……………………………………… 8

4. PREPARATION AND OPERATION ……………………………………………………………… 9


4.1 Notes for electrical installation work ……………………………………………………… 9
4.2 External interfaces with connection terminals of MULTI ROLLER …………………… 9
4.3 Wiring diagram ……………………………………………………………………………… 10
4.4 Preparation and operation ………………………………………………………………… 11
4.5 Main menu and setting screens …………………………………………………………… 12
4.6 Maintenance menu and setting screens ………………………………………………… 18

5. DESCRIPTION OF CONTROL OPERATION …………………………………………………… 23


5.1 Basic functions and operations …………………………………………………………… 23
5.2 Detail of pressure setting …………………………………………………………………… 24
5.3 Pressure control flow ……………………………………………………………………… 24
5.4 Detail of pressure setting and timer setting …………………………………………… 25

6. CONFIRM THE SETTING CONTENTS ………………………………………………………… 26


6.1 Setting and Initial valve …………………………………………………………………… 26
6.2 Pressure Setting ……………………………………………………………………………… 28
6.3 Maintenance Setting ………………………………………………………………………… 29
6.4 Slave Unit Switch …………………………………………………………………………… 31

7. LIST OF FAILURES AND ALARMS …………………………………………………………… 32


7.1 Indication of alarms and failure on the Failure History screen ……………………… 32
7.2 About restart after power failure and instantaneous power failure ……………… 33

8. KEY POINTS FOR USE …………………………………………………………………………… 35


8.1 Connection example of compressor and auxiliaries (MR26-8) ……………………… 35
8.2 Capacity control processing method for compressors ……………………………… 35
8.3 Precautions on setting and pressure prediction for single stage Type-V DSP …… 36
8.4 Noise to MULTI ROLLER …………………………………………………………………… 36
8.5 Start/Stop conditions for MULTI ROLLER (after improvement) …………………… 37
8.6 Precautions on Weekly Timer ……………………………………………………………… 38

9. MAINTENANCE AND INSPECTION …………………………………………………………… 39


9.1 Regular maintenance ……………………………………………………………………… 39
9.2 Names of the parts ………………………………………………………………………… 39

1
1. SAFETY AND LIMITED WARRANTY
・ As qualified persons are required for installation of electrical equipment, the installation
Warning work should be performed only by qualified persons. Electrical installation work by any
unqualified person may cause defective of the equipment, resulting in electrical shock.
・ Noise filter is used. The equipment should be properly grounded in the earth using stan-
dard to prevent electrical shock.
・ Before opening the panel for wiring work and inspection, always disconnect the power
supply to prevent electrical shock. Also, before any work on the inverter compressor (type
V), always check that the charge lamp of the inverter is turned off. Place the warning plate
on the power supply side, such as “Inspection. Do not turn on the power.” to prevent the
power from being carelessly turned on during inspection work.

・ Note that the system control of compressors will be restarted by starting command from
Warning the MULTI ROLLER at power on even after power failure for long time, if "ON" is set for
MULTI ROLLER "restart after power failure (IPI Auto)." Also, when maintenance, etc. of
compressors is required, always set the MULTI ROLLER compressor setting to "Solo,"
remote setting on the compressor side to "Local," stop the compressors, disconnect the
power supply, and place the labels "Maintenance work," "Strictly prohibit to turn on," etc.
on the earth leakage breakers, before any work.

Warning ・When drilling a hole on the MULTI ROLLER, pay attention not to take in any chips into the
panel.

Warning ・ Solo operation of each compressor can not be activated only by setting "Solo" for com-
pressor on the MULTI ROLLER side. Always set the remote setting on the compressor side
from "Remote" to "Local." Also, as some models need setting change on the compressors
for other operations, change the setting referring to this service manual.

Warning ・For safety purposes, the work such as the stopper cock work must always be performed by
two workers.
Also, when operating the customer's facilities in operation, grasp the system fully and
operate it in the presence of the customer.

2
1. SAFETY AND LIMITED WARRANTY

■ Limited Warranty
Warranty Period
The warranty period is 12 (twelve) calendar months after the date of the product delivery or 18 (eighteen)
calendar months after the date of the product shipping (as indicated by the bill of lading), whichever passes
earlier.

Limitation of the Warranty


In the warranty period, HIES will only supplies the replacement parts or product. However, this is only applied if
they break down in the correct usage condition, according to Instruction Manual and the notification on the product
label on tne product.
This Limited Warranty does not extend in the following cases.
(1) Product over the warranty period.
(2) Product failed or damaged as a result of misuse or negligence of warnings, cautions and instructions as
indicated on the labels on the product and the Instruction Manual.
(3) Product failed or damaged as a result of repair or modification by anyone other than HIES and an
authorized HIES distributor, who is not professional with the product.
(4) Product failed or damaged as a result of fire, earthquake, flood, thunderbolt or any other natural disaster
and the use of abnormal power supply voltage (higher or lower than the rated voltage ±10%).
(5) Product failed or damaged as a result of the use in abnormal environmental conditions as follows:
Installation location: Outdoors.
Ambient temperature: Lower than 0 degree C or higher than 40 degree C.
Ambient humidity: Higher than 85%.
Other environment which does not satisfy the conditions of installation.

HIES shall not be liable for any indirect or consequential damages caused by the failed product, including any
lost production or sales.
Contact with your dealer, if the product fails during use.

3
2. SPECIFICATIONS OF THE PRODUCT
■ Standard specifications

Model MR26-4 MR26-8 MR26-12


Using place Indoor
Environment
Temperature 0-40 deg.C.

Power Single phase AC85 to 240V

Frequency 50/60Hz

Controlled compressor unit qty. 4 8 12

Touch panel Color LCD 5.7 inch

Initial Pump up, 1st unit selection, Rotary operation,


Turnback operation (exclusive for constant speed unit),
PID control (exclusive for V-type), Pressure predict control,
Second pressure setting. Weekly scheduled operation,
Control function
IPI auto restart (selectable), Auto/Solo*),
Peripheral equipment operation control (air dryer, cooling water pump),
Shutdown history indication, Remote control,
Forced start-up (forced rotation)

Discharge pressure 0 to 1MPa (digital indication)

Input Control Answer (operation), Failure

External Start, Stop, Forced start-up


Control Run, Stop, Load, PID command
Output
External Remote, Run, Failure, Pressure drop

Controlled discharge pressure range Minimum ±0.001MPa setting

Power capacity 38 to 48 VA 44 to 61 VA 50 to 74 VA
Dimensions (mm)
(width×depth×height) 400×200×600 500×200×900 500×200×1,200

Weight 19kg 32kg 37kg

Coating color Munsell No.5Y7/1, medium gloss

*) Solo: Stand-alone unit operation

4
2. Specifications of the product

■ Input and output


Master board
Name Specification Description
Remote start signal ON pulse When Remote is selected, MULTI ROLLER is started with this signal ON.
Remote stop signal ON pulse When Remote is selected, MULTI ROLLER is stopped with this signal ON.
External forted start-up ON pulse The next start unit is forced to start with this signal ON (the number of
Input

signal units in start can be set).


Pressure signal DC4∼20mA Inputs pressure sensor signal (0-1MPa).
Flow signal DC4∼20mA Flow sensor needs to be separately connected (optional).
Operating signal Level This signal is turned ON when MULTI ROLLER is in operation.
Remote control signal Level This signal is turned ON when MULTI ROLLER is operated as remote control.
Output

Pressure drop signal Level This signal is turned ON when it becomes Low press. alarm.
Failures signal Level This signal is turned ON when Low press. alarm, compressor failure, system failure, or communication failure.
Pressure signal DC4∼20mA Outputs pressure sensor signal (0-1MPa).
Flow signal DC4∼20mA Functions when flow sensor is connected.

Slave board
Name Specification Description
Operation answer signal ON level ON when compressor is in operation.
Failure signal ON level ON when compressor is faulty.
Input

Spare signal ON level Not used.


Power signal ON pulse Power sensor needs to be separately connected (optional).
Analog signal DC4∼20mA 2 points not used.
ON when compressor start is commanded (pulse output with
Start command a-contact pulse
length of 1.5 sec.)
ON when compressor stop is commanded (pulse output with
Stop command b-contact pulse
length of 1.5 sec.)
When compressor is loaded or unloaded, relay status can be
Capacity control signal c-contact level
Output

switched depending on output and parameters.


Either of ON when Auto selected, ON when in operation, or
Compressor status output signal Level ON when failure can be selected for compressor status.
Inverter unit to which Auto is selected is forced to be ON.
Frequency (PID) signal DC4∼20mA Outputs speed command to the inverter compressor.
Analog signal DC4∼20mA Not used.

5
3. PARTS DESCRIPTION
3.1 Dimensions Touch panel monitor
Touch panel monitor
Power lamp
C-1083 4-φ10 Power lamp
(Snap lock with key) (Mount hole) 4-φ10
Mount hole
Air intake port
(PT1/4) MULTI ROLLER EX

! MULTI ROLLER EX

TYPE MR26 !

H-60

H
A-475-A-2-1 TYPE MR26

(Flat swing handle)

H-60

H
W-60 30 170

W 200

Fig 1. MR26-4, MR26-8


W-60

Dimensions Table W H D Figure W


MR26-4 400 600 200
Figure1 Fig 2. MR26-12
MR26-8 500 900 200
MR26-12 500 1200 200 Figure2

3.2 Structure
(1)Interior detail (MR26-4)

Master board
Noise filter
AVR(For 5VDC)
Pressure sensor AVR(For 24VDC)
90
170

Air intake port


(PT1/4)
12
BWT
BWM

Slave units
(4units)
ARS1 ARS2 ARS3 ARS4 Input/output
terminal block

R S F

Power supply
terminal block
Wiring
Bolt for grounding
support
(2-M6)

6
3. PARTS DESCRIPTION

(2)Interior detail (MR26-8)


Noise filter Master board
AVR(For 24VDC)
Air intake
90 (PT1/4) AVR(For 5VDC)

Pressure sensor
170

BWT
BWM

Slave units
(8units)

Eight compressors or Input/output


six compressors and terminal block
two dryers, total 8
units, can be
ARS1 ARS2 ARS3 ARS4
controlled. However,
for pump or dryer unit,
only start/stop function
is available.

For 12 units, additional


4 units are added.
Accordingly, the box
becomes higher. R S F

Power supply
terminal block
Wiring support Bolt for grounding
(2-M6)

(3)Battery connection setting and checking of the master board

Turn the power switch after


connecting the power supply.

DIP switch
SW2: All ON (Up)
SW3: #1 and #4 ON (Up)
#6 ON (Battery ON, Up) Master board
TM2: Input/output terminal
block for external operation
When shipped, battery switch is turned ON. Always check the setting before use. Set the
present date and time before use. All set values are set their initial values. Change the
settings as required for the compressors referring to the setting items.

7
3. PARTS DESCRIPTION

3.3 Names of the operation parts and monitor parts


Compressor operation screen Compressor operation monitor screen
t y
o !5

r !6 !8
!7

w e u i q !0 !1 !2 !3 e !4
The compressor operation screen and the compressor operation monitor screen are displayed by pressing the buttons on the Main menu
screen.

Table 2 Details of operation parts and monitor parts


NO. Name Operation and application
q Main menu button This is operated to switch to the menu screen.
Toggles the operation site to the remote side or the system side. The On
w Remote control On/Off lamp & button button is in red when set to the remote/on side or off button is in blue when
set to the remote/off side.
Starts or stops system control operation. On button is in red when system
control operation or Off button is in green when stopped.
e System control On/Off lamp & button
Units in operation are sequentially stopped by pressing red Off button during
the system control operation.
r Unit No. indicator Indicates the unit number (sample: “C1” is the compressor No.1).
Toggles each unit to solo or auto setting. Solo button is in blue when set to
t Solo/Auto switch lamp & button
solo or the Auto button is in red when set to auto.
This is operated to run or stop each unit when set to solo and operating
y Stop/Run switch lamp & button condition of each unit is displayed when set to system control operation. The
button is in red by Run button or the Stop button is in green when set to solo.
u First unit select button(1st set) This is operated to switch to the first unit select screen.
This is operated to switch to the operation screen for Pump or to the opera-
i Pump, Dryer operation screen button
tion screen for Dryer.
o Pressure indicator Indicates the current pressure.
Indicates the Auto/Solo status of each unit. It is in red when set to Auto or in
!0 Auto(AT)/Solo status lamp
white when set to Solo.
Indicates the Run/Stop status of each unit. It is in red when running or in
!1 Run/Stop status lamp
white when stopped.
Indicates the Load/Unload status of each unit. It is in red when loaded or in
!2 Load(LD)/unload status lamp
white when unloaded.
Indicates the Failure (Fail) status of each unit.
!3 Failure(Fail) status lamp
The lamp is turned on (yellow) when the compressor fails.
!4 Monitor switch button This is used to switch between monitors. (Pump, Dryer)
!5 Date and time display Indicates the current date and time.
!6 System control status display Indicates system control status; “Running” or “Stop.”
Initial start unit(1st), next start unit(N-on),
!7 and next stop unit(N-off) status display
Indicates the numbers of initial start unit, next start unit, and next stop unit.

!8 Weekly operation reserve status display Indicates "REZ" when the weekly operation is reserved.

8
4. PREPRATION AND OPERATIOIN
4.1 Notes for electrical installation work
・ Qualified persons are required for electrical installation work. The installation must be
implemented only by qualified persons. If the installation is implemented by unqualified
Warning persons, any mistakes cause electrical shock.
・Turn the power off to prevent electrical shock before opening the panel for electrical wiring
or inspection work. Also, always check that the charge lamp of the inverter is turned off,
before performing any work on inverter compressor (V-type). Place "Caution plate," such as
"Under inspection. Do not turn on." on the power supply side.

■ Electrical matters
・Cautions for combination with DSP-V type
Install the electrical wiring equally for MULTI ROLLER and the compressor to let both of them be turned off at the time of
instantaneous power failure.
・Cautions on wiring installation
(1) If noise source is in the wiring area, or if the wiring distance to the compressor or the MULTI ROLLER is long, check
the communication status of MULTI ROLLER to avoid malfunction.
(2) Wiring and grounding
Install AC200V shielded wires and DC24V shielded wires into separate electrical systems.
For communication connection, use communication twist pair cables.
Each equipment should be grounded in the earth. The V-type compressor, which is the noise source, should be
grounded independently in the earth.
(3) Power supply capacity
[Power supply capacity] 100V 200V Master board's fuse
・For 4 units 38VA 48VA 3A
・For 8 units 44VA 61VA 3A
・For 12 units 50VA (74VA) 3A
■ Essential requirements
・ Other connection signals of compressor
Always connect to a failure signal and a run signal of each compressor to use them for check of operation status and for
jump operations.
・ Air tank capacity
Install an air tank that has three times as large capacity as the air tank being recommended for the compressor to be used
(see the instruction manual of the compressor side), to prevent pressure fluctuation due to start/stop control and achieve
power saving effects.
・ Dryer operation and lead time
Cancel the lead time setting for the dryer built in the compressor and perform solo operation using the instrument panel.
The ganged operation of the dryer and the compressor may cause frequent stop of operation, resulting in dryer failure.

4.2 External interfaces with connection terminals of the MULTI ROLLER


B1 A1

G 1 䠙㻃䠠䠖㻃 㻃䠄㻃
䠖㻃䠕㻃䠄㻃䠆㻃䠨㻃 24
1 䠖㻃䠕㻃䠄㻃䠆㻃䠨㻃
V
FG 2
Communication (- ) 2
Ca ble ( +) 3
RY1 RY2 RY3 RY4
C1 3
Run Input X1 4
F a ilure I nput X2 4
( Power Pulse ) X3 5
A1 1 2 3 4 5 6 7 8 9 10 11 12 X4 5
A12 C2 6
Ai
B1 1 2 3 4 5 6 7 8 9 10 11 12 To compressor 6
1
B12 C2 7
1c 2c 3c 4b Ao1 Ao2 Ai1 Ai2 X1 X3 ( +) GND
Stater Ai
1a 2a 3a 4a 4c C1 C1 C2 C2 X2 C2 (- ) 7
2 䠤㻃䠫㻃䠃㻃
NC 8
1a 8
S tart-up Command
t 1c 9
R S 485
Pressure Sensor Input
Running Output

Remote Control

Pressure Output

(Flow Output)

(Flow Input)
Failures
Pressure Drop

NC 9 䠤䠫㻃䠄㻃
4 20mA

Circuit
4 20mA
4 20mA

2b 10
S top Comma nd
4 20mA

2c 10
Forced Start-up

Remote Start
Remote Stop

NC 11

3a 11 䠤㻃䠫㻃䠅㻃

Loa d/Unload Comma nd 3b 12


3c 12
NC 13
䠤㻃䠫㻃䠆㻃
4a 13
S ta tus O utput
4c 14
Master Unit Terminal
NC 14
I NV F re quency C3 15
Output (PID) Ao
15 Slave Unit
1
C3 16 Terminal
Ao
16
2

B12 A12
9
10
Slave PCB (for the next unit) TM1-(+), (-) (up to the unit NO. n) (twist pair cable)
Slave PCB (for the next unit) TM1-24V, G (up to the unit NO. n) (twist pair cable)
Twist pair cable
AC100V/200V±10% 50/60Hz 1φ
Common for unit NO.2 to 12
Touch panel
AVR1 color LCD monitor
(DC5V)
Slave PCB (MR-SC1) Slave PCB (MR-SR 2 to n)
TB (Unit NO.1) (Unit NO.2 to n)
AVR2
RC SC FG (DC24V) TM1 TM1
G G G G
G G
RO SO FG 24V 24V 24V 24V
FG 24V FG 24V
1 2 AC100/200V IV 1 2 3 4 5 6 1 2 3 4 5 6 7 8 B12- B12- B12- B12-
NF CN6 (-) (-)
To Slave PCB of the next unit

TM1 SW1 CN8 RS485 (-) RS485 (-)


3 4 F1 DC IN (+) A11+
R 1 (+) A11+
4.3 Wiring diagram

FG RS485 (+) FG RS485 (+)


IPI C1 A11+ C1 A11+
S 2 z detection
FG 3 z z GND2(-) DC24V OUT X1 Compressor/PE X1
Answer input Answer input
AC OUT (for AVR) FG CN2 X2 Answer output X2
1 24V Failure input Failure input
X3 Compressor/PE X3
Master PCB (MR-M) 2
4. PREPRATION AND OPERATIOIN

X5 Failure output X5
TM3 Current output 3 G2
24V 1 C2 C2
Pressure output 1 (4-20mA) PL Ai1 Ai1
G 2 Touch
Flow output 2 (4-20mA) Panel c2 c2
I/F
Sensor input Ai2 Ai2
Pressure sensor input (4-20mA) CN5
1 GND GND
Flow sensor input (4-20mA) RY1 RY1
Input (dry contact) 2 1a 1a
Remote start input (dry contact) 3 Start-up pulse 1c Start: dry “a” contact (2A) Start-up pulse 1c
Remote stop input (dry contact) 4 command output command output
(Caution 1) RY2 RY2
External control input (dry contact) 5 2b 2b
RY1 RY2 RY3 RY4 Communication in the slave units Stop pulse 2c Stop: dry “a” contact (2A) Stop pulse
(Running) (Remote) (Pressure drop) (Failures) DC5V OUT 2c
RS485 (+) command output command output
RS485 (-) CN7
(Note 2) (Note 2)
1 RY3 3a RY3 3a
2 3b Compressor load/unload: 3b
Capacity control Capacity control
3 output 3c dry “c” contact (2A) output 3c
TM2 1a 1c 2a 2c 3a 3c 4a 4b 4c Ao1 C1 Ao2 C1 Ai1 C2 Ai2 C2 X1 X2 X3 C2 (+) (-) CHD
GND(-) RY4 RY4
A7 4a 4a
B12- Compressor status
Compressor status output:
4c Compressor status 4c
A11+ output
dry “c” contact (2A) output
24V
White Red C3 C3
External Input Longer than 500ms PID output: 4-20mA
PS AO1 (When inverter unit is set) INV frequency command output
AO1
Remote stop INV frequency command output
one-shot input C3 C3
Remote start Ao2 Ao2

Failures: dry “c” contact (1.5A) (Note 4) (Note 4)
CDE
(Note 3) (Note 4)
E F0 1
ON ON
F0
C

89AB
2345

AB D

123

OFF 4567 OFF 67 9


8
Pressure drop alarm: dry “a” contact (2A) 1234 1234
SW3 SW1 SW3 SW1
Remote control: dry “a” contact (2A)
Setting switch (Note 3) Relay output (Note 2)
System control operation: dry “a” contact (2A) Symbol Name Setting Symbol Name Operation
OFF (Compressor) RY1 Start-up pulse command output ON (Compressor/PE Start up)
SW3-4 Connecting device switch
Caution Relay output (Note 1) ON (Peripheral Equipment) RY2 Stop pulse command output ON (Compressor/PE stop)
Symbol Parts Name
1. The wiring shown in the dotted line, the equipments installed in the Symbol RY3 Capacity control output ON at loading (OFF at loading also can be set)
NF Noise Filter Name Operation Unit NO. setting of slave PCB (Note 4)
Auxiliary Relay compressor side and the wirings are either option or not supplied. System operation ON ON for AUTO, run or, failure
Y. RY RY1 System operation output SW COMP./PE Unit NO. SW COMP./PE Unit NO. SW COMP./PE Unit NO. RY4 Compressor status output (Selected by setting)
AVR Switching Power 2. The rated valve of dry contact is max. AC250V1A. RY2 Remote control output Remote control ON (ON is forced when both inverter and AUTO are selected)
3. The signal input of remote start, stop and external input is DC24V. 1 Unit NO.1 5 Unit NO.5 9 Unit NO.9
F Fuse RY3 Pressure drop Pressure drop alarm ON 2 Unit NO.2 6 Unit NO.6 A Unit NO.10 D Unit NO.13
TM Terminal Block Each shall be connected by one-shot, which is longer than 500ms. RY4 Failure output Alarm/Failure ON 3 Unit NO.3 7 Unit NO.7 B Unit NO.11 E Unit NO.14
Z Varistor C
CN Connector This shows compressor side installation. 4 Unit NO.4 8 Unit NO.8 C Unit NO.12 F Unit NO.15
SW1 (MR-M) Power Switch The unit quantity number in control is shown as “n” in the figure.
SW (Others) Switch for Setting Common for unit No. 2 to n The last digit number of the MULTI ROLLER EX model description
This shows common wiring for unit No. 2 to n.
PL Power Light stands for the unit quantity number in control. (e. g. MR26-4: n=4)
4. PREPRATION AND OPERATIOIN

4.4 Preparation and operation


■ Setting on the compressor side
・ Before running the compressor with the“ Local” setting, always change the Remote setting and also change the capacity
control setting to the compressor side.
(Factors for continued unload status and activation of safety valve)
Before activating solo operation of each compressor for inspection etc, set“ Solo” for the compressor on the MULTI
ROLLER side instead of setting to“Local”on the compressor side.
[Constant speed units] q Connect the load/unload output to the external load/unload of compressor.
w Oil-cooled type: Set the capacity control setting switch of compressor to [external
capacity control].
Oilless type: Set the operation control of compressor to [Unit quantity].
[Inverter units](uses both the rotation speed control and the unloader control for load/unload output)
q Change the inverter setting. PQ is not used. Connect the PID output to the inverter of compressor.
w Oil-cooled type: Do not set the capacity control setting switch of compressor to [external capacity control].
Directly connect the load/unload output to the blowoff solenoid valve circuit.
Oil-free type: Set the operation control setting of compressor side to
external capacity control and [Unit quantity].
Connect the load/unload output to the external load/unload input.
(B)
[Common]
On automatic start/stop units, change the mode to the one that does not
automatically start/stop the capacity control (Auto operation).

■ Setting on the MULTI ROLLER side


STEP 1: Check battery switch and touch panel switch
Turn on the battery connection switch (the 6th # of SW3) on the (A)
master board ……(A)
Turn on the DIPSW setting (the 5th # of SW1) on the touch panel
…… (B)
STEP 2: Check/Reset current time and date
[Main menu]⇒ [System AD] ⇒ [Time Setting]
(Note) The battery is rechargeable. However, check the date and time if the MULTI ROLLER is stored for a long
period of time without being energized.
STEP 3: Set compressor requirements from [Maintenance menu] ⇒ [Control Requirement]
q Assigning compressors and setting operation layout (Note) Always press the [OK] button after setting.
[Layout] ⇒ [Select Loop: Assign Compressors]
⇒ [Loop 1: Select Operation Layout, Assign Start/Stop] ⇒ [Loop 2: Output PID, Assign Start/Stop]
w Setting peripheral devices
(Note) The auxiliary units are not shown if setting on the slave side is not set to Auxiliary.
[Peripheral Device] ⇒ [Number of auxiliary units, lead time]
e Setting IPI Auto (restart after power failure) ⇒ [On], [Off]
r Setting capacity control ⇒ [YCO], [TON] ⇒ [Load/Unload condition]
t Setting compressor status output (DO-Status) ⇒ [REN], [RUN] [ALM]
(Note) The function is enabled only for Loop 1 and is collectively set.
y Setting the number of compressor units (Comp. Unit)
(Note) Check if the number of units conforms to the specification.
STEP 4: Set compressor requirement timers.
[Maintenance menu] ⇒ [Parameter setting]
q Setting Initial Pump up and Forced Start-up ⇒ [Parameter setting 1]
[Initial Pump up: 1st, 1sd] ⇒ [Forced start-up: EFT, EFD]]
(Note) Forced Start-up: One-shot signal, EFT: Waiting time until unloaded
w Setting compressor limit timers ⇒ [Parameter setting 2]
[Stop Limit Timer: MT] ⇒ [Start Limit Timer: ST] ⇒ [Unload Stop Timer: UST] ⇒ [Operation Answer
Timer (AN)]
e Setting INV and PID ⇒ [Parameter setting 4], [Setting MLV]
(Note) This setting needs to be made only for DSP-type single stage units.
r Setting MID (minimum number of units in operation) ⇒ [Parameter setting 6], [MID: 1 unit]
(Note) This setting needs to be made when a minimum of 1 unit is to be operated. 11
4. PREPRATION AND OPERATIOIN

■ Operation
STEP 1: Operation setting ⇒ [Main menu] ⇒ [Operation]
q Setting each compressor ⇒ [Solo] or [Auto] ⇒ [Run] or [Stop]
(Note) When the compressors are set to solo operation, they run or stop regardless of system control.
To enable system control operation, set to [Auto] and [Stop].[Auto] cannot be set unless the compressors
surely recover from the failure.
w Setting initial start unit ⇒ [Loop 1 1st operation set] ⇒ [Loop 2 1st operation set]
(Note) If start/stop order is changed in the loop setting, the initial start unit must be reset.
e Setting each auxiliary ⇒ [Solo] or [Auto] ⇒ [Run] or [Stop]
(Note) The auxiliary setting needs to be made on the slave side.

STEP 2: MULTI ROLLER Stop/Run operation ⇒ [Remote]: [Off] or [On] ⇒ [System]: [On] or [Off]
● When [Remote: On] is selected: The operation starts by entering [Remote start: ON “ ( a”contact)] to the
master board terminal block (TM2). The operation stops by entering [Remote stop: ON “ ( a”contact)].
A one-shot 500ms signal is used for both of them.
● When [Remote: Off] is selected: The operation starts by pressing the [System: On] button on the
operation panel. The operation stops by pressing the [System: Off] button on each screen.

4.5 Main menu and setting screens


■ Normal operation 1

5S→MENU

Title screen

Comp. Monitor

-Unit is switched to

Operation procedure of pumps and dryers


Start . OK?

YES NO
Comp. Operation

Loop1 1st operation set Loop2 1st operation set

Control is switched to

Remote. OK?

YES NO

12
4. PREPRATION AND OPERATIOIN

■ Normal operation 2
Pressure Setting 1 Pressure Setting 2

[Set differential pressure] Weekly Time Setting: Press.2

Enable pressure

setting. OK?

YES NO

Timer setting [Confirm setting validity]

[Start/Stop time]

[Wait for effects]

■ Normal operation 3

System Adjustment Time Setting Select a Day of the week screen

Shutdown History Calibration

STEP1:Stop buzzer = Stop alarm


STEP2:Reset failure indication on compressors
STEP3:Reset = Recover from failure

13
4. PREPRATION AND OPERATIOIN

qSystem Adjustment
D Time Setting ● Set the current data, the day of the week, and time using
corresponding buttons.
(Although the time was set before shipping, check it again
since it may affect the Shutdown History or weekly operation
if it is set to incorrect time.)
By pressing the corresponding buttons, keypad screen is
displayed to enter required numbers. For selecting the day
of the week, Select a Day of the week is displayed. Enter the
day and press “OK” button. (Enter the last 2 digits for the
year.)
・ By pressing “△” button, it is returned to the System ADJ
screen.
E Touch Panel Adjustment screen
● Calibration (adjustment of screen detecting position) is used
to adjust the screen position when good response of the
screen can not be obtained due to the shifted positions to be
detected after the long term use. Press “Calibration” button.
After it is changed to the “Calibration” screen, press marks
sequentially displayed on the screen. Use the touch panel
pen accompanied for adjustment.
Calibration ・ Adjust the contrast (brightness of the screen) using “+ ” or
“−” button.
・ By pressing “△” button, it is returned to the System ADJ
screen.

Calibration screen
● For pressure adjustment of the system control, press
“Pressure” button to set the pressure value to adjust the
w Pressure setting capacity. It has two settings, Pressure setting 1 and Pressure
D Pressure Setting 1 setting 2, which can be selected according to their
applications.
To show the Pressure setting 2 screen, press “Next.” To
return, press “Back.”
To switch the pressure setting, select it by pressing “USE” or
“No.” (For pressure set values, consider the control type,
control method, pressure loss, and pressure specification.
Set each pressure as described below.)
・ To set the SET, enter the target pressure to control.
・ For values of HH, H, L, LL, and LLL, enter the deviations
from the value of SET.
Sample 0.690MPa
HH= 0.040MPa
0.670MPa
H= 0.020MPa SET= 0.650MPa
0.650MPa
L= 0.030MPa
0.620MPa
0.600MPa LL= 0.050MPa
LLL= 0.080MPa
0.570MPa
When the pressure is at L or lower, a compressor is loaded
(started when no compressor is unloaded) or when the pressure
Two stages of pressure can be auto- is at H or higher, a compressor is unloaded (stopped when no
IMPORTANT
matically switched by the weekly timer. compressor is loaded).
The set values of LL and HH function as same as the L and H.
When the pressure is at LLL or lower, pressure low alarm is
generated.
Set values should be in the ranges below.
0<H<HH≦1-SET Sample:0<0.02<0.04≦0.35(1-0.65)
0<L<LL<LLL≦SET Sample:0<0.03<0.05<0.08≦0.65

14
4. PREPRATION AND OPERATIOIN

Operation of “Keypad” to change setting values


(Sample: Pressure setting 1) By pressing “HH1” the keypad screen is displayed. After deleting current set value by
“BS: Backspace” or “CL: Clear” button, enter the set value and press “OK” button. Finally press “USE” button.

Keypad BS CL
display

Select HH1

・ When no switch operation is performed for 10 min., the screen


IMPORTANT backlight is turned off to protect the screen. To turn it on again,
touch the screen by your finger. Even if the position you touched
is at any switch, the corresponding operation is not performed.
・ When a faiIure or an alarm occurs during operation, the screen is
automatically switched to the Shutdown History screen. The date
and time of occurrence, compressor unit No., description, and
status are displayed at the uppermost row and the buzzer and
failure output are turned on. To stop the buzzer, press “Stop
alarm” button. Shutdown History contains up to 50 items.
To recover from the faiIure, press “Reset” after determining and
resetting the cause on the compressor side.

ճTimer setting ● Always set the timers before operation. For timers, set
the effect waiting time of the equipment according to the
D Timer setting 1 pressure set values and the effect waiting time for the
D compressors. (a)
・HH: 0-999 sec. (Initial value 5 sec.)
・H: 0-999 sec. (Initial value 45 sec.)
・L: 0-999 sec. (Initial value 45 sec.)
・LL: 0-999 sec. (Initial value 45 sec.)
・Load: 0-999 sec. (Initial value 5 sec.)
・Unload: 0-999 sec. (Initial value 5 sec.)
・Forced switching: 0-99 hours (Initial value 24 hours.)
・ By pressing "Weekly timer" button, "Weekly Time Sett-
ing: Control" screen is shown. Weekly timers can be set
for pressure settings 1 and 2 for start time and stop time
E of the scheduled operation on the days of the week. (b)
To show the "Weekly Time Setting: Press.2" screen,
E Weekly timer system control time setting press "Next" button.
For the time setting on each day of the week, "Weekly
reserve:REZ" is shown in the operation monitor screen
which sets the other settings than 0:00-24:00, and
automatic operation of the system control is started.
When the time is set within the range 00:00-24:00, the
run and stop status of the previous day is continued to
run or stop the operation.
Sample: Setting to operate the system from 8:30 on Monday to
18:00 on Wednesday:
MO 8:30-24:00 TU 0:00-24:00 WE 0:00-18:00
(However, the settings on Sunday, Thursday, Friday,
and Saturday are 0:00-24:00.)
・ In the Weekly Time Setting: Control, by pressing "1st
Set" button to show the "Weekly Setting: 1st Unit"
F G screen, the initial start unit can be specified by the day of
the week with loop. (c)

15
4. PREPRATION AND OPERATIOIN

F Weekly Setting: 1st unit ● In Weekly Setting: 1st unit, set the unit which is initially
activated (1st unit) when the system control is started on
each day of the week. This setting is the function for
averaging the operating time of compressors.
Loop 1 is the dedicated for the group of constant speed units
and Loop 2 is the dedicated for the group of inverter units (V
type).
Set the 1st unit for each loop by pressing “Day of the week”
button.
When the turn back is selected in Loop 1, selection of 1st
unit is disabled.
・ To return to Weekly Time Setting: Control screen, press “△”
button.
Settings got Loop 1 and Loop 2 and selection of turn back
IMPORTANT operation are set from the Maintenance menu screen. When
・ Weekly Time Setting: Press.2 is the function to switch to the screen is switched to the Maintenance menu screen,
the Pressure setting 2 automatically. Set the start time select the “Requirement” button. In the “Control
and stop time for each day of the week when the Requirement” press “Layout” button to set operation
Pressure setting 2 is used. assignment and operation layouts of Loop 1 and Loop 2.
Refer to the page for Maintenance menu for detail.
● Comp. Operation Panel screen
(1) Discharge pressure is displayed at the upper left corner of the
մ Operation screen.
㸦 Compressor operation procedure (2) Items from C1 to C12 (max.) are the operation settings by
ձ compressor unit number.
Operation selections of the number of compressors
connected are displayed on the screen.
“Solo” and “Auto” buttons switches between individual
operation and automatic operation.
When “Solo” is selected, the unit can be individually started
or stopped by “Stop/Run” buttons regardless to the system
control.
ղ (3) Remote, is buttons to operate the panel.
Select “Off” to operate from the panel or “On” to operate from
any external equipment(Remote).
When “Remote: off” is selected, the system control can be
started or stopped by “Off/On” buttons on this screen.
● “1st Set” is to select the 1st unit from the unit numbers set in
each group. Press the button to select or change the 1st unit.
Loop1 1st operation set screen is displayed.
ճ System control “On” button on the screen is disabled
・ “Pump” button is to display the screen for pump IMPORTANT when “Remote: On” is selected. However, “Off”
operation. button is enabled regardless to the operating site.
・ “Dry” button is to display the screen for dryer operation.
Pump or dryer units need to be set in advance. Set
IMPORTANT the number of units and 1st Set in the Peripheral
Device screen of Control Requirement screen, referring
to the pages of Maintenance Menu operation.

㸧 Operation procedure of pumps and dryers ● Operation screen


(1) Discharge pressure is displayed at the upper left corner of the
screen.
(2) P1-P2 (max.) are operation setting per pump unit and D1-D12
(max.) are operation setting per dryer unit.
Operation selections of the number of auxiliary units
connected are displayed on the screen.
“Solo” and “Auto” buttons switches between individual
operation and automatic operation.
When “Solo” is selected, the unit can be individually started or
stopped by “Stop/Run” buttons. When “Auto” is selected, units
are started or stopped in conjunction with the operation from
the system control panel.
(3) By pressing system “Off” button during the system control,
operation confirmation screen is displayed. Press “YES” to
stop the system control.
・ To return to the Comp. Operation Panel screen, press “△ ”
ճ button.
Pump Operation screen
Pump or Dryer Operation screen is not displayed
when no pump or dryer unit is connected. Auto setting
IMPORTANT
is the operation in conjunction with the operation from
the system control panel. No system control is
performed.
16
4. PREPRATION AND OPERATIOIN

D Selection of 1st unit To set or change the 1st unit of compressors, press “1st
Set” button on the Comp. Operation Panel screen.
● System control Loop 1 is for selection of 1st unit from the
constant speed units.
Units marked in yellow in the square are assigned
compressors. Set the 1st unit by pressing one of buttons
of unit numbers marked in yellow.

Compressors to be used need to be assigned


IMPORTANT in advance. Assign the compressor numbers
from the Operation Layout of Control
Requirement screen by loop, referring to the
pages of Maintenance Menu operation. No 1st
Loop1 1st operation set unit is set at shipment. For system control of
constant speed units, always set the 1st unit of
System control Loop 1.

● System control Loop 2 is for selection of 1st unit from the


inverter units (for V type).
Units marked in yellow in the square are assigned
compressors. Set the 1st unit by pressing one of buttons
of unit numbers marked in yellow.

No 1st unit is set at shipment. For system


IMPORTANT control of the inverter units (for V type), always
set the 1st unit of System control Loop 2.

Loop2 1st operation set

● Comp. Monitor screen is the monitor to display the


system control status and operation status of compre-
t Operation monitor ssors. Buttons related to this screen are operation
㸦 Comp. Monitor monitor of Pump or Dryer units.
(1) Discharge pressure is displayed at the upper left corner of the
q
screen.
(2) Upper part of the screen displays the system control status
w
“Running,” weekly timer status (REZ (Reserved)), 1st unit
among compressors (the unit initially started when starting
the system control), next start unit (the unit started next, N-
e on), and next stop unit (the unit stopped next, N-off).
“Weekly reserve: REZ” is displayed when set to perform the
system control with weekly timer.
(3) C1-C12 (max.) are operation status display of compressors.
Operation status of the number of compressors (Auto: AT,
Run, Load: LD, and Fail) connected are displayed on the
screen.
r (4) Flow rate is displayed at the lower left corner of the screen
when the optional flow sensor is connected. Consult the
supplier for connection and setting of the flow sensor.
・ By pressing system “Off” button during the system
control, operation confirmation screen is displayed.
Press “YES” to stop the system control.
・ “Pump” button is to display the screen for pump
operation monitor.
・ “Dry” button is to display the screen for dryer operation
monitor.

Flow volume is not displayed when no flow


IMPORTANT
sensor is connected.

17
4. PREPRATION AND OPERATIOIN

4.6 Maintenance menu and setting screens


「Pressure」
= Push 5s
→Maintenance
■ Main menu operation 1

[Parameter:1-6]

Operation Layout Loop1,2

[ControlRequirement](user)

Capacity Control Set

Peripheral Device

■ Main menu operation 2

[Relay]

18
4. PREPRATION AND OPERATIOIN

■ Changing the number of units to be displayed

Example:
Display only the numbers of
units connected to the MULTI
ROLLER capable of controlling
12 units maximum.
6 units

The unit quantity less


than 3 cannot be set.

ձParameter setting screen ● “Parameter setting 1. Initial Pump up, Change <user>” is
㹖 Parameter setting 1. the screen to perform settings of initial Pump up and
forced Start-up. (RPT and OSK are not used. : Initial
value 0.)
・ Initial Pump up function is to avoid unproductive operation by
limiting the number of compressors in operation and their
operation time. Also, in this time period, pressure low alarm is
not generated. When the pressure becomes at L or higher, it is
returned to the normal control.
1ST: Initial Pump up timer (Initial value: 3 min.)
1SD: The number of initial Pump up units (Initial value: 1 unit)
・ Forced Start-up is to start the next start unit unloaded even
when the pressure is at L or higher, by turning ON the forced
Start-up input, preparing for lowered pressure. It is enabled
after the initial Pump up is completed.
EFT: Forced Start-up timer (Initial value: 0 min.)
EFD: The number of unit to be forced-Start-up(Initial value: 1 unit)
㹗 Parameter setting 2.
●“Parameter setting 2. Pressure Control Timer <user>”is
operation limit timers for compressors.
・Timer used for forced switching
Parallel operation timer is to stop the next start unit after
starting the unit due to forced switching, etc.
PRT: Parallel operation timer value (Initial value: 15 sec.)
・Timers used for operating conditions of compressors
Unload stop timer is to stop unloading when the unloading of
the next stop unit is continued in other cases than that the
pressure is dropping at pressure H or lower. Run answer timer
is for detection of operation fault of compressors and Pump,
Dryer units.
MT: Stop limit timer (Initial value: 20 min.)
ST: Start limit timer (Initial value: 1 min.)
UST: Unload stop timer (Initial value: 3 min.)
AN: Operation answer timer (Initial value: 15 sec.)
㹘 Parameter setting 3.4
・ Parameter setting 3. Pressure Sensor ADJ
is to adjust the pressure sensor. Parameter
setting 4. PID Control ADJ is to set PID
values. As they have been set to their initial
values at shipment, no setting is required.
Note that MLV may be required to be set
depending on the model.

19
4. PREPRATION AND OPERATIOIN

・ MLV setting (For MLV=PID minimum outputs, enter the PID minimum outputs (%) when DSP compressors are
loaded.)

In case of NEW DSP V type (single stage unit), surely


select one of the following models and enter it to the MLV
setting of the Parameter setting 4.

DSP-22VI :"44" (%)


DSP-37V-7k/DSP-37VI :"32" (%)
DSP-55V-7k/DSP-55VI :"32" (%)
Other than above :" 0" (%)

㹙 Parameter setting 5.6

● Parameter setting 5 is the adjustment screen of the flow


sensor optionally connected. Parameter setting 6 is the
air flow setting screen for optimum control, but not
normally used. However, the minimum number of units
(MID) in operation is required for the system control.
ղ
Control Requirement screen
Surely set it.
● As “Control Requirement” is required for the system
control, surely set it. “Layout” button is the setting to
㹖 㹙  group the compressors (loop). “Device” button is to set
the number of connected peripheral devices and lead
㹗 㹚  time. Beside them, there are “Recovery from power
failure (IPI Auto),” “DO-Status” status setting,
compressor connection setting, etc. By “YCO” and
“TON,” detail setting of capacity control output status
can be performed.
・ When IPI Auto is set to “On” compressors are automati-
cally started when recovered from power failure. When
set to “Off” compressors stay stopped when recovered
from power failure. For detail on instantaneous power
failure, etc. refer to the section on instantaneous power
failure and power failure control functions. (Initial value:

㹖 Operation Layout (Select Loop) and None)
Loop 1 (constant speed units) setting ・DO-Status sets the status output of slave units (RY4).
REN: Auto, RUN: Run, or ALM: Alarm output can be
selected.
However, the units set to the Loop 2 are set to REN.
(Initial value: REN)
・The number of compressors has been set to the number
matched to the specifications at shipment.

● By pressing “Layout” button, Operation Layout (Select


Loop) screen is displayed. Assign compressors by loop.
・Select “Circle (○)” of Lp1 for constant speed units.
Select “Circle (○)” of Lp2 for inverter units.
・Surely press “OK” button after setting.
・ By pressing “Next” button, Loop 1 Layout (constant
speed units) screen is displayed.
20
4. PREPRATION AND OPERATIOIN

‫ڦ‬Loop 1 (constant speed units) Layout ● Loop 1 screen selects the layout of the system control of
the constant speed compressors (Rotary control or Turn
Back control) and the operating order of the
compressors.

・ For setting the operating order of each unit, by press-


ing any unit number button, the square of that unit is
marked in red. Change the order of the unit by
pressing “Left arrow” or “Right arrow” button.
・ Always press “OK” button after setting.
・ Press “Back” button to return to the Select Loop
screen.
・Press “Next” to the Loop 2 screen.

‫ڦ‬Loop 2 (INV units) Layout


● Loop 2 screen selects the layout of the system control of
the inverter compressors (PID output) and the operating
order of the compressors.
・ For setting the operating order of each unit, by press-
ing any unit number button, the square of that unit is
marked in red. Change the order of the unit by
pressing “Left arrow” or “Right arrow” button.
・Always press “OK” button after setting.
・ Press “Back” button to return to the Loop 1 (constant
speed units) screen.
・Press “△” to the Control Requirement screen.


㹗 Peripheral Device setting
● By pressing “Device” button, Peripheral Device (dryers
and pumps) setting screen is shown. Set the number of
auxiliary units and lead time (operation time before the
system control) before the system control. Also, slave
unit setting needs to be changed.
・Dryers
Number of units: Max. 12 units (Initial value: 0 unit)
Lead time setting: Waiting time (Initial value: 180 sec.)
・Pumps
Number of units: Max. 2 units (Initial value: 0 unit)
Lead time setting: Waiting time (Initial value: 10 sec.)
・ By pressing “△ ” button to return to Control Require-
ment screen.

㹘 Capacity Control selection

● By pressing “YCO” button, the capacity control output to


the compressors can be set to energized when unloaded
(ON) or to Energized when loaded (ON).
However, it is Not Energized (OFF) for both status
when stopped.
・ The capacity control output can be set for each unit.
(Initial value: Loaded)
・ By pressing “△ ” button to return to Control Require-
ment screen.

21
4. PREPRATION AND OPERATIOIN

● By pressing “TON” button, capacity control selection


H Solo Capacity Control Set
screen for solo operation is shown.
・ When the compressors are set to solo operation,
capacity control outputs can be set as follows.
(1) “Load”: Always loaded.
(2) “Unload”: Always unloaded.
(3) “Auto”: Unloaded at H or higher or loaded at L or
lower. (Initial value: Auto)
H: (H<1.0MPa) (Initial value: 0.66MPa)
L: (L>0.0MPa) (Initial value: 0.56MPa)
・ By pressing “△ ” button, it is returned to Control
Requirement screen.

ճ
History clear and default setting ● “Clear History” is used to clear the history of all failures.
By pressing “Clear History” button, operation con-
firmation screen is displayed. Press “Yes” to clear the
history of failures.
・ “Default” is used to return all settings to their initial
values. By pressing “Default” button, operation
confirmation screen is displayed. Press “Yes” to
return all settings to their initial values. Never operate
this button in normal condition.
Sample of operation confirmation screen.

մCommunication status and test ● “Com. Status” and “Test” buttons are the functions for
㹖 Communication Status screen service and inspection. They do not need to be operated
in normal condition.
・ “Com. Status” button displays communication status
between boards on the screen. By keeping pressing
“Clear” button on the screen, all error counts are set
to zero. Each error counter counts the number of
faults on communication. When the number of faults
within a unit of time is extremely high, as communi-
cation error occurs resulting in uncontrollable
condition, consult the supplier.
・To return to the Maintenance menu screen, press “△”

㹗 Test screen button.
・ "Test" button is to check the operation of auxiliary
relays installed on the boards.
・ By pressing “M” (Master) or “C” (Compressor
number) button on the Test 1 screen, Relay Output
Test screen for each unit is displayed. If the slave unit
for which unit number button is pressed is not
connected, Not Connected error screen is displayed.
By pressing “Confirm” button. It is returned to the
previous screen (Test 1 or Test 2 screen).
・By pressing “Next”, Test 2 (dryers and pumps) screen
is displayed.
・ By pressing “△ ” button, it is returned to the
Maintenance Menu screen.
・ On the Relay Output Test screen, by pressing each
relay button, the operation of relays installed on the
boards can be checked.
・ To return to the Test screen, press “△” button.

22
5. DESCRIPTION OF CONTROL OPERATION
5.1 Basic functions and operations
(1)Loop setting and start/stop order
1.Selection of loop and setting (1) Each compressor can be set to Loop 1 (constant speed unit) and Loop 2 (Inverter unit).
of start/stop order (2) For Loop 1, rotary operation (stopped in the order of started units) or turn back operation (stopped in the reversed order of
started units) can be selected.
(3) For Loop 2, PID output to 1 unit or 2 units can be selected. (The other units are operated in full speed.) However, it is
effective only for rotary operation.
2.Starting order with inverter (1) When Loop 1 and Loop 2 are used together, the inverter units of Loop 2 have the priority to start.
units mixed ・The unit firstly started among the inverter units is the unit to which PID output is sent.
・Each time an inverter unit is newly started, PID output is sequentially switched to the newly started unit.
・ When there are 2 or more inverter units and 1 or more constant speed unit, the constant speed units are sequentially
started after the PID unit is started. After all the constant speed units are started, the other inverter units are started.
However, when constant speed units can not be started depending on the condition, inverter units are started.
Sample 1: Setting for one PID unit Sample 2: Setting for one constant speed unit and two inverter units
Unit 1 Run Run Run Stop Unit 1 Run Run Run Stop
Unit 2 Stop → Run → Run → Run Unit 2 Stop → Stop → Run → Run
Unit 3 Stop Stop Run Run Unit 3 Stop Run Run Run

PID Unit 1 Unit 1 → Unit 2 → Unit 3 → Unit 3 PID Unit 1,2 Unit 1 → Unit 1 → Unit 2 → Unit 2

3. Stopping order (1) When Loop 1 and Loop 2 are used together, the inverter unit which is not PID unit is stopped first. Then, constant speed
units are stopped.
(2) When Loop 1 is used, the units are sequentially stopped in the order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially stopped in the reversed order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially stopped in the order by which they are started (rotary operation).
4. Loading order (1) When Loop 1 and Loop 2 are used together, the units are sequentially loaded in the order of inverter PID units, constant
speed units, and to inverter full speed units.
(2) When Loop 1 is used, the units are sequentially loaded in the reversed order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially loaded in the order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially loaded in the reversed order by which they are started (rotary
operation).
5. Unloading order (1) When Loop 1 and Loop 2 are used together, the units are sequentially unloaded in the order of inverter full speed units,
constant speed units, and to inverter PID units.
(2) When Loop 1 is used, the units are sequentially unloaded in the order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially unloaded in the reversed order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially unloaded in the order by which they are started.
6. 1st start unit The 1st start unit is the unit to be firstly started when the operation with the MULTI ROLLER is started. It is selected from the
units to which Auto(AT) operation is set.
(1) When Loop 1 and Loop 2 are used together, the inverter units have the priority to be the 1st unit. It can be selected from
the all units.
(2) When Loop 1 is used, it can be selected from the all units when Rotary is selected.
When Turn Back is selected, it can not be selected. It is automatically selected in starting order set.
7. Next start unit The next start unit is the unit to be started next. It is automatically searched from the stopped units to which Auto operation is
set.
(The automatic search is performed each time when Solo or Auto switching of each compressor or change of operation is
performed.)
(1) When Loop 1 and Loop 2 are used together, a unit becomes the next start unit in the order of inverter PID units, constant
speed units, and to inverter full speed units.
However, the next start unit is switched to Solo, it is selected from the other units.
8. Next stop unit The next stop unit is the unit to be stopped next. It is automatically searched from the running units to which Auto operation is
set.
(The automatic search is performed each time when Solo or Auto switching of each compressor or change of operation is
performed.)
(1) When Loop 1 and Loop 2 are used together, a unit becomes the next start unit in the order of inverter full speed units,
constant speed units, and to inverter PID units.
Switching condition of the next stop unit: When the next stop unit is switched to Solo, when the next stop unit fails, when
stop limit timer, unload stop timer, or forced switch timer is timed, or when the next stop unit is stopped due to H or HH
condition.

(2)Operation driven by inverter


・ Two units or one unit can be selected as PID output unit.
・ PID output unit is PID-controlled based on the deviation between the target pressure and the pressure sensor
readout within the range between H and L.
Speed command signal is output from the MULTI ROLLER to the inverter.
・ To the PID output unit, maximum speed is output when loaded at H or higher , or minimum speed is output when
L or lower or when unloaded.
・ When two units are selected as PID output units, the same signals are output to the inverters.
Maximum speed output unit is loaded or unloaded at the maximum speed.
・ When MLV setting >0, the compressor is considered as a DSP compressor and it is PID-controlled between MLV
and 100% when loaded.
The output is set to 0% after switching to unload and it is switched to load after the output is set to MLV when
unloaded.
(3) Operation upon instantaneous power failure and power failure
・ Two units or one unit can be selected as PID output unit.
・ PID output unit is PID-controlled based on the deviation between the target pressure and the pressure sensor
readout within the range between H and L.
Speed command signal is output from the MULTI ROLLER to the inverter.
23
5. Description of control operation

5.2 Detail of pressure setting


(Two types of value can be set to the pressure values at from HH
to LLL and they can be used to control by switching.)
Pressure (P)
ìHH or higher continued ” Unloaded unit is stopped each time end of HH timer. Unloaded unit is added each
time end of unload timer.
“HH or higher” Same operation as H or higher.
SET+HH

“H or higher continued” Unloaded unit is stopped each time end of H timer. Unloaded unit is added each
time end of unload timer when the pressure is increasing (stopped when the next
stop unit is unloaded).
SET+H “H or higher” One unit is immediately unloaded.
“Stable between H and L” The next stop unit is stopped after time end of unload stop timer.
“Pressure decreasing” When no unloaded unit presents and reaching time to L is shorter than the setting
Target time of pressure recovery timer, the next start unit is started.
pressure (SET) With inverter unit: In case of PID unit, speed command is PID-controlled when
loaded or speed command is minimum speed when unloaded.
“L or higher” Initial air filling is reset.
SET-L “L or lower” One unit is immediately loaded. When no unloaded unit presents, the next start unit
is started. When PID unit is unloaded, the PID unit is immediately loaded to
maximum speed.
“L or lower continued” When no unloaded unit presents, one unit is started after time end of L timer.
“Pressure decreasing” Loaded unit is added after time end of load timer.
With inverter unit: Speed command is maximum speed.

SET-LL “LL or lower” Same operation as L or lower


“LL or lower continued” When no unloaded unit presents, one unit is started after time end of LL timer.
Loaded unit is added after time end of load timer.
SET-LLL
“LLL or lower” After 1 second, Pressure Low alarm is generated (not generated during initial air
filling).

5.3 Pressure control flow


(1)Control flow of constant speed unit (2)Control flow of inverter unit
First unloaded unit is loaded.
When no unloaded unit presents,
one unit is immediately started to
load.

Second loaded unit is unloaded.


First loaded unit is unloaded.
Set㸠㸽
㸠㸽㸽 First load- Pressure Set
ed unit is
㸠㸽 unloaded.
ࠈ Set− 㹁
Target pressure

࣭㹁
࣭㹁㹁 MAX
࣭㹁㹁㹁 INV unit speed
command
Pressure

Third unloaded unit is loaded.


MIN
When no unloaded unit
presents, one unit is
immediately started to load. Load
INV unit
Second unloaded unit is loaded.
When no unloaded unit presents, Unload
one unit is immediately started to

load.
Load
Next unload unit
Unload

Load
Initial air Pump up operation Next subsequent/unload unit
Unload
Time Time
MULTI ROLLER operation start

24
5. Description of control operation

5.4 Detail of pressure setting and timer setting


Item name Setting range Initial value Description Time stop condition
Pressure HH SET+HH≦1.000 0.05MPa - When no loaded unit presents and pressure is
[SET+HH] or higher, the next stop unit is stopped.
(H<HH)
When any loaded unit presents, one unit is
immediately unloaded.
Also, when the pressure is decreasing, operation
above is performed.
Pressure H 0.000<H 0.03MPa - When no loaded unit presents and pressure is
[SET+H] or higher, the next stop unit is stopped.
When any loaded unit presents, one unit is
immediately unloaded.
(If the next stop unit is unloaded, it is stopped.)
Operation above is performed only when the
pressure is increasing.
Target pressure SET 0.62MPa - Pressure value targeted by the MULTI ROLLER.
Pressure setting

Pressure L 0.000<L 0.03MPa - When no unloaded unit presents and pressure is


[SET-L] or lower, the next start unit is started.
When any unloaded unit presents, one unit is
immediately loaded.
- When PID unit is loaded with inverter operation, one
unit is loaded after 5 sec.
When PID unit is unloaded, PID unit is immediately
loaded to maximum speed.
Operation above is performed only when the
pressure is decreasing.
- When the pressure exceeds [SET-L], initial air filling
timer is reset.
Pressure LL L<LL 0.05MPa - When no unloaded unit presents and pressure is
[SET-LL] or lower, the next start unit is started.
When any unloaded unit presents, one unit is
immediately loaded.
Also, when the pressure is increasing, operation
above is performed.
Pressure LLL 0.000<SET-LLL 0.08MPa - When the pressure is [SET-LLL] or lower, Low
( LL<LLL) Press. alarm is output.
However, Low Press. alarm is not output during
initial air filling.
HH Timer 0∼999 5sec - Stop condition of second and subsequent units - Pressure lower than [HH+SET]
when the pressure is [HH+SET] or higher. - Time is up.
H Timer 0∼999 45sec - Stop condition of second and subsequent units - Pressure lower than [H+SET]
when the pressure is [H+SET] or higher. - Time is up.
L Timer 0∼999 45sec - Start condition of second and subsequent units - When pressure exceeds [ SET-L]
when the pressure is [SET-L] or lower. - Time is up.
LL Timer 0∼999 45sec - Start condition of second and subsequent units - When pressure exceeds [SET-LL]
when the pressure is [SET-LL] or lower. - Time is up.
Timer setting

Load Timer 0∼999 5sec - Load condition of second and subsequent units when the - When pressure exceeds [SET-L]
- When pressure [SET-LL] or lower
pressure is [SET-L] or lower, or [SET-LL] or lower. - Time is up.
Unload Timer 0∼999 5sec - Unload condition of second and subsequent units when - Pressure lower than [H+SET]
- Pressure [HH+SET] or higher
the pressure is [H+SET] or higher, or [HH+SET] or higher. - Time is up.
Forced switch 0∼99 24hours - When rotary operation with constant speed units is selected or - When switched to next start
Timer operation with inverter units is selected, the next start unit is unit
started at the timer ends even if the pressure is L or higher.
- When the timer is set to 0, forced switching is not performed.
- During the system control operation with constant speed units
and inverter units mixed, when any stopped unit set to Auto
exists in both groups, switching is repeated between constant
speed units and inverter units with interval of 12 hours (0.5T), If
any stopped unit set to Auto exists in one group, units is
switched in the loop with interval of 24 hours (1T).

■ Functions of timers
(1) Effect waiting timer for each pressure
Timer for each pressure is the timer which lets the next compressor wait for the changing effect of pressure control to prevent
profitless start or stop. After reaching the pressure, the compressor is stopped when at H+SET or higher, or started when at SET-L
or lower, after specified time period.
(2) Load timer
Load timer is the timer which adjusts the next compressor to be loaded for the decreasing pressure to prevent pressure variation.
(3) Unload timer
Unload timer is the timer which adjusts the compressor to be unloaded for the increasing pressure to prevent pressure variation.
(4) Forced switching timer
When the load is constant, compressors are not switched resulting in deviation of operation time of compressors. Forced switching
timer is to force the next start unit to start and to switch the next stop unit, averaging operation time of compressors.
However, the next stop unit is not switched in one of the following conditions.
(1) When Loop 1 and Loop 2 are used for assignment of compressors, all inverter units are in operation and all constant speed units
are stopped.
(2) When no compressor to be operated exists or forced switching timer is set to 0.
(3) Turn Back operation is set.

25
6. CONFIRM THE SETTING CONTENTS

6.1 Setting and Initial value


■ Pressure, Timer Setting

Item name Abbr. Initial value when Unit HISCREW DSP ref
delivered ref. value value
Pressure HH HH1 0.05 MPa
Pressure setting 1

Pressure H H1 0.03 MPa


Target pressure SET1 0.62 MPa
Set based on line pressure
Pressure L L1 0.03 MPa
Pressure LL LL1 0.05 MPa
Pressure LLL LLL1 0.08 MPa
Pressure HH HH2 0.05 MPa
Pressure setting 2

Pressure H H1 0.03 MPa


Target pressure SET2 0.06 MPa
Set based on line pressure.
Pressure L L2 0.03 MPa
Pressure LL LL2 0.05 MPa
Pressure LLL LLL2 0.08 MPa
HH Timer HHT 5 sec 10 10
H Timer HT 45 sec 45 45
Timer setting

L Timer LT 45 sec 45 45
LL Timer LLT 45 sec 45 45
Load Timer LDT 5 sec 5 5
Unload Timer ULDT 5 sec 5 5
Forced switch Timer FST 24 hour 24 24

■ Parameter Settting for User *Longer time needs to be set for large models.

Item name Abbr.


Initial value when
Unit HISCREW DSP ref
delivered ref. value value
Initial Pump up Timer IST 3 min 3 3
Parameter setting 1

Initial Pump up Unit ISD 1 unit 1 1


Recovery Pressure Timer RPT 0 sec 18 18
- OSK 0 - - -
Forced Start-up Timer EFT 0 min 5 5
Forced Start-up units EFD 1 unit 1 1
Parameter setting 2

Parallel Operation Timer PRT 15 sec 15 15


Stop Limit Timer MT 20 min 20* 20*
Start Limit Timer ST 60 sec 60 15
Unload Stop Timer UST 3 min 3 20
Operation Answer Timer AN 15 sec 15 15
Pressure sampling PSK 5 time
Parameter setting 3

Pressure signal input PIG 1 -


correction gain
Pressure signal input PIB 0 kPa
correction bias Apply initial value
Pressure signal output POG 1 -
correction gain
Pressure signal output POB 0 kPa
correction bias
Set only for DSPV single
4 PID minimum output MLV1-12 0 % stage unit
5 Flow rate - - -
Flow rate of air output
from compressor (No. 1) CEA1 10 m3/min Apply initial value
6
Minimum number of units 1 for no operation stop and
in operation MD 0 unit no load.

26
6. CONFIRM THE SETTING CONTENTS

■ Other Setting (Condition Setting and Weekly Setting of 1st Unit)

Item name Abbr. Initial value when Unit HISCREW DSP ref
delivered ref. value value
Controlled dryer quantity 0 unit
setting Depends on auxiliary
Controlled pump quantity connection status
0 unit
setting
Dryer Lead Time Timer DT 180 sec 180 180

Pump Lead Time Timer PT 10 sec 10 10


Condition setting

Capacity control output YCO1-12 Load Unload/Load Unload Unload

Capacity control switch TON1-12 Auto Load/Unload/Auto Auto Auto


for solo operation
Pressure H (solo) HO 0.68 MPa Adjust based on set
Pressure L (solo) LO 0.56 MPa pressure.

IPI Auto selection Off On/Off Off Off


Compressor status output CCO RUN REN/RUN/ALM RUN RUN
Setting the number of 4, 8, 12 unit Depends on
compressor to control model.

Loop 1 initial start Weekly timer system Weekly Setting:


Weekly Time Setting: Press. 2
unit control time setting 1st unit

Day of Day of
No setting Start time Stop time Loop 1 Loop 2 Start time Stop time
the week the week
Loop 2 initial start
SUN SUN
unit
No setting MON MON
Loop 1 operation
TUE TUE
layout
Rotary WED 00:00 24:00 None None WED 00:00 24:00

Loop 2 operation THU THU


layout
(PID output) FRI FRI

1 unit SAT SAT

27
6. CONFIRM THE SETTING CONTENTS

6.2 Pressure Setting


Initial Timer start
Item name Abbre.*1 Setting range*2 value Unit Description Timer stop condition
condition
When no loaded unit is present and pressure is
[SET+HH] or higher, the next stop unit is stopped.
H<HH When any loaded unit is present and no inverter unit is
HH present, one unit is immediately unloaded.
Pressure When PID unit is loaded, PID unit is immediately
0.05×2 MPa
HH 1-2 unloaded to minimum speed.
SET+HH≦1,000 When PID unit is unloaded, one unit is unloaded and
PID unit is loaded to minimum speed.
Also, when the pressure is decreasing, operation
above is performed.
When no loaded unit is present and pressure is
[SET+H] or higher, the next stop unit is stopped.
When any loaded unit is present and no inverter unit is
H present, one unit is immediately unloaded.
0.03×2 When PID unit is loaded, PID unit is unloaded to
Pressure H 0.000<H<HH MPa
1-2 minimum speed after 0.1 sec.
When PID unit is unloaded, one unit is unloaded and
PID unit is loaded to minimum speed.
Operation above is performed only when the pressure
is increasing.
Pressure setting

Target SET 0.000<SET-LLL 0.62


and MPa Pressure value targeted by the MULTI ROLLER.
pressure 1-2 SET+HH≦1.000 0.6
When no unloaded unit is present and pressure is
[SET-L] or lower, the next start unit is started.
When any unloaded unit is present and no inverter unit
is present, one unit is immediately loaded.
L When PID unit is loaded, one unit is loaded after 5 sec.
0.03×2
Pressure L MPa When PID unit is unloaded, PID unit is immediately
0.000<L<LL
1-2 loaded to maximum speed.
Operation above is performed only when the pressure
is decreasing.
When the pressure exceeds [SET-L], initial Pump up
Timer is reset.
When no unloaded unit is present and pressure is
[SET-LL] or lower, the next start unit is started.
When any unloaded unit is present and no inverter unit
LL is present, one unit is immediately loaded.
Pressure 0.05×2
L<LL<LLL When PID unit is loaded, one unit is immediately
LL MPa
1-2 loaded. When PID unit is unloaded, PID unit is
immediately loaded to maximum speed.
Also, when the pressure is increasing, operation
above is performed.
When the pressure is [SET-LLL] or lower, Low Press.
LLL LL<LLL
Pressure alarm is output.
0.08×2 MPa
LLL However, Low Press. alarm is not output during initial
1-2 0.000≦SET-LLL
Pump up.
Time counted by this timer is up.
(Restarts when stop condition is
set to ON and start condition is
continuously set to ON.)
Pressure lower than H
Time counted by this timer is up.
Stop condition of second and subsequent units when Pressure H
H Timer HT 0-999 45 sec (Restarts when stop condition is
the pressure is H or higher. or higher
set to ON and start condition is
continuously set to ON.)
The Pressure exceeding L
compressor Time counted by this timer is up.
Start condition of second and subsequent units when
L Timer LT 0-999 45 sec starts when (Restarts when stop condition is
the pressure is L or lower.
pressure is L set to ON and start condition is
or lower. continuously set to ON.)
The Pressure exceeding LL
compressor Time counted by this timer is up.
Start condition of second and subsequent units when
Timer setting

LL Timer LLT 0-999 45 sec starts when (Restarts when stop condition is
the pressure is LL or lower.
pressure is set to ON and start condition is
LL or lower. continuously set to ON.)
Pressure exceeding L
Pressure LL or lower
Load Load condition of second and subsequent units when Pressure L Time counted by this timer is up.
LDT 0-999 5 sec
Timer the pressure is L or lower, or LL or lower. or lower (Restarts when stop condition is
set to ON and start condition is
continuously set to ON.)
Pressure lower than H
Pressure HH or higher
Unload Unload condition of second and subsequent units Pressure H Time counted by this timer is up.
ULDT 0-999 5 sec
Timer when the pressure is H or higher, or HH or higher. or higher (Restarts when stop condition is
set to ON and start condition is
continuously set to ON.)
When rotary control with constant speed units is
selected or operation with inverter units is selected, When next
Forced
the next start unit is started at this timer ends even if start unit When switched to next start
switch FST 0-99 24 hour
the pressure is L or higher. starts unit
Timer
When the timer is set to 0, forced switching is not operation.
performed.

28
6. CONFIRM THE SETTING CONTENTS

6.3 Maintenance setting


Initial Timer start
Item name Abbre.*1 Setting range*2 value Unit Description Timer stop condition
condition
When the MULTI ROLLER starts operation, the Pressure L or higher
maximum number of compressor units in operation is Time counted by this timer is up.
Initial
limited (ISD: the number of initial Pump up units). Also, Operation start of
Pump up IST 0-999 3 min (Once the time is up, this timer is
pressure low alarm is not generated. When time is up, MULTI ROLLER
Timer not activated until the start
the pressure is returned to the normal control.
This control is not performed when 0 is set. condition is set to ON again.)
Number of H
initial

Pressure
ISD 1-12 1 unit Maximum number of initial Pump up compressor units Previous value
Pump up
units
Value this time
Parameter Setting 1

When no unloaded unit is present and pressure is


decreasing from H to L, the pressure value is
Recovery compared with the previous sampling value and, if the
Pressure RPT 0-999 0 sec time to reach L along the decreasing curve is shorter
Timer than the time set for this timer, the next start unit is L
t Time
started.
This control is not performed when 0 is set. The next start unit is started when t 㱡RPT.
OSK 0-99 0
The next unit is started unloaded even if pressure is L
Time counted by this timer is
or higher, by turning ON the forced Start-up input.
up.
Forced If the pressure drops to L or lower during the timer The forced
(Once the time is up, this
Start-up EFT 0-999 0 min countdown, the unit is loaded. Start-up input
timer is not activated until the
Timer When time counted by this timer is up, the pressure is is turned ON.
start condition is set to ON
returned to the normal control.
again.)
This control is not performed when 0 is set.
Forced The number of compressor units in forced operation
Start-up EFD 1-12 1 unit during countdown of externally-input Forced Start-up
units Timer

The next unit is Time counted by this timer is


started at forc- up.
Parallel When the next unit is started at forced switching or
ed switching or (Once the time is up, this
Operation PRT 0-999 15 sec adaptive control of loaded air flow, the next stop unit
a d a p t i v e timer is not activated until the
Timer is stopped when the time counted by this timer is up.
control of load- start condition is set to ON
ed air flow. again.)

After the compressor is started, the compressor is not Compressor is


Stop Limit Compressor is stopped (next
MT 0-999 20×1 min stopped even if pressure increases, until the time stopped
Timer time).
counted by this timer is up. (previous time).
Parameter setting 2

After the compressor is stopped, the compressor is


not started even if pressure decreases, until the time
Start Limit Compressor
ST 0-999 60×1 sec counted by this timer is up. Compressor is started.
Timer is stopped.
However, if there is any other unit that can be started,
the unit is started.
In cases other than the case that pressure decreases
even if pressure is H or lower, the unloading is
stopped when the unload time of next stop unit
The next stop unit is loaded.
Unload continues consistently for a period of time counted by The next stop
UST 0-999 3 min When switched to next start
Stop Timer this timer. unit is unloaded.
unit.
However, the unloading is not stopped when the time
counted by the Stop Limit Timer is not up.
This control is not performed when 0 is set.
Compressor (auxiliary)
Operation
Compressor (auxiliary) Compressor (auxiliary) Run input is ON.
Answer AN 0-999 15×1 sec
malfunctions by this timer is up. Start-up command is ON. Compressor (auxiliary)
Timer
Stop command is ON.
Pressure sensor data P0 is loaded for a designated
times and the average value is regarded as a pressure
Pressure value P1.
PSK 1-999 5 time
sampling
P01+P02+…P0n
P1=
n
Pressure
signal Pressure value P1 is corrected to be P2 and P2 is
input PIG 0.900-1.100 1 used for internal calculation. (P0 is used as the data
correction for PID calculation.)
Parameter setting 3

gain
P2=P1*PIG+PIB
Pressure
signal
input PIB -99 - 99 0 kPa Bias
correction
If any change is made to PIG or PIB, POG or POB is Gain
also changed respectively.
bias

Pressure
signal
output POG 0.900-1.100 1
correction Pressure input value P2 is corrected to be P3 and P3
gain is output externally.
Pressure
signal P3=P2*POG+POB
output POB -99 - 99 0 kPa
correction
bias

29
6. CONFIRM THE SETTING CONTENTS

Item name Abbre.*1 Setting range*2 Initial value Unit Description Timer start condition Timer stop condition
PID proportional PG
calculation 1-12 0-99 80×12
magnification
Parameter Setting 4

PID integrating IG 0-99


time 1-12 8×12
PID proportio- PPF 0-99
nal dead band 1-12 5×12
PID integrating IIIF 0-99
dead band 1-12 3×12
PID proportional PKK 1-99
output division 1-12 1×12
PID minimum MLV 0-100
Minimum output value (%) of PID when DSP
output value 1-12 0×12 % compressor is loaded.
Flow sensor data F0 is loaded for a designated
times and the average value is regarded as a
Flow sampling FSK 1-999 5 time flow value F1.
F= F01+F02+…F0n
n
Flow rate
FSP
Flow signal Span setting when flow sensor signal of 20mA
Parameter setting 5

span FSP 0-999 10 m3/min is input.


0
4mA 20mA Sensor input
Flow signal Flow value F1 is corrected to be F2 and F2 is
input FIG 0.900-1.100 1 used for internal calculation.
correction gain Gain Bias
F2=F1*FIG+FIB
Flow signal
input FIB -99 - 99 0 m3/min If any change is made to FIG or FIB, FOG or
correction bias FOB is also changed respectively.
Flow signal
output FOG 0.900-1.100 1 Flow input value F2 is corrected to be F3 and
correction gain F3 is output externally.
Flow signal F3=F2*FOG+FOB
output FOB -99 - 99 0 m3/min
correction bias
Flow rate of air
Parameter setting 6

CEA Flow rate of air output from compressor (Used


output from 1-12 0.1-999.9 10×12 m3/min for calculation of loaded air flow rate)
compressor
Minimum The number of compressor units when the
number of pressure increases is set.
units in MID 0/1 0 unit
If 0 is set, all compressors may be stopped.
operation If 1 is set, at least 1 unit is operated.
Controlled
dryer quantity 0-12 0 unit The quantity of dryers to control is set.
setting If 0 is set, no dryer is controlled.
Controlled
pump quantity 0-2 0 unit The quantity of pumps to control is set.
setting If 0 is set, no pump is controlled.
Each dryer is operated before each compress-
Dryer Lead DT 0-999 sec or is operated. Start-up command Time counted by
Time Timer 1-12 180×1 If 0 is set, each dryer is operated simultaneou- of each compressor this timer is up.
sly with each compressor.
Each pump is operated before the MULTI ROLLER
Pump Lead PT 0-999 10 sec is operated. Operation of Time counted by
Time Timer If 0 is set, each pump is operated simultaneou- MULTI ROLLER this timer is up.
sly with the MULTI ROLLER.
The capacity control output is set to Energized
Capacity YCO Load when unloaded (Unloaded) or Energized when
control output 1-12 Unload/Load ×12 loaded (Loaded). (It is Not Energized when
stopped.)
Condition setting

The capacity control output when the compre-


Capacity ssors are set to solo operation can be set to;
control TON Load/Unload Auto (1) Always loaded (Load), (2) Always unloaded
switching for 1-12 /Auto ×12 (Unload), or (3) Unloaded at H (pressure setting
solo operation for solo operation) or higher or loaded (Auto) at
L (pressure setting for solo operation) or lower.
The above capacity control switching parame-
Pressure H HO LO<HO<1.0 0.66 MPa ter for solo operation is automatically selected,
(solo) 00 and the unit is unloaded when pressure is H0
or higher in solo operation.
The above capacity control switching parame-
Pressure L LO 0.000<LO< 0.56 MPa ter for solo operation is automatically selected,
(solo) HO and the unit is loaded when pressure is L0 or
lower in solo operation.
If the MULTI ROLLER EX recovers from power
IPI Auto On/Off Off failure that occurred during system control
selection operation, automatic operation is restarted
when On is selected.
Compressor REN/RUN/A The compressor status output is set to ON when
status output CCO LM RUN Auto is in selection (REN), ON when running
(RUN) or ON when alarm (ALM) is output.
Setting the num-
ber of compre- 3-12 4 unit The number of compressors to control is set.
ssors to control

30
6. CONFIRM THE SETTING CONTENTS

6.4 Slave Unit Swich


(1) Setting the auxiliaries
The connection has been set to Compressors at delivery. To change the connection from the compressors to
auxiliaries after the delivery, open the slave unit cover and change the 4th # of DIP SW (SW3) on the board. The
initial setting for 1-4# is OFF.
DIP SW 3-4# (selection of connecting equipment): Compressor = OFF ⇒ Auxiliary = OFF (initial setting = OFF)
(2) Setting the unit No.
The compressor unit No. has been set at delivery. To change the compressor unit No. after the delivery, open the
slave unit cover and change the rotary SW on the board. The left slave unit on the board is the unit No. 1.
[Assignment of rotary SW]Compressor Nos. 1-12 ⇒ Rotary SW Nos. 1-9, A-C (SW3-4# must be turned off.)
Dryer Nos. 1-12 ⇒ Rotary SW Nos. 1-9, A-C (SW3-4# must be turned on.)
Pump Nos. 1-2 ⇒ Rotary SW Nos. D, E (SW3-4# must be turned on.)
■ DIP SW2
Function OFF ON Initial set Value Note
1 MD 0 OFF Fixed value
ON 1 2 3 4 2 MD 1 OFF Fixed value
OFF 3 MD2 OFF Fixed value
4 Writing to software ON Fixed value

■ DIP SW3
Function OFF ON Initial set Value
1 Switching to Test mode Normal mode Test mode OFF
ON 1 2 3 4 2 Displaying version Normal mode Displays version OFF
OFF 3 Spare OFF
4 Selection of connecting equipment※1 Compressors Auxiliaries OFF

※1: Turn on the DIP SW4 when connecting the slave unit to auxiliaries (dryer, pump).
■ Rotary SW1 0
EF 1
23
BCD

456

789A

(1) When a DIP SW for selecting equipments to connect is set to the [Compressor](OFF) side, set the Rotary SW
according to the compressor unit No.
Compressor unit No. 1 2 … 9 10 11 12
Rotary SW 1 2 … 9 A B C
Duplicated setting of Rotary SW cannot be made in the unit in which DIP SW is set to the [Compressor] side.
Setting to 0, D, E and F is invalidated.
The operation monitor screen of touch panel displays only the unit Nos. of selected compressors.
(2) When a DIP SW for selecting equipments to connect is set to the [Auxiliary](ON) side and the dryers are
connected, set the Rotary SW according to the dryer unit No. (A maximum of 12 dryers can be connected.)
Dryer unit No. 1 2 … 9 10 11 12
Rotary SW 1 2 … 9 A B C

When a DIP SW for selecting equipments to connect is set to the [Auxiliary] (ON) side and the pumps are
connected, set the Rotary SW to D or E. (A maximum of 2 pumps can be connected.)

Pump unit No. 1 2


Rotary SW D E

Duplicated setting of Rotary SW cannot be made in the unit in which DIP SW is set to the [Auxiliary] (ON) side.
Setting to 0 and F is invalidated.
Duplicated setting of Rotary SW in the unit in which DIP SW is set to the [Compressor] (OFF) side is possible.

31
7. LIST OF FAILURES AND ALARMS
7.1 Indication of alarms and failure on the Failure History screen
Failure output How to reset
Name of alarm and failure Description Operation status Pressure Failures
low relay
block output Buzzer Relay Buzzer
relay
Alarm indicated when the pressure is LLL or Automatic
Low press. Auto continued ○ ○ ○ recovery
lower during the system control.
Alarm indicated 1 sec. after the failure input is
Shutdown(Compressor) Solo stop - ○ ○
turned ON from the compressor.
Alarm indicated when operation answer is not
returned for the specified period of time
Start-Up F(Compressor) Solo stop - ○ ○
(parameter setting) after output of start
command.
Alarm indicated when operation answer is not
Stopping F(Compressor) turned OFF within 5 sec. after output of stop Solo switching - ○ ○
command.

Alarm indicated 11 sec. after operation q Solo switching - ○ ○ Stop alarm


Answer Error(Compressor) button or
answer is turned OFF during Auto run.
w Auto continued - ○ ○
Reset button automatically
Alarm indicated 5 sec. after operation answer is stopped after
Operation F(Compressor) Solo switching - ○ ○
not turned ON during Auto stop.
2 min.
Alarm indicated when the pressure sensor is
Sensor Error Auto continued - ○ ○
disconnected.
Alarm indicated when communication with slave
Com. Error Solo switching - ○ ○
unit is faulty.
System Error Alarm indicated when RAM is faulty. Auto continued - ○ ○
Alarm indicated when instantaneous power
IPI failure (200VAC: Approx. 350ms or 100VAC: Auto continued - ○ ○
Approx 50ms) occurs.
Alarm indicated when power failure q System control off - ○ ○
Power Fail continues longer than instantaneous
power failure. w Auto continued - ○ ○

(1): When restart after power failure (IPI AUTO) is set to Off.
(2): When restart after power failure (IPI AUTO) is set to On.

32
7. LIST OF FAILURES AND ALARMS

7.2 About restart after power failure and instantaneous power failure
・About restart after instantaneous power failure on compressor side
The MULTI ROLLER continues its operation with instantaneous power failure shorter than 350ms (in case of
power voltage of 200VAC). (Approximately 50ms or shorter in case of 100VAC)
(a) Compressor without restart function after instantaneous power failure
Although the MULTI ROLLER continues its operation with instantaneous power failure from 20ms to 350ms,
the operating compressor is stopped. At this moment, the MULTI ROLLER detects the operation answer
failure, switches the stopped compressor from Auto to Solo, and removes it from the loop.
Because of the operation above, the pressure is lowered and the next start compressor is started.
To prevent the operation answer failure from being detected due to instantaneous power failure, adjust the
Parameter Setting 2AN: Operation answer time.
(b) Compressor with restart function after instantaneous power failure
Although the MULTI ROLLER continues its operation. As the operating compressor is stopped and restarted
after power recovery, operation in Auto mode continues.

・About restart after power failure on MULTI ROLLER side.


The MULTI ROLLER stops its operation with instantaneous power failure longer than 350ms (in case of power
voltage of 200VAC) as power failure. (Approximately 50ms or longer in case of 100VAC)
Restart function after power failure(IPI AUTO) of the MULTI ROLLER allows to set “On” or “Off” of restart.
(a) In case of “On”
When MULTI ROLLER is stopped due to power failure, the compressor which was in operation is restarted
simultaneously with restart of the MULTI ROLLER after power recovery regardless to the with or without
restart function after instantaneous power failure.
Note that the system control always becomes in operation to restart the compressor after power on even after
long period of power failure.
Refer to the Maintenance menu section and set the restart selection after power failure(IPI AUTO) to “On.”
(b) In case of “Off”
In case of compressor without restart function after instantaneous power failure, the compressor and the
MULTI ROLLER are stopped.
In case of compressor with restart function after instantaneous power failure (power failure of 350ms (50ms)-
several seconds), the MULTI ROLLER is stopped, but the compressor is restarted with unloaded condition.

・About restart operation of Pump, Dryer units after power failure


When the restart selection after power failure(IPI AUTO) is set to “On” with the auxiliary unit set to “Auto,”
Pump, Dryer unit is automatically restarted after power recovery.

20ms 20∼350ms(50ms) 350ms(50ms)∼Sec

With restart function after instantaneous power failure condition=Restarted


Operation continued
Instantaneous power failure condition Power failure condition
(MULTI ROLLER continues operation.) (MULTI ROLLER stops operation.)

33
7. LIST OF FAILURES AND ALARMS

■ When not using the IPI Auto function of MULTI ROLLER


(Case 1) Case of instantaneous power failure (Case 2) Case of instantaneous power failure to power failure
     (The MULTI ROLLER continues to operate)     (The MULTI ROLLER stops operation.)
Answer Detection Timer: 15 sec
The MULTI ROLLER stops operation when power fail-
Answer Detection Timer: ure occurs for 350ms or longer for a 200V model and
Off for 15 sec. 50ms or longer for a 100V model.
No.2 operation
No.2 operation
Compressor

Answer error

Compressor
No.1 answer OFF ON
<Auto → Solo> No.1 answer
Operate Stop Restart
No.1 operation
Stop Restart
No.1 operation
Power supply Power supply 5 seconds
voltage Power supply or less

Operation Operation = Continue Operation = Continue


Operation Stop Stop
MR

Power supply = Normal Power supply = Normal

MR
AVR
AVR
Power supply Recover from Recover from
Power supply voltage power failure power failure Recover from Recover from
Power supply
power failure power failure

After recovery from power fail- After recovery from power The compressors and the When instantaneous power failure
ure, compressors stop due to failure, No.1 suffers instan- MULTI ROLLER stop even occurs for 5 seconds or less, the
No.1 answer error. taneous power failure and after the recovery from compressors are restarted but the
The compressor No.2 is started is restarted. power failure. MULTI ROLLER is stopped.
when pressure drops.
<Type S> <Type M>
<Type S> <Type M>

■ When using the IPI Auto function of MULTI ROLLER


(Case 3) Case of instantaneous power failure (Case 4) Case of instantaneous power failure to power failure
     (The MULTI ROLLER continues to operate.) (The MULTI ROLLER is restarted automatically.)
The MULTI ROLLER stops operation when power failure occurs for
The answer error occurs and the re- 350ms or longer for a 200V model and 50ms or longer for a 100V model.
Answer Detection Timer: 15 sec. covery is made. The buzzer keeps the Power failure: Power failure:
alarm state. No time limit No time limit

Retry for 11 sec. No.2 operation


Compressor

No.2 operation
No.1 answer
Compressor

Error Recover Stop Stop


No.1 answer Start Start
No.1 operation
Stop Start Restart Power supply
No.1 operation
Power supply <Auto → Auto> <Auto → Auto> Reoperate Reoperate
Operation
MR

Operation Operation = Continue Operation = Continue


AVR
Power supply = Normal Power supply = Normal Recover from Recover from
MR

AVR Power supply power failure power failure

Recover from Recover from


Power supply power failure power failure Though the compressors and the MULTI ROLLER are
stopped due to power failure, the MULTI ROLLER automati-
The compressors are stopped due to Though the compressors are cally starts operation and activates the Compressor No.1
instantaneous power failure. After the stopped due to power failure, no which had been operating.
recovery, an answer error occurs but answer error occurs since the <Type S> <Type M>
the compressors recover from it. compressors are restarted after
Then, the MULTI ROLLER directs the instantaneous power failure that
Compressor No.1 to start again. occurred after the recovery from
the power failure.
<Type S>
<Type M>

■ When manually stopping the compressors while MULTI ROLLER is in operation


<Auto → Solo> <Auto → Auto>
Answer Detection Timer: Compressor No. 2 is started due
15 sec. to pressure drop.
An answer error occurs
and is recovered.

Stopping operation Stopping operation 11 sec.


No.2 operation
Compressor

Answer error
ON
No.1 answer
Start
No.1 operation
Power supply Power supply = Normal Power supply = Normal

Operation Operation = Continue Operation = Continue

Normal Normal
MR

AVR
Power supply Normal Normal

(Common for Type S and Type M)


<MULTI ROLLER: <MULTI ROLLER:
Without restart setting> With restart setting>

34
8. KEY POINTS FOR USE
8.1 Connection example of compressors and auxiliaries (MR26-8)
Fan1 Precautions for combination
・The number of compressors
SL1 SL5 Fan2 and dryers must be the same.
 A maximum of compressors/
dryers can be connected.
SL2 SL6 Dry1 ・A maximum of 2 pumps can be
connected.
SL3 SL7 Dry2

SL4 SL8
Pmp1 When the compressors fail, the
fans and dryers stop simultane-
Cmp1 Pmp2 ously.

Cmp2
Cmp3

Cmp4 The slave and auxiliary must always


be on one-on-one.

8.2 Capacity control processing method for compressors


(1) Capacity control processing
Decide conditions for load/unload signals for MULTI ROLLER

The MULTI ROLLER operates when compressors fail.

Remote operation Auto Solo


TON: Control at solo operation
Compressors
(load, unload, pressure control)
Condition setting: TON = Load

Based on the condition setting, select conditions for YCO and TON and
“a” contact / “b” contact for RY3 depending on the use

RY3 RY3
ON:LOAD OFF:LOAD
OFF:UNLOAD ON:UNLOAD
Not turned on Unload:UNLOAD Not turned on Unload:UNLOAD

20P 20P

YCO: Distinguish Energized when unloaded from Energized when loaded.

(2)Relationship between Auto/Solo and status output of inverter unit


Condition setting: YCO/RY3 = Capacity control relay, CCO/RY4 = Status output relay
The CCO status output from inverter unit is automatically set to Auto.

RY4:ON when Auto RY4A relay ON


Inverter
setting
RY4A Y20 RY4A
Input switching: RY4A ON when Auto AT

O1-L
When Auto: PID control on MULTI ROLLER side
RY3
INV
O-L
20P When Solo: PID control on Cmp side

35
8. KEY POINTS FOR USE

8.3 Precautions on setting and pressure prediction for single stage Type-V DSP
For NEW DSP (singles stage unit), the Parameter Setting (MLV for setting PID minimum output value) needs to be
made for the MULTI ROLLER according to the setting table for each model.
Making no setting can trigger compressor failures.

DSP-22VI :"44" (%)


DSP-37V-7k/DSP-37VI :"32" (%)
DSP-55V-7k/DSP-55VI :"32" (%)
Models other than above :" 0" (%)
■ Setting the pressure predictive control
・Pressure predictive control *The patent has been acquired. (Patent No. 3404492)
・ By predicting a reach point from the calculation of pressure drop inclination, the start-up timing can be made
earlier and the pressure drop can be prevented.
Pressure predictive control
・Maintenance menu ⇒ Parameter setting
Output
[Parameter setting 1]
Pressure →

pressure
RPT:Recovery Pressure Timer, 0-999 sec.
t = Initial value 0 sec. = No control
Prevents pressure
Condition: The pressure dropping status when
Lower
pressure limit
drop
pressure is between H and L and no
Time →
Compressors start
Start loaded operation
unloaded unit is present.
Start unload t Calculation/Evaluation:
Obtain a sampling of the pressure inclination and Obtain the time to reach L from a decreasing curve
predict the pressure after the start unloading.
that compared the pressure value with the previous
Prevent the pressure from dropping sampling value. If the result is shorter than the time
to lower than the lower pressure limit.
set, the next start unit is started.
※The pressure predictive control is valid for a
combination of only the constant speed units.
Coil

8.4 Noise to MULTI ROLLER AVR


AVR Slave
䡯䢌䡢䡾䢐 INV
INV
Coil

Time Check
Date Out Parity Overrun Framing Protocol
sum
2006.5.9 㻔㻖㻖 㻔㻗㻚 㻓 㻗㻗 㻓 㻓
2006.5.10 㻔㻖㻖 㻔㻗㻚 㻓 㻗㻗 㻓 㻓
2006.5.11 㻔㻖㻘 㻔㻗㻛 㻓 㻗㻗 㻓 㻓 Noise
2006.5.12 㻔㻖㻘 㻔㻘㻔 㻓 㻗㻗 㻓 㻓
2006.5.13
2006.5.14
2006.5.15 㻔㻗㻓 㻔㻘㻗 㻓 㻗㻘 㻓 㻓
2006.5.16 㻔㻗㻖 㻔㻘㻘 㻓 㻗㻚 㻓 㻓
2006.5.17 㻔㻗㻙 㻔㻘㻚 㻓 㻗㻛 㻓 㻓
2006.5.18 㻔㻗㻜 㻔㻙㻔 㻓 㻗㻜 㻓 㻓
2006.5.19 㻔㻘㻖 㻔㻙㻖 㻓 㻘㻓 㻓 㻓
2006.5.20
2006.5.21
2006.5.22 㻔㻘㻙 㻔㻙㻛 㻓 㻘㻔 㻓 㻓
2006.5.23 㻔㻘㻜 㻔㻚㻖 㻓 㻘㻔 㻓 㻓
2006.5.24 㻔㻙㻖 㻔㻚㻘 㻓 㻘㻔 㻓 㻓
2006.5.25 㻔㻙㻘 㻔㻚㻛 㻓 㻘㻖 㻓 㻓
2006.5.26 㻔㻚㻕 㻔㻚㻜 㻓 㻘㻖 㻓 㻓
2006.5.27
Checking communication status 2006.5.28
2006.5.29 㻔㻚㻙 㻔㻛㻖 㻓 㻘㻖 㻓 㻓
Pressing and holding down the “Status Clear” 2006.5.30 㻔㻛㻓 㻔㻛㻛 㻓 㻘㻗 㻓 㻓
button clears all the number of errors to zero. 2006.5.31 㻔㻛㻖 㻔㻛㻜 㻓 㻘㻙 㻓 㻓

[The [Communication status] and [Test] buttons on the Maintenance menu are the functions used for service inspection]
[Test] does not usually need to be operated. If the [Communication status] shows little change, the content does not
have to be explained to customers.
・It is sufficient if the service engineer checks the normal noise status at delivery.
・The number of communication transmission errors is counted up to each error. However, since there are retry
conditions, the communication errors do not cause the communication to be out of control unless the number of
time-out errors is extremely large per unit time.

36
8. KEY POINTS FOR USE

8.5 Start/Stop conditions for MULTI ROLLER (after improvement)


The start order when inverter unit The stop order when inverter unit
and constant speed unit are mixed and constant speed unit are mixed
Start order Stop order Based on the stop order Nos. shown
Based on the start order Nos. shown

1. First operated unit = Inverter unit at full-speed operation


1. Inverter unit(1 or 2 units)
2. Inverter unit at full speed

3. Constant speed unit


2. Constant speed unit

4. Finally the PID unit


3. Remaining inverter units
(the last operated unit if there are 2 PID units)

* Operate the constant speed unit first as much as


possible. *Stop the inverter unit first as much as possible.
Note : Even with a combination of loop 2, the turn back
operation in loop 1 is possible.

3 inverter units and 2 constant speed units are mixed


1 PID unit 2 PID units 2 PID units
*=PID Operating order Operating order Stop order

Unit NO.1 INVERTER q *=PID q =Constand q


speed

Unit NO.2 INVERTER r q a=PID q *
a=PID

* *
Unit NO.3 INVERTER t r=PID r a=PID

Unit NO.4 Constant speed unit w w w

Unit NO.5 Constant speed unit e e e

1 PID unit 2 PID units


Operating order Stop order Operating order Stop order

Unit NO.1 INVERTER q PID q PID q q

Unit NO.2 INVERTER r w PID w PID r

Unit NO.3 INVERTER t PID t t PID t

Unit NO.4 Constant speed unit w e e w

Unit NO.5 Constant speed unit e r r e


Operation :
Operate a single inverter (PID) unit first, then the constant speed unit, and lastly the remaining inverter units.
Stop :
Stop the constant speed unit or inverter unit (full speed) that was operated first, and stop the PID unit at the last.
If there are 2 PID units, finally stop a unit that was operated at the last.

37
8. KEY POINTS FOR USE

8.6 Precautions on Weekly Timer


Time setting and action examples
Start Stop Action

q 00:00 24:00 No action(initial setting)

(Example) 6:00 6:00 No action if the time is the same.

w 2:00 1:00 Error : The start time always needs to come earlier than
the stop time.

The operation is started at 6:00 and is continued without


e Day 6:00 24:00 any action at 24:00
(Here, if the operation is manually stopped, the operation
Month 6:00 24:00 is restarted at 6:00 on the next day. If the operation is not
manually stopped, the operation is continued without any
action.)

OR Since no action is taken at 0:00 (stop state), no action is


0:00 20:00 taken at 20:00 but the stop state is continued.
(Here, if the operation is manually started before 20:00,
0:00 20:00 the operation is stopped at 20:00. If the operation is manu-
ally started at or after 20:00, the operation is stopped at
20:00 on the next day.)

Setting of Pressure 1 and Pressure 2 and action examples

Start Stop Action


q When time settings for Pressure 1 and Pressure 2 are the same

Select On/Off of the setting for the Pressure 1 and


Pressure 1 08:00 20:00
the Pressure 2.
Both cannot be set.
Pressure 2 08:00 20:00

w When switching Pressure 1 and Pressure 2 automatically


By setting the time for the Pressure 2 to be within
Pressure 1 18:00 20:00 the set time for the Pressure 1, the Pressure 1 and
the Pressure 2 can be separately used depending
Pressure 2 18:00 24:00 on the time.
Set the pressure setting for the Pressure 1 to On.

e When time set for Pressure 2 is not included in the time set for Pressure 1
By setting only the Pressure 1 to On, the Pressure
Pressure 1 08:00 20:00 2 is also turned on from 18:00 to 20:00 and is
stopped at 20:00.
Pressure 2 18:00 23:00
To turn on the Pressure 2 from 20:00 to 23:00, the
Pressure 2 needs to be manually set to On at or
after 18:00.

38
9. MAINTENANCE AND INSPECTION
9.1 Regular maintenance
Regular maintenance is required for continuous operation without fault and for the best performance of the MULTI
ROLLER.
Surely turn off the power switch on the internal board to prevent electrical shock or start/stop of the compressor by
malfunction before maintenance work.
Inspection Inspection interval
Part to be inspected Criteria Countermeaure
method Monthly Yearly
Compressor system ○ Good operation. When it fails, find the cause and take measure.
Every 3 No dirt, deformation, damage,
Boards Find the cause and replace it.
months or discolor on appearance.
Cables completely inserted into
Connectors ○ Insert them completely.
MULTI ROLLER EX

the boards and LCDs.


Bolts and nuts ○ Check that they are securely tightened. Furthermore, tighten them.
Visual
No corrosion on air piping. No loosen-
Air piping inspection ○ ed connection thread. No drain. Tighten and drain it.

Adjustment is not specifically re-


Pressure sensor ○ quired. Check that the output is Check piping and connections.
correct using pressure standard. ※
Every 10 Lithium battery is used. Replace it on Request to your dealer or Hitachi
Battery
years the board approx. every 10 years. ※ distributor for replacement.
Entire panel ○ No rust, dust, oil, or water droplet. Find the cause and solve it.
※ For the parts indicated with (※), request to Hitachi distributor.

9.2 Names of the parts


Part list of the MULTI ROLLER
C03
C05
C06 893
C07

C00

894

869
C01
C02

C08 C08 455

Parts number Parts name Parts number Parts name


C00 Glass tube fuse C06 5V power supply
894 Catch clip 893 LCD display
869 Sensor joint C07 Surface sheet
C01 Pressure sensor C08 Slave units
C02 Noise filter C10 Power supply terminal block
C03 Master board 455 Power indicator
C05 24V power supply

39
Hitachi Industrial Equipment Systems Co.,Ltd.

HSN-001 2008.7
Printed in Japan(A)