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Component Locations

KENR3608-03
Machine
Location
Description
Part
Number
Schematic
Location
Serial Numbers 16 9 24 8 10 11 17 28 22 23 4 13 1 3 7 31 18 October 2007 FLUID POWER SYMBOLS
1 Pump GP - Steering Charge 1 279-0107 B-8 ALL BASIC COMPONENT SYMBOLS
2 Strainer - Suction 1 1G-7663 A-8 ALL
3 Pump GP - Hand Metering 1 203-6541 A-7 CNG/CNT
MAIN AUX.
PUMP: VARIABLE and
3 Pump GP - Steer Flow Control 1 265-7813 A-7 ASA/CEB/BWE/DAJ/CNN/CNX PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
4 Cylinder GP - Steer 1 206-7017 A-7 ALL
5 Motor GP - Hydraulic Fan 1 228-7547 B-7 ALL
6 Strainer - Suction 2 1G-7663 C-7 ALL
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
7 Pump GP - Steering Charge 2 279-0107 D-7 ALL (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
8 Motor GP - Propel Axle 123-5260 E-7 ALL
9 Valve GP - Brake & Shift 220-4133 F-6 CNG/CNT VALVE ENVELOPES
VALVES
VALVE PORTS
9 Valve GP - Shift 220-4133 F-6 ASA/CEB/BWE/DAJ/CNN/CNX
14
10 Valve GP - Axel Propel Pump 177-7867 E-6 ALL
11 Pump GP - Axle Propel 159-9458 D-6 ALL
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
12 Motor GP - Hydraulic Fan 2 228-7547 C-6 ALL
13 Valve GP - Control Blade 211-1656 B-6 ALL CONTROL VALVES CHECK VALVES
14 Cylinder GP - Blade 7R-7638 B-5 ALL AB AB

15 Tank GP - Hydraulic 205-6414 C-5 CNG/CNN/CNT/CNX


15 Tank GP - Hydraulic 203-7157 C-5 ASA/BWE/CEB/DAJ P T P T
SPRING SHUTTLE PILOT
BASIC
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
16 Cooler GP - Hydraulic Oil 217-4112 C-5 ALL SYMBOL LOADED CONTROLLED

17 Charge Filter - Propel 180-3813 F-5 ALL FLUID STORAGE RESERVOIRS


18 Motor GP - Propel Drum 123-5259 F-4 ALL
19 Valve GP - Control Drum Pump 177-9810 E-4 ALL
20 Pump GP - Propel Drum 159-9459 D-4 ALL
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
21 Valve GP - Bypass Hyd Oil 162-2453 C-4 ALL
22 Valve Gp - Needle 115-3075 D-8 ALL 5 12 21 19 20 2 6 15 29 26 27 4 30 25 MEASUREMENT ROTATING SHAFTS

RR QQ
23
24
Valve GP - Control Brake
Pump GP - Hand
220-4133
156-3435
B-4
B-4
ASA/CEB/BWE/DAJ/CNN/CNX
ALL
CS-563E, CP-563E, CS-573E & CS-583E
25
25
25
Motor GP - Vib
Motor GP - Vib
Motor GP - Vib
136-8869
172-4843
212-7030
C-2
C-2
C-2
ASA/BWE/CNGCNT
DAJ/CNX
CEB/CNN
16 24 11 10 22 23 19 20 27 26 14
Vibratory Compactor PRESSURE TEMPERATURE FLOW

COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL

(TESTER (TESTER
ATTACHED) ATTACHED)
26
26
Pump GP - Vib
Pump GP - Vib
159-9453
159-9456
D-3
D-3
ASA/BWE/CNG/CNT
CEB/DAJ/CNN/CNX
Hydraulic System
27 Valve GP - Control Vib Pump 208-8003 E-3 ASA/BWE/CNG/CNT
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
27 Valve GP - Control Vib Pump 279-6635 E-3 CEB/DAJ/CNN/CNX CS-563E: CP-563E: CS-573E: CS-583E: or MANUAL and PILOT PILOT or MANUAL
28 Charge Filter - Vib 180-3813 F-2 ALL
29 Screen - Suction Vib Pump 145-0878 D-2 ALL ASA1-UP BWE1-UP CEB1-UP DAJ1-UP MANUAL CONTROL SYMBOLS

30
31
Cylinder GP - Steer 2
Pump GP - Hand Metering 2
206-7017
203-6541
C-1
D-1
ALL
CNG/CNT
CNG1-UP CNT1-UP CNN1-UP CNX1-UP
31 Pump GP - Steer Flow Control 2 265-7813 D-1 ASA/CEB/BWE/DAJ/CNN/CNX PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RR PILOT CONTROL SYMBOLS


RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Tap Locations
Pressure, Sampling, and Sensor EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Tap Schematic
Description ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Number Location
AA Steering Charge Pump A-8/C-6
BB Vib Charge Filter Pressure F-3
QQ CC Charge Pressure D-4
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

DD X2 Pressure Servo Piston Drum Propel Pump D-4


HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
EE X1 Pressure Servo Piston Drum Propel Pump D-5
FF X2 Pressure Servo Piston Axle Propel Pump D-6
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

14 GG
HH
X1 Pressure Servo Piston Axle Propel Pump
Fluid Relief Valve Drum Propel Pump
D-6
D-5
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

II Reverse Relief Valve Drum Propel Pump D-5


UNIDIRECTIONAL UNIDIRECTIONAL
JJ Fluid Relief Valve Axle Propel Pump D-6
KK Reverse Relief Valve Axle Propel Pump D-6
5 12 8 21 17 28 2 6 15 29 4 30 13 1 3 7 31 18 25 CROSS FLOW ALLOWED IN
FLOW IN ONE PARALLEL
DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL
LL Low Amplitude Test Port E-2

BLADE CYLINDER MM
NN
High Amplitude Test Port
X2 Servo Port Vib Pump
D-2
D-3
PP X1 Servo Port Vib Pump D-3 © 2007 Caterpillar Printed in U.S.A.
QQ Blade Cylinder Rod End B-6 All Rights Reserved
RR Blade Cylinder Head End B-6 Machine Component/Locations
SOS Fluid Sampling E-5

Electrical Symbols Table


Hydraulic Symbols (Electrical)
20
KK KK
G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)


HOUSING

PP

KENR3608-03
VIB
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
PUMP
(Adjustable)
DRUM
PROPEL NN
PUMP
AXLE 11 Electrical Symbols (Electrical)
PROPEL
CC PUMP
STEERING AA T
CHARGE 1 OR 7 Pressure Temperature Level Flow
PUMP
Symbol Symbol Symbol Symbol

26 STEERING CHARGE PUMP Wire Number Identification Codes

27 Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


HH JJ Harness identification code
This example indicates

30 Page,
wire 135 in harness "AG". Wire
II DD KK FF LL Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification
SOS Number
Wire Color Wire Gauge

BB Previous Standard
HOUSING Wire
Wire Color

325-PK-14
B A
Circuit Number Wire Gauge
20 Identification (EXAMPLE VALVE)

11
AXLE
DRUM PROPEL
PROPEL PUMP
PUMP

GG
26
EE MM PROPEL 17 VIB 28

AXLE / DRUM PROPEL PUMPS VIB PUMP CHARGE FILTERS


8 7 6 5 4 3 2 1

CHARGE FILTER VIB


VALVE GP SHIFT
220-4133
B X 28 180-3813
(ALL)
CHARGE FILTER PROPEL
(ASA/CEB/BWE/DAJ/CNN/CNX) MOTOR GP DRUM PROPEL
9
180-3813
(ALL)
17 18 123-5259
F VALVE GP BRAKE & SHIFT 2 (ALL) F
220-4133
(CNG/CNT) BB
M
3 1

TANK GP
SEE LOC C-4
DRUM
TANK GP BRAKE
SEE LOC C-4

TANK GP
MOTOR GP PROPEL AXLE SEE LOC C-4
123-5260
(ALL)
8 VALVE GP AXEL PROPEL PUMP SOS A G T

10 DIRECTION CONTROL
177-7867
(ALL)
VALVE GP VIB PUMP CONTROL
VALVE GP DRUM PUMP CONTROL PUMP GP DRUM PROPEL
X B 208-8003
19 177-9810
(ALL)
159-9459
(ALL) 27 (ASA/BWE/CNG/CNT)
279-6635
(CEB/DAJ/CNN/CNX)
20
E E
LL
b a

P5 G FE MB
PS P Fa Fe MB PS P Fa Fe MB

B B
B

G T A PASSAGE PASSAGE
PLUGGED
PLUGGED
PUMP GP STEER
FLOW CONTROL 2
265-7813
(ASA/CEB/BWE/DAJ/CNN/CNX)
A
PUMP GP
A A HAND METERING 2
PUMP GP AXLE PROPEL 203-6541
159-9458
(ALL)
11 X1 T1 X2 G T2 MH S MA X1 X2 G T2 MH S MA
(CNG/CNT)

GG FF EE DD CC
X1 T2 T1 R X2 S MA 31
D PP NN MM D

PUMP GP STEERING CHARGE 2 SCREEN SUCTION LS P T


279-0107
(ALL)
7 KK
JJ
II
HH VIB PUMP
145-0878 29 TANK GP
(ALL) SEE LOC C-4

COOLER GP HYD OIL


LS MOTOR GP HYDRAULIC FAN 2 217-4112 16 SP
A
228-7547
(ALL)
12 (ALL) TC
(Dimensions: 39 inches x 28 inches)

26 R L

EX PUMP GP VIB
R 159-9453
PR (ASA/BWE/CNG/CNT)
AA 159-9456
(CEB/DAJ/CNN/CNX)
KENR3608-03

15 VALVE GP BYPASS HYD OIL B


STRAINER SUCTION 2 TANK GP HYDRAULIC 21 162-2453
(ALL)
C 1G-7663
6 IN 205-6415
C
(ALL) (CNG/CNN/CNT/CNX)
203-7157
30
TANK GP (ASA/CEB/BWE/DAJ)
CYLINDER GP STEER 2
SEE LOC C-4 206-7017
(ALL)

MOTOR GP VIB
136-8869
MOTOR GP HYDRAULIC FAN 1 (ASA/BWE/CNG/CNT)
228-7547 5 25 212-7030
30 Page, Color 2,

(ALL) VALVE GP NEEDLE (CEB/CNN)


115-3075 172-4843
TO CHARGE FILTER PROPEL VALVE GP BRAKE CONTROL (DAJ/CNX)
(ALL)
PUMP GP STEERING CHARGE 1 (F-5) CYLINDER GP 220-4133
279-0107 BLADE (ASA/CEB/BWE/DAJ/CNN/CNX)
(ALL) OUT 7R-7638
(ALL) NO VALVE
23 22
(CNG/CNT)
1
B
14 B
TANK GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LS
SEE LOC C-4 STEERING CHARGE PUMP OUTPUT
AXLE & DRUM / BRAKE & SHIFT CONTROL CIRCUIT
DRUM DRUM PROPEL PUMP PILOT CONTROL CIRCUIT
BRAKE HYDRAULIC FAN & PUMP CHARGE CIRCUIT
QQ DRAIN / RETURN LINE
S STEERING CIRCUIT
A VIB PUMP CIRCUIT
AXLE PROPEL PUMP PILOT CONTROL CIRCUIT
IN S AXLE PROPEL CIRCUIT
EX B PUMP GP HAND VIB PUMP PILOT CONTROL CIRCUIT

PR
LS RR
24 156-3435
(ALL)
AXLE BRAKE CIRCUIT

R
P LINE PATTERNS
T Pressure Line
L TANK GP
SEE LOC C-4 Pilot / Load Sensing Pressure
AA VALVE GP BLADE CONTROL
IN 13 211-1656
(ALL)
Drain / Return Lines

STRAINER SUCTION 1 Component Group

2 1G-7663
CYLINDER GP STEER 1 AXLE BRAKE WITH Attachment
(ALL)
4 206-7017
(ALL) MANUAL BRAKE RELEASE OPTION Air Line

A PUMP GP STEER CALLOUTS A


TANK GP
SEE LOC C-4 FLOW CONTROL 1 YY Taps (Pressure, Sampling,Sensor) by letter
265-7813
(ASE/CEB/BWE/DAJ/CNN/CNX) 52 Components by number

PUMP GP
3
HAND METERING 1
203-6541 THIS SCHEMATIC IS FOR THE CS-563E/CP-563E/CS-573E/CS-583E
(CNG/CNT) VIBRATORY COMPACTOR
PART NUMBER: 215-2726, CHG03 (-)
BLADE LEVEL OPTION Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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