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Wear Protection & Screening Media

WE8000i Telescopic chute

Sandvik Mining and Construction


WE8000i Telescopic chute

Deals with two problems

1. Stockpile segregation

2. Dust emission

Sandvik Mining and Construction


WE8000i Telescopic chute
Stockpile Segregation

 Traveling – Bulk materials become


stratified when the conveyor belt is
passing over the idlers

Sandvik Mining and Construction


WE8000i Telescopic chute
Stockpile Segregation

 Traveling – Bulk materials become


stratified when the conveyor belt is
passing over the idlers

 Discharge – Difference in velocity will


cause larger particles to travel faster and
further

Sandvik Mining and Construction


WE8000i Telescopic chute
Stockpile Segregation

 Traveling – Bulk materials become


stratified when the conveyor belt is
passing over the idlers

 Discharge – Difference in velocity will


cause larger particles to travel faster and
further

 Overrun – Larger particles are rolling


down the side of the stockpile

Sandvik Mining and Construction


WE8000i Telescopic chute
Stockpile Segregation
 Degradation
– A stock pile can be revitalized through mechanical work “mixing” using a wheel
loader or a bulldozer.
– During this process the product becomes compacted and degraded by the heavy
machinery passing over it
– Loading, transportation and discharging the product

 Contamination
– There is an increased risk that lubricants,
hydraulic oil or grease contaminate the product.
 Costs
− Penalties/fees/reduced price
− Mixing cost
− Higher fuel cost
− Increased wear
− Loss of sellable product

Sandvik Mining and Construction


WE8000i Telescopic chute
Dust emission

Without Dust Encapsulation


 Stockpiling is in most places done
without any dust encapsulation,
which is creating a big environmental
problem

Sandvik Mining and Construction


WE8000i Telescopic chute
Dust emission

Even coarse material contains dust

Sandvik Mining and Construction


WE8000i Telescopic Chute
Range

Size
 Small: Belt width 500-800 mm
 Medium: Belt width 800-1200 mm
 Large: Not in the range today

Duty
 Quarry duty - Polyurethane
 Mining duty - Polyurethane + ceramic lining

Control system
 Manual
 One sensor
 Two sensors

Sandvik Mining and Construction


WE8000i Telescopic Chute
Function

Sandvik Mining and Construction


Sandvik Mining and Construction
WE8000i Telescopic Chute
Function

How does it work ?


 The falling material stream is creating
a downward air flow ”vacuum” inside
the chute. Air is sucked in through
the gaps between the cone segments
thereby preventing dust from
escaping

Sandvik Mining and Construction


WE8000i Telescopic Chute
Cone and carrying collar

Product features
 Each cone segment is approx 1,1 m tall
 Each cone segment adds only 100 mm
in retracted position
 A cone weighs approx 50 kg.
 The cones are made of soft wear
resistant polyurethane.
 The carrying collar is made of a light
weight hard polyurethane.
 The carrying collar can easily be
opened to release the cone Medium (BW 800-1200)

Sandvik Mining and Construction


WE8000i Telescopic Chute
Top frame

Product features
 Pre-Assembled for quick and easy installation
 Adjustable brackets for flexible interface
 Robust design including chain hoist
 Prepared for installation of rock-box
 Weather cover over the chain hoist
 The chains run protected from rain and dust
inside the up side down U-channels
 Weight including chain hoist approx. 500 kg

Sandvik Mining and Construction


WE8000i Telescopic Chute
Packaging

 Cones - pre-assembled, delivered upright and


mounted on special transportation cradle
 Top frame - pre-assembled with integrated chain
hoist and packed in protective wooden box

Sandvik Mining and Construction


WE8000i Telescopic Chute
Installation

 Adjustable brackets on top frame makes


installation easy
 Lift up and bolt the top frame to the conveyor
frame
 Connect the electric cables
 Lower the chains and connect them to the
frame on the bottom cone
 Lift up the cones to the top position with the
chain hoist
 Attach the 8 bolts on the upper cone to the
top frame
 In most cases the chute doesn’t have to
extend all the way down to the ground

Sandvik Mining and Construction


WE8000i Telescopic Chute
Design

Product features
 The Mk III design is
compact, robust and fits
most conveyors

Sandvik Mining and Construction


WE8000i Telescopic Chute
Chain Hoist

Product features
 Standard: 400 Volt / 3-phase / 50Hz
 All others with transformer
 Sealed to IP 54
 Paint thickness 80 µm
 Motor 3-7 cones 2x500 kg
 Motor 8-15 cones 2x800 kg.
 Speed 2m/min and 8m/min
 Top/Bottom gear limit switch
 Remote control always included

Sandvik Mining and Construction


WE8000i Telescopic Chute
Manual

Product features
 Main Switch (1) 1
 Connecting box L2 (2) 2
3
 Remote Control Receiver (3)
 Remote Control (4)

Sandvik Mining and Construction


WE8000i Telescopic Chute
Automatic

Product features
 PLC Cabin (L1)
 Pre-programmed from factory
 Manual / Auto
 Up / Down
 Easy setting of distance & hysteresis
 Service mode, overrides program
 Prepared for integration in plant system
 Remote control included

Sandvik Mining and Construction


WE8000i Telescopic Chute
Level Sensor

Product features
 Ultrasonic sensor for accurate reading
 Sensor direction adjustable to secure
accurate reading
 Sonar range can be set between 0.7-
1.7m
 Cable protected by rubber hose.
 Counter weight on opposite side to
keep chute level
 Optional - Additional sensor for cases
where two signals are needed (stacking
conveyors etc.)

Sandvik Mining and Construction


WE8000i Telescopic Chute
Safety features

 Ultrasonic level sensor(s)


 Top & Bottom gear limit switch
 High level warning when
integrated in plant system
 Slower movement close to end
positions
 Load monitor with overload
protection
 Cone snap-on attachment with
release mechanism
 Double straps and chains

Sandvik Mining and Construction


WE8000i Telescopic Chute
Maintenance

 User-friendly design
 Easy Maintenance
 Easy to separate carrying collar
 No need to take down or disassemble the whole chute
 Replaceable or turn-able cone segments
 Light weight and wear resistant polyurethane parts

Sandvik Mining and Construction


WE8000i Telescopic Chute
Rock-box

Product features
 Steel plates seal the area between the top
frame and the first cone
 Prepared for installation of an adjustable rock-
box
 It is recommended that a Pre-scraper is
installed to prevent spillage

Sandvik Mining and Construction


WE8000i Telescopic Chute
Replaceable wear liner

 Standard - Tailor-made
rubber sheeting for
additional protection of
the top cone

Sandvik Mining and Construction


WE8000i Telescopic Chute
Replaceable wear liner

 Standard - Tailor-made
rubber sheeting for
additional protection of
the top cone

 Optional - Can also be


ordered with ceramic
tiles glued to the inside
for high capacity
applications (mine duty)

Sandvik Mining and Construction


WE8000i Telescopic Chute
Declaration of Conformity & Manual Set

 CE approved as
standard

 CSA approved
motor and UL
approved cabinet
optional

 Full documentation:
− Installation manual
− Operators manual

Sandvik Mining and Construction


WE8000i Telescopic Chute
Limitations – Factors to consider

 Available for conveyor belts from 500 mm (20") to 1200 mm (48") wide.
 Suitable for material size 0-16 mm (small) 0-32 mm (medium).
 Maximum belt speed 2,5 m/s
 At wind speeds over 10 m/s the chute should be retracted
 High humidity can cause material build-up on the inside of the cones
 Max. 15 cones gives a total chute length approx 17,5 meters
 Approval from the conveyor manufacturer that it can take the extra weight is
needed or written approval from the customer

 If your application falls outside the limits above, please contact your RPLM or the
product group

Sandvik Mining and Construction


WE8000i Telescopic chute
Applications

 Crushed rock
 Sand & gravel
 Cement
 Solid Fuels
 Industrial minerals
 Ship loaders
 Recycling
 Wood chips
 Corn residue

Sandvik Mining and Construction


WE8000i Telescopic chute
Customer benefits

 Reduces dust emission


 Improved viability
 Improves work environment
 Protects the surrounding environment
 Less equipment wear and maintenance
 Reduces stock pile segregation
 Increase product quality
 Less material lost
 Reduces clean-up cost

Sandvik Mining and Construction


WE8000i Telescopic chute

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Sandvik Mining and Construction


WE8000i Telescopic chute
Case story

 Customer: NCC Roads AB


 Location: Borås , Sweden
 Height: 12 m
 Material: Granite
 Size: 0-32 mm
 Abrasion ix: 0,54
 Capacity: 107 tph (230 000 tpy)
 Belt width: 1000 mm
 Installed: January, 2004
 Wear life: > 1 year in average

Sandvik Mining and Construction


WE8000i Telescopic chute
Case story

 Customer: Lafarge aggregates


 Location: Piechcin, Poland
 Height: 11 m
 Material: Limestone and gravel
 Size: 0-31,5 mm
 Belt width: 1000 mm
 Belt speed: 1,5 m/s
 Installed: November, 2005
 Wear life: Est. > 1 year in average

Sandvik Mining and Construction


WE8000i Telescopic chute
Case story

 Customer: Lafarge aggregates


 Location: Piechcin, Poland
 Height: 11 m
 Material: Limestone
 Size: 0-5 mm
 Belt width: 800 mm
 Belt speed: 1,5 m/s
 Installed: November, 2005
 Wear life:Est. > 1 year in average

Sandvik Mining and Construction


WE8000i Telescopic chute
Case story

 Customer: Sydsten
 Location: Dalby, Sweden
 Height: 14 m
 Material: Granite
 Size: 0-2, 2-4 and 4-8 mm
 Capacity: 150 tph
 Belt width: 800 mm
 Belt speed: 1,5 m/s
 Installed: January, 2006
 Wear life: > 1 year in average

Sandvik Mining and Construction


WE8000i Telescopic chute
Case story

 Customer: Norsk Stein A/S


 Location: Jelsa (Stavanger) , Norway
 Height: 22 m
 Material: Granite
 Size: 0-2 mm
 Capacity: 150 tph
 Belt width: 650 mm
 Installed: April, 2006
 Wear life: > 1 year in average

Sandvik Mining and Construction


WE8000i Telescopic chute
Case story

 Customer: Calcère de la Sambre


 Application: Ship loader
 Location: Belgium
 Number of cones: 6 cones
 Material: Limestone
 Size: < 32 mm , mainly 0-2 mm
 Belt width: 800 mm
 Max Capacity: 250 tph
 Installed: Dec, 2006

Sandvik Mining and Construction


WE8000i Telescopic chute
Case story

 Customer: Industries Sartenaises, Propriano


 Application: Quarry
 Location: Corse
 Number of cones: 5 cones
 Material: Granite
 Size: 0-2 mm, 0-4 mm
 Belt width: 650 mm
 Belt speed: 1,5 m/s
 Max Capacity: 50-100 tph
 Installed: July 2007

Sandvik Mining and Construction


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Sandvik Mining and Construction


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Sandvik Mining and Construction


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Sandvik Mining and Construction


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Sandvik Mining and Construction


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Sandvik Mining and Construction


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Sandvik Mining and Construction


Wear Protection & Screening Media

Sandvik Mining and Construction