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Rotary Screw Compressors


CSD / CSDX Series
With the world-renowned SIGMA PROFILE
Flow rate from 1.05 to 16.95 m³/min, Pressure 5.5 to 15 bar
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CSD(X) series Service-friendly

CSD/CSDX – Setting the standard


KAESER KOMPRESSOREN pushes the boundaries of compressed air efficiency once again with its latest
generation of CSD and CSDX series rotary screw compressors. The value-added user benefits are immediately
apparent just by taking a quick glance at the the completely redesigned compressor enclosure.

CSD/CSDX – Quadruple savings Perfect partners


These versatile rotary screw compressor ranges CSD and CSDX series rotary screw compressors are
provide significant energy savings in four ways: the perfect choice for high efficiency compressed air
Firstly, low speed SIGMA PROFILE airends equipped systems in industrial settings. The internal SIGMA
with flow-optimised rotors have enabled specific CONTROL 2 compressor controller offers numerous
power to be reduced by up to six percent compared communication channels, which allows seamless
with previous models. Secondly, the use of IE3 drive communication with advanced master controllers,
motors maximises energy efficiency (use of these such as KAESER’s SIGMA AIR MANAGER, and
motors became mandatory in the EU from the 1st of in-house centralised control systems. This enables
January 2015). Thirdly, KAESER’s 1:1 drive design simple set-up and achieves unprecedented levels of
eliminates the transmission losses associated with efficiency.
gear or V-belt driven systems, as the motor directly
drives the airend. Fourthly, the SIGMA CONTROL 2
compressor controller enables compressor perfor- Electronic Thermal Management
mance to be precisely matched to actual air demand (ETM)
thereby allowing additional energy savings. Powered via an electric motor, the sensor-controlled
temperature control valve integrated into the cooling
Ease of maintenance ensures circuit is the heart of the innovative Electronic Ther-
mal Management (ETM) system. The new SIGMA
savings
CONTROL 2 compressor controller monitors intake
The distinctive and eye-catching design of these and compressor temperature in order to prevent
systems from the outside is complemented by intelli- condensate formation, even with differing air humid-
gent component layout on the inside for even greater ity conditions. ETM dynamically controls the fluid
energy efficiency: All service and maintenance points temperature - low fluid temperature enhances energy
are within easy reach and are directly accessible efficiency. This system also enables end users to bet-
from the front of the unit. ter adapt heat recovery systems to suit their specific
needs.
Potential energy cost savings
with heat recovery

Compressed air system investment

Maintenance costs
Image: CSD 125 T SFC
Energy costs
Energy cost savings
through system optimisation Potential energy cost savings

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CSD(X) series
KAESER quality and efficiency
for every need

Name:
Level:
Valid until:

SIGMA PROFILE airend SIGMA CONTROL 2


At the heart of every CSD/CSDX system lies a The SIGMA CONTROL 2 ensures efficient control
premium quality airend featuring KAESER's and system monitoring. The large display and RFID
SIGMA PROFILE rotors. Operating at low speed, reader provide effective communication and maxi-
KAESER's airends are equipped with flow-optimised mum security. Multiple interfaces offer exceptional
rotors for superior efficiency. flexibility, whilst the SD card slot makes updates quick
and easy.

Maximum efficiency: IE3 motors Electronic Thermal Management


Long before the use of IE3 motors became The innovative Electronic Thermal Management
mandatory in the EU on the 1st of January 2015, (ETM) system dynamically controls fluid temperature
users could already enjoy the benefits that these to provide reliable prevention of condensate accumu-
premium efficiency motors have to offer by choosing lation. This enhances energy efficiency, for example,
KAESER compressors. by enabling heat recovery to be precisely tailored to
meet customers' exact needs.

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CSD(X) T series
Premium compressed air quality
with an integrated refrigeration
dryer
Switching KAESER refrigeration dryer energy saving control
performance Conventional refrigeration dryers with continuous control
KAESER energy saving

10 12 18 20 Time (min)

Energy-saving control Dual cooling


The integrated refrigeration dryer in CSD(X)-T units Two independent fans and a separate enclosure
provides high-efficiency performance thanks to its ensure high thermal reserve for the integrated refrig-
energy-saving control. The dryer is therefore active eration dryer. This allows the required compressed air
only when compressed actually needs to be dried: As quality to be reliably maintained at all times even at
a result, this approach achieves the required com- high ambient temperatures.
pressed air quality with maximum efficiency.

3.5 kg

3.0 kg

2.5 kg

2.0 kg

1.5 kg

1.0 kg

0.5 kg

0 kg
CSD 85 T CSD 105 T CSD 125 T CSD 125 T
(8 bar) (11/15 bar)
New Until now

Dependable centrifugal separator Minimal refrigerant required


A KAESER axial centrifugal separator fitted with an The refrigeration dryers in Kaeser's`s new CSD(X)-T
Lubrication point for drive motor
electronic ECO-DRAIN condensate drain installed up- units require approximately fifty percent less refrig-
and fan motor stream from of the refrigeration dryer ensures that con- erant than conventional dryers. This not only saves
Image: CSD 125 T densate is reliably pre-separated and drained, even costs, but is also significantly more environmentally
when ambient temperatures and humidity are high. compatible.

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CSD(X) SFC series


Variable speed control perfected

Specific power
(kW/m³/min) Conventional speed control

Efficient SFC variable speed control

Flow rate (m³/min)

Optimised specific power Pressure always in view


In any compressed air installation, it is the variable speed Operating pressure can be consistently maintained
controlled compressor that operates longer than any other within ±0.1 bar. In turn, the consequent ability to re-
unit within the system. CSD(X)-SFC models were therefore duce maximum system pressure also reduces energy
built with maximum efficiency in mind and are designed to costs. The relationship between pressure consisten-
avoid extreme high speed operation. This saves energy, cy and speed can be viewed directly on the SIGMA
maximises service life and enhances reliability. CONTROL 2 display.

Separate SFC control cabinet Zero Interference


Lubrication point for drive motor
and fan motor KAESER’s variable speed SFC packages are The SFC control cabinet and SIGMA CONTROL
equipped with Siemens frequency converters. They 2 are Class A1 tested and certified as per electro-
provide seamless communication between the SFC magnetic compatibility regulation EN 55011, both as
Image: CSDX 165 SFC control cabinet and the compressor controller, thereby individual components and as an integrated system.
ensuring maximum efficiency at all times.

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CSD(X) series
25 %
100 %
ambient heat
Use heat, reduce costs
total electrical power
consumption
25 %
compressed
air energy
potential

Approx. 5 %
heat dissipation
from the Approx. 2 %
drive motor heat dissipated
by the compressor
into the ambient air

Systems for hot water usage Space heating with warm


Approx. 76 % The integrated system comprising the plate heat
exhaust air
heat energy Approx. 15 % Approx. 2 % exchanger, thermostatic valve and complete pipework It’s heating made easy: thanks to the high residual
recoverable through heat energy heat remaining requires no additional space in the compressor and thrust radial fan, exhaust (warm) air can be easily
fluid cooling recoverable through in the compressed can recover 76% of the overall power consumption of ducted away to spaces that require heating. This
compressed air air CSD/CSDX compressors by utilising the heat in the simple process is thermostatically controlled.
cooling water.

+70 °C 96%
Approx. 96 %
recoverable heat energy

hot recoverable
Process, heating and service water Heat recovery a win
Hot water – up to 70 °C – can be produced from reus- Amazingly, 100 percent of the electrical drive energy
able compressor heat via the heat exchanger system. input to a compressor is converted into heat. From
Please contact KAESER regarding higher tempera- that, up to 96 percent is available for heat recovery
ture requirements. purposes. Use this potential to your advantage!

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Equipment Design
Complete unit
Ready-to-run, fully automatic, super- Standard version
silenced, vibration damped, all panels
powder coated. Suitable for use in Inlet filter
ambient temperatures up to +45°C. Inlet valve
Airend
Sound insulation Drive motor
Panels lined with laminated mineral Fluid separator tank
wool.
Compressed air aftercooler
KAESER centrifugal separator
Vibration dampening
ECO-DRAIN condensate drain
Double insulated anti-vibration Fluid cooler
mountings using rubber bonded metal
Electronic Thermal Management
elements.
Fluid filter
Radial fan
Airend
Genuine KAESER rotary screw, single
stage airend with energy-saving
SIGMA PROFILE rotors and cooling
fluid injection for optimised rotor
cooling. 1:1 direct drive.

Drive
Rotary screw airend with energy-saving SIGMA PROFILE rotors
Direct, high-flex coupling,
without gearing.

Thermal Management (ETM) and Eco Heat recovery (HR)


T-SFC version
Electric motor fluid filter in the cooling fluid circuit;
fully piped connections, flexible line Optionally available with integrated
Premium efficiency IE3 motor, HR system (plate-type heat exchanger). Intake filter
connections.
quality German manufacture, Inlet valve
IP 55, ISO F for additional reserve;
PT 100 winding temperature sensor Cooling SIGMA CONTROL 2 Airend

for motor monitoring; externally Drive motor


Air-cooled; separate aluminium cooler "Traffic light" LED indicators show
lubricated bearings. operational status at a glance, plain text Fluid separator tank
for compressed air and cooling fluid;
radial fan with separate electric motor, display, 30 selectable languages, soft- Compressed air aftercooler
touch keys with icons, fully automated
Electrical Electronic Thermal Management KAESER centrifugal separator
(ETM). monitoring and control. Selection of
components Dual, Quadro, Vario, Dynamic and ECO-DRAIN condensate drain
IP 54 control cabinet, control trans- continuous control as standard. Fluid cooler
former, Siemens frequency converter, Refrigeration dryer Interfaces – Ethernet; additional option-
Electronic Thermal Management
floating contacts for ventilation control. al communication modules for: Profibus
CFC-free, R134a refrigerant, fully in-
DP, Modbus, Profinet and Devicenet; Fluid filter
sulated, hermetically sealed refrigerant
SD card slot for data recording and Radial fan
Fluid and air flow circuit, scroll refrigerant compressor
updates; RFID reader, web server.
with energy-saving shut-off feature, hot Integrated refrigeration dryer
Dry air filter; pneumatic gas bypass control, electronic conden-
Switching cabinet with
inlet and venting valve; cooling fluid sate drain and upstream centrifugal integrated SFC frequency
reservoir with three-stage separator separator. converter
system; pressure relief valve, mini-
mum pressure check valve, Electronic

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Technical specifications – CSD


Standard version T - Version with integrated refrigeration dryer (R-134a refrigerant)
Modell
Model Betriebs-
Working Liefermenge
FAD*) overall* max.
Max. Rated
Motornenn-
motor Abmessungen
Dimensions Compressed
Anschluss Schalldruck-
Sound Masse
Mass Modell
Model Betriebs-
Working Flow
Liefermenge
rate* overall
* max.
Max. Rated
Motornenn-
motor Kältetrockner-
Dryer Abmessungen
Dimensions Compressed
Anschluss Schalldruck-
Sound Masse
Mass
überdruck
pressure Gesamtanlage
machine at bei Überdruck
working leistung
power W
B x TD xx HH Druckluft
air pressure
pegel ** pressure
über- Gesamtanlage
machine at bei Überdruck
working leistung
power leistungs-
power W
B x TD xx HH Druckluft
air pressure
pegel **
working pressure
Betriebsüberdruck pressure connection level ** druck working pressure
Betriebsüberdruck pressure consumption
aufnahmen connection level **

bar m³/min bar kW mm dB(A) kg bar m³/min bar kW kW mm dB(A) kg

7.5 8.26 8.5 7.5 8.26 8.5

CSD 85 10 6.89 12 45 1760 x 1110 x 1900 G2 70 1250 CSD 85 T 10 6.89 12 45 0.8 2160 x 1110 x 1900 G2 70 1410

13 5.50 15 13 5.50 15

7.5 10.14 8.5 7.5 10.14 8.5

CSD 105 10 8.18 12 55 1760 x 1110 x 1900 G2 71 1290 CSD 105 T 10 8.18 12 55 0.8 2160 x 1110 x 1900 G2 71 1450

13 6.74 15 13 6.74 15

7.5 12.02 8.5 7.5 12.02 8.5 1.1

CSD 125 10 10.04 12 75 1760 x 1110 x 1900 G2 72 1320 CSD 125 T 10 10.04 12 75 2160 x 1110 x 1900 G2 72 1510
0.8
13 8.06 15 13 8.06 15

1900 1110

1760 1110 2160 1900

SFC - Version with variable speed drive T SFC - Version with variable speed drive and integrated refrigeration dryer
Model
Modell Working
Betriebs- Flow rate* overall
Liefermenge * Max.
max. Rated motor
Motornenn- Dimensions
Abmessungen Compressed Sound
Anschluss Schalldruck- Mass
Masse Model
Modell Working
Betriebs- Flow rate* overall
Liefermenge * Max.
max. Rated motor
Motornenn- Dryer
Kältetrockner- Dimensions
Abmessungen Compressed Sound
Anschluss Schalldruck- Mass
Masse
pressure
überdruck machine at bei
Gesamtanlage working
Überdruck power
leistung W
B x TD xx HH air
Druckluft pressure
pegel ** pressure
über- machine at bei
Gesamtanlage working
Überdruck power
leistung power
leistungs- W
B x TD xx HH air
Druckluft pressure
pegel **
working pressure
Betriebsüberdruck pressure connection level ** druck working pressure
Betriebsüberdruck pressure consumption
aufnahmen connection level **

bar m³/min bar kW mm dB(A)


mm mm bar m³/min bar kW kW mm dB(A) kg

7.5 1.95 - 8.08 8.5 7.5 1.95 - 8.08 8.5

CSD 85 SFC 10 1.48 - 6.91 12 45 1760 x 1110 x 1900 G2 72 1260 CSD 85 T SFC 10 1.48 - 6.91 12 45 0.8 2160 x 1100 x 1900 G2 71 1420

13 1.07 - 5.92 15 13 1.07 - 5.92 15

7.5 2.19 - 9.85 8.5 7.5 2.19 - 9.85 8.5

CSD 105 SFC 10 1.90 - 8.35 12 55 1760 x 1110 x 1900 G2 73 1380 CSD 105 T SFC 10 1.90 - 8.35 12 55 0.8 2160 x 1110 x 1900 G2 72 1540

13 1.36 - 6.88 15 13 1.36 - 6.88 15

7.5 2.84 - 12.00 8.5 7.5 2.84 - 12.00 8.5 1.1

CSD 125 SFC 10 2.05 - 10.53 12 75 1760 x 1110 x 1900 G2 74 1400 CSD 125 T SFC 10 2.05 - 10.53 12 75 2160 x 1110 x 1900 G2 73 1590
0.8
13 1.79 - 8.75 15 13 1.79 - 8.75 15

1900 1110

1760 1110 2160 1900

* Flow rate in accordance with ISO 1217: 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
** Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum working pressure and maximum speed; tolerance: ± 3 dB (A)

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Technical specifications – CSDX


Standard version T - Version with integrated refrigeration dryer (R-134a refrigerant)
Modell
Model Betriebs-
Working Flow
Liefermenge
rate* overall
* max.
Max. Rated
Motornenn-
motor Abmessungen
Dimensions Compressed
Anschluss Schalldruck-
Sound Masse
Mass Modell
Model Betriebs-
Working Flow
Liefermenge
rate* overall
* max.
Max. Rated
Motornenn-
motor Kältetrockner-
Dryer Abmessungen
Dimensions Compressed
Anschluss Schalldruck-
Sound Masse
Mass
überdruck
pressure Gesamtanlage
machine at bei Überdruck
working leistung
power W
B x TD xx HH Druckluft
air pressure
pegel ** pressure
über- Gesamtanlage
machine at bei Überdruck
working leistung
power leistungs-
power W
B x TD xx HH Druckluft
air pressure
pegel **
working pressure
Betriebsüberdruck pressure connection level ** druck working pressure
Betriebsüberdruck pressure consumption
aufnahmen connection level **

bar m³/min bar kW mm dB(A) kg bar m³/min bar kW kW mm dB(A) kg

7.5 13.74 8.5 7.5 13.74 8.5

CSDX 140 10 11.83 12 75 2110 x 1290 x 1950 G2 71 1830 CSDX 140 T 10 11.83 12 75 1.2 2510 x 1290 x 1950 G2 71 2045

13 9.86 15 13 9.86 15

7.5 16.16 8.5 7.5 16.16 8.5

CSDX 165 10 13.53 12 90 2110 x 1290 x 1950 G2 72 1925 CSDX 165 T 10 13.53 12 90 1.2 2510 x 1290 x 1950 G2 72 2140

13 11.49 15 13 11.49 15

1950 1950

2110 1290 2510 1290

SFC - Version with variable speed drive T SFC - Version with variable speed drive and integrated refrigeration dryer
Model
Modell Working
Betriebs- Flow rate* overall
Liefermenge * Max.
max. Rated motor
Motornenn- Dimensions
Abmessungen Compressed Sound
Anschluss Schalldruck- Mass
Masse Model
Modell Working
Betriebs- Flow rate* overall
Liefermenge * Max.
max. Rated motor
Motornenn- Dryer
Kältetrockner- Dimensions
Abmessungen Compressed Sound
Anschluss Schalldruck- Mass
Masse
pressure
überdruck machine at bei
Gesamtanlage working
Überdruck power
leistung W
B x TD xx HH air
Druckluft pressure
pegel ** pressure
über- machine at bei
Gesamtanlage working
Überdruck power
leistung power
leistungs- W
B x TD xx HH air
Druckluft pressure
pegel **
working pressure
Betriebsüberdruck pressure connection level ** druck working pressure
Betriebsüberdruck pressure consumption
aufnahmen connection level **

bar m³/min bar kW mm dB(A)


mm mm bar m³/min bar kW kW mm dB(A) kg

7.5 3.39 - 13.17 8.5 7.5 3.39 - 13.17 8.5

CSDX 140 SFC 10 2.81 - 11.33 12 75 2110 x 1290 x 1950 G2 72 1835 CSDX 140 T SFC 10 2.81 - 11.33 12 75 1.2 2510 x 1290 x 1950 G2 72 2050

13 1.90 - 9.73 15 13 1.90 - 9.73 15

7.5 3.84 - 15.84 8.5 7.5 3.84 - 15.84 8.5

CSDX 165 SFC 10 3.29 - 13.84 12 90 2110 x 1290 x 1950 G2 73 2025 CSDX 165 T SFC 10 3.29 - 13.84 12 90 1.2 2510 x 1290 x 1950 G2 73 2240

13 2.70 - 11.70 15 13 2.70 - 11.70 15

1950 1950

2110 1290 2510 1290

* Flow rate in accordance with ISO 1217: 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C

** Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum working pressure and maximum speed; tolerance: ± 3 dB (A)

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Choose the required grade of treatment according to your field of application: Explanation
Air treatment using a refrigeration dryer (pressure dew point +3°C) ACT Activated carbon adsorber
Application examples: Selection of treatment classes to ISO 8573-1 (2010) AQUAMAT AQUAMAT
Installation for heavily
DD Desiccant dryer
Solids Water Oil
fluctuating air demand
DHS Air-main charging system
DHS FF
Pure air and clean-room AR Air receiver
technology, dairies, breweries 1 4 1
ED ECO DRAIN
DHS FE FD ACT FF FB / FC Pre-filter
Foodstuff production FD Particulate filter
2 4 1 Optional
AR filtration RD* ZK FE / FF Microfilter
DHS FFG Activated carbon and microfilter combination
Very clean conveying air,
chemical plants 3 4 1 FG Activated carbon filter
RD Refrigeration dryer
DHS FF FFG THNF Bag filter
Pharmaceutical industry
1 4 1 AR ZK Centrifugal separator

DHS Compressed air quality classes to ISO 8573-1(2010):


Weaving machines,
photo labs 2 4 1 RD* ED Compressor THNF
Solid particles / dust
DHS FF
Paint spraying, Max. particle count per m³ of a
powder coating 1 4 2 Class particle size with d [μm]*

DHS FE 0.1 ≤ d ≤ 0.5 0.5 ≤ d ≤ 1.0 1.0 ≤ d ≤ 5.0


Packaging, control and
instrument air 2 4 2 0
e.g. Consult KAESER regarding
pure air and cleanroom technology
DHS 1 ≤ 20,000 ≤ 400 ≤ 10
General works air,
high-grade 4 4 3 2 ≤ 400,000 ≤ 6,000 ≤ 100
AQUAMAT 3 Not defined ≤ 90,000 ≤ 1,000
FC 4 Not defined Not defined ≤ 10,000
Shot blasting
4 7 3 5 Not defined Not defined ≤ 100,000

Class Particle concentration Cp in mg/m³ *


FB
Low-grade shot blasting
5 7-X 4 6 0 < Cp ≤ 5
7 5 < Cp ≤ 10
For KAESER rotary screw compressors X Cp > 10
Conveying air for waste
water systems 6 7-X 4 * FE microfilters can
be optionally installed
Water
Other machines in TG to TI series
No quality requirements Class Pressure dew point, in °C
X X X refrigeration dryers.

0 e.g. Consult KAESER regarding


pure air and cleanroom technology
For non frost protected air systems: Installation for heavily
1 ≤ – 70 °C
Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point) fluctuating air demand 2 ≤ – 40 °C
3 ≤ – 20 °C
Solids Water Oil 4 ≤ + 3 °C
DHS FF
Pure air and clean-room 5 ≤ + 7 °C
technology, pharmaceuticals, 1 1-3 1 6 ≤ + 10 °C
dairies, breweries
Optional Class Concentration of liquid water CW in g/m³ *
DHS FE FD ACT AR filtration DD** FE ZK
Microchip production,
optics and foodstuffs 2 1-3 1 7 CW ≤ 0.5
8 0.5 < CW ≤ 5
DHS 9 5 < CW ≤ 10
Paint spraying X CW > 10
3 1-3 1 AR
Oil
DHS FF
Process air, pharmaceuticals Total oil concentration
1 1-3 1 DD** FE ED Compressor THNF Class
(fluid, aerosol + gaseous) [mg/m³]*

0 e.g. Consult KAESER regarding


DHS FG FD pure air and cleanroom technology
Photo labs
2 1-3 1 1 ≤ 0.01
AQUAMAT
2 ≤ 0.1
DHS 3 ≤ 1.0
Especially dry conveying ** An aftercooler is required where applicable
4 ≤ 5.0
air, paint spraying, fine 3 1-3 2 for heat regenerated desiccant dryers.

P-651/28ED Specifications are subject to change without notice. .3/15


pressure controllers X > 5.0
*) At reference conditions 20°C, 1 bar(a), 0% humidity

KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640130
e-mail: productinfo@kaeser.com – www.kaeser.com