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F O U N DAT I O N O F T H E WA L L A N D C E I L I N G I N D U S T R Y

Cost of Cold-formed Steel Products


Mines to Job Site

Foundation Research Series


Cost of Cold-formed Steel Products—
Mines to Job Site

Prepared for
The Foundation of Wall and Ceiling Industry

By
Robert Grupe
Grupe Gypsum Consulting, LLC

©2011 Foundation of the Wall and Ceiling Industry. All Rights Reserved.

No part of this publication may be reproduced in any form by any electronic or mechanical means, including information storage and retrieval
systems without permission in writing from the publisher.

Published by
Foundation of the Wall and Ceiling Industry
513 West Broad Street, Suite 210
Falls Church, VA 22046-3257
(703) 538-1600

July 2011
Preface

Foundation of the Wall and Ceiling Industry


In the late 1970s, there was a clear recognition among industry leaders for the need to unite and expand
the educational and research activities available to contractors, manufacturers, distributors and the pub-
lic, in general. At the time, there were many issues facing the industry—from a national energy crisis
to injuries in the workplace, to unsafe buildings occupied by the public. In response to these issues, the
Foundation of the Wall and Ceiling Industry was formed in 1977 with the following mission statement
as an IRS designated non-profit 501(c)3 corporation to pursue educational and research activities ben-
efiting the industry and the public at-large:

The Foundation’s mission is to be an active, unbiased source of information and education to support
the wall and ceiling industry.

To fulfill this mission, the Foundation owns and maintains the largest independent library serving the wall and
ceiling industry, and provides research support to industry inquiries and publishes research papers. In addition,
the Foundation provides financial assistance through its AWCI Cares program to AWCI member company
employees experiencing hardship.

To obtain additional copies of this publication or to learn more about the Foundation of the Wall and
Ceiling Industry, please contact

Foundation of the Wall and Ceiling Industry


513 West Broad Street, Suite 210
Falls Church, VA 22046-3257
Phone: (703) 538-1600
Fax: (703) 534-8307
E-mail: info@fwci.org

www.awci.org/thefoundation 3
s 00
Table of Contents

Executive Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

The Making of Cold-Formed Steel 101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Supply Chain Economics: Supply, Demand, Pricing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

World Raw Material and Energy Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Consolidation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Globalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

The North American Steel Industry in Transition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Value Added at Each Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Managing Bid Risk for Contractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Final Thoughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

WWW.AWCI.ORG/THEFOUNDATION
www.awci.org/thefoundation 5
Executive Summary industry in transition will experience turbulent changes
with price in the marketplace.
The price of hot rolled steel has jumped 67 percent in the four
months from November 2010 to mid-February 2011. This is In cold-formed steel framing and from a very simplistic view
the price of the base steel that is used in the fabrication of there are approximately 20 basic steps from extraction of
cold-formed steel framing, the backbone of the commercial raw materials to the installation of the finished product at
interior finishing industry. These building products include the construction site. Each step along that path is cost sen-
interior drywall studs and load bearing cold-formed steel sitive, and any increased cost or disruption of materials in
framing. Further, the steel industry has experienced several the process will greatly impact the price of the steel fram-
radical swings such as this in the price of steel over the past ing products. Also, each step is subject to outside influences
few years. Tracking steel base price trends back through the that will affect the final price.
last decade uncovers some alarming facts. Between the begin-
ning of 2002 to the end 2009 there have been six swings Energy plays a significant role in the manufacture, fabrica-
or cycles of price. It is common for there to be peaks and tion and distribution of steel framing. A rise in the price of
troughs as price follows general market supply and demand natural gas, electricity and diesel, for example, will adversely
trends. What is unprecedented is the combined magnitude of affect 15 of the 20 steps.
the change along with the rate in which the price changed.
Three of those swings were increases that were close to 100 The availability and price of raw materials will drive costs.
percent, and they occurred in a matter of just a few months. Coke is a basic raw material in the production of steel. Cur-
rently it’s only supplied by two countries in the world and is
How can this be? What changed? Drywall contractors used therefore limited in availability. There has been a significant
to be able to submit a bid confident that the price of framing shift in how we produce steel. This is especially true here in
would change little during the course of the project. Given North America. We have gone from what is called the Blast
current trends, how can contractors now minimize their Oxygen Furnace to the Electric Arc Furnace. This process
exposure to price fluctuations and control their costs? This has some significant advantages in efficiency, energy costs,
paper will provide insight into this highly complex, rapidly raw materials and even water usage. However, it must rely
evolving industry and supply some strategies on protecting on the availability of scrap steel, and that has proven to be
contractors’ margins. a material that is prone to extreme price variability.

The construction industry has radically changed its meth- A common phenomenon in the world of business is the con-
ods of both design and construction. Regulations that cover solidation of companies. It is a natural event in the life cycle of
building product development and subsequent installation a business. Large companies buy small companies to be more
have new emphasis. Advancements in material science have competitive and control costs. Since 2000 the steel industry
altered even the basic building materials that have been used has undergone tremendous consolidation. It is estimated that
for years. Business models have changed to meet new com- 70 percent of the world’s steel capacity is controlled by just
petitive challenges. This is true in all of construction, but a few conglomerates, and they continue to grow. This alone
most certainly it has its impact on cold-formed steel framing. can link to the huge swings in base steel price.

The steel industry has also undergone a major transforma- Marshall McLuhan penned in his 1967 book, “The Medium
tion. Jeff White, director of corporate strategy for USG Cor- Is the Message,” that the world is a global village. He, at the
poration, has defined this amount of change as evidence of time, was referencing the impact of communication on our
“business evolution.” Further, he describes the symptoms perception of the world. Forty years later we start to feel the
of such an evolution as vertical and lateral integration, effect of the global village in the steel business. The global-
consolidation, globalization and product proliferation. This ization of the steel industry has resulted in the United States
paper will explain these concepts and support the premise no longer being the leader in the production of steel. It has
of business evolution as it applies to the steel industry. Steel actually dropped to number three in total number of tons
mills have seen rampant bankruptcy followed by unprec- of steel produced. As social unrest in the Middle East raised
edented mergers and acquisitions. Once a multi-national the pump price of gas in Indianapolis, so have international
industry with the emphasis on domestic markets, it has forces raised the price of U.S. steel.
now evolved into a truly global entity. The demand for
steel has shifted supply and demand to global supply and
demand from domestically to internationally. The growth
in underdeveloped countries has been exponential, and
with it, there is a global shift and growth in steel demand.
Steel production in the mills has moved from one technol-
ogy to another. This is forcing a shift in raw materials. An

6     Foundation of the Wall and Ceiling Industry


The Making of Cold-Formed Steel 101 framing because of its high carbon content. It is used in cast
iron applications. Further processing of pig iron is required
This section will focus on the first nine steps in the steel to make it elastic enough for construction applications. This
framing process. It starts with the selection and extraction of is done by moving the molten pig iron into a Basic Oxygen
the raw materials and ends with coils of coated steel ready Furnace. Combustion is used to remove the carbon, and it
to be shipped to the steel framing roll-form manufacturer. is generated by introducing pure oxygen into the furnace.
At this point, molten recycled steel is added to increase the
The raw materials used in steel are few and simple. They recycled content of the final steel product. The value of the
are coke, limestone and iron ore. amount of recycled content in cold-formed steel has become
very important. This is because of the desire for architects
Coke is a man-made material that is derived from coal. Coal and owners to achieve U.S. Green Building Council recogni-
used in the production of coke must have specific properties. tion for their building. The USGBC has developed a rating sys-
Coke is made by driving off water, coal ash and coal tar from tem called Leadership in Energy and Environmental Design.
coal at elevated temperatures. This is called coking. The coke In the LEED rating system, numbers are accumulated based
is then used as the fuel in blast furnaces. The material is also on specific energy and environmental design considerations.
used as a reducing agent to remove the iron from iron ore. Recycled content, LEED credit MR 4, of a building material
Limestone is used as a flux to remove the impurities from can be of significant importance. The threshold level for poten-
the ore, which in turn produces the byproduct slag. As a side tially obtaining an MR 4 credit based on cold-formed steel’s
issue, slag is sold to various building product manufacturers recycled content is 25 percent. While still fluid, the material
to produce insulation and ceiling tiles. is moved to a refining facility to be shaped into steel slabs.
Throughout the remainder of this paper the term Basic Oxy-
Coke, iron ore and limestone are continually fed into the gen Furnace will be used to define the overall steel making
top of a blast furnace. At the same time, oxygen enriched process using blast furnace technology.
air is introduced up through the bottom. The result is that a
chemical reaction takes place that reduces the iron ore. This The graphic below illustrates the overall process starting
iron comes out the bottom of the furnace while flue gases with placing iron ore, coal, coke and limestone into the fur-
exit out the top. nace. The sinter shown in the schematic is used to convert
the materials that originate in the blast furnace operation. It
The iron that is produced in the blast furnace is called pig takes the iron oxide scale, slag and pellet fines, which were
iron. This type of iron is far too brittle for cold-formed steel the waste stream byproducts, and prepares them to be re-
Source: World Steel Association (worldsteel)

www.awci.org/thefoundation 7
introduced in the furnace. After that step, scrap steel is added steel. In that process, 93 percent of the raw material is scrap
in what is called the converter or basic oxygen furnace. The steel. This is a significant and rapid change. As recently as 11
molten steel is then ladled in a continuous casting process years ago, the majority of U.S.–made cold-formed steel fram-
that is hot rolled into steel slabs. ing was produced using the Basic Oxygen Furnace technol-
ogy. The move to Electric Arc Furnace has then changed the
Another process that is gaining in acceptance, especially in the price impact from raw materials. The single largest influence
United States, is what is called the Electric Arc Furnace, also on raw material cost in the Electric Arc Furnace process is
referred to as mini-mills. It offers many advantages over the the price of scrap steel.
conventional Blast Oxygen Furnace. Its raw material stock is
comprised of scrap steel, iron ore and coal. However, nearly The graphic below illustrates the process of steel making
100 percent of the material is recycled scrap steel. This com- using the Electric Arc Furnace. Even though it shows iron ore
pares favorably to the Blast Oxygen Furnace, which relies and coal, the majority of the raw material is scrap steel. As
heavily on the use of virgin raw materials. In principal, the seen in the blast furnace process, molten steel is ladled into
furnace is charged with scrap steel and then electrodes are a continuous casting process to make steel slabs.
used to generate the heat to melt the steel. The amount of
energy used in this method is far less than conventional The steel slabs made from either process are placed in a reheat
Blast Oxygen Furnace. Since their raw material is scrap steel, furnace. The steel slabs must be reduced in thickness, and
their location is not hindered by raw material availability and the best way to accomplish that is running it through rollers
shipping. Traditional integrated furnaces were located near while the steel is hot. The steel is allowed to cool before the
ports for ease of transportation. The process itself allows the next steps are started. To obtain the required mechanical
steel manufacturer to stop and start the production to meet properties needed in steel framing, it is finished by using
demand, resulting in greater control over costs. the slower cold-forming process. Cold-forming is just that—
the steel is run through rollers at basic room temperature to
According to John Cross, vice president of the American reduce its thickness. Finally, the steel is heated once again to
Institute of Steel Construction, 30 percent of coil steel used enhance its structural characteristics. This is called annealing.
for structural products is made from the integrated or Basic Annealing increases the ductility of the steel and enhances
Oxygen Furnace process. The balance 70 percent is made the cold working properties. Ductility, in engineering terms,
from Electric Arc Furnace. Thomas Curran, north central is the opposite of a material being brittle. Under an applied
regional marketing manager for ClarkDietrich Building Sys- load, a ductile or elastic material will yield before it breaks.
tems, believes the percentage is even higher for cold-formed The perfect example of this is a piece of rubber that will

Source: World Steel Association (worldsteel)

8     Foundation of the Wall and Ceiling Industry


stretch before tearing. This material property is essential in American industry it is measured in ounces of coating over
the design of cold-formed steel framing. a square foot of steel surface area.

The illustration below diagrams the process starting with The coating thickness has a unique nomenclature system
reheating, then cold-forming and eventually finishing. based on the type of coating used. The thicknesses are ref-
erenced as alphanumeric designations such as G40 and G60.
The first step in finishing and coating the steel is to clean the The “G” signifies that the coating is galvanized or zinc. The
surface of any oils and to “pickle” the surface of the steel. numbers 40 and 60 are the thickness of the coating mea-
The hot rolling process and heat treatment of the steel allows sured in total weight in ounces per square foot of surface
a crust to form on the steel surface. This undesirable crust area of steel. Zinc per pound is far more expensive than steel
is iron oxide, which occurs when oxygen in the air com- per pound. Therefore, the added value of galvanizing steel
bines with the steel. This must be removed prior to bond- contributes to the final cost of galvanized cold-formed steel
ing a coating to the steel, which is accomplished by immers- based on the price of steel.
ing the continuous steel strip in a bath of hydrochloric acid.
The final step in the pickling process is to rinse the steel to
remove any acid residue.

Now the steel is ready for coating. The primary goal is to


increase the steel’s corrosion resistance. Currently, the com-
mon standard of performance for corrosion resistance in the
steel framing industry is to galvanize the steel. That means
the steel is coated with a thin layer of zinc, and the method-
ology used to apply the zinc is the hot dip process.

Essentially, in the hot dip process the coil is immersed in the


molten coating, in this case zinc. The molten material reacts
with the coil of steel by bonding to the surface. The process is
precise enough to leave a specified thickness of coating. The
thickness of the coating is usually designated as the weight
of the coating over a given unit of steel surface area. In the

poST-pRoCeSSinG
oF STeel

www.awci.org/thefoundation 9
Supply Chain Economics: Middle East, the drywall contractor talked about how it was
Supply, Demand, Pricing the steel vendor’s desire to pre-purchase all the steel coils
needed for the project in order to lock in the price. Even
This section will explore how cost and value are added at the American Institute for Steel Construction is relating that
each stage. It will start with an analysis of the trends cited cost variation is an issue within the structural steel segment.
in the summary. Transportation of materials throughout the
entire process will be analyzed. The section will end with an In order to understand cold-formed steel supply chain eco-
analysis of globalization and consolidation and the role they nomics, it is best to begin at the steel-making process and
play in driving the instability of pricing. look at one parameter of cost—energy. A measure of how
much energy is used in the production of steel can be found
The price trend chart below clearly illustrates the fluctuation by comparing what is called its “embodied energy” to other
in the price of steel. In very short time intervals, the price building materials. According to the publication, “The Cana-
increased and/or decreased. According to Scott Negwer, pres- dian Architect,” the initial embodied energy is defined as
ident of Negwer Materials, Inc. in St. Louis, the stability of the non-renewable energy consumed in the acquisition of
the price of steel in the past was a sales attribute. This was raw materials, their processing, manufacturing and trans-
especially true when compared to its competition—wood portation to the job site. The following table is a comparison:

Source: USG Sustainability Information


framing. With the stability in steel prices, building material
distributors could confidently quote projects in the future, Building Material Embodied Energy MJ/kg
and contractors would have a solid grasp on their cost control. Lumber 2 .5
If there was a price spike, it was understandable and came Concrete 1 .3
with advance warning. This was true for years. To have the Glass 15 .9
price of steel double in a matter of months was unthinkable.
Glass Fiber Insulation 30 .3

This chart also clearly shows that price fluctuation is not lim- Gypsum 6 .1
ited to cold-formed steel framing, and it is also not limited Steel 32 .0
to the United States. This is occurring in all types of steel. Steel (Recycled) 8 .9
Documents listed on the website of the Federation of Plas-
tering and Drywall Contractors of England, an international This table documents that steel production is the highest in
member of the Association of the Wall and Ceiling Industry, the building materials category for embodied energy, thus
contain press releases from building product manufacturers making steel prices much more susceptible to fluctuations in
describing what they are doing to try and help the industry energy prices. It also shows the drop in energy when recy-
control the cost of metal framing. On a recent project in the cled steel is used.

STeel BASe
pRiCe TRendS
Midwest Spot
Market Prices
(includes surcharges)

Source: Purchasing
Magazine & AMM
(for Chicago#1
Busheling only)

10 Foundation oF the Wall and Ceiling industry


In 2002, The Athena™ Sustainable Materials Institute published a role just in obtaining raw materials needed for production.
what is called a Life Cycle Inventory on the production of steel
in the United States and Canada. It is considered a cradle to The industry in general has worked very hard to reduce the
gate analysis of steel production. That means that it evaluates amount of energy it needs. This can be seen as another exam-
all the energies, raw materials and emissions used or gener- ple of an industry in transition. This is especially in true in
ated from extraction of the raw materials to the finished prod- North America. The proliferation of mini-mills has drastically
uct. The analysis determined that the following amounts of reduced the energy demands.
materials and energies were used in the production of 1 tonne
of galvanized steel studs. The study covered both Integrated The chart below tracks the raw material and energy costs
(Blast Oxygen Furnace) and Electric Arc Furnaces. The table over a two-year period (2008 through 2010). The only cost
below is specific to U.S. mills and is considered combined in that remained stable during that time was electrical energy.
terms of the processes. There were huge swings in scrap steel, natural gas, coal and
even iron ore. The pricing of iron ore has gotten so erratic
Material Type Unit of Measure Amount
Source: USG Sustainability Information

that spot pricing has taken affect. This is partially due to the
Lime Kg 71.561 fact that three companies dominate the iron ore market. This
Limestone Kg 59.436 dependency is underscored by the following quote from Ian
Iron Ore (Pellets) Kg 1190.660 Christmas, the current Worldsteel Association Director Gen-
Scrap Kg 111.915 eral, during the China Iron and Steel Association’s Interna-
Energy Type Unit of Measure Amount tional Steel Market and Trade Conference dinner in Beijing
Natural Gas Mj 1849.365 on March 23, 2011: “The second challenge is the issue of the
Electricity Mj 5306.151 profitability of our industry faced with the enormous bargain-
Diesel Mj 136.239 ing power of our raw material suppliers, particularly for iron
Scrap Kg 111.915 ore and coking coal.”

The above table illustrates that there are several different types Scrap steel is playing an increasing role in price variability.
of energy used in the production of steel. Price fluctuation According to AISC, it makes up 93 percent of the raw mate-
in anyone type will change the cost structure of the finished rial used in Electric Arc Furnaces, and potentially 25 percent
slab of steel. In the same report, it was reported that diesel in Blast Oxygen Furnaces. In the chart, it clearly has been
energy at the rate of 0.61355 GJ/tonne of liquid steel was con- unstable for the time shown.
sumed just getting the necessary raw materials to the mill.
That translates to roughly 4.32 U.S. gallons/tonne of liquid World Raw Material and Energy Costs
steel produced. This number includes shipping via truck, ship Another cost factor that has played its role in the volatility of
or train, and illustrates how much one energy source plays steel pricing is that of freight. The U.S. Department of Trans-

STeel CoSTS

Source:
Steelonthenet.com

www.awci.org/thefoundation 11
portation reported that the cost of diesel fuel rose 126 percent The steel industry at the turn of the last century is a classic
in the decade ending in 2006. Also, USDOT claims that for example of a business segment poised for rapid consolida-
every dollar spent on mining goods, 8 cents goes to freight. tion. A mature, stable industry that is suddenly is faced with
On finished goods there is an increase to 9 cents (the Envi- rapid change is forced to adapt. From 1980 to 2000, every-
ronmental Protection Agency claimed in 1993 that freight cost thing appeared to be on stable footing. Raw materials were
on carbon steel accounted up to 10 percent the cost of the fin- available, and costs were stable. Then, starting in 1994, the
ished product). This was documented in their October 2009 price of hot rolled steel started to fluctuate radically. From
paper called “Fleet Management and Operations.” It further May 1994 to June 1995 the price of steel rose 58 percent,
states that labor costs are impacting the total cost of freight. only to fall 46 percent by the following February. This hap-
From 2003 to 2006 the cost of freight by truck had increased pened not once, but two more times before it collapsed in
13 percent. The railroad experienced an increase of 25 per- December 2001. One of the results of these amazing price
cent, while port and harbor operations were up by 9 percent. swings was the number of bankruptcies filed during that time.
A total of 35 steel mills filed bankruptcy in just four years.
Another freight cost factor that does have significant impact Most notably were Bethlehem Steel, LTV, National Steel and
is that of congestion. The paper sites that there are more than Wheeling-Pittsburgh Steel.
2,000 transportation “bottlenecks” in the national highway
system. These “bottlenecks” create an estimated 243 mil- In uncertain times it is important for a company to try to
lion hours of delay. That simple delay drastically impacts the control its capacity utilization and, therefore, its cost struc-
total cost of shipping goods. Any disruption or delay in the ture. Capacity utilization is the relationship between actual
Port of Los Angeles can add millions of dollars a day to the and potential production. This is made difficult with steel
cost of shipped goods across the United States. The impact production using the Blast Oxygen Furnace process because
of freight costs by truck hit the price of steel at least four of the inherent cost of building a Blast Oxygen Furnace. If a
times. From mining to the job site, the steel will be loaded mill had one or two furnaces, then capacity utilization was
on a truck for distribution at least four times. Raw materi- a problem. It was almost a question of full capacity or no
als for Blast Oxygen Furnaces are typically shipped by rail capacity. Consolidation offered the bonus of having more
or barge. The scrap steel used in Electric Arc Furnaces is furnaces and, therefore, more control over capacity utiliza-
shipped shorter distances and by truck. tion. This also drove the trend toward Electric Arc Furnace.

With this much embodied energy, and with transportation Globalization


cost so high a percentage of the final cost, it is easy to see The table below lists the top 20 steel producers in the world
how any price jumps in natural gas, electricity or diesel will and the amount in tons that they produce. It further lists
have a huge impact on the final price. the country location of their corporate headquarters; they
all have a global presence. It is a very interesting that many
Consolidation of these giants are fairly young in age, that is, many were
When an industry matures, it is quite common that a trend founded within the last 50 years. They boast continued growth
toward consolidation occurs to gain market share. The drive through expansion and acquisition. Many have a presence in
toward greater market share generally emerges along with the United States, but only two claim to be headquartered
some competitors starting to fall behind. This falling behind in the United States.
can be caused by lack of strategic vision, the inability to
adapt to changing market conditions, and/or subsequent One of the older companies in the steel industry is U.S. Steel,
poor positioning. Another reason can be aging technology which was founded in 1901. It has seen much change over the
or geographic positioning within the general marketplace. years, and until recently stayed primarily in North America.

Top 20 Rank Company MMT Rank Company MMT


World Steel
Producers 1 ArcelorMittal – Luxemburg 77.5 11 U.S. Steel – USA 15.2
2 Baosteel – China 31.3 12 Shougang – China 15.1
3 POSCO – South Korea 31.2 13 Gerdau – Brazil 14.2
4 Nippon Steel – Japan 26.5 14 Nucor – USA 14.0
5 JFE – Japan 25.8 15 Wuhan – China 13.7
6 Jiangsu Shagang – China 20.5 16 SAIL – India 13.5
7 Tata Steel – India 20.5 17 Handan – China 12.0
Source: 8 Ansteel – China 20.1 18 Riva – Italy 11.3
World Steel 9 Severstal – Russia 16.7 19 Sumitomo – Japan 11.0
Association
(worldsteel)
10 Evraz – Luxemburg 15.3 20 ThyssenKrupp – Germany 11.0

12     Foundation of the Wall and Ceiling Industry


It wasn’t until 2001 that U.S. Steel expanded beyond domes- national giants, the significant switch in manufacturing tech-
tic borders with acquiring holdings in Slovakia and Serbia. It nology, the dependence on changing raw materials with lim-
is currently number 11 on the list. ited purchasing leverage and, finally, rapidly changing energy
and transportation costs all occurring at the same time. The
An interesting story in the steel industry is Nucor. Primarily result of all this change can be seen in price volatility. As
a U.S.–based company, Nucor is currently listed as number industry shifts to a global market strategy, there are reper-
14 in steel production. Nucor utilizes the mini-mill concept cussions in local regions. Priorities shift to ensure increasing
and boasts high recycled content. shareholder wealth by focusing on global opportunities. The
Multi Commodity Exchange of India states that the demand
The North American Steel Industry in Transition for steel is shifting from developed to developing countries.
It can be said that the North American steel industry as an Hence, you can see the shift from the U.S. and European
American-based industry simply does not exist anymore. markets to Asia. The World Steel Association publishes fore-
The evolution to an international industry can be best illus- casts for what is termed “Apparent Steel Usage.” It tabulates
trated by tracing the rather short history of the International the amount of finished steel that will be used by specific geo-
Steel Group. It was formed in 2002 by combining the assets graphic areas (see chart below). It has been forecast that the
of LTV and Acme steel. LTV had Republic Steel as part of its NAFTA geographic area will need less than 9 percent of the
history. In 2003, it bought Bethlehem and U.S. Steel’s mill in world’s finished steel in 2011. Now compare that to the fact
Gary, Ind. In 2006 it became part of the ArcelorMittal steel. that this same region produces only 8 percent of the world’s
It took only four years from establishment to absorption into total production. It is easy to understand why global corpora-
an internationally based corporation. tions will want to focus resources and energy to other more
lucrative and emerging markets.
Another major trend in the United States is the move away
from Blast Oxygen Furnace technology to Electric Arc Fur- The transition into a global marketplace has increased the
naces. In 1999 it was reported that the U.S. product by Elec- levels of complexity. It is one level of complexity to ship raw
tric Arc Furnace was 46.2 percent (reported by Recupac a materials and steel across North America, but quite another
recycler of Electric Arc Furnace dust). The AISC has stated to ship internationally. To buy products on an international
that currently the percentage of coil steel produced by Elec- basis not only incurs additional freight costs, but also increased
tric Arc Furnace is 70 percent. This becomes important when duties and the impact of currency exchange fluctuations. As
considering that the single largest raw material is scrap steel. the world economies start to regain strength from the 2007
recession, the U.S. economy appears to still be sluggish. The
What is the impact on the United States? The industry has United States has been forced to devalue the dollar. This puts
undergone a major transformation, the magnitude of which upward price pressure on a commodity such as steel, which
has never been experienced before. The emergence of inter- includes its raw materials such as coke.

apparent
steel use (ASU)
Short-range outlook for ASU, mmt Gowth Rates, %
Regions
apparent steel use, 2009 2010(f) 2011(f) 2009 2010(f) 2011(f)
finished steel
(2009-2011) European Union (27) 117.2 139.4 147.4 -35.7% 18.9% 5.7%
Other Europe 23.9 28.7 31.4 -17.3% 20.1% 9.5%
C.I.S. 35.8 45.3 50.3 -28.3% 26.5% 11.1%
N.A.F.T.A. 82.7 108.5 118.0 -36.2% 31.3% 8.7%
Central & South America 34.1 43.6 47.6 -7.5% 7.9% 4.4%
Asia & Oceania 762.8 833.1 867.4 8.9% 9.2% 4.1%
World 1,125.3 1,272.2 1,339.7 -6.6% 13.1% 5.3%
Developed Economies 291.3 358.8 375.3 -33.5% 23.2% 4.6%
Emerging and Developing Economies 834.1 913.4 964.4 8.7% 9.5% 5.6%
China 542.4 578.7 599.0 24.8% 6.7% 3.5%
BRIC 641.0 696.0 730.1 17.5% 8.6% 4.9%
Source:
World Steel MENA 59.0 62.4 65.7 0.4% 5.9% 5.3%
Association
(worldsteel)
World excl. China 582.9 693.5 740.7 -24.4% 19.0% 6.8%

www.awci.org/thefoundation 13
Any disruption in the world adds further pressure on com- Value Added at Each Step
ponent availability and commodity pricing. For example, the Up to this point, the discussion has been limited to the
2011 flooding in Australia has resulted in shortages in the production of the steel from raw material to coil. The next
availability of certain commodity products, in particular, coal. step is to trace the finished coil after it leaves the steel
The Credit Suisse recently reported that the extreme weather mill up to the point that it reaches the construction site.
experienced in Australia has reduced the availability of coal.
As a result they have changed the forecast to reflect a 33 The first step in this journey is into the steel fabricator.
percent price increase on the price on that one commodity. Here it is slit into specific widths needed for each stud
profile. The slit steel is then placed on a roll former where
Another example is the huge spike in oil prices. This is pri- the steel is bent in a continual process to its final shape.
marily due to the civil unrest in the Middle East. That same The coil rolls through different stages where dies are used
phenomenon holds true for steel. to form the steel into shape. The finished profile is cut to
length and prepared for shipment by truck to the dealer.
It is also speculated that there will be a shortage in steel
as a result of the recent earthquake and tsunami in Japan. The steel fabricator faces the same production cost pressures
Automobile production has been halted in many countries as the steel mill and the added costs passed on by the steel
because of the inability to obtain critical automobile parts mills. The value they add is not only the finished product,
that were produced in Japan. In fact, the Credit Suisse is of but also the engineering, technical service and code compli-
the opinion that Japanese car production will fall off 37 per- ance. The steel fabricator may provide engineering services
cent in the next six months. Take that thought to the next to both the dealer and the end user, the contractor. The tra-
logical step, there may very well be a shortage in the steel ditional services were stud sizing, detailing and specifica-
used in cold-formed steel framing as it is diverted to meet tion writing. The demand for sustainability information has
the increased demand for automobile production. added greatly to work load (and cost) of the steel fabricator.
Another interesting transition is the increased work done
The U.S. demand for steel has remained flat over the last few by steel fabricators to develop system performance data.
years. In hot rolled sections we tend to ship more overseas To support new proprietary stud profiles, the manufacturers
than we import (10 percent versus 7 percent). The Chinese are running extensive fire, sound and structural tests. With
have raised the required amount of scrap steel used in their the increased costs of steel, fabricators have looked to pro-
Blast Oxygen Furnaces from 25 percent to 30 percent. This prietary designs that reduce the amount of steel used in a
translates that they need to use approximately 40 million stud but provide the same performance requirements. This
more tonnes of scrap metal per year. To put that in perspec- is also the same situation regarding coatings—how to lessen
tive, the United States produces only 70 million tones, and the amount of zinc used to achieve the same performance.
China is our largest customer for scrap steel (they took over
that spot from Turkey in 2008). Another transition with significant impact is that in 2000, the
three model codes merged into one, the International Build-
This underscores the position taken by the Multi Commod- ing Code®. The IBC has had repercussions with all building
ity Exchange of India, and the exponential increase in steel product manufacturers. What might seem as a move that
production and usage in just one country. The chart below would simplify code compliance for a building product man-
leads to the single conclusion that we are experiencing new, ufacturer has had the direct opposite result. A considerable
complex cost pressures on what was once a stable industry. amount of time, energy and cost is spent by manufacturers
to assure building officials of code compliance.

Total Chinese
Steel Year Tonnage (million tonnes)
Production
2000 125
2001 151
2002 182
2003 222
2004 282
2005 353
2006 419
Source: 2007 489
World Steel 2008 500
Association
(worldsteel)
2009 567

14     Foundation of the Wall and Ceiling Industry


The steel framing industry has found itself in a long diffi- Managing Bid Risk for Contractors
cult process just to define how tall a wall can be built with a
specific stud size and profile. The competition on this issue It is generally accepted that as a result of consolidation and
started back in the early 1990s and is continuing 20 years later. globalization of the steel industry, several trends will continue
to exist in the steel industry. The steel mills will continue to
There should be no question as to the value that steel stud raise prices to what the global market will bear. Behind that
manufacturers provide. They design and produce the prod- will be the constant, upward pressure in raw material costs.
uct. Beyond that they must make sure their product meets The forces of supply and demand will come more closely
code requirements—not an easy task. They run tests and attuned. This all leads to continued volatility in steel pricing.
develop information and data that allow architects and con-
tractors to design, detail and install their products in compli- In an attempt to control costs, the steel industry has started
ance with ever changing performance requirements. to mimic other industries through price hedging and futures
options. Price hedging, in its most simplistic terms, is the man-
Thomas Curran from ClarkDietrich states that of significant aging of price risk by purchasing two commodities where the
importance is the amount of research and development that upward price pressure in the one is offset by the downward
manufacturers provide the industry. In the last 10 years there pressure on the other. It is an agreement to purchase or sell
have been very important improvements in steel connec- a specific volume of product at a prescribed future date and
tors. These new components add efficiencies while increas- at an agreed-upon price. An example would be steel fabrica-
ing safety to the cold-formed steel design and installation. tors who purchase steel at its current value. At the same time
they would purchase a steel futures option. At the later date
Another technical breakthrough is on what the industry calls they purchase back the futures contract with the intent of off-
“EQ” studs. This new generation of framing provides greater setting the price fluctuation in the industry. Price hedging is
performance while decreasing the amount of steel that goes most common in the foreign exchange and securities markets.
into the framing member. Neither of these advances would
be possible without appreciable resources from the fabrica- Steel futures are listed with many international commodities
tors themselves. exchanges. The list includes the Dubai Gold & Commodities
Exchange, the CME Group, the National Commodity & Deriv-
The next step involves dealers who provide tremendous value atives Exchange, Ltd. (India), the Multi Commodity Exchange
at the local level. Their original and basic service was to inven- of India and the London Metal Exchange.
tory and transport product to the job site. The inventory of
building materials that dealers must maintain is essential in Price hedging is in contrast to what is called “spot” pricing
assuring the timely delivery of materials to the job site, which on commodities. As the term implies, there is immediacy in
is critical in keeping the project on schedule. They manage this form of pricing. The spot price is a commodities value at
the flow of monies between the contractor and the building this present point in time. Spot pricing can be very fluid and
product manufacturer. Serving as the local source of prod- is only valid for a couple of days at the most. Unfortunately,
uct information, dealers provide training for all trade factors in the cold-formed steel industry this is the trend contractors
within the construction industry. have to face on their job quotes. The long-term (90 day) quote
is no longer available.

Mike Heering, president of F.L. Crane & Sons, Inc., a specialty


contractor based in Fulton, Miss., reports that contractors are
caught in a vice between general contractors who are unwill-
ing to commit a project to a contractor and the steel vendor’s
inability to lock in a steel price without that commitment.
From a general contractor’s position this policy provides flex-
ibility in their cost structure and allows them to “shop” the
quote right up to the end. John Hinson, division president of
Marek Brothers Building Systems, Inc., a residential and com-
mercial interior contractor in Texas, states that this is further
exacerbated if the contractor has a bid bond in the contract.
The bid bond is a guaranteed price for the project. Significant
penalties can be enforced if the price is not met or withdrawn.

In Heering’s view, steel price volatility and the inability of a


general contractor to commit to a job forces him to constantly
review his quote. The victim in this case is something that was

www.awci.org/thefoundation 15
traditionally a foundation in this industry: customer loyalty. 2. Purchase the steel in advance of the job and hope the proj-
The loyal customer would most certainly like to stay with one ect proceeds as scheduled—with your company.
dealer and stud manufacturer, but the current conditions force
him to view each project individually. 3. Work with a manufacturer who has the capacity to lock
in quotes for longer durations.
Working upstream from the contractor is the dealer. Scott
Negwer, again of Negwer Materials, maintains that there is 4. Use a contract clause that incorporates a “steel index” that
no upside for dealers in quoting projects. They know the allows the contractor to pass price increases or decreases
price will change, edging up or down. Either way it goes, the to the project owner.
dealer loses. In different times dealers were comfortable in
quoting prices on steel from three to six months, possibly a 5. Utilize the Integrated Project Delivery construction model.
year on specific projects. They could, with confidence, pre- This system offers risk/reward mechanisms for all involved
dict where the price might be. parties.

Currently the price of steel changes daily and without advance Given the realities of today’s competitive bidding environ-
warning. There are no “benchmarks” out there to help pro- ment, the bidding subcontractor has no leverage in the pro-
vide insight as to the future price of steel. Dealers must com- cess. Subcontractors are very mindful of how much “fric-
mit to their steel manufacturers to purchase the steel for a tion” they are putting into their bids. The more friction, the
given quote. The quote became a contract to purchase. If more the general contractor has to deal with. General con-
the price goes up within the time frame of the quote, the tractors, like everyone else, are operating with smaller staffs,
dealer loses money. If the price goes down, the contractor which are being tasked to do more individually than in the
will most likely go elsewhere leaving the dealer with a high past. Therefore, the lower the price and the lower the fric-
priced inventory. The value of their inventory stock that was tion, the more likelihood it will be accepted, assuming the
once an asset can turn into a liability. contractor is qualified.

Further upstream, the stud manufacturer sees the price of When it comes to material estimates, the subcontractor is
their coils change daily as well. Thomas Curran relates that more than likely to increase the amount in the final bid to
stud manufacturers purchase their coils on spot pricing. That cover the company for any unanticipated price increases
implies that the manufacturers themselves do not receive down the road. This is not the ideal situation for the general
advance warnings of price fluctuations or commitments from contractor. Perhaps a better option for general contractors
the mills. Therefore, stud manufacturers cannot commit to is to take price increases out of the equation and deal with
predict what the price will be in 30 days. They are forced to them only when they occur.
make the dealer sign an agreement to purchase the finished
goods to protect their costs. There are advantages and disadvantages to each of these
options.
Another worry for the larger steel stud manufacturer is an
emerging new model. New fabricators are very small, and Do nothing and hope prices remain stable from the time of the
they purchase and sell steel on spot pricing. They have no quote to the start of the job. This is the easiest route as it involves
legacy costs and very little value added. They can undercut the least amount of friction, but it can make or break a job’s
the big manufacturers by 30 percent on inventory goods, profit depending on where material prices are when the job
and they have no risk. starts. Based on the bidding environment, you may have no
choice but to accept this approach. If there are 15 bidders
Essentially, the traditional model of contracts and bids does on the job and three have bids without any additional terms
not work in this new era. All parties, both upstream and regarding price escalators, and their bids are in line with or
downstream, must assume excessive risk to assure that the even slightly higher than the other bids that have escalators,
product moves along the chain to a finished state without a you can almost guarantee that the general contractor will go
financial loss at each stage. What strategies are available to with one of the three and let the selected subcontractor deal
all parties—especially contractors—to ensure the financial with 100 percent of the material cost risk.
fidelity of the industry?
Purchase the steel in advance of the job and hope the project
It has been proposed that there are five options available to proceeds—with your company. For small jobs, this is a feasible
contractors who are trying to minimize bid risk. The options option though it does require a cash outlay and the possi-
are as follows: bility of the job being delayed or canceled. To minimize the
risk, you want to make sure with the general contractor that
1. Do nothing and hope prices remain stable from the time you are doing this job; it is your way of committing to your
of the quote to the start of the job. price quote. An alternative with this option is for the owner

16     Foundation of the Wall and Ceiling Industry


to purchase the steel and for the subcontractor to store it Indexing
until the job starts.
The price index is a contractual methodology that allows for
Work with a manufacturer who has the capacity to lock in quotes. material price fluctuation over time. Mostly used in public
Providing that the job is large (250,000 pounds of steel or work, it provides a framework for a contractor to minimize
more), you can work with one of the few manufacturers risk by allowing for material price adjustment after the con-
who will provide quotes for longer than 180 days, though tract is signed. This adjustment is based on the variance in
the quote will have escalators associated with the cost of price of an established and published indicator of movement
steel. Depending on the terms of the contract, you may be in the specific commodity price of materials such as asphalt,
on the hook for some costs whether you use the steel or not. steel or wood. For example, Idaho, Illinois, New York, Ohio
and California all publish price indexes on asphalt. These
Use a contract clause that incorporates a “steel index” that allows indexes are adjusted every month.
the contractor to pass a price increase/decrease to the project
owner. Other contractors, such as those using asphalt and Written into the contract is language that states that the
lumber, have developed solutions allowing them to condition material price of the bid is based on the last posted “base
their project bids on publicly available commodity indexes. price index.” For asphalt the base price index is in dollars
The Federation of Plastering and Drywall Contractors of Eng- per ton of performance binder asphalt. For steel it is broken
land, an international member of Association of the Wall and into rebar and structural steel, and is also in dollars per ton.
Ceiling Industry, provides a contract clause template using a This index is the calculated average of that material over
steel index to condition the steel costs in a project bid. a given time and specific geography. At the time the con-
tractor purchases the material, the value of the contract is
adjusted up or down by the differential in the price index.
If the price index goes up 20.1 percent in the time between
bid and purchase, then the value of the material portion of
the bid goes up by 20.1 percent. This effectively moves the
risk away from the contractor and over to the owner.

The New York Department of Transportation has in its stan-


dard specifications indexes for diesel fuel, asphalt and steel.
For steel they use the Steel Producer’s Price Index published
by the United States Department of Labor. In the wood indus-
try, the wood index is compiled by Western Wood Products
Association for the Western United States. In Idaho, the state
uses a third-party firm to develop the index on asphalt.

With an indexed contract clause, budget adjustments are


straightforward because the material costs are benchmarked
at the time of the bid, and the price index is a publicly avail-
able measure. This means the outcome is not subject to
interpretation or negotiation.

The Illinois Department of Transportation currently is using


the option on price indexing for asphalt, fuel and steel. For
steel, the option has been in place since 2004. When a proj-
ect is “advertised for bid” it may contain “special provisions”
within the plans and specifications. These provisions are
developed by the Bureau of Design and Environment. The
one for steel is called “Special Provision for Steel cost Adjust-
ment,” and its latest revision came about on Jan. 9, 2009. It
can cover any steel—including structural steel, guard rails
and rebar—that is in the specific project were the provision
in place. The bureau has developed a simple mathematical
formula to allow for cost adjustments. The cost of the steel
is modified by the published “Materials Cost Index” that is
found in “Engineering News-Record” magazine. The value is
adjusted based on the difference in the index from the month

www.awci.org/thefoundation 17
the contract was let to the month the steel was shipped from their New York office, comments that special conditions may
the mill. To exercise the adjustment, contractors must for- warrant using an index approach. Some trades, on a given
mally sign the agreement at the time of bidding. project, may request shared price risk on long-term contracts.

The Western Wood Products Association boasts that they John Hinson is diligently educating contractors in his area to
have reported price indexing to the industry for more than 30 consider the benefits of sharing the risk in a form similar to
years. They do this on a monthly basis and report on the price what is described above. His strategy is to have all the local
differentials based on based on species. Sawmills from the drywall contractors write a time limit into his quotes. The
12 western states provide invoice data to the WWPA, which quote will state that this bid is good for only “X” amount
in turn calculates the price index. This information is used in of days. The general contractors are at risk of losing their
both the private and public sectors to adjust lumber prices. quotes if they do not commit to the contract within a speci-
fied time frame.
Ted Boeckerman, manager of Preconstruction for Turner Con-
struction, first used this concept for asphalt back in 2005. He Utilize the Integrated Project Delivery construction model. This
used the Ohio Department of Transportation price index on system offers risk/reward mechanisms for all involved par-
“Performance Grade Asphalt” as the benchmark. It included ties. This concept is fairly new. It is a team approach to the
an allowance for potential material increases. He feels that construction process. The architect, owner and contractor
it “leveled the bidding so contractors were not assuming the are all bound by a single contract that has a built-in risk and
risk of the volatility of the increases over the months before reward system for all parties. If there are design problems or
they started work.” cost over-runs, all parties are faced with equal penalty lev-
els. If the project comes in faster than scheduled and under
“The trick, he states, is agreeing to and equating material budget, all parties are rewarded. The design and construc-
escalation with increase in total dollars as a ratio of labor, tion phases are shortened in time and highly collaborative.
and equipment to material. So if the steel material goes up Integrated Project Delivery is just starting to include the con-
10 percent, what does that mean in dollars to the client if tractor. If the drywall contractor can get on board this early
the steel contractors bid, say, $500,000? Does the 10 per- in the process, then all parties will share in the risk of steel
cent material increase equate to 50 percent of the total, in framing cost variability.
other words, $25,000 more?” Certain trades are more sen-
sitive to commodity price volatility than others. Those that
have a higher ratio of material to labor costs are more at risk
when commodity materials experience radical price varia-
tions. Here are the trades that have voiced issues with com-
modity pricing:
• Asphalt.
• Structural steel.
• Masonry, specifically rebar; however, the material-to-labor
ratio is too small to drive overall volatility.
• Mechanical, Electrical Plumbing (with respect to copper,
steel, etc.).
• Cold-formed steel framing and drywall.
• Fuel driven trades like mass excavation and hauling.

Boeckerman also points out that there is a problem or chal-


lenge in describing the benefits of price indexing to the client:
“What is the advantage to the client to assume additional risk
on material besides ensuring against the risk of default by the
contractor? In the asphalt situation the winning argument is
that price indexing ‘literally allowed for more people to be
willing to bid—a public situation.’” It is his belief that “com-
petition almost always trumps commodity pricing unless it’s
exceptional, as we’ve seen with peaks in asphalt, steel and,
most recently, cold-formed steel framing.”

Tishman Construction does not use price indexing in their


contracts. Their contracts typically follow a conventional lump
sum bid. However, Bill Stanton, executive vice president in

18     Foundation of the Wall and Ceiling Industry


Final Thoughts to be a fundamental and cultural shift in this vital segment
of the construction industry. This cultural shift will be from
This paper has chronicled an industry in transition, a tran- silos and somewhat adversarial concept to a team mentality.
sition that started a little over 10 years ago and has yet to
stabilize. The business strategies discussed in steel produc-
ing company boardrooms have changed. Even the locations
of these boardrooms have moved. From Luxemburg to Bei-
jing and Seoul and Mumbai, the business of making steel
is radically and permanently different from what the world
has experienced in the past. This change not only impacts
cold-formed steel framing and the commercial interior fin-
ishing contractor, but also the plate steel used in ship build-
ing. It has been felt in the automobile industry. The piping,
structural steel and even the railroad industry have experi-
enced this change.

USG’s Jeff White claims that there is a very significant dif-


ference between business cyclicality and business evolution.
Business evolution “is a one-way street” means that once
evolution takes place, it will not return to a prior state. This
much transformation in the steel industry is not reversible.
Scott Negwer shares this opinion and feels that the “good
old days” are gone forever.

The cold-formed steel framing industry will be forced to


adapt. Each link along the supply chain will look to control
costs while exploring new ways to differentiate themselves
by exploring new venues for adding value. The challenge
for the steel stud manufacturer will be to maintain this dif-
ferentiation as the business gravitates to commodity levels.

A fundamental attribute to this industry is the relationship


nature in which business—at least up to now—has been con-
ducted. These relationships take time to develop, and their
importance cannot be underestimated. A potential outcome
of change may be closer collaboration between the links. No
single link can be expected to absorb a 25 percent material
cost increase in just 30 days. Price risk must be shared, and
this sharing must include those further downstream.

What should the commercial interior contractor do to man-


age this risk? It is important to understand this change is
permanent, resulting in a need to explore and embrace a
new way of conducting business. There were five options
cited in this paper, each with its own strengths and inherent
weaknesses. A certain option may be perfect for one type of
construction project, but potentially assume too much risk
in another. Either the use of steel indexes or the setting of
time limits on quotes helps to push the risk downstream. The
Integrated Project Delivery type of contract is the best for
a collaborative arrangement but to date has seen little use.

In the final analysis this change may foster an even better


climate for the contractor. As price risk is shared by all, stron-
ger relations with vendors, suppliers and general contractors
should result. To accomplish this outcome there will have

www.awci.org/thefoundation 19
References
Apparent Steel Use By Region, World Steel Association

Cradle-To-Gate Life Cycle Inventory: Canadian and US Steel Production by Mill Type, The Athena™ Sustainable Materials Insti-
tute, March 2002

Freight Management and Operations, The Economic Costs of Freight Management, US Department of Transportation, October 2009

Industry in Motion, Thomas Curran, Dietrich Industries

I-Spy, Sector Review, Global Industrial Weekly, 11, April 2011, Credit Suisse

Mild Steel Ingots, Multi-Commodity Exchange of India

Overview of The Steel Making Process, World Steel Association

Price Risk Management, Steel in Commercial Construction, Eugene Greenburg, Steel Framing Industry Association

Steelmaking Commodity Prices, steelonthenet.com

Steel Statistics, 2011, World Steel Association

Structural Steel: An Industry Overview, April, 2011, American Institute of Steel Construction

The Steel Industry, J. Peden, 1998

Top Steel Producers, World Steel Association

U.S. Metals and Mining, Sector Forecast, 11, April 2011, Credit Suisse

U.S. Midwest Domestic Hot-Rolled Coil Steel Futures, CME Group

Steel Cost Adjustment, April 2009, Illinois Department of Transportation

20     Foundation of the Wall and Ceiling Industry


F O U N DAT I O N O F T H E WA L L A N D C E I L I N G I N D U S T R Y

Foundation of the Wall and Ceiling Industry


513 West Broad Street, Suite 210
Falls Church, VA 22046-3257
Phone (703) 538.1600 • Fax (703) 534.8307
E-mail info@fwci.org • Web Site www.awci.org