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Abstract
Research on the heat transfer in hydrogen-fuelled spark ignition engines indicates that the two most common heat trans-
fer correlations, namely the Annand correlation and the Woschni correlation, cannot perfectly predict the heat flux dur-
ing the engine cycle. This questions the accuracy of thermodynamic hydrogen engine models because the heat transfer is
one of the important submodels in the development of a thermodynamic model. In addition, the Hohenberg correlation
and the Shudo–Suzuki correlation have not been evaluated for hydrogen engines. In this study, a thermodynamic model
of the closed cycle of a spark ignition engine is developed with a multi-zone combustion submodel to predict the pres-
sure and the heat flux traces and to compare the predicted values with the available experimental results. The effects of
implementing different heat transfer correlations in the prediction of the maximum pressure of the cycle, the total heat
transfer and the work are presented for two different compression ratios and two equivalence ratios with different igni-
tion timings. The results indicated that, although the implemented heat transfer correlations predicted the heat flux and
the heat transfer with a large percentage error, the fractal-based combustion model implementing the Annand correla-
tion and the Shudo–Suzuki correlations predicted the maximum pressure and the total work with less than 10% error.
Finally, a modified version of the Hohenberg correlation for predicting the total heat transfer in a hydrogen spark ignition
engine was presented.
Keywords
Hydrogen spark ignition engine, multi-zone combustion model, heat transfer correlation, fractal model
higher flame speed, a shorter quenching distance and a 1. The cylinder content during compression and in
higher thermal conductivity.4 Heat flux measurements the unburned zone of combustion is frozen, and it
of hydrogen-fuelled spark ignition (SI) engines are very has uniform temperature and uniform properties.
rare in the literature,11 and evolution of the two most 2. In the burned zone of combustion and during
popular correlations, namely the Annand12 correlation expansion, the cylinder content has a uniform tem-
and the Woschni13 correlation, have failed to predict perature, a uniform composition and uniform
the heat flux accurately.3 properties, with the composition being in chemical
Wei et al.14 measured the heat flux of an SI engine equilibrium.
and found that the Woschni equation underestimates 3. The burned and unburned zones are separated by a
the heat flux but that the Annand equation yields rea- spherically propagating flame front, and there is no
sonable results. Shudo and Suzuki15 also concluded heat exchange between the two zones.
that the Woschni correlation underestimates the heat 4. Heat transfer takes place through the external sur-
flux and proposed a new correlation based on the faces of the combustion chamber.
Woschni equation by modifying the speed term. The 5. The pressure is uniform throughout the cylinder at
most recent and detailed published experimental work all times.
is that of Demuynck et al.11 They measured the in- 6. The contents of the cylinder are ideal gases.
cylinder pressure, the heat flux and the wall tempera- 7. Crevice effects and leakage from the cylinder are
tures at different positions inside a cooperative fuel negligible.
research (CFR) engine under motored conditions and
fired conditions. They evaluated both the Annand cor- By applying the first law of thermodynamics, the
relation and the Woschni correlation and concluded conservation of mass and volume, the equation of state
that these correlations failed to predict accurately the and the above-mentioned assumptions, the following
heat transfer inside the engine. first-order differential equations can be derived
The present work is part of a research project which (detailed derivations have been given by Verhelst and
aims to develop a simple accurate SI combustion model Sheppard19).
for predicting the heat transfer processes, the knock During compression and expansion,
phenomenon and the pollutant emissions. The objec-
tive of this study is to develop an accurate heat transfer dp 1 R dQ dV
= kp ð1Þ
submodel. Hitherto developed heat transfer correla- du V Cv du du
tions do not function accurately with given experimen-
dT 1 dV 1 dp
tal results. A thermodynamic model of the closed cycle =T + ð2Þ
du V du p du
of a hydrogen-fuelled SI engine is developed. Accurate
submodels of the gas properties, the gas composition During combustion,
and the flame geometry are developed for achieving
better responses. In addition to the Annand correlation dp 1
=
and the Woschni correlation, the Hohenberg16 correla- du Cv, u Cp, u Vu Cv, b Ru Rb Cp, u + ðCv, b =Rb ÞV
tion and the Shudo–Suzuki17 correlation are implemen- Cv, b dV dQ
ted in the model. The parameter values obtained using 3 1+ p
Rb du du
the developed model are then compared with the avail-
Cv, b Ru dmb
able experimental data. Finally, a modification to the + ðub uu Þ Cv, b Tb Tu
Rb du
Hohenberg correlation is presented for predicting the
heat flux accurately. Cv, u Cv, b Ru dQu
+
Cp, u Rb Cp, u du
ð3Þ
Thermodynamic SI engine model
dTu Vu dp 1 dQu
A thermodynamic model developed for simulating an = + ð4Þ
du mu Cp, u du mu Cp, u du
SI engine was applied to the closed part of the engine
cycle, between intake valve closing (IVC) and exhaust dTb p dV Rb Tb Ru Tu dmb Ru Vu dp
=
valve opening (EVO). The cylinder content formed a du mb Rb du p du pCp, u du
single zone during compression and expansion. During Ru dQu V dp
combustion, the chamber was divided into two zones: + ð5Þ
pCp, u du p du
burned and unburned. The two zones were separated
from each other by an infinitesimally thin flame. This Solving these equations necessitates the use of the
multi-zone combustion model accounted for the cham- mass burning rate, the heat transfer and the gas prop-
ber geometry and the presence of burned and unburned erty submodels. Given that this study aims to assess the
gases. The following assumptions were made during most well-known heat transfer models, the heat trans-
model development.18 fer correlations will be reviewed in detail.
Tabatabaie et al. 3
where u0TDC is taken as 0.75 times the mean piston Owing to the complexity of heat transfer, several
speed, and the crank angle (CA) start point is at the correlations have been developed and improved stea-
top dead centre (TDC) of the induction stroke. dily by researchers. These correlations can be classified
4 Proc IMechE Part D: J Automobile Engineering
Figure 1. (a) Normalized flame areas and (b) burned volumes of the disc-shaped side ignition of the CFR engine (Table 2).
CFR: cooperative fuel research.
into two groups: free convection-based correlations and Annand fitted his model to the available experimen-
forced convection-based correlations. tal data and concluded that the parameter a# is around
The earliest developed correlations are based on nat- 0.35–0.8, m is equal to 0.7 and c is equal to 4.3 3 10–
ural convection. Nusselt27 measured the heat flux inside 9
W/m2 K–4. The parameter a# can be set to fit to spe-
cylindrical bombs and arrived at a correlation. cific engines because it depends on the engine geometry
Brilling28 and Eichelberg29 followed with modifications and the charge motion. He considered the cylinder con-
to the Nusselt equation based on the results of experi- tent as a mixture of air, fuel and residual gases before
mental tests on internal-combustion engines. Annand12 combustion and a mixture of burned gases after
reviewed these correlations and stated that, because combustion.
these equations are not dimensionally consistent, they
can scarcely be relied on for extrapolation to conditions
The Woschni correlation. Woschni13 assumed that nitro-
far from those in the experiments on which the above
gen is predominant in burned and unburned mixtures
correlations are based.
and that the transport properties vary as k}T0.75 and
The correlations of the second group are based on
m}T0.62 for nitrogen. Moreover, by considering the
the assumption that the relationships between the
ideal-gas law (r = p/RT), he rewrote equation (12) as
Reynolds number, the Prandtl number and the Nusselt
number follow those found for turbulent flow in pipes h = CLm1 m m 0:751:62m
ð14Þ
ch p Vch Tg
or over flat plates,10 as given by
where he assumed that the Prandtl number equals 0.74
Nu = a Rem Prn ð11Þ
and included it and the gas constant in the parameter
By introducing the Nusselt number Nu = hLch/k and C. Woschni used the cylinder bore as the characteristic
the Reynolds number Re = rVchLch/m into equation length and expressed the average cylinder gas velocity
(11), the convection coefficient can be calculated as as
k rVch Lch m Vd Tr
h=a ðPrÞn ð12Þ w = C1 Vmp + C2 (p pm ) ð15Þ
Lch m pr Vr
The characteristic length and the characteristic velo- where the term p – pm is used for considering the effects
city should be defined for calculating the Nusselt num- of combustion on the increase in the gas velocity, and
ber and the Reynolds number using equation (12). the subscript r refers to a reference state (say, IVC or
start of combustion). Finally, the Woschni correlation,
with the exponent m equal to 0.8, is expressed as
The Annand correlation. Annand12 used the cylinder bore
and the mean piston speed as the characteristic length h = 0:0129B0:2 p0:8 w0:8 T0:53 ð16Þ
g
and the characteristic speed respectively. He considered
radiation heat transfer as well, and his proposed corre- The constants C1 and C2 in equation (15) were deter-
lation is mined by fitting the correlation to time-averaged mea-
surements of the heat transfer for a wide range of
a0 k T4g T4w
h= ðReÞm + c ð13Þ operating conditions of the engine. Their values are
B Tg Tw listed in Table 1.
Tabatabaie et al. 5
Table 1. Coefficients C1 and C2 for the Woschni correlation. First, all the correlations were evaluated at the bulk
gas temperature of the cylinder, which is defined as
Period C1 (–) C2 (m/s K)
pV
Gas exchange 6.18 0 Tg = ð20Þ
Compression 2.28 0 mR
Combustion–expansion 2.28 3.24 3 10–3 Second, the Woschni correlation and the Hohenberg
correlatiion were developed for a direct-injection diesel
engine, the combustion principle and operating range
of which differ from those of an SI engine. However,
they have been used by researchers30–32 to estimate the
heat transfer in SI engines. Because this study aims to
assess different correlations, these equations are evalu-
ated as well.
Third, although the heat transfer in internal-
combustion engines is non-uniform, these correlations
have been derived on the assumption of a uniform dis-
tribution of the temperature and the convection coeffi-
Figure 2. Cross-section of the CFR engine.11 cient in the cylinder. Therefore, these equations are
EV: exhaust valve; IV: intake valve; P1: spark plug postion; P2, P3, P4: used to predict the instantaneous locally averaged heat
sensor positions.
flux.
Table 2. CFR engine specifications. charge mass was determined from the measured fuel
and air mass flows. The temperature at IVC was calcu-
Bore 82.55 mm lated using the measured pressure and the ideal-gas
Stroke 114.2 mm
Connecting-rod length 254 mm law. The wall temperature was the average of the tem-
Swept volume 611.7 cm3 peratures measured by the three sensors, which vary
Compression ratio Variable (6–10) between 10 °C and 20 °C.
IVO 17 °CA ATDC The test cases investigated in this study are summar-
IVC 26 °CA ABDC
ized in Table 3. The spark timing was set to the
EVO 32 °CA BBDC
EVC 6 °CA ATDC maximum brake-torque timing, the throttle was wide
open and the engine speed was maintained constant at
IVO: intake valve opening; IVC: intake valve closure; EVO: exhaust valve 600 r/min.
opening; EVC: exhaust valve closure; CA: crank angle; ATDC: after top
As described in the section on mass burning rate,
dead centre; ABDC: after bottom dead centre; BBDC: before bottom
top dead centre. only CD3 needs to be calibrated in the mass burning rate
submodel. This constant was set to 0.95 by using the
Annand12 correlation, which is of the order of unity, as
Table 3. Study test cases. proposed by Verhelst and Sierens.9 To observe the
influence of different heat transfer correlations, the
Case Compression Equivalence Ignition timing same constant value was used in all the examined corre-
ratio (–) ratio (–) (deg CA ATDC) lations. For tracking the experimental pressure, the
constant in the Annand correlation is set to 0.7 during
1 8 1 6
2 8 0.5 24 compression and combustion, and to 0.5 during expan-
3 9 1 14 sion under a compression ratio of 8 and an equivalence
4 9 0.5 0 ratio of 1.
CA: crank angle; ATDC: after top dead centre.
Simulation results
Table 4. Values of the calculated total experimental work, heat The simulation results predicting the heat flux and the
and Pmax. pressure traces under two different compression ratios
and two different equivalence ratios with different igni-
Case Work (J) Heat (J) Pmax (bar)
tion timings are shown in Figure 3. In addition, the
1 373.4 577.2 41.84 percentage errors in the maximum pressure, the total
2 286.4 198.4 27.88 work and the heat prediction are shown in Figure 4
3 374.1 579.8 38.91 with respect to the experimental results in Table 4. The
4 282.9 198.4 26.89 operating conditions of the examined cases are sum-
marized in Table 3.
The implemented correlations were developed and
Results and discussion based on the heat transfer correlation for turbulent
flow in pipes or over flat plates (see equation (11)).
Model validation Annand12 proposed a correlation with a variable coeffi-
When developing a thermodynamic model, the model cient (as a function of the engine geometry and the
constants are calibrated with experimental data to track charge motion) for tracking the heat flux. Woschni13
the pressure–CA trace under one operating condition.9, used the relations k}T0.75 and m}T0.62 for nitrogen to
33, 34 simplify equation (12) and proposed a constant coeffi-
Predicting the pressure traces accurately is very
important, since it affects the work calculation and, cient in his correlation. Hohenberg16 examined the
therefore, the performance parameters such as the mean Woschni correlation in detail and modified his correla-
effective pressure, the specific fuel consumption and the tion. In addition, he proposed a constant coefficient in
thermal efficiency of an engine. In addition, because the his model. Shudo and Suzuki17 expanded the Woschni
response time of the pressure is longer than that of the equation and proposed a variable coefficient as a func-
temperature, it is a good indicator of other engine losses tion of the excess air ratio and the ignition timing to
such as blow-by. track the pressure traces in their model. They did not
The mass of unburned mixture (air, fuel and resi- compare their results with the heat flux traces.
duals), the pressure, the temperature at IVC and the As shown in Figure 3, each correlation has the same
wall temperature must be known for integration of trend in predicting the heat flux trace at the same
equations (1) to (5). Because there is no valve overlap equivalence ratio. As the equivalence ratio changes,
(see Table 2), the residual mass was calculated using they show different trends. The following conclusions
the ideal-gas law, and the measured pressure and exit are derived from a comparison of the implemented heat
temperature at exhaust valve closure (EVC). The fresh transfer correlation results and the experimental data.
Tabatabaie et al. 7
Figure 3. Comparison of the pressure and the heat flux traces with the experimental data at compression ratios of 8 and 9 and
u = 0.5 and 1.
WOT: wide-open throttle; CR: compression ratio; CA: crank angle.
The Annand correlation. This correlation proposed vari- expansion for tracking the experimental pressure
able coefficients for calibration. The calibration con- traces; it was maintained constant under the examined
stant a# in equation (13) was set to 0.7 during conditions. This model predicted the pressure traces,
compression and combustion, and to 0.5 during Pmax and the work with good accuracy (with an error
8 Proc IMechE Part D: J Automobile Engineering
Figure 4. Percentage errors in the prediction of Pmax, the total heat transfer and the work using different correlations.
of less than 5%). Overall, this correlation overesti- and expansion. Overall, the correlation underestimated
mated the heat flux during compression. Moreover, it the heat transfer at u = 1 but overestimated it at
overestimated the total heat transfer and the heat flux u = 0.5. The pressure trace was over-predicted in the
during combustion and expansion at u = 0.5 and simulated cases, and the maximum errors in predicting
underestimated them at u = 1. Pmax and the total work were less than 21%.
The Woschni correlation. This correlation predicted a The Shudo–Suzuki correlation. This correlation predicted
lower heat flux during compression, leading to overesti- a higher heat flux in the examined cases and, therefore,
mation of the pressure values. This is because it is a higher total heat transfer. The coefficients proposed
assumed that the thermal conductivity varies as k}T0.75 for tracking the heat flux were determined using the
for nitrogen, which is lower than the thermal conduc- first law of thermodynamics and not using the heat flux
tivity of the air–hydrogen mixture, as shown in measurements. As a result, the pressure trace was pre-
Appendix 3. During combustion, the heat flux predic- dicted accurately, and the maximum errors in Pmax and
tion increased because the velocity term was propor- the work calculations were less than 9%.
tional to the pressure difference (see equation (24)).
For the stoichiometric mixture, this correlation pre-
dicted a lower heat flux during expansion but, at Modification of the Hohenberg correlation
u = 0.5, it overestimated the heat flux. This correlation
The results indicate that, although the Annand12 corre-
predicted a lower value of the total heat transfer and
lation and the Shudo–Suzuki17 correlation predict a
overestimated it for a rich mixture (u = 0.5). It over-
higher heat flux during compression, they predict the
predicted the pressure traces in the simulated cases, and
pressure trace accurately. Because the first law of ther-
the maximum errors in predicting Pmax and the work
modynamics was applied to relate the heat loss and the
were less than 17%.
pressure change (see equation (1)), the above results
indicate the importance of using a submodel for other
The Hohenberg correlation. This correlation predicted the losses such as blow-by.
heat flux accurately during compression and during Among the implemented correlations, the
combustion at u = 0.5. For the stoichiometric mixture, Hohenberg correlation yielded better results in tracking
the heat flux was underestimated during combustion the heat flux, especially at the lower equivalence ratio
Tabatabaie et al. 9
Figure 5. Heat flux traces of the modified Hohenberg correlation for predicting the total amounts of heat transfer accurately at
compression ratios of 8 and 9 and u = 0.5 and 1.
WOT: wide-open throttle; CR: compression ratio; CA: crank angle.
an emission submodel to investigate the effect of the engine with a thermopile sensor. Int J Hydrogen Energy
heat transfer correlation on the emissions prediction. In 2009; 34: 9857–9868.
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by could be implemented in the developed model. cating internal combustion engines. Proc IMechE 1963;
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Acknowledgement instantaneous heat transfer coefficient in the internal
The authors would like to thank sincerely Sebastian combustion engine. SAE paper 670931, 1967.
14. Wei SW, Kim YY, Kim HJ and Lee JT. A study on tran-
Verhelst and his co-workers at Ghent University for
sient heat transfer coefficient of in-cylinder gas in the
providing the required experimental results.
hydrogen fueled engine. J Korean Hydogen Energy Soc
2001; 12(4) 267–275.
Declaration of conflict of interest 15. Shudo T and Suzuki H. Applicability of heat transfer
equations to hydrogen combustion. JSAE Rev 2002; 23:
The authors declare that there is no conflict of interest.
303–308.
16. Hohenberg GF. Advanced approaches for heat transfer
Funding calculations. SAE paper 790825, 1979.
17. Shudo T and Suzuki H. New heat transfer equation appli-
This research received no specific grant from any fund- cable to hydrogen-fuelled engines. In: ASME 2002 Inter-
ing agency in the public, commercial, or not-for-profit nal Combustion Engine Division fall technical conference,
sectors. New Orleans, Louisiana, USA, 8–11September 2002,
paper ICEF2002-515, pp. 335–341. New York: ASME.
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Figure 6. Mole fractions of the combustion products at (a) u = 0.5, (b) u = 1 and (c) u = 1.5 with p = 30 bar.
Figure 7. Thermal conductivities of (a) the species, (b) the unburned mixture and air and (c) the combustion products (at p = 30
bar) as functions of the temperature at two different equivalence ratios.