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Liaoning Chungung Pharmaceutical Equipment Corp.

,Ltd

CHUANGUANG PACKAGING
DXDK900A
FOUR-EDGES SEALING OF BAG PACKING MACHINE

APPLICATION SPECIFICATION

LIAONING CHUNGUANG PHARMACEUTICAL EQUIPMENT CORP., LTD


Liaoning Chungung Pharmaceutical Equipment Corp.,Ltd

Catalog

One、 Use and scope of application..................................................................................... 1


Two、Performance and characteristic................................................................................... 1
1 Performance........................................................................................................................ 1
⒉ Characteristic................................................................................................................ 1
Three、Technical specification............................................................................................. 2
Four 、Working theory and structure................................................................................... 2
1 Working theory.................................................................................................................. 2
2 Major structure................................................................................................................ 3
Five 、Installment of equipment........................................................................................... 9
Six、Package and transportation of equipment............................................................... 10
Seven、Adjust equipment and change mould....................................................................... 11
1 Equipment adjusting...................................................................................................... 11
2 Change mould.................................................................................................................... 16
Eight、 Equipment maintain and lubricate....................................................................... 17
1 Safeguard and maintain.............................................................................................. 17
2. lubricating.................................................................................................................... 17
Nine、Electronic- Controlled system................................................................................. 17
⒈“Working Interface” as the Chart 1.1................................................................ 19
⒉“Parameter face”........................................................................................................ 25
Ten、Pneumatic- controlled system..................................................................................... 27
Eleven、 Equipment operating program......................................................................... 27
Twelve、Accessory Equipment................................................................................................. 27
Thirteen、Faults reason and removed................................................................................. 28
Fourteen、Instruction of the Feeder................................................................................. 30
Fifteen、Eyemark adjustment................................................................................................. 30

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Attached

chart 1 Technology flow diagram


chart 2 Machine electrical wiring diagram
Notice:please read this manual before start the operation

One、 Use and scope of application

This machine run stable with compact structure, it is leading the advanced level of
the same domestic t equipment, can be applicable for pharmaceutical, food, cosmetic
industries. It can pack granule, powder, and liquid and semi-sticky liquid four sides’
sachets.

Two、Performance and characteristic

1 Performance

(1)With frequency conversion regulation motor, we can choose different packing


speed according to the packing product.
(2)The whole machine controlled by human-machine interface, is easy operation and
run stable.
(3) Photoelectric sensor to trail, servo motor eye-mark, automatic color patch
guarantees to make bag of two-side pattern accurate and integrity.
(4)Automatic type batch number, crossing tear breaking line and easy to tear line
function to use easily.
(5)Can adjust the length of sachet.

⒉ Characteristic

(1)The sealing area can reach 450mm, form 6 to 9bags.


(2)The machine is a roll packing film which can be divided two parts for sealing,
convenient adjustment.
(3)The position of typewriting, traverse and transect agencies are controlled and
adjusted by differential mechanism through human-machine interface. The position of
vertical sealing agency is controlled and adjusted by servo motor through

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human-machine interface.
(4)The lengthways sealing, horizontal sealing, printing and cutting unit are installed
two steel board which has enough rigidity to guarantee each bags with the same
dimension.
(5)Layout is reasonable, small volume, nice appearance.

Three、Technical specification

(1) Pack material: Aluminum-plastic, paper- plastic and other composite material.
Specification: Width: Max 900mm
Thickness: 0.05-0.1mm
Membrane roll outer diameter:≤φ300mm
Membrane roll inner diameter:≤φ70~φ76mm
(2) The max sealing width :≤450mm
(3) Bag size: length:80~120mm;width:40~150mm
(4)Dose:granule:3~20g ;liquid:5~50ml
(5)Cutting frequency:≤50times∕min
(6)Packing frequency: max400bags/ min
(7)Main Servo-motor power: 1kw rotate speed: 3000r/min
(8) Lengthways Sealing Servo-motor power: 0.75 KW rotate speed: 3000r/min
(9) Mini-motor power together: 0.025KW ×3=0.075KW
(10) Sealing roller main power: 1.5KW x 4 = 6KW (ф22×540×4 pieces)
(11) Main power: 7.825KW
(12) Weight:1200kg
(13) Power source:380V 50Hz

(14) Size ( length × width × high): 1600mm×17000mm×2050mm

Four 、Working theory and structure

1 Working theory

Firstly, the wrapper through the spreading roller unit come to dividing roller unit
which the wrapper is cut two parts, then through the dividing roller board and roller into
sealing area, enter into lengthways sealing, across sealing, feeding, typing, lengthways
cutting, cross-easy cut line ,transverse cutting and finally product from conveyor
output.(chart1and 2)

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2 Major structure

The machine is composed of machine body, drive system, spreading roller system,
dividing roller system, feeding system, sealing﹑typing﹑cutting unit, waste receiving unit,
conveyor belt and electronic and gas system and so on.(chart1 )

(1) Machine body


The body is the basic of the whole machine, we adopt frame welding and bolt linking
structure with stainless steel board, it looks beautiful and generous. There are three
sides can open the door which is easy to install﹑adjust and repair. The inside is drive
system, in front of the base, we install sealing﹑typing﹑cutting unit, on the right of the
machine body is electronic control box, and with four holders under the machine body.
(2) The drive system (chart3)
The drive system is made up of main servo motor reducing gear, chain wheel,wheel gear
and transmission shaft. Main motor adopt servo to satisfy the need of facility segues.
Vertical sealing is drive by solo servo motor. Adjusting the length of bag through
adjusting the rotate speed of vertical sealing roller by setting the length of bag in the
human-machine screen. There are three differential mechanisms in the drive system,
three of them used for adjusting position of typing ﹑ transverse cutting and crossing
broken line. The servo motor in vertical sealing transmission chain can automatically
adjust the rotate speed of the vertical sealing roller to align imprint.(color batch align). In
the drive system there is eccentric sprocket mechanism which can adjust the
instantaneous line speed of across sealing and typing, according to different length of
bag to adjust eccentric distance and make sure the speed of lengthways sealing roller
consistent.
(3) Spreading roll
As picture 4.1.The spread roll mechanism is made up of put roll shaft、roll frame shaft、
carrier roller and wandering carrier roller. Thorough optical detection, all the spread roll
mechanism could adjust the place left and right by hand wheel to align its center and the
center of dividing roll mechanism, spread roll mechanism are controlled by the end point
of wandering carrier roller up and down. Wandering carrier roller also could own the
affect of roll film and tension. When the roll film are run up or broken off, you could stop
machine automatically controlled by the proximity switch

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(4) Dividing roll mechanism


Dividing roll mechanism is composed of carrier roller﹑divided cutting knife and dividing
board. The film is cut two part in the middle by the dividing roll mechanism, the divided
films turn by dividing board, after that it reach to two lengthways encapsulation rolls to
seal.

V-board Roller

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(5) Feeding
We choose different feeders according to the packing products, such as we use
plunger-type feeding machine for packing liquid or sticky liquid, swing- style feeding
machine for packing granule, screw feeding machine for packing power.
(6) Sealing﹑typing﹑cutting unit

L sealing

A sealing

Embossin

L cut

A cutt

A cut-off

Board

These parts are the key of the whole machine, all the course of making bags is
completed by these parts, including lengthways sealing ﹑ across sealing ﹑ typing ﹑

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lengthways broken line ﹑lengthways cutting﹑across broken line and transverse cutting,
all these parts are installed on two board front and back, forming a whole.

1 Lengthways sealing: made up of two lengthways roller with heating pipe and
thermocouple, after heating the temperature of lengthways roller will show on the
temperature clock, if discover the temperature not fit can adjust the temperature
clock. When the machine work, two roller opposite continuous rotary, film through two
roller with heating edge roll then form lengthways sealing tape, which pressure come
from spring, also this unit has the function of traction package bags. At the same time
the button can achieve the lengthways sealing track curser function by the
human-machine interface ,“adjustment interface”→“lengthways sealing right
adjustment﹑lengthways sealing reverse adjustment”.

L ealing
Heating tube
Thermoco

②Across sealing: made up of two across sealing roller with heating pipe and
thermocouple, after heating the temperature of transverse roller will show on the
temperature clock, if discover the temperature not fit can adjust the temperature clock.
When the machine work, two roller opposite continuous rotary, the pressure of two roller
is adjusted through the spring. Across sealing is sealing for bags’ two sides bottom and
top, there two or three pieces of sealing area on the sealing roller, with rolling a round the
machine can sealing two or three times. The drive system adopt eccentric sprocket
which can adjust instantaneous line speed and also guarantee to avoid wrinkle and

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extension excessive even broken off. On the across sealing roller setting up easy tearing
notch tool, apply to cut easily simultaneously.

Easy tear

3 Embossing: there are two kinds type seal typing and ink typing(thermal coder),
according to requirements to choose. ⑴ seal typing unit: prefix clip and word care are
installed on two relative continuous revolving shaft, rolling a round typing two or three
times, the same speed of the transverse sealing roller. It also adopt eccentric sprocket
unit in the drive system, in addition it used differential mechanism, being used to adjust
the relative position of typing

Emboss digit Digit holder Digit


Emboss roller

④ Lengthways broken line and lengthways cutting unit: made up of rotary divided cutting
﹑lengthways broken line cutting and passive rotation of the roller, each roller is pressed
on the knife by spring to make the sealing film into pieces, that’s called lengthways

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divided cutting.

⑤ Transverse cutting unit: made up of fixed knife and moved knife, two knife in the same
size, only install in the opposite direction, the moved knife run uniform rotation along
bags forward direction. On the control panel, there is a “adjustment interface ”including
transverse cutting right adjustment﹑transverse cutting reverse adjustment, these two
buttons can control the differential which can adjust cutting position of cutting knife
relative bags, at the same time “specification interface” can show cutting angle. While
transverse cutting unit work, “break Ⅰ” ﹑ “break Ⅱ”switch of electric control system is
always turning on, avoid to making knife broken because of inertia,this structure with
cold-cutter method to meet requirement of user,at will setting ,cutting bags together. In
addition, the gap adjustment between fixed knife and moved knife influence transverse
cutting deeply, therefore adjustment need special attention.

⑥Transverse broken line unit: the unit is the same principle of transverse cutting unit,
only a sawtooth-shaped notch on the move knife.
⑦ Waste export unit: dealing with excess waste which is after lengthways sealing on
both sides of the packing material, make waste rolling and tight through roll shaft.
⑧Conveyor: used for finished products output

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Belt

Five 、Installment of equipment

1 When swing the machine, make M16 bolt enter into the screw inside the foundation
of the machine tool, use steel stick to pry the M16 bolt to uplift the machine, fill up the
timber to make the machine leave away the carton. Then use vehicle put up the
machine, install the feet screw.

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2.Keep enough active space around the device setting up place, this is convenient to
operate; the ground should own enough intensity to hold the device
3.Adjust the device’s level to the condition of working level with the help of the device of
tail.
4.Clean the nasty on the surface, you should remember: don’t detach and break the
machine, clean all the lubricant area.
5.Check in power 、 electric pressure and frequency, you should keep them consistent
with the device requires, electric pressure:380v, frequency:50hz, keep the power line
connecting with changeable on-off behind the electric control box, in the same time ,shut
all the automatic on-off in the electrical control.
6. The air pressure of the receive source is 0.6Mpa.
7.Check the operation direction is right or not, make sure the main engine’s rotate
direction is not wrong.

Six、Package and transportation of equipment

1. Spread the oil on driving mechanism before shippment,spread the liquid paraffin on
the surface
2.Before the packaging of the equipment the transporter、load material feeder、chute and
wrap material roll is unloaded and packaged in addition.
3.In order to avoid the bump in transportation, make sure the lengthways roll 、across
sealing roll and so on components which are easy bumped are fixed and packed.
4.Use angle iron fixed the equipment and the basement of packaging box.
5.In transportation, the packaging box and the bodywork firmly fixed.
6.If you ship the machine by sea,please make dampproof measure.

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Seven、Adjust equipment and change mould

1 Equipment adjusting

(1)Adjusting the sealing temperature and hot coding temperature


① Adjusting the sealing temperature: In the control panel use the adjuster to adjust
the 4 sealing rolls and sealing temperature to a modest state.Base on equipment’s
operation speed the sealing temperature will be changed,in general the temperature
is in the range of 100~140oC.(the detail informations are in part nine,electric control
system)
②Adjusting the hot coding temperature: In the control panel use the adjuster to adjust
the temperature.,in general the temperature is in the range of 80~100oC. To ensure
adequate ink, it is indicating the temperature is suitable if the words are printed on
package clearly.
Regarding to the detail information of adjustment process about temperature
controlled,see Part IX of electric control system
Please turn on the machine when the temperature of each heating device reaches the
set temperature.

(2)Adjusting the sealing pressure

As show, the eccentric wheel wrench which at both ends of the bearing block of
anterior lengthways sealing roller is the manual device,it controls the
lengthways sealing’s opening and
closing,the handle pulls up while the lengthways sealing roller is open,the handle
pulls down,the lengthways sealing roller is closed.You also can install the
pneumatic sealing device according to customers requirement, the cylinder controls
the lengthways sealing pressure and its opening and closing.When the machine
stopping,the cylinder stop working and the roller separating;when the machine
running,the cylinder begin working and the roller closing. There are two pressure
spring stud at both ends of the bearing block of anterior across sealing roller,
pressure spring controls the sealing pressure.You can adjust them according to the
sealing requirements,in order to get the perfect state.

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(3)Adjusting the relative location of two across sealing rolls

First ,make the adjustment bolt of the sealing roller gear 3 on the sealing roller
loose,make sure that the sealing belt of the horizontal roller at the same direction.under
the premise of the same direction,make the sealing gear(gear 2 and gear 4) at the end of
the sealing roller in joggling state,then make the adjustable bolt locked.

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4).Adjusting the relative location of typing roll and typing splint roll
Make sure the typing head and typing splint match, others are the same as
across
Sealing rolls adjustment

(5)Adjusting the typing、transverse rupture line、transverse location


There is a certain distance with the material pack, their location’s adjusted by manual
typing location in a interface,the buttons of " typing forward adjustment " " typing
reverse adjustment " " transverse rupture forward adjustment " " transverse rupture
reverse adjustment " " transverse cutting forward adjustment " " transverse cutting
reverse adjustment"separately controll the gear to reducer in each transmission link,so
the typing location,transverse rupture line location and relatively transverse material
location match well.The detail information please look at the part IX of electric control
system.When this has done,this three buttons cannot be moved easily.

(6) Adjusting of eccentric sprocket wheel


①Adjust the distance of eccentric wheel
Base the different distance of material pack to adjust eccentric sprocket wheel’s
eccentric distance in order to make sure that across sealing, typing and lengthways
sealing have the same speed.When adjusting, first loosen the sprocket wheel’s
locked bolt, then adjust adjusting screw, make sure sprocket wheel’s required
numerical value match the sprocket wheel shaft’s center, when this has done, fixed

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it.

②Adjusting relative location between eccentric sprocket wheel’s location and across
sealing roll.
Operate main engine by jog, let eccentric sprocket wheel’s central direction
plumb roller chain tighten edge’s move direction, and eccentricity in the roller chain
tighten edge side. When you need to adjust the length of bag,the farther distance
between ecctntricity and tension side,the longer size that bag has. Please look at the
chart 7.5,the adjustable size and average size are at the shorter state.

(7). Adjusting transverse mechanism’s moved tool and fixed tools


First fix moved tool to the tool body, use moved tool as norm adjust fixed tool, adjust the clearance between

moved tool’s cut-in point and fixed tool’s cut-out point, the modest cutting clearance is 0.05~0, allow the

initial clearance of tool to over transition (moved tool and fixed tool can have a little touch ), the clearance of

over transition =<0.1mm(chart7.6), adjust transverse rupture line is the same. Often check fixed tool and

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moved tool’s fixing state.

(8)Adjusting subordinate roll plank’s location


Adjusting subordinate roll plank’s center location adjust well to material film ‘s center
when the main engine in sealing. Make sure the distance between subordinate roll
plank’s culmination and sealing center’s distance is equal to packaging theca’s
dimensionality half breadth

(9). Adjust filling time


According the different filling requirement,there are two styles:pneumatic filling and
mechanical filling

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①pneumatic filling system


pneumatic filling finished the loading material by pushing cylinder,the filling time is based
on the angle of coder,and set the filling angle on the human-machine interface.It will start
to filling after the across sealing working.
②)Mechanical filling
Mechanical filling finished the loading material by mechanical driving.The filling angle is
a fixed value that was set by process, need not to set on human machine interface.

(10)conveyer belt adjustment


If we find the conveyer belt is off in the course of work, we can manully adjust handles,
which is at one end of conveyer belt,so that we can make the handles in the right
position for rotating clockwise or counter-clockwise

(11). Adjust the location of Thermal coders


In order to ensure the pros and cons colors in the position and transmiss and seal the
materials smoothly and timely, we need to adjust the location of thermal coders.
As shown in Figure 7.12, there are four strips of holes between coder's body and junction
support plate. We can adjust the directions through adjusting the screw 1. There is a long
trip of hole in the bottom of the support board, we can adjust screw 2 to fix the position.
This fixing can achieve the adjustment for the location relative to the packaging machine
and executing agency.

2 Change mould

When the sachet’s dimension is changed, then changing the lengthways roll and transverse roll, at the same

time adjusting typing and lengthways tool’s axis location, when changed the length of sachet, needn’t change

the mould, just adjust main engine’s transmission parts,the variable speed device and hand wheel (at the back

of the machine), please note that you must adjust the hand wheel as the machine is running.(see chart 3)

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Eight、 Equipment maintain and lubricate

1 Safeguard and maintain

(1). Before the machine runs, the machine must be checked overall, if something is
wrong, it must be corrected.
(2). Please inject lube in the lubricated place make it lubricity well.
(3). Everyday, after the production finished, check if sealing roll is stick by the film or
not, if it is stick by the package, please keep it clear by the wire brush,but donnot destroy
the surface crazing of sealing roller.
(4). The machine must be keep clear, especially the place which easy to touch the stuff
of the package, it must be wiped often, so the machine can keep running normally.
(5). The dust on the surface can be clear off by pneumatic gun after production.

2. lubricating

(1). Inject lube in the lubricated place weekly. The lubricated places include: pilot,
guiding roll, bearing, bearing sheath and some units which may make relative movement,
the lube must be 20or30 machine lube;
(2) The surface of working of the gear, chain wheel, and the chain must be lubricated
weekly;
3)use the 40# machine lube to lubricate the inside of reducer,changed every half year.

Nine、Electronic- Controlled system

The Electronic Control System mainly include Temperature control part , unwinding
section of material, cam controller ( Rotary encoder ) , control panel ,PLC and the
Man-machine interface etc .

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4 PLC and the Man-machine interface


After turning on the power supply, human-machine interface will enter the start up
screen as chart 1.

Chart 1

Press the Active User will display a dialogue box in the screen as Chart1.1.Then in order
to get access to keyboard you need to click the blank besides NAME. After input the user
name “cg”you should confirm through clicking ENTER. Then clicking the dialogue box
besides PASSWORD, there will be a keyboard in the screen. After confirming through
input password “147” and click ENTER, there will be a correct number in the user
level.After accomplishing these operations, clicking ENTER will enter the screen as chart
2. The content of every window is detailed below.

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Chart 1.1

⒈“Working Interface” as the Chart 2

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Chart 2

◎Out put : calculate the cycles of the machine running .


◎Reset: clear the data in the capacity to Zero .
◎Act Speed : the number which right of it display the bags that made by the machine .
◎Main Speed: Press the button right of the Frequency ,there will skip out a number
keyboard, input the number will change the frequency of the motor . The scope of the
input number is from 0 to 60. We also can change the frequency through drag the slides
which under it.
⑴Rectifying left adjust: press this button , the motor will drive the foil spreading system
move left .

⑵Rectifying right adjust: press this button , the motor will drive the foil spreading system
move right .

If the adjustment over the max value the motor will stop and need manual operate .

⑶Transverse break line downward: press this button continuously to enable the
trimming motor of transverse cutting knife to be adjusted downward . Furthermore the
Differential will be brought along with the micro motor let the transverse break moving
knife instantaneous deceleration and by this way to achieve the correct position of
transverse break line . Because your sachet is single bag so there is no this knife
and functions .

⑷Transverse knife back adjustment: press this button continuously to enable the
trimming motor of transverse cutting knife to be adjusted upward . Furthermore the
Differential will be brought along with the micro motor let the transverse break moving
nife instantaneous deceleration and by this way to achieve the correct position of
transverse break line .Because your sachet is single bag so there is no this knife
and functions .

⑸Transverse cutting downward: press this button continuously to enable the trimming
motor of transverse break knife to be adjusted downward . Furthermore the Differential
will be brought along with the micro motor let the transverse cutting moving knife
instantaneous deceleration and by this way to achieve the correct position of transverse
cutting .

⑹Transverse cutting upward: press this button continuously to enable the trimming
motor of transverse break knife to be adjusted upward. Furthermore the Differential will
be brought along with the micro motor let the transverse cutting moving knife
instantaneous deceleration and by this way to achieve the correct position of transverse
cutting .

⑺Embossing upward : press this button continuously to adjust the trimming motor of

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printing downward. Furthermore the Differential will be brought along with the micro
motor let the printing roll instantaneous acceleration.In this way we can make the printing
achieve to right position .

⑻Embossing downward: press this button continuously to adjust the trimming motor of
printing upward. Furthermore the Differential will be brought along with the micro motor
let the printing roll instantaneous acceleration.In this way we can make the printing
achieve to right position .

In the right side buttons as following :

⑴Transverse cutting off: This button controls the knife work or not (The acquiescence
of the machine is off )

⑵ Manual Rectify off : when the button in this station that mean the machine rectify the
foil automatically . If this button is on then the rectify of the foil need operate manually .

⑶Feeding off: press this button controls the feeder work or not . (The acquiescence of
the machine is off )

⑷ Alternate knife off : It is the alternative using of transverse break line knife and
transverse cutting knife to achieve the bags connected .( please prior note it before
using .)

⑸Eye-mark off: press this button control the eyemark work or not. (The acquiescence
of the machine is off )

⑹Transverse break off:Press this button to control the transverse break knife work or
not ..

⑺Longitudinal sealing off :press this button to control the sealing on or off of
longitudinal sealing roll .
⑻ Temperature off : press this button to control the temperature control block start
heating .
[9]Special adjustment : Press this button will display the following Chart 1.3.In this
interface you can set the temperature and rectifying value of foil .

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Chart 1.3
Measure Value refer to the actual temperature after heating .
Set value refer to the temperature you want to arrive .
◎ Run: press this button let the machine begin running .
◎ Stop: press this button can make the machine stop in the right angle .
◎ Jog: press this button continually make the machine running ,lose it the machine
will stop .

[10] Machine parameter :press this button will see the following Chart 1.4 and come to
parameter setting interface .

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Chart 1.4

When you press Other parameter will go to interface of Parameter set 2 as Chart1.5 :

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Chart 1.5

◇ Assistant button
When we use the button of auxiliary-controlled area should at the time of the machine
is running to make sure the adjustment is effect .And you will see the display as Chart
1.6 .

Chart 1.6
⑴ Transverse break line brake off/on : When this button is on , then the transverse
break line roller will working along the machine running ,if it is off , it will stop turn cycle .
⑵ Transverse cutting braking off/on : When this button is on , then the transverse
Cutting roller will working along the machine running ,if it is off , it will stop turn cycle .
⑶ Data backup :Data Backup : this button is after the machine installation , you can

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press this button to keep the parameter of the machine . Press this button you will see
the interface as following ,have tow button for choose “Data backup ” and “data
restore ” .Data backup is keep record of the machine parameter , Data restore is clear all
the parameter . So please choose carefully .

⑷ Start up screen : press it will back to the Chart 1 .

⒉“Parameter face”

(1)Coder angle: The number behind of Coder is the number of high-speed counter in the
PLC ,is the basis of every set parameter and can not be written . Press the button
“detailed annotation” which in the right of the coder, there will display a dialogue box to
explain the Rotary coder angle carefully, Correct rotation angle of the procedures to be
set according to the Rotary coder such as fixed angle of stop, Corresponding angle of
mechanism across sealing, the alternative angle of transverse break knife , the
alternative angle of transverse cutting knife and the begin angle of code step.

(2)Oriental Stop angle: it means the angle data when the machine stop in normal state.
The quasi-stop angle should be in the position which is the across sealing roll,
transverse break roll and transverse cutting roll in the non-mesh state.
(3)Transverse sealing angle: Corresponding angle of mechanism across sealing : set
this angle according to the mechanism position of across sealing correspondly. And
there will have the 10 degree different between the begin angle to the end angle . This
data only using in the adjusting version of material .When setting it please let the sealing
belt of transverse sealing roll in the state of sealing then observe the rotary coder
angle .Then input the angle degree in the number keyboard right of the button
“Corresponding angle of mechanism across sealing”. For example the coder angle is
“ 180 degree”,please set the angle to be “175-185” degree on the keyboard .
(4)Transverse break line on&off angle and Transverse cutting on&off angle: when the
procedure of even bags working should in the time of transverse break knife and the
transverse cutting knife alternative working . The angle to be set according to the rotary
coder and the length of bags.Further more we also can set the start angle of alternative
knife. ( please prior note it before using .)
(5)Bag Length and Compensation dosage: Click right pane, enter the length of the bag.
Measure the practical length and the enter length.If the practical length is smaller, click +.
Otherwise please click -. The scope of compensation dosage is (-3~+3).The quantity 1 is
on behalf of compensating 1mm.
(6) Eye-mark adjust speed: It means servo motor compensation size in each bag, the
maximum value is9.999mm.
(7) Eye-mark condition: There are three indicator lights on the right side of eye-mark
condition. They successively express “reverse” “normal” “forward”. It shows servo motor
working condition on the procedure of eye-mark.
(8)Sachet column number:The column number of packaging bag which finish the job at
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the same time.


(9)The number of linking-bag:It means after the setting of alternate knife, the number of
linking-bag.(Please stress before using it.)
(10)The amend number of transverse cutting: On the working procedure of alternate
knife, adjust the start and work angle of alternate knife on the basis of changing of
linking-bag number.
(11)On:Same as “Chart 2” interface
(12)Ink printing original working angle : the angle of the ink printing working .
(15)Stop:Same as “Chart 2” interface
(16)Jog:Same as “Chart 2” interface
(17)Host screen:Same as “Chart 2” interface

Note : if the “working data” have been set please do not change it freely to avoid
the machine can not running regular. And the data of the manual maybe not super
so please set in fact .

Besides, there are buttons under the human-interface, such as chart1.3 .

Chart 1.3

1.Electromagnetic Brake I: Turn the button to the right to start the Brake to make sure the
stop position of knife ( knife on the Transverse Serrate knife ) correct.
2.Electromagnetic Brake II: Turn the button to the right to start the Brake to make sure
the stop position of knife ( knife on the Transverse knife ) correct.
3.Temperature : this button control the temperature heating on or off .

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Besides, there are four buttons called “ Emergency Stop”, “ Start”, “Jog ” and “ Stop ”, the
function of them are the same to the buttons in the PLC interface .

Ten、Pneumatic- controlled system

We adopt gas controlling system when the machine were used to fill liquid or
semi-sticky liquid, this system included the main cylinder and other three gas
parts with Φ10gas origin(Any changes is up to the machine).

Eleven、Equipment operating program

i. Turn the power switch, connect the power supply ( chart 9 ),turn the
main switch and the power of the main control loop is supplied.
ii. Turn right of the Heating Button to start the temperature control switch,
then set up the each switch’s temperature so the heater started to work
( need 10 ot 15 minutes little or more ). (Please check the sealing
temperature adjustment).
iii. When the temperature reached the set up degree, press the Jog Button to
operate the machine, if the machine run without any problems, press the
Start Button to operate the machine, after a short time working, press the
mechanical orientation to make the machine stop at the fixed position.
Notice: if there is something wrong during the operation, please press the
Emergency Stop button to stop the machine.
iv. Pass the packing film along the roller through the lengthways sealing roller,
across sealing roller and stamping roller, at the same time adjust the
pressure of these three rollers till suitable and also adjust the color mark
to keep them in one line.
v. Adjust the position of stamping, across broken line and transverse knife
according to the machine-interface, then stop the machine.

Twelve、Accessory Equipment

Air compressor: WV-0.05/7 (Liquid feeder part use)

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Thirteen、Faults reason and removed

The The reason The method of the exclude


breakdown
showing
1.The work 1) The heating machine is 1) Change the heating machine.
situates of wrong. 2) Re-assembly carbon bush and
Adjustable 2) The touching of the carbon adjust.
meter shows bush is badness. 3) Change the Pt resistor
by the 3) The Pt resistor is wrong. 4) Change contact maker
temperate, but 4) The contact maker is wrong.
temperate
dose not go
up.
2.The sealig 1) Temperate of the envelope is 1) Rise the temperate of the
is not tight. too low. envelope.
2) The pressure of the envelope 2) Enhance the pressure of the
is too low. envelope (portrait
pharmaceutical).
Adjust the pressure of spring
(transverse pharmaceutical).
3.the 1) The color mark of package 1) Adjust the place of the
alignment of material is deviate photoelectron switch, and align
color mark is photoelectron switch. the color mark.
chaos. 2) The sensitivity of the 2) Re-adjust the sensitivity.
photoelectron switch is too 3) Check the equipment by the chart
low. of the controller of electricity
3) The other electric equipment
is wrong.

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4. The noise of 1) The gap between fix blade 1) Turn the adjust screw in
the break line, and move blade is too big. clockwise to decrease the gap.
transverse 2) The knife-edge is too blunt. 2) Grind the knife –edge with
sealing is too oilstone
big.
5. The 1) The pressure between slice 1) Rise the pressure
lengthways blade and holding roll is too 2) Grind the knife –edge with
sealing does small. oilstone
not break or 2) The portrait slice knife-edge is
with the little too blunt.
feather.
6. The double 1) There is gap between the 1) Adjust the V plane to align with
package does center of the V plane and the the package.
not align. center of the package. 2) Adjust the moving roll to make
2) Moving roll presses down the exterior pressure as well as
switch witch control the interior it.
package tiny moving. 3) Change the package material.
3) The quality of the package
material is unqualified.
7.press the 1) The transducer is wrong 1) Close the switch, and open it
open button, transitorily. again.
but the 2) Moving roll presses down the 2) Enhance the pressure of the
machine does switch witch control the spreading roll; hold up moving roll
not work. package tiny moving. and open.
3) The other electric equipment 3) Check the equipment by the chart
is wrong. of the controller of electricity.

⒏ The roller of 1 Something wrong of the 1 Keep the heating stick in


stamping heating stick. working station.

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sealing code 2 The quality of printing ink 2 Change the printing ink
adhibit the ink is bad. wheel.

Fourteen、Instruction of the Feeder

1. The machine your ordered DXDK 900A adopts granule feeder


which is used to pack granule.
2. Performance: The machine adopts the working principle of
waving hopper and small hopper, use the voltmeter to measure the
weight to keep the accurate dose. And the weight of each sachet
can be got by adjusting each screw, the whole weight can be
adjusted by the whole screw and when the packing product
changed, we can change the small hopper.
3. Operation and Adjustment
1), We have adjusted the feeding time before the machine shipped,
so needn’t adjust before the operation of the machine.
2), This feeder adopts cub-age waving feeder, each lane (each
sachet) can be adjusted single and also can be adjusted by the
whole.
a, the weight of each sachet can be adjusted as Picture 15.1, loose
the bolt 1, turn bolt 2 to adjust the screw to change the filling dose.
When we need to increase the dose, the turning direction is
anticlockwise and use hand to move down the hopper; When we

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Liaoning Chungung Pharmaceutical Equipment Corp.,Ltd

need to reduce the dose, the turning direction is clockwise and use
hand to move up the hopper;
b, The whole weight of the dose can be adjusted by turned bolt 3
in Picture 15.1, When we need to increase the dose, the turning
direction is clockwise; When we need to reduce the dose, the
turning direction is anticlockwise.

Picture 15.1

4. Malfunction and Solution


mulfunction solution
⑴ the feeder 1 Check if the power is connected.

doesn’t work 2 Check the driving motor of feeder part

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whenfeeder working or not.


started. 3 The components of the feeder clash or not.
⑵ Dose not ① the bolt tightened the small hopper is loosed.
accurate ② increase the tension of hopper’s spring.
3 the feeder is crowded, make clearing is ok.

Eye-mark Adjustment of DXDK900A

⒈ Open the machine interface after put on the packing film and turn on the power supply,
make the eye-mark button on the machine interface’s working interface in the working
state.
⒉ Check the color mark on each sides
of lengthways sealing is totally on the
same line. If not, adjust the handwheel
clockwise or anticlockwise to make the
length of each sides packing film (from
V-board to the sealing roller) the same.
(chart1 and 2). Notice: When adjust the
the handwheel, plaese pay attention to
the to handwheel to keep them balanced
and avoid deflexion. Make sure the color
mark on the same line, then start the to
follow the eye-mark and don’t adjust as
wish during the machine working.
Chart 1

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Chart 2
⒊Use the handwheel of speed governor in the back of the machine to adjust the length
of the sachet according to the requirement. To adjust the length, the machine must be
under the working condition. Turn clockwise ( chart 3) to make the length of the sachet
become longer, turn anticlockwise to make the length shorter. Stop turn when it is
suitable to the requirement and stop the machine. And the measure of the sachet’s
length is also the measure between two color mark by lengthways, that means it
demands these two length the same.

⒋ By controling the interface to make the


color center line and the sealing center line
on the same line. After adjustment, press
Jog to stop the machine on the across
sealing position as ( chart 4 ) showed,
Setup the acroos sealing working angle
according to the coding angle on the
Parameter Iterface and the coding number
can’t be changed. For example, the coding
number is 150 degree, press the “across
sealing angle” there will be a number
appear on the right side, setup the across
sealing angle as 145 to 155 degree and
also setup the Following Mark Time as 10 Chart 3
hundred millisecond. The coding number
maybe is different to the machine’s working coding number in this case. The best coding
number is 180 degree, so the acroos sealing angle can setup as 175 to 185 degree.

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Liaoning Chungung Pharmaceutical Equipment Corp.,Ltd

Chart 4

⒌ Adjust the photoelectricity swith position. Make the fillow mark button on the “ follow
mark working” position . As picture 5 showed, make the the photoelectricity swith on the
packing film width way on the same line with color mark to check it work or not. First
adjust the strip hole as arrowhead 1 showed on the fixed steel board to make sure the
distance between photoelectricity swith and the packing film, the normal distence is no
more than 4mm. Then adjust the strip hole on thr arrowhead 3 part to confirm the
photoelectricity swith’s point in on the same level as the color mark as the circle in the
picture 5 showed. Last turn the wheel of photoelectricity switch as arrowhead 2 showed
to make the switch go along the packing film up to move as arrowhead 4 showed
direction so that we can make sure the photoelectricity point is on the same level as color
mark point. Press Start to run the machine.
⒍ Check the stability of the photoelectricity check color mark and make the further
adjustment. Let the machine run for a short time, when the across sealing roller is
sealing and the photoelectricity switch and the color mark are on the relative stable
situation, make the further adjustment to swithch’s position. When the photoelectricity
switch checked the color mark and the distence between color mark center line which is
on the across sealing roller and the sealing area center line is H1, turn the handwheel
anti-clockwise to make the checking point move down to the H1’s distence; when the
distance between color mark center line
which is on the across sealing roller and the
sealing area center line is H2, turn the
handwheel clockwise to make the checking
point move up to the H2’s distence. After a
short time, when the checking switch can
check the color mark point and at the same
time the color mark center line is on the same
level as the across sealing area, the
asjustment is finished.
(Check List 1)
List 1

Chart 5
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Color mark position Photoelectricity switch position


Colo No need to
r mark adjustthe
point Switch’s
center position.
line is on
the same
level as
sealing
area
center
line
Colo turn the
r mark handwheel
point is clockwise to
under make the
the checking point
sealing move up to the
area H2’s distance
center
line.
Colo turn the
r mark handwheel
point is anti-clockwise
above to make the
the checking point
sealing move down to
area the H1’s
center distance
line.

Electric Diameter Chart 1-4 as following page

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