Method Statement of Main Transformer AC Voltage Withstand Test and Partial Discharge Test

NEPC Ghorasal #3 Unit Re-powering Project Site Management Department Electric Automation Branch 电自专业公司
Contents
目录
1 Test Purpose 试验目的.............................................................................................................. 1
2 Preparation Basis, Documents and Standards 编制依据、文件和标准........................ 1
3 Test Preparation and Preconditions 试验作业准备和条件要求.................................... 2
4 Work Process of AC Voltage Withstand 交流耐压试验工作程序....................................... 3
5 AC Voltage Withstand Result Judgment Basis 交流耐压试验结果的判断依据............... 4
6 Technical Measures for the Partial Discharge Test 局部放电试验技术措施.......... 6
7 Safety Measures 安全措施...................................................................................................... 9
Method Statement Of Main Transformer AC Voltage Withstand Test And Partial Discharge Test 主变交流耐压和局部放电试验方案
Directory Page 目录页
Method Statement Of Main Transformer AC Voltage Withstand

Test And Partial Discharge Test
主变交流耐压和局部放电试验方案
1 Test Purpose 试验目的
1.1 The power-frequency AC Voltage Withstand of power transformer is to check if the
main insulation of power transformer has the specified electric strength and meets
the manufacturer’s technical requirements after manufacturing, transportation and
installation of the power transformer, so as to ensure the power transformer is able
to withstand all kinds of voltage actions and be safely and reliably put into system
operation.
电力变压器工频交流耐压试验是检验电力变压器在制造、运输和安装后，电力变压器的主绝
缘是否具有规定的电气强度、符合厂家技术要求，确保电力变压器能承受各种电压作用、能
安全、可靠地投入系统运行。
1.2 Through the long-duration induced withstand voltage and partial discharge
measurement tests, check the transformer insulation performance and verify if the
transformer meets requirements of related standards and technical contract.
通过长时感应耐压连同局部放电测量试验，检查变压器的绝缘性能，检验变压器是否符合有
关标准和技术合同要求。
2 Preparation Basis, Documents and Standards 编制依据、文件和标准
2.1 GB 50150-2016 Standard for Hand-Over Test of Electric Equipment – Electric
Installations; issued by the General Administration of Quality Supervision,
Inspection and Quarantine
GB 50150-2016《电气装置安装工程电气设备交接试验标准》；国家质量监督检验检疫总局
2.2 GB/T 16927.1-2011 Technical Specification for High Voltage Test – Part 1: General
Definitions and Test Requirements; issued by the General Administration of Quality
Supervision, Inspection and Quarantine
GB/T 16927.1-2011《高电压试验技术第一部分一般定义及试验要求》; 国家质量监督检验
检疫总局
2.3 GB1094. 3-2003 "insulation test of power transformer insulation level and outer
insulating air gap"; The state administration of quality supervision, inspection and
quarantine
GB1094. 3－2003 《电力变压器绝缘水平绝缘试验和外绝缘空气间隙》；国家质量监督检
验检疫总局
2.4 GB1094.3-2003 Power transformer insulation level insulation test and external
第 1 页共 10 页
insulation air gap; issued by the General Administration of Quality Supervision,

Inspection and Quarantine
GB1094. 3－2003 《电力变压器绝缘水平绝缘试验和外绝缘空气间隙》；国家质量监督检
验检疫总局
2.5 GB/T 7354-2003 Partial Discharge Measurements ; issued by the General
Administration of Quality Supervision, Inspection and Quarantine
GB/T 7354-2003 《局部放电测量》；国家质量监督检验检疫总局
2.6 Relevant construction design requirements, and manufacturer’s technical
dossiers
相应的施工设计要求和厂家技术资料
3 Test Preparation and Preconditions 试验作业准备和条件要求
3.1 Main test equipment (instruments) required for the test
试验所需的主要试验仪器（表）
Models and
SN Name of Test Equipment (Instruments) Quantity Accuracy
Specifications
序号试验仪器(表)名称数量精度
型号及规格
1 Megameter 摇表 GM-5KV 1 0.5
Variable frequency resonant high voltage test
2 device ST-3598 1 /
变频谐振高压试验装置
Digital partial discharge detector
3 XD2102 1 0.2
数字式局部放电检测仪
Intermediate-frequency generating set TFNZP560 k*VA
4 1 /
中频发电机组 /250 Hz
Intermediate-frequency intermediate step-up LTYD-350kVA/35
5 1 /
transformer 中频中间升压变 kV/250Hz
YUKG1500/10、
6 Compensation reactor 补偿电抗器 1 0.2
20、30
,Measuring transformer (intermediate
transformer having built-in measuring
7 35kV/140V 1 /
terminals)
测量用互感器(中间变自带测量端子)
Automatic frequency-modulating series
8 HVFRF-40470 1 /
resonance system 自动调频串联谐振系统
3.2 Test preconditions 试验条件要求：

3.2.1 The power transformer has been installed and adjusted, and conventional tests
have been done and proved qualified.
电力变压器已安装调整完毕，常规试验已完成并且合格；
3.2.2 Separate the transformer from external equipment such as high-voltage cables
and overhead lines.
将变压器与外接设备如：高压电缆、架空线隔离开来。
第 2 页共 10 页
3.2.3 Conduct the CT secondary winding short-circuit earthing of ascending flanged

base.
将升高座 CT 二次绕组短路接地。
3.2.4 The site construction contractor is requested to properly arrange the
three-phase 380V/300A power supply for the test. The capacity of construction
transformer should not be less than 315kVA, and the drop fuse at construction
transformer HV side should not be less than 25A.
请现场施工单位妥善安排试验用三相 380V/300A 电源，施工变压器容量不得低于 315kVA,施
工变压器高压侧跌落保险不得低于 25A；
3.2.5 Before the partial discharge test, the site construction contractor is
requested to clean the HV and LV bushing surfaces of the tested transformer, and
discharge the deposited gas of bushing flanges at each side and also at the top of
radiators.
请现场施工单位在局部放电试验前，对被试变压器的高压和低压套管表面进行清擦，排放各
侧套管法兰及散热器顶端等处沉积的气体；
3.2.6 Before and after the partial discharge test, take transformer oil samples for
chromatographic analysis, and the test results of samples taken before and after the
test should have no obvious changes.
局放试验前后取变压器油样进行色谱分析，试验前后其结果应无明显变化；
3.2.7 During the test, there should be no electric welding operation and communication
through walkie-talkies near the transformer.
试验期间，变压器附近周围无电焊焊接作业、不得使用对讲机通话。
4 Work Process of AC Voltage Withstand 交流耐压试验工作程序
第 3 页共 10 页
4.1 Test Items 试验项目

4.1.1 Power-frequency voltage withstand test: test frequency is 45～65Hz.
工频耐压试验，试验频率为 45～65Hz。
4.1.2 Test voltage amplitude ：High-voltage winding - low-voltage winding + earthing
= U=85kV×80％=68kV.
试验电压幅值：高压绕组－低压绕组＋地：U=85kV×80％=68kV。
4.1.3 Test voltage amplitude ：Low-voltage winding - high-voltage winding + earthing
= U=55kV×80％=40kV.
试验电压幅值：低压绕组－高压绕组＋地：U=50kV×80％=40kV。
4.2 Test method and wiring 试验的方法和接线
4.2.1 Applying of test voltage: The specified test voltage should be applied between
all voltage levels of windings and iron-core shells.
试验电压的施加：规定的试验电压应施加到各电压等级绕组和铁芯外壳之间。
4.2.2 Test Wiring Diagram 试验接线图
B--console, 100kW, 0～300Hz

B--控制台，100kW，30～300Hz
T2--exciting transformer, 100kVA, 0-450V/20kV, 40kV
T2--励磁变压器，100kVA，0-450V/20kV、40kV
C1, C2, V-capacitive divider, main capacitor: 2000pF, 250kV
C1、C2、V—电容式分压器，主电容：2000pF,250kV
L--Inductor of series resonance device, 66kV, 1A, 175H
L--串谐装置的电感，66kV，1A，,175H
Cx--equivalent capacitance of tested transformer
Cx--被试变压器等效电容
5 AC Voltage Withstand Result Judgment Basis 交流耐压试验结果的判断依据
5.1 Judgment based on instrument indications 由仪表的指示判断
5.1.1 During the AC Voltage Withstand, if the instrument indicator has no shake and
the tested transformer has no electric discharge sound, it shows that the tested
transformer is able to withstand the test voltage without any abnormality. When
第 4 页共 10 页
insulation breakdown occurs inside the tested transformer, there are two things that
will happen:
在交流耐压试验过程中，若仪表指示不抖动，被试变压器无放电声音，说明被试变压器能经
受试验电压而无异常。当被试变压器内绝缘击穿时，会出现两种情况：
●The current indicated will rise suddenly and the tested transformer will make
electric discharge sound; besides, the protective ball gap may have electric
discharge, which shows the internal breakdown of the tested transformer.
电流指示突然上升，且被试变压器发出放电响声，同时保护球系有可能放电，说明被试变压
器内部击穿。
●The amperemeter decreases suddenly, which also shows the breakdown of the tested
transformer.
电流表突然下降，也表明被试变压器击穿。
5.1.2 Judgment based on the sound of electric discharge or breakdown
由放电或击穿的声音判断
●Electric discharge due to oil gap breakdown: If the tested transformer has internal
electric discharge in the voltage boosting process and makes a sound like a metal
object bumping the oil tank, it generally shows the inertial breakdown of oil gap
and sudden change of amperemeter indication due to insufficient oil gap distance or
electric field distortion. When repeating the test, the discharge voltage will not
fall dramatically as the dielectric strength of oil gap is recovered. If the discharge
voltage is lower than that at the first time, it shows the solid insulation breakdown.
油间隙击穿放电：若在加压过程中被试变压器内部放电，发出很像金属撞击油箱的声音，一
般是由于油间隙距离不够或电场畸变，而导致油间隙惯性击穿，电流表指示突变。当重复试
验时，由于油隙抗电强度恢复，其放电电压不会明显下降。若放电电电压比第一次低，则是
固体绝缘击穿。
●Electric discharge of gas gap in oil: During the test, if the electric discharge
sound at the second time is lower than that at the first time, the instrument indicator
has no great swing and the electric discharge disappears when repeating the test,
such phenomenon is usually caused by electric discharge of gas gap in oil. In the
case of partial breakdown of gas gap, the sound is slightly intermittent and the
amperemeter indication also will not change significantly. The breakdown caused by
bubbles in oil, either penetrating or partial, may disappear during the repeated test.
This is resulted from bubble escape after disruptive discharge.
油中气体间隙放电：试验时，若第二次出现的放电声比第一次的声音小，仪表指示摆动不大，
第 5 页共 10 页
再重复试验时放电又消失，这种现象常是油中气体间隙放电所致。当气隙局部击穿时声音轻
微断续，电流表指示也不会明显变动。油中气泡所引起的击穿，无论是贯穿性还是局部性的，
在重复试验时均可能消失。这是由于击穿放电后，气泡逸出所致。
●Electric discharge of metal pieces with floating potential: In the voltage boosting
process, there is electric discharge sound like bean frying inside the tested
transformer and the amperemeter indication is very unstable, which might be the
electric discharge to ground of metal pieces with floating potential (for example,
the iron core and earthing clamp are not connected together with a sheet metal during
manufacturing, and electric discharge will occur when the voltage between them
reaches a certain level).
悬浮电位的金属件放电：在加压过程中，被试变压器内部如像有炒豆般的放电声，而电流表
指示又很不稳定，这可能是带有悬浮电位的金属件对地放电（如在制造过程中铁芯和接地的
夹件未用金属片连接，当两者之间达到一定的电压时，便会发生放电）。
●Solid insulation creepage: If there is giggling electric discharge sound or clunk
and the amperemeter indication increases sharply, this is caused by internal solid
insulation creepage or coil end-to-yoke creepage. When repeating the test, the
discharge voltage will decline significantly.
固体绝缘爬电：若出现哧哧的放电声，或是沉闷的响声，电流表指示突增，这是由于内部固
体绝缘爬电，或线圈端部对铁轭爬电。再重复试验时，放电电压就明显下降。
●Electric discharge of external test circuit: In the case of insulation breakdown
of external test circuit, there will be obvious sound and discharge sparks, which
can be easily observed. During the test, there is slight corona in air or the porcelain
surface has slight electric discharge, which is normal.
外部试验回路放电：当外部试验回路绝缘击穿时，将发生明显的响声和放电火花，这是容易
观察到的。在试验时，空气中有轻微电晕或瓷件表面有很轻的放电，仍属正常现象。
6 Technical Measures for the Partial Discharge Test 局部放电试验技术措施
6.1 Long-duration induced withstand voltage and partial discharge measurement test
长时感应耐压带局部放电测量试验
In this test, the maximum working voltage at transformer HV side Um＝253kV
在本次试验中，变压器高压侧最高工作电压 Um＝253kV
KV KV
KV
第 6 页共 10 页
Fig. 1 Schematic Diagram of Partial Discharge Test 图 1 局部放电试验原理图
Partial discharge test 局部放电试验

Long-duration induced voltage withstand test (ACLD, coordinating the partial
discharge test): use the 250Hz intermediate-frequency generator power supply, and
conduct the test in groups.
长时感应耐压试验（ACLD，配合局放测量），使用 250Hz 中频发电机电源，试验分相进行。
Refer to Fig. 2 for the measurement wiring of the test 试验测量接线如图 2：
第 7 页共 10 页
Fig. 2 Wiring for Long-duration Induced Withstand Voltage and Partial
Discharge Measurement (phase-C test)
图 2 长时感应耐压带局放测量接线图（C 相试验）
Fig. 3 Time Sequence Diagram of Induced and Applied Voltage
图 3 感应施加电压的时间顺序图
(1) Switch on the power under the voltage not higher than U2/3; increase the voltage
to 1.1Um/√3 and keep it for 5 minutes.
在不大于 U2/3 的电压下接通电源，电压上升到 1.1Um/√3，保持 5 min；
(2) Increase the voltage to U2 and keep it for 5 minutes.
电压上升到 U2,保持 5 min
(3) Increase the voltage to U1 and keep it for 24 seconds.
电压上升到 U1,保持 24sec；
第 8 页共 10 页
(4) Uninterruptedly decrease the voltage to U2 immediately after the test and keep
it for at least 30 minutes, and measure the partial discharge quantity in this process.
试验后立刻不间断地将电压降到 U2，并至少保持 30min,过程中测量局部放电量。
(5) After the measurement, decrease the voltage to 1.1Um/√3 and keep it for 5 minutes.
Read the discharge quantity in this process, and then decrease the voltage to zero
quickly.
测量完成后,降低电压至 1.1Um/√3，保持 5 min。读取过程中的放电量，然后将电压迅速降
为零。
7 Safety Measures 安全措施
7.1 In order to ensure the safety of personnel and equipment, the relevant
requirements of DL 5009.1-2014 “Code of Work Safety for Power Works Construction
(Thermal Power Plant)” shall be strictly observed.
为保证人身和设备安全，应严格遵守《电力建设安全工作规程（火力发电厂部分）》DL
5009.1-2014 中有关规定。
7.2 During the AC Voltage Withstand, it is required to set up fences around test
equipment and arrange special personnel for monitoring, so as to guarantee personal
and equipment safety and prevent irrelevant persons from entering. During the test,
good communication shall be maintained between the test personnel and watch man. No
watch man may leave the job site without the consent of the test personnel. The person
responsible for raising voltage shall pay attention to the situation around the site
at any time. Once the voltmeter indicates a great swing of voltage, and the current
meter indicates a sharp increase of current, where there is smell or smoke or insulator
burning sound and abnormal phenomena such as noise appears, it’s required to
immediately reduce the voltage, disconnect the power and stop the test. The device
under test shall be discharged of electricity before it’s examined to for
troubleshooting and continuing the test.
进行交流耐压试验时，为保证人身安全和设备安全，要求必须在试验设备周围设围栏，并有
专人监护，防止无关人员误入。试验时试验人员与看守人员通讯要畅通，没有试验人员的命
令看守人员不得离开岗位。负责升压的人要随时注意周围的情况，一旦发现电压表指示摆动
很大，电流表指示急剧增加、绝缘烧焦气味或冒烟或发生响声等异常现象时，应立即降低电
压，断开电源停止试验，对被试设备进行放电后再对设备进行检查，查明原因并排除后方可
继续试验。
7.3 Before the voltage withstand test, conduct the short-circuit earthing of CT
secondary winding for the ascending flanged base of transformer. The earthing of
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transformer core and shell as well as the earthing copper bar connection have been
done.
耐压试验前，将变压器升高座的电流互感器二次绕组应短路接地。变压器铁芯、外壳的接地
及接地连线铜牌已完成。
7.4 Arrange special personnel responsible for site safety and monitoring energized
equipment, which should be set with safety shields and hung with “Danger! High
Voltage” signs. Test equipment also should be set with safety shields. Test personnel
entering the site must wear helmets, and must fasten the safety belt when working
at heights. Persons other than test personnel should not enter the test site, which
should be monitored by specially-assigned personnel.
设专人负责现场安全，负责监视带电设备，带电设备要设置安全遮栏，并挂“止步，高压危
险”标示牌，试验设备也应设置安全遮栏。试验人员进入现场必须戴安全帽，高空作业必须
挂安全带。非试验人员不得进入试验场地,并有专人监护。
7.5 Before the test, check test equipment, ensure all components and protection
functions are normal, and take rainproofing and sun-resisting measures for test
apparatus and equipment.
试验前检查试验设备，确保各部件正常，各项保护功能正常，做好试验仪器设备的防雨、防
晒的措施。
7.6 During the test, related equipment around the tested transformer should be earthed
reliably.
试验时，被试变压器周围有关设备应可靠接地。
7.7 Do not get close to HV equipment immediately after the test. Operation is allowed
only after hanging the earthing wire and ensuring the residual electric charge is
discharged safely.
试验结束后，不要马上靠近或接近高压设备，待悬挂接地线后，确保残余电荷释放安全后，
方可进行工作。
7.8 The site should be arranged with specially-assigned persons responsible for fire
protection work, and also with sufficient qualified fire-fighting equipment.
现场要派人专门负责消防工作，并备有足够的合格消防器材。
第 10 页共 10 页

Method Statement of Main Transformer AC Voltage Withstand Test and Partial Discharge Test

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NEPC Ghorasal #3 Unit Re-powering Project Site Management Department Electric Automation Branch 电自专业公司

Method Statement Of Main Transformer AC Voltage Withstand

insulation air gap; issued by the General Administration of Quality Supervision,

3.2 Test preconditions 试验条件要求：

3.2.3 Conduct the CT secondary winding short-circuit earthing of ascending flanged

4.1 Test Items 试验项目

B--console, 100kW, 0～300Hz

Fig. 1 Schematic Diagram of Partial Discharge Test 图 1 局部放电试验原理图

Partial discharge test 局部放电试验

Fig. 2 Wiring for Long-duration Induced Withstand Voltage and Partial

Discharge Measurement (phase-C test)

Fig. 3 Time Sequence Diagram of Induced and Applied Voltage

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