You are on page 1of 52

Project: Jasa Konsultasi Penyusunan Basic Engineering

Design Untuk Pembangunan Fasilitas Doc. : Specification for Road, Parking, Drainage,
Control Room Proyek RDMP RU-V and Grading Area
Balikpapan
Doc No. : 26070-203-3PS-CG00-I1002
Kontrak No : 009/V20000/2017-S0
Rev No. : 00A

JASA KONSULTASI PENYUSUNAN


BASIC ENGINEERING DESIGN
UNTUK PEMBANGUNAN FASILITAS CONTROL ROOM
PROYEK RDMP RU-V BALIKPAPAN

00A IFR 19-02-2018 ABL

Prepared Checked Prepared Checked


REV DESC. DATE

PT. LAPI GTC PERTAMINA


DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 2

COMMENT SHEET

PAGE COMMENT SIGN

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 3

TABLE OF CONTENT

1. INTRODUCTION .......................................................................................................... 6
2. SCOPE OF REPORT ................................................................................................... 7
3. REFERENCE DOCUMENT, CODE, AND STANDARD ............................................... 7
4. EARTHWORK.............................................................................................................. 8
5. ROAD & PARKING WORKS ..................................................................................... 10
6. CONCRETE WORKS................................................................................................. 14
7. DRAINAGE WORK .................................................................................................... 51

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 4

LIST OF TABLE

Table 5.1 Sieve Analysis Subbase Material............................................................................ 11


Table 5.2 Sieve Analysis Base Course................................................................................... 12
Table 5.3 Specification for Base Course Aggregate ............................................................... 12
Table 6.1 Concrete Compressive Strength............................................................................. 25
Table 6.2 Schedule Of Production Concrete Test Cylinders ................................................... 29

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 5

LIST OF FIGURE

Figure 1.1 Location of RU-V Balikpapan .................................................................................. 6

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 6

1. INTRODUCTION

PERTAMINA plans to expand the Balikpapan refinery facility. To support the


development of the facility at the Balikpapan refinery will be build a new control room
facility. The control room design that will be made consists of 3 new buildings and one
building modification.

1. Main Control Room (New)

2. Utility Control Room (New)

3. Lawe – lawe Control Room (New)

4. Offside Control Room (Modification)

1.1. Location
Location of this project at Pertamina RU-V Balikpapan, Kalimantan Timur, Indonesia.

Figure 1.1 Location of RU-V Balikpapan


1.2. Unit
All units are in SI unit.
1.3. Language

Language in this report will in English.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 7

2. SCOPE OF REPORT

This document outlines Specification for road, parking and drainage to be used for Balikpapan
Refinery Facility.

3. REFERENCE DOCUMENT, CODE, AND STANDARD

Comply with the requirements of the applicable codes and standards published by the
following organization:

1) General Regulation of Material Inspection


2) General Regulation of Material in Indonesia
3) Regulation of labour in Indonesia
4) Government Regulation / Local Legislation
5) Regulation of Reinforced Concrete in Indonesia
6) Indonesian National Standard (SNI)
7) British Standard
8) American Society for Testing and Materials (ASTM)
9) Japan Industrial Standard (JIS)
10) Environmental Quality Standards
11) Other relevant standard and regulations

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 8

4. EARTHWORK

4.1. Site Clearing

This work consists of clearing, grubbing, and stripping of areas where filling, or back
filling is to be done, as indicated on the approved drawings or as directed by the
Owner, including transportation and disposal on the site.

Area where work will be executed have to be cleared of all structure and also dirt/
materials except as described inspecification hereunder.

All tree and crop in work area, to be cleaned to its roots. Hole that happened effect of
amputation apologize for to be cleaned by pickings necktie grow on and re-piled up
and also compacted until existing level as according to conditions which as described
at items below.

All dirt and debris effect of clearing site to be removed by contractor and handled as
according to methods agreed by Owner and do not bother environment. Dismissal area
can be performed by around project of on approval Owner.

4.2. Forming of land

Before done cut & fill work, must be installed control stakes of height, at places as
according to peil of height of plan, maximum in 400 m2 attached by 1 stake.

The stakes can be made of sturdy planted wood, so that do not annoyed time
execution of work.

The placed of stakes must used water pass and theodolit equipment suitable with
define coordinate

4.3. Excavation

In excavation have to according to elevation of plan which as described at drawing plan


and according to height of reference stakes. At the time of excavation be aware of
existing components contained in the soil.

At boundary between height of different plan more than 80 cm have to be made slope
with maximum inclination 1:2.5.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 9

Final surface of excavation which have open to surface water flow have to enough of
refinement flatten and have enough of inclination, to guarantee surface drainage
fluency so that do not happened pond.

All excavation has to be looked after so that freeing from water , and contractor have to
provide all labours for draining.

Soil result of excavation, which is possibility, used for the fill materials, have to be
tested and become contractor responsibility. On approval Owner, hence that soil can
be transported to area for filling work. Laboratory for testing have to agreed by Owner.

Material of excavation considering high soil organic, peat land or compressible soil
classified as ineligibility as fill soil.

Unused soil of excavation has to be moved from project site with guide of Owner. Rest
of excavation also can be placed by whereas at showed by Owner as stock, to be used
later if needed.

4.4. Backfilling

The Contractor shall perform backfilling work in accordance with this Specification and
as shown on the approved Drawings or as directed by the Owner.

4.4.1. Material Sources

The sources of material shall be good materials as follows:


1. Well graded material
2. Clean from garbage, roots, and other organic materials
3. Maximum compaction is 30 cm per layer
4. Another requirements is depend on local government

4.4.2. Backfill Works

Backfill shall be placed within the limits of the excavations or to the lines and grades
shown on the approved drawings in 300 mm thick horizontal layers and compacted
carefully. Backfill shall not be placed until the structure has been inspected and
approved, the concrete has cured sufficiently to achieve specified compressive
strength, the forms removed, the excavation cleaned of trash, debris and water and the
concrete has received its bituminous coatings (if directed or shown on the approved

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 10

drawings). Where backfill is placed on more than one side of a structure, it shall be
placed and compacted evenly to maintain similar fill elevations on all sides of the
structure at the same time. Granular material used as structural back fill shall be
compacted to 95% mass percent of the maximum dry density determined by AASHTO
T 99 Method C.

5. ROAD & PARKING WORKS

5.1. Subgrade

The Existing ground has to dig tillreach elevation plan road; street sub grade. Before
conducting condensation, contractor have to before hand test CBR laboratory, good of
CBR soaked and of unsoaked CBR shows by density correlation with value of CBR. In
a soaked condition, assess CBR minimum which must reach 6%. When value of
soaked CBR could not reach 6%, contractor have to change land of sub grade with
other land which have [done/conducted] laboratory test and can reach minimum value
of soaked CBR 6%. The land compacted by dry density minimize 95% density of
standard Proctor. In the case of after conducted by digfound by the existence of
wellspring stream, contractor has to conduct making of drain subsoil to conduct the
wellspring to drainage channel closest.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 11

5.2. Sub Base

Material that will be used for sub base course is Sirtu with specification as follow:

 CBR 30%

 Sieve Analysis

Table 5.1Sieve Analysis Subbase Material


Percentage of Material
ASTM
Passing (%)
standard sieve
3“ 100
1 1/2 “ 60 - 90
1“ 46 - 78
3/4 “ 40 - 70
3/8 “ 24 - 56
No. 4 13 - 45
No. 8 6 - 36
No. 30 2 - 22
No. 40 2 - 18
No. 200 0 - 10

 Sand Equivalent ( AASHTO T - 176 ) min 25

 Los Angeles abrassion loss ASTM No.12 ( AASHTO T - 96 ) max 40

5.3. Base

Material for base course must be in accordance with specification based on sieve
analysis such as follow :

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 12

Table 5.2 Sieve Analysis Base Course


Percentage of Material
Size
Passing (%)
ASTM standard (mm) Kelas B
sieve
2“ 50 100
1 1/2 “ 37,5 88 - 95
1“ 25 70 - 85
3/8 “ 9,5 30 - 65
No.4 4,75 25 - 55
No.10 2 25 - 40
No. 40 0,425 8 - 20
No.200 0,075 2-8

Table 5.3Specification for Base Course Aggregate


Standard Specification Class B

Abrasi dari agregat kasar (SNI 2417:2008) (AASHTO T – 96) 0-40%

Butiran pecah, tertahan ayakan 3/8” (SNI 7619:2012) 55/501)

Batas Cair (SNI 1967:2008) (AASHTO T 89 – 90) 0-35

Indeks Plastisitas (SNI 1966:2008) (AASHTO T 90 – 87) 0-10

Hasil kali indeks plastisitas dengan % lolos ayakan No. 200 -

Gumpalan lempung dan butiran-butiran mudah pecah (SNI 03-4141-1996) 0-5%

CBR rendaman (SNI 1744:2012) (AASHTO T193 – 81) Min 60%2)

Perbandingan persen lolos ayakan no.200 dan no.40 Maks 2/3

5.4. Surface

The surface layer that will be used is a type of asphalt penetration which is a mixture of
coarse aggregate, fine agregate, filler and asphalt.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 13

These parts must be considered:


1) Size

2) Gradation

3) The percentage of mixture of each ingredient used in a certain comparison number


in accordance with the required specifications, suc as follow:

For 1 m3 of asphalt penetration shall consist of: 100 kg of asphalt; 0.6 m3 of coarse
aggregate; 0.3 m3 fine agregate and 0.15 m3 filler.

All materials used must have such properties that after being mixed with a certain
mixed formula will have a strength of at least 70% when tested with AASHO T-165.

The mixed material should have evenly mixed gradations.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 14

6. CONCRETE WORKS

6.1. General Requirements

This specification covers all the work of concrete with or without reinforcement, for
Road and Drainage Work.

All the matters related to concrete work from the material, the manufacturing process
as well as the testing methods, should follow the requirements and standards
contained in SNI 03-2847-2002 or SNI No. 15-2049-2004, as far as there's no special
instruction in this specification.

For some points which is not covered by SNI 03-2847-2002 or SNI No. 15-2049-2004,
then the common rules or international standards can be used. In case of contradiction,
the provisions that benefit the project is taken.

6.1.1. Reporting

Before the concrete work start, the Contractor shall submit the proposal of the plan mix
(mix design) to the Owner/Supervisor for consideration and approval. The test results
reports also must be submitted to the Owner/Supervisor to be re-examined.

The Submission of the report of the test results do not relieve the Contractor from the
obligation to Interpret the test results and make the corrections and adjustments to the
plan of construction and the mixture plan (mix design).

No later than 30 (thirty) days before the commencement of concrete work, the
Contractor shall submit a report regarding the sources of material proposed and the
report or examination certificate to the Owner for approval. When requested by the
Supervisor, the Contractor must submit samples of materials they proposed.

The contractor must have a quality assurance system to ensure compliance with
contract terms. This system must be in accordance with details as stated in the
Contract. The Supervisor has the right to audit every aspect of the system.

The description of all relevant methods and documents must be submitted to the
Owner/Supervisor as information before the commencement of concrete work. Every
technical documents submitted to the Owner/Supervisor, must be accompanied by
initial approval evidence of the Contractor on the document.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 15

The Contractor must take full responsibility for the proposed method and the results of
its work.

6.2. Materials

6.2.1. Cement

Cement materials used must be a type I in accordance with SNI 2049:2015, comes
from one source which has been approved by the Owner/Supervisor. Information about
the content of the cement must be obtained from the manufacturer.

a. Type of Cement

Cement shall be in accordance with the Indonesian Standards SNI 2049:2015 or


ASTM C150 with the provisions of the tricalcium levels aluminate (C3A) is a minimum
5% and maximum 10%. Type of cement that has a quick-hardening character or
have an extra quick-hardened character, which also had a higher levels of calcium
chloride SHALL NOT BE USED.

b. Alternative of Cement

Owner/Supervisor may consider a proposal to the same type of cement that meets
the Indonesian Standards SNI or any other type of cement that have characteristics
that can be considered to be used, any consent to the Contractor who submitted an
alternative there would be no additional cost. Any proposal which refers to this Article
shall be accompanied by full specifications including methods / testing, submitted to
the Owner/Supervisor in 3 (three) fold.

c. Alkali Content

Total Alkali content (Na2O + K2O 0658) of cement is determined by ASTM C150
may not exceed 0.60% by its weight, unless there is special approval in accordance
with the requirements. If this approved by using the alkali content of cement that has
exceeded the maximum limit, then we must consider the aggregate proposal that is
not reactive to alkali.

The contractor must provide the test data that satisfy the Owner/Supervisor to
ensure that the desired quality of concrete can be achieved.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 16

d. Test Certificate ad Analysis of Cement

Each semen imported in the field should be accompanied by a certificate from the
manufacturer indicating that the cement has conducted testing and analysis, and the
analysis of test results must meet the standard of ASTM C150 requirements.

Every Bags of cement that arrived in the work field should be in good condition and
intact and marked clearly and in detail of the sign mentioned in the test certificate.

e. Supplying

Supervisory management must always be informed about every arrival of the


cement, and each arrival must be accompanied by a manufacture certificate together
with the shipping documents which state the amount of cement that arrived, the
name and address of the manufacturer of the cement.

f. The Test After Supplying

The sample of Each semen imported in the field and on the consideration of
Supervisory board, must be taken for the testing purpose and the process of
analyzing referring to the Standard of ASTM C 183-88.

Examples of the cement sufficient for testing materials in accordance with the
standard is not less than 5 kg must be provided and conducted on the Contractor's
expense.

g. The Supplies Of Cement

To ensure the smoothness and the progress of implementation, sustainability


(continuity) supply of cement in the field from time to time must be maintained. No
cement is used for work without approval and satisfactory of Owner/Supervisor.

h. The Storage Of Cement

cement may be supplied in a bulk method, so it requires the cement silo as a


warehouse. Cement stored in silos should be protected from rain, humidity and dew.

The entire hole for the loading must be completely shielded. Supplies aeration of the
silo must be provided to prevent and keep the moisture content. When the cement is
not supplied by a bulk method, the Contractor must provide a closed warehouse with
a good ventilation as well as possible.
GROUP : DISCIPLINE : PROJECT :
ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 17

Warehouse design must be approved and Supervisory Board must comply to the
terms on SNI No. 15-2049-2004.

The size of the warehouse should be made large enough to store inventory which
ensures continuity (continuity) job. Cement should be protected as good as possible
against the weather and moisture as well as stacked above the very waterproof
pedestal at least 30 cm above the ground. Piles of the cement shall not exceed a
height of 2 meters.

Other cement types have to be stored separately. The same type of cement that are
similar but have a different dates of arrival have to be stacked accordingly, so that it
is easily recognized and distinguished. All the Cement should be arranged so that
cement, which came first in the warehouse, can be used first.

i. The Sorting Of Cement

It is not allowed to mix various types of cement, or add the mixture to accelerate the
hardening and so forth, unless permitted by the specification or by the
Owner/Supervisor.

j. The Rejection Of Cement

Supervisory Board will reject the cement which has passed the field laboratory
testing and do not qualify, although manufacturers have included a test certificate.

Supervisory board also reserves the right to reject the cement that has been
damaged / expired due to the weather, less shielded or other causes. All cement that
has been rejected should be removed from the area / field of work.

k. Monthly Report

The Contractor shall make monthly reports to the Owner/Supervisor which is on the
date of billing / payment, the amount of cement received in the work field, cement
consumption in the month, and the remaining inventories at the end of the month.

6.2.2. Aggregate

Fine and coarse aggregates for concrete must comply with ASTM C33-93 "Standard
Specification for Concrete Aggregates".

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 18

The aggregate should be hard, strong, durable and clean, it is not contaminated by the
humus ingredients, rock, mica flakes, organic materials, alkaline materials or trash and
sludge that can affect the strength and durability of concrete, or effect the
reinforcement of the concrete.

Fine aggregate should not contain more than 5% mud, while the coarse aggregate
should not contain more than 1% mud, (determined on the dry weight). What referred
to the mud are particles that can be pass a 0.060 mm sieve. If the sludge level is
greater than the provisions above, the aggregate should be washed.
a. Grain Size Degree / Grading

For the concrete, coarse aggregates must meet the requirements of the degree of
grain size (grading) in accordance with SNI NO. 15-2049-2004 namely. 5 mm - 40
mm. The degree of the grain size of the fine aggregate must meet ASTM standard
C33-93 or SNI No. 15-2049-2004, unless the Board of Directors of Trustees
approved the degree of other size as a result of the tests and trials of concrete
quality.

Differences in the degree of grain size (grading) between the coarse aggregate may
be permitted after the test and trial of mix concrete is conducted. and approved by
the Supervisory Board, however fine aggregate required to meet the size degrees for
concrete quality specified.
b. Phisical Requirements

Fine and coarse aggregates must comply with the physical requirements according
to ASTM C33-93 "Standard Specification for concrete Aggregates ".

In general, the physical requirements for the aggregate are as follows.

(1) The weight of the weak part of the coarse aggregate, when tested by scratching
the copper rod must not exceed 5%.

(2) Clay (clay), silt and dust levels (that is finer than the 0.060 mm sieve), must not
exceed the following limits.

coarse aggregate ........................... 1% by weight

natural sand ................................ 2% by weight

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 19

finely crushed stone ...................... 3% by weight

(3) The coarse Aggregate that containing a flat and long grain may only be used, if
the number of flat and long grain does not exceed 20% of the total aggregate
weight.

(4) Fine and coarse aggregate must be lasting (SNI No. 15-2049-2004),

For fine aggregate :

When tested with a solution of sodium sulfate, which destroyed part of a maximum
of 10%.

When tested with a solution of magnesium sulfate, which destroyed part of the 15%
maximum.

For coarse aggregate :

When tested with a solution of sodium sulfate, which destroyed part of a maximum
of 12%.

When tested with a solution of magnesium sulfate, which destroyed part of a


maximum of 18%.

(5) The Hardness of coarse and fine aggregate shall be in accordance with the SII
0052-80, SK SNI-04-1989 F or ASTM C 131.

(6) The Hardness of coarse aggregate when it tested by a Los Angelos sliding
vessel must comply with the requirements as of SNI 03-2847-2002 and SNI No. 15-
2049-2004.

(7) The coarse aggregate should not contain substances that can damage the
concrete, such as organic matter and substances that are reactive to alkali, or alkali
reactive.

(8) Fine aggregate should be free of organic material and materials that can
possibly damage the concrete, according to SNI 03-2847-2002 and SNI No. 15-
2049-2004.

(9) The density and voids of aggregates to be determined in the field, according to
ASTM C29 / C29 M.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 20

c. Fine Aggregate For Mortar And Cement Grout

Fine aggregate for mortar and grout species must comply in all aspect as required by
the standard of ASTM C 937-80 (1991) or SNI No. 15-2049-2004.
d. Chemical Requirements

The content of substances which can be harmful to the fine and coarse aggregate
shall be in accordance with Standard of ASTM C 33-93 or SNI No. 15-2049-2004.
The reaction of alkali and aggregate should be negative. Limit of the influence
(contamination) chloride and sulphate must meet the following requirements.

(1) The amount of chloride in the fine aggregate weight is no more than 0.06%

(2) The amount of chloride in the coarse aggregate weight is no more than 0.03%,

(3) For the required concrete, Cl contained should not more than 0.3% of the total
weight of the standard.

(4) In the fine and coarse aggregates sulfate content is not more than 0.5% of the
total weight of SO3.

(5) For concrete required sulfate content is not more than 0.4% of the total weight
of the cement.

The materials that can potentially harmful.

(1) The number of harmful materials in fine aggregate should not exceed the limits
determined in accordance with ASTM C33-93.

(2) The Dirty Organic materials.

- Fine aggregate should be free of a number of organic materials that destroyed,


except here explained that the aggregate tested for organic materials that are dirty
and produce a darker color than the standard should be rejected.

- Fine aggregate that fails the test can be used, if the color change is due to the
presence of a small amount of coal, lignite or similar particles which have the
characteristics of its own.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 21

- Fine aggregate that fails the test can be used, but when the testing for the
effect of organic materials were dirty on the strength of the concrete, the relative
strength at the age of 7 (seven) days on count by Method Testing C87, not less
than 95%.

(3) For The fine aggregate used for the drabble concrete, or in contact with moist
ground shall not contain ingredients which is reactive with alkali in the cement by
an amount sufficient to cause a damage broader in the mortar or concrete, except
that when the materials that are in the level of the amount that can be harmful, fine
aggregate may be able to utilize with the cement containing alkali less than 0.60%,
calculated as sodium oxide equivalent (Na2O + K2O 0658), or with additional
materials that could withstand the widespread of damage, due to the reaction of the
alkali-aggregate.
e. Examples And Test

(1) The Aggregate to be used for the concrete may not contain alkali or other
elements that have the properties which reactive when dealing with alkali ions from
any source. For this intent and purpose of, the aggregate should be in accordance
with Standard ASTM C 33-93 or SNI NO. 15-2049-2004.

(2) The Aggregate to be used for the mixture which is not meet the requirements in
paragraph (1) or unacceptable related to paragraph (1) shall be held petrography
analysis according to ASTM C295-90 and then conducted testing by chemical
methods as required with ASTM C289-94.

(3) 6 (six) random sample of aggregates, each of which weighs 25 kg, taken from
the supply of aggregate material that amounted to 100t.

- The Sample will be combined and divided by four to generate a sample with a
weighing of 25 kg, which will be sent to a laboratory for testing materials.

- The Laboratory must obtain a sample of the material for analysis and chemical
petrography and make comparisons to test of MORTAR BAR

(4) As an alternative, which is otherwise harmless aggregate to be used, after the


results of the test in accordance with Standard ASTM C 289-94, is acceptable.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 22

(5) The Aggregate originally accepted in accordance with paragraph (3), then held
the test in a MORTAR BAR methods.

- Preparation of the sample must be as described in paragraph (3), six (6) pieces
of MORTAR BAR to be tested in accordance with ASTM C227-90.

- Aggregates would be acceptable, if the average development of six (6) pieces


of MORTAR BAR does not exceed 1% after storage for 26 weeks in accordance
with the standard test C 227-90.

- Supervisory Board of Directors is allowing the use of aggregate, after the


MORTAR BAR is stored for 13 weeks, and development MORTAR BAR after 26
weeks is not more than 1% as required, but this must be confirmed by the
measurement of MORTAR BAR after being stored for 26 weeks.

(6) The Test described in the above paragraph must be carried out in laboratories
officially approved and at the expense of the Contractor.

(7) Owner/Supervisor may request the repetition of the test at any time, to make
sure it really fulfill paragraph (1)
f. Aggregates Washings Process

Each of the dirty aggregates should be cleaned by washing it in the clean water
mechanically by the Contractor to remove clay, dust, mud and so on.
g. Delivery Of Aggregate Sample

As soon as the contract and the execution of the work begins, then before it started
with the concrete work, the Contractor shall submit to the Owner/Supervisor the
examples of proposed aggregate that will be used in the work for the test material.

Supervisory Board will conduct an audit to place / source of aggregate proposed, and
must be satisfied with the working methods, ways of washing aggregates, which will
generate an eligible aggregate which met the requirements.

Prior to the approval by the Owner/Supervisor of the imported aggregate, the


Contractor is not allowed to bring in the aggregate material.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 23

h. Rejection Of Aggregate

Supervisory board reserves the right at any time to reject the aggregates that do not
qualify to be used in the project. The contractor reserves the right at its own expense
to prove to hold these test of the sample of this aggregate, but if after the test, the
aggregate still get rejected, the aggregate should be removed from the area / field of
work by the contractor, although it may have been given approval earlier based on
the requirements.
i. Comparison Of Aggregate

Fine aggregate and coarse aggregate, each of which must be held in a comparison
measurement in accordance with their respective concrete quality in-requisite / mix
designs were used. The degree of the respective size and degree of the mixed size
must be approved by the Supervisory Board.
j. The Build-Up Of Aggregate

Contractors have to watch and monitor continuously where is the buildup of


aggregate occur, the amount of each type and size of the aggregates, whether it was
in sufficient or less amount to ensure continuity and smoothness of the work
progress. Each type and degree of aggregate grain should be stacked inside of
boxes cast with concrete floors or of other materials with sufficient slope to drain the
stagnant water.

The wet aggregate arriving in the field should be stacked and left idle for 24 hours, to
ensure whether the aggregate is dry enough to be used as an ingredient of concrete.
During the rainy season, when it is rain constantly, boxes of the aggregate piles
should be covered with a tarpaulin or other covering material approved by
Supervisory board.

Coarse and fine aggregate must be deposited in separate places according to article
3.9. PBI 1971 NI - 2 in order to facilitate the implementation of monitoring by the
supervisory Board.

6.2.3. Water

The Water used for concrete work must comply with the provisions contained in the
SNI NO. 15-2049-2004. Water for the manufacture and maintenance of concrete must

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 24

not contain oils, acids, alkalis, salts, organic materials or materials that could damage
the concrete and / or steel reinforcement.

In this case it is required to use clean water to drink, except water from taps, then
before the water used for concrete work, it should be checked or tested whether it met
the qualification in accordance with the provisions stipulated in the SNI No. 15-2049-
2004.

If there are indecision about the water, it is advisable to check the water for the
laboratory examination of clean water (drinking water), to determine how far the water
content of the materials or substances that potentially damage the concrete and / or
steel reinforcement.

If the examination of water samples as suggested above cannot be implemented, then


in terms of the indecision about the water, it must be held the trial comparison between
the compressive strength of mortar cement + sand by using the water and by using
distilled water.

The water met the requirements, if the compressive strength of mortar using this water
at the age of 7 and 28 days is at least 90% of the compressive strength of mortar using
distilled water at the same age, in accordance with the provisions of SNI NO. 15-2049-
2004.

The amount of water used to make the concrete mix is determined by the size and the
weight should be carried out rigorously, especially for concrete with f'c values> 30
MPa, in accordance with SNI 03-2847-2002.

6.3. The Quality Of Concrete

Quality and grade of concrete used in this work must meet the standard of SNI 03-
2847-2002 or ASTM. Since the design using precast concrete structural system, the
concrete compressive strength has divided into two part, which presented as follows:

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 25

Table 6.1Concrete Compressive Strength


DESCRIPTION COMPRESSIVE STRENGTH

Concrete for Rigid pavement f'c =25 Mpa or K300

In the case of determining or testing the quality of concrete using concrete cube test
specimens of 150 mm x 150 mm x 150 mm, then the conversion of the compressive
strength of concrete cubes with the concrete cylinders is utilized the following formula.
f’c = [0.76 + 0.2 10 log (fck/15)] fck
Where:
f’c = compressive strength of concrete cylinders diametres 150 mm, L = 300 mm
(Mpa)
fck = compressive strength of concrete cubes of 150 mm x 150 mm x 150 mm
(Mpa)

Before the making of the mixture, the mix planning should be held (mix design) to gain
the assurance in the achievement of the expected quality of concrete. Watertight
concrete mixture should be such that water-resistant material, and be achieved without
relying on others materials. The water-resistant concrete should be proven in
accordance with the requirements of the SNI 03-2847-2002, for the strong aggressive
water.

Manufacture of concrete mixes with the quality and the class, must be under the strict
supervision of the Contractor. Purpose of the strict surveillance is on the quality and
type of fine and coarse aggregates as well as the aggregate mix.

Plans of the mixture (mix design) and the results of testing the cube in the laboratory
for 7 days and 28 days must be reported to the Owner/Supervisor long before each
time of casting work. The maximum water-cement factor and the maximum slump in
accordance with ACI 301.

6.4. Preliminary Experiments

At least 42 days before the start of casting concrete, the Contractor must propose to
the Owner/Supervisor the mix designs and water-cement factor, and must conduct the

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 26

preliminary experiment using the samples of aggregate and cement type which have
been approved.

If possible, the place where the concrete is mixed and others transport tool utilized to
make the concrete mix samples and for the transportation to a certain distance. The
Concrete mixer must be clean, and the remnants of the concrete should be removed.
The workability of each mixture should be determined on a mixing machine and after
being transported to the representative distance.

The contractor shall perform quality inspection of concrete in a laboratory approved by


the Owner/Supervisor, and provide the equipment necessary to manufacture example
of the specimen, as well as the preparation should be done by trained officers.
Concrete quality acceptance criteria must be in accordance with ACI 301. The cube
with size of 150 mm on each sides must be prepared and conduct the testing of the
class and quality of concrete as follows.

 6 (six) cubes made of concrete examples taken from three mortar of each row (3
sets of specimen or equal to 18 specimen).

 From each set consisting of six (6) pieces of the cube, three (3) pieces will be
tested at the age of 7 days and 3 (three) again at 28 days. The Pressure crushed
the average of each set of the cube minimal pressure should exceed 35% for each
of the crushed concrete qualities listed in Table 6.1 above.

 All cubes are made, treated, stored and taken the place of testing in accordance
with the provisions of the BS EN 12390.

Comparison of fine aggregate, coarse and cement for the concrete should be arranged
accordingly as to produce the desired strength with the density level as high as
possible consistently and adequate (workability).

Immediately after the preliminary test is finished and satisfactorily, the Contractor shall
submit a detailed report to the Owner/Supervisor of the mix trial and the testing
methods.

Before starting on any concreting, the Contractor must submit to t the


Owner/Supervisor for its approval in detail, including the type of the aggregate and the

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 27

degree of the grain, and the approximate average strength, of any proposed mix / for
work. All these details should be based on the results of preliminary testing.

If the mixing design is approved, then the ratio will not change, the source of cement
and aggregates in terms of type, size and zone degree of granular aggregate, the
others without approval by the Owner/Supervisor must depend on the satisfactory
results of further testing in accordance with the above requirements.

Preliminary experiments will also be done every time the amendments made in the
types of materials or in comparison in the mix.

6.5. Additional Mixed Material (Admixtures)

Under certain circumstances, it allowed to use a mixture of enhancements to improve


the properties of a concrete mix. The type, amount of ingredients which are added and
how to use of additional mixed materials must be approved in advance by the
Owner/Supervisor.

Benefits of additional mixed material must be proven through the test results from the
type of cement and aggregates with the same type of cement and aggregate to be
used in the actual implementation of concrete work (permanent).

Calcium chloride or a mixture containing additional chloride should not be used. Fly
ash or other pozolan used as a mixture of additional must met the ASTM C618-94a
standard. "Specification for Fly Ash and Raw or Calcined Natural Pozolan for use as
Mineral Admixtures in Portland Cement Concrete" or meet a standard of SNI 03-2847-
2002.

Additional mixed material that serves to reduce the amount of mixing water or to
increase the workability of concrete can be used as long as it is meet the standards of
ASTM C494 - 92 "Standard Specification for Admixtures for concrete chemical" or
meet the general standards Building Materials in Indonesia.

6.6. Workability

Concrete is made with an adequate (workability) and consistency, allowing the


construction of concrete (foundry, casting, experiment, compacting) easily into the
reference and around the rebars and angles of reference, so without raising the
possibility of aggregate segregation and separation of excess water.
GROUP : DISCIPLINE : PROJECT :
ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 28

Cement water factor as far as possible have to be minimum, as it relates to the


compacting works with the required tools.

If the type, degree of granular and aggregate ratio in the mix is approved, the
experiments should be done for the minimal cement water factor and the Contractor
will be bound by it. Density factor will be determined in accordance with BS 1881
standard.

When the optimal value has been determined and the Owner/Supervisor has
approved, the mixture can be used, the value should be maintained within tolerance
limits + 0.03. Besides, testing the slump in accordance with the standards of SNI
1972:2008 will be used when the average slump of concrete meet the reuirements of
ACI 117M.

Slumps shall be not less than 50 mm and no more than 125 mm if use concrete pump,
unless directed by other Chapter in this Specification.

In this case the slump should be maintained within tolerance 25 mm of optimal


approved by the Owner/Supervisor. If the contractor tends to change with other types
of aggregates and that changes have got an approval from the Owner/Supervisor, then
the procedure of determination the minimum cement water factor has to be repeated.

6.7. Measurement Of The Concrete Materials

In accordance with SNI 03-2847-2002 upon mixing the materials of the concrete,
should be done the weight measurement of each (SNI 03-2847-2002), with the mixing
equipment that has been approved, which can measure the weight of the cement
thoroughly up to+ 1 % and the aggregate weight up to + 2%

The Accuracy was actually made for the weight of water contained in the aggregate, so
the actual amount is added to the mixture if necessary have to be adjusted. When the
cement is available in bags, mixing to various quality and grade of concrete, mortar or
grout, such a comparison must be made to avoid the need to divide the contents of the
bag.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 29

6.8. Concrete Mixer Equipment

The Concrete mixer must match the type and its capacity, and the design must match
with its purpose. This equipment must be equipped with water cooling device and
subject to the approval of the Owner/Supervisor.

Concrete should be mixed in a concrete mixer (concrete mixer), types and capacities
must be approved by the Owner/Supervisor and shall comply with the provisions of SNI
03-2847-2002.

All the concrete mixer tool user should refer to the manufacturer manual and the
stirring time (after all the ingredients in the concrete-mixer) is a minimum of 1.5 minutes
in accordance with the provisions of SNI 03-2847-2002.

Stirring time should be increased if the results have not obtained the uniform mixture
and a uniform color. Stirring excessively and require the addition of water to get the
desired consistent concrete, is not allowed. Concrete should not be mixed or stirred by
hand (Hand Mixing).

6.9. Cube Testing Procedure

The samples of the Concrete materials testing must be taken, created and tested on
the instructions of Owner/Supervisor. The number of the test specimens taken at every
foundry basically should be in accordance with BS EN 12390 or when otherwise
determined by the Owner/Supervisor. If the concrete volume <50 m3, the provisions
applicable in accordance to the BS EN 12390.

Table 6.2Schedule Of Production Concrete Test Cylinders


Total cylinders required from a Cylinders
sample representing each 50 cu For Strength Test At
m of concrete, or from each
day's pour if less then 50 cu m. 3 days 7 days 28 days

3 sets of 3 each - Total 9 3 3 3

NOTE : 1) One set of 3 cylinders comprises a strength test.


2) Add 90 days sets, when fly ash or pozzolan is used.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 30

The Owner/Supervisor will vary the number of cubes for each class and the quality of
the concrete, if necessary, the additional test will be carried out. Cubes of concrete
must be cured by the Contractor and then transported to a laboratory for testing
implementation.

So that in a short period of time, which already have an idea about the quality of the
concrete in the implementation, it is advisable to make a 3 (three) tested cube to be
tested at age three (3) days and 3 (three) cube to be tested at the age of 7 (seven)
days and 3 (three) cubes were tested after only 28 days.

The results of this test specimen examination with reference to BS EN 12390, can be
used as a basis to consider whether there should be a change in the mixture of the
concrete and / or the implementation methods.

As a decisive vote for the concrete quality still, has to be taken based on the
examination of specimens at 28 days. The concrete cube shall be marked with a
number of special contracts concerned, serial number and date of casting work.

The procedure of the testing of the concrete cubes, have to follow the rules stated in
the BS EN 12390 or other standards. Another thing beyond the provisions above to
follow the rules stated in the BS EN 12390 or other standards.

6.10. Concrete Cube Admission Test Results

The Acceptance of concrete cube test results have to follow the rules stated in PBI-
1971 NI-2 as follows.

1. No more than one score among the 20 values of the results of the test specimen
successively occurred less than σ'bk.

2. There should be none of the average value of the four (4) results of the test
specimen successively occurred less than (σ'bk + 0.82 Sr), Sr is the standard
deviation of concrete plans in accordance with article 4.5, paragraph 3, PBI 1971 NI-2.

3. The difference between the highest and lowest scores among the four results of the
test specimen in consecutively cannot be larger than 4.3 Sr.

4. In all cases, the results of 20 consecutive test specimens must comply with Article
4.5 of PBI 1971 NI-2.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 31

Contractors are required to submit the historical record of their concrete work ever
undertaken for previous projects of at least three (3) last projects which include the
amount of Sr (Standard Deviation) that can be achieved by the implementation team
on the field, as the control of the quality of their work.

6.11. Examination And Evaluation Of Concrete Cylinder

1.The Concrete must be tested with the provisions of 3.35 (2) to 3.35 (5). Thee
qualified Field testing technicians, must perform the fresh concrete examination at
a construction site, preparing the samples that required for cylinder test and record
the temperature of fresh concrete when preparing the sample for compressive
strength test. The Qualified laboratory technicians must perform all laboratory tests
which required.

2.The frequency of examination

(1) The strength examination of each concrete quality that cast each day shall be
from one sample per day, or not less than one sample for every 120 m3 of
concrete, or not less than one sample for every 500 m2 surface area of the floor or
Wall.

(2) In a foundry work, if the total volume is specified, that the frequency of testing
required by 3.35 (2 (1)) will only produce the amount of testing concrete strength of
no less than 5 for a concrete quality, the test sample should be taken from at least
5 mortar randomly selected, or from each mortar if the mortar used is less than five.

(3) If the total volume of a quality of concrete used is less than 40 m3, the
compressive strength testing is unnecessary if the proof of compressive strength of
compliance submitted to and approved by the field supervisor.

(4) A compressive strength test should be the value of the average compressive
strength of two specimen cylinder that comes from the same concrete mix and
were tested at the age of 28 days or by the age of the test set for determination of
fc '

3.The Specimen that treated in the laboratory

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 32

(1) The samples for the compressive strength test shall be taken in accordance
with SNI 03-2458-1991, methods of testing and sampling for freshly mixed
concrete.

(2) The cylinder’s specimens used for compressive strength test should be
established and maintained in the laboratory according to SNI 03-4810-1998,
method of manufacture and maintenance of the test specimen in the field and
tested according to SNI 03-1974-1990, Test method for compressive strength of
concrete.

(3) The compressive strength of the quality concrete can be considered eligible if
two of the following are fulfill.

a) Each of the average value of three successive compressive strength test has a
value equal to, or greater than fc '

b) No value compressive strength test is calculated as the average value of two


cylindrical sample test result has a value below fc 'in excess of 3.5 MPa.

(4) If one of the requirements at 3.35 (3 (3)) is not fulfilled, then it must take few
steps to improve the average compressive strength test results in the next concrete
casting. Requirements at 3.35 (5) should be considered if the provisions of 3.35 (3
(3b)) are not full filed.

4.The Maintanance of the speciment on the field

(1) If requested by the superintendent, the compressive strength test results of the
test specimen cylinder that was treated on the pitch should be prepared.

(2) Treatment of the test specimen in the field must follow the SNI 03-4810-1998,
method of manufacture and maintenance of the test specimen in the field.

(3) The cylindrical test objects are treated in the field should be casted at the same
time and taken out from the concrete samples similar to those used for testing in
the laboratory.

(4) The procedure for the protection and maintenance of concrete must be
tightened if the compressive strength of concrete were treated in the field
generating value fc 'of less than 85% of the compressive strength of concrete
comparator treated in the laboratory. The 85% restriction does not apply if the
GROUP : DISCIPLINE : PROJECT :
ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 33

compressive strength of concrete were treated in the field resulted in values that
exceed fc 'of at least 3.5 MPa.

5.The Investigations for the Low concrete compressive strength test result.

(1) If a compressive strength test [see 3.35 (2 (4))] cylinder specimen that was
treated in the laboratory to produce a value below fc 'of at least 3.5 MPa [see 3.35
(3 (3b))] or when the test of compressive strength test specimens that were treated
in the field showed a lack of protection and maintenance of the test specimen [see
3.35 (4 (4))], then the analysis should be done to ensure that the resistance in the
structure still within the safe limits.

(2)If the certainty of the value of the low compressive strength of concrete is
obtained, and the calculation results show that the structure resistance on bearing
the burden is significantly reduced, the concrete examination from the examples
that taken from the area in question has to be performed, in accordance with SNI
03-2492- 1991, Method of the core concrete specimen sampling and SNI 03-3403-
1994, test method for compressive strength of concrete core. In the test of the
concrete core sample must be taken at least three test specimens for each test
compressive strength that has a value of 3.5 MPa below the requirements of fc '.

(3) When the concrete in the structure are in dry conditions during service life, the
specimen concrete core must be made dry air (at a temperature of 15ºC to 25 ° C,
relative humidity less than 60%) for 7 days before testing, and should be tested in
conditions dry. When the concrete in the structures are very wet during the service
life, the concrete core must be soaked in water for at least 40 hours and must be
tested in wet conditions.

(4) Concrete in the area represented by concrete test cores shall be deemed
sufficient by the structure if the compressive strength of the average of the three
concrete core is at least equal to 85% fc ', and none of the concrete core
compressive strength less than 75% fc '. Additional testing of concrete cores taken
from locations that show the irregular results of core concrete strength are allowed.

(5) If the criterion 3.35 (5 (4)) are not fulfilled and if the resistance of structure is still
in doubt, the field supervisors is allowed to request to do field testing resistance

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 34

concrete structure in accordance with article 22 for the problematic parts of the
structure, or conduct the others steps necessary.

6.12. Examination Of Existing Concrete Specimen From The Hardened Concrete


Works

In terms of the quality of concrete works deemed suspicious by the


Owner/Supervisor, where the results of the test of concrete cubes as required in
Article 3.33 (cube testing procedure) has not been satisfactorily obtained as of
article 3.34 (results of testing concrete cubes) and then when the concrete casting
has not been completed, the foundry must discontinued immediately and in a short
time nondestructive trial should be held on the constitutional part where the
concrete with a dubious strength located, to examine the actual strength of the
concrete.

The Supervisory Board of Directors may order the quality testing with concrete
hammer or drill core specimen (core drilled) cylindrical with a nominal diameter of
150 mm and a height of 300 mm is recommended be taken (drilled) from the
dubious concrete construction. The method of collecting and testing of drill core
specimens were based on ASTM C42 "Method of Obtaining and Testing drilled
Cores and Sawed Beams of Concrete".

In this case should be taken a minimum of three (3) pieces of drill core specimens
on the construction with a dubious quality. The hammer test equipment and
concrete cutter and a work method have to be provided by the Contractor, in order
that the Board of Directors able to Monitor and Control before the testing, all the
equipment and necessary testing should follow the rules stated in PBI 1971 NI-2,
ASTM C42 or other relevant standards.

If during the service period the concrete in these structures will always be dry, then
the core specimen that obtained must be dried aired (temperature between 15 ° C
to 30 ° C, relative humidity less than 60%) for 7 (seven) days before the
compressive test starting and must be tested in the dry state. When during the
service life of the concrete turn out found more than just the wet surface, the drill
core specimens must be soaked in water for at least 40 hours and then tested in
the wet state.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 35

The Concrete, represented by drill core test results should be considered to be


structurally sufficient if the average compressive strength of the three specimens of
the drill core at least equal to 85% of f'c (cylinder compressive strength) as required
in article 2.27 and none of the drill core specimens have a compressive strength of
less than 75% f'c. To check the accuracy of the test results of the drill core, which is
represented by the location of the compressive strength of drill core specimens
were erratic should be retested.

When the power cylinder specimen taken from the concrete work that has been
hardened is less than the strength of concrete minimum required by PBI 1971 NI-2
section 4.8, or if in the opinion of the Supervision Board, the concrete fails to meet
the requirements specified so that the concrete specimen did not meet the
specifications, thus it can be ordered to the Contractor, the trials for direct loading
accordance with the provisions contained in Chapter 21. PBI-1972 NI-2, with all
costs borne by the Contractor. Another term other than the provisions above to
follow the rules stated in the NI 1971 PBI-2 Chapter 4, SNI 03-2847-2002 or other
relevant regulations.

6.13. Fail To Met The Specified Requirments

When the specified requirements are not fulfilled, the Contractor shall immediately
fix it as directed by the Supervisor board. Before continuing the concreting work,
the Contractor must obtain approval by the Owner regarding the details of the
proposed activities to ensure that the concrete to be used for the work, has in
accordance with the specifications.

6.14. Notes / Recording

Recording all the concreting works on the quality and grade of concrete from all the
test results of concrete cubes, core or specimen taken from the hardened concrete
works, should be kept well by the Contractor. Copy of the recording must be
submitted to the Owner/Supervisor.

6.15. Cement Mortar (Cement Grout)

Cement mortar and (cement grout) must be consist of the order of type I Portland
cement and the sand that was approved and should be mixed in a ratio based on a

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 36

sample that 50 kg of cement and sand 0.07 m3 provides the ratio of 1 cement. 2
sand.

The amount of water used in the mix should be approved by the Owner/Supervisor
and the Supervisory be as minimally as possible for that purpose. The (cement
grout) must be mixed in a particular method in a colloidal type mixer to achieve the
colloid form.

6.16. Concrete Equipment Ready In The Field

At the time of execution of concrete work that non-stop, the Contractor must always
strive readiness of concrete equipment in the field, in case of damage / jam in the
concrete mixer, transport, casting and solidification of concrete, the contractor must
prepare the replacement and have to be immediately able to operated, so that it
won't interfere the smoothness of work.

6.17. Materials Must Be Appropriate

The use of ready-mix concrete (Ready-mixed concrete) as specified in ASTM


standard C94-94, should be with the approval of the Owner/Supervisor and must
comply with the requirements stated in the specifications.

6.18. Transportation

The Concrete should be transported in a mixer concrete truck (mixer truck). When
using the truck mixers, the mixers must constantly rotate. Unless the
Owner/Supervisor otherwise approved the other than the mixing truck, stirring and
casting of the appliance must comply with the requirements of ASTM C94-94 and
must constantly stirring with a rotation velocity refers to ASTM standard C94-94.

6.19. Water Distribution

When the truck concrete mix is used, water should be measured and poured on the
field under supervision. Provision of additional water is banned in the concrete mix
and ready to be filled.

6.20. Preparation Of Concreting Works

Before the concreting works start, reinforcing steel and concrete mold should be
cleaned of debris, including the remains of the concrete from the previous casting,

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 37

(the new rusted rebar should be cleaned by Sand Blasting) All the molds of
concrete, mold reinforcement, the principle of straightness and so on, should be
checked thoroughly, the room where the concrete will be cast should be passed a
thorough cleansing. The holes between the connection, or ate the corner angle of
the mold should be closed by the materials approved by the Supervisory Board.

The inside of the mold must be coated with a material that is approved to avoid
concrete sticking to the mold wall and maintained so that the coating material does
not stick to the steel reinforcement. Anyway where it is necessary to prevent the
water absorption from the concrete, the mold must be soaked entirely before
concreting work starts and the excessive water inside of the mold must be
removed. Another thing beyond the provisions above shall follow the rules stated in
the NI 1971 PBI-2 Chapter 5.

6.21. Start Of Concreting Works

Concreting works can be started after the preparation and obtained permission for
the approval by the Owner/Supervisor. The Notice that quite clear to the Board of
Supervisors, that a portion of the job area has already available for casting, thus
Controller may be present and conduct testing, checking, researching and so on.

No later than 12 hours after approval by the Owner/Supervisor concreting work


must begin soon in order to avoid the occurrence of rust on the reinforcement. If the
reinforcement had corroded prior to casting, it must first be cleaned of rust with
sand blasting systems. Casting should only be done if the Supervisory Board of
Directors or its designated agency exist in the workplace.

6.22. Concrete Transportation

Immediately, when there are no longer requirements have to be fulfilled, then at


least 2 hours after the start of mixing/stirring, the concrete must be poured from the
mixer to the place of work with a tool that can protect from the effects of
contamination, segregation or loss of the main ingredients of the concrete. The use
of pumps for concrete casting works can only be permitted by the
Owner/Supervisor.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 38

Any changes (modifications) that may be made to the ratio of the ingredients of
concrete to be used in the casting works with the pump must be approved by the
Supervisory Board of Directors and on the

Contractor's expense. In cases where it related to the cement-water factor required


for a grade and quality of the concrete so that in this case the concrete is not
allowed to be pumped, the concrete must be transported by watertight equipment,
type and size approved by the Owner/Supervisor. Another terms beyond the
provisions above shall follow the rules stated in the NI 1971 PBI-2 Chapter 6.

6.23. Concrete Casting Process

All concrete must be poured in accordance with the position and the sequence
shown in the drawings, specifications or indicated by the Owner/Supervisor with a
tool that can prevent contamination, segregation or loss of the main ingredients of
the concrete. Concrete should be poured as close as possible to the position in the
mold and be leveled horizontally and compacted on the thickness (height) between
150 s / d 300 mm. Deployment and smoothing the concrete into the mold is very
necessary and crucial, and this has to be done with a device that is approved and
must be assisted by a vibrator (Mechanical Vibrator). The Pouring of the concrete
into the mold should not exceed a height of 1.0 m. Design and slope of the pouring
funnel used in concrete casting must be approved by the Supervisory Board of
Directors.

If the concrete is poured by using a pump, then the cost is borne by the contractor,
the Contractor must set the pace pouring concrete accordingly to prevent the
segregation or damage and disruption to the reinforcing steel, mold and so on.
Unless required, there should be no tilt related to pouring concrete process.
Termination of casting must be planned and must receive the approval by the
Board of Supervisors. Place and form of a casting dismissal must follow the
provisions of NI 1971 PBI - 2 Chapter 6.5 or SNI 03-2847-2002.

All the base casting concrete of the constructions which is touching the ground,
should be given the basis of a concrete floor without reinforcement, with a mixture
composition 1pc. 3PS. 5 KR minimum thickness of 5 cm, to guarantee a good seat
position of the reinforcement with no cement-water absorption into the soil. During

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 39

the rain which could affect the concrete mix, the casting should be dismissed or if
the Contractor has provided a specials tools or special protection that allows
foundry works not interrupted by rain. All procedures and arrangements should be
consulted prior to the Owner/Supervisor for their approval.

During the casting of concrete in order not to disturb the position of reinforcement,
the reinforcement steel mounting technician must always be on the work area or
successively present in the concrete casting activity area to correct the position of
the reinforcing steel.

Time Schedule for concrete casting works must be arranged accordingly, so there
is no concrete surfaces that idle more than 30 minutes before the next concrete
casting. Meal breaks, the replacement group (shifting group) and so forth, as well
as the dismissal of the casting position, should be governed simultaneously,
carefully and extra cautious to ensure that the above interval will not interfere the
quality of implementation and the work process. Another terms and points beyond
the provisions above shall follow the rules stated in the NI 1971 PBI-2 Chapter 6 or
SNI 03-2847-2002.

6.24. The Importance Of Compaction

The surfaced of Concrete must always be solidified and improved especially for the
parts of the joints and connections. It is important to condense the whole of
concrete and assure the homogeneity condition and free of porosity, in addition, the
surface of the joints must be connected with a new concrete pouring immediately.

Compaction is not limited to the upper surface of the layers of casting, but it must
be conducted on a whole part, so that all the concrete become solid, it appears
resembling the surface of the jelly. Other terms and points beyond the provisions
above to follow the rules stated in PBI-1972 NI-2 Chapter 6.

6.25. Concrete Vibration Process

All concrete must go through the period of vibration, unless there are otherwise
requirements or other command, the vibration process is a demand of the
Supervisory Board in addition to the compaction of the concrete, so it was not as a
substitute for compaction which is mentioned in another article. All the vibration
works must be carried out based on the plans approved by the Owner/Supervisor.
GROUP : DISCIPLINE : PROJECT :
ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 40

No one is permitted to operate vibrator equipment without instruction and practice


prior to the execution time, and how to use the equipment. Vibrator (immersion
vibrator) used must have a minimum frequency of 8000 cycles / min and should
refer to the patterns and arrangements that have been approved. Implementation
must be careful to avoid segregation and excessive vibration. Other things outside
the provisions above to follow the rules stated in the NI 1971 PBI-2 Chapter 6.

6.26. Casting Works At The Tidal Period

All the concrete casting between the tidal surface the must be carried out in the dry
state. In case of casting in construction joints, protective / closure must be taken,
after which the connection should be cleaned and made it harsh, and given a
bonding agent as required and concrete casting process continued at low tide. All
reinforcement, the mold and the joint surface must be clean as required and a
whole new cast concrete must be compacted. The maximum favorable opportunity
should be taken from the lowest low tide (neap tide), to avoid casting at a high tide.

6.27. Alignment Of The Surface And Finishing

All the surface of the concrete slab or other parts that are not to be covered must
be leveled in a manner approved by the Board of Directors of Trustees until the
surface is flat and packed with the equipment such as the grading tool from the
steel. Implementation must be careful to ensure that the concrete is really evenly
and densely. Basically the finishing for concrete surfaces that will receive the
additional concrete pouring over it (concrete topping) should be roughened in the
manner shown in FIG. However, for the open concrete surface (exposed), finishing
process that required is the smooth finishing smooth or otherwise specified by the
Owner/Supervisor.

6.28. Construction Joint Position

The Construction Joint must be stated in pictures or as approved by the


Owner/Supervisor. All the concrete work on construction joints should be
continuously / constantly. On the visible surface, Construction Joint should be
carefully molded to obtain a neat straight line or where it shown in the picture,
should be formed with a special form between the concrete surfaces prior to
casting process and the next casting concrete layer. In order the join of two
GROUP : DISCIPLINE : PROJECT :
ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 41

surfaces construction can be truly united and monolithic, then between the old and
new concrete surface should be prepared as good as possible, or by adding the
bonding agent in accordance with the requirements, if necessary.

The construction Join must be created and placed in accordingly in a way that does
not reduce the strength and durability of construction, and is able to pass on the
slide force and other forces. The mortar (cement grout) that shaped as a slit with a
width of 25 mm and a height of 40 mm should be provided at all of a flat
Construction join where a special form above is not required.

The suitable adhesives materials should be given at the end or the other surfaces
of the parts that exceed 200 mm thick for the purpose of locking the parts of the
connection. The adhesive material should be applied on the entire surface of the
joint and should be sloped laterally as in the picture detail. Another terms that is not
included in the provisions above, follow the rules stated in SNI 03-2847-2002.

6.29. Construction Join Procedure

In the flat construction join, cleaning the former layer of mold and the stones
protrusions on the surface should be implemented, practically by washing and
brushing after the casting works, must be carried out carefully so that the mixture is
not eroded. After the cleaning phase, excess water should be removed in order not
to be absorbed by the cement.

In this case, where the concrete begins the binding process, but have not yet
started to harden, the cleanup of the former layer of mold and coarsening the
surface of the concrete connection must be performed with a wire brush and then
wash it thoroughly, in order not to damage the layer below. Either on a vertical or
horizontal connection, where the concrete has started to harden each layer of the
skin or the former mold should be cleaned and coarsening the surface using a
hammer with a certain strength and continued with a wire brush to clean all of the
particles.

If using these procedures, the implementation phase must be extremely careful to


avoid the cracks around the connection surface and protruding rocks. Any method
used for cleaning the surfaces which visible, the foreign materials must be purged

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 42

from the surface with a wire brush further if necessary, before mounting the next
concrete.

Then the whole part must be washed with clean water and blown. It is important
that the concrete has to be poured / cast on the surfaces that have been prepared,
compaction and vibration where necessary, should be done on the old surface and
at the corner - angle of the concrete mold. Another thing that does not include the
provisions above, follow the rules stated in the NI 1971 PBI-2 Chapter 6 or SNI 03-
2847-2002.

6.30. Expansion Joint

The expansion joints must be implemented as shown in the picture or if it's not,
must be under the instructions of Supervisory Directors.

6.31. Ditch / Groove, Hole

Trenches, grooves, rebates and holes must be filled with the concrete as in detail
and position in the drawings.

6.32. Concreting Time Schedule

Contractors must submit a schedule in details on the concreting plan at all part of
the work area before casting works starts.

6.33. Concrete Should Not Be Disturbed

It is a Must, to always be careful not to disturbed/impair the concrete with the


loading or burden, with banging / knocking into the mold directly or indirectly during
the process of hardening concrete.

6.34. Drying Process

The entire concrete must be protected during the hardening process against the
sunlight and dry wind gusts, the environment must be in a state of moisture. All the
visible concrete surface must be constantly moistened with clean water for 14
(fourteen) days after casting. In the case of a concrete slab or concrete casting on
a very large surface area, a wooden frame covered with wet burlap sack to seal the
concrete. When the concrete has hardened, the skeleton will be removed and the

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 43

moistened burlap sacks cover directly covers the concrete, or concrete surface
wetting is conduct by inundating with water.

During the fourteen (14) days of concrete must remain constantly drabble by
spraying the cover with clean water. Curing compound can be used if approved by
the Owner/Supervisor. If approved, it must absolutely follow the instructions and
recommendations from the manufacturer.

Approval will be canceled at any time if there is no satisfactory result, for the
concrete with casting and drying period of less than 14 (fourteen) days should be
continued in a manner as above. The use of curing compound will not be allowed to
surface to be covered with bituminous materials or for surfaces that require
structural bonding with concrete cast further in the future.

The sheets of polythene can be used with the consent of the Supervisory Board of
Directors. The sheets should be free of the mold surface and the connection must
be closed to resist evaporation, the sheet as it should remain in place for 14
(fourteen) days after casting. Another terms do not include in the provisions above,
follow the rules stated in PBI-1971 NI-2 Chapter 6 or Chapter 5 SNI 03-2847-2002.

6.35. Normal Surface Treatment

All the concrete surface should be completely smooth. Each scaly surface has to
be cleaned, and the hole filled with air (loss) are required mix of cement mortar 1pc.
1 PS filling. Every surface that requires treatment after it opened, as described as
above, and should be rubbed with carborundum beams and then have to be
washed thoroughly until its clean. There is no implementation of surface treatment
before the surface inspection by the Owner/Supervisor. Maintenance of normal
surface should be under the supervision of the Supervisory Board of Directors or its
designated agency.

6.36. Rejection Of Faulty Work

Although there is an approval by the Owner/Supervisor of the methods of casting


and solidification of concrete and satisfactory results or cube relevant test results,
the Supervisory Board of Directors reserves the right to reject any concrete that
was not solid, porous. Small damages may be repaired by filling mortar / plaster
with the consideration and discretion Supervisory Boards Directors. If not, the
GROUP : DISCIPLINE : PROJECT :
ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 44

concrete which has been rejected or that are not in accordance with the
specification should be demolished and replaced with new concrete, which are all
at the expense of the Contractor.

6.37. Precautions During Bad Weather

During a windy weather, efficient protection must be implemented to avoid the


cement blown by the wind, during the process of distribution and mixing. During the
rainy season the concrete should be sufficiently protected, as well as the casting
process. By the time of heavy rains, concreting works will not be performed, unless
the working area are totally shielded at the time of mixing, transporting and pouring,
as well as casting process.

6.38. Concrete Casting In A Hot Weather

There are no restrictions for casting concrete in a hot weather, but when the
temperature at the time exceeded 28 degrees Celsius, and when the contractor will
still proceed with the mix and casting concrete in this weather, shall comply with the
provisions as follows.

i. All materials for concrete should be protected from direct sunlight, as well as
before, during and after the mixing.

ii. The water for the mixing purpose must go through a cooling device or a portion
of mixing water must be added the ice water. For this purpose, the ice should be
provided in a crumble form (cracked).

- Must be carefully to ensure that the ice has been melted completely.

- Try to always close, isolating and / or white paint all the tanks, pipes and mixer
trucks.

iii. The entire cover, mold and reinforcement must be sprayed with cold water
immediately prior to casting the concrete.

iv. Special attention should be made to the protection and drying of concrete; the
entire cover and the mold must be kept in a cold conditions and protected from
direct sunlight with the wet burlap cloth coverings or other insulation materials that
are approved.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 45

v. When the temperature of the concrete mix before the casting work exceed 35
degrees Celsius then all the concrete work should be stopped.

vi. Concrete can be made and casted at night, as long as it is approved by the
Owner/Supervisor in accordance with the articles on the contract requirements, and
when the lighting is adequate.

vii. Slump test must be made at the influential temperature and Contractors are
required to keep the records of the slump and the temperature of various grades
and strength of concrete with the same water-cement factor.

viii. In any case and circumstances, cement-water factor should not be added when
the temperature rises.

6.39. Reinforcement works

6.39.1. Steel for reinforcement

Reinforcing steel for concrete must be the type of round mild steel or high yield jagged
steel (high yield deformed steel bars). Steel reinforcement must comply with SNI
2052:2014 or JIS G3112 ”Steel Bars for Concrete Reinforcement”.

The quality of reinforcing steel has the characteristics, as follows:


1) Reinforcement Ø < 13mm (plain) : BJTP-24; fy = 240 Mpa; Es = 200,000 Mpa

2) Reinforcement D ≥ 13mm (deformed) : BJTD-40; fy = 400 Mpa; Es = 200,000


Mpa

6.39.2. Test Certificate Of Manufacturer

The contractor must obtain a test certificate from the manufacturer of reinforcing steel
and the bonding wire and submit to the Owner/Supervisor . The test certificate must
state that the material has been tested and passed the testing of the thickness in
accordance with the requirements refer to the relevant standards.

Owner/Supervisor require the contractor to conduct the test / checking the steel
materials to be used in the structure, a minimum of 3 periods each of three test
specimens. Type of the examination is the stress test- strain test.

Materials that fail to meet the requirements of the test, will be rejected or alternatively
when the Owner/Supervisor instructed to use only on a limited or to certain parts of the
GROUP : DISCIPLINE : PROJECT :
ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 46

structure. Another point, that is not include in the provisions above, follow the rules
stated in the SNI 07-2529-1991 ”Concrete steel, Test method for tensile strength”.

6.39.3. Supplying

All the steel for reinforcement which is supplied to the fiield should be tied, bundles-
shaped, each of which consists of a steel rod with a same diameter and length and
each is labeled clearly stating the number, diameter and length of the reinforcing steel.

The contractor is responsible for searching / supply the steel materials. The offer price
must be based on prices which can guarantee the continuous supply of source.
Execution time can not be extended by the steel materials which have not been
received and no extra payments as additional costs for mediation in the steel supply.

6.39.4. Storage

All steel rods for reinforcement should be kept above the buffer of wood or concrete at
a sufficient height so it is not to stick to the ground. Reinforcement steel storage shall
be arranged accordingly to avoid distortion of reinforcement and must be shielded to
prevent corrosion.

6.39.5. Reinforcement Incurvation

All the bending process of reinforcement carried out in the cold weather, slowly with
constant pressure or with machine tools and should not be heated before the approval
of the Owner/Supervisor . The tip of the steel stem formed in curved or bent shaped as
shown in the picture, or required or on the instructions of Owner/Supervisor.

Reinforcement partially embedded in the concrete should not be bent in the field,
except as specified in the plans, or permitted by the Expert.

The bending of reinforcement implemented before reinforcement passed the sand


blasting phase. Steel rod that experienced a false bending will only be used when the
tool to straighten and bend is a tool that will not hurt the materials and only the
Owner/Supervisor will decide whether the methods used to be accepted and whether
the recovery bending of the steel rods can be used in a permanent job.

No bending steel rods that will be used on the project without prior approval by the
Owner/Supervisor . Steel welding rod is only implemented as shown in the picture and

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 47

must be approved by the Owner/Supervisor . List bending steel rods must be given to
the Owner/Supervisor .

The Joints, hoops (hook), stirrups and other steel rod, bent in accordance with SNI 03-
2847-2002, unless given a note on the list. The number, length and bending of
reinforcing steel details listed on the bending list, in every case should be investigated
and inspected by the contractor, and the contractor will be responsible for the
correctness in all facets of the job. Any deviation between the image and the bending
list shall be reported to the Owner/Supervisor for approval.

6.39.6. Work Drawings (Shop Drawings)

The Contractor shall prepare a comprehensive working drawings for the structure in 3
copies to the Owner/Supervisor. Before starting the implementation of the work, the
working drawings must obtain an approval from the Supervisory Board.

Working drawings (Shop Drawings) should refer to the plan drawings and include all
the complete information such as. the basics of the calculation, the connections that
are not listed in the plans and all the explanations on the field.

Working drawings must include all of the information, although not listed in the plan
drawing. Working drawings must contain details such as the type, distance, and long
stems and all related with rod and other fastening tools. Working drawings that need to
be made are the connection details, erection methods (removal) and etc.

The contractor may propose alternative connection details to include the necessary
calculations and will be considered by the Board of supervisor. Wherever possible
avoid the welding process on the field, except those specified in the image. After the
approval, should not perform an image revision, unless with the approval of the Board
of Supervisors.

The scale used for working drawings are.

- Plan and pieces of not less than 1.10

- Details pieces and connection no less than 1. 5.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 48

6.39.7. Instalation Of Reinforcing

The number, size, shape and position of all reinforcement should refer to the shop
drawings, unless otherwise instructions given by the Owner/Supervisor .

Steel rods usually have to meet the specified length; the main steel welding rod is not
permitted unless otherwise indicated in the picture. The horizontal distance between
the rods combined is no less than. which of this following is the greatest.

- Diameter of reinforcement rods when it has the same diameter.

- Diameter of the bigger reinforcement rods, if the diameter is not the same.

- The maximum nominal size of coarse aggregate used for concrete.

Where required with steel fiber reinforcement (steel fabric reinforcement), the sheet
must be connected at least two eyes wide webbing, and combined fibers. Reinforcing
steel must be woven accordingly, in order to form such a cage.

Contractors must pay attention, that the reinforcement is placed correctly in every
aspect and condition, and hanged or supported by the approved artificial tools in the
mold to hold the movement before and during the concreting process; the use of
pieces of steel or wood for that purpose, under or beside of the mold is not allowed.

Location of stirrups and the distance to the main reinforcement should be carefully
guarded, they hold or prop the reinforcement. Reinforcement must be maintained
remain in the same and correct place, and not to get out of the concrete surface, and
the distance required for the reinforcement of the concrete surface, as shown in the
figure must be met. All the reinforcement stems should be tied with reinforcement wire
accordingly, so that the ends of the wire must be bent inward to keep it inside of the
concrete surface or embedded inside of the slab / concrete covers.

The concrete decking of a certain size consisting of a mixture of 1 PC. 2 sand used for
the separation between the reinforcement and the sides and bottom part of the mold so
that the required concrete cover maintained its distance from the surface of the
concrete. Other ingredients for the concrete decking is not permitted. Especially for
construction near the sea water, nylon rope used for fastener the concrete decking.

It should be noted and strive to avoid any shifting or curvature of the reinforcement
which is placed before concreting works. All reinforcement should be cleaned by sand
GROUP : DISCIPLINE : PROJECT :
ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 49

blasting before the casting process. The Contractor shall be responsible for all the
mistakes in the manufacture and installation details which are not perfect. Another
thing beyond the provisions above, follow the rules stated in SNI 03-2847-2002.

6.39.8. Concrete Blanket

The concrete blanket measured against the outer edge of the outer reinforcement as
shown in the figure. Tolerance is given only a maximum of 4 mm.

6.39.9. Reinforcement Steel Must Be Clean

All reinforcement steel must be free of rust, scale huge, lubricating oil or any other
substance nonmetal coatings that can reduce the capacity of coherency. Before
casting the concrete, reinforcing steel must be cleaned of all the ingredients mentioned
above, including the mold must be clean. Cleaning reinforcement before casting should
be put on the system of "sand blasting" as required and approved by the Board of

Trustees. Blasting cleaned reference to the Swedish standard SIS. 05. 1967 5.9.

6.39.10. Approval

The contractor must obtain written approval from the Supervisory Board of
Directors regarding the reinforcement that has been installed on the mold before
casting the concrete.

6.39.11. Revisions And Supplementary

Changes in or additional parts in detail, both along with the reasons must be given
and accompanied with working drawings for the approval of the Supervisory Board
of Directors. The changes approved by the contractor should be coordinated and
implemented without additional cost.

6.39.12. As-Build Drawings (As-Built Drawings)

The Contractor shall prepare and submit As-Built Drawings by 3 fold and 1 original
copy with A3 format at the end of the work to be the documentation of the
Supervisory board, and have to obtain approval by the Owner/Supervisor.

6.39.13. Responsibility For Errors

The Contractor shall be responsible for all the mistakes / errors occurs.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 50

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 51

7. DRAINAGE WORK

7.1. General
a. Unless stated otherwise in this Specification, the Drawings or elsewhere in the
Documents, work shall comply with the current edition of the relevant Indonesian
Standards. Any variations or ambiguity between Specifications and other Documents
and Indonesian Standards shall be referred to the Certifying Officer for decision before
proceeding with the work.

b. The Contractor shall provide:

 Submit brochures and detailed drawing of equipment that to be used and shall be
approved by the certified officer/owner before purchasing order

 Provide good equipment for the construction work of such a water pass, etc.

When the specified requirements are not fulfilled, the Contractor shall immediately
repair as directed by the Supervisor. Before continuing the work, the Contractor
must obtain approval by the owner regarding the details of the proposed activities
to ensure that the material and equipment’s to be used for the work, has in
accordance with the specifications.

7.2. Drawings
a. Contractor shall provide Detail and Shop Drawing and shall be approved by the
owner

b. All detailed drawing for the entire work should always be on the site at any time. All
detailed drawing is in a state of clear, legible and show recent changes.

c. All of dimension is already listed in the detailed shop drawing. The measure is an
effective/net measure, or size in a state so therefore in the implementation and
ordering measures should be considered as an effective measure.

d. Contractor shall provide as built drawings.

7.3. Construction Work


a. All work must be performed well by people who are experts. For specific
implementation, the Contractor must provide a certificate verifying that its
implementation does have the experience and skills.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002
DOCUMENT : REV :

SPECIFICATION FOR ROAD 00A


DOCUMENT NUMBER : PAGE :

26070-203-3PS-CG00-I1002 52

b. Before carrying out installation work, the Contractor is obliged to know the track
and the position of Electrical Installation, Ground System, Water sanitation and
other infrastructure buildings, both existing as well as those in the plan, which has
to do with this Drainage Works.

c. If in the execution of works in one part of the installation may be difficult, the
Contractor shall make a report and it is immediately addressed.

GROUP : DISCIPLINE : PROJECT :


ENGINEERING CIV Jasa Konsultasi Penyusunan Basic Engineering
BIDDER SIGNATURE: DOCUMEN CODE : Design Untuk Pembangunan Fasilitas Control
26070-203-3PS-CG00- Room Proyek RDMP RU-V Balikpapan
I1002