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Internal Use Only

Website http://biz.lgservice.com

SERVICE MANUAL
DVD-VIDEO PLAYER
SERVICE MANUAL

MODEL: DP132
MODEL: DP132
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN75933452 SEPTEMBER, 2013


CONTENTS

SECTION 1 ........ SUMMARY


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST

1-1
SECTION 1
SUMMARY

CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS .................................................. 1-3

SERVICING PRECAUTIONS .......................................................................................................................... 1-4


• GENERAL SERVICING PRECAUTIONS
• INSULATION CHECKING PRODEDURE
• ELECTROSTATICALLY SENSITIVE (ES) DEVICES

THE PROCESS OF USB DOWNLOAD ......................................................................................................... 1-5

SPECIFICATIONS ............................................................................................................................................ 1-8

1-2
PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original design be
modified or altered without permission from LG Corporation. All components should
be replaced only with types identical to those in the original circuit and their physical
location, wiring and lead dress must conform to original layout upon completion of
repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter “x” included in their component des-
ignators and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes into the
set are not delayed until the new service literature is printed.
TIPS ON PROPER INSTALLATION
CAUTION: Do not attempt to modify this product in any way. Never perform cus-
1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf
tomized installations without manufacturer’s approval. Unauthorized modifications
space over, or close to, a heat duct, or in the path of heated air flow.
will not only void the warranty, but may lead to property damage or user injury.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew
Service work should be performed only after you are thoroughly familiar with these
is a factor, near steam radiators where steam leakage is a factor, etc.
safety checks and servicing guidelines.
3. Avoid placement where draperies may obstruct venting. The customer should
GRAPHIC SYMBOLS also avoid the use of decorative scarves or other coverings that might obstruct
The exclamation point within an equilateral triangle is intended to ventilation.
alert the service personnel to important safety information in the
service literature. 4. Wall- and shelf-mounted installations using a commercial mounting kit must
The lightning flash with arrowhead symbol within an equilateral follow the factory-approved mounting instructions. A product mounted to a shelf
triangle is intended to alert the service personnel to the presence of or platform must retain its original feet (or the equivalent thickness in spacers) to
noninsulated “dangerous voltage” that may be of sufficient magnitude provide adequate air flow across the bottom. Bolts or screws used for fasteners
to constitute a risk of electric shock. must not touch any parts or wiring. Perform leakage tests on customized instal-
The pictorial representation of a fuse and its rating within an equi- lations.
lateral triangle is intended to convey to the service personnel the 5. Caution customers against mounting a product on a sloping shelf or in a tilted
following fuse replacement caution notice: position, unless the receiver is properly secured.
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK 6. A product on a roll-about cart should be stable in its mounting to the cart.
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND Caution the customer on the hazards of trying to roll a cart with small casters
RATING AS MARKED NEAR EACH FUSE. across thresholds or deep pile carpets.
SERVICE INFORMATION 7. Caution customers against using extension cords. Explain that a forest of exten-
While servicing, use an isolation transformer for protection from AC line shock. After sions, sprouting from a single outlet, can lead to disastrous consequences to
the original service problem has been corrected, make a check of the following: home and family.
FIRE AND SHOCK HAZARD
1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and from
the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled per
the original design. Be sure that the safety purpose of the polarized line plug has
not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign par-
ticles.
4. Check for physical evidence of damage or deterioration to parts and compo-
nents, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated at 1
watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of
electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING
THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity
in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a
.15 mfd 150V AC type capacitor between a known good earth ground water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC volt-
age across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse
the AC plug by using a non-polarized adaptor and repeat AC voltage measure-
ments for each exposed metallic part. Voltage measured must not exceed 0.75
volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit
constitutes a potential shock hazard and must be corrected immediately.

1-3
SERVICING PRECAUTIONS
CAUTION: Before servicing the DVD covered by this service Electrostatically Sensitive (ES) Devices
data and its supplements and addends, read and follow the Some semiconductor (solid state) devices can be damaged
SAFETY PRECAUTIONS. NOTE: if unforeseen circumstanc- easily by static electricity. Such components commonly are
es create conflict between the following servicing precautions called Electrostatically Sensitive (ES) Devices. Examples
and any of the safety precautions in this publication, always of typical ES devices are integrated circuits and some field
follow the safety precautions. effect transistors and semiconductor chip components.
Remember Safety First : The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC power 1. Immediately before handling any semiconductor compo-
source before: nent or semiconductor-equipped assembly, drain off any
(1) Removing or reinstalling any component, circuit board, electrostatic charge on your body by touching a known
module, or any other assembly. earth ground. Alternatively, obtain and wear a commer-
(2) Disconnecting or reconnecting any internal electrical cially available discharging wrist strap device, which should
plug or other electrical connection. be removed for potential shock reasons prior to applying
(3) Connecting a test substitute in parallel with an electro- power to the unit under test.
lytic capacitor.
Caution: A wrong part substitution or incorrect polarity 2. After removing an electrical assembly equipped with ES
installation of electrolytic capacitors may result in an devices, place the assembly on a conductive surface such
explosion hazard. as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
2. Do not spray chemicals on or near this DVD or any of its
assemblies. 3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
3. Unless specified otherwise in this service data, clean elec-
trical contacts by applying an appropriate contact cleaning 4. Use only an anti-static solder removal device. Some solder
solution to the contacts with a pipe cleaner, cotton-tipped removal devices not classified as “anti-static” can generate
swab, or comparable soft applicator. electrical charges sufficient to damage ES devices.
Unless specified otherwise in this service data, lubrication
of contacts is not required. 5. Do not use freon-propelled chemicals. These can generate
an electrical charge sufficient to damage ES devices.
4. Do not defeat any plug/socket B+ voltage interlocks with
which instruments covered by this service manual might be 6. Do not remove a replacement ES device from its protective
equipped. package until immediately before you are ready to install
it. (Most replacement ES devices are packaged with leads
5. Do not apply AC power to this DVD and / or any of its elec- electrically shorted together by conductive foam, aluminum
trical assemblies unless all solid state device heat sinks are foil, or comparable conductive material).
correctly installed.
7. Immediately before removing the protective material from
6. Always connect the test instrument ground lead to an the leads of a replacement ES device, touch the protective
appropriate ground before connecting the test instrument material to the chassis or circuit assembly into which the
positive lead. Always remove the test instrument ground device will be installed.
lead last.
Caution: Be sure no power is applied to the chassis or
Insulation Checking Procedure circuit, and observe all other safety precautions.
Disconnect the attachment plug from the AC outlet and
turn the power on. Connect an insulation resistance meter 8. Minimize bodily motions when handling unpackaged
(500V) replacement ES devices. (Normally harmless motion such
to the blades of the attachment plug. The insulation resistance as the brushing together of your clothes fabric or the lifting
between each blade of the attachment plug and accessible of your foot from a carpeted floor can generate static elec-
conductive parts (Note 1) should be more than 1Mohm. tricity sufficient to damage an ES device.)
Note 1: Accessible Conductive Parts include Metal panels,
Input terminals, Earphone jacks,etc.

1-4
THE PROCESS OF USB DOWNLOAD
Please follow the below process to download a program with disc

1. Turn on the DVD-player.


Note: Be sure that there is no disc in DVD-player.

2. Press “SETUP” button on Remote control.

3. Choose a “DISPLAY” menu by using the cursor button and then choose a “TV Aspect” menu.
And choose “16:9” menu.

4. Press the 1 --> 3 --> 9 --> 7 --> 1 --> 3 --> 9(Numerical button) --> Enter key on remote control
to confirm the system information.

5. Remember or write the model.

6. Change the program file name of new version to the model.


Example:
New ver. program file: LG_DV_LVB00B70000EHS_V1.9.ROT
Model: LG_DV_LVB00B70008EHS.ROT
Change New ver. program file like this LG_DV_LVB00B70008EHS.ROT
If you don’t change the file name like that,disc download isn’t be worked.

7. Copy the changed file to a USB memory stick or burn it to CD-R/RW.

1-5
8. Insert the copied USB memory stick or Disc to DVD-player.

9. Press the RETURN button on the DVD Player. (USB only)

10. If the below picture appears on the screen. Press “PLAY” button on Remote controller.
While this menu appears, please don’t eject disc or take out USB.

11. After the below picture appears on the screen. New DVD program will download from USB
Memory stick or Disc automatically. Do not eject or take out the USB memory stick.

1-6
12. After USB download is completed, DVD-player displays below picture automatically.

13. Do power off of DVD-Player.

14. Remove the Disc or USB memory stick.

15. Turn on the DVD-player.


Select the initial Language and Press “Enter” button.
Then, Select “Enter” and Press “Enter” button.

16. Do it again the process 1, 2, 3, 4 to confirm the version.

17. Do power off of DVD-Player again.

1-7
SPECIFICATIONS
Power requirements AC 200 ~ 240 V, 50 / 60 Hz
Power consumption 9W
Dimensions (W x H x D) (250 x 37.5 x 203) mm
Net weight (Approx.) 0.9 kg
Operating temperature 0 °C to 40 °C
Operating humidity 5 % to 90 %
Laser Semiconductor laser
Signal system NTSC
Bus Power Supply (USB) DC 5 V 200 mA
VIDEO OUTPUT 1.0 V (p-p), 75 Ω, sync negative, RCA jack x 1
ANALOG AUDIO OUTPUT 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R) x 1

• Design and specifications are subject to change without prior notice.

1-8
SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS ......................................................................................................................................... 2-2


1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-2
2. PACKING ACCESSORY SECTION ......................................................................................................... 2-3

2-1
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION

250
462

A43

A26

283 CABLE2
462
300
CABLE1 A A47
B

SMPS
BOARD
A
B

A44
MAIN
BOARD

A46

260

261

2-2
2. PACKING ACCESSORY SECTION

801 Owner’s manual 808 Battery(AAA)

813 Plug Ass’y 3 way 900 Remote control

804 Packing sheet

802A 802B

802 Box carton

2-3
MEMO

2-4
SECTION 3
ELECTRICAL

CONTENTS

ONE POINT REPAIR GUIDE ...............................................................................................3-2


1. NO BOOTING WHEN YOU TURN THE UNIT ON ................................................................................. 3-2
2. NO VIDEO OUTPUT WHEN YOU TURN THE UNIT ON ...................................................................... 3-7
3. NO AUDIO OUTPUT WHEN YOU TURN THE UNIT ON ...................................................................... 3-8

ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-9


1. SMPS TROUBLESHOOTING FLOW ..................................................................................................... 3-9
2. POWER CHECK FLOW ....................................................................................................................... 3-10
3. SYSTEM OPERATION FLOW .............................................................................................................. 3-11
4. SYSTEM TEST FLOW .......................................................................................................................... 3-12

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ..........................3-18


1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL ................................................................... 3-18
2. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 3-20
3. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 3-20
4. LASER POWER CONTROL RELATED SIGNAL ................................................................................. 3-21
5. SPINDLE CONTROL WAVEFORM ...................................................................................................... 3-22
6. FOCUS ON WAVEFORM ..................................................................................................................... 3-22
7. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)................................................... 3-23
8. SPHE8202RQ-D AUDIO COAXIAL OUTPUT (SPDIF) ........................................................................ 3-24
9. SPHE8202RQ-D VIDEO OUTPUT WAVEFORM................................................................................. 3-24
10. AUDIO OUTPUT FROM SPHE8202RQ-D/128 .................................................................................... 3-25

WIRING DIAGRAM .............................................................................................................3-26


CIRCUIT DIAGRAMS .........................................................................................................3-27
1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-27
2. POWER SUPPLY, M_DRIVER, OPU_CONNECTOR CIRCUIT DIAGRAM ........................................ 3-29
3. SPHE8202RQ, FLASH, SDRAM CIRCUIT DIAGRAM ......................................................................... 3-31
4. AUDIO AMPLIFY, AUDIO OUTPUT, MUTE, VIDEO BUFFER, VIDEO OUTPUT CIRCUIT DIAGRAM ..... 3-33
5. FRONT LED DISPLAY, KEY CONTROL CIRCUIT DIAGRAM ............................................................ 3-35

CIRCUIT VOLTAGE CHART ..............................................................................................3-37


1. MPEG & SDRAM .................................................................................................................................. 3-37
2. ICs ......................................................................................................................................................... 3-38
3. TRANSISTORS ..................................................................................................................................... 3-38

PRINTED CIRCUIT BOARD DIAGRAMS ..........................................................................3-39


1. MAIN P.C.BOARD ................................................................................................................................ 3-39
2. SMPS P.C.BOARD ............................................................................................................................... 3-41

3-1
ONE POINT REPAIR GUIDE
1. NO BOOTING WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc nornally.

1-1. Please check every output voltage.


1) Please check if output voltage 3.3 V from main board Q4 C polarity is normal.
If output voltage 3.3 V is not normal, please check the working status of SMPS board.

2) Please check if output voltage 5 V from main board XP9 pin11 is normal.
If output voltage 5 V is not normal, please check the working status of SMPS board.

3) Please check if output voltage 1.2 V from main board Q5 C polarity is normal.
If output voltage 1.2 V is not normal, please check the working status of main board Q5.

XP9 Q5 Q4

< Main Board Top View >

3-2
ONE POINT REPAIR GUIDE

When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc nornally.

1-2. Please check main board IC U1 singal and its peripheral circuit.
1) Please check if output voltage 3.3 V from U1 pin4, pin32, pin78, pin83 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.

2) Please check if output voltage 1.2 V from U1 pin10, pin77, pin86 is normal.
If output voltage 1.2 V is not normal, please check 1.2 V power circuit of main board.

3) Please check if oscillating frequency 27 MHz of main board Y2 crystal is normal.


If oscillating frequency 27 MHz is not normal, please check if Y2 and its peripheral circuit is in failure.

4) Please check if frequency 135 MHz of U1 pin31 RAM_CLK is normal.


If oscillating frequency 135 MHz is not normal, please check if U1 is in failure.

Y2 U1

< Main Board Top View >

3-3
ONE POINT REPAIR GUIDE

When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc nornally.

1-3. Please check main board IC U2 singal and its peripheral circuit.
1) Please check if output voltage 3.3 V from IC U2 pin1, 3, 9, 14, 27, 43, 49 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.

2) Please check every singal connected between IC U2 and IC U1, especially including DATA and
ADDRESS signal.
If DATA and ADDRESS signal is not normally output, please check if U2 is in failure.

U1 U2

< Main Board Top View >

3-4
ONE POINT REPAIR GUIDE

When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc nornally.

1-4. Please check main board IC U3 singal and its peripheral circuit.
1) Please check if output voltage 3.3 V from IC U3 pin8 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.

2) Please check every singal connected between IC U3 and IC U1, especially including CE,DATA and
CLK signal.
If CE, DATA and CLK signal is not normally output, please check if U3 is in failure.

U1 U3

< Main Board Top View >

3-5
ONE POINT REPAIR GUIDE

When you plug power cord and turn the unit on, LED light won’t turn red, the unit won’t
read disc nornally.

1-5. Please check main board IC U4 singal and its peripheral circuit.
1) Please check if output voltage 5 V from U4 pin8, pin19 is normal.
If output voltage 5 V is not normal, please check 5 V power circuit of main board.

2) Please check every singal connected between IC U4 and IC U1, especially including F+, F-, T+, T-,
SP+, SP-, SL+, SL- signal to drive MD.
If F+, F-, T+, T-, SP+, SP-, SL+, SL- signal is not normally output, please check if U4 is in failure.

U4 U1
< Main Board Top View >

3-6
ONE POINT REPAIR GUIDE
2. NO VIDEO OUTPUT WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light will turn red, the unit will read
disc nornally, but it won’t have video output.

2-1. Please check the solder joint status of main board connector P1.
If P1 has cold solder joint, P2 pins should be oxidated, and please replace P1.

2-2. Please check CVBS signal of main board IC U1 pin69.


If CVBS signal is not normally output, please check if U1 is in failure.

P1

U1
< Main Board Top View >

3-7
ONE POINT REPAIR GUIDE
3. NO AUDIO OUTPUT WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light will turn red, the unit will read
disc nornally, but it won’t have audio output.

3-1. Please check the solder joint status of main board connector P1.
If P1 has cold solder joint, P1 pins should be oxidated, and please replace P1.

3-2. Please check the working status of main board IC U927.


If output voltage 5 V from U927 pin7 is not normal, please check 5 V power circuit of main board.
If AL and AR signal from U927 pin1, pin2, pin9, pin10 is not normally output, please check if U927 is in failure.

3-3. Please check the working status of main board IC U1.


If AL and AR signal from U1 pin65, pin66 is not normally output, please check if U1 is in failure.

P1 U927

U1
< Main Board Top View >

3-8
ELECTRICAL TROUBLESHOOTING GUIDE
1. SMPS TROUBLESHOOTING FLOW

No +5 V

YES

Is the NO Replace the F501


F501(T2AL) normal? (Use the same ICW)

YES

NO Replace
Is the D501/D502/D503/D504
normal? the D501/ D502/ D503/ D504

YES

Is the NO
U501(TNY176) Replace the U501
normal?

YES

NO
Is the D505 Replace the D505
normal?

YES

Is there NO
about 2.5V at the Replace the U503
U503 Pin1?

YES

NO
Is the U502 Replace the U502
normal?

YES

Power line of main


PCB(DVD) is short

3-9
ELECTRICAL TROUBLESHOOTING GUIDE
2. POWER CHECK FLOW
A. B.
No 3.3 V No 1.2 V

Is M5V NO NO Is M5V
supplied to Q4 supplied to Q5
collector? collector?

YES

YES
Check or Replace Q4. Replace the R17(1.8R/2W)

NO Is M5V
Replace the R20(5.6R/1W) supplied to Q5
collector?

YES

Check or Replace Q5

3-10
ELECTRICAL TROUBLESHOOTING GUIDE
3. SYSTEM OPERATION FLOW

Power on

1. MCU initializes SERVO,DSP & RISC registers


2. Write RISC code to SDRAM
3. Reset RISC

Show “HELLO”

YES
Tray closed?

NO

Tray close to closed position

YES
SLED at inner side?

NO

SLED moves to inner position

1. Judge whether have disc and disc type


2. Jump to related disc reading procedure

Recieve OPEN/ YES


CLOSE Key?

NO

1. Execute pressed Key & IR key


2. System operation routine loop

1. Stop playback & open Tray


2. Display tray open message & LOGO
NO

Receive YES
CLOSE Key?

3-11
ELECTRICAL TROUBLESHOOTING GUIDE
4. SYSTEM TEST FLOW

TEST

Check the AC NO
Voltage Power PCBA Replace power PCBA
(110V or 220V)

YES

NO
Make sure the main PCBA don’t short . Repair or Replace main PCBA

power PCBA connected to AC voltage

Is the DC NO
voltage outputs OK? Repair or Replace power PCBA
(5 V)

YES

Is 3.3V NO
and 1.2V DC outputs normal Check or replace Q4 or Q5
on main PCBA?

YES

Connect to PC RS232 cable and


update the FLASH memory code.

1. Check 27MHz system clock.


NO 2. Check system reset circuit.
Update FLASH
3. Check FLASH R/W enable signal WR, HOLD.
successfully?
4. Check RS232 SIGNALS.
5. Check FLASH Memory related circuit.

YES

3-12
ELECTRICAL TROUBLESHOOTING GUIDE

RESET or power on.

Check connection lines


NO Flash NO between FLASH &
Show “SET”? memory operates SPHE8202RQ-D and the
properly? FLASH access time whether is
suitable or not.
YES

YES

SPHE8202RQ-D
NO Check the related
VIDEO outputs circuit of SPHE8202RQ-D
properly?

YES

Have TV NO Check the filtering and


Set language
signal output? amp circuit of TV signal.

YES
YES
Check AV cable
connection to TV set.

Does
tray move inside NO Normal NO Check the load
when it is not at closed OPEN_SW & CLOSE_ OPEN & CLOSE switch.
position? SW signals?

YES

Normal NO Check the Tray control IO pins


OPEN & CLOSE
signal? on SPHE8202RQ-D & CD5890.
YES
YES
Normal NO Check the Tray control
FAN_TRAY+ & FAN_
TRAY- signal? amplifying circuit on Motor driver.

YES

Check the cable connection


B
between main PCBA and loader.

3-13
ELECTRICAL TROUBLESHOOTING GUIDE

Does
the SLED move NO Motor NO
Driver DMEA Check the connection
to inner side when it is line of DMEA signal.
at outter position? Pin is High?

YES

Is SPDCO NO Check the related


DC Level Higher circuit of SCO
than 1.65V?
YES

SP+ NO Check the amp


YES & SP- output circuit on motor driver.
properly?

YES

Check the cable


connection with MECHA.

Do not put in disc


and tray close.

Optical Lens NO Proper NO Check FCO


has movements for FCO outputs to connection on SPHE8202RQ-D
searching motor driver? and motor driver.
focus?
YES

Proper NO Check the amp


YES FOC+ & FOC-
circuit on motor driver.
outputs?

YES

Check cable connect on


C with pick-up head.

3-14
ELECTRICAL TROUBLESHOOTING GUIDE

Laser NO DVDLDO, NO Check the laser power


turns on when CDLDO output circuit on SPHE8202RQ-D and
reading disc? properly? connedting to power transistor.

YES

Collector NO
voltage of power Check the related circuit on
transistor is OK? laser power transistor
YES
YES

Check cable connection


between transistor ouput
and pick-up head.

NO
Put disc in? Laser off

YES

Disc ID NO NO
Proper PUHRF Check the related circuit
is correct? signal on OPU on PUHRF signal.

YES

YES Check DVDLDO &


CDLDO signal

Does NO Proper NO
SCO signal on Check SCO related
spindle rotate? circuit on SPHE8202RQ-D.
SPHE8202RQ-D

YES

YES SLED+ NO Check the spindle control


& SLED- output amp circuit of motor driver
properly?

YES

D
Check the cable
connection between
spindle and main PCBA.

3-15
ELECTRICAL TROUBLESHOOTING GUIDE

NO Proper NO Check connections


Focus on OK? signals on A,B,C,D of between SPHE8202RQ-D
SPHE8202RQ-D and pick-up head.

YES

Check NO Check the FCO


FCO signal on connection on SPHE8202RQ-D
SPHE8202RQ-D and motor driver.
YES

YES FOC+ & NO Check the focus control


FOC- output amp circuit on motor driver
properly?
YES

Check cable connection


on pick-up head.

NO Properly NO Check the TCO


Track on OK? TCO signal on connection on SPHE8202RQ-D
SPHE8202RQ-D? and motor driver

YES

RAD+ & NO Check the tracking control


RAD- output amp circuit on motor driver
properly?
YES
YES

Check cable connection


on pick-up head.

NO Check PUHRF
Disc is play? signal waveform.

YES

3-16
ELECTRICAL TROUBLESHOOTING GUIDE

Normal NO Audio NO Check connection between


Audio output when AMP received correct SPHE8202RQ-D & Audio AMP.
disc playback? data stream?

YES

Normal NO Check the related


Audio AMP out? circuit of Audio AMP.

YES
YES

Check Audio filter,


amplify, mute circuit.

Normal Commu-
IR.VFD & Front NO nications between NO Check communication
panel key IR.VFD Front panel key lines on SPHE8203R.
& SPHE8202RQ-D is
functions? normally?

YES YES

Check the cable


TEST END
connection on Front panel.

3-17
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK, RESET, FLASH R/W SIGNAL
1) SPHE8202RQ-D main clock is at 27MHz (Y2)

1
Y2
CLKOUT R25 75 27MHz/30PPM CLKIN

R26 100K

C21 C22

1 33pF/50V/NP0 33pF/50V/NP0

GND

FIG 1-1

2) SPHE8202RQ-D reset is active high.

3.3V

DVCC3

2
2 R56 TP17

POCN 3 4
27K
R128 1K RESET1
RESET
RESET

C99 C41

3 2.2uF/10V/Y5V 0.1uF/25V/Y5V

GND

FIG 1-2

3-18
3) RS232 waveforn during procedure (Downloading)

5 TXD
TP47
TP46

TP48 TP45

5 Debug Port XP6


1
M+5V 1

6 RXD V_V_SYNC
V_H_SYNC
2
3 2
3
4
GND 4
4PIN/2.0mm
6

FIG 1-3

4) Flash CE# enable signal and SCK signal during Downloading

7 CS
DVCC3 7 DVCC3
U3
R90 10K SPI_CE 1 8
SPI_D0 2 CE# VDD 7 R60 10K
R61 10K 3 SO HOLD# 6 SPI_CLK C51
4 WP# SCK 5 SPI_D1
VSS SI 0.1uF/25V/Y5V
8 SCK C52
0.1uF/25V/Y5V GND SPI_16Mb_EN25T160
8 GND

GND

FIG 1-4

3-19
2. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

TP50

U4
FOCUS_S 1 28 DRVSB

9 TR_B1 2
VINFC MUTE
27 VREF2
12
TR_B1 BIAS
REGO2 3 26 TRACK_S
REGO2 VINTK
SPDL_S 4 25 TR_B2
10 10 REGO1 5
VINSL TR_B2
24 RESET
REGO1 RESET
TRAY+ R12 0 SL- 6 23 SLED_S
FWD VINLD

11 TRAY- R21 0 SL+ 7


REV GND
22

29 30
GND GND

GND 8 21 GND C4
VCC1 VCTL

12 LOAD- 9
VOTR- VCCD
20

11 10
VOTR+ VCC2
19

SP_MOT- 11 18 SL_MOT+ R22 0


VOSL+ VOLD-
_MOT+ R65 1 12 17 SL_MOT- R23 0
OPVIP1 VOSL- VOLD+
OPVIN1 FACT- 13 16 TACT-
VOFC- VOTK-
FACT+ 14 15 TACT+
VOFC+ VOTK+

AM5890S
9

FIG 2-1

3. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)

TP50

13
U4
FOCUS_S 1 28 DRVSB
VINFC MUTE
TR_B1 2 27 VREF2
TR_B1 BIAS
REGO2 3 26 TRACK_S
REGO2 VINTK

13 SPDL_S 4
VINSL TR_B2
25 TR_B2

REGO1 5 24 RESET
REGO1 RESET

14
TRAY+ R12 0 SL- 6 23 SLED_S
FWD VINLD
TRAY- R21 0 SL+ 7 22
REV GND

15 29
GND GND
30

GND 8 21 GND
VCC1 VCTL
LOAD- 9 20
VOTR- VCCD
10 19
/Y5V VOTR+ VCC2
SP_MOT- 11 18 SL_MOT+
VOSL+ VOLD-
SP_MOT+ R65 1 12 17 SL_MOT-
XOPVIP1 VOSL- VOLD+
XOPVIN1 FACT- 13 16 TACT-
VOFC- VOTK-
FACT+ 14 15 TACT+
VOFC+ VOTK+

AM5890S
15 14

FIG 3-1

3-20
4. LASER POWER CONTROL RELATED SIGNAL

16

17 TP64
TP59
TP58
TP55
TP56
GND TP63
18 TP57
TP65
TP66
TP62
TP67
XP5

27
28
24PIN/0.5mm

24 FACT-
23 FACT+
22 TACT+
21 TACT- R
20 C
19 D 1
18
17 PUHRF
16 A
15 B
14 F P

TOP
13
12 VREF1
11
FIG 4-1 (NO DISC CONDITION) 10
9
E

8 CDVR#
7 DVDVR#
6 PUH_CDLD
5 DVDMDI
4
3
2 PUH_DVDLD
1

GND
18

25
26
TP20
16 TP44
TP43
C29

TP42

/25V/Y5V
GND
TP61

17

18

RF3.3V RF3.3V
TP7

16 C37 CE13 R47 R48


+ + CE14
0.1uF/25V/Y5V 47uF/16V

GND
47uF/16V
5.1 5.1
17
FIG 4-2 (CD) P+5V CDLDO Q9 Q10 DVDLDO

PNP_MMBT8550CLT1 PNP_MMBT8550CLT1

R27
TP8 TP9 TP6
10K
LDSW

TP5 TRAY-

P+5V

16
C23 0.1uF/25V/Y5V
GND
C25 0.1uF/25V/Y5V

R36 100 CDVR


DVDVR
17
R38 100
D
DVDMDI
CDMDI

LD

18

FIG 4-3 (DVD)

3-21
5. SPINDLE CONTROL WAVEFORM

TP50

U4
FOCUS_S 1 28 DRVSB
VINFC MUTE
TR_B1 2 27 VREF2
TR_B1 BIAS
19 REGO2 3
REGO2 VINTK
26 TRACK_S

SPDL_S 4 25 TR_B2
19 REGO1 5
VINSL TR_B2
24 RESET
REGO1 RESET
TRAY+ R12 0 SL- 6 23 SLED_S
FWD VINLD
TRAY- R21 0 SL+ 7 22
REV GND

29 30
20 GND GND

GND 8 21 GND
VCC1 VCTL
LOAD- 9 20
VOTR- VCCD

/Y5V
20 10
VOTR+ VCC2
19

SP_MOT- 11 18 SL_MOT+
VOSL+ VOLD-
21 SP_MOT+
XOPVIP1
R65 1 12
VOSL- VOLD+
17 SL_MOT-

XOPVIN1 FACT- 13 16 TACT-


VOFC- VOTK-
FACT+ 14 15 TACT+
VOFC+ VOTK+

AM5890S
21

FIG 5-1

6. FOCUS ON WAVEFORM

22

23 TP50

24 22
U4
FOCUS_S 1 28 DRVSB
VINFC MUTE
TR_B1 2 27 VREF2
TR_B1 BIAS
REGO2 3 26 TRACK_S
REGO2 VINTK
SPDL_S 4 25 TR_B2
VINSL TR_B2
REGO1 5 24 RESET
REGO1 RESET
SL- 6 23 SLED_S
FWD VINLD
SL+ 7 22
REV GND

29 30
FIG 6-1 (CD) GND GND

GND 8 21 GND C4 0.1uF/25V/Y5V GND


VCC1 VCTL
LOAD- 9 20
VOTR- VCCD
10 19
VOTR+ VCC2
SP_MOT- 11 18 SL_MOT+ R22 0 SL-
VOSL+ VOLD-
1 12 17 SL_MOT- R23 0 SL+
VOSL- VOLD+
FACT- 13 16 TACT-
VOFC- VOTK-
FACT+ 14 15 TACT+
22 VOFC+ VOTK+

AM5890S
23 24
23

24

FIG 6-2 (DVD)

3-22
7. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)

25

26

27

TP50

U4
FOCUS_S 1 28 DRVSB

TR_B1 2
VINFC MUTE
27 VREF2
25
TR_B1 BIAS
REGO2 3 26 TRACK_S
REGO2 VINTK

FIG 7-1 (CD) SPDL_S 4


VINSL TR_B2
25 TR_B2

REGO1 5 24 RESET
REGO1 RESET
SL- 6 23 SLED_S
FWD VINLD
SL+ 7 22
REV GND

29 30
GND GND

GND 8 21 GND C4 0.1uF/25V/Y5V GND


VCC1 VCTL
LOAD- 9 20
VOTR- VCCD
10 19
VOTR+ VCC2
SP_MOT- 11 18 SL_MOT+ R22 0 SL-
VOSL+ VOLD-
1 12 17 SL_MOT- R23 0 SL+
VOSL- VOLD+
FACT- 13 16 TACT-
VOFC- VOTK-
FACT+ 14 15 TACT+
VOFC+ VOTK+

25 AM5890S
26 27

26

27

FIG 7-2 (DVD)

3-23
8. SPHE8202RQ-D AUDIO COAXIAL OUTPUT (SPDIF)

TP68

SPDIF_OUT
R113

28 200 FB9 500/800mA


C87 COAX

R1160.1uF/25V/Y5V C88
C114
100 10pF/50V/NP0
28 47pF/50V/N

GND
SPDIF Circuit

FIG 8-1

9. SPHE8202RQ-D VIDEO OUTPUT WAVEFORM


1) 100% COLOR BAR

FIG 9-1

3-24
10. AUDIO OUTPUT FROM SPHE8202RQ-D/128

FIG 10-1

3-25
WIRING DIAGRAM

FR CVBS
P1
FL COAX
TDL-5 LOADER+Doree TDT-DM00

AUDIO & VIDEO


AMP&LPF
1 24PIN*0.5
DVD LOADER

XP5

64M SDRAM
M12L64164A
SPHE8202RQ-D
24
1
6PIN*2.0

SP- 16M SPI


SP+ FLASH
HOMESW
AM5890S
XP4

GND EN25T1
DRIVER
MOTER

SL-
SL+
6

1
INSW
XP3

GND
2PIN*2.0
2
12PIN*2.0
1 XP2 12

MAIN BOARD
POWERKEY
USB_DM
USB_DP

USB5V

IR_IN
GND

GND

KEY1
LED
KEY2
M5V
MIC

12 XS301 1
POWER
12PIN*2.0
SUPPLY
KEY+USB PI176

3-26
CIRCUIT DIAGRAMS IMPORTANT SAFETY

WHEN SERVICING THIS CHASSIS, UNDER NO ON THE SCHEMATIC FOR EASY IDENTIFICATION.
NOTE :

1. Shaded( ) parts are critical for safety. Replace only


1. SMPS CIRCUIT DIAGRAM CIRCUMSTANCES SHOULD THE ORIGINAL
DESIGN BE MODIFIED OR ALTERED WITHOUT
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY
DIFFER FROM THE ACTUAL CIRCUIT USED. THIS
with specified part number.
2. Voltages are DC-measured with a digital voltmeter
PERMISSION FROM THE LG CORPORATION. ALL WAY, IMPLEMENTATION OF THE LATEST SAFETY during Play mode.
COMPONENTS SHOULD BE REPLACED ONLY WITH AND PERFORMANCE IMPROVEMENT CHANGES
TYPES IDENTICAL TO THOSE IN THE ORIGINAL INTO THE SET IS NOT DELAYED UNTIL THE NEW
CIRCUIT. SPECIAL COMPONENTS ARE SHADED SERVICE LITERATURE IS PRINTED.
12

11
7
T501

L501
6
1N4007/1A/1000V

1N4007/1A/1000V

10
NC
R502 R503
D502 D503 C501

1500pF/1KV
optional
CE501 LF501 CE502
+ + 150K 150K
1N4007/1A/1000V

1N4007/1A/1000V

9 15uF/500V NC/20mH 15uF/500V D505 4


D501 D504
8
U501
FB501 1N4007/1A/1000V
5 4
NC S Drain
3 10
8 6 NC R501 D506
S 10K FR104/1A/400V
2 2
7 BP/M
D508
S CE503 CE504 11 L502 6.8uH
+5V <IREF>
ZD502 + +
8 1 10uF/50V 10uF/50V SR360/3A/60V

NC/BZX79C9V1
7 S EN/UV C503
NC 1 9 CE506 CE507
TNY176 GND_POWER
+ +
R505
1500uF/16V 470uF/16V
F501
6
10ohm/2W R506 680

12.4K/1%
R509

5
R511 R508

1
470
1
2

ZD501 U502
LTV-817S-B
1
2

BZX79C9V1 2.2K

2
100K R510 10K C502 0.1uF/50V/X7R
4

CN501
2PIN/7.92mm

3
R513 R507
U503
1
3
H431
NC 12K/1%

2
CY501 1000pF/250VAC

CAUTION: Warning
Danger if fuse is incorrectly replaced. Parts that are shaded are critical with
Replace only with the type identical to fuse rating respect to risk of fire or electrical shock.
1 and(or) model name described in main label.

A B C D E F G H I J K L M N O P Q R S T

3-27 3-28
2. POWER SUPPLY, M_DRIVER, OPU_CONNECTOR CIRCUIT DIAGRAM
22 TP50

12
13
U4
FOCUS_S 1 28 DRVSB

TR_B1 2
VINFC MUTE
27 VREF2
12 25 A 4
TR_B1 BIAS B A
B 4
REGO2 3 26 TRACK_S C 4
REGO2 VINTK D C
D 4
SPDL_S 4 25 TR_B2 E
FROM POWER BOARD M+5V Servo analog +5V 19 10 REGO1 5
VINSL TR_B2
24 RESET
F
PUHRF
E
F
4
4
4
P+5V REGO1 RESET DVDMDI PUHRF
DVDMDI 4
11 TP21
TRAY+ R12 0 SL- 6
FWD VINLD
23 SLED_S RESET CIRCUIT CDMDI
CDMDI 4
M+5V
M+5V TRAY- R21 0 SL+ 7 22 DVDVR 4
REV GND DVDVR
CDVR 4
CDVR
DVDLDO 4
C3 C2 M+5V DVDLDO
29 30 R133 CDLDO 4
0.1uF/50V/Y5V 0.1uF/50V/Y5V GND GND CDLDO
VREF1 4
VREF1
GND 8 21 GND C4 0.1uF/25V/Y5V GND
GND GND VCC1 VCTL 1K
+12V: +12V(+-10%) LOAD- 9 20
VOTR- VCCD FOCUS_S
+5V: +5V(+-2.5%)
10 C97
0.1uF/25V/Y5V
20 11 10
VOTR+ VCC2
19 R134 SLED_S
SPDL_S
FOCUS_S
SLED_S
4
4
4
SP_MOT- 11 18 SL_MOT+ R22 0 SL- TRACK_S SPDL_S
VOSL+ VOLD- TRACK_S 4
DRVSB 4
DRVSB
SP_MOT+ R65 1 12 17 SL_MOT- R23 0 SL+ 3K IN_OUT_SW 4
VOSL- VOLD+ IN_OUT_SW
GND XOPVIP1 INSW 4
XOPVIN1 FACT- 13 16 TACT- HOMESW INSW
VOFC- VOTK- HOMESW 4
VREF2 4
VREF2
FACT+ 14 15 TACT+ TRAY+ 4
VOFC+ VOTK+ TRAY+
GND LDSW 4
LDSW
AM5890S XOPVIP1 4
XOPVIP1
9 9 15 14 26 27 XOPVIN1

RESET
XOPVIN1 4

RESET 4

21 23 24 USB_POWER
USB_POWER 4
PCON/LED 4
PCON/LED
TP64
TP59 LED 4
LED
TP58 RF3.3V RF3.3V KEY1 4
TP7 KEY1
TP55 KEY2 4
KEY2
TP56 IR_IN 4
8 TP71
GND TP63
TP57
16 C37 CE13 R47 R48 USB_DM1
IR_IN

USB_DM1 4
TP65 + + CE14 USB_DP1 4
USB_DP1
TP66 0.1uF/25V/Y5V 47uF/16V USB_VCC 4

XP5
TP62
TP67 GND
47uF/16V
5.1 5.1
17 MIC_IN
USB_VCC
MIC_IN 4
P+5V

27
28
M+5V 24PIN/0.5mm P+5V 5
P+5V CDLDO Q9 Q10 DVDLDO M+5V 5
M+5V
24 FACT- PNP_MMBT8550CLT1 PNP_MMBT8550CLT1
23 FACT+ POWER_KEY 5
22 TACT+ POWER_KEY
R17 21 TACT- R27 M+5V
7 20 C TP8 TP9 TP6 M+5V 4
1.8/2W 19 D 10K
18 LDSW
17 PUHRF
16 A TP5 TRAY-
STANDBY:40mA 15 B
Imax: 570mA STANDBY:15mA 14 F P+5V

TOP
Imax: 202mA 13
R20 5.6/1W 12 VREF1 C23 0.1uF/25V/Y5V
11
GND
10 E C25 0.1uF/25V/Y5V
8202 kernel +1.2V 9
6 STANDBY:25mA 8 CDVR# R36 100 CDVR
Imax: 368mA DVCC3 VCC1.2 7 DVDVR# R38 100 DVDVR
Q4 6 PUH_CDLD
TR_B1 TR_B2 Q5 5 DVDMDI DVDMDI
PNP_3CA8550C PNP_3CA8550C 4 CDMDI
TP18 TP19
3
2 PUH_DVDLD
1

+ REGO2 + CE4 C17


R18 CE2 0.1uF/50V/Y5V GND
18

25
26
20K/1% 100uF/16V 100uF/16V
TP72
TP20
5 REGO1 TP44 C29 C11 C12
GND TP43
GND TP42 1000pF/50V/X7R 1000pF/50V/X7R

0.1uF/25V/Y5V
R19 GND
12K/1% TP61

GND GND
GND

GND

TP34 TP36

4 TP33 TP35 TP37

TP26

TP25 SLED- 6 6 SL_MOT+


DVCC3 TP27 5 SL_MOT-
TP69
SLED+ 5 4
TP29
GND 4 3
HOMESW3 2 SP_MOT+
SP+ 2 1 SP_MOT-
3 TP28 SP- 1
XP4 TP40 DVCC3
R10 R2 R3 R4 R5 TO FRONT PANEL 6PIN/2.0mm
R34 GND
XP9
4.7K 4.7K 4.7K 4.7K 4.7K
0 USB_DM1 1 USB_DM R62 R63 R64
1 XP3 TP49
USB_DP1 2 USB_DP
3 2 2

4.7K
GND
4 3 2 1
USB_VCC GND

1K

1K
USB_VCC(protect)
5 4 1
5
GND INSW
IR_IN R159 33 6 IR HOMESW
POWER_KEY R9 1K POWERKEY 7 6 powerkey 2PIN/2.0mm GND IN_OUT_SW R28 10K LOAD-
2 KEY1 R8 220 8 7 KEY1(DATA) INSW
LED R6 220 9 8 LED (CLOCK)
KEY2 R7 220 10 9 KEY2(STB)
M+5V R33 0 11 10 M+5V TP41
12 11 MIC C58 C60
13 12
14 13

1000pF/50V/X7R

1000pF/50V/X7R
14 Use INSW and GND for DOREE LAODER
INSW R39 0
C7 C8 C14 C9 C10
14PIN/2.0mm
C6 GND
100pF/50V/NP0

100pF/50V/NP0

100pF/50V/NP0

100pF/50V/NP0
0.1uF/25V/Y5V

100pF/50V/NP0

1 TP30TP32

: WAVEFORM NUMBER TP31


GND

A B C D E F G H I J K L M N O P Q R S T

3-29 3-30
3. SPHE8202RQ, FLASH, SDRAM CIRCUIT DIAGRAM
A A 3
B B 3
C 3
12 C
DVCC3 D 3
E D
E 3
F
SDRAM +3.3V PUHRF
F 3
3
DVDMDI PUHRF
SD_VCC3 DVDMDI 3
CDMDI 3
CDMDI
C54 C55 C56 C57
DVDVR 3
0.1uF/25V/Y5V 0.1uF/25V/Y5V CDVR DVDVR

0.1uF/25V/Y5V

0.1uF/25V/Y5V
TP22 CDVR 3
U2 DVDLDO 3
DVDLDO
Close to SDRAM DVCC3 7 DVCC3
SD_VCC3
1
VDD VSS
54
GND
CDLDO
VREF1 CDLDO
VREF1
3
3
11 GND U3 M_D0 2 53 M_D15
R90 10K SPI_CE 1 8 3 DQ0 DQ15 52
CE# VDD SD_VCC3 VDDQ VSSQ GND
SPI_D0 2 7 R60 10K M_D1 4 51 M_D14 FOCUS_S
RF +3.3V R61 10K 3 SO HOLD# 6 SPI_CLK C51 M_D2 5 DQ1 DQ14 50 M_D13 TRACK_S
FOCUS_S 3
3
WP# SCK DQ2 DQ13 TRACK_S
4 5 SPI_D1 GND 6 49 SPDL_S 3
RF3.3V VSS SI VSSQ VDDQ SD_VCC3 SPDL_S
0.1uF/25V/Y5V M_D3 7 48 M_D12 SLED_S 3
C52 DQ3 DQ12 SLED_S
C16 C42 C43 M_D4 8 47 M_D11 TRAY+ 3
DQ4 DQ11 TRAY+
0.1uF/25V/Y5V
0.1uF/25V/Y5V GND SPI_16Mb_EN25T160
8 GND
M_D5
SD_VCC3
9
10 VDDQ VSSQ
46
45 M_D10
GND
LDSW
DRVSB
LDSW 3

0.1uF/25V/Y5V

0.1uF/25V/Y5V
DQ5 DQ10 DRVSB 3
M_D6 11 44 M_D9
GND 12 DQ6 DQ9 43 XOPVIP1
GND VSSQ VDDQ SD_VCC3 XOPVIP1 3
Close to 8202R M_D7 13 42 M_D8 XOPVIN1 3
DQ7 DQ8 XOPVIN1
10 GND SD_VCC3
14
VDD VSS
41
GND
HOMESW
HOMESW 3
M_DQM0 15 40
M_WE 16 LDQM NC 39 M_DQM1 IN_OUT_SW
WE UDQM IN_OUT_SW 3
M_CAS 17 38 RAM_CLK INSW 3
CAS CLK INSW
AD_VCC3 M_RAS 18 37 SD_CKE R93 4.7K SD_VCC3 VREF2 3
RAS CKE VREF2
19 36
Internal AD +3.3V M_BA0
GND
20 CS NC 35 M_A11
C18 M_BA1 21 BA0 A11 34 M_A9
0.1uF/25V/Y5V M_A10 22 BA1 A9 33 M_A8 IR_IN
A10/AP A8 IR_IN 3
Close to 8202R M_A0 23 32 M_A7 KEY1 KEY1 3
TP23 M_A1 24 A0 A7 31 M_A6 KEY2
A1 A6 KEY2 3

9
GND
1 M_A2
M_A3
25
26
27
A2
A3
A5
A4
30
29
28
M_A5
M_A4
LED
USB_DM1
USB_DP1
LED
USB_DM1
3
3
Y2 SD_VCC3 GND USB_DP1 3
CLKOUT R25 75 27MHz/30PPM CLKIN VDD VSS USB_VCC
USB_VCC 3
SDRAM_64Mb_M12L64164A-75H
FB7 500/200mA Video DAC +3.3V VVCC3
R26 100K PCON/LED 3
PCON/LED
USB_POWER 3
USB_POWER
CE6 C19 C50 C21 C22 RESET 3
RESET

DVCC3
+
0.1uF/25V/Y5V 33pF/50V/NP0 33pF/50V/NP0 CVBS

C98 0.1uF/25V/Y5V
CVBS 5
47uF/16V 0.1uF/25V/Y5V AOUT_FR

GND
AOUT_FR 5
AOUT_FL 5
VVCC3 AOUT_FL
8 RF3.3V AUDIO_MUTE_CTL
AUDIO_MUTE_CTL5
GND GND SPDIF_OUT

2.2
Close to 8202R
SPDIF_OUT 5
GND
MIC_IN 3
1K MIC_IN
Internal DA +3.3V

R160
R24 5.6 AVCC3 R32
POWER_KEY 3
POWER_KEY

VCC1.2
CE7 4.7K + CE8

R30
PUHRF
+ C20 M+5V

RF3.3V
M+5V 3

VCC1.2

VVCC3
DVCC3

VVCC3
0.1uF/25V/Y5V 47uF/16V

GND

GND

GND
GND

GND

GND
100uF/16V
GND
7

C27 0.1uF/25V/Y5V
Close to 8202R

C26 1uF/10V/Y5V
TP24

HOMESW
GND

XOPVIP1
XOPVIN1

CLKOUT

USB_DM

AOUT_FL
USB_DP

AOUT_FR
DVDLDO

V_FSADJ
V_COMP
CLKIN
LDSW

CVBS
C
D
E

A
B
F
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
6

DVDLDO
APC_AVSS

USB_DM
OPVIN

USB_DP
USB_AVDD
OPVIP
CDE
CDF
DVDA
DVDB

AGCCAP
DVDC
DVDD
RFIS

AD_AVDD
AD_AVSS
LDSW/GPIO40
HOME/GPIO39
VDD_18

USB_AVSS
CLKOUT
CLKIN
PLL_VDD
PLL_VSS

VDD_18
TV_AVSS
TV_DAC3
TV_DAC2
TV_DAC1
TV_AVDD
TV_AVSS
TV_AVDD
TV_DAC0
V_FSADJ

AOUT_R
AOUT_L
V_COMP
VCC1.2 Close to 8202R
DVCC3 TP1 TP2

CDLDO 103 64
C45 C46 C47 C48 C49 C5 C35 0.1uF/25V/Y5V DVDMDI 104 CDLDO ADAC_AVSS 63 GND
DVDMDI ADAC_AVDD AVCC3
CDMDI 105 62
106 CDMDI ADAC_AVDD 61 DAC_VREF
0.1uF/25V/Y5V

0.1uF/25V/Y5V

0.1uF/25V/Y5V

0.1uF/25V/Y5V

0.1uF/25V/Y5V

0.1uF/25V/Y5V

RF3.3V SRV_AVDD VREF


VREF1 107 60
C36 0.1uF/25V/Y5V VREF2 108 V21 AOUT_LS 59 C30
109 V165 AOUT_RS 58
GND + CE10
C31 TRACK_S
680pF/50V/NP0 R41 91K 110 DA_AVSS ADAC_AVSS 57 GND 0.1uF/25V/Y5V
5 C32 1000pF/50V/X7RFOCUS_S R42 20K 111 DA_TEO AOUT_SUBW 56 10uF/16V
112 DA_FEO AOUT_CENTER 55
RF3.3V DA_AVDD AIN_R
SPDL_S R43 2.2K 113 54 GND
SPDC_OUT AD_AVDD AD_VCC3
GND GND C33 0.1uF/25V/Y5V SLED_S R44 2.2K 114 53
SC_OUT AD_AVSS GND
SPHE8202RQ-D
C34 0.1uF/25V/Y5V DVDVR 115 52
C53 0.1uF/25V/Y5V DRVSB 116 DVDVR GPIO29 51 SPDIF_OUT
POWER_KEY 117 DMEA SPDIF_OUT 50 M_A3
GND 118 SD_D1/GPIO4 M_A3 49 M_A2
SD_CKE 119 SD_D0/GPIO5 M_A2 48 M_A1
TP3 TP4 INSW R45 2.2K 120 SD_CLK/GPIO6 M_A1 47 M_A0
IN_OUT_SW R46 1K 121 TRAYIN/SD_SMD/GPIO7 M_A0 46 M_A10
122 TRAYOUT/SD_D3/GPIO8 M_A10 45 M_BA1
4 CDVR 123 SD_D2/GPIO9 M_BA1/GPIO27 44 M_BA0
SPI_CE 124 CDVR M_BA0 43 M_RAS
SPI_D0 125 SPI_CE M_RAS 42 M_CAS
SPI_CLK 126 SPI_D0 M_CAS 41 M_WE
VFD_DATA/GPIO18

SPI_CLK M_WE USB Protect Circuit


VFD_CLK/GPIO16
VFD_STB/GPIO17

SPI_D1 127 40 M_DQM0 M+5V


M_DQM2/GPIO22
M_DQM3/GPIO23

TRAY+ 128 SPI_D1 M_DQM0 39 M_A4 TP16

M_A11/GPIO25
TRAY+ M_A4
IR/GPIO19
RESET_B

M_DQM1
VDD_33

VDD_18

VDD_33
GPIO20
GPIO21

M_CLK
M_D15
M_D14
M_D13
M_D12
M_D11
M_D10
M_D0
M_D1
M_D2
M_D3
M_D4
M_D5
M_D6
M_D7

M_D9
M_D8

M_A9
M_A8
M_A7
M_A6
M_A5
VSS

VSS
R31 0 USB_VCC
3 U1 C38 USB_DM USB_DM1
1
2
3
4
5
6
7
AUDIO_MUTE_CTL 8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
USB_DP USB_DP1
TP47 0.1uF/25V/Y5V
TP46 D9 D10 R51 R52
V_H_SYNC
V_V_SYNC

TP48 TP45 33pF/50V/NP0 33pF/50V/NP0


M_DQM1
RESET1

M_CLK
M_D15
M_D14
M_D13
M_D12
M_D11
M_D10
M_D0
M_D1
M_D2
M_D3
M_D4
M_D5
M_D6
M_D7

M_D9
M_D8

M_A9
M_A8
M_A7
M_A6
M_A5
IR_IN
KEY2
KEY1

15K 15K
M_A11
LED

DVCC3
5 Debug
DVCC3
GND
DVCC3

VCC1.2
GND

2
R56
2 TP17
Port
1
XP6
TO USB READER BORAD
M+5V 1
R29 V_V_SYNC 2 GND
2
3 4 33
GND
V_H_SYNC 3
4 3
4
27K C24
GND
RESET R128 1K RESET1 4PIN/2.0mm
10pF/50V/NP0
6
RAM_CLK

C99 C41

2.2uF/10V/Y5V 0.1uF/25V/Y5V
1
: WAVEFORM NUMBER
GND

A B C D E F G H I J K L M N O P Q R S T

3-31 3-32
4. AUDIO AMPLIFY, AUDIO OUTPUT, MUTE, VIDEO BUFFER, VIDEO OUTPUT CIRCUIT DIAGRAM

TP68 AUDIO_MUTE_CTL
AUDIO_MUTE_CTL4
12
SPDIF_OUT 4
SPDIF_OUT
SPDIF_OUT
R113
AOUT_FL 4
AOUT_FL
28 200 FB9 500/800mA AOUT_FR
AOUT_FR 4
C87 COAX
CVBS 4
11 CVBS
R1160.1uF/25V/Y5V C88
C114 P+5V 3
P+5V
100 10pF/50V/NP0
47pF/50V/NP0 M+5V 3
M+5V
TP13

GND
10 GND GND
R114 27K SPDIF Circuit

C101 100pF/50V/NP0 R126

C104 100K
9 U927 TP15
1000pF/50V/X7R

AOUT_FL CE364 10uF/16V R94 10K R109 5.1K 1


+

-IN1 2 R124 100 LCH


P+5V R136 47 7 OUT1
C103 PVDD 3 R135 470 AUDIO_MUTE
AUDIO_MUTE_CTL
8 EN 5
1uF/16V/Y5V GND GND CN 6
8 4 CP C94 1uF/16V/Y5V
GND PVSS
C106 1uF/16V/Y5V 9 R127 100 RCH
AOUT_FR CE363 10uF/16V 10 OUT2 R132 C111
+

R102 10K R137 5.1K -IN2


47K
AS5904 R131 0.1uF/25V/Y5V

100K
7
C102
C100 100pF/50V/NP0
1000pF/50V/X7R

R115 27K GND

GND
6

GND

TP14

TP54
TP53
TP52
TP51
4
TP60

TP70

P1
COAX 6
3
R91 0 GND
2

CVBS L1 1.0uH/25mA CVBS_O 5


+

CE23 220uF/16V RCH 4


1

R92 C79 GND


1

2
D1 C86 LCH 3
100pF/50V/NP0
75/1% 100pF/50V/NP0 RCA/4h
C64 C68
GND
2

1000pF/50V/X7R 1000pF/50V/X7R

1
GND GND
: WAVEFORM NUMBER
GND

A B C D E F G H I J K L M N O P Q R S T

3-33 3-34
5. FRONT LED DISPLAY, KEY CONTROL CIRCUIT DIAGRAM
+5V
2 +5V

12
GND
2 GND_POWER

GND_POWER GND_POWER

11

1
XS2 1 2
14PIN/2.0mm 2 3 IR1 IRM_8.3mm
3 4 +5V
4 5 KEY2
5 6 LED
6 7 KEY1

GND
7

VCC
10 8
8

IR
9 IR_IN K303 +5V
9 10 GND
10

1
2
3
11 USB5V
11 12 FGND POWER
12 13 USB_DP R308 470
13 14 USB_DM C302 IR_IN
14
100pF/50V/NP0 C304 C305

C303 47pF/50V/NP0 1uF/50V/Y5V


100pF/50V/NP0 K301
9
OPEN/CLOSED

NOTE:
KEY1 USE GPIO 2 DATA ;
KEY2 USE GPIO 1 STB ;
LED USE GPIO 0 CLK ;

7 +5V

R307
2K

LED301
6 LED_RED
NOTE: R1 for Jumper
ON RED P301
USB
LED CONTROL: 1
2
USB5V
USB_DM
H: ON 3
4
USB_DP1 USB_DP

L: STANDBY

USB
5 C306
LED R305 4.7K Q1 6 NC/100pF/50V/NP0
NPN_3DG3904M 7 C307
5 8 NC/100pF/50V/NP0
R306

C301 2.2K
1uF/10V/Y5V/NC

3 LOAD

NOTE:
T=250ms
1

A B C D E F G H I J K L M N O P Q R S T

3-35 3-36
CIRCUIT VOLTAGE CHART
1. MPEG & SDRAM 2. ICs
Part Part ˉˇˠʳ˦˗˥˔ˠ ˨ˆˀˣ˜ˡ˄ 3.15-3.45 3.317 3.323
ʻˠ˔˜ˡʳˣ˖˕ʼ ˨ˆˀˣ˜ˡ˅ ˏˆˁˇˉ 0.408 1.036 Part
˨ˌˀˣ˜ˡˆ 3.15-3.45 3.317 3.323
0.015 0.023 3.15-3.45
˨ˌˀˣ˜ˡˇ ˏˆˁˇˉ 0.423 1.071 BB431BLP U503 2.49 0 4.14
˨ˌˀˣ˜ˡˈ ˏˆˁˇˉ 0.410 1.124 PC123 U502 5.05 4.12 0 0.912
3.15-3.45 3.318 3.324 3.15-3.45
3.310 3.315 ˨ˌˀˣ˜ˡˉ ˃ 0 0 TNY176PN U1 0.968 5.8 5 6 7 8 0 293
0 0 ˨ˌˀˣ˜ˡˊ ˏˆˁˇˉ 0.412 1.117
˨ˌˀˣ˜ˡˋ ˏˆˁˇˉ 0.427 1.196
0 0.004 ˨ˌˀˣ˜ˡˌ 3.15-3.45 3.317 3.323
˨ˌˀˣ˜ˡ˄˃ ˏˆˁˇˉ 0.429 1.045
3.15-3.45 ˨ˌˀˣ˜ˡ˄˄ ˏˆˁˇˉ 0.403 0.692
0.42 0.481
˨ˌˀˣ˜ˡ˄˅ ˃ 0 0
0.42
˨ˌˀˣ˜ˡ˄ˆ ˏˆ ˇˉ
ˏˆˁˇˉ 0 394
0.394 0 549
0.549
˨ˌˀˣ˜ˡ˄ˇ 3.15-3.45 3.317 3.322 3. TRANSISTORS
3.15-3.45 ˨ˌˀˣ˜ˡ˄ˈ ˏˆˁˇˉ 3.317 1.652
0 ˨ˌˀˣ˜ˡ˄ˉ ˏˆˁˇˉ 3.318 2.995
˨ˌˀˣ˜ˡ˄ˊ ˏˆˁˇˉ 3.303 2.865 Part
˨ˌˀˣ˜ˡ˄ˋ ˏˆˁˇˉ 3.302 2.871
˨ˌˀˣ˜ˡ˄ˌ ˃ 0 0
MMBT8550LT1 Q9 (MAIN PCB) 0 3.327 3.328
˨ˌˀˣ˜ˡ˅˃ ˏˆˁˇˉ 0 0.393
MMBT8550LT1 Q10 (MAIN PCB) 2.436 3.089 2.385
˨ˌˀˣ˜ˡ˅˄ ˏˆˁˇˉ 0.01 0.167
3.15-3.45 SS8550C Q4 (MAIN PCB) 3.343 4.02 3.301
˨ˌˀˣ˜ˡ˅˅ ˏˆˁˇˉ 0 0.059
SS8550C Q5 (MAIN PCB) 1.251 3.172 2.542
˨ˌˀˣ˜ˡ˅ˆ ˏˆˁˇˉ 0 0.129
MMBT3904LT1 Q1 (FRONT PCB) 0 0 0.672
˨ˌˀˣ˜ˡ˅ˇ ˏˆˁˇˉ 0 0.128
˨ˌˀˣ˜ˡ˅ˈ ˏˆˁˇˉ 0 0.245
˨ˌˀˣ˜ˡ˅ˉ ˏˆˁˇˉ 0 0.277 AT138BV3-12 IR1 3.48 0
˨ˌˀˣ˜ˡ˅ˊ 3.15-3.45 3.317 3.322
˨ˌˀˣ˜ˡ˅ˋ ˃ 0 0
˨ˌˀˣ˜ˡ˅ˌ ˏˆˁˇˉ 0 0.297
˨ˌˀˣ˜ˡˆ˃ ˏˆˁˇˉ 0 0.296
3.15-3.45 2.517 3.059
˨ˌˀˣ˜ˡˆ˄ ˏˆˁˇˉ 0 0.296
0 0
3.318 0.006 ˨ˌˀˣ˜ˡˆ˅ ˏˆˁˇˉ 0 0.293
3.318 3.313 ˨ˌˀˣ˜ˡˆˆ ˏˆ ˇˉ
ˏˆˁˇˉ 0 0.091
0 0.171 ˨ˌˀˣ˜ˡˆˇ ˏˆˁˇˉ 0 0.084
0 0.177 ˨ˌˀˣ˜ˡˆˈ ˏˆˁˇˉ 0 0.084
3.15-3.45 3.318 3.314 ˨ˌˀˣ˜ˡˆˉ ˏˆˁˇˉ 0 0.009
0.620 2.231 ˨ˌˀˣ˜ˡˆˊ 3.15-3.45 3.317 3.318
0 1.673
˨ˌˀˣ˜ˡˆˋ ˏˆˁˇˉ 1.648 1.357
0 0
˨ˌˀˣ˜ˡˆˌ ˏˆˁˇˉ 3.317 1.647
0.160 1.708
˨ˌˀˣ˜ˡˇ˃ ˏˆˁˇˉ 0.004 0.007
0.129 1.651
3.15-3.45 3.317 3.313 ˨ˌˀˣ˜ˡˇ˄ ˃ 0 0
0 1.543 ˨ˌˀˣ˜ˡˇ˅ ˏˆˁˇˉ 0.405 1.015
0 1.713 ˨ˌˀˣ˜ˡˇˆ 3.15-3.45 3.318 3.323
˨ˌˀˣ˜ˡˇˇ ˏˆˁˇˉ 0.405 1.042
˨ˌˀˣ˜ˡˇˈ ˏˆˁˇˉ 0.404 0.852
˨ˌˀˣ˜ˡˇˉ ˃ 0 0
˨ˌˀˣ˜ˡˇˊ ˏˆˁˇˉ 0.405 0.959
˨ˌˀˣ˜ˡˇˋ ˏˆˁˇˉ 0.405 1.224
˨ˌˀˣ˜ˡˇˌ 3.15-3.45 3.318 3.323
3.317 3.327
˨ˌˀˣ˜ˡˈ˃ ˏˆˁˇˉ 0.400 0.837
˨ˌˀˣ˜ˡˈ˄ ˏˆˁˇˉ 0.396 0.925
˨ˌˀˣ˜ˡˈ˅ ˃ 0 0
0 0.487 ˨ˌˀˣ˜ˡˈˆ ˏˆˁˇˉ 0.398 0.692
0 0.459 ˨ˌˀˣ˜ˡˈˇ ˃ 0 0
0 0.018 ͷͽͲ΄͹͙͑;ͲͺͿ ˨ˇˀˣ˜ˡ˄ ˏˆˁˇˉ 3.318 2.453
0 0.007 ΁ʹͳ͚ ˨ˇˀˣ˜ˡ˅ ˏˆˁˇˉ 0 0.446
˨ˇˀˣ˜ˡˆ ˏˆˁˇˉ 3.315 3.322
3.15-3.45
˨ˇˀˣ˜ˡˇ ˃ 0 0
3.15-3.45
˨ˇˀˣ˜ˡˈ ˏˆˁˇˉ 0 0.019
˨ˇˀˣ˜ˡˉ ˏˆˁˇˉ 0 0.512
˨ˇˀˣ˜ˡˊ ˏˆˁˇˉ 3.317 3.325
˨ˇˀˣ˜ˡˋ 3.15-3.45 3.317 3.25

3-37 3-38
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3-39 3-40
2. SMPS P.C.BOARD
(TOP VIEW) (BOTTOM VIEW) NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

3-41 3-42

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