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Sultanate of Oman

Doc. Number: SA-980-P-11436 Sht 1 of 3


Ministry of Transport &
Piping Class: AC04
Communications

WATER DRAIN AND WATER SLUG


Development of Muscat & Salalah International Airports CONTROL VALVE (PCK.) DATA SHEET
REQ./P.O. NO.
Issued for Tender,
T02 Ref Addendum 3 17.06.2009 SAHO ERH TNA NIER CONTRACT NO.
T01 Not issued for Tender 17.06.2009 SAHO ERH TNA NIER MANUFACT. & MODEL NO. *)
REV DESCRIPTION DATE PREP'D CHK'D APPR'D APPR'D COUNTRY OF ORIGIN *)
DESCRIPTION SPECIFIED VENDOR DATA REV
PLANT SPECIFIC DATA
1 AMBIENT TEMPERATURE °C 10 / +55
2 HUMIDITY % 95
3 ENVIRONMENT SALIFEROUS
4 AREA CLASSIFICATION ZONE 1
VALVE Note 14
5 SERVICE (Located at) Filter/Water Seperator (See data sheet nr. AL-905-P-112xx)
6 TYPE Vendor's Standard
7 POSITION Horizontal
8
9 DESIGN Note 15
10 FLUID (Type and phase) Water/Jet Fuel A-1 (Liquid)
11 BODY SIZE RANGE / RATING As Per Purchase Order, Class 150
12 PRESSURE barg 19.6
13 TEMPERATURE °C 0 / 80
14 STANDARDS / CODES API 1595 / ASME B16.34
15 DIMENSIONAL STANDARD ASME B16.10
16 ENDS ASME B16.5, RF, Smooth finish
17
18
19
20
21 MATERIAL
22 BODY Note 1 (yes/no) CS (Vendor's Standard) YES
23 TOP Vendor's Standard
24 SEATS Vendor's Standard (Jet A-1 Resistant)
25 GASKET Vendor's Standard (Jet A-1 Resistant)
26 DIAPHRAGM Vendor's Standard
27 FLAME ARRESTER UNIT N/A
28
SUPPLEMENTARY REQUIREMENTS:
29 PROTECTION
30 FIRE SAFE API 607 or equivalent Yes (yes/no)
31 ANTI STATIC DEVICE (BS 5146) Yes (yes/no)
32 NON DESTRUCTIVE TESTING (NDE) Yes (yes/no)
33 PRESSURE RETAINING PARTS Yes (yes/no)
34 NDE PROCEDURE *)
35 ACCEPTANCE CODE SEE TABLE 2
36 CHARPY IMPACT TEST acc. to BS EN 10045 (yes/no) No
37 HYDROSTATIC TEST (yes/no) Yes, API 598
38 TEST AS DOUBLE BLOCK AND BLEED (yes/no) Yes, Note 5 (Seat gas pressure test)
39 FUNCTIONAL TEST WITH ACTUATOR (yes/no) Yes
40 PAINTING (yes/no) No
41 INSPECTION LEVEL Level 2
CERTIFICATION:
42 PRESSURE CONTAINING PARTS EN 10204 3.1, Note 1
43 OTHER WETTED PARTS / NON-PRESSURE PARTS EN 10204 3.1, Note 1
44 PRESSURE TEST Yes (Test certificate)
45 FIRE TEST to API 607 N/A.
46 DOUBLE BLOCK AND BLEED TEST N/A
47 FUNCTIONAL TEST WITH ACTUATOR N/A
48 ELECTRICAL AND NON-ELECTRICAL CERTIFICATION Yes (ATEX compliant)
49 TOTAL VALVE SUPPLY Statement of Compliance, Note 2, 4
Notes: 1. For valves of welded construction, the following additional requirements applies:
- NDE on welds and welding acc. to API code.
- Welding procedure qualification records and NDE records for welds to be incl. in documentation.
2. Inspection Level 1 for rating >Class 150 and Inspection Level 2 for rating ≤Class 150
3. Material certificate EN 10204 3.1
4. For Inspection Level 1 valves, Inspection during fabrication, Release Note shall be issued by Certifying Agency.

*) ALL INCLUDING SHADED FIELDS TO BE COMPLETED BY SUPPLIER, REQUIREMENTS SPECIFIED NEXT TO SHADED FIELDS ARE COMPULSORY
P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11436_Automatic drain and flow control_valve Rev. T02.xls]Water slug control valve
Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11436 Sht 2 of 3
Piping Class: AC04
Communications

WATER DRAIN AND WATER SLUG


Development of Muscat & Salalah International Airports CONTROL VALVE (PCK.) DATA SHEET
50 Table 1: INSPECTION LEVELS
Radiographic and/or Visual/Dimensional
Inspection Valve Dye Pen. Inspection
Ultrasonic Inspection Inspection
level Type Per Table 2
51 Per Table 2 Per Table 2
52 Percent Coverage Percent Coverage Percent Coverage
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
Cast Nil Nil Nil Nil 100% 100%
2 Forged Nil Nil Nil Nil 100% 100%
54 Fabricated 100% RT/UT All welds All welds All welds 100% 100%
55 Notes: (cont'd)
5. When gas testing is called for, valves shall be subject to shell / body and seat gas pressure tests at
maximum design pressure for 15 minutes in accordance with API 598.
Testing shall be performed on one valve to qualify other sizes and ratings as per fire test standard BS EN 10045
Testing shall be performed with nitrogen/1% helium mix with external leakage measured with a mass spectrometer.
56 Acceptance criteria shall be: Body / shell: No leakage, Seats: 10 scc / cm. dia. / min
57 6. Where applicable, valves shall have butt weld ends non-destructively tested in accordance with BS 5998, Fig. 1.
58 Table 2: NDE Standards & Acceptance Levels
Testing Acceptance Severity
Standard
59 Activity Criteria Levels
Categories C, D, E
Visual MSS-SP-55 MSS-SP-55
60 not accepted
ASME Shrinkage category
Radiography Annex B
61 B16.34 'C' to be level 2
ASME
Ultrasonic Annex E
62 B16.34
ASME Linear indications
Dye Penetr. Annex D
63 B16.34 12 mm long max.
ASME Linear indications
MPI Annex C
64 B16.34 12 mm long max.
65 Notes: (cont'd)
7. Weld repairs of castings shall be in accordance with welding procedures and qualification test records complying with ASME IX
66 and reviewed by the Purchaser prior to use, NDE and acceptance levels as per Table 2.
67 8. Cracks, hot tears, planar defects and all defects exceeding the severity levels in Table 2 shall be unacceptable.
68 IDENTIFICATION
9. Valves shall be marked as per MSS SP-25 using bar (gauge) and °C units for pressure and temperature and inches
69 for nominal diameter.
10. All valves shall be provided with a stainless steel tag plate securely attached to the valve showing the Tag No. referenced
70 in the purchase order with lettering 12 mm high.
11. In addition each valve shall be provided with non-corrodible metal tag 50mm x 20mm with the Purchase Order Number,
Item Number, Inspection Release Certificate Number and Heat Number stamped in the metal tag
71 attached securely with corrosion resistent wire.
12. In addition, each valve shall be permanently marked with the Inspection Release Certificate Number and Heat Number by:
i) Light stamping (low stress or dot stamps) on non-impact tested steel
ii) Vibroetching on alloy or stainless steel or titanium
72 iii) Etching on impact tested carbon steel or (i) above prior to final heat treatment
73 DOCUMENTATION
74 At Bid stage:
75 Data sheet identified by valve ID and drawings of valve with material listing, dimensions, weight etc.
76 Maximum velocity for the valve.
77 Pressure drop curve.
78
79 Upon Contract:
80 Qualified Welding Procedure Specifications
81 Non Destructive Examination Procedures
82 With Supply:
83 Material Certification Dossier incl. Material Test Records
84 Welding Records
85 Non-Destructive Examination Records
86 As-Built Drawings
87

P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11436_Automatic drain and flow control_valve Rev. T02.xls]Water slug control valve
Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11436 Sht 3 of 3
Piping Class: AC04
Communications

WATER DRAIN AND WATER SLUG


Development of Muscat & Salalah International Airports CONTROL VALVE (PCK.) DATA SHEET
88
89 Notes: (cont'd)
90 13. Flow direction shall be clearly marked on both sides of valve body.
91 14. The package should include a shutoff valve with/without limitation of flow quantity
92 (as per purchase order), a float control valve with manual tester, a water drain valve and
93 the connecting pipe-lines/tubings.
94 15. All the valves should be tight shut off and desigend for 100% vacuum.
95
96 PAINTING Class Material Dry Film Thickness Color
Two pack epoxy
97 First coat 100 Contrast
barrier coat

Acrylic polyurethane
98 Second coat 50 As per requisition
topcoat

99 Total 150
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P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11436_Automatic drain and flow control_valve Rev. T02.xls]Water slug control valve