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NZQA registered unit standard 19507 version 4

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Title Maintain and control a manufacturing process to ensure product
quality

Level 3 Credits 8

Purpose This unit standard is designed for people who work in
manufacturing industries and are required to use a range of
equipment and materials to perform tests to monitor and control
manufacturing processes and product quality.

People credited with this unit standard are able to: perform
manufacturing process control procedures; analyse the results
of manufacturing process tests and record results; and adjust
manufacturing process parameters as required to ensure
product quality.

Classification Manufacturing Skills > Manufacturing Processes

Available grade Achieved

Entry information

Recommended skills Unit 19506, Demonstrate knowledge of company quality policy
and knowledge on a manufacturing site, and Unit 8491, Read and interpret
information presented in tables and graphs, or demonstrate
equivalent knowledge and skills.

Explanatory notes

1 References
Legislation relevant to this unit standard includes but is not limited to the: Health and
Safety in Employment Act 1992; Resource Management Act 1991; Hazardous
Substances and New Organisms Act 1996 and any subsequent amendments.

2 Definitions
SPC – statistical process control procedures or indicators.
Worksite procedures – documents that include: worksite rules, codes, and practices;
equipment operating instructions; documented quality management systems; and
health and safety requirements.

Competenz Ó New Zealand Qualifications Authority 2018
SSB Code 101571

which affect the process and are at a higher level of performance to simple product checks such as personal quality checks (PQCs). Evidence requirements 2. Range includes but is not limited to – conforming and non-conforming process or product boards. Evidence requirements 1. statistical process control procedures.4 Equipment used for monitoring. Competenz Ó New Zealand Qualifications Authority 2018 SSB Code 101571 . Outcomes and evidence requirements Outcome 1 Perform manufacturing process control procedures. chromate testing and effluent pH testing. product. The tests involve checking parameters. or quality bench checks. run charts. 1.NZQA registered unit standard 19507 version 4 Page 2 of 4 3 Assessment information – All work practices must meet recognised codes of practice and documented worksite safety procedures (where these exceed the codes) for personal. Range includes but is not limited to – variations. surface coating thickness tests. Tests may include chemical titrations. Outcome 2 Analyse the results of manufacturing process tests and record results. 2. and the control of a manufacturing process is clean and operational for next user. and correct operation is demonstrated.1 Equipment required for performing process control procedures are identified. 1.2 Knowledge of worksite quality indicators is demonstrated.2 Perform analysis of process control data according to worksite procedures. 1. and worksite safety). – People seeking credit for this unit standard will be able to perform simple chemical.1 Demonstrate knowledge of quality control policy according to worksite procedures. bands.3 Process control procedures are integrated into the process operation within a timeframe and in a manner that optimises productivity and minimises the need for rework. visual and physical tests required to monitor and control continuous manufacturing processes. visual checks for powder-coating defects (over/under spray). SPC indicators. parameters. and must also meet the obligations required under current legislation.

Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards.nzqa.3 Process control results are accurate and complete. Evidence requirements 3.1 Manufacturing process inputs and outputs meet specification requirements. non- standard solutions. supplied materials.nz/framework/search/index. Competenz Ó New Zealand Qualifications Authority 2018 SSB Code 101571 .govt.5 Document test results according to worksite procedures.2 Process control factors affecting manufacturing process operation are identified. contamination. and action taken according to worksite procedures within a timeframe that optimises quality. Outcome 3 Adjust manufacturing process parameter as required to ensure product quality.do. temperature effects. or an inter-institutional body with delegated authority for quality assurance. Range includes but is not limited to – wear on test equipment. Planned review date 31 December 2015 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 18 December 2002 31 December 2012 Revision 2 12 January 2006 31 December 2012 Rollover and 3 24 August 2007 31 December 2014 Revision Review 4 18 March 2011 N/A Accreditation and Moderation Action Plan (AMAP) reference 0013 This AMAP can be accessed at http://www. 2. Please note Providers must be granted consent to assess against standards (accredited) by NZQA. 2. 3. before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.NZQA registered unit standard 19507 version 4 Page 3 of 4 2. and the need to retest is identified according to worksite procedures.4 Knowledge of factors affecting test results is demonstrated.

Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). Comments on this unit standard Please contact Competenz info@competenz. such as minimum qualifications for tutors and assessors.NZQA registered unit standard 19507 version 4 Page 4 of 4 Providers and Industry Training Organisations.nz if you wish to suggest changes to the content of this unit standard. Competenz Ó New Zealand Qualifications Authority 2018 SSB Code 101571 . The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes. and special resource requirements. which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards.org.