BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL.

ERECTION, COMMISSIONING, OPERATING

& MAINTENANCE INSTRUCTIONS

1+1 Nos. 330 MVA, 16.5/420 KV, 3 PHASE, 50 Hz,

OFAF COOLED GENERATOR TRANSFORMER

SUPPLIED TO : APNR JAMSHEDPUR

BHEL REF. : W.O.NO. 69043-A-512-01 & 69008-A-512-01

INSTALLED AT : JAMSHEDPUR, JHARKHAND

TRANSFORMER SL. Nos. : 6007009-6007010

LOA NO. : APNRL.BHEL/BTG/U2/SUPPLY/001 dated 30.07.2009

& APNRL/270MW/BTG/JSP/BHEL/001 dated 20.01.2009

_________________ _____________________

PREPARED BY REVIEWED & APPROVED BY

(TRS DEPTT.) (TRE & TRS DEPTT.)

INSTRUCTION MANUAL NUMBER: 1094

VOLUME I

TRANSFORMER DIVISION

BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL

 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL.

CONTENTS

SECTION 1 General Description

1.1 Rating Data

1.2 List of Drawings

1.3 List of Leaflets

SECTION 2 TEST REPORTS (Furnished separately)

SECTION 3 Cooler Control, Control Cabinet and Common Kiosk

3.1 List of reference Drawings & Leaflet

3.2 Control of Cooling Equipment

3.3 Common Kiosk & Cooler Control Cabinet

3.4 On Load Tap changer & its control

 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL.

"SECTION 1"

GENERAL DESCRIPTION
 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL.

1.1 RATING DATA

REFERENCE DRAWINGS

Outline General Arrangement : 34600000642

(Elevation, Plan & Side view)
O.G.A. Part list : 34600000643

Rating & Diagram Plate : 34600000651

1. TECHNICAL PARAMETERS

Applicable standard : IS 2026

No. of Units : Two

Type of cooling : OFAF

Rating HV (MVA) : 330

Rating LV (MVA) : 330

No load voltage HV (kV) : 420

No load voltage LV (kV) : 16.5

Line Current HV (Amps) : 453.6

Line Current LV (Amps) : 11547.0

No. of Phase : 3

Frequency (Hz) : 50

Vector group : YNd1

Impedances (123 MVA Base)

HV-LV (Normal tap) : 14.5% +IS Tol.

HV-LV (Maximum tap) : 12.0%.

HV-LV (Minimum tap) : 19.0%

 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL.

2. ON LOAD TAP CHANGER

Tapings in 18 equal steps of 1.155% each provided at Neutral end of HV winding to give
+8.05% to -12.65% variation of high voltage side.

3. TEMPERATURE RISES

Top Oil by thermometer : 50°C

Winding by resistance : 55°C

Ambient temperature : 50°C Max.

4. INSULATION LEVELS

HV : LI 1425 SI 1050 - AC 38

LV : LI 125 AC 50

5. WEIGHTS (Kg)

Core and Windings : 187660

Tank & Fittings( Including Turrets ,rollers : 30970

Cooler & support, Conservator etc)

Bushings : 4895

Cooler Control Cabinet & Wiring : 1130

Weight of oil (kg) : 62200

Total weight of Transformer with oil : 318570

Shipping weight (Gas filled) : 217500

Untanking weight : 18000

 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL.

OIL QUANTITY (LITRES)

Oil in transformer tank, : 65332

Turrets & Bushings, OLTC

Oil in Cooler, Conservators & : 6158

Pipe work
Total oil quantity : 71490

6. COOLING EQUIPMENT

No. of OFAF Coolers : 7 x 20%

No. of Pumps : 7 x 20%

Oil delivery per pump motor : 1050 LPM

7. OTI & WTI AUXILIARY CONTACTS SETTINGS

OTI Alarm : 95°C

Trip : 100°C

WTI Alarm : 115°C

Trip : 125°C

NOTE: Above settings are recommended considering full MVA loading & maximum
ambient temperature condition as per IS. Customer may decide different setting depend
upon loading & ambient condition at site.
 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL.

1.2 LIST OF DRAWINGS

SL. NO. TITLE DRAWING NO.

1. Outline general arrangement 34600000642

(Elevation, Plan & End view)

2. OGA Part List 34600000643

3. Foundation Plan 34600000644

4. Valve Schedule plate 34600000652

5. Rating & diagram plate 34600000651

6. HV Bushing, 420 kV, 1250 Amp. 34600000645

7. HV Neutral Bushing, 36 kV, 2000 Amp. 34600000647

8. LV Bushing, 24 kV, 8000Amp. 34600000646

9. LV Bus Duct Mounting Flange 34600000649

10. Loading Gauge Diagram 34600000650

11. 320 dia. Twin Bi-directional Rollers 34600000648

12. Over Fluxing Withstand Duration Curve 44600000052

13. 400 KV HV Terminal connector 34600000665

NOTE : FOR OTHER DRAWINGS RELATED TO COOLER/ TAPCHANGER CONTROL

& COOLER CONTROL CABINET REFER SECTION 3.
 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL.

1.3 LIST OF LEAFLETS

DESIGNATION LEAFLETS
-------------------------------------------------------------------------------------------------------------------
H.V. Bushing BHEL LEAFLET

L.V. Bushing TR10016B

HV Neutral Bushing BHEL LEAFLET

Breather BHEL LEAFLET

Pressure relief device SUKRUT LEAFLET

Sudden Pressure Relay QUALITROL LEAFLET

Winding Temperature indicator PRECIMEASURE LEAFLET

Oil Temperature indicator PRECIMEASURE LEAFLET

Buchholz Relay BHEL LEAFLET

Gas collecting Device TR10076G

Magnetic oil level indicator SUKRUT LEAFLET

Oil Preservation System with Air Cell TR10021O

Pumps BHEL LEAFLET

Oil flow indicator SUKRUT LEAFLET

Cooler BHEL LEAFLET

NOTE : FOR OTHER FITTINGS RELATED TO COOLER / TAPCHANGER CONTROL

& COOLER CONTROL CABINET REFER SECTION 3.