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INTERACTIVE SCHEMATIC

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and ES Versions Hydraulic System XZH1-UP XZJ1-UP XZK1-UP 2FM1-UP 5HM1-UP 8JM1-UP 9JM1-UP 4ER1-UP © 2007 Caterpillar. RENR1430-02 April 2007 12H. and 160H Motor Graders Standard. All Rights Reserved Printed in U. 140H. . NA.A.S.

Attachments by Versions Part Part Number Part Number Machine Schematic Description Number NA ES STD Location Location Accumulator Gp . I-7.Hydraulic 214-1984 214-1984 214-1984 15 B-9 Valve Gp .Left Bank 6E-3038 130-3117 104-8672 19 E-9.Relief ATTACHMENT 9T-8071 N/A 20 C-6 Valve Gp . Steering 123-8867 STANDARD N/A 12 C-6 Swivel Gp STANDARD STANDARD 173-1011 14 I-3 Valve Gp . Valve Gp . I-10 Cylinder Gp -Scarifier 165-2510 165-2510 165-2510 33 I-4.COMPONENT LOCATION Page 1 of 2 Component Locations by Versions Part Number Part Number Part Number Machine Schematic Description NA ES STD Location Location Cylinder Gp -Articulate .I-11 Cylinder Gp -Side Shift STANDARD STANDARD 112-5575 34 I-3 Pump Gp .Steering / Implement 6E-3137 6E-3137 6E-3137 13 B-8 Swivel Gp 173-1011 173-1011 ATTACHMENT 14 F-10 Tank Gp .Sec. E-11 Valve Gp -Blade Tip STANDARD STANDARD 6E-3034 36 H-3 Valve Gp -Check 9T-1013 STANDARD N/A 17 C-6 Valve Gp -Side Shift STANDARD STANDARD 6E-3036 37 H-3 .Relief 9T-8071 STANDARD N/A 20 C-6 Valve Gp -Blade Cushion 7T-6517 7T-6517 N/A 35 E-5.Left 130-9041 130-9041 130-9041 7 F-8 Cylinder Gp -Steering .Check ATTACHMENT 9T-1013 N/A 17 C-6 Valve Gp .Sec. Steering ATTACHMENT 123-8867 N/A 12 C-6 Pump Gp .HMU 102-1501 102-1501 102-1501 11 E-8 Pump Gp .Blade Cushion 162-7450 219-7265 N/A 30 F-5.Right SEE COMPONENT CHART 2 F-7 Cylinder Gp -Blade Lift 132-4929 132-4929 132-4929 3 F-4.Right Bank 6E-3032 130-3116 124-3325 21 E-4.Left SEE COMPONENT CHART 1 F-7 Cylinder Gp -Articulate . F-12 Cylinder Gp -Blade Tip STANDARD STANDARD 6E-1549 31 I-2 Cylinder Gp -Ripper 113-7754 113-7754 113-7754 32 I-4.Combination 9T-5957 9T-5957 9T-5957 18 C-8 Valve Gp . I-7. F-11 Cylinder Gp -Blade Tip 131-7191 131-7191 ATTACHMENT 4 F-10 Cylinder Gp -Center Shift 6E-1343 6E-1343 6E-1343 5 F-6 Cylinder Gp -Side Shift 112-5575 112-5575 ATTACHMENT 6 F-11 Cylinder Gp -Steering .Right 130-9042 130-9042 130-9042 8 F-8 Cylinder Gp -Wheel Lean 121-9242 121-9242 121-9242 9 F-5 Motor Gp -Circle Drive 105-3196 105-3196 105-3196 10 F-9 Pump Gp .

Left 9T-8784 137-6792 1 F-7 Cylinder Gp -Articulate .NA Version Machine Schematic Description 12H 140H / 160H Location Location Valve Gp -Plow Angle N/A 115-1007 40 E-2 Valve Gp -Plow Dozer 107-0547 107-0547 41 E-2 Valve Gp -Ripper 107-0545 107-0545 42 H-7 Valve Gp -Scarifier 107-0543 107-0543 43 H-7 Valve Gp -Snow Wing Lift N/A 137-8106 44 H-9 Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-8 Attachments .COMPONENT LOCATION Page 2 of 2 Component Chart Machine Schematic Description 12H / 140H 160H Location Location Cylinder Gp -Articulate .ES Version Machine Schematic Description 12H 140H / 160H Location Location Valve Gp -Plow Angle N/A 130-3111 40 F-2 Valve Gp -Plow Dozer 107-0547 107-0547 41 F-2 Valve Gp -Ripper 119-9550 119-9550 42 H-10 Valve Gp -Scarifier 119-9549 119-9549 43 H-10 Valve Gp -Snow Wing Lift N/A 137-8106 44 H-11 Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-11 Attachments .Right 6E-1560 137-6790 2 F-7 Attachments .STD Version Machine Schematic Description 12H 140H / 160H Location Location Valve Gp -Plow Dozer 124-2885 124-2885 40 C-2 Valve Gp -Ripper 107-0545 107-0545 41 H-4 Valve Gp -Scarifier 107-0543 107-0543 42 H-4 Valve Gp -Snow Wing Lift N/A 137-8106 43 H-5 Valve Gp -Snow Wing Tilt N/A 137-8104 44 H-5 .

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS MAIN AUX. PUMP: VARIABLE and PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED (FIXED) VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE COMPENSATED VALVE ENVELOPES VALVES VALVE PORTS ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY CONTROL VALVES CHECK VALVES AB AB P T P T BASIC SPRING SHUTTLE PILOT NORMAL POSITION SHIFTED POSITION INFINITE POSITION SYMBOL LOADED CONTROLLED FLUID STORAGE RESERVOIRS VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL MEASUREMENT ROTATING SHAFTS PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL COMBINATION CONTROLS SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT or MANUAL and PILOT PILOT or MANUAL MANUAL CONTROL SYMBOLS PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION UNIDIRECTIONAL UNIDIRECTIONAL FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION .

Wire Circuit Number Wire Color Identification 325-AG135 PK-14 325-PK Circuit Identification Wire Color Wire Gauge Number Previous Standard Wire Color Wire 325-PK-14 B A Circuit Number Wire Gauge Identification (EXAMPLE VALVE) .ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical) G M Transducer Transducer Generator Electric Motor (Fluid) (Gas / Air) Pressure Switch Pressure Switch Temperature Switch Electrical Wire (Adjustable) Electrical Symbols (Electrical) T Pressure Temperature Level Flow Symbol Symbol Symbol Symbol Wire Number Identification Codes Electrical Schematic Example Hydraulic Schematic Example Current Standard Current Standard Harness identification code This example indicates wire 135 in harness "AG".

Specifications and Systems Operations .NA BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATE CENTER SHIFT WHEEL LEAN BLADE LIFT (21) VALVE GP S1 RIGHT BANK (40) VALVE GP NA:6E-3032 PLOW DOZER (18) VALVE GP S1 SE:130-3116 124-2885 COMBINATION (17) VALVE GP STD:124-3325 9T-5957 CHECK NA:9T-1013 SE:STANDARD STD:N/A S2 V1 (17) VALVE GP CHECK NA:9T-6146 SE:STANDARD STD:N/A M ATTACHMENTS .STD V1 S1 T1 T2 (12) PUMP GP (20) VALVE GP SEC.Sensor) by letter SNOW WING TILT CYLINDER AND VALVE STEERING CYLINDERS AND VALVES WHEEL LEAN CYLINDER AND VALVE THIS SCHEMATIC IS FOR THE 12H. 140H. STEERING RELIEF NA:123-8867 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS NA:9T-8071 STEERING AND IMPLEMENT PUMP OUTPUT LINE PATTERNS SE:STANDARD SE:STANDARD SECONDARY STEERING PUMP OUTPUT Pressure Line STD:N/A LOAD SENSING STD:N/A SUPPLY LINE DRAIN / RETURN LINE Pilot / Load Sensing Pressure ARTICULATE CYLINDERS AND VALVES BLADE LIFT VALVES AND CYLINDERS Drain / Return Lines (15)TANK GP (13) PUMP GP BLADE TIP CYLINDER AND VALVE CENTER SHIFT CYLINDER AND VALVE Component Group HYDRAULIC T1 T2 STEERING AND CIRCLE DRIVE AND VALVE Attachment 214-1984 IMPLEMENT PLOW ANGLE CYLINDER AND VALVE PLOW DOZER CYLINDER AND VALVE 6E-3137 RIPPER VALVE AND CYLINDER Air Line SCARIFIER VALVE AND CYLINDER SECONDARY STEERING CHECK VALVE CALLOUTS SIDE SHIFT CYLINDER AND VALVE SNOW WING LIFT (HEEL) CYLINDER AND VALVE YY Taps (Pressure. Refer to the appropriate Service Manual for Troubleshooting.ES ATTACHMENTS .NA ATTACHMENTS . 160H MOTOR GRADER STANDARD VERSION HYDRAULIC SYSTEM MAIN SCHEMATIC PART #: 6E-3156 CHNG 09 Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.STD (40) VALVE GP (41) VALVE GP PLOW ANGLE (4) CYLINDER GP PLOW DOZER 12H:N/A (6) CYLINDER GP BLADE TIP (5) CYLINDER GP (9) CYLINDER GP 107-0547 140H/160H: SIDE SHIFT (10) MOTOR GP WHEEL LEAN 130-3111 NA:131-7191 CENTER SHIFT NA:112-5575 CIRCLE DRIVE STEERING 121-9242 SE:131-7191 (8) CYLINDER GP 6E-1343 (3) CYLINDER SE:112-5575 105-3196 STD: ATTCH (7) CYLINDER GP RIGHT STEERING GP STD: ATTCH (3) CYLINDER LEFT STEERING 130-9042 BLADE LIFT GP 130-9041 BLADE LIFT 132-4929 132-4929 (30) ACCUMULATOR GP BLADE CUSHION (30) ACCUMULATOR NA:162-7450 (1) CYLINDER GP GP SE:219-7265 LEFT ARTICULATE BLADE CUSHION (2) CYLINDER GP STD:N/A 12H/140H:9T-8784 NA:162-7450 (19) VALVE GP RIGHT ARTICULATE 160H:137-6792 SE:219-7265 (14) SWIVEL LEFT BANK 12H/140H:9T-8784 STD:N/A GP NA:6E-3038 160H:137-6792 ATTACHMENTS .ES NA:173-1011 SE:130-3117 (35) VALVE GP SE:173-1011 STD:104-8672 BLADE CUSHION STD:ATTCH (35) VALVE GP (40) VALVE NA:7T-6517 BLADE CUSHION GP (41) VALVE GP SE:7T-6517 NA:7T-6517 PLOW ANGLE PLOW DOZER STD:N/A (11) PUMP GP SE:7T-6517 12H:N/A 107-0547 HMU STD:N/A 140H/160H: 102-1501 115-1007 S2 S2 ATTACHMENTS . Sampling. (32) CYLINDER GP (33) CYLINDER (32) CYLINDER GP (34) CYLINDER GP GP (32) CYLINDER GP (31) CYLINDER GP SNOW WING SNOW WING RIPPER RIPPER (33) CYLINDER GP SIDE SHIFT SNOW WING RIPPER BLADE TIP LIFT (HEEL) TILT (TOE) 113-7754 SCARIFIER 113-7754 (33) CYLINDER GP NA:STANDARD TILT (TOE) SCARIFIER 113-7754 (44) VALVE (45) VALVE 165-2510 (44) SNOW WING SCARIFIER SE:STANDARD NA:STANDARD (45) VALVE 165-2510 GP GP (42) VALVE LIFT (HEEL) 165-2510 STD:112-5575 SE:STANDARD (43) VALVE VALVE GP GP (42) VALVE SNOW WING STD:6E-1549 12H:N/A 12H:N/A GP (43) VALVE SNOW WING GP 12H:N/A 12H:N/A GP TILT (TOE) (36) VALVE GP 140H/160H: 140H/160H: 107-0545 GP LIFT (HEEL) 119-9549 140H/160H: 140H/160H: 107-0545 (44) VALVE NA:STANDARD 137-8106 137-8104 119-9549 (43) VALVE 137-8104 GP (41) VALVE (37) VALVE GP (14) SWIVEL GP SE:STANDARD 137-8106 GP (42) VALVE 12H:N/A GP NA:STANDARD NA:STANDARD STD:6E-3034 12H:N/A GP 140H/160H: 107-0545 SE:STANDARD SE:STANDARD 140H/160H: 119-9549 137-8104 STD:6E-3036 STD:173-1011 137-8106 ATTACHMENTS .

MACHINE COMPONENT LOCATION VIEW ALL CALLOUTS 9 33 10 30 3 35 5 11 19 41 21 37 36 43 42 45 7 8 14 34 6 31 4 40 44 12 17 20 13 18 15 1 2 32 8 9 33 10 14 3 34 6 5 4 31 21 40 41 13 18 15 7 7 35 30 3 43 44 45 19 36 37 42 12 17 20 11 2 1 .