You are on page 1of 2

Benha University Shoubra Faculty of Eng.

Engineering Production (2) 2 nd Year Mech.

Sheet 1

  • i. Pattern Making:

    • 1- List the advantages of casting process.

      • 2- Describe the various stages of casting production.

        • 3- What are the commonly used pattern materials? Give their relative evaluation.

          • 4- What are the advantages of aluminum patterns?

            • 5- What allowances are usually provided on patterns? Explain.

              • 6- Name the different types of pattern.

                • 7- Describe using neat sketch: loose piece pattern- single piece pattern- 3 piece pattern- split pattern- sweep pattern- skelaton pattern.

                  • 8- Find the pattern length if: Pattern Mat. : Wood, casting Mat.: steel and casting length 480 mm.

                    • 9- Determine the master pattern length if:

Pattern mat.: bronze, casting Mat.: Brass and casting length 388mm.

  • 10- Show with an example, the procedure of manufacturing the metal patterns.

    • 11- Mention the pattern colors according to: GOST DIN.

      • 12- Describe the finishing process of pattern.

ii.

Gating System:

1- What are the main requisites of a gating system? Name the parts of

GS and show them in figure. 2- What different types of GS are used and where? What factors affecting their selection? 3- What is gating ratio? What considerations affect its selection? What are the gating ratios for the following applications: Gray cast iron- steel valve- silumin piston?

Benha University Shoubra Faculty of Eng. Engineering Production (2) 2 Year Mech. Sheet 1 i. Pattern

Benha University Shoubra Faculty of Eng.

Engineering Production (2) 2 nd Year Mech.

4- Explain the procedure for calculation of gating system. Illustrate with an example.

  • 5- Describe with neat sketches the GS deslaging.

    • 6- Discuss the differences between: Top GS. parting line GS. and bottom GS. Illustrate your answer by useful sketches.

      • 7- Discuss why sprue is tapered.

        • 8- Choose the proper pouring cup:

Benha University Shoubra Faculty of Eng. Engineering Production (2) 2 Year Mech. 4- Explain the procedure
9- Find the area of the sprue, runner and ingate for the following castings:
9-
Find
the
area of
the sprue, runner and ingate for the following
castings:
Benha University Shoubra Faculty of Eng. Engineering Production (2) 2 Year Mech. 4- Explain the procedure