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Components Manual Issue .

01 Eng

Maxtrak Introduction

be clearly understood. Digital images are taken during


About This Manual assembly to improve clarity.

The aim of this manual is to provide Our Dealer network Original Build data is used throughout the preparation of
with a comprehensive publication covering Spare parts for this manual number. Components are often Plant Serial
the 1000 & 1300 Maxtrak Crushing plant. The manual is Number dependant, Dealers / Distributors must however
intended to incorporate all design changes from the Proto- be aware Machines do become modified in the field. In ac-
type machine to those manufactured upto March 2003 Circa cordance with Best Practice use of plant serial numbers is
Serial Numbers recommended when operating this manual .In event of dif-
1000 Maxtrak QM019689 ficulty please contact BL-Pegson Ltd providing Page & Item
1300 Maxtrak QM018539 reference together with plant Serial Number.

The publication is presented in CD format configured for Manual is published in English Language only. Repeat cop-
electronic view utilising Adobe Portable Document Format ies of the CD are available to order at a Net Dealer price of
(PDF) compatible with Acrobat 5.0 (PDF 1.4). Earlier ver- £175.00 per Copy . Bound Hard Copy Laminated A4 format
sions of Acrobat may not allow full access to the publica- are available to order at a Net Dealer price of £ 275.00 per
tion. CD includes appropriate Soft Wear package as a sepa- copy. Foreign language copies may be provided subject to
rate folder. quotation and specific order.

The manual is divided into 10 Component sections each Confidential data is included intended for use between
covering a logical sub-division of the plant. Finning UK Ltd Dealers & BL-Pegson ltd. Consequently the manual must
publications containing non-CAT parts for Powerpacks & not be copied or transmitted to any third party without the
CAT Publication covering C9 & C12 engines has been incor- express permission of BL-Pegson ltd. The Document is in-
porated in this issue within their respective section. tended to receive periodic revision to reflect anticipated &
ongoing plant development. We reserve the write to amend
Extensive use of Digital imagery is made throughout the the contents of this manual without notice
manual together with drawings to show the arrangement
& function of the various components so their layout may Whilst every care is taken to ensure that the information
in this manual is correct no liability can be accepted by the

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 1
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng

Introduction
Maxtrak

authors or publishers for loss damage or injury caused by COPYRIGHT


any error in or omissions from the information given. In
the event of an error or omission please advise in writing ©2002 - 2003 BL-Pegson ltd. All Rights Reserved
or by E-mail to
mwebsell@bl-pegson.com This Manual contains information and technical data which
may not be copied distributed altered stored on electronic
media revealed to other or used for the purpose of compe-
Safety First tition either partially or in its entirety.

Read this manual carefully & familiarise ALL relevant per- ©Copyright to CAT & Finning UK Ltd publications re-
sonnel with the arrangement of the plant together with main the property of CAT & Finning Ltd Respectively.
parts available from BL-Pegson ltd.

Please refer to Operation & Maintenance Sections provided


as original equipment with the plant prior to commencing
any work on the plant. Federal, State, National and Local
laws and safety regulations must be complied with at all
times.

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 2
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng

Service Components
Maxtrak

Item Description Part Number


Q ty
Engine 3306 Engine C 9 Engine C 12 Engine

Fue l Fi l t e r Pri mary El e me nt 2481-0047 2481-0052 1

Fue l Fi l t e r Se condary El e me nt 2481-0048 2481-0053 1

O i l Fi l t e r El e me nt 2481-0049 1

Ai r Fi l t e r Pri mary El e me nt 2481-0050 2481-0054 2481-0067 1

Ai r Fi l t e r Se condary El e me nt 2481-0051 2481-0055 2481-0068 1

Maxtrac Hydraulic C ircuit

Suct i on Fi l t e r El e me nt 2531-5150 1

Pre s s ure Fi l t e r El e me nt s 2531-5151 2


Maxtrak Test Data :- Refer to Page 11-24
Re t urn Fi l t e r El e me nt 2531-5152 1

Plant Drives :- HFO Equipped Plants

Crus he r Dri ve Be l t s 2441-0470 2441-0472 8

Pump Dri ve Be l t s 2441-0412 4

Automax & Autosand Lubrication System

Suct i on Fi l t e r El e me nt 2589-1074 1

Pre s s ure Fi l t e r El e me nt 2589-2030 2

Hydraulic Adjustment System

Fi l t e r El e me nt 2589-5277 1

Fi l t e r El e me nt 2589-5125 1

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 3
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng

Plant Handing
Maxtrak

Handing :- Components are Handed Based on Viewing


Plant on Feed ( Rear) End

Right Hand View

Left Hand View

Feed ( Rear) End

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 4
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng

Section Identification
Maxtrak

Section 1 :- Feeder Section 2 :- Metal Detector Section 3 :- Crusher Section 4 :- Powerpack Section 5 :- Product
Conveyor Conveyor

Section 1

Section 8 :- Plant Items Section 9:- Tracks

Section 6:- Hydraulic Equipment Section 7 :- Electrical Equipment

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 5
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng

AX848 General Arrangement


Maxtrak

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 6
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng

AX857 General Arrangement


Maxtrak

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 7
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue .01 Eng

AX860 General Arrangement


Maxtrak

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 8
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 1:- Feeder Conveyor

Section 1 :- Feeder
Conveyor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 1
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Section 1:- Table of Contents

Section 1:- Feeder Conveyor 1 -1 Bearings 1 -14

Section 1:- Table of Contents 1 -2 Variations 1 -15 & 1 -16

Feeder Conveyor Layout 1 -3

Frame Upper View 1 -4

H.D.P.E Wear Pads 1 -5 & 1 -6

Drive Group 1 -7

Head Drum Bearing Support 1 -8

Tail Section 1 -9

Frame Under View 1 -10 & 1 -11

Conveyor Rubber Items 1 -12

Troughing Idlers 1 -13

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 2
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Feeder Conveyor Layout


Maxtrak

Feed Hopper , Barge Board


& Maintenance Platform :-
Drive Group Refer to Section 8

Head Drum Bearing

Frame Upper View

Metal Detector :-
Refer To Section 2

Tail Section

Frame Under View

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 3
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Frame Upper View

1000 Maxtrak 1300Maxtrak


Item Description / Notes Qty
8 Part Number
2 1 St ri nger Sect i on Refer t o Page 1-15

3 2 Rubber Covered Idl er Refer t o Page 1-13

3 Impact Idl er 2489-1062 2489-1067 10

1 4 Met al Dect ect or Refer t o Sect i on 2 1


4 5 Trough Idl er Refer t o Page 1-13

6 Ni p Guard Ax848/77/1 AX860/66/1 1

Cl amp AX848/77/2 AX860/66/2 2


5
6A Bo l t 2232-1126 2

6A Was her Bri ght 2210-0017

Was her Spri ng 2211-0008 1/Bol t

Nut 2217-0005

6 Cl amp AX848/77/3 AX860/66/3 1


6B Bo l t 2232-1126 2
7 6B Was her Bri ght 2210-0017

Was her Spri ng 2211-0008 1/Bol t

Nut 2217-0005

7 Head Drum AX848/113 AX860/14 1

8 Tai l Drum AX848/33 AX860/22 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 4
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

H.D.P.E Wear Pads


Maxtrak

13
12

10

12A

11

13 12

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 5
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

H.D.P.E Wear Pads


Maxtrak

1000 Maxtrak 1300Maxtrak 1000 Maxtrak 1300Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

Si de Support Wear Pad AX848/70/1 AX860/57/2 2 Si de Support We ar Pad


AX848/65/3 AX860/45/3 2
C/W
Screw 2226-0816 Support Si de We dge AX848/65/5 AX860/45/5 2/Pad
9
Was her 2210-0017 10/Pad Scre w 2226-0807
4/Pad
Nut 2217-0005 Scre w 2226-0806
Si de Support Wear Pad AX848/70/2 AX860/57/1 2 Was he r Bri ght 2210-0016
13 8/Pad
Screw 2226-0816 Nut 2217-0004
10
Was her 2210-0017 12/Pad Si de Support St i ffe ne r AX848/65/4 AX860/45/4 2

Nut 2217-0005 Scre w 2226-0806


4/
St ri nger Support Bracket AX848/66 AX860/47 4 Was he r Bri ght 2210-0016
St i ffe ne r
11 Bolt 2232-1126 2/BRKT Nut 2217-0004
Not Il l us t rat ed Washer Bright 2210-0017 4/BRKT

Nut 2215-0014 2/BRK

Central Belt Support C/w AX848/65/1 AX860/45/1


2
Central Belt Support Stiffener AX848/65/2 AX860/45/2 Item 12 & 13 Ordering Note

12 Screw 2226-0809
Items 12 & 13 are Supplied Complete with Stiffeners &
Washer Bright 2210-0016 12 Fixings . Parts Must However be Ordered in Accordance with
Nut 2217-0004
the Full Detail Supplied on Page 1-5
Bolt 2232-1129 4

12A Washer 2210-0017 8

Nut 2217-0005 4

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 6
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Drive Group

14 1000 Maxtrak Qty 1300 Maxtrak Qty


Item Description / Notes
Part Number

Gearbox Support AX848/57/1 1 AX860/74 1

Bo l t 2232-1355 2232-1355
14
Was her Bri ght 2210-0023 2 2210-0023 2
15 Nut 2217-0011 2217-0011

Mot or & Gearbox 2473-0001 2473-0002

15 Seal Ki t 2576-9011 1 2576-9013 1


Check Val ve
2579-0018 2579-0018
(Not Il l us t rat ed)
15A 15A Hydraul i c Mot or 2576-4091 1 2576-4092 1

16 Gearbox Si ght Gl as s 2576-9007


16 Caps crew 2222-0047 2222-0047
17A 8 16
Was her Spri ng 2211-0010 2211-0010

Caps crew 2222-0047


17B 12
Was her Spri ng 2211-0010

17A
17B

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 7
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Head Drum Bearing Support

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
6A Part Number

Beari ng Support AX848/58/1 AX860/64 1


2/
Support /St ri nger Bol t 2232-1355
Support
6B Was her Bri ght 2210-0023 2/Bol t
18 Nut 2217-0011 1/Bol t

Beari ng l ock Bol t 2232-1134 2

Was her Bri ght 2210-0017 2/Bol t


18
Nut 2215-0014 1/Bol t

19 Beari ng Refer t o Page 1- 15

19A Greas i ng Ki t Not Fi t t ed

20 Scraper Refer to Page 1--10 & 1-11


19

20

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 8
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Tail Section

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
2 Part Number

2 Rubbe r Cove re d Idl e r Re fe r t o Page 1- 13

8 Tai l Drum Re fe r t o Page 1- 4


Drum Scrape r & Pl ugh
21 Re fe r t o Page 1- 15
Support
22 Be ari ng
22A Re fe r t o Page 1- 14
Gre as i ng Ki t
Not Il l us t rat e d
Be ari ng Mount i ng Bol t 2232-1208 2232-1280 2/Be ari ng

Was he r Bri ght 2210-0019 2210-0021 4/Be ari ng


22 & 22A
Was he r Spri ng 2211-0010 2211-0012
2/Be ari ng
8 Nut 2217-0007 2217-0009

23/23A Plant :- 1300 Maxtrak QM015435 Only

23 Te ns i one r LH AX818/110/1
23A 1
Te ns i one r RH AX818/110/1X
Not i l l us t rat e d
Bo l t 2232-1203

23 & 23A Was he r 2210-0019 4/Uni t

Nut 2217-0007

23/23A Plants :- 1000 Maxtrak to QM019143 & 1300 Maxtrak to QM018539

23 Te ns i one r LH AX818/110/1 AX860/109/1


23A 1
Te ns i one r RH AX818/110/1X AX860/109/1X
Not i l l us t rat e d

23 22 21 Bo l t 2232-1203 2232-1275

23 & 23A Was he r 2210-0019 2210-0021 4/Uni t

Nut 2217-0007 2217-0009

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 9
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Frame Under View

24

28
24 25 26 27 20 29

21 30 31

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 10
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Frame Under View

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number
Scraper Carri er AX846/36/1 AX860/65/1 Drum Scraper & Pl ough
21 AX848/79/1 See Page 1-15 1
Support
Scraper Bl ade AX848/36/3 AX860/65/3 1
Pl ough Scraper AX848/34/1 AX860/67/1
Cl amp St ri p AX848/36/2 AX860/65/2
20 Scraper Bl ade AX848/34/3 AX860/67/3 1
Bo l t 2232-1127
Cl amp AX848/34/2 AX860/67/2
Was her Bri ght 2210-0017 5 30
Bo l t 2232-1076
Nut 2210-0017
Was her Bri ght 2210-0015 12
24 Tens i oner AX607/3/46 2
Nut 2217-0003
25 Si de Ret urn Ni p Guard AX857/10/1 2 Pl ough Scaper Support
AX848/79/2 See Page 1-16 2
Li nk
26 Mi d Sect i on Ni p Guard AX857/9/1 AX860/50/1 1
Spl i t Pi n 2201-0145
27 Parral l el Rol l er 2495-1130A 2495-3025 1
31 Bo l t 2232-1202
Guard AX848/73/1 AX860/118/1 1 1/Li nk
Was her Bri ght 2210-0019
Bo l t 2232-1126 2232-1125 4
Nut 2215-0016
28 Was her Bri ght 2210-0017 4

Was her Spri ng 2211-0008 4

Nut 2217-0005 2215-0014 4

Rol l er 2495-1196 2495-3016 1


29
Rol l er Support Bracket Refer t o Page 1- 16

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 11
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Conveyor Rubber Items

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number
30 31
1000 Maxtrak Plant:- QM 012262 , 012300,012787,012958

30 Rear Ski rt AX848/19/2 1

31 Si de Ski rt AX848/92/1 2
1000 Maxtrak Plant :- QM0012964 T hrough QM017499
QM017743 T hrough QM017773, QM018001 T hrough QM019143
30 Rear Ski rt AX857/21/2 1

31 Si de Ski rt AX857/21/1 2
1300 Maxtrak Plant :- QM 015435 T hrough QM017958 ;
QM018175 T hrough QM018539
30 Rear Ski rt AX860/41/2 1

31 Si de Ski rt AX860/41/1 2

Conveyor Belt

32 Conveyor Bel t 2360-0050/14.0 2360-0035/15.0 1

Conveyor Belt :- BL-Pegson Recommend Belt Replacement or


32 Repair is effected through VULCANISED Joint. Replacement Belt is
supplied in Sufficient Length to Allow Joint Formation.
Mechanical / Clipped Joints will Adversely Effect the Performance
of the Metal Detector & Must not be Used.

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 12
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Troughing Idlers

1 1 1
1
2
2

Base Plate Trough Idler


Rubber Covered Trough Idler

R ubbe r C ove re d Idle r Ba se Pla te Mounte d Idle r


Pla nt C ompone nt
Pa rt Numbe r Q ty Pa rt Numbe r Q ty
Compl e t e Se t 2495-3011 1 2495-3012 1
1 : - W i ng Rol l e r 2489-1060 2 2489-1052 2
Fi xi ng Cl a mp 2489-3004

1000 Ma xt ra k Fi xi ng Bol t 2232-1072 1/


Wa s he r Bri ght 2210-0015 Rol l e r

Nut 2217-0003
2 : - Ce nt re
2489-1062 1 2489-1063
Rol l e r
Compl e t e Se t 2495-3014 1 2495-3015 1
1 : - W i ng Rol l e r 2489-1065 2 2489-1073 2
Fi xi ng Cl a mp 2489-3004

1300 Ma xt ra k Fi xi ng Bol t 2232-1072 1/


Wa s he r Bri ght 2210-0015 Rol l e r

Nut 2217-0003
2 : - Ce nt re
2489-1065 1 2489-1071 1
Rol l e r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 13
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Bearings

Plant Serial Number Item 19 Item 19A Plant Serial Number Item 22 Item 22A
1000 Maxtrak 1000 Maxtrak
QM012262 Through QM 017419 QM012300 Through QM012787 2421-0011
2421-2008S
QM017773 Through QM017773 QM013454
QM018001 Through QM019143 1000 Maxtrak
1300 Maxtrak N/A QM012262 2530-2013
2421-2010
QM015435 QM012358 Through QM013238
2421-0011S
1300 Maxtrak QM013455 Through QM017419
QM016218 Through QM017958 2421-2010S QM017743 Through QM017774
QM018175 Through QM018539 QM018001 Through QM019143
1300 Maxtrak
QM015435 Through QM016495
2421-0011S 2530-2013
QM016779 & QM016780
QM016806
1300 Maxtrak
QM016729
QM016781 2421-0011S 2530-2016
QM016964 Through QM017958
QM018175 Through QM018539

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 14
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Variations

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number
Plant:- QM 016781 , QM016964 T hrough QM017958,
Plant:- QM 012262 , 012300,012787,012958
QM018175 T hrough QM018539
St ri nge r Se ct i on AX848/19/1 1 St ri nge r Se ct i on AX848/143/1 1
Acce s s Pane l AX848/19/3 1 Acce s s Pane l AX848/143/3 1
1 1
Bo l t 2232-1047 Bo l t 2232-1047
2 2
Was he r 2210-0013 Was he r 2210-0013
Plant :- QM0012964 T hrough QM017499.QM017743 T hrough QM017773 Plant :- QM015435
QM018001 T hrough QM019143
Drum Scrape r & Pl ough
St ri nge r Se ct i on AX857/2/1 1 21 AX860/68/1 1
Support

Acce s s Pane l AX857/2/3 1 Plant :- QM016218 T hrough QM017958 ; QM018175 T hrough QM018539
1 Drum Scrape r & Pl ough
Bo l t 2232-1047 21 AX860/111/1 1
2 Support
Was he r 2210-0013

Plant :- QM015435

St ri nge r Se ct i on AX860/5/1 1

Acce s s Pane l AX860/5/3 1


1
Bo l t 2232-1047
2
Was he r 2210-0013

Plant :- QM016218 T hrough QM016780 & QM016806

St ri nge r Se ct i on AX860/112/1 1

Acce s s Pane l AX860/112/3 1


1
Bo l t 2232-1047
2
Was he r 2210-0013

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 15
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Variations

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

Plant:- QM 012262 , 012300,012787,012958 Plant:- QM 016781 , QM016964 T hrough QM017958,


QM018175 T hrough QM018539
Rol l e r Support AX848/19/2 2
Rol l e r Support AX848/143/2 2
Bo l t 2232-1125 4
Bo l t 2232-1125 4
29
29
Was he r Pl ai n 2210-0017 8
Was he r Pl ai n 2210-0017 8
Nut 2217-0005 4
Nut 2217-0005 4
Plant :- QM0012964 T hrough QM017499.QM017743 T hrough QM017773
QM018001 T hrough QM019143 Plant :- QM015435

Rol l e r Support AX857/2/2 2 Pl ough Scrape r Support


31 AX860/68/2 2
Li nk
Bo l t 2232-1125 4
Plant :- QM016218 T hrough QM017958 ; QM018175 T hrough QM018539
29
Was he r Pl ai n 2210-0017 8 Pl ough Scrape r Support
31 AX860/111/2 2
Li nk
Nut 2217-0005 4

Plant :- QM015435

Rol l e r Support AX860/5/2 2

Bo l t 2232-1125 4
29
Was he r Pl ai n 2210-0017 8

Nut 2217-0005 4

Plant :- QM016218 T hrough QM016780 & QM016806

Rol l e r Support AX860/112/2 2

Bo l t 2232-1125 4
29
Was he r Pl ai n 2210-0017 8

Nut 2217-0005 4

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 16
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Section 2 :- Metal Detector

Section 2 :- Metal
Detector

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 2 :- Table of Contents

Section 2 :- Metal Detector 2 -1

Section 2 :- Table of Contents 2 -2

Metal Detector Installation 2 -3

Control Station 2 -4

Metal Detector Components 2 -5

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Metal Detector Installation

1
4 3

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Control Station

4 5
10

6
5 11

12

13 14 15

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Metal Detector Components

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number
Compl e t e De t e ct or Uni t 2366-2005 2366-2006 1 Cont rol Knob wi t h Poi nt er
8 2366-2013 2
Cap
Me t al De t e ct or Support
AX848/63 AX860/46 2
Bracke t 9 Rel ay 2366-2014
Bo l t 2232-1126 10 P.C.B 24V DC 2552-0025
1
Not Il l us t rat e d Was he r Bri ght 2210-0017 11 Combi con Pl ug 6Way 2366-2017
2/Brkt
Was he r Spri ng 2211-0008
12 Combi con Pl ug 12Way 2366-2019 1
Nut 2217-0005 Cont rol Knob wi t h Pl ai n
13 2366-2012
Cap
Se arch Coi l 2366-2005A 2366-2006A 1
14 Combi con Pl ug 9Way 2366-2018
Bo l t 2232-1095
2 15 Combi con Pl ug 4Way 2366-2016
Was he r 2210-0016 4

Nut 2217-0004

3 Coi l Cabl e 5Mt r 2366-2007 1


MA3000CE Compl e t e
2366-2004 1
Cont rol Uni t
Bo l t 2232-1092
4
Was he r 2210-0016 4

Nut 2217-0004

Indi cat or As s y 2366-2008


5 1
Bul b 2366-2010
Mome nt ary Il l umi nat e d
2366-2009
6 Swi t ch As s y 1
Bul b 2366-2010

7 Baragraph Modul e 2366-2011 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 2 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 3:- Crusher

Section 3 :- Crusher

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 3:- Table of Contents

Section 3:- Crusher 3 -1 Eccentric & Bearings 3 -16 To 3 -19

Section 3:- Table of Contents 3 -2 & 3 -3 Seal 3 -20 & 3 -21

Manganese Options 3 -4 Cone Head Area 3 -22

Pegbak & Release Agent 3 -5 Cone Head:- Mantle Nut 3 -23

Section Identification 3 -6 Cone Head 3 -24

Upper Frame 3 -7 CounterShaft 3 -25 & 3 -26

Upper Frame Units 3 -8 Anti Rotation Plate 3 -28 & 3 -29

Upper Frame Parts 3 -9 Hydraulic System 3 -30

Wedge Ring 3 -10 & 3 -11 Adustment Cylinders Circuit 3 -31 & 3 -32

Lower Frame 3 -12 & 3 -13 Cylinder Pins 3 -33

Main Shaft 3 -14 & 3 -15 Wedge Dumpy Jacks 3 -34

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 3:- Table of Contents

Crusher Hoses 3 -35

Setting Control System 3 -36 & 3 -37

Liniear Indicator 3 -38

Lubrication System 1000 3 -39

Lubrication System 1300 3 -40

Lubrication System Parts 3 -41 To 3 -43

Lubrication Tank 3 -44 To 3 -47

Alternative Components 3 -48

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Manganese Options

Backing
A Item "A" Concave "B" Mantle
PEGBAK Release Agent
XC & C Chamber Profile 1000 Automax & 1000 Autosand

Chamber Part Number Qty Part Number Qty Part Number Qty Part Number Qty
"XC"
603/9053E
B Extra Coarse
"C"
603/9107E
Coarse
1 603/9106E 1 2144-0001 9 2144-0002 1
"MC"
603/9052E
Medium Coarse
A "AS"
603/9071E
Autosand
MC Chamber Profile
1300 Automax & 1300 Autosand

Chamber Part Number Qty Part Number Qty Part Number Qty Part Number Qty
"MC"
603/1416E
B Medium Coarse
1 605/1248E 1 2144-0001 22 2144-0002 2
"AS"
603/1407E
Autosand
Burning Ring 603/1244 1
A Optional Components

Accelerator 2144-0003 1
AS Chamber Profile
Paddle Mixer 2144-0004 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Pegbak & Release Agent


Maxtrak

Pegbak Crusher Backing Compound Pegbak Release Agent


Pegbak Backing Material is a Single Use Compound Used Release Agent is Used to Prevent Adhesion Between the
to Fill the Void Spaces Behind Manganese Concave & Mating Surfaces & Pegbak and to Allow the Concave Gun
Mantle where there are no Machined Mating surfaces Lock Style Self-Tightening System to Operate Properly.
with the Upper Frame & Cone Head Respectively. Each
Pack of Pegbak includes Two Separate Components, Part Health & Safety
A Resin Part B Hardener , and produces 5KG Nominally of
Backing. Pegbak is Poured after the Manganese has been Pegbak & Release Agent are Toxic. Attached to this
fitted . Each pack is Mixed only when required . Publication in a Separate Printable File are Safety Data
Sheets Covering Pegbak Resin, Hardener & Release Agent.
Pegbak Should be Stored at Temperatures Between 15°°C Safety Data Sheets are Current at time of Publication We
& 26°°C. Temperature: Working Life Depends Upon reserve the Right to Amend Details Without Notice
Temperatures. Confirmation of Validity Must be Obtained from BL-Pegson
Ltd Prior to Issuing Copies of the Safety Data Sheets to
The Hardening Process is effected by Temperature . It is Appropriate Authority or Body.
Necessary to Work with Both Agents at 16-32°°C (60-
90°°F) Cooling may be required in Hot Weather and
Heating in Cold Weather. At a Temperature of 25°°C Work Transport
Life will be 20 Minutes Approximately , Higher
Temperatures will Decrease Work Life . Heating or Pegbak & Release Agent May be Classified as Hazardous
Cooling Effect Produced by Large Metal Items may Goods Depending upon the Mode of Transport and Apper-
Adversely Influence Hardening of Pegbak . taining Regulations. Federal, State, National, Local laws and
Safety Regulations must be complied with at all times.
The Filler Requires Approximately 12 Hours to Harden at
a Temperature of 20°°C (68°°F) . Machine Must not be Additional Specialist Packing May be Required Depending
Returned to Service Until Backing is Fully Hardened upon the Method of Transport. UN Classification’s are Con-
tained in Safety Data Sheets Attached to this Publication

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section Identification

Cone Head Eccentric

Upper Frame Wedge Ring

Hydraulic System Anti Rotation Plate

Countershaft
Seal

Lower Frame Main Shaft

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Upper Frame

3
5 1

6 2

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Upper Frame Units


Maxtrak

1000 Crusher 1300 Crusher 1000 Crusher 1300 Crusher


Item Description / Notes Qty Language Description / Notes Qty
Part Number Part Number

Upper Frame Warning Labels


R eplacement Upper Frames Assembly Comprising;
Upper Frame ,Manganese , Bearings & Grease Nipples Fitted IMPORTANT :- Frame Arm 300/99
Dut ch 2
IMPORTANT :- Cl evi s Pi n 300/100
"XC" Option 603/P253AMXC N/A
IMPORTANT :- Frame Arm 300/45
Engl i s h 2
IMPORTANT :- Cl evi s Pi n 300/46
"C" Option 603/P253AMC N/A
IMPORTANT :- Frame Arm 300/67
1 French 2
IMPORTANT :- Cl evi s Pi n 300/68
"MC" Option 603/P253AMMC 603/P204AMMC
IMPORTANT :- Frame Arm 300/83
German 2
"AS" Option 603/P253ASXC 603/P204ASXC IMPORTANT :- Cl evi s Pi n 300/84

IMPORTANT :- Frame Arm 300/146


It a l i a n 2
Warni ng Labe l s ; In Addi t i on t o t he Above a Se t of Warni ng Labe l s i n t he l anguage IMPORTANT :- Cl evi s Pi n 300/147
Appl i cabl e t o t he Count ry of Ope rat i on are re qui re d
IMPORTANT :- Frame Arm 300/166
Port ugues e 2
IMPORTANT :- Cl evi s Pi n 300/167
Manganese Items Must always be replaced as a Pair , It is Detremental to the
Performance of Automax & Autosand to re use Part Worn Crushing Surfaces. IMPORTANT :- Frame Arm 300/115
In Addition to Change of Upper Frame the Following Items will be R equired Spani s h 2
IMPORTANT :- Cl evi s Pi n 300/116
Mant l e 603/9106E 605/1248E 1
Screw 2205-3021 4/Label
Burni ng Ri ng N/A 603/1244 1

2144-0001 5
Pe gback
2144-0001 11

Re l e as e Age nt 2144-0002 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Upper Frame Parts

1000 Crusher 1300 Crusher 1000 Crusher 1300 Crusher


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

Individual Items 603/9090 3


3 W e dge
603/192 4
" X C " O pt i o n
320/33 3
4 Shoul dered Dowel
1 Upperframe 1 Pi ece 603/9083 N/A 320/33 4
1
2 Concave 603/9053E 5 Beari ng 2402-2040 2402-2050 6

6 Greas e Ni ppl e 2530-1006 12


" C " O pt i o n

1 Upperframe 1 Pi ece 603/9083 N/A


1
2 Concave 603/9107E

" MC " Opt i on

1 Upperframe 1 Pi ece 603/9089 603/1440MCD


1
2 Concave 603/9052E 603/1406E

" A S " O pt i o n

1 Upperframe 1 Pi ece 603/9083 603/1439MCD


1
2 Concave 603/9071E 603/1407E

Warni ng Label s :- Refer t o Page 3-8

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Wedge Ring

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Wedge Ring
Maxtrak

1000 Crusher 1300 Crusher


Item Description / Notes Qty
7 Part Number
Wedge Ri ng As s embl y
Compri s i ng
7 603/9088 603/1459 1
Expandi ng Wedge Ri ng
W i t h Pads Fi t t ed
8 Expandi ng Wedge Ri ng 603/9088MCD 603/1459MCD 1
10
603/9141 N/A
( Pack )
Wedge Ri ng Pad
12
N/A 603/1468
( Pack
8 9 2147-0010 8
Adhes i ve
2147-0010 10

Lubri cant 2123-2001 1

2123-2001 2

10 Seal 2500-5004B 1 Bo x

11 Ant i Rot at i on Bar 603/9034 603/1457 1


11

10

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Lower Frame

18
15

16

17

13

12

14

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 12
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Lower Frame

14 15 16 15

17

12
13

1000 Crusher 1300 Crusher


Item Description / Notes Qty
Part Number 14 18
12 Mai nframe 603/9092FMCD 603/1473MCD 1

13 Beari ng 2402-2040 2402-2050 6

Labyri nt h St ri p 2152-9050 11
14
Labyri nt h St ri p 2152-9050 15

15 Seal 2500-5006B 1 Bo x

16 Mai nframe Li ner Set 603/9126 603/1208 1

17 Frame Arm Shield 603/9125 603/1443 3

18 Countershaft Arm Shield 603/923 603/1223 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 13
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Main Shaft
Maxtrak

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 14
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Main Shaft
Maxtrak

1000 Crusher 1300 Crusher


Item Description / Notes Qty
22 Part Number

19 Mai ns haft 603/903 603/1372 1


23
20 Mai ns haft Spacer 603/6007 603/1373 1

Beari ng Cl amp Refer Page 3-48 603/1207 1


19 20
Screw 2230-1153
21 4
Lockwas her 2212-7109

" O " Ri ng Refer Page 3-48 N/A

21 22 St ub Shaft Refer Page 3-48 603/1204 1

Oi l Fl i nger 603/905 603/1205 1


23
" O " Ri ng 2501-1320 2501-1328 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 15
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Eccentric & Bearings


Maxtrak

24
27
29
25

27

29

28

26

Eccentric :- 1000 Crusher Eccentric :- 1300 Crusher

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 16
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Eccentric & Bearings

24

25

27

29

28 26

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 17
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Eccentric & Bearings

30 30

31

32

32

33

33

35 34

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 18
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Eccentric & Bearings

1000 Crusher 1300 Crusher 1000 Crusher 1300 Crusher


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

Eccent ri c 40mm Throw 603/1120 N/A 30 Beari ng 2410-9006 2410-0496

24 Eccent ri c 45mm Throw N/A 605/1249 1 31 Ci rcl i p 2430-0584 2430-0624

Eccent ri c 49mm Throw 603/6008 N/A 32 Beari ng 2415-9900 2415-9802


1
Bal l ance Ri ng 603/1295 33 Beari ng Pai r 2410-9007 2410-9008
25 N/A 1
Spri ng Pi n 2201-5285 34 Ci rcl i p 2430-0584 2430-0624
26 35 Beari ng 2415-9901 2415-9801
Refer t o Gear & Bevel Gear 302/15 302/17 1
Pi ni on Not e
Caps crew 2222-6753
N/A 4
Was her Spri ng 2211-0010 Bearing Note :-
27
Caps crew 2222-6805 Bearings are illustrated as Assembled in to
N/A 6
Was her Spri ng 2211-0012
Sub Components of Crusher . Bearings are
ONLY Supplied as Complete Units
Key 332/2 332/8
2
28 Screw 2222-6748

Loct i t e 2147-0001 1

St ud 323/37 323/35 Item 26 & 61 Gear & Pinion Note :-


Gear & Pinion are Machined to Form a
Was her Hard 603/9115 2210-4012 5
29 MATCHED Tooth Profile & are only Supplied
Nut 2215-0016 2215-0018 as a Pair
Loct i t e 2147-0001 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 19
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Seal

36

37

39 38

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 20
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Seal
Maxtrak

1000 Crusher 1300 Crusher


Item Description / Notes Qty
Part Number

2152-9050 N/A 11
36 Labyri nt h St ri p
N/A 2152-9050 15
36 Rot ary Seal Ri ng 40mm
603/9094 N/A
Throw
Rot ary Seal Ri ng 45mm
37 N/A 605/1250 1
Throw
Rot ary Seal Ri ng 49mm
603/9006 N/A
Throw
38 Pi s t on Ri ng 603/9079MCD 603/1339MCD 1
39
" O " Ri ng 307/12 307/9 1
Not Il l us t rat ed

37

38

29

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 21
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Cone Head Area


Maxtrak

Mantle Nut Area

Cone Head

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 22
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Cone Head:- Mantle Nut

1000 Crusher 1300 Crusher


Item Description / Notes Qty
40 Part Number

We a r P l a t e 603/936 603/1236 1
40
Screw 2226-0889 4
41 41 Mant l e Nut Pl ug 603/915 603/1215 1

Cover Pl at e 603/6020 603/1405 1

Screw 2230-1220 4
42 42
Was her 2211-0010 4

"O" Ri ng 2501-1250 2501-1307 1

43 Mant l e Nut 603/929 603/1229 1

43

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 23
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Cone Head
Maxtrak

44 46 49

45
47

1000 Crusher 1300 Crusher


Item Description / Notes Qty
30 Part Number
32
44 Burni ng Ri ng N/A 603/1244 1

47 45 Mant l e 603/9106E 605/1248E 1


32 46 Cone Head 603/9082 603/1318 1

47 Snap Ri ng 603/1040 603/1313 1

48 Pi s t on Ri ng 603/955MCD 603/1255MCD
48 1
"O" Ri ng 307/1 307/3

Oi l Fl i nger 603/1039 603/1329 1


49
"O" Ri ng Cord 2500-6966 2.3Mt r
49 N/A
Adhes i ve 2147-0019 1

" O " Ri ng N/A 307/5 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 24
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

CounterShaft
Maxtrak

50

51

56 52

58 59

60

61

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 25
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

CounterShaft
Maxtrak

50 53 52 55

51 54

58

57
60
59

62
56

55 61

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 26
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak

1000 Crusher 1300 Crusher 1000 Crusher 1300 Crusher


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number
50 Pul l e y 2443-1787 2443-1801 1 2500-6970 N/A 1.1Mt r
"O" Ri ng Cord
51 Taperl ock 2443-8365 2443-8307 1 58 2500-6970 1.7 Mt r
Oi l Guard 603/9019 603/1343 1 Adhes i ve 2147-0019 1
Screw 2230-1122 59 Key 331/8 331/9 1
N/A 6
Was her Spri ng 2211-0007 60 Count ers haft 605/909 605/1237 1
52
Screw 2230-1221 61
N/A 4 Refer t o Gear & Bevel Pi ni on 302/26 302/25 1
Was her Spri ng 2211-0010
Pi ni on Not e
Seal ent 2147-4002 1 62 Locki ng Ri ng 2450-5002 24501-5001 1
53 Oi l Seal 2503-3153 2503-4501 1

54 Beari ng Locknut 2217-9007 2217-9022 1

55 Beari ng 2415-9002 2415-9003 2

Count ers haft Hous i ng 603/9004 603/1422 1 Item 26 & 61 Gear & Pinion Note :-
Screw 2230-1358 6 Gear & Pinion are Machined to Form a
N/A MATCHED Tooth Profile & are only Supplied
Was her Spri ng 2211-0014 6
56 as a Pair
Screw 2230-1414 8
N/A
Was her Spri ng 2211-0016 8

Seal ent 2147-4002 1

Shi m Pai r 1.5mm 603/9022 3


N/A
57 Shi m Pai r 0.8mm 603/9109 1

Shi m Pai r N/A 603/1219 3

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 27
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Anti Rotation Plate


Maxtrak

64

63

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 28
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Anti Rotation Plate


Maxtrak

1000 Crusher 1300 Crusher


Item Description / Notes Qty
Part Number

Ant i Rot at i on St op Pl at e 603/1014 603/1298 1

Bo l t 2232-1353 2232-1429
63
Was her Spri ng 2211-0014 2211-0016 2
63 64 Nut 2215-0020 2215-0022

Thrus t Bl ock 603/1022/1 603/1302/1 2

Thrus t Bl ock Pad 603/1022/2 603/165/2 2

Adhes i ve 2147-0051 1/Pad


64
Bo l t 2232-1204 2232-1206

Was her Spri ng 2211-0010 2/Pad

Was her Bri ght 2210-0019

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 29
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Hydraulic System
Maxtrak

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 30
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Adustment Cylinders Circuit


Maxtrak

67 66 67 65

72
68

69

70

68
Note :-
Crushers Uses Two of the Hydraulic
Adjustment Cylinder Circuit Illustrated
71

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 31
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Adustment Cylinders Circuit


Maxtrak

1000 Crusher 1300 Crusher


67 Item Description / Notes Qty
Part Number

68 Hydraul i c Cyl i nder 2564-0040 2564-0049 6


65
Seal Ki t 2564-9310 2564-9326 1/ Uni t
66
Cyl i nder Overl oad Safet y
66 2554-0003 2554-0002 2/Ci rcui t
Val ve As s embl y
72 Reducer 2520-1007 2520-1008
67 12
67 Bonded Seal 2500-1021 2500-1023

68 Tee Mal e 2520-1057 10

69 QR Coupl i ng Mal e 2520-0120 2

QR Coupl i ng Femal e 2520-0130


70 2
Bonded Seal 2500-1021

71 El bow N/A 2520-1156 2

72 Reducer 2520-1257 12
1000 Maxtrak 1300 Maxtrak
73
Loct i t e 2147-0024 1
Not Il l us t rat ed
69 Hos es & Fi t t i ng Ki t 603/B14HY D/A 603/B10HY D/A 1

Hos es :- Refer t o Page 3-35

71

70

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 32
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Cylinder Pins
Maxtrak

1000 Crusher 1300 Crusher


5 & 13 76 75 72 & 72A 1300 Maxtrak Item Description / Notes Qty
Part Number

Uppe r Frame Pi ns

72 Pi n 603/9100 320/25 6

73 Spl i t Pi n 2201-0148 2201-0150


72
74 Was he r 2210-2017 2210-2020
2/Pi n
73 75 Was he r Rubbe r 311/9 N/A

76 Space r 603/934 603/1491


76
Mai nframe Pi ns

74 72A Pi n 603/9100 603/1490 6

73 Spl i t Pi n 2201-0148 2201-0150

74 Was he r 2210-2017 2210-2020


2/Pi n
75 Was he r Rubbe r 311/9 311/10
1000 Maxtrak
76 Space r 603/934 N/A
76

75

72 75 72A

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 33
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Wedge Dumpy Jacks


Maxtrak

1000 Crusher 1300 Crusher


“A” Item Description / Notes Qty
Part Number
80 Dumpy Jack 2564-7102 12
77
Se al Ki t 2564-9324 1/Jack

78 Dumpy Jack St ool N/A 603/1465 12

Dumpy Jack Hos e s & Fi t t i ngs ki t 2564-7101/1 2564-7102/1 1


“B”
Adapt or Mal e /Mal e 2564-7101E 3 or 4
79
Bonde d Se al 2564-7101G

80 Te e Fe mal e 2564-7101F 1

79 81 QR Coupl i ng Compl e t e 2564-7101H 1

Hos e s :- Re fe r t o Page 3-35

“C”

77 78 79

81

79

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 34
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Crusher Hoses

1000 Crusher 1300 Crusher 1000 Crusher 1300 Crusher


Part Number Length mm Qty Part Number Length mm Qty
Hose T ype Insert T ype Hose T ype Insert T ype Hose T ype Insert T ype Hose T ype Insert T ype

Crusher Hydraulic Adjustment Hoses Dumpy Jack Circuit Hoses

2521-1800 3/4BSP F R2A STR x STR 3/4BSP F R2A STR x STR 200 2 2564-7101A 190 11

2521-1806 N/A 3/4BSP F R2A STR x STR 500 4 2564-7101B Hyd Hos e 1/4 ST/ST N/A 120 1

2521-1810 3/4BSP F R2A STR x STR N/A 700 2 2564-7101C 250 1


2521-1812 N/A 3/4BSP F R2A STR x STR 800 2 2564-7102A 297 11
2521-1824 3/4BSP F R2A STR x STR 275 4 2564-7102B N/A Hyd Hos e 1/4 ST/ST 210 1
N/A
2521-5202 1/2 BSP F R1A STR x 90 300 4 2564-7102C 350 1
2521-5203 1/2 BSP F R1A STR x 90 350 4

2521-5208 1/2 BSP F R1A STR x 90 600 4

2521-5210 1/2 BSP F R1A STR x 90 700 4

2521-5216 1/2 BSP F R1A STR x 90 1000 2

2521-5218 1/2 BSP F R1A STR x 90 1200 2

2521-5220 1/2 BSP F R1A STR x 90 1400 2

2521-5221 1/2 BSP F R1A STR x 90 1500 2

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 35
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Setting Control System

84 90

91

83 86 92

93 94 95
82 85 84

87A 89

87 88

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 36
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Setting Control System

1000 Crusher 1300 Crusher


Item Description / Notes Qty
1000 Maxtrak Part Number

82 Se t t i ng Cont rol Uni t Re fe r t o Se ct i on 7

83 Unl oade r Val ve 2589-5270 1

84 Pre s s ure Guage 2589-5031 3

Pre s s ure Fi l t e r 2589-5268 1


85
El e me nt 2589-5277 1/Uni t

2589-5304 1
86 Pre s s ure Swi t ch Not e :- Machi ne s Manufact ure d from June
2003 wi l l us e Swi t ch 2589-5301
87 Pre s s ure Swi t ch 2589-5303 1

87A Pre s s ure Swi t ch 2589-5302 1

88 Ne e dl e Val ve 2589-5266 2

Pre s s ure Fi l t e r 2589-5122 1


1300 Maxtrak 89
El e me nt 2589-5125 1/Uni t

90 Sol e noi d Val ve 2589-5269 1


96
Doubl e Pi l ot Ope rat e d
91 2589-5265 1
Che ck Val ve
92 Pre s s ure Re duci ng Val ve 2589-5271 2

93 Mani fol d Bl ock 2589-5275 1

94 Pre s s ure Re l i e f Val ve 2589-5273 1

95 Che ck Val ve 2589-5272 1

96 Che ck Val ve 2589-5278 2579-0019 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 37
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Liniear Indicator
Maxtrak

1000 Crusher 1300 Crusher


Item Description / Notes Qty
Part Number

Sens or Cover 603/1367 1

Cover Pl at e Screw 2232-1061


14
Was her 2210-0013
97
Fi xi ng Bol t 2232-1090
99 98 97 Was her 2211-0007 4

Nut 2215-0013 N/A

Sens or Bracket 603/9110

Bo l t 2232-1029

98 Was her Bri ght 2210-0012 1

Was her Spri ng 2211-0007


100 Nut 2215-0013

99 Junction Box 2690-0020 1

100 Linear Position Sensor Refer to Section 7


101
Adaptor Plate 603/9080 1

101 Bo l t 2232-1090 N/A


2
Washer 2211-0007
102
Bolt 2232-1029 1

102 Washer 2210-0012 2

Nut 2215-0013 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 38
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Lubrication System 1000


Maxtrak

103 107

108 106 105

109

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 39
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Lubrication System 1300


Maxtrak

103 107
106 105

108

104

109

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 40
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Lubrication System Parts


Maxtrak

105

106A 107
A

B
105

106

108

106

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 41
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Lubrication System Parts

1000 Maxtrak 1300 Maxtrak 1000 Crusher 1300 Crusher


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

Countershaft Feed Parts Crusher Return Pipework

Hos e 49 Refer t o Pl ant Hos es Page Pi pe Threaded 341/439


103
Refer t o Page
El bow 2510-3147 2520-6596 Backnut 2510-3898
1 3-43
Ni ppl e 2520-6571 2520-6597 Tee
1
Countershaft R eturn 1300 Maxtrak Only N/A 2510-3595
Bus h Reduci ng
Ni ppl e Taper 2520-6566 2510-3578
104 1
El bow N/A 2520-6596 El bow 2510-3114
Hos e 52 Refer t o Pl ant Hos es Page Ni ppl e 2520-6570 N/A 2
Crusher Feed Parts Refer t o Pl ant
Hos e 53
Hos es Page
Hos e 48 Refer t o Pl ant Hos es Page 106
P i pe 341/452
1
El bow Compact 2520-6580 N/A 2
Hos e Cap & Li ner 2520-2108
Ni ppl e Taper 2520-6566
El bow 2510-3258
105 Socket Reduci ng 2510-3526
Si ngl e Bol t Cl amp 2340-2004 1
Bend 2510-3067 N/A Refer t o Page
1 Hos e N/A
El bow 2510-3007 3-43
N/A Hos e Cap & Li ner 2520-2108
Ni ppl e 2510-3806
El bow 2510-3258 1
P i pe 341/434
Si ngl e Bol t Cl amp 2340-2004
Refer t o Page
Ni ppl e
3-43

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 42
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Lubrication System Parts

1300 Crusher 1000 Crusher 1300 Crusher


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

Crusher R eturn Pipework Alternative Items 107 :- Heat Exchanger


Plant He at Exchange r 2534-4001 1
QM015435
Pi pe Thre ade d 341/439 341/454 Ant i Vi brat i on Mount s 2389-0254 4
A
Backnut 2510-3898 2510-3899 Wat e r Conne ct i ons Ki t 2534-4001A
106 1/uni t
Te e 2510-3358 2510-3273 1 Oi l Conne ct i ons ki t 2534-4001B

Ho s e Hos e 53 2526-4002 Val ve 2550-5005 1


B
Ni ppl e 2520-6570 2510-3809 Fi t t i ngs Ki t 2550-5005A 1/uni t

R eturn Pipe Support Bracket Flow Meter Connection

1000 Crusher 1300 Crusher Hos e 47 Re fe r t o Pl ant Hos e s Page


Item Description / Notes Qty
Part Number 108 Ni ppl e 2520-6572 2520-6643 1

Support Bracke t AX857/27 AX860/126 1 El bow N/A 2520-6644

" U " Bo l t 2512-0007 1


106A
Nut 2215-0014 4

Was he r Spri ng 2211-0008 2

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 43
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Lubrication Tank
Maxtrak

1000 Crusher 1300 Crusher


Serial Number Qty
Part Number

109 :- Lubrication Oil tank

QM012262 Through QM016338


QM016728 Through QM017297
QM017300 Through QM017744
2581-8125
QM017746 Through QM017749
QM017775 Through QM018027
QM018029 Through QM019143
N/A 1
QM016339 109
QM017298 & QM017299
QM017745
2581-8139
QM017957
QM018028
QM018298

QM015435 Through QM017959


QM018175 2581-8129 1
QM018539
N/A

QM017960
2581-8138
QM018031

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 44
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Lubrication Tank
Maxtrak

118 120 121 123 & 123 A 120 121 123 & 123 A 124

116

122

111 110 112 113 114 115 117 118 119

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 45
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Lubrication Tank
Maxtrak

130
123
129

123A

128

127
124

125

126

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 46
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Lubrication Tank

1000 Crusher 1300 Crusher 1000 Crusher 1300 Crusher


Item Description / Notes Item Description / Notes
Part Number Qty Part Number Qty

109 Lubrication Unit 2581-8125 2581-8139 2581-8129 2581-8138 109 Lubrication Unit 2581-8125 2581-8139 2581-8129 2581-8138

110 Res ervoir & Lids 2589-2062 2589-2088 122 Thermos t at 2589-2090

111 Junct ion Box 2589-2063 123 2538-7001 N/A 2538-7002 N/A
Flow Met er
112 Level Indicat or 2589-2031 123A N/A 2589-2102 N/A 2589-2102

113 Thermos t at 2589-2005 124 Hydraulic Mot or 2576-4086 2576-4088

114 Filler/Breat her Cap 2589-2002 1 125 Speed Sens or 2576-9005 N/A 2576-9005 N/A

115 Plain Solid Plug 2510-3849 126 Mot or Mount Plat e 2589-2065 1

116 Bulls Eye Glas s 2589-2060 127 Suct ion St rainer 2589-1074

117 Float Swit ch 2589-2032 Gear Pump 2589-2054 2589-2084


128
Pres s ure Filt er Unit 2589-2036 Coupling 2589-2056 2589-2080

Element 2589-2030 2 129 Bell Hous ing 2589-2055


118
130 Pres s ure Relief Valve 2589-2016
Twin Filt er Head 2589-2045

Pres s ure Swit ch 2589-2046

Pres s ure Guage 2589-1019


119
Pres s ure Guage Adapt or 2589-2061 1

120 Check Valve 2589-2058

Airblas t Cooler 2589-2059

121 Fan & Mot or Unit 2589-2089

Flexible Mount 2589-2064 4

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 47
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Alternative Components
Maxtrak

1000 Crusher
Crusher Serial Number Item Description / Notes Qty
Part Number

T o QM017811 & Numbers 21 Beari ng Cl amp 603/907


1
NOT included Under 22 St ub Shaft 603/904

QM017812 & QM017813 Beari ng Cl amp 603/9137


QM017976
QM017968 21
QM018871
QM018893 & QM018894 " O " Ri ng 2501-1328A 1
QM018897 & QM018898
QM018899 & QM018900
QM019088
QM019329 22 St ub Shaft 603/904

St ub Shaft Wel dment


QM017813 & QM017814 ( Combi ned Cl amp & St ub 603/9138 1
QM017968 21 & 22 Shaft )
QM017970
QM018899 & QM018900
" O " Ri ng 2501-1328A 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 48
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Regular Backing Material Resin
Environmental Health & Safety Affairs 0314377R 3.00 lE EA06.08.1999 MSDS_IE
Health & Regulatory Affairs - Europe
This safety data sheet has been prepared in accordance with the requirements of EC Directive
881379/EEC and 91/1 55/EEC (and other related directives) and provides information relating to
the safe handling and use of the product.

1. PRODUCT AND COMPANY INFORMATION

Product Code 0314377R


Trade Name Pegback Regular Backing Material Resin
Manufacturer/Supplier Loctite UK
Address Watchmead,
Welwyn Garden City,
Herts., AL7IJB.
Phone Number Ol 707 358800
Fax Number Ol 707 358900
Emergency Phone Number +353-1 -45993011+353-I -87-28296251+353-i -4046444

2. COMPOSITION I INFORMATION ON INGREDIENTS

Nature Epoxy resin.


Hazardous Components in Product for EC
component Name concentration R Phrases classification
Bisphenol A-epichlorhydrin 20.00 - 30.00 R 36/38, R43 Xi
R51/R53
Nonyl Phenol 1.00 - 5.00 R22, R34,R50/53 Xn.N
2,3 - Epoxy propyl ester of mixed trialkyl 5.00 - 10.00 R43,R51/53 Xi, N
acetic acids

3. HAZARD IDENTIFICATION
R36/38 Irritating to eyes and skin
R43 May cause sensitisation by skin contact.

4. FIRST AID MEASURES


First Aid - Inhalation
Remove patient to fresh air and if still feeling unwell seek medical attention.
First Aid - Skin
Wash with plenty of soap and water. If irritation persists, seek medical advice.
First Aid - Eyes
Flush eyes with plenty of water for at least 15 minutes, If irritation persists, seek medical advice
First Aid - Ingestion
Rinse mouth with water then give plenty of water to drink. Do not induce vomiting. Obtain medical attention

5. FIRE FIGHTING MEASURES


Non flammable product (flash point is greater than 80 oC (CC)).
Self-contained breathing apparatus should be worn when dealing with fire. If product is involved in fire extinguish with dry powder,
foam or carbon dioxide. Toxic fumes such as oxides of carbon may be released on incineration and these should not be
inhaled.

MSDS_IE 1 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Regular Backing Material Resin
Environmental Health & Safety Affairs 0314377R 3.00 lE EA06.08.1999 MSDS_IE
Health & Regulatory Affairs - Europe

6. ACCIDENTAL RELEASE MEASURES


Ventilate area.
For large spills absorb onto inert absorbent material and place in sealed container for disposal.
For small spills wipe up with paper towel and place in container for disposal. Wash spillage site thoroughly with soap and
water or detergent solution. Try to prevent the material from entering drains or watercourses

7. HANDLING AND STORAGE


Handling
Good industrial hygiene practices should be observed.
Use in a well-ventilated area. Avoid contact with eyes. Prolonged or repeated skin contact should be avoided to minimise any
risk of sensitisation.
Storage
Store away from heat in a cool, well-ventilated area. For optimum shelf life store in original containers under refrigerated
conditions at 2oC to 8oC

8. EXPOSURE CONTROLS I PERSONAL PROTECTION


Good industrial hygiene practices should be observed.
Use in well-ventilated area. Avoid contact with eyes. In circumstances where there is a potential for prolonged or repeated
skin contact, the use of rubber gloves is recommended. Safety glasses should be worn.

9. PHYSICAL AND CHEMICAL PROPERTIES

Physical State Liquid.


Colour Off-white
Odour Mild
pH Not applicable
Boiling Range/Point (0C) 560oC
Flash Point (CC) (0C) 90 0C
Specific Gravity 1.7977
Solubility in Water (kglm3) Negligible.
Solubility in Acetone No data.
Vapour Pressure (mmHg No data.
@250C)
Explosion Limits (%) Not applicable

10. STABILITY AND REACTIVITY


The product is relatively stable under normal conditions of use.
Incompatible with strong acids, bases, oxidising agents, amines, mercaptans and moisture.

11. TOXICOLOGICAL INFORMATION


Inhalation
Due to low volatility of the product there are no hazards associated with inhalation under normal conditions of use.

Skin
It is irritating and sensitising to the skin. Prolonged exposure to the skin may cause dermatitis.

MSDS_IE 2 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Regular Backing Material Resin
Environmental Health & Safety Affairs 0314377R 3.00 lE EA06.08.1999 MSDS_IE
Health & Regulatory Affairs - Europe

11. TOXICOLOGICAL INFORMATION


Eyes
This product is an irritant to the eyes

Ingestion
This product is considered to below toxicity having an acute oral LD50 (rat) >2000mg/kg by analogy to other similar
products.

12. ECOLOGICAL INFORMATION


Keep away from drains and open waters. Does not contain and is not manufactured with any of the substances listed on the Montreal
protocol. The rate of biodegradation will be governed by the low water solubility

13. DISPOSAL CONSIDERATIONS


Dispose of in accordance with all applicable local and national regulations.
When cured, the product is non-hazardous, and may be placed in industrial or municipal landfill.

14. TRANSPORT INFORMATION

UN Number None
Air (IATA) Not Classified
Sea (IMO) Not Classified
Road (ADR)/Rail (RID) Not Classified

15. REGULATORY INFORMATION

Contains Contains epoxy constituents. See information supplied by the manufacturer

Labeling Irritant
Information

R phrases R36/38 Irritant to eyes and skin.


R43 May cause sensitisation by skin contact.
S phrases S24 Avoid contact with skin.
S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with
plenty of soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
Voluntary Labeling N/A

16. OTHER INFORMATION

MSDS first issued 14 January 1999


MSDS data revised 06 August 1999

MSDS_IE 3 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Regular Backing Material Resin
Environmental Health & Safety Affairs 0314377R 3.00 lE EA06.08.1999 MSDS_IE
Health & Regulatory Affairs - Europe

16. OTHER INFORMATION

Further Information may be obtained from:

Loctite Corporation,
International Health and Regulatory Affairs,
Tallaght Business Park,
Whitestown, Dublin 24,
Ireland.

Health & Regulatory Affairs - Europe


The information in this safety data sheet was obtained from reputable sources and to the best of our knowledge is accurate
and current at the mentioned date. Neither Loctite nor its subsidiary companies accept any liability arising out of the use of
the information provided here or the use, application or processing of the product(s) described herein. Attention of users is
drawn to the possible hazards from improper use of the product(s).

MSDS_IE 4 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Backing Material Hardener
Environmental Health & Safety Affairs 03141024.00 lE EA 15.09.1999 MSDS_IE
Health & Regulatory Affairs - Europe
This safety data sheet has been prepared in accordance with the requirements of EC Directive
881379/EEC and 91/1 55/EEC (and other related directives) and provides information relating to
the safe handling and use of the product.

1. PRODUCT AND COMPANY INFORMATION

Product Code 0314102


Trade Name Pegback Backing Material Hardener
Manufacturer/Supplier Loctite UK
Address Watchmead,
Welwyn Garden City,
Herts., AL7IJB.
Phone Number Ol 707 358800
Fax Number Ol 707 358900
Emergency Phone Number +353-1 -45993011+353-I -87-28296251+353-i -4046444

2. COMPOSITION I INFORMATION ON INGREDIENTS

Nature Hardener for epoxy resin.

Hazardous Components in Product for EC


component Name concentration R Phrases classification
N-Aminoethylpiperazine 60.00-80.00 R21122, R34, R43, C
R52, R53
Triethylenetetramine 40.00-50.00 R2 1, R34, R43, C
R52/53
minoethylethanolamine 10.00-20.00 R21122, R34, R43 C

3. HAZARD IDENTIFICATION
Harmful in contact with skin and if swallowed.
R34 Causes burns.
May cause sensitisation by skin contact.

4. FIRST AID MEASURES


First Aid - Inhalation
Remove patient to fresh air and seek medical attention.
First Aid - Skin
Wash with plenty of soap and water. If irritation persists, seek medical advice.
First Aid - Eyes
Immediately flood the eye with plenty of water for at least 15 minutes, holding the eye open.
Obtain medical attention urgently.
First Aid - Ingestion
Rinse mouth with water then give plenty of water to drink. Do not induce vomiting. Seek medical advice.

5. FIRE FIGHTING MEASURES


Non flammable product (flash point is greater than 1OOOC (CC)).
Self-contained breathing apparatus should be worn when dealing with fire. If product is involved in fire extinguish with dry powder,
foam or carbon dioxide. Trace amounts of toxic fumes may be released on incineration and the use of breathing apparatus is
recommended. Keep unaffected containers cool with water spray.

MSDS_IE 1 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Backing Material Hardener
Environmental Health & Safety Affairs 03141024.00 lE EA 15.09.1999 MSDS_IE
Health & Regulatory Affairs - Europe

6. ACCIDENTAL RELEASE MEASURES


Ventilate area.
For large spills absorb onto inert absorbent material and place in sealed container for disposal.
For small spills wipe up with paper towel and place in container for disposal. Wash spillage site thoroughly with soap and
water or detergent solution.

7. HANDLING AND STORAGE


Handling
Good industrial hygiene practices should be observed.
Use in a well-ventilated area. Avoid contact with eyes. Prolonged or repeated skin contact should
be avoided to minimise any risk of sensitisation.
Storage
Open and handle container with care. Store away from heat in a cool, well-ventilated area.

8. EXPOSURE CONTROLS I PERSONAL PROTECTION


Good industrial hygiene practices should be observed.
Use in well-ventilated area. Avoid contact with eyes. In circumstances where there is a potential for prolonged or repeated
skin contact, the use of polyvinyl chloride, polyethylene or nitrile rubber gauntlets or equivalent solvent resistant gloves is
recommended.

9. PHYSICAL AND CHEMICAL PROPERTIES

Physical State Liquid.


Colour Yellow
Odour Acrid.
pH Alkaline
Boiling Range/Point (0C) 278-516 ~C
Flash Point (CC) (0C) 200 0C
Specific Gravity 0.9859.
Solubility in Water (kglm3) Partially soluble.
Solubility in Acetone No data.
Vapour Pressure (mmHg No data.
@250C)
Explosion Limits (%) No data.

10. STABILITY AND REACTIVITY


The product is relatively stable under normal conditions of use.
Mixing with nitrite containing fluids may cause nitrosamine formation. Avoid contact with strong
Lewis or mineral acids.

11. TOXICOLOGICAL INFORMATION


Inhalation
Inhalation of vapours may cause headaches or dizziness. May cause severe irritation to the respiratory system.

Skin
Causes burns to skin. This product may cause sensitization by skin contact.
MSDS_IE 2 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Backing Material Hardener
Environmental Health & Safety Affairs 03141024.00 lE EA 15.09.1999 MSDS_IE
Health & Regulatory Affairs - Europe

11. TOXICOLOGICAL INFORMATION


Eyes
This product is corrosive to the eyes. This product may cause severe damage to the eyes.

Ingestion
Harmful by ingestion. May irritate the digestive tract. Ingestion of large quantities may cause damage to liver or kidneys.

12. ECOLOGICAL INFORMATION


Does not contain and is not manufactured with any of the substances listed on the Montreal protocol. Keep away from drains and open
waters.

13. DISPOSAL CONSIDERATIONS


Dispose of in accordance with all applicable local and national regulations.
When cured, the product is non-hazardous, and may be placed in industrial or municipal landfill.

14. TRANSPORT INFORMATION

UN Number 2735
Air (IATA) Polyamines, Liquid, Class 8, Corrosive, Pkg. Grp. II
Sea (IMO) Polyamines, Liquid, Class 8, Corrosive, Pkg. Grp II EmS
8-05 MFAG 320.
Road (ADR)/Rail (RID) Polyamines, Liquid, Class 8, Corrosive, Pkg. GrpII, Item
No.53 ~(b)

15. REGULATORY INFORMATION

Contains Aminoethylethanolamine
N-aminoethylpiperazine Triethylene tetramine
Labelling Corrosive
Information
R phrases R21/22 Harmful in contact with skin and if swallowed.
R34 Causes burns.
R43 May cause sensitisation by skin contact.
S phrases S24 Avoid contact with skin.
S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with
plenty of soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
Voluntary Labelling

16. OTHER INFORMATION

MSDS first issued 11 January1999


MSDS data revised 15 September 1999

MSDS_IE 3 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Backing Material Hardener
Environmental Health & Safety Affairs 03141024.00 lE EA 15.09.1999 MSDS_IE
Health & Regulatory Affairs - Europe

16. OTHER INFORMATION

Further Information may be obtained from:

Loctite Corporation,
International Health and Regulatory Affairs,
Tallaght Business Park,
Whitestown, Dublin 24,
Ireland.

Health & Regulatory Affairs - Europe


The information in this safety data sheet was obtained from reputable sources and to the best of our knowledge is accurate
and current at the mentioned date. Neither Loctite nor its subsidiary companies accept any liability arising out of the use of
the information provided here or the use, application or processing of the product(s) described herein. Attention of users is
drawn to the possible hazards from improper use of the product(s).

MSDS_IE 4 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Release Agent
Environmental Health & Safety Affairs 0314146A 1.00 lE EA 20.04.1999 MSDS_IE
Health & Regulatory Affairs - Europe
This safety data sheet has been prepared in accordance with the requirements of EC Directive
881379/EEC and 91/1 55/EEC (and other related directives) and provides information relating to
the safe handling and use of the product.

1. PRODUCT AND COMPANY INFORMATION

Product Code 0314146A


Trade Name Pegback Release Agent
Manufacturer/Supplier Loctite UK
Address Watchmead,
Welwyn Garden City,
Herts., AL7IJB.
Phone Number Ol 707 358800
Fax Number Ol 707 358900
Emergency Phone Number +353-1 -45993011+353-I -87-28296251+353-i -4046444

2. COMPOSITION I INFORMATION ON INGREDIENTS

Nature Rust Protection Fluid

3. HAZARD IDENTIFICATION
Flammable.
Harmful by inhalation
Irritating to eyes and skin

4. FIRST AID MEASURES


First Aid - Inhalation
Remove patient to fresh air and if still feeling unwell seek medical attention.
First Aid - Skin
Immediately wash skin thoroughly with soap and water. Seek medical advice if irritation develops
First Aid - Eyes
Immediately flood the eye with plenty of water for at least 15 minutes, holding the eye open.
Obtain medical attention immediately.
First Aid - Ingestion
Rinse mouth with water then give plenty of water to drink. Do not induce vomiting. Seek medical attention. Keep warm and
at rest

5. FIRE FIGHTING MEASURES


This product is flammable having a flash point of 38oC
Wear self-contained breathing apparatus. Protective clog should be worn when dealing with fire.
Extinguish fires using foam, carbon dioxide or dry chemical extinguishers. Keep unaffected containers cool with water spray. Do not allow
run-off from fire fighting to enter drains or watercourses.

MSDS_IE 1 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Release Agent
Environmental Health & Safety Affairs 0314146A 1.00 lE EA 20.04.1999 MSDS_IE
Health & Regulatory Affairs - Europe

6. ACCIDENTAL RELEASE MEASURES


Ventilate area.
Eliminate sources of ignition. Wear5 protective clothing and suitable respiratory protection. Contain spillage and absorb onto
an inert absorbent such as sand or proprietary absorbing granules and place in a sealed container for supervised disposal
For small spills wipe up with paper towel and place in container for disposal. Wash spillage site thoroughly with soap and
water or detergent solution. Do not flush into public watercourses

7. HANDLING AND STORAGE


Handling
Good industrial hygiene practices should be observed.
Use in a well-ventilated area. Avoid sources of ignition - NO SMOKING. Avoid contact with eyes. Avoid contact with skin,
where there is a potential for prolonged or repeated skin contact the use of disposable gloves (polythene, natural rubber or
equivalent ester resistant material0 is recommended
Storage
Store away from heat in a cool well-ventilated area. Store away from direct sunlight. Store away from sources of heat or
ignition. Keep container tightly sealed.

8. EXPOSURE CONTROLS I PERSONAL PROTECTION


Good industrial hygiene practices should be observed.
Use in well-ventilated area. Avoid contact with eyes. In circumstances where there is a potential for prolonged or repeated
skin contact, the use of polyvinyl chloride, polyethylene or nitrile rubber gauntlets or equivalent solvent resistant gloves is
recommended. Safety goggles should be worn. Keep well away from sources of ignition - NO SMOKING

9. PHYSICAL AND CHEMICAL PROPERTIES

Physical State Liquid.


Colour Clear
Odour Mild Solvent.
pH Not applicable
Boiling Range/Point (0C) No data
Flash Point (CC) (0C) 38 0C
Specific Gravity 0.8754.
Solubility in Water (kglm3) Negligable.
Solubility in Acetone No data.
Vapour Pressure (mmHg No data.
@250C)
Explosion Limits (%) Lower limit 1.0%
Upper limit 6.0%

10. STABILITY AND REACTIVITY


Stable under normal conditions

MSDS_IE 2 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Release Agent
Environmental Health & Safety Affairs 0314146A 1.00 lE EA 20.04.1999 MSDS_IE
Health & Regulatory Affairs - Europe

11. TOXICOLOGICAL INFORMATION


Inhalation
This material is harmful by inhalation

Skin
Contact with skin will cause irritation. Solvent may remove essential oils from the skin making it susceptible to attack from
other chemicals.

Eyes
Contact with the eyes will cause irritation

Ingestion
Swallowing may cause irritation of mouth, throat and digestive tract, diarrhoea and vomiting.

12. ECOLOGICAL INFORMATION


Does not contain and is not manufactured with any of the substances listed on the Montreal protocol. The product should not go into drains
or surface waters.

13. DISPOSAL CONSIDERATIONS


Dispose of in accordance with all applicable local and national regulations.

14. TRANSPORT INFORMATION

UN Number 1263
Air (IATA) Paint related material, Flammable Liquid, Class 3, Packaging Grp. III
Sea (IMO) Paint related material, Class 3.3, Packaging Grp. III, Label No.3
Road (ADR)/Rail (RID) Paint related substance, Flammable, n.o.s., Class 3, Item No.5, o(C)

15. REGULATORY INFORMATION


Contains Naptha

Labelling
Information

Flammable
R phrases R10 Flammable.
R20 Harmful by inhalation
R36/38 Irritating to eyes and skin
S phrases S16 Keep away from sources of ignition - No smoking
S24 Avoid contact with skin
S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with
plenty of soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
Voluntary Labelling N/A
MSDS_IE 3 of 4
LOCTITE SAFETY DATA SHEET
Loctite Corporation Pegback Release Agent
Environmental Health & Safety Affairs 0314146A 1.00 lE EA 20.04.1999 MSDS_IE
Health & Regulatory Affairs - Europe

16. OTHER INFORMATION

MSDS first issued 20th April 1999


MSDS data revised 15 September 1999
Further Information may be obtained from:

Loctite Corporation,
International Health and Regulatory Affairs- Europe
Tallaght Business Park,
Whitestown,
Dublin 24,
Ireland.
Tel: +353-1-4046444
Fax +353-1-4510806

Health & Regulatory Affairs - Europe


The information in this safety data sheet was obtained from reputable sources and to the best of our knowledge is accurate
and current at the mentioned date. Neither Loctite nor its subsidiary companies accept any liability arising out of the use of
the information provided here or the use, application or processing of the product(s) described herein. Attention of users is
drawn to the possible hazards from improper use of the product(s).

MSDS_IE 4 of 4
Components Manual Issue.01 Eng

Section 4:- Powerpack


Maxtrak

Section 4 :- Powerpack

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 1
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Section 4:- Table of Contents

Section 4:- Powerpack 4 -1 Clutch Group 2451-1004 4 -14

Section 4:- Table of Contents 4 -2 Clutch Group 2451-1006 4 -15

Ordering Information 4 -3 Clutch Group 2451-1501 4 -16

Powerpack & Clutch Groups 4 -4 To 4 -9 Drive 4 -17

Powerpack Support Bracket 4 -10

Powerpack Ancillaries 4 -11

Engine Service Parts 4 -12

Clutch Installation 4 -13

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 2
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Ordering Information
Maxtrak

Powerpack Components Engine Components

The Powerpack Unit is manufactured in the United Kingdom specifically Engine block components are contained in the separate CAT
to meet the operational perimeters of the plant and must be supplied Publications.
with Original OEM replacement parts. The Powerpack will contain items, A hard copy of CAT 3306, C9 & C12 Parts Manual as appropriate is
which may not be familiar to your regional OEM Engine Manufactures provided with each plant . 3306 Powered units are supported by a Hard
service centres. In These circumstances Replacement May be obtained copy Only. A copy of CAT PDF file covering C9 & C12 Engine is included
through BL Pegson Ltd by using the Generic Powerpack part number as a supplementary folder as a component of this publication. 3306
listed under: - Version is not available

2481-0079 Acoustic Canopy Part: - 1000 Maxtrak 3306 Engine After sales support for the Engine is normally available through the
2481-0080 Acoustic Canopy Part: - 1000 Maxtrak C9 Engine Engine manufacturers regional authorised dealer(s) who should be
2481-0081 Acoustic Canopy Part: - 1300 Maxtrak C12 Engine contacted in the first instance.

Parts are identified using the supplementary Finning PDF folders Engine Arrangement & Serial numbers MUST be confirmed at time of
contained as a component of this manual. Part required is identified by a placing order for Engine Parts. Transactions effected without a serial
page & item reference number, which MUST be confirmed at time of number are performed entirely at Dealers / Customers risk.
enquiry together with Engine Arrangement & Serial numbers.

Serial Numbers MUST be confirmed at time of placing order for either


Powerpack and/or Engine Parts. Transactions effected Without a serial
number are performed entirely at Dealers / Customers risk.

Clutch Components
Hydraulic Clutch: - Hydraulically activated clutch units do NOT form part
of the Powerpack supply. Components are not generally available
through The Powerpack OEM regional distribution network . BL Pegson
ltd has developed in conjunction with Clutch Supplier’s a range of
Maintenance kits featuring popular service components.

Clutch Serial number MUST be confirmed at time of placing order.


Transactions effected without a serial number are performed entirely at
Dealers / Customers risk.

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 3
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Powerpack & Clutch Groups

Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak

BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number R eference Parts Page Number R eference Parts Page Number

QM012262 Through QM012964 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM013169 Through QM013237 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM013238 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM013454 Through QM013456 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM013457 Through QM013950 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM013951 & QM013952 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM014065 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM014135 Through QM014191 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM014231 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM014232 Through QM014405 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM014443 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM014444 Through QM014629 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM014729 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM014730 Through QM014774 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM014775 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 4
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Powerpack & Clutch Groups

Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak

BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number

QM014933 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM015044 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM015077 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM015078 Through QM015313 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM015431 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM015435 2480-0041 CAW 0002 4-12 2451-1004 4-14

QM015474 & QM015475 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM015476 t hrough QM015750 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM015947 & QM015948 2480-0036 15507A00 4-11 & 4-12 2451-1004 4-14

QM015949 & QM015950 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM016007 Through QM016190 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM016218 Through QM016224 2480-0041 CAW 0002 4-12 2451-1004 4-14

QM016228 Through QM016231 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

QM016232 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM016233 & QM016234 2480-0040 15597A00 4-11 & 4-12 2451-1004 4-14

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 5
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Powerpack & Clutch Groups

Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak

BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number

QM016240 Through QM016262 2480-0044 CAW 0009 4-11 2451-1004 4-13

QM016263 2480-0041 CAW 0002 4-11 2451-1004 4-13

QM016264 2480-0044 CAW 0009 4-11 2451-1004 4-13

QM016265 2480-0041 CAW 0002 4-11 2451-1004 4-13

QM016280 Through QM016324 2480-0040 15597A00 4-10 & 4-11 2451-1004 4-13

QM016325 2480-0041 CAW 0002 4-11 2451-1004 4-13

QM016326 Through QM016336 2480-0040 15597A00 4-10 & 4-11 2451-1004 4-13

QM016337 2480-0044 CAW 0009 4-11 2451-1004 4-13

QM016338 2480-0040 15597A00 4-10 & 4-11 2451-1004 4-13

QM016339 2480-0044 CAW 0009 4-11 2451-1004 4-13

QM016495 2480-0041 CAW 0002 4-11 2451-1004 4-13

QM016728 2480-0044 CAW 0009 4-11 2451-1006 4-14

QM016729 2480-0041 CAW 0002 4-11 2451-1004 4-13

QM016774 Through QM016776 2480-0044 CAW 0009 4-11 2451-1004 4-13

QM016779 Through QM016780 2480-0041 CAW 0002 4-11 2451-1004 4-13

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 6
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Powerpack & Clutch Groups

Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak

BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number

QM016781 2480-0041 CAW 0002 4-12 2451-1006 4-15

QM016806 2480-0041 CAW 0002 4-12 2451-1004 4-14

QM016807 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM016964 2480-0041 CAW 0002 4-12 2451-1006 4-15

QM017051 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM017183 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM017297 Through QM0173299 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM017300 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM017302 2480-0044 CAW 0009 4-12 2451-1501 4-16

QM017303Through QM017305 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM017307 Through QM017309 2480-0041 CAW 0002 4-12 2451-1006 4-15

QM017317 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM017414 Through QM017419 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM017742 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM017743 & QM017744 2480-0044 CAW 0009 4-12 2451-1004 4-14

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 7
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Powerpack & Clutch Groups

Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak

BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number

QM017745 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM017746 & QM017747 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM017748 & QM017749 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM017754 & QM017755 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM017772 & QM017773 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM017775 Through QM017777 2480-0041 CAW 0002 4-12 2451-1006 4-15

QM017957 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM017958 Through QM017960 2480-0041 CAW 0002 4-12 2451-1006 4-15

QM018001 Through QM018005 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM018026 Through QM018030 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM018028 2480-0044 CAW 0009 4-12 2451-1004 4-14

QM018029 & QM018030 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM018175 2480-0041 CAW 0002 4-12 2451-1004 4-14

QM018185 Through QM018187 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM018298 2480-0044 CAW 0009 4-12 2451-1006 4-15

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 8
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Powerpack & Clutch Groups

Power Pack
Clutch Group
Plant Serial Number 1000 Maxtrak 1300 Maxtrak

BLPegson Part OEM Build BL Pegson BLPegson Part OEM Build BL Pegson BLPegson Part
Parts Page
Number Reference Parts Page Number Reference Parts Page Number

QM018301 2480-0041 CAW 0002 4-12 2451-1006 4-15

QM018539 2480-0041 CAW 0002 4-12 2451-1006 4-15

QM018941 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM018944 & QM018945 2480-0044 CAW 0009 4-12 2451-1006 4-15

QM019142 & QM019143 2480-0044 CAW 0009 4-12 2451-1006 4-15

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 9
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Powerpack Support Bracket

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
1&2 Part Number

AX848/16/1 AX860/43/1 2
Engi ne Support Bracket
AX848/16/2 AX860/43/2 2

1&2 Square Was her AX848/15/2 AX860/4/4


2/Brkt
Was her Pl ai n 2210-0027

3 Nut 2215-0024 3/Brkt

Bo l t 2232-1353

3 Was her Pl ai n 2210-0023 3/Brk

Nut 2217-0011
2 1

1 2

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 10
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Powerpack Ancillaries
Maxtrak

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number

Accoustic Canopy Part :- Powerpack 2480-0036 & 2480-0040


4 Acous t i c Canopy Part :1000 Maxt rak 3306
2481-0079 N/A 1
Engi ne
Accoustic Canopy Part :- Powerpack 2480-0044
Acous t i c Canopy Part :1000 Maxt rak C9
2481-0080 N/A 1
Engi ne
Accoustic Canopy Part :- Powerpack 2480-0041
Acous t i c Canopy Part :1000 Maxt rak C12
N/A 2481-0080 1
Engi ne
Powerpack 2480-0036 & 2480-0040 3306 Engine

Cont rol Knob 2481-0010 1


4
Throt t l e Cabl e 2481-0009 1

Canopy Lock 2481-0008

Exhaus t El bow 2481-0022

Fuel Cap 2481-0023


N/A
Fl exi bl e Exhaus t Bel l ows 2481-0037

Igni t i on Swi t ch 2481-0056

Is ol at or Swi t ch 2481-0070

Key for Is ol at or Swi t ch 2481-0069

Canopy "T" Key 2481-0005

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 11
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Engine Service Parts


Maxtrak

Engine Spares Engine Spares

3306 Engine C9 Engine C12 Engine 3306 Engine C9 Engine C12 Engine
Item Item
B L Pegson Part Number B L Pegson Part Number

Engine Part s Manual :- Arabic 2481-0014 Fuel Filt er Element :- Primary 2481-0047 2481-0052

Engine Part s Manual :- Danis h 2481-0088 Fuel Filt er Element :- Secondary 2481-0048 2481-0053

Engine Part s Manual :- Dut ch 2481-0040 2481-0059 Oil Filt er Element 2481-0049

Engine Part s Manual :-Englis h 2481-0057 2481-0041 2481-0058 Airfilt er Element :- Primary 2481-0050 2481-0054 2481-0067

Engine Part s Manual :-Finnis h 2481-0063 Airfilt er Element :- Secondary 2481-0051 2481-0055 2481-0068

Engine Part s Manual :-French 2481-0015 2481-0042 2481-0060 PTO Pulley ( Pump Drive) 2443-1582

Engine Part s Manual :-German 2481-0016 2481-0043 2481-0061 Taperlock Bus h ( Pump Drive Pulley) 2443-8709

Engine Part s Manual :- Greek 2481-0017

Engine Part s Manual :-It alian 2481-0020 2481-0044 2481-0062

Engine Part s Manual :- Japanes e 2481-0039

Engine Part s Manual :-Port ugues e 2481-0021 2481-0045 2481-0089

Engine Part s Manual :-Rus s ian 2481-0019 2481-0064

Engine Part s Manual :-Spanis h 2481-0018 2481-0046 2481-0065

Engine Part s Manual :-Swedis h 2481-0066

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 12
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Clutch Installation
Maxtrak

13

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 13
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Clutch Group 2451-1004

Item Description Part Number Qty


9
5 Ke y Re fe r t o Page 4-16 1

Uni on Cove r Pl at e 2451-9012 1


11 6
Scre ws 2451-9013 3

Swi vl e Uni on 2481-4027 1


12 5 7
O Ri ng 2451-9008 1

8 Cl ut ch Support Pl at e Re fe r t o Fi nni ng Powe rpack


6
Re pai r Ki t C ont ai ni ng ;
3 x Dri ve Pl at e s
2 x C e nt re Pl at e s
2 x Oi l Se al s
9 2451-9003 1
2 x Pi s t on Ri ng
7 1 x Locknut
1 x Lockwas he r
6 x Spri ngs
10 Back Be ari ng 2451-9007 1
Re pai r Ki t Cont ai ni ng ;
10 11 2 x Se al 2451-9015 1
1 x O Ri ng
12 Pi l ot ( Front ) Be ari ng 2451-9016 1

13 Oi l Drai n Tap Ki t 2481-0091 1

8 Mount i ng Bol t :-Cl ut ch t o Fl ange 2481-0029 12

Mount i ng Bol t :-Cl ut ch t o Fl ywhe e l 2481-0030 8

Cl ut ch Compl e t e :- Us e 2451-1006 Re fe r t o Page 4-14

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 14
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Clutch Group 2451-1006

Item Description Part Number Qty


9 5 Ke y Re fe r t o Page 4-16 1

Uni on Cove r Pl at e 2451-9012 1


11 6
Scre ws 2451-9013 3
12
Swi ve l Uni on 2481-4027 1
5 7
O Ri ng 2451-9008 1

8 Cl ut ch Support Pl at e Re fe r t o Fi nni ng Powe rpack


6 Re pai r Ki t C ont ai ni ng ;
3 x Dri ve Pl at e s
2 x C e nt re Pl at e s
2 x Oi l Se al s
9 2451-9003 1
2 x Pi s t on Ri ng
1 x Locknut
7 1 x Lockwas he r
6 x Spri ngs
10 Back Be ari ng 2451-9007 1
Re pai r Ki t Cont ai ni ng ;
11 2 x Se al 2451-9015 1
10 1 x O Ri ng
Pi l ot ( Front ) Be ari ng
As s e mbl y;
12 1 x End Pl at e 2451-9017 1
1 x Be ari ng
1 x Cl i p
8
13 Oi l Drai n Tap Ki t 2481-0091 1

Mount i ng Bol t :-Cl ut ch t o Fl ange 2481-0029 12

Mount i ng Bol t :-Cl ut ch t o Fl ywhe e l 2481-0084 8

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 15
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Clutch Group 2451-1501

Item Description Part Number Qty


9
5A Key Refer t o Page 4-16 1

Shaft End Cap 2451-9503 1


6
Screws 2451-9504 8

5A Rot at i ng Uni on 2481-9501 1


7
O Ri ng 2451-9502 1
6
8 Cl ut ch Support Pl at e Refer t o Fi nni ng Powerpack
Repai r Ki t C ont ai ni ng ;
3 x Fri ct i on Di s c
2 x C ent re Pl at es
1 x Fl oat i ng Pl at e
7 2 x Pol ypak Seal
9 2 x O Ri ng 2451-9500 1
2 x Oi l Seal
3 x Wave Spri ngs
1 x Bal l Beari ng
1 x Spheri cal Beari ng
1 x Ret ai ni ng Ri ng
Mount i ng Bol t :-Cl ut ch t o Fl ange 2481-0029 12

Mount i ng Bol t :-Cl ut ch t o Fl ywheel 2481-0084 8

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 16
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Drive

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number

Not Il l us t rat ed Dri ve Bel t 2441-0470 2441-0472 8

14 Engi ne Pul l ey 2443-1708 2443-1722 1


5 & 5A 15 Taperl ock 2443-8334 2443-8307 1

5 2432-2445
Key 1
5A
6
Swivel Nut 2520-6124
16 1
Adaptor 90Deg Swept 2520-6563

Hydraulic Pump Drive


7
16 17 Dri ve Bel t 2441-0412 2/Pump

18 Pulley AX801/14 2

14

18

15

17

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 17
Copyright © 2002-2003 BL-Pegson Ltd. All Rights Reserved
OEM BL - PEGSON

OEM PART NO 2400-0036

OEM MODEL Maxtrak 1000

ENGINE MODEL 3306TA 325HP @ 1800RPM

TRANSMISSION Transfluid HFO 314 (Heavy Duty)

SPECIFICATION 15507AOO
STATEMENT (Please Read)
IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.

Finning works closely with your OEM manufacturer to provide a complete Power Pack for the
installation. Many of the parts detailed in this manual are manufactured in the United
Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by the local
Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.

Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These parts
can only be ordered from your OEM Parts Manager. In case of difficulty, contact Finning (UK)
Ltd. Power Systems - Industrial OEM Group, for assistance.

e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.

IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with your
local Caterpillar dealer. Failure to do so will result in extensive delays and frustration while
cover is established.

Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This can
be found under the engines tab, then select service & support followed by the engine
warranty registration link.

Your Caterpillar engine is equipped with factory fitted attachments that are supported by
your local Caterpillar dealer. In the construction of the Power Pack "wear items", "controls",
"instrumentation" are mainly Caterpillar parts, identified by part number format "1N1234" or
"123-1234".

Your local Caterpillar dealer can be located using the website www.cat.com

Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure accuracy,
Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index

Section

A. Canopy Enclosure

B. Engine Hardware 1 (Left Hand Side)

C. Engine Hardware 2 (Right Hand Side)

D. Base

E. Air Cleaner System

F. Exhaust System

G. Wiring / Control Panel

H. Battery / Control Box

I. Change Level
Diagram 1
L
Left And Right Are Denoted By Viewing
RADIATOR

The Power Pack From The Drive Shaft SHAFT


See Diagram 1

Index
Canopy A
15507A00 Maxtrak

15507A00 Canopy
Canopy A
15507A00 Maxtrak

Item No. Qty Part No. Description


1 1 OOOO292E Roof Panel
2 1 OOOO293E Right Hand Corner Panel
3 1 OOOO294E Left Hand Corner Panel
4 1 OOOO295E Radiator Plenum/Guard Panel
5 1 OOOO296E Door Left Hand Removable
6 1 OOOO296E Door Right Hand Removable
7 1 OOOO297E Upper Right Hand Panel
8 1 OOOO298E Upper Left Hand Panel
9 1 OOOO299E Left Hand Corner Panel
10 1 OOOO3OOE Right Hand Corner Panel
11 1 OOOO3O1E Centre Panel(Not Shown)
12 1 O5174DOO Radiator Filler Cover(Not Shown)
13 1 O5519DOO Literature Pocket(Not Shown)
14 1 OOOOO44M Front Cover Plate
15 1 OOOO3O4E Roof Front Panel
16 1 OOOOO46M Rear Right Hand Corner Panel
17 1 OOOO3O6E Rear Left Hand Corner Panel
18 1 OOOO3O5E Rear Right Hand Door Removable
19 1 OOOOO71M Rear Left Hand Door Removable
20 1 7N0718 Isolator
21 SBV25 19 X 3 MM Foam Gasket
22 4 O5177EOO 3 Way Lock
23 8 O5211EOO Round Rod
24 8 M5 X 25 Pan Head Screw
25 16 M6 X 16 Hex Set Bolt
26 16 M6 Washer
27 6 M10 X 30 Countersunk Screw
28 44 M10 X 20 Hex Set Bolt
29 10 M10 X 30 Hex Set Bolt
30 54 M10 Washer
31 54 M10 Nyloc Nut
32 1 O8O23EO1 Label 'Warning Clutch'
33 2 1O97OEOO Label 'Cat Power'
34 1 114-4285 Label 'Isolator Key'
35 1 864-236 Label 'Danger Hot'
36 2 OOOO511E Label 'USA Compliant'
36 1 5P2506 Literature
37 2 O5762EOO 5" Tee Key

15507A00 Canopy
Engine Hardware 1 B
15507A00 Maxtrak

15507A00Engine Hardware 1
Engine Hardware 1 B
15507A00 Maxtrak

Item No. Qty Part No. Description


1 1 OOOOO7OM Remote Oil Filter Bracket
2 1 1O925EOO Sump Plug Tapped 1/2" Pipe Thread
3 1 2A3398 Gasket
4 1 6V3866 Valve 1/2" Pipe Thread
5 1 GP119 Hose 19mm Bore Wp 20 Bar Length 15 Cm
6 2 O5791EOO Clamp
7 2 5P1262 Hose Length 18 Cm
8 2 O5575DOO Tube
9 4 8T4984 Clamp
10 1 O5726EOO 28.6 Clear Pipe Length 150 Cm
11 1 13847DOO Pulley 4 Groove
12 6 0S1571 3/8" X 1 3/4" Unc Hex Set Bolt
13 6 Washer
14 1 O4159EOO Fan Spacer
15 6 5/16" X 5" Hex Set Bolt
16 6 Washer

15507A001 Engine Hardware 1


Engine Hardware 2 C
15507A00 Maxtrak

15507A00 Engine Hardware 2


Engine Hardware 2 C
15507A00 Maxtrak

Item No. Qty Part No. Description


1 1 O5192EOO Radiator Support
2 2 13411EOO Pump Support Bracket
3 4 OOOOO28M Pump Tensioning Bolts
4 8 M12 X 40 Hex Set Bolt
5 8 M12 Nyloc Nut
6 16 M12washer
7 12 M16 Washer
8 1 2N0379 Flexible Fuel Lines
9 1 OOOOO45M Fuse Bracket
10 1 5R0646 Circuit Breaker
11 2 M12 X 40 Hex Set Bolt
12 2 M12 Nyloc Nut
13 4 M12 Washer
14 1 11483EOO Governor Cable Mounting Bracket
15 1 13121EOO Governor Cable
1 13122EOO Vernier Control Head
16 1 OOOOO26M Clutch Support
17 12 M16 X 40 Hex Set Bolt
18 4 M16 Nyloc Nut
19 16 M16 Washer
20 1 OOOOO21M Fan Guard (Modified)
21 2 Nut Plate (Clutch Rear Support)
22 2 Nut Plate (Radiator Front Support)
23 1 CHH 16MM Radiator Drain Pipe
24 1 O5791EOO Clamp
25 1 Transfluid HFO 314 (BL-Pegson Supply)
26 1 0000503E 150A Alternator

Items 21 / 22 Are Under The Engine Support Channel

15507A00 Engine Hardware 2


Base D
15507A00 Maxtrak

15507A00 Base
Base D
15507A00 Maxtrak

Item No. Qty Part No. Description


1 2 Battery Tray
2 2 Power Take Off Mounting Bracket
3 2 Setting Bracket
4 1 OOOOO74M Fuel Feed Pipe/Adapter
5 1 OOOOO74M Fuel Return Pipe/Adapter
6 2 Fuel Socket 3/4" Bsp
7 1 OO214E1O Fuel Filler Collar
8 1 OO216E1O Fuel Filter
9 1 OO215E1O Filler Cap
10 1 Drain Socket 1 1/4" Bsp
11 1 Drain Plug 1 1/4" Bsp
12 1 Oil Drain Cap 3/4" Bsp
13 1 Oil Hose Connector
14 1 Oil Drain Socket 3/4" Bsp
15 1 Bracket Valve Bank
16 2 Bracket Filter Housing
17 2 Pump Position Bracket
18 1 Connection Box Mounting Bracket
19 2 Radiator Support
20 2 Engine Mounting Channel
21 1 6T367O Fuel Sender (Modified To Suit)
22 1 O51-4733 Gasket
23 5 M4 X 16 Pan Head Screw
24 1 Socket 3/4" Bsp
25 1 Plug 3/4" Bsp

15507A00 Base
Air Cleaner E
15507A00 Maxtrak

15507A00 Air Cleaner


AirCleaner E
15507A00 Maxtrak

Item No. Qty Part No. Description


1 1 6C54O5 Precleaner Hood Assembly (CAT Parts Manual)
2 1 6IO272 Aircleaner Assembly (CAT Parts Manual)
3 1 OOOO383E Support Bracket Adapter
4 1 114354O Gasket (Aircleaner)
5 1 O3875E1O 5" 90 Deg Elbow
6 1 O5692DOO Pipe Air Inlet
7 1 2N3322 Service Indicator
8 1 5P1270 Tube Hose Length 18 Cm
9 4 5P0599 Clamp
10 4 M12 X 30 Hex Set Bolt
11 4 M12 Washer
12 8 M10 X 20 Hex Set Bolt
13 8 M10 Washer
14 1 5P2817 Hose (Ref.Exhaust)150CM

15507A00 Air Cleaner


Exhaust F
15507A00 Maxtrak

15507A00 Exhaust
Exhaust F
15507A00 Maxtrak

Item No. Qty Part No. Description


1 1 OOOOO54M Adapter Exhaust
2 1 5L8484 Gasket
3 1 O4533E1O Bellows 125nb Single Assembly
4 2 O4533E1O Clamp 5"(Bellows)
5 1 OOOOO55M Elbow Intermediate Exhaust
6 1 8S6783 Clamp 5"
7 1 OOOOO56M Silencer Modified Cat Muffler
8 1 O5693EOO Adapter Ejector Hose/Muffler
9 1 5P2817 Hose 150CM
10 2 5P0597 Clamp
11 1 OOOOO57M Lagging Muffler/Elbow (Not Shown)
12 1 O5691EOO Elbow Exhaust Outlet
13 1 7S4413 Rain Cap
14 1 6F8814 Clamp
15 4 M10 X 20 Hex Set Bolt
16 4 M10 Nyloc Nut
17 6 M10 Washer
18 2 3/8" X 3/4" Unc Hex Set Bolt
19 2 M10 X 50 Hex Set Bolt (Clamp)
20 2 M10 Nut (Clamp)
21 4 M16 x 40 Hex Set Bolt (Adapter)
22 4 M16 Nyloc Nut (Adapter)
23 8 M16 Washer (Adapter)

15507A00 Exhaust
Control Panel G
15507A00 Maxtrak

15507A00 Control Panel


Control Panel G
15507A00 Maxtrak

Item No. Qty Part No. Description


1 1 1977348 Tacho (Digital)
2 1 4W2065 Oil Pressure Gauge
3 1 1051457 Volt Gauge
4 1 6N9349 30 Amp Circuit Breaker
5 2 Pan Head Screw
6 1 9W1077 Ignition Switch
7 1 8J4785 Ignition Switch Plate
8 3 6T3644 20 Amp Circuit Breaker
9 2 Pan Head Screw
10 1 8M2777 Terminal Rail 6 Way (Other Side)
11 2 Pan Head Screw
12 2 Locking Nut
13 1 9D3721 Override Switch
14 1 7GO685 Fuel Gauge
15 1 4W0483 Water Temperature Gauge
16 1 OOOOO41M Instrument Front Panel
17 1 E4798E10 Label

15507A00 Control Panel


9X1117
TACHOMETER
SETTING 3

BLACK
BLUE
4W2065 EARTH
OIL BLUE
PRESSURE WHITE
WATER
TEMPERATURE 4W0483
ORANGE
24 WAY PLUG
ORANGE 13
BLACK BLACK TACHO PICK-UP
BLACK BLUE TACHO PICK-UP 1
ORANGE EARTH TACHO PICK-UP
2
15507A00 Maxtrak

BLACK 3
BLUE OIL SENDER
VOLTMETER WHITE WATER SENDER 14
Wiring Control Panel

105-1457 7C0685 BLACK ETR. 16


ORANGE RELAY ENERGISE 18
FUEL GREEN

BLACK/GREEN GREEN FUEL SENDER


BLACK/GREEN FUEL SENDER
BLACK PURPLE ORANGE/PURPLE ETR SOLENOID 15
ORANGE PURPLE ETR SOLENOID
ORANGE START SOLENOID
4
PINK
RED IGNITION 17
(6T3644)
5
30 20 6
F 25 mm DIA PMA 25 mm DIA PMA
CUSTOMER SWITCH CONDUIT TO PLUG CONDUIT TO PLUG

BULLET
CONNECTOR
RED M
(NORMALLY CLOSED)
20
RED
RED OVERRIDE
RELAY ENERGISE
SWITCH
SOLENOID F
RED 20 A FUSE
OVERRIDE M M
(9W1077)
(9D3721) 20 F BULLET
ORANGE CONN
RED
SEE NOTE A
START
SWITCH
PINK
NOTES:-
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE
GREY BLACK WIRE BULLET CONNECTOR, (BETWEEN 20A FUSE AND OVERRIDE SWITCH ON
RED 0v PANEL), AND ADD N/C SWITCH (24V 5A)
30 A WARNING!!
YELLOW 0v VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE RUN
16 A INCREASES!!
0v
20 20 16A 25 mm DIA PMA

24v TERMINAL RAIL.


CONDUIT TO PLUG
25 mm DIA PMA CONDUIT TO PLUG 3
YELLOW YELLOW
(6T3644) GREY GREY 5
RED RED 1
BLACK BLACK 2
BLACK/YELLOW BLACK/YELLOW 4
BLACK/GREY BLACK/GREY 6
REMOTE MOUNTED VERTICAL PANEL, (VIEWED FROM REAR) 6 WAY PLUG
G

15507A00 Wiring Control Panel


Wirring Engine Loom G
15507A00 Maxtrak

MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR
1 BLACK
(PIN) (SOCKET)
BLUE 2 RED
BLACK 6

PURPLE/ORANGE
3
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
CUT SCREEN WIRE BLUE SENDER OIL PRESS
302010 C
NC
NO
SCREENED 2 CORE BLUE SWITCH
122-1522
CAT
WATER TEMP
WHITE SENDER CONNECTOR
GN5926 6 1
24 WAY SOCKET 2 WHITE
WATER
13 ORANGE/PURPLE 3 BLACK TEMP
5 RED SWITCH
1 NO C NC
2 5N8857
3 PURPLE
14 PURPLE
16 BLACK 5
18 ORANGE BLACK/ORANGE 4
RACK
FUEL LEVEL SOLENOID ENERGISE
SENDER TO RUN
2W8198
6T3670
GASKET 7
514733 PINK
7 BLACK/PURPLE
BLACK/GREY
15 GREEN 3 BLACK YELLOW
4 BLACK
BLACK/GREEN
RED
RED/ORANGE

17 2 BLACK
ORANGE/PURPLE
5
PURPLE
BLACK

6 PINK STARTER
BLACK

MOTOR
20 RED
KEY ISOLATOR
SWITCH 7N718
BLACK

25 mm DIA PMA (KEY 8H5306)


RED

CONDUIT TO ENGINE
BLACK/ORANGE

BLACK
0000465E 1
RED 175
RED
2
BROWN 1
Excite
8
RED PURPLE ALTERNATOR
F M
ISOLATION SOLENOID
(ENERGISE TO RUN) BATTERY SENSING M
3P4358 4
FLYING LEADS
3 3 DENOTES WIRES RUN WITHIN
YELLOW
5 GREY
LOOM AND NOT TO
1 CONNECTOR. NUMBERS SHOW
RED 8 BROWN EACH END.
2 BLACK
4 BLACK/YELLOW
6 BLACK/GREY
6 WAY SOCKET

15507A00 Wiring Engine Loom


PURPLE 5
POS 3 WHITE
CAT CONNECTOR
5.0 RING - YELLOW
PURPLE/ORANGE WATER TEMP
6 POS 2
SENDER
WATER
SWITCH

OIL PRESS STARTER MOTOR


SWITCH SOLENOID STARTER MOTOR NEG.

12mm RING
THESE WIRES ARE RUN WITHIN THE LOOM ORANGE/PURPLE 12mm RING
ONLY AND NOT TO THE CONNECTOR POS 1
CAT CONNECTOR
(NUMBERS SHOW EACH END) RED
15507A00 Maxtrak

PURPLE/ORANGE
POS 2 6
BLUE OIL
10mm RING 175A FUSE
5mm RING SENDER
Wiring Conduit Layout

6mm RING 150A FUSE


FUSE
GREEN 10mm RING 175A FUSE BLACK
5mm RING 6mm RING 150A FUSE
RED
FUEL
SENDER

RELAY
3 BLACK/GREEN
ORANGE 7
5mm RING
YELLOW + GREY 5mm RING 8mm RING
6mm RING
ON SAME 8mm RING RED/ORANGE 4 BLACK/PURPLE
(LINKED) 8mm RING 5mm RING ETR
8 SOLENOID
BLACK+BLACK/ORANGE
RED + BROWN
ON SAME 5mm RING 2 OFF PURPLE
ON SAME 8mm RING SPECIAL
(LINKED) ON SAME 5mm RING
(LINKED) TACHO PLUG
5
SPIRABAND
0000041M SPIRABAND
PANEL 24 WAY PLUG ALTERNATOR
6 WAY PLUG 8

BROWN
5mm RING
(EXCITE)

CONN BOX (0000040M) RED


WITH 2 PLUGS & SOCKETS STARTER MOTOR NEG. FEMALE CONNECTOR (RED)

BLACK BROWN WIRE HAD 4mm RING ON175A ALTERNATOR


PINK 12mm RING 150A ALTERNATOR NEEDS 5mm RING +EXTRA RED
5mm RING WIRE FOR BATTERY SENSING
3
4
RED/ORANGE 7
12mm RING
BLACK/ORANGE + BLACK/PURPLE
RED ON SAME 12mm RING (LINKED)
12mm RING RED
12mm RING BLACK/GREY + BLACK/YELLOW
STARTER MOTOR ON SAME 12mm RING (LINKED)
SOLENOID
G

15507A00 Wiring Conduit layout


Battery /Control Box H
15507A00 Maxtrak

15507A00 Battery Control Box


Battery Control Box H
15507A00 Maxtrak

Item No. Qty Part No. Description


BATTERY ARRANGEMENT

1 2 FIN 6010 Battery


2 2 O5514DOO Battery Clamp
3 4 O5514DOO Battery Clamp Bar
4 8 M6 Nut
5 1 REF,OOOO646E Battery Lead Set

PLUG AND SOCKET CONNECTION BAR

7 1 482-705 24 Way Plug (Not Shown)


8 1 482-761 24 Way Socket
9 1 448-468 6 Way Plug (Not Shown)
10 1 448-474 6 Way Socket
11 2 816-287 Wire Clamp Nut (Inside Connection Box)
12 1 SC 25G Coupler
13 1 330-4995 Conduit Connector
14 1 14585D00 Connection Box Mounting Bracket
15 1 OOOOO4OM Connection Box
16 4 M5 X 16 Pan Head Screw(Connection Box)
17 4 M4 X 16 Pan Head Screw(Socket)
18 1 PAHD235 25mm Diameter Conduit
19 1 3P4358 Relay
20 2 7P7913 AV Mount
21 4 1/4" UNC Nut
22 4 1/4" Washer

15507A00 Battery Control Box


Change Level Information I
15507A00 Maxtrak

Base Section D
Fuel Feed & Return Pipe/Adapter was 3/4 to 3/8 BSP (23/07/01)

Engine Hardware 1 section B


Oil Filter Bracket Modified Item 1 (01/08/01)
Shown on following page

Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres

Change Level
Oil Filter Bracket I
15507A00 Maxtrak

Modified Oil Filter Bracket Part No OOOOO7OM

Original Oil Filter Bracket Part No 05599DOO

Change Level
Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk
OEM BL - PEGSON

OEM PART NO 2400-0040

OEM MODEL Maxtrak 1000

ENGINE MODEL 3306TA 325HP @ 1800RPM

TRANSMISSION Transfluid HFO 314 (Heavy Duty)

SPECIFICATION 15597AOO
STATEMENT (Please Read)

IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.

Finning works closely with your OEM manufacturer to provide a complete Power Pack
for the installation. Many of the parts detailed in this manual are manufactured in the
United Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by
the local Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.

Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.

e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.

IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with


your local Caterpillar dealer. Failure to do so will result in extensive delays and
frustration while cover is established.

Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the
engine warranty registration link.

Your Caterpillar engine is equipped with factory fitted attachments that are supported
by your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number
format "1N1234" or "123-1234".

Your local Caterpillar dealer can be located using the website www.cat.com

Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure
accuracy, Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index

Section

A. Canopy Enclosure

B. Engine Hardware 1 (Left Hand Side)

C. Engine Hardware 2 (Right Hand Side)

D. Base

E. Air Cleaner System

F. Exhaust System

G. Wiring / Control Panel

H. Battery / Control Box

I. Change Level
Diagram 1
L
Left And Right Are Denoted By Viewing
RADIATOR

The Power Pack From The Drive Shaft SHAFT


See Diagram 1

Index
Canopy A
15597A00 Maxtrak

15597A00 Canopy
Canopy A
15597A00 Maxtrak

Item No. Qty Part No. Description


1 1 OOOO292E Roof Panel
2 1 OOOO293E Right Hand Corner Panel
3 1 OOOO294E Left Hand Corner Panel
4 1 OOOO295E Radiator Plenum/Guard Panel
5 1 OOOO296E Door Left Hand Removable
6 1 OOOO296E Door Right Hand Removable
7 1 OOOO297E Upper Right Hand Panel
8 1 OOOO298E Upper Left Hand Panel
9 1 OOOO299E Left Hand Corner Panel
10 1 OOOO3OOE Right Hand Corner Panel
11 1 OOOO3O1E Centre Panel(Not Shown)
12 1 O5174DOO Radiator Filler Cover(Not Shown)
13 1 O5519DOO Literature Pocket(Not Shown)
14 1 OOOOO44M Front Cover Plate
15 1 OOOO3O4E Roof Front Panel
16 1 OOOOO46M Rear Right Hand Corner Panel
17 1 OOOO3O6E Rear Left Hand Corner Panel
18 1 OOOO3O5E Rear Right Hand Door Removable
19 1 OOOOO71M Rear Left Hand Door Removable
20 1 7N0718 Isolator
21 SBV25 19 X 3 MM Foam Gasket
22 4 O5177EOO 3 Way Lock
23 8 O5211EOO Round Rod
24 8 M5 X 25 Pan Head Screw
25 16 M6 X 16 Hex Set Bolt
26 16 M6 Washer
27 6 M10 X 30 Countersunk Screw
28 44 M10 X 20 Hex Set Bolt
29 10 M10 X 30 Hex Set Bolt
30 54 M10 Washer
31 54 M10 Nyloc Nut
32 1 O8O23EO1 Label 'Warning Clutch'
33 2 1O97OEOO Label 'Cat Power'
34 1 114-4285 Label 'Isolator Key'
35 1 864-236 Label 'Danger Hot'
36 2 OOOO511E Label 'USA Compliant'
36 1 5P2506 Literature
37 2 O5762EOO 5" Tee Key

15597A00 Canopy
Engine Hardware 1 B
15597A00 Maxtrak

15597A00 Engine Hardware 1


Engine Hardware 1 B
15597A00 Maxtrak

Item No. Qty Part No. Description


1 1 OOOOO7OM Remote Oil Filter Bracket
2 1 1O925EOO Sump Plug Tapped 1/2" Pipe Thread
3 1 2A3398 Gasket
4 1 6V3866 Valve 1/2" Pipe Thread
5 1 GP119 Hose 19mm Bore Wp 20 Bar Length 15 Cm
6 2 O5791EOO Clamp
7 2 5P1262 Hose Length 18 Cm
8 2 O5575DOO Tube
9 4 8T4984 Clamp
10 1 O5726EOO 28.6 Clear Pipe Length 150 Cm
11 1 13847DOO Pulley 4 Groove
12 6 0S1571 3/8" X 1 3/4" Unc Hex Set Bolt
13 6 Washer
14 1 O4159EOO Fan Spacer
15 6 5/16" X 5" Hex Set Bolt
16 6 Washer

15597A001 Engine Hardware 1


Engine Hardware 2 C
15597A00 Maxtrak

15597A00 Engine Hardware 2


Engine Hardware 2 C
15597A00 Maxtrak

Item No. Qty Part No. Description


1 1 O5192EOO Radiator Support
2 2 13411EOO Pump Support Bracket
3 4 OOOOO28M Pump Tensioning Bolts
4 8 M12 X 40 Hex Set Bolt
5 8 M12 Nyloc Nut
6 16 M12washer
7 12 M16 Washer
8 1 2N0379 Flexible Fuel Lines
9 1 OOOOO45M Fuse Bracket
10 1 5R0646 Circuit Breaker
11 2 M12 X 40 Hex Set Bolt
12 2 M12 Nyloc Nut
13 4 M12 Washer
14 1 11483EOO Governor Cable Mounting Bracket
15 1 13121EOO Governor Cable
1 13122EOO Vernier Control Head
16 1 OOOOO26M Clutch Support
17 12 M16 X 40 Hex Set Bolt
18 4 M16 Nyloc Nut
19 16 M16 Washer
20 1 OOOOO21M Fan Guard (Modified)
21 2 Nut Plate (Clutch Rear Support)
22 2 Nut Plate (Radiator Front Support)
23 1 CHH 16MM Radiator Drain Pipe
24 1 O5791EOO Clamp
25 1 Transfluid HFO 314 (BL-Pegson Supply)
26 1 0000503E 150A Alternator

Items 21 / 22 Are Under The Engine Support Channel

15597A00 Engine Hardware 2


Base D
15597A00 Maxtrak

15597A00 Base
Base D
15597A00 Maxtrak

Item No. Qty Part No. Description


1 2 Battery Tray
2 2 Power Take Off Mounting Bracket
3 2 Setting Bracket
4 1 OOOOO74M Fuel Feed Pipe/Adapter
5 1 OOOOO74M Fuel Return Pipe/Adapter
6 2 Fuel Socket 3/4" Bsp
7 1 OO214E1O Fuel Filler Collar
8 1 OO216E1O Fuel Filter
9 1 OO215E1O Filler Cap
10 1 Drain Socket 1 1/4" Bsp
11 1 Drain Plug 1 1/4" Bsp
12 1 Oil Drain Cap 3/4" Bsp
13 1 Oil Hose Connector
14 1 Oil Drain Socket 3/4" Bsp
15 1 Bracket Valve Bank
16 2 Bracket Filter Housing
17 2 Pump Position Bracket
18 1 Connection Box Mounting Bracket
19 2 Radiator Support
20 2 Engine Mounting Channel
21 1 6T367O Fuel Sender (Modified To Suit)
22 1 O51-4733 Gasket
23 5 M4 X 16 Pan Head Screw
24 1 Socket 3/4" Bsp
25 1 Plug 3/4" Bsp

15597A00 Base
Air Cleaner E
15597A00 Maxtrak

15597A00 Air Cleaner


AirCleaner E
15597A00 Maxtrak

Item No. Qty Part No. Description


1 1 6C54O5 Precleaner Hood Assembly (CAT Parts Manual)
2 1 6IO272 Aircleaner Assembly (CAT Parts Manual)
3 1 OOOO383E Support Bracket Adapter
4 1 114354O Gasket (Aircleaner)
5 1 O3875E1O 5" 90 Deg Elbow
6 1 O5692DOO Pipe Air Inlet
7 1 2N3322 Service Indicator
8 1 5P1270 Tube Hose Length 18 Cm
9 4 5P0599 Clamp
10 4 M12 X 30 Hex Set Bolt
11 4 M12 Washer
12 8 M10 X 20 Hex Set Bolt
13 8 M10 Washer
14 1 5P2817 Hose (Ref.Exhaust)150CM

15597A00 Air Cleaner


Exhaust F
15597A00 Maxtrak

15597A00 Exhaust
Exhaust F
15597A00 Maxtrak

Item No. Qty Part No. Description


1 1 OOOOO54M Adapter Exhaust
2 1 5L8484 Gasket
3 1 O4533E1O Bellows 125nb Single Assembly
4 2 O4533E1O Clamp 5"(Bellows)
5 1 OOOOO55M Elbow Intermediate Exhaust
6 1 8S6783 Clamp 5"
7 1 OOOOO56M Silencer Modified Cat Muffler
8 1 O5693EOO Adapter Ejector Hose/Muffler
9 1 5P2817 Hose 150CM
10 2 5P0597 Clamp
11 1 OOOOO57M Lagging Muffler/Elbow (Not Shown)
12 1 O5691EOO Elbow Exhaust Outlet
13 1 7S4413 Rain Cap
14 1 6F8814 Clamp
15 4 M10 X 20 Hex Set Bolt
16 4 M10 Nyloc Nut
17 6 M10 Washer
18 2 3/8" X 3/4" Unc Hex Set Bolt
19 2 M10 X 50 Hex Set Bolt (Clamp)
20 2 M10 Nut (Clamp)
21 4 M16 x 40 Hex Set Bolt (Adapter)
22 4 M16 Nyloc Nut (Adapter)
23 8 M16 Washer (Adapter)

15597A00 Exhaust
Control Panel G
15597A00 Maxtrak

15597A00 Control Panel


Control Panel G
15597A00 Maxtrak

Item No. Qty Part No. Description


1 1 1977348 Tacho (Digital)
2 1 4W2065 Oil Pressure Gauge
3 1 1051457 Volt Gauge
4 1 6N9349 30 Amp Circuit Breaker
5 2 Pan Head Screw
6 1 9W1077 Ignition Switch
7 1 8J4785 Ignition Switch Plate
8 3 6T3644 20 Amp Circuit Breaker
9 2 Pan Head Screw
10 1 8M2777 Terminal Rail 6 Way (Other Side)
11 2 Pan Head Screw
12 2 Locking Nut
13 1 9D3721 Override Switch
14 1 7GO685 Fuel Gauge
15 1 4W0483 Water Temperature Gauge
16 1 OOOOO41M Instrument Front Panel
17 1 E4798E10 Label

15597A00 Control Panel


9X1117
TACHOMETER
SETTING 3

BLACK
BLUE
4W2065 EARTH
OIL BLUE
PRESSURE WHITE
WATER
TEMPERATURE 4W0483
ORANGE
24 WAY PLUG
ORANGE 13
BLACK BLACK TACHO PICK-UP
BLACK BLUE TACHO PICK-UP 1
ORANGE EARTH TACHO PICK-UP
2
15597A00 Maxtrak

BLACK 3
BLUE OIL SENDER
VOLTMETER WHITE WATER SENDER 14
Wiring Control Panel

105-1457 7C0685 BLACK ETR. 16


ORANGE RELAY ENERGISE 18
FUEL GREEN

BLACK/GREEN GREEN FUEL SENDER


BLACK/GREEN FUEL SENDER
BLACK PURPLE ORANGE/PURPLE ETR SOLENOID 15
ORANGE PURPLE ETR SOLENOID
ORANGE START SOLENOID
4
PINK
RED IGNITION 17
(6T3644)
5
30 20 6
F 25 mm DIA PMA 25 mm DIA PMA
CUSTOMER SWITCH CONDUIT TO PLUG CONDUIT TO PLUG

BULLET
CONNECTOR
RED M
(NORMALLY CLOSED)
20
RED
RED OVERRIDE
RELAY ENERGISE
SWITCH
SOLENOID F
RED 20 A FUSE
OVERRIDE M M
(9W1077)
(9D3721) 20 F BULLET
ORANGE CONN
RED
SEE NOTE A
START
SWITCH
PINK
NOTES:-
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE
GREY BLACK WIRE BULLET CONNECTOR, (BETWEEN 20A FUSE AND OVERRIDE SWITCH ON
RED 0v PANEL), AND ADD N/C SWITCH (24V 5A)
30 A WARNING!!
YELLOW 0v VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE RUN
16 A INCREASES!!
0v
20 20 16A 25 mm DIA PMA

24v TERMINAL RAIL.


CONDUIT TO PLUG
25 mm DIA PMA CONDUIT TO PLUG 3
YELLOW YELLOW
(6T3644) GREY GREY 5
RED RED 1
BLACK BLACK 2
BLACK/YELLOW BLACK/YELLOW 4
BLACK/GREY BLACK/GREY 6
REMOTE MOUNTED VERTICAL PANEL, (VIEWED FROM REAR) 6 WAY PLUG
G

15597A00 Wiring Control Panel


Wirring Engine Loom G
1557A00 Maxtrak

MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR
1 BLACK
(PIN) (SOCKET)
BLUE 2 RED
BLACK 6

PURPLE/ORANGE
3
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
CUT SCREEN WIRE BLUE SENDER OIL PRESS
302010 C
NC
NO
SCREENED 2 CORE BLUE SWITCH
122-1522
CAT
WATER TEMP
WHITE SENDER CONNECTOR
GN5926 6 1
24 WAY SOCKET 2 WHITE
WATER
13 ORANGE/PURPLE 3 BLACK TEMP
5 RED SWITCH
1 NO C NC
2 5N8857
3 PURPLE
14 PURPLE
16 BLACK 5
18 ORANGE BLACK/ORANGE 4
RACK
FUEL LEVEL SOLENOID ENERGISE
SENDER TO RUN
2W8198
6T3670
GASKET 7
514733 PINK
7 BLACK/PURPLE
BLACK/GREY
15 GREEN 3 BLACK YELLOW
4 BLACK
BLACK/GREEN
RED
RED/ORANGE

17 2 BLACK
ORANGE/PURPLE
5
PURPLE
BLACK

6 PINK STARTER
BLACK

MOTOR
20 RED
KEY ISOLATOR
SWITCH 7N718
BLACK

25 mm DIA PMA (KEY 8H5306)


RED

CONDUIT TO ENGINE
BLACK/ORANGE

BLACK
0000465E 1
RED 175
RED
2
BROWN 1
Excite
8
RED PURPLE ALTERNATOR
F M
ISOLATION SOLENOID
(ENERGISE TO RUN) BATTERY SENSING M
3P4358 4
FLYING LEADS
3 3 DENOTES WIRES RUN WITHIN
YELLOW
5 GREY
LOOM AND NOT TO
1 CONNECTOR. NUMBERS SHOW
RED 8 BROWN EACH END.
2 BLACK
4 BLACK/YELLOW
6 BLACK/GREY
6 WAY SOCKET

15597A00 Wiring Engine Loom


PURPLE 5
POS 3 WHITE
CAT CONNECTOR
5.0 RING - YELLOW
PURPLE/ORANGE WATER TEMP
6 POS 2
SENDER
WATER
SWITCH

OIL PRESS STARTER MOTOR


SWITCH SOLENOID STARTER MOTOR NEG.

12mm RING
THESE WIRES ARE RUN WITHIN THE LOOM ORANGE/PURPLE 12mm RING
ONLY AND NOT TO THE CONNECTOR POS 1
CAT CONNECTOR
(NUMBERS SHOW EACH END) RED
15597A00 Maxtrak

PURPLE/ORANGE
POS 2 6
BLUE OIL
10mm RING 175A FUSE
5mm RING SENDER
Wiring Conduit Layout

6mm RING 150A FUSE


FUSE
GREEN 10mm RING 175A FUSE BLACK
5mm RING 6mm RING 150A FUSE
RED
FUEL
SENDER

RELAY
3 BLACK/GREEN
ORANGE 7
5mm RING
YELLOW + GREY 5mm RING 8mm RING
6mm RING
ON SAME 8mm RING RED/ORANGE 4 BLACK/PURPLE
(LINKED) 8mm RING 5mm RING ETR
8 SOLENOID
BLACK+BLACK/ORANGE
RED + BROWN
ON SAME 5mm RING 2 OFF PURPLE
ON SAME 8mm RING SPECIAL
(LINKED) ON SAME 5mm RING
(LINKED) TACHO PLUG
5
SPIRABAND
0000041M SPIRABAND
PANEL 24 WAY PLUG ALTERNATOR
6 WAY PLUG 8

BROWN
5mm RING
(EXCITE)

CONN BOX (0000040M) RED


WITH 2 PLUGS & SOCKETS STARTER MOTOR NEG. FEMALE CONNECTOR (RED)

BLACK BROWN WIRE HAD 4mm RING ON175A ALTERNATOR


PINK 12mm RING 150A ALTERNATOR NEEDS 5mm RING +EXTRA RED
5mm RING WIRE FOR BATTERY SENSING
3
4
RED/ORANGE 7
12mm RING
BLACK/ORANGE + BLACK/PURPLE
RED ON SAME 12mm RING (LINKED)
12mm RING RED
12mm RING BLACK/GREY + BLACK/YELLOW
STARTER MOTOR ON SAME 12mm RING (LINKED)
SOLENOID
G

15597A00 Wiring Conduit layout


Battery /Control Box H
15597A00 Maxtrak

15597A00 Battery Control Box


Battery Control Box H
15597A00 Maxtrak

Item No. Qty Part No. Description


BATTERY ARRANGEMENT

1 2 FIN 6010 Battery


2 2 O5514DOO Battery Clamp
3 4 O5514DOO Battery Clamp Bar
4 8 M6 Nut
5 1 REF,OOOO646E Battery Lead Set

PLUG AND SOCKET CONNECTION BAR

7 1 482-705 24 Way Plug (Not Shown)


8 1 482-761 24 Way Socket
9 1 448-468 6 Way Plug (Not Shown)
10 1 448-474 6 Way Socket
11 2 816-287 Wire Clamp Nut (Inside Connection Box)
12 1 SC 25G Coupler
13 1 330-4995 Conduit Connector
14 1 14585D00 Connection Box Mounting Bracket
15 1 OOOOO4OM Connection Box
16 4 M5 X 16 Pan Head Screw(Connection Box)
17 4 M4 X 16 Pan Head Screw(Socket)
18 1 PAHD235 25mm Diameter Conduit
19 1 3P4358 Relay
20 2 7P7913 AV Mount
21 4 1/4" UNC Nut
22 4 1/4" Washer

15597A00 Battery Control Box


Change Level Information I
15597A00 Maxtrak

Base Section D
Fuel Feed & Return Pipe/Adapter was 3/4 to 3/8 BSP (23/07/01)

Engine Hardware 1 section B


Oil Filter Bracket Modified Item 1 (01/08/01)
Shown on following page

Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres

Change Level
Oil Filter Bracket I
15597A00 Maxtrak

Modified Oil Filter Bracket Part No OOOOO7OM

Original Oil Filter Bracket Part No 05599DOO

Change Level
Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk
Power Pack-Non CAT Parts Manual

OEM BL - PEGSON

OEM PART NO 2480-0041

OEM MODEL 1000 Maxtrak

ENGINE MODEL C-9 335HP @ 1800RPM

TRANSMISSION Transfluid HFO 314 HD

SPECIFICATION CAW0009
STATEMENT (Please Read)

IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.

Finning works closely with your OEM manufacturer to provide a complete Power Pack for
the installation. Many of the parts detailed in this manual are manufactured in the United
Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by the local
Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.

Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.

e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.

IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with


your local Caterpillar dealer. Failure to do so will result in extensive delays and frustration
while cover is established.

Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the engine
warranty registration link.

Your Caterpillar engine is equipped with factory fitted attachments that are supported by
your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number
format "1N1234" or "123-1234".

Your local Caterpillar dealer can be located using the website www.cat.com

Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure accuracy,
Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index

Section
A. Canopy Enclosure 1 (Left Hand Side)

B. Canopy Enclosure 1 (Left Hand Side)

C. Engine Hardware 1 (Left Hand Side)

D. Engine Hardware 2 (Right Hand Side)

E. Base 1 (Left Hand Side)

F. Base 2 (Right Hand Side)

G. Air Cleaner System

H. Exhaust System

I. Wiring Loom / Instrument Panel Diagram 1

J. Change Level L
RADIATO

Left and Right are denoted by viewing the Power Pack from the
drive shaft. See diagram 1.
Shaft

R
Section A

Canopy 1
CAW0009

11
14
10
13

2
8
1

9
4

5 7

Item No. Qty. Part No. Description


1 1 Left Hand Radiator Corner Panel
2 1 Radiator Roof Panel
3 1 Radiator Filler Cap Cover
4 1 Left Hand Lower Side Panel
5 1 Left Hand Mid Corner Panel
6 1 Support Angle
7 1 Left Hand Rear Corner Panel
8 1 Centre Panel
9 1 Clutch Cover Plate
10 1 Roof Lower Panel
11 1 Roof
12 2 Roof Hinge
13 1 Support Locking Bar
14 2 Gas Strut
15 1 Fuel Filler Cover
16 1 Isolator Cover
17 1 7N0718 Isolator
18 1 8H8648 Isolator Plate
19 1 114-4285 Label 'Isolator Key'

CAW0009 Canopy
Section B

Canopy 2
CAW0009

10

11 1

5 2

4 3

Item No. Qty. Part No. Description


1 1 Radiator Louver Panel
2 1 Right Hand Radiator Corner Panel
3 1 Right Hand Lower Side Panel
4 1 Right Hand Mid Corner Panel
5 1 Right Hand Rear Corner Panel
6 1 Label 'Warning Clutch'
7 2 Label 'Cat Power'
8 2 Label 'Welding Warning'
9 2 Handle
10 4 Handle End Stay
11 2 Catch Roof Retainer
12 4 M8 X 40 Hex Set Bolt
13 4 M8 Nyloc Nut
14 6 M10 X 30 Countersunk Screw
15 44 M10 X 20 Hex Set Bolt
16 44 M10 Washer
17 50 M10 Nyloc Nut
18 16 M6 X 16 Hex Set Bolt
19 16 M6 Washer

CAW0009 Canopy
Section C

Engine Hardware 1
CAW0009

8 1 1 1 1
2 3 6 7

6 1
0
1
1
1
1
3
2
9
3

1
4
Item No. Qty. Part No. Description
1 1 Pulley Spacer
2 1 Pulley
3 8 8T7950 M10 x 180 Hex Set Bolt
4 8 6V5839 M10 Washer
5 1 4N2571 Fan
6 6 0L1352 3/8 x 3 1/4" Hex Set Bolt
7 6 6V5839 M10 Washer
8 1 Fan Guard
9 1 CAC Lower Pipe
10 1 7E8629 Hump Hose
11 2 144O367 Clamp
12 1 7E8630 Hump Hose
13 6 9X2201 Clamp
14 1 5P1471 Breather Pipe Length 300 CM
15 1 Flexible Fuel Lines
16 1 5P-6442 Vent Hose Length70 CM
17 2 1P4278 Clamp

CAW0009 Engine Hardware 1


Section D

Engine Hardware 2
CAW0009

3 17 16 11 9

10

15
4

5 1
6
2
18
14
13 15

Item No. Qty. Part No. Description


1 1 Radiator Support Frame
2 1 Radiator
3 1 CAC Upper Pipe
4 2 144O367 Clamp
5 1 7E8629 Hump Hose
6 2 9X2201 Clamp
7 1 7E8630 Hump Hose
8 4 9X2201 Clamp
9 1 109-5351 2"-2 1/2" Adapter Hose
10 1 8T6703 Clamp
11 1 Upper Water Hose
12 1 4N7431 Hose
13 1 Lower Water Hose
14 2 4N7431 Hose
15 7 8T6675 Clamp
16 1 5P-1251 Shunt Pipe Length 97 CM
17 2 8T4983 Clamp
18 1 HFO314HD Transfluid HFO 314 (BL-Pegson Supply)
19 1 Clutch Support
20

CAW0009 Engine Hardware 2


Section E

Base 1
CAW0009

5
6

2 7

9
1
10

11

Item No. Qty. Part No. Description


1 1 Fuel Feed Pipe/Adapter
2 1 Fuel Return Pipe/Adapter
3 1 Socket 3/4" BSP
4 1 Plug 3/4 BSP
5 1 Filter Housing Bracket
6 1 Fuel Filler Collar
7 1 Fuel Filter
8 1 Filler Cap
9 1 6T367O Fuel Sender (Modified To Suit)
10 1 O51-4733 Gasket
11 5 M4 X 16 Pan Head Screw

CAW0009 Base 1
Section F

Base 2
CAW0009

6
8

5
4

9 3

Item No. Qty. Part No. Description


1 1 Drain Socket 1 1/4" BSP
2 1 Drain Plug 1 1/4" BSP
3 1 Oil Drain Pipe
4 1 Water Drain Pipe
5 1 Valve Bank Bracket
6 1 Filter Housing Bracket
7 2 Pump Position Bracket
8 2 Pump Support Bracket
9 4 Pump Tensioning Bolts
10 8 M12 X 40 Hex Set Bolt
11 8 M12 Nyloc Nut
12 16 M12 Washer
8 M16 Washer

CAW0009 Base 2
Section G

Air Cleaner System


CAW0009

16 15
11
1 12

2 10

13 7
14 8

9
3

Item No. Qty. Part No. Description


1 1 6N8588 Hood Precleaner Assembly
2 1 1922O72 Air Cleaner Group
3 1 Support Plate
4 4 M10 x 30 Hex Set Bolt
5 4 M10 Washer
6 4 M10 Nut
7 1 135-6261 6" Clamp
8 1 1W4877 6" - 5" Adapter
9 1 5P0599 5" Clamp
10 1 Air Cleaner Pipe
11 1 193-2781 4" Hose Elbow
12 2 5P0599 Clamp
13 1 8N2694 Service Indicator
14 1 5l3233 Filter Fitting
15 1 5P1471 Hose Length 300 CM
16 2 8T6703 Clamp

CAW0009 Air Cleaner


Section H

Exhaust
CAW0009

11

10

13
1
7
2

5 3

Item No. Qty. Part No. Description


1 1 4W916O Clamp
2 1 Elbow Exhaust Modified
3 1 Bellows 125 NB Single Assembly
4 2 Clamp
5 1 Elbow Intermediate Exhaust
6 1 8H2758 Clamp
7 1 Muffler
8 1 Bracket
9 2 5/8" x 1 1/2" Hex Set Bolt
10 1 8H2758 Clamp
11 1 8H2718 Stack
12 1 7S4411 Rain Cap
13 1 Heat Shield
14 6 M10 x 30 Hex Set Bolt
15 6 M10 Washer
16 1 E2O164 Lagging Elbow (Optional)
17 1 Adapter Ejector Hose/Muffler
18 2 3/8" x 3/4" Hex Set Bolt
19 1 5P1471 Hose Length 600 CM
20 2 8T6703 Clamp

CAW0009 Exhaust
Section I

Battery
CAW0009

Item No. Qty. Part No. Description


1 2 FIN 6010 Battery
2 1 Battery Clamp
3 2 Battery Clamp Bar
4 8 M6 Nut

CAW0009 Battery
Section I

Fuse Bracket
CAW0009

7 1

4
8

10

11

Item No. Qty. Part No. Description


1 1 Fuse Bracket
2 3 M10 x 30 Hex Set Bolt
3 3 M10 Washer
4 1 Face Plate
5 6 M6 x 16 Hex Set Bolt
6 6 M6 Washer
7 1 7F8035 50 AMP Fuse
8 1 6T3643 15 AMP Breaker
9 1 DT06-2S SMM Connector
10 1 6T3646 80 AMP Breaker
11 1 3E7294 105 AMP Breaker
12 1 125-1302 Relay
13 1 1W9070 Diode

CAW0009 Fuse Bracket


Section I

Control Panel
CAW0009

7 6 5 7

4 3 3 4

8
12
9
13
10
14

11
15

16 17

Item No. Qty. Part No. Description


1 1 Control Panel Box
2 1 Control Panel
3 2 1 AMP Breaker
4 2 Breaker Holder
5 1 2N2371 Red Lamp
6 1 141-9228 Orange Lamp
7 2 7N5876 Bulb
8 1 133485O EMS Panel
9 1 110-7884 Scroll Switch
10 1 110-7884 PTO Up/Down Switch
11 1 6T3643 15 AMP Breaker
12 1 8D2676 US / Metric Switch
13 1 3N5716 Maintenance Reset Switch
14 1 7CO685 Fuel Gauge
15 1 3EO156 Ignition Switch
16 1 5P8500 Key
17 1 9W1951 Engine Service Connector
18 1 7C3659 Terminal Strip 10 Way
19 1 3N5714 Relay
20 1 4W8787 Relay Base

CAW0009 Control Panel


Section I

Control Panel
CAW0009

CAW0009 Wiring
ORANGE 150/ ORANGE NOTES:-
A
WARNING!!
ORANGE 150/ ORANGE VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE
B RUN INCREASES!!
ORANGE 150/ ORANGE
C 4 METRE LONG LOOM
25mm DIA PMA CONDUIT
HD16 -3 -96S

RED RED
3
HEATER C/B. ( C9 ONLY )
BLACK
RED 4
HEATER
RELAY
105A
TO FRONT
RED
C9 ONLY PANEL
RED
1
CAW0009

324 - 65S2
CUSTOMER SUPPLY C/B. BLACK
2
RED
Engine Loom

60A
RED
BATTERY ISOLATOR
SWITCH 7N718
RED
(KEY 8H5306)

ALTERNATOR C/B.
STARTER
RED MOTOR +VE SWITCHED

80A BLACK
RED

RED
UNSWITCHED

ORANGE
ECM SUPPLY C/B.
ELECTRONIC

ORANGE
EARTH STUD.

ORANGE
15A
RED

BLACK
SMMS PINK
YELLOW

BLACK
BLACK
RED

COOLANT
ORANGE (167)
LEVEL SENSOR A A
BLACK DT04 - 3P
WHITE (E452)
- + C C
FIT DIODE
1W 9070 75A BROWN (T993)
B B

BLACK / GREEN

RED
ALTERNATOR
RED FUEL LEVEL
SENDER
BLACK
GREEN
2
DTO6 - 2S
YELLOW
1

CAW0009 Wiring
Section I
Section I

Link Lead
CAW0009

7 A
6 B
26 C
24 D
13 E
39 F
30 G
29 H
27 J
2 K
12 L

28 P

14 M
33 N

36
15
8
A
11
C
9
B
1
31
32 A A
C C
B B

A
C
A C B
B

A C B 2 1

CAW0009 Wiring
Section J

Change Level
CAW0009

Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres

CAW0009 Change Level


Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk
Power Pack-Non CAT Parts Manual

OEM BL - PEGSON

OEM PART NO 2480-0044

OEM MODEL 1300 Maxtrak

ENGINE MODEL C-12 438HP @ 1800RPM


(Incl. 3% Power Trim)

TRANSMISSION Transfluid HFO 314 HD

SPECIFICATION CAW0002
STATEMENT (Please Read)

IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.

Finning works closely with your OEM manufacturer to provide a complete Power Pack
for the installation. Many of the parts detailed in this manual are manufactured in the
United Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by
the local Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.

Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.

e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.

IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with


your local Caterpillar dealer. Failure to do so will result in extensive delays and
frustration while cover is established.

Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the
engine warranty registration link.

Your Caterpillar engine is equipped with factory fitted attachments that are supported
by your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number
format "1N1234" or "123-1234".

Your local Caterpillar dealer can be located using the website www.cat.com

Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure
accuracy, Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index

Section
A. Canopy Enclosure 1 (Left Hand Side)

B. Canopy Enclosure 1 (Left Hand Side)

C. Engine Hardware 1 (Left Hand Side)

D. Engine Hardware 2 (Right Hand Side)

E. Base 1 (Left Hand Side)

F. Base 2 (Right Hand Side)

G. Air Cleaner System

H. Exhaust System

I. Wiring Loom / Instrument Panel Diagram 1

J. Change Level L
RADIATOR

Left and Right are denoted by viewing the Power Pack from the
Shaft
drive shaft. See diagram 1.

R
Section A

Canopy 1
CAW0002

15

10
16

8
1

9 7

6
3

17 4
18

Item No. Qty. Part No. Description


1 1 Left Hand Radiator Corner Panel
2 1 Radiator Roof Panel
3 1 Left Hand Lower Side Panel
4 1 Left Hand Mid Corner Panel
5 1 Support Angle
6 1 Left Hand Rear Corner Panel
7 1 Cover Plate
8 1 Clutch Cover Plate
9 1 Roof Lower Side Panel
10 1 Roof
11 2 Roof Hinge
12 1 Fuse Bracket
13 2 Gas Strut (Not Shown)
14 1 Support Locking Bar (Not Shown)
15 2 Catch Roof Retainer
16 1 114-4285 Label 'Isolator Key'
17 1 7N0718 Isolator
18 1 8H8648 Isolator Plate

CAW0002 Canopy 1
Section B

Canopy 2
CAW0002

4
1

3 2

Item No. Qty. Part No. Description


1 1 Radiator Louver Panel
2 1 Right Hand Radiator Corner Panel
3 1 Right Hand Lower Side Panel
4 1 Right Hand Mid Corner Panel
5 1 Right Hand Rear Corner panel
6 2 Handle
7 4 Handle End Stay
8 1 Label 'Warning Clutch'
9 1 Label 'Cat Power'
10 2 Label 'Welding Warning'
11 2 Label 'Caution Hot'
12 4 M8 X 40 Hex Set Bolt
13 4 M8 Nyloc Nut
14 6 M10 X 30 Countersunk Screw
15 44 M10 X 20 Hex Set Bolt
16 44 M10 Washer
17 50 M10 Nyloc Nut
18 16 M6 X 16 Hex Set Bolt
19 16 M6 Washer

CAW0002 Canopy 2
Section C

Engine Hardware 1
CAW0002

5
16
6
17
7
15
10

11

14
9
18

19

Item No. Qty. Part No. Description


1 1 Pulley (Not Visible)
2 1 Pulley Spacer
3 6 8T5002 M16 x 180 Hex Set Bolt
4 6 9X8268 M16 Washer
5 1 Fan Blower
6 6 0S1585 1/2" x 1 1/2" Hex Set Bolt
7 6 5P8245 1/2" Washer
8 1 Fan Guard
9 1 125-0032 Flexible Fuel Lines
10 1 133-5671 Fuel - Water Separator
11 1 Support Bracket
12 3 M10 x 50 Hex Set Bolt
13 3 M10 Nyloc Nut
14 1 Breather Pipe Clear Pipe
15 1 Upper Water Hose
16 2 4N7431 Hose
17 4 8T6675 Clamp
18 1 HFO314 HD Transfluid HFO 314 (BL-Pegson Supply)
19 1 Clutch Support
20 4 M16 X 40 Hex Set Bolt

CAW0002 Engine Hardware 1


Section D

Engine Hardware 2
CAW0002

2
4
5

15 8
16 9
10
Item No. Qty. Part No. Description
1 1 Radiator Support Frame
2 1 Radiator
3 1 CAC Upper Pipe
4 16 9X2201 Clamp
5 4 7E8630 Hump Hose
6 1 CAC Lower Pipe
7 1 3R1317 Hose Elbow
8 1 Lower Water Hose
9 1 4N7431 Hose
10 4 8T6675 Clamp
11 1 5P1251 Shunt Hose Length 160 CM
12 2 8T4983 Clamp
13 1 5P6442 Hose Vent Length 100 CM
14 2 1P4278 Clamp
15 12 0S1585 Engine Mount 3/4" X 1 1/4"UNC Hex Set Bolt
16 12 2M0849 Washer

CAW0002 Engine Hardware 2


Section E

Base 1
CAW0002

7
6

Item No. Qty. Part No. Description


1 1 Fuel Feed Pipe/Adapter
2 1 Fuel Return Pipe/Adapter (Not Visible)
3 1 6T367O Fuel Sender (Modified To Suit)
4 1 O51-4733 Gasket
5 5 M4 X 16 Pan Head Screw
6 1 Fuel Filter
7 1 Filler Cap
8 1 Valve / Filter Bracket

CAW0002 Base 1
Section F

Base 2
CAW0002

12
5 10

6 11
10
3
4
4
Item No. Qty. Part No. Description
1 1 Valve / Filter Bracket
2 1 Drain Socket 1 1/4" BSP
3 1 Drain Plug 1 1/4" BSP
4 2 Pump Position Bracket
5 2 Pump Support Bracket
6 4 Pump Tensioning Bolts
7 8 M12 X 40 Hex Set Bolt
8 8 M12 Nyloc Nut
9 16 M12 Washer
10 8 M16 Washer
11 1 Oil Drain
12 1 Water Drain

CAW0002 Base 2
Section G

Air cleaner System


CAW0002

15
1
16

10

2 11

12
13

14
7
8
3 9

Item No. Qty. Part No. Description


1 1 6N8588 Hood Precleaner Assembly
2 1 1434800 Air Cleaner Group
3 1 Support Stand
4 8 8T4195 M10 x 30 Hex Set Bolt
5 8 6V5839 M10 Washer
6 8 2Y5829 M10 Nyloc Nut
7 1 135-6261 6" Clamp
8 1 1W4877 6" - 5" Adapter
9 1 5P0599 5" Clamp
10 1 Air Cleaner Pipe
11 1 193-2868 4" Elbow (Cobra Head)
12 2 5P1717 4" Clamp
13 1 8N2694 Service Indicator
14 1 5L3233 Filter Fitting
15 1 5P1471 Scavenger Hose Length 300 CM
16 2 9M0164 Clamp

CAW0002 Air Cleaner


Section H

Exhaust System
CAW0002

13

7
1
11

12 2

6 4

Item No. Qty. Part No. Description


1 1 4W9160 Clamp
2 1 155-8538 Elbow Exhaust Modified
3 1 Bellows 125 NB Single Assembly
4 2 Clamp
5 1 Elbow Intermediate Exhaust
6 1 6F8814 Clamp
7 1 Muffler Modified
8 1 8S5444 Clamp
9 1 Stack 750MM Long
10 1 3R7698 Rain Cap
11 1 Bracket
12 2 5/8" x 1 1/2" Hex Set Bolt
13 1 Heat Shield
14 5 M10 x 30 Hex Set Bolt
15 5 M10 Washer
16 1 Adapter Ejector Hose/Muffler
17 2 3/8" x 1" UNC Hex Set Bolt
18 1 5P1471 Scavenger Length 300 Cm
19 2 9M0164 Clamp
20 1 Lagging Elbow (Removed For Clarity)

CAW0002 Exhaust
Section I

Battery
CAW0002

3
4

Item No. Qty. Part No. Description


1 2 FIN 6010 Battery
2 2 Battery Clamp Angle
3 4 Battery Clamp Bar
4 8 M6 Nut

CAW0002 Battery
Section I

Fuse Bracket
CAW0002

7
1

8
4

10

Item No. Qty. Part No. Description


1 1 Fuse Bracket
2 3 M10 x 30 Hex Set Bolt
3 3 M10 Washer
4 1 Face Plate
5 6 M6 x 16 Hex Set Bolt
6 6 M6 Washer
7 1 7F8035 50 AMP Fuse
8 1 6T3643 15 AMP Breaker
9 1 SMM Connector
10 1 9S4693 80 AMP Breaker
11 1 125-1302 Relay
12 1 1W9070 Diode

CAW0002 Fuse Bracket


Section I

Control Panel
CAW0002

7 6 5 7

4 3 3 4

8
12
9
13
10
14

11
15

16 17

Item No. Qty. Part No. Description


1 1 Control Panel Box
2 1 Control Panel
3 2 1 AMP Breaker
4 2 Breaker Holder
5 1 2N2371 Red Lamp
6 1 141-9228 Orange Lamp
7 2 7N5876 Bulb
8 1 133485O EMS Panel
9 1 110-7884 Scroll Switch
10 1 110-7884 PTO Up/Down Switch
11 1 6T3643 15 AMP Breaker
12 1 8D2676 US / Metric Switch
13 1 3N5716 Maintenance Reset Switch
14 1 7CO685 Fuel Gauge
15 1 3EO156 Ignition Switch
16 1 5P8500 Key
17 1 9W1951 Engine Service Connector
18 1 7C3659 Terminal Strip 10 Way
19 1 3N5714 Relay
20 1 4W8787 Relay Base

CAW0002 Control Panel


Section I

Control Panel
CAW0002

CAW0002 Wiring
ORANGE 150/ ORANGE NOTES:-
A
WARNING!!
ORANGE 150/ ORANGE VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE
B RUN INCREASES!!
ORANGE 150/ ORANGE
C 4 METRE LONG LOOM
HD16 -3 -96S 25mm DIA PMA CONDUIT

RED RED
3
HEATER C/B. ( C9 ONLY )
RED
BLACK
HEATER 4
RELAY
105A
TO FRONT
RED C9 ONLY PANEL
RED
1
324 - 65S2
CAW0002

CUSTOMER SUPPLY C/B. BLACK 2


RED
Engine Loom

60A
RED
BATTERY ISOLATOR
SWITCH 7N718
RED (KEY 8H5306)

ALTERNATOR C/B.
STARTER
RED MOTOR +VE SWITCHED

80A BLACK
RED

RED
UNSWITCHED

ORANGE
ECM SUPPLY C/B.
ELECTRONIC

ORANGE
EARTH STUD.

ORANGE
15A
RED

BLACK
SMMS PINK
YELLOW

BLACK
BLACK
RED

COOLANT
ORANGE (167)
LEVEL SENSOR A A
BLACK WHITE (E452) DT04 - 3P
- + C C
FIT DIODE
1W 9070 75A BROWN (T993)
B B

BLACK / GREEN

RED
ALTERNATOR
RED FUEL LEVEL
SENDER
BLACK
GREEN
2
DTO6 - 2S
YELLOW 1

CAW0002 Wiring
Section I
Section I

Link Lead
CAW0002

7 A
6 B
26 C
24 D
13 E
39 F
30 G
29 H
27 J
2 K
12 L

28 P

14 M
33 N

36
15
8
A
11
C
9
B
1
31
32 A A
C C
B B

A
C
A C B
B

A C B 2 1

CAW0002 Wiring
Section J

Change Level
CAW0002

Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres

CAW0002 Change Level


Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk
Components Manual Issue.01 Eng

Maxtrak Section 5:- Product Conveyor

Section 5 :- Product
Conveyor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Section 5:- Table of Contents

Section 5:- Product Conveyor 5 -1 Conveyor Rubber Items 5 -15

Section 5:- Table of Contents 5 -2 Troughing Idlers 5 -16

Product Conveyor Layout 5 -3 Bearings 5 -17

Head Section 5 -4 Options 5 -18

Stringer Section 5 -5 & 5 -6

Stringer Underside 5 -7

Drive Group 5 -8

Lower Section 5 -9 & 5 -10

Transition Section 5 -11

Feed Boot 5 -12

Tail Section 5 -13 & 5 -14

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Product Conveyor Layout

Drive Group

Stringer Section Head Section

Lower Section

Transition Section
Tail Section

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Head Section

1000 Maxtrak 1300 Maxtrak


1 Item Description / Notes Qty
Part Number

1 AX801/16/1 1
Spray Bar Bracket
1A AX801/16/2 1
1A
2 Head Drum AX848/8 AX815/117 1

Scraper Carri er AX848/12/1 AX789/24/3

2 Scraper Bl ade AX848/12/3 AX789/24/4 1

Scraper Cl amp St ri p AX848/12/2 AX789/24/2


1000 Maxtrak
3 Bo l t 2232-1128
5 / 1000
Was her Spri ng 2211-0008 Maxt rak

5 4 3 1 Was her Bri ght 2210-0017 6 /1300


Maxt rak
Nut 2217-0005

Ni p Guard AX848/14/1 AX860/99/1 1


1300 Maxtrak
1A Support Bracket ( Smal l ) AX848/14/3
2
Support Bracket ( Long) AX848/14/2
3A
Bo l t 2232-1125 N/A
2 Was her Spri ng 2211-0008 6

Was her Bri ght 2210-0017

4 Tens i oner AX607/3/46 2


3 5 Tens i oner (Ri ght Hand) AX815/54/1 1
N/A
5A Tens i oner (Left Hand) AX815/54/1X 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Stringer Section

1300 Maxtrak

10 10A

9 9A

8 8A

6A
12 10 11 9 8 7 6 6
2

3A

1000 Maxtrak

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Stringer Section

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number
6 He ad Guard (Ri ght Hand) AX848/7/2 AX846/74/2 1 AX848/40/2 2
Mi d Sect i on Guard
6A 9
He ad Guard (Le ft Hand) AX848/7/1 AX846/74/1 1 ( Ri ght Hand) AX860/10/2 1
Oppos i t e Hand
Cl amp AX848/71/1 AX860/100/1 1/Guard 9A Mi d Sect i on Guard AX848/40/1 2

Bo l t 2232-1125 Oppos i t e Hand ( Left Hand) AX860/10/1 1


6B
Cl amp & Fi xi ngs Was he r Spri ng 2211-0008 5/Cl amp AX848/71/2
Cl amp 1/Guard
Was he r Bri ght 2210-0017 AX860/100/3
6C Ho o p AX818/156 AX846/77 1 9B 5 / 1000
Bo l t 2232-1125
Cl amp & Fi xi ngs Maxt rak
St ri nge r Se ct i on AX848/6/1 AX860/8/1 1 Was her Spri ng 2211-0008
Re movabl e Cros s Me mbe r AX848/6/2 AX860/8/2 1 4 /1300
Was her Bri ght 2210-0017 Maxt rak
Bo l t 2232-1125
7 9C Hoop AX818/156 AX846/77 2
Was he r Spri ng 2211-0008 Lower Guard
4 10 AX848/41/2 AX860/11/2 1
Was he r Bri ght 2210-0017
( Ri ght Hand )
10A Lower Guard
Nut 2215-0014 AX848/41/1 AX860/11/1 1
Oppos i t e Hand (Left Hand)
8 St ri nge r Uppe r Guard AX846/75/2 1 Cl amp AX848/71/3 AX860/100/4 1/Guard
8A Bo l t 2232-1125
St ri nge r Uppe r Guard AX846/75/1 1 10B
Oppos i t e Hand
Cl amp & Fi xi ngs Was her Spri ng 2211-0008 4/Cl amp
Cl amp AX860/100/2 1/Guard

Bo l t 2232-1125 Was her Bri ght 2210-0017


8B
Cl amp & Fi xi ngs Was he r Spri ng 2211-0008 7/Cl amp 10C Hoop AX818/156 AX846/77 1

Was he r Bri ght 2210-0017 11 Canvas Dus t Cover AX848/24 AX860/117 1

8C Ho o p AX818/156 AX846/77 2 12 Support Rope AX848/74

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Stringer Underside
Maxtrak

13

1000 Maxtrak 1300 Maxtrak


13 Item Description / Notes Qty
Part Number

Re t urn Idl e r Bracke t AX848/6/3 AX860/8/3 2

Bo l t 2232-1125
14 Was he r Bri ght 2210-0017 2/Brkt
13
Was he r Spri ng 2211-0008

Idl e r Guard AX848/68/1 AX860/107/1


1
I dl e r 2495-1184 2495-3003

Ni p Guard Re t urn Idl e r AX848/67/1 AX860/116/1


15 1
14 I dl e r 2495-1129 2495-3003

Si de Re t urn Ni p Guard AX848/72/1 N/A 2/Idl e r

1000 Maxtrak 1300 Maxtrak Ni p Guard Re t urn Idl e r AX860/108/1


15 N/A 1
I dl e r 2495-3003

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Drive Group

1000 Maxtrak 1300 Maxtrak


16 Item Description / Notes Qty
Part Number

16 Greas e Pi pe :- Refer t o Page 5-17

17 Beari ngs :- Refer t o Page 5-17


2
18 Key 2432-2235 1

Shri nk Di s k Coupl i ng 2450-5503 2450-5505 1


19
17 Coupl i ng Guard AX848/69/1 N/A 1

20 Torque Arm AX815/90 AX789/38 1


Scraper Bracket
21 AX789/24/1A 1
Ri ght Hand N/A
18 21A Scraper Bracket Left Hand AX789/24/1 1

22 Hydraul i c Mot or 2576-4073 2576-4075 1

23 Check Val ve 2579-0018 1

23 22 5 21 20 4 19

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Lower Section

27 26 32A 25 24

28 29 30 29 28

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Lower Section

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty Qty
Part Number Part Number Part Number
Chas s i s Conveyor Guard Cl amp :- Upper AX848/71/4 2 AX860/100/5 2
AX848/39/1
(Left Hand) 1
Angl e Support AX848/39/3 Bo l t 2232-1125 2232-1125
28
24 Bo l t 2232-1125 Was her Spri ng 2211-0008 4/Cl amp 2211-0008 5/Cl amp
4/ Was her Bri ght 2210-0017 2210-0017
Was her Spri ng 2211-0008
Support
Was her Bri ght 2210-0017 Cl amp :- Mi ddl e AX848/71/5 2 AX860/100/6 2

Locat i on Bracket AX848/39/4 1 Bo l t 2232-1125 2232-1125


29
Bo l t 2232-1125 Was her Spri ng 2211-0008 4/Cl amp 2211-0008 3/Cl amp
25
Was her Spri ng 2211-0008 4/Brkt Was her Bri ght 2210-0017 2210-0017

Was her Bri ght 2210-0017 Cl amp :- Lower AX848/71/6 2 AX860/100/7 2


Refer t o
Locat i on Bracket AX848/39/3 Page 5-18 1 Bo l t 2232-1125 2232-1125
30
Bo l t 2232-1125 Was her Spri ng 2211-0008 3/Cl amp 2211-0008 3/Cl amp
26
Was her Spri ng 2211-0008 4/Brkt Was her Bri ght 2210-0017 2210-0017

Was her Bri ght 2210-0017


Chas s i s Conveyor Guard
AX848/39/2
(Ri ght Hand) 1
Angl e Support AX848/39/3
27 Bo l t 2232-1125
4/
Was her Spri ng 2211-0008
Support
Was her Bri ght 2210-0017

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Transition Section

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number

31 Support Bracket AX860/162/1 2


N/A
32 Impact Bars AX860/161 4

32 32A Ret urn Rol l er 2495-1129 2495-1130A 2

1300 Maxtrak
32A
Impact Point Is Fitted as First Fitt to the Following Plant Serial
Numbers

QM016325
QM016729
QM016964 Through QM017960
31
QM018539

32A

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Feed Boot

35

56
36

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number

33 Fe e d Boot Fabri cat i ons AX848/13 AX860/7 1


33
Cl amp :- Si de Re ar AX848/13/11 AX860/7/11
2
Cl amp :- Si de Front AX848/13/10 AX860/7/10

34 Was he r Spri ng 2211-0008

Was he r Bri ght 2210-0017 5/Cl amp

Nut 2217-0005

Back Pl at e AX848/13/3 AX860/7/3 1

Bo l t 2232-1203 4
34
35 Was he r Spri ng 2211-0010

Was he r 2210-0019 1/Bol t

Nut 2217-0007

Re ar Cl amp AX848/13/12 AX860/7/12 1


36
Fi xi ngs as It e m 34 4

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 12
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Tail Section

40 39 37 38 45

44A

46 45

41
50 48 47

42 49 46

43 44 56

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 13
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Tail Section

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

37 Tai l Sect i on AX848/10 AX860/18/1 44 AX818/110/1


Tens i oner
2495-1159 5 44A AX818/110/1X 1
38 Impact Idl er
2495-3017 6 45 Drum Scraper Ax848/52/1

Di s c Idl er 2495-1184 Pl ough Scraper AX848/11/1 1


39 1
Spi ral Idl er 2495-3026 2495-3003 Cl amp AX848/11/2 2

Pi n AX848/56/3 AX860/86/2 Scraper AX848/11/3 1


40 2
Spl i t Pi n 2201-0167 46 Bo l t 2232-1078
N/A
Pi n AX848/56/4 AX860/86/4 Was her 2211-0006
5/Cl amp
41 2
Was her 2210-0015
Spl i t Pi n 2201-0167
Nut 2215-0012
42 St rut AX848/51 AX860/71/1 2
Scraper Support Li nk AX848/52/2 2
Pi n AX848/56/3 AX860/86/3
43 2 Bo l t 2232-1202
Spl i t Pi n 2201-0167 47
Was her 2210-0019

Nut 2215-0016

48 Sens or Bracket AX860/82/1 1

49 Beari ngs :- Refer t o Page 5-17 2

50 Tai l Drum AX848/9 AX860/19 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 14
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Conveyor Rubber Items

55

53

1000 Maxtrak 1300 Maxtrak


51 52 53 54 53 52 51 Item Description / Notes Qty
Part Number

51 Upper Si de Ski rt AX848/88/1 AX860/102/1

52 Lower Si de Ski rt AX848/88/2 AX860/102/2 2

53 Feed Boot Si de Ski rt AX848/89/1 AX860/103/1

54 Be l t 2360-0062/24.0 2360-0050/24.0 1

55 Feed Boot Upper Ski rt AX848/89/3 AX860/103/3 1


Feed Boot Lower Rear
56 AX848/89/2 AX860/103/2 1
Ski rt

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 15
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Troughing Idlers

2
2 2
1 1 1

Transome Trough Idler Base Plate Trough Idler

B ase P late Mounted Idler Transome Mounted Idler


P lant C omponent
P art N umber Qty P art N umber Qty
C omplete S et 2495-3004 2 2495-3005 4
1 : - Wi ng Roller 2489-1052 4 2489-1052 8
Fi xi ng C lamp 2489-3004 4 2489-3004 8
1000 Maxtrak Fi xi ng Bol t 2232-1072
1/
Wa s he r Bri ght 2210-0015
Roller
Nut 2217-0003
2 : - C entre Roller 2489-1059 2 2489-1059 4
C omplete S et 2495-3000 3 2495-3001 4
1 : - Wi ng Roller 2489-1055 6 2489-1055 8
Fi xi ng C lamp 2489-3005 6 2489-3005 8
1300 Maxtrak Fi xi ng Bol t 2232-1072
1/
Wa s he r Bri ght 2210-0015
Roller
Nut 2217-0003
2 : - C entre Roller 2489-1056 3 2489-1056 4

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 16
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Bearings

1000 Ma xt ra k :- P l a nt Se ri a l Numbe r It e m 16 & 49A It e m 17 & 49


Q M012262
16 Q M012958 Through Q M013169
Q M013238 Through Q M013457
Q M013950 2530-2005 2421-0010S
Q M013952 Through Q M014405
Head Drum Bearing Q M014516 Through Q M014775
Q M015077 Through Q M015313
Q M012300 Through Q M012787
Q M013237
17 2530-2005 2421-0010
Q M013490
Q M013951
Q M014443 & Q M014444
Q M014729 & Q M014730
Q M014933 Through Q M015044
Q M015431 Through Q M017302
Q M017317 Through Q M017419 2530-2012 2421-0010S
Q M017743 Through Q M017754
Q M017772 & Q M017774
49A Q M018001 Through Q M018029
Q M018941 Through Q M019143
Q M017303 Through Q M017305
Q M017755 2530-2012 2421-0010
Q M018030 Through Q M018187

It e m 16 &
1300 Ma xt ra k :- Pl a nt Se ri a l Numbe r It e m 17 It e m 49
49A
Tail Drum Bearing
Q M015435 2530-2013 2421-2010 2421-0011S

Q M016218 Through Q M016224


Q M016263 Through Q M016495
2530-2013 2421-2010S 2421-0011S
Q M016779 & Q M016780
49 Q M016806
Q M016729
Q M016781
2530-2016 2421-2010S 2421-0011S
Q M016964 Through Q M017958
Q M018175 Through Q M018539

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 17
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Options

Item Description / Notes Part Number Qty Item Description / Notes Part Number Qty
Chas s i s Conveyor Guard Chas s i s Conveyor Guard
AX860/35/1 AX860/127/1
(Left Hand) 1 (Left Hand) 1
Angl e Support AX860/35/3 Angl e Support AX860/127/3
24 Bo l t 2232-1125 24 Bo l t 2232-1125
4/ 4/
Was her Spri ng 2211-0008 Was her Spri ng 2211-0008
Support Support
Was her Bri ght 2210-0017 Was her Bri ght 2210-0017

Locat i on Bracket AX860/35/4 1 Locat i on Bracket AX860/127/4 1

Bo l t 2232-1125 1300 Maxtrak Plant Bo l t 2232-1125


1300 Maxtrak Plant 25 Serial Number 25
Serial Number Was her Spri ng 2211-0008 4/Brkt Was her Spri ng 2211-0008 4/Brkt
QM015435 QM016223 & QM016224
Was her Bri ght 2210-0017 Was her Bri ght 2210-0017
QM016218 T hrough QM016263
QM016222 Locat i on Bracket AX860/35/5 1 QM016265 Locat i on Bracket AX860/127/5 1
QM016325 QM016495 T hrough
Bo l t 2232-1125 QM018539 Bo l t 2232-1125
26 26
Was her Spri ng 2211-0008 4/Brkt Was her Spri ng 2211-0008 4/Brkt

Was her Bri ght 2210-0017 Was her Bri ght 2210-0017
Chas s i s Conveyor Guard Chas s i s Conveyor Guard
AX860/35/2 AX860/127/2
(Ri ght Hand) 1 (Ri ght Hand) 1
Angl e Support AX860/35/3 Angl e Support AX860/127/3
27 Bo l t 2232-1125 27 Bo l t 2232-1125
4/ 4/
Was her Spri ng 2211-0008 Was her Spri ng 2211-0008
Support Support
Was her Bri ght 2210-0017 Was her Bri ght 2210-0017

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 5 - 18
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved
Components Manual Issue.01 Eng

Section 6:- Plant Hydraulic


Maxtrak Equipment

Section 6 :- Plant Hydraulic


Equipment

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 1
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Section 6:- Table of Contents

Section 6:- Plant Hydraulic Equipment 6 -1 Bank Valves General Notes 6 -14

Section 6:- Table of Contents 6 -2 Bank Valves Installation 6 -15

Typical Hydraulic Circuit Diagram 6 -3 Bank Valve 2550-9010 6 -16

Typical Clutch Hydraulic Circuit Diagram 6 -4 Bank Valve 2550-9011 6 -17

Hydraulic Circuit Parts 6 -5 Bank Valve 2550-9013 6 -18

Hydraulic Tank 6 -6 & 6 -7 Hoses :- 3306 Powerpack 6 -19 & 6 -20

3306 Powerpack Items 6 -8 Hoses :- C 9 Powerpack 6 -21 & 6 -22

C9 Powerpack Items 6 -9 Hoses :- C 12 Powerpack 6 -23 & 6 -24

C12 Powerpack Items 6 -10 HFO Hoses 6 -25

Hydraulic Components 6 -11& 6 -12 Steel Pipes & Pipe Clamps 6 -26

Airblast Cooler 6 -13 Feed Conveyor Cylinder 6 -27

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 2
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Typical Hydraulic Circuit


Maxtrak Diagram

E E
H
K M
L J
P
N

R
F G

B B C

D
A

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 3
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Typical Clutch Hydraulic Circuit


Maxtrak Diagram

Product Conveyor
Motor Line
U W

S
T

Clutch

Tank Drain Port


Product Conveyor
Valve Line

Return Filter

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 4
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hydraulic Circuit Parts

Item Part Number Description / Notes Qty Item Part Number Description / Notes Qty
Hydraul i c Tank : -Refer t o
A AX848/17 1 S 2553-2023 Adapt or & Ori fi ce Pl ug 1
Page 6-6 & 6-7
B Pumps :- Refer t o Page 6-8,6-9 & 6-10 & 6-12 2 T 2553-2020 Res t ri ct or 1
Pres s ure Fi l t er :- Refer t o Page 6-8,6-9 & U 2553-2018 Cont rol Val ve 1
C 2
6-10 & 6-12
W 2589-5264 Pres s ure Swi t ch 1
D Cool er :- Refer t o Page 6 - 13
X 2553-2019 Rel i ef Val ve 1
E Track Mot ors :- Refer t o Page 9- 5
2538-0055 Guage & Hos e 56 Bar 1
F 3 Bank Val ve :- Refer t o Page 6-15& 6-16 1
Tool s 2538-0056 Guage & Hos e 250 Bar 1
G 4 Bank Val ve :- Refer t o Page 6-15,6-17& 6-18 1
2538-0058 Guage & Hos e 600 Bar 1
H Feeder Mot or :- Refer t o Page 1-7

J Check Val ve:- Refer t o Page 1-7

K Product Conveyor Mot or :- Refer t o Page 5-8

L Check Val ve:- Refer t o Page 5-8

M Feed Conveyor Li ft Cyl i nder :- Refer t o Page 6-27

N Cone Lubri cat i on Pump Mot or:- Refer t o Page 3-46

P Cone Cont rol Panel :- Refer t o page 3-36

R Check Val ve:- Refer t o Page 3-37

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 5
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hydraulic Tank

2
2

3
3
1

5
6 6

5 7 4
8

4
7

1
9

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 6
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hydraulic Tank

Item Part Number Description Qty

1 AX848/17 Hydraul i c Tank 1

2 2531-5153 Breat her 1

2531-5060 Ret urn Li ne Fi l t er 1

2531-5151 Fi l t er El ement 1
3
2538-0053 Guage 1

2580-8007 "O" Ri ng Ki t 1

4 2580-8005 Ins pect i on Door 1

5 2589-2032A Fl oat Swi t ch 1

6 2589-2003 Level Indi cat or 1

2531-5155 Suct i on Fi l t er 1

2531-5150 Fi l t er El ement 1
7
2538-0054 Guage 1

2580-8009 "O" Ri ng Ki t 1

8 2520-8002 Fl ange & Adapt or 1

9 2552-6561 QR Coupl i ng 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 7
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak 3306 Powerpack Items

10

11

F 13 12 12 13
Clutch Oil Flow
Control

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 8
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak C9 Powerpack Items

11 Clutch Oil Flow


Control

10

12

13 12 13 R

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 9
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak C12 Powerpack Items

12 11 10

13
Clutch Oil Flow
Control

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 10
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hydraulic Components

U V

X
S

Clutch Oil Flow Control

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 11
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hydraulic Components

1000 Maxtrak 1300 Maxtrak


2480-0036
2480-0044 2480-0041
Item Description / Notes 2480-0040 Qty
Powerpack Powerpack
Powerpack
Part Number Part Number Part Number

10 Pump Pul l ey AX801/14 2

11 Dri ve Bel t 2441-0412 2/Pump

Hydraul i c Pump 2573-6001 2

12 Fi t t i ngs Ki t for 2573-6001 2573-6001A


1/Pump
Pump Seal Ki t 2576-9010

Pres s ure Fi l t er 2531-5057 2

Fi t t i ngs Ki t for 2531-5057 2531-5057A


13
Fi l t er El ement 2531-5152 1/Fi l t er

Indi cat or 2538-7100

S Adapt or & Ori fi ce Pl ug 2553-2023

T Res t ri ct or 2553-2020

U 3 Way Val ve 2553-2018

V Tes t Poi nt 2553-2013 1

W Pres s ure Swi t ch 2589-5264

X Rel i ef Val ve 2553-2019

Y Accumul at or N/A 2535-1001

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 12
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Airblast Cooler

Cooler Unit Fan & Motor R adiator


Plant Serial Number Qty
14 Part Number Part Number Part Number

QM012262 Through QM012787


QM012958 Through QM013951
QM014065 Through QM014191
QM014283 Through QM014405 2592-2001 2592-9003
QM014516
QM014773 Through QM014775
QM015077

N/A
QM013952
QM014231 & QM014232
QM014443 & QM014444 1
1000 Maxt rak
QM014629 Through QM014730
QM014933 Through QM015044 2592-2002 2592-9004
QM015078 Through QM017419
QM017743 Through QM017773
QM018001 Through QM018187
QM018941 Through QM019143

QM017957
QM018291
2592-2004 2592-9006 2592-9005
QM019145
QM019689

QM015435 Through QM017958


QM018175 2529-2002 2592-9004 N/A
QM018539
1300 Maxt rak 1

QM017959 & QM017960


2592-2004 2592-9006 2592-9005
QM018301

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 13
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Bank Valves General Notes

Row A
Bank Valves
BL-Pegson Ltd recommend any repair to the Bank
valve is performed by Danfoss approved service
centre who maintain the necessary clean
operational environment and specialist tooling.
Before removal, both the Bank Valve & the
surrounding areas must be cleaned and hoses /
pipe end blanked off to prevent contamination.
Row B
For customers operating in remote areas a range
of components are available from BL-Pegson Ltd
through the local dealer. Each segment of a bank
valve is identified through a simple Alpha Numeric
grid system as illustrated. Row C

E “NO” PS

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 14
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Bank Valves Installation

F:- Bank Valve 2550-9010 G;- Bank Valve 2550-9011 G:- Bank Valve 2550-9013
1000 & 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak
Refer to Page 6-15 Refer to Page 6-16 Refer to Page 6-17

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 15
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Bank Valve 2550-9010

R ow A R ow B R ow C
Valve Section
Part No Seals Part No Seals Spool Part No Seals

PS:- Pump Side N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Row A
1 :- LH T rack 2550-6004 2550-9019 2550-9023

2 :-Product
2550-9017 2550-9025 2550-6913 2550-6010 2550-9018
Conveyor
2550-6006 2550-6008
3:- Cone
2550-9031
Powerpack

E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Row B
Bolt Kit & Seals 2550-9037

T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002

Row C

PS 1 2 3 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 16
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Bank Valve 2550-9011

R ow A R ow B R ow C
Valve Section
Part No Seals Part No Seals Spool Part No Seals

Row A PS:- Pump Side N/A N/A 2550-8002 2550-9034 N/A N/A N/A

1 :- R H T rack 2550-6004 2550-9019 2550-9023

2 :- Feeder
2550-6005 2550-6009
Conveyor
2550-9017 2550-9025 2550-6010 2550-9018
3:-Fold 2550-6011 2550-9030
2550-6008

Row B 4:- Cone


Lubrication 2550-6006 2550-9052
Motor

E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Bolt Kit & Seals 2550-9039

Row C T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002

PS 1 2 3 4 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 17
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Bank Valve 2550-9013

R ow A R ow B R ow C
Valve Section
Part No Seals Part No Seals Spool Part No Seals
Row A
PS:- Pump Side N/A N/A 2550-8002 2550-9034 N/A N/A N/A

1 :- R H T rack 2550-6004 2550-9019 2550-9023

2 :- Feeder
2550-6005 2550-6009
Conveyor
2550-9017 2550-9025 2550-6010 2550-9018
3:-Fold 2550-6011
2550-6008
Row B 4:- Cone 2550-9030
Lubrication 2550-6006
Motor

E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Bolt Kit & Seals 2550-9039


Row C
T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002

PS 1 2 3 4 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 18
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hoses :- 3306 Powerpack

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Ho s e 1 3/4R2AT ST/ST 500 Hos e 20 3/8R2AT ST / 90S 950

Ho s e 2 3/4R2AT ST/ST 500 Hos e 21 3/4R9R ST / 90S 1350 (ARM)

Ho s e 3 3/8R2AT ST/ST 400 Hos e 22 3/4R9R ST / 90S 1350 (ARM)

Ho s e 4 3/4R2AT ST/90S 7000 Hos e 23 3/8R2AT ST / 90S 260

Hos e 5 3/4R2AT ST/90S 7000 Hos e 24 1/4R2AT ST / 90S 620

Ho s e 6 3/8R2AT ST/90S 7030 Hos e 25 3/8R2AT ST / 90S 260

Ho s e 7 3/4R9R Me t ri c Mal e /90S 2100 Hos e 26 3/8R2AT ST / 90S 2900

Ho s e 8 3/4R9R Me t ri c Mal e /90S 2100 Hos e 27 3/8R2AT ST / 90S 1300

Ho s e 9 3/4R9R Me t ri c Mal e /90S 2100 Hos e 28 3/4R9R Me t ri c Mal e / ST 1100 (ARM)

Hos e 10 3/4R2AT ST/90S 5000 Hos e 29 3/4R9R Me t ri c Mal e / ST 1290 ( ARM)

Hos e 11 1/4R2AT 3/8Fe mal e Nut / 90SJIC 2600 Hos e 30 1/4R2AT ST / 90S 620

Hos e 12 3/4R9R ST Fl ange / 90S 710 Hos e 31 3/8R2AT ST / 90S 260

Hos e 13 3/4R9R ST Fl ange / 90S 800 Hos e 32 3/8R2AT ST / 90S 260

Hos e 14 1/4R2AT ST / 7/16JIC90S 900 Hos e 33


Not Appl i cabl e
Hos e 15 3/4R9R ST/90S 700 Hos e 34

Hos e 16 1/2R2AT JICST / JIC90S 2000 Hos e 35 3/4R2AT ST / 90S 6200

Hos e 17 1/2R2AT JICST / STBSP 6000 Hos e 36 3/4R2AT ST / 90S 6200

Hos e 18 3/4R9R Me t ri c Mal e /90S 900 Hos e 37 3/8R2AT ST / ST 5000

Hos e 19 3/4R2AT Me t ri c Mal e /90S 900 Hos e 38 3/8R2AT ST / ST 9000

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 19
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hoses :- 3306 Powerpack

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Hos e 39 Hos e 58 1.1/2R1AT Fl ange 90S / ST 1350

Hos e 40 Hos e 59 3/4R2AT ST / ST 4500


Not Appl i cabl e
Hos e 41 Hos e 60 3/4R2AT ST / 90S 2700

Hos e 42 Hos e 61 3/4R2AT ST / 90S 5300

Hos e 43 3/8R2AT ST / 90S 1500 Hos e 62 1/4R2AT ST / ST 5300

Hos e 44 3/8R2AT ST / 90S 1500 Hos e 63 3/4R2AT ST / 90S 5000

Hos e 45 3/8R2AT ST / 90S 1800 Hos e 64


Not Appl i cabl e
Hos e 46 3/8R2AT ST / 90S 1800 Hos e 65

Hos e 47 3/4R2AT ST / ST 5500

Hos e 48 3/4R2AT ST / ST 4400

Hos e 49 3/8R2AT ST / ST 3000


Hoses Identification Number

Hos e 50 3/4R2AT ST / 90S 1800

Hos e 51 1/2R2AT ST / 90S 3000

Hos e 52 Not Appl i cabl e Warning :- 3306 Powerpack Hose


list effective from Plant Serial Number
Hos e 53 2R1AT ST / 45 1600 Individual machines are Modified.
Hos e 54 3/4R2AT Me t ri c Mal e / ST 5000 Always Establish Fittings , Hose
Length & Specification from existing
Hos e 55 3/8R2AT ST / ST 4850 hose before supply of replacement
parts
Hos e 56 1.1/2R1AT Fl ange 90S / ST 700

Hos e 57 2R1AT 1.1/2Fe mal e Nut / 2ST 3400

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 20
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hoses :- C 9 Powerpack

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Ho s e 1 3/4R2AT ST/ST 500 Hos e 20 3/8R2AT ST / 90S 950

Ho s e 2 3/4R2AT ST/ST 500 Hos e 21 3/4R9R ST / 90S 1350 (ARM)

Ho s e 3 3/8R2AT ST/ST 400 Hos e 22 3/4R9R ST / 90S 1350 (ARM)

Ho s e 4 3/4R2AT ST/90S 7000 Hos e 23 3/8R2AT ST / 90S 260

Hos e 24 1/4R2AT ST / 90S 620


Hos e 5 3/4R2AT ST/90S 7000
Hos e 25 3/8R2AT ST / 90S 260
Ho s e 6 3/8R2AT ST/90S 7030
Hos e 26 3/8R2AT ST / 90S 2900
Ho s e 7 3/4R9R Me t ri c Mal e /90S 1890
Hos e 27 3/8R2AT ST / 90S 1300
Ho s e 8 3/4R9R Me t ri c Mal e /90S 1900
Hos e 28 3/4R9R Me t ri c Mal e / ST 1100 (ARM)
Ho s e 9 3/4R9R Me t ri c Mal e /90S 2100
Hos e 29 3/4R9R Me t ri c Mal e / ST 1290 ( ARM)
Hos e 10 3/4R2AT ST/90S 5000
Hos e 30 1/4R2AT ST / 90S 620
Hos e 11 1/4R2AT 3/8Fe mal e Nut / 90SJIC 2600
Hos e 31 3/8R2AT ST / 90S 260
Hos e 12 3/4R9R ST Fl ange / 90S 710
Hos e 32 3/8R2AT ST / 90S 260
Hos e 13 3/4R9R 90 FLANGE / ST 800
Hos e 33
Hos e 14 1/4R2AT ST / 7/16JIC90S 900 Not Appl i cabl e
Hos e 34
Hos e 15 3/4R9R ST/90S 950
Hos e 35 3/4R2AT ST / 90S 6200
Hos e 16 1/2R2AT JICST / JIC90S 2000
Hos e 36 3/4R2AT ST / 90S 6200
Hos e 17 1/2R2AT JICST / STBSP 5700 Hos e 37 3/8R2AT ST / ST 5000
Hos e 18 3/4R9R Me t ri c Mal e /90S 900 Hos e 38 3/8R2AT ST / ST 4850
Hos e 19 3/4R2AT Me t ri c Mal e /90S 900

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 21
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hoses :- C 9 Powerpack

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Hos e 39 Hos e 58 1.1/2R1AT Fl ange 90S / ST 1200

Hos e 40 Hos e 59 3/4R2AT ST / ST 4500


Not Appl i cabl e
Hos e 41 Hos e 60 3/4R2AT ST / 90S 2700

Hos e 42 Hos e 61 3/4R2AT ST / 90S 5300

Hos e 43 3/8R2AT ST / 90S 1500 Hos e 62 1/4R2AT ST / ST 5300

Hos e 44 3/8R2AT ST / 90S 1500 Hos e 63 3/4R2AT ST / 90S 5000

Hos e 45 3/8R2AT ST / 90S 1800 Hos e 64


Not Appl i cabl e
Hos e 46 3/8R2AT ST / 90S 1800 Hos e 65

Hos e 47 3/4R2AT ST / ST 5300

Hos e 48 3/4R2AT ST / ST 4100

Hos e 49 3/8R2AT ST / ST 3400


Hoses Identification Number
Hos e 50 3/4R2AT ST / 90S 1800

Hos e 51 1/2R2AT ST / 90S 3000

Hos e 52 Not Appl i cabl e

Hos e 53 2R1AT ST / 45 1600

Hos e 54 3/4R2AT Me t ri c Mal e / ST 5000

Hos e 55 3/8R2AT ST / ST 4630

Hos e 56 1.1/2R1AT Fl ange 90S / ST 650

Hos e 57 2R1AT 1.1/2Fe mal e Nut / 2ST 3400

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 22
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hoses :- C 12 Powerpack

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Ho s e 1 3/4R2AT ST / ST 850 Hos e 20 3/8R2AT ST / ST 600

Ho s e 2 3/4R2AT ST / ST 950 Hos e 21 3/4R9R ST / 90S 1300 (ARM)

Ho s e 3 3/8R2AT ST / ST 1000 Hos e 22 3/4R9R ST / 90S 1300 (ARM)

Hos e 23 3/8R2AT ST / 90S 260


Ho s e 4 3/4R2AT ST / 90S 7600
Hos e 24 1/4R2AT ST / 90S 620
Ho s e 5 3/4R2AT ST / 90S 7600
Hos e 25 3/8R2AT ST / 90S 260
Ho s e 6 3/8R2AT ST / 90S 6600
Hos e 26 3/8R2AT ST / 90S 3400
Ho s e 7 3/4R9R Me t ri c Mal e / 90S 2100
Hos e 27 3/8R2AT ST / 90S 1450
Ho s e 8 3/4R9R Me t ri c Mal e / 90S 2100
Hos e 28 3/4R9R Me t ri c Mal e / ST 1200 (ARM)
Hos e 9 3/4R9R Me t ri c Mal e / 90S 2400
Hos e 29 3/4R9R Me t ri c Mal e / ST 1200 (ARM)
Hos e 10 3/4R2AT ST / 90S 4900
Hos e 30 1/4R2AT ST / 90S 620
Hos e 11 1/4R2AT Fe mal e Nut / 90S 3000
Hos e 31 3/8R2AT ST / 90S 260
Hos e 12 3/4R9R ST Fl ange / 90S 850
Hos e 32 3/8R2AT ST / 90S 260
Hos e 13 3/4R9R Swe pt Fl ange / ST 500
Hos e 33
Not Appl i cabl e
Hos e 14 1/4R2AT ST / 7/16JIC90S 1200 Hos e 34
Hos e 15 3/4R9R ST / 90S 6600 Hos e 35 3/4R2AT ST / ST 7500
Hos e 16 1/2R2AT JICST / JIC90S 1900 Hos e 36 3/4R2AT ST / ST 7500

Hos e 17 1/2R2AT JICST / STBSP 5800 Hos e 37 3/8R2AT ST / ST 6100

Hos e 18 3/4R9R Me t ri c Mal e / 90S 500 Hos e 38 3/8R2AT ST / ST 4850

Hos e 19 3/4R2AT Me t ri c Mal e / 90S 600

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 23
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Hoses :- C 12 Powerpack

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Hos e 39 Hos e 58 1.1/2R1AT Fl ange 90S / ST 800

Hos e 40 Hos e 59 3/4R2AT ST / ST 3800


Not Appl i cabl e
Hos e 41 Hos e 60 3/4R2AT ST / 90S 1300

Hos e 42 Hos e 61 3/4R2AT ST / 90S 5200

Hos e 43 3/8R2AT ST / 90S 1900 Hos e 62 1/4R2AT ST / ST 5300

Hos e 44 3/8R2AT ST / 90S 1900 Hos e 63 3/4R2AT ST / 90S 5200

Hos e 45 3/8R2AT ST / 90S 2200 Hos e 64


Not Appl i cabl e
Hos e 46 3/8R2AT ST / 90S 2200 Hos e 65

Hos e 47 1i nR2AT ST / ST 6200

Hos e 48 3/4R2AT ST / ST 4700

Hos e 49 3/8R2AT ST / ST 3500


Hoses Identification Number
Hos e 50 3/4R2AT ST / 90S 1800

Hos e 51 1/2R2AT ST / 90S 3100

Hos e 52 3/4R2AT ST / ST 920

Hos e 53 Not Appl i cabl e

Hos e 54 3/4R2AT Me t ri c Mal e / ST 5350

Hos e 55 3/8R2AT ST / ST 4850

Hos e 56 1.1/2R1AT Fl ange 90S / ST 600

Hos e 57 2R1AT 1.1/2 Fe mal e Nut / 2ST 4400

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 24
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak HFO Hoses

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
2527-1050 3/8R2AT ST/90 5500 2527-1050/5800 3/8R2AT ST/90 5800

Item 2527-1038 3/8R2AT ST/90 1900 2527-1038/1500 3/8R2AT ST/90 1500


Item
2527-1051 3/8R2AT ST/90 600 2527-1039/2000 3/8R2AT ST/90 2000

2527-1040 3/8R2AT ST/90 2400 2527-1051/300 3/8R2AT ST/90 300

AX848HFO-HK Compl et e Fi t t i ng & Hos e Ki t 2527-1060 3/8BSP-R2AT ST / ST 1000

AX860HFO-HK Compl et e Fi t t i ng & Hos e Ki t

HFO Hose :- 1000 Maxtrak 3306 Powerpacks


HFO Hose:- 1300 Maxtrak C12 Powerpacks

Hose R eference
Hose T ype Insert T ype Length mm
Number
2527-0054 3/8R2AT ST / ST 5500

Item 2527-1038 3/8R2AT ST / 90S 1900

2527-1051 3/8R2AT ST / 90S 600

2527-1040 3/8R2AT ST / 90S 2400

AX848HFO-HKC9 Compl et e Fi t t i ng & Hos e Ki t

HFO Hose:- 1000 Maxtrak C9 Powerpacks

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 25
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Steel Pipes & Pipe Clamps

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number Part Number

15 St eel Pi pe Ki t 25x3 2517-9002 2517-9004


2
16 St eel Pi pe Ki t 12X1.5 2517-9003 2517-9005

Pi pe Cl amp Ki t s

Ful l Maxt rak Ki t AX857STAUFKIT AX860STAUFKIT 1

2512-5020 11
28mm Twi n Cl amp
2512-5020 17

2512-5018 8
25MM Twi n Cl amp
2512-5018 4

2512-5014 14
19MM Twi n Cl amp
2512-5014 5

12MM Twi n Cl amp 2512-5006 8

42MM /1/1/4 BSPSi ngl e Cl amp 2512-3032 2

15MM Si ngl e Cl amp 2512-3016 2

15 16 16 15

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 26
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Maxtrak Feed Conveyor Cylinder

16
Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty

QM012262,QM012300 QM012964 T hrough QM015435 T hrough


Plant Serial Number
QM012787,QM012958 QM019689 QM018539
Part Number

Cyl i nder AX848/23 2 AX857/5 1 AX860/75 1


16
Mai nt enance Ki t AX848/23/4 1/Cyl i nde r AX857/5/A 1/Cyl i nde r Ax860/75/A 1/Cyl i nde r

Not e :- AX848/23 Cyl i nders are Mount ed ont o t he Chas s i s a Under Deck Level . Thes es Cyl i nders are arranged t o Act upon t he Lower
Sect i on of Rear Support St rut

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 6- 27
Copyright © BL-Pegson Ltd 2002-2003. All Rights Reserved
Components Manual Issue.01 Eng

Section 7:- Electrical


Maxtrak Equipment

Section 7 :- Electrical
Equipment

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Section 7:- Table of Contents


Maxtrak

Section 7:- Electrical Equipment 7 -1 R R C Components 7 -18

Section 7:- Table of Contents 7 -2 R R C Teleradio 7 -19

Control Box 7 -3 R R C Components 7 -20

Control Panel 3306 7 -4 P.L.C. Unit 7 -21

Control Panel C9&C12 7 -5 Miltronics 7 -22

Control Box Parts 7 -6 Crusher Control 7 -23 To 7 -25

Electrical Data 1000 Maxtrak 7 -7 To 7 -9 Crusher Lubrication Speed Control 7 -26

Electrical Data 1300 Maxtrak 7 -10 Product Conveyor Motion Control 7 -27

Control Panel Internal 7 -11 To 7 -13

Control Panel Components 7 -14 To 7 -16

R R C ITC 7 -17

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Control Box

Electrical Control Box Crusher Control Box 3 8 4


2

Powerpack Control
9 6 7 9
Panel Refer to Section 4

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Control Panel 3306


Maxtrak

10 11

12

Powerpack Control
Panel Refer to Section 4

13

17 18 17 16 15 14
19
Display Unit Style Data

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Control Panel C9&C12


Maxtrak

10 5 16 12 11

13

Powerpack Control
Panel Refer to Section 4

19 Display Unit Style Data 17 18 17 15 14

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Control Box Parts


Maxtrak

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number
1 Cont rol Box Fabri cat i on 1 16 Eme rge ncy St op But t on 2683-2101 1
2 Cont rol Box Li d 1 17 2 Pos i t i on Swi t ch 2683-2103 2 or 3
Re fe r t o Page 8-12 & 8-13
3 Lock 2 18 Bl ack Pus h But t on 2683-2111 2
4 Gas St rut 4 19 Comuni cat i on Le ad 2683-2174 1
El e ct ri cal Cont rol Pane l :- Re fe r t o Page s
5 1
7-3 Through 7-5 & 7-10 Through 7-16
6 Crus he r Cont rol Pane l :- Re fe r t o Page s 7-23 hrough 7-25 1

7 Box Fabri cat i on

Bo x L i d 1 Item 10: - Ordering Requirements


Bo l t Re fe r t o Page 8-12 & 8-13 6 Display Unit is Programmed Specifically for Individual
8
. Plant Serial Number. Style of Display i.e. 19 or 18
Was he r Bri ght 12
Together with Plant Control System Model Data is
Nut 6 Contained on the Reverse of Display Unit as Indicated.
9 Audi bl e Warni ng Uni t Plant Serial Number & Style MUST be confirmed at time
2683-2147 :- Re fe r t o Orde ri ng
of Order
Di s pl ay Scre e n 19
No t e
10 1
2683-2148:- Re fe r t o Orde ri ng
Di s pl ay Scre e n 18
No t e
11 Mi l t roni cs Di s pl ay Scre e n Crus he r Fe e d :- Re fe r t o Page 7-22 1
Mi l t roni cs Di s pl ay Scre e n Fe e d Conve yor:- Re fe r t o
12 1
Page 10-7
13 Ke y 2683-2149 1

Knob 2683-2113
14 1
Pot e nt i ome t e r 2683-2109

15 St art / St op Pus h But t on 2683-2102 4

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Electrical Data 1000 Maxtrak


Maxtrak

1000 Maxtrak
Crusher Crusher R adio R emote R adio R emote
Parts R eference Plant Wiring
Plant Serial Numbers Panel MK Control Wiring Control Parts Control ( R R C) Control ( R R C)
Page Diagram
Diagram Page System Parts Page
QM012262 Mk1 Mk1

QM012300 & QM012787 MK2 MK2 8991-i s s .2 7-23 & 7-25

QM012958 MK3
2686-0020
QM012964
7-11 & 7-14 7-17 & 7-18
QM013169
QM013454 & QM013455 MK3 MK3
QM014065 9088
QM014135
QM013237 & QM013238
MK3 2686-0025
QM014283
QM013490
QM013951
MK4 7-14 MK4 9088
QM014191
QM014516 2686-0023
QM013456 & QM013457
QM014405 MK5 7-11 & 7-14 MK5 9088
QM014773 Through QM014775 7-24 & 7-25
QM013950 Through QM013952
QM014231 & QM014232
QM014443 & QM014444 7-19 & 7-20
QM014629
QM014933
QM015044
QM015077 & QM015078 MK6 7-12 & 7-15 MK6 9088 2686-0031
QM015313
QM015431
QM015749 & QM015750
QM015947 THrough QM015950
QM016230
QM016232

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Electrical Data 1000 Maxtrak


Maxtrak

1000 Maxtrak
Crusher Crusher R adio R emote R adio R emote
Parts R eference Plant Wiring
Plant Serial Numbers Panel MK Control Wiring Control Parts Control ( R R C) Control ( R R C)
Page Diagram
Diagram Page System Parts Page
QM015474
QM015476
QM016228 & QM016229 MK7T MK7T
QM016231
QM016233 & QM016234
QM015475
QM015477
QM016007 & QM016008
QM016185
QM016240 & QM016241
MK7_1 MK7_1
QM016336 Through QM016339
QM016774 & QM016776
QM016807 7-12 & 7-15
QM017051
QM017297
QM016190 9088 7-24 & 7-25 2686-0034 7-19 & 7-20
QM016264
QM016280
QM017183
MK8 MK8
QM017298 & QM017299
QM017317
QM017414 Through QM017419
QM017743 Through QM017749
QM016728
MK9 MK9
QM018002 Through QM018005
QM017300
QM017302
QM017305
MK10 7-13 & 7-16 MK10
QM017754
QM018001
QM018026 Through QM018029

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Electrical Data 1000 Maxtrak


Maxtrak

1000 Maxtrak
Crusher Crusher R adio R emote R adio R emote
Parts R eference Plant Wiring
Plant Serial Numbers Panel MK Control Wiring Control Parts Control ( R R C) Control ( R R C)
Page Diagram
Diagram Page System Parts Page
QM017755
MK10 2686-0037
QM018187 MK10
QM018944 & QM018945 MK10 2686-0038
QM017303 & QM017304
MK10A 2686-0037
QM018185 & QM018186
QM017772 Through QM017774
QM017957 7-13 & 7-16 9088 7-24 & 7-25 7-19 & 7-20
QM018941 MK10A MK10A 2686-0038
QM019142
QM019144 & QM019145
QM018030 MK10A 2686-0034

QM018298 & QM019689 MK11 MK11 2686-0038

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Electrical Data 1300 Maxtrak


Maxtrak

1300 Maxtrak
Crusher Crusher R adio R emote R adio R emote
Parts R eference Plant Wiring
Plant Serial Numbers Panel MK Control Wiring Control Parts Control ( R R C) Control ( R R C)
Page Diagram
Diagram Page System Parts Page
QM015435
Mk7T Mk7T 2686-0031
QM016325
QM016218 Through QM016223
MK7_1 MK7_1
QM016263
QM016224 7-12 & 7-15
QM016265
QM016495 Mk8 Mk8
2686-0034
QM016779 & QM016780
QM016806
QM016729
QM016781 MK10
QM018175 9088 7-24 & 7-25 7-19 & 7-20
MK10
QM017309 MK10 2686-0037

QM017775 MK10 2686-0038


QM016964 7-13 & 7-16
QM017307 & QM017308 MK10A 2686-0034
QM018539 MK10A
QM017776 & QM017777
MK10A
QM017958 Through QM017960
2686-0038
QM018301 MK11 MK11

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Control Panel Internal

20 21 22 20 21 22

23

25

24

24 26 26

Control Panel Typical Internal View Mk1 Through 3 Control Panel Internal View Mk5

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Control Panel Internal

20 21 22 23 20 21 22 27 23 28 26

26

25 24 25 24
Control Panel Typical Internal View Mk 7T
Control Panel Typical Internal View MK6 Through MK 9

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 12
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Control Panel Internal

23 28 20 29 22 21 27 28

26

25 24

Control Panel Internal View Mk10 Through MK11

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 13
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Control Panel Components


Maxtrak

MK1 T hrough 3 Control Panel Components MK4 & Mk5 Control Panel Components
1000 Maxtrak 1000 Maxtrak
Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number
20 Heavy Dut y Rel ay 2683-2114 2 20 Heavy Dut y Rel ay 2683-2114 2
11 Pi n Rel ay 2683-2106 11 Pi n Rel ay 2683-2106
21 21
Rel ay Bas e 2683-2106A Rel ay Bas e 2683-2106A
8 Pi n Rel ay 2683-2107 8 Pi n Rel ay 2683-2107
22 22
Rel ay Bas e 2683-2107A Rel ay Bas e 2683-2107A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2176 2683-2176
Breaker 20 A To Sui t Breaker 20 A To Sui t
Si ngl e Pol e Ci rcui t Panel Panel
2683-2177 Si ngl e Pol e Ci rcui t
Breaker 16 A 2683-2177
Breaker 16 A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
23 2683-2178 23 2683-2178
Breaker 6 A Breaker 6 A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2179 2683-2179
Breaker 4A Breaker 4A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2180 2683-2180
Breaker 2A Breaker 2A
24/34 RRC Dri ver :- Modul e Refer t o Page 7-18 1 24/35 RRC Dri ver :- Modul e Refer t o Page 7-20 1
25 PLC Uni t :- Refer t o Page 7-21 1 25 PLC Uni t :- Refer t o Page 7-21 1
26 DC/DC Power Convert er 2683-2175 1 26 DC/DC Power Convert er 2683-2175 1
27 27
Engi ne Ant i Crank Rel ay 2683-2145 1 Engi ne Ant i Crank Rel ay 2683-2145 1
Not Il l us t rat ed Not Il l us t rat ed

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 14
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Control Panel Components

MK6 Control Panel Components MK7T T hrough MK9 Control Panel Components

1000 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

20 Heavy Dut y Rel ay 2683-2114 2 20 Heavy Dut y Rel ay 2683-2114 2

11 Pi n Rel ay 2683-2106 11 Pi n Rel ay 2683-2106


21 21
Rel ay Bas e 2683-2106A Rel ay Bas e 2683-2106A
8 Pi n Rel ay 2683-2107 8 Pi n Rel ay 2683-2107
22 22
Rel ay Bas e 2683-2107A Rel ay Bas e 2683-2107A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2176 2683-2176
Breaker 20 A To Sui t Breaker 20 A To Sui t
Si ngl e Pol e Ci rcui t Panel Panel
2683-2177 Si ngl e Pol e Ci rcui t
Breaker 16 A 2683-2177
Breaker 16 A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
23 2683-2178 23 2683-2178
Breaker 6 A Breaker 6 A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2179 2683-2179
Breaker 4A Breaker 4A
Si ngl e Pol e Ci rcui t Si ngl e Pol e Ci rcui t
2683-2180 2683-2180
Breaker 2A Breaker 2A
24/35 RRC Dri ver :- Modul e Refer t o Page 7-20 1 24/35 RRC Dri ver :- Modul e Refer t o Page 7-20 1
25 PLC Uni t :- Refer t o Page 7-21 1 25 PLC Uni t :- Refer t o Page 7-21 1
26 DC/DC Power Convert er 2683-2175 1 26 DC/DC Power Convert er 2683-2175 1
27
Engi ne Ant i Crank Rel ay 2683-2145 1 27 Engi ne Ant i Crank Rel ay 2683-2145 1
Not Il l us t rat ed
28 Fus e Set 2683-2182 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 15
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Control Panel Components

MK 10 T hrough Mk11 Control Panel Components

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number

20 Heavy Dut y Rel ay 2683-2114 2

11 Pi n Rel ay 2683-2106
21
Rel ay Bas e 2683-2106A

8 Pi n Rel ay 2683-2107
22
Rel ay Bas e 2683-2107A
Si ngl e Pol e Ci rcui t
2683-2176
Breaker 20 A To Sui t
Si ngl e Pol e Ci rcui t Panel
2683-2177
Breaker 16 A
Si ngl e Pol e Ci rcui t
23 2683-2178
Breaker 6 A
Si ngl e Pol e Ci rcui t
2683-2179
Breaker 4A
Si ngl e Pol e Ci rcui t
2683-2180
Breaker 2A
24/35 RRC Dri ver :- Modul e Refer t o Page 7-20 1

25 PLC Uni t :- Refer t o Page 7-21 1

26 DC/DC Power Convert er 2683-2175 1

27 Engi ne Ant i Crank Rel ay 2683-2145 1

28 Fus e Set 2683-2182 1

29 Ti mer 2683-2108 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 16
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak R R C ITC

30

33

31

32

24/34

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 17
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

R R C Components
Maxtrak

R R C Unit 2686-0020 Green Band 1000 Maxtrak Only R R C Unit 2686-0025 T rack Control Kit :- EU 1000 Maxtrak Only
System Obsolete Contact BL-Pegson Ltd R egarding R eplacement
Spares Available as listed
Item Part Number Description / Notes Qty

Item Part Number Description / Notes Qty 30 2686-0017 Charge r Pl ant Mount e d

30 2686-0017 Charge r Pl ant Mount e d 31 2686-0013 Trans mi t e r :- EU


1
EU Us e 2686-0021 Trans mi t e r :- EU 32 2686-0028 Ae ri al Buffe r :- EU
31
24/34 Us e 2686-0030 Dri ve r Modul e
USA Us e 2686-0027 Trans mi t e r :- USA
1 Important Notes
EU Us e 2686-0028 Ae ri al Buffe r :- EU
32 EU It e m 24/34 MUST be s uppl i e d compl e t e wi t h i t e m 32
USA Us e 2686-0029 Ae ri al Buffe r :- USA
Other Spares
24/34 Us e 2686-0030 Dri ve r Modul e
Us e 2686-9011 Umbi l i cal 6 Pi n
Important Notes 33
2686-9026 Chas s i s Socke t
EU & USA It e m 24/34 MUST be s uppl i e d compl e t e wi t h i t e m 32
2686-0018 Mai n Charge r Europe
USA It e m 31 MUST be s uppl i e d compl e t e wi t h It e m 32 1
2686-0019 Re chargabl e Bat t e ry
Us e 2686-9011 Umbi l i cal 6 Pi n 1 Ge ne ral Spare s
33 2686-0022 Mai ns Charge r UK
2686-9026 Chas s i s Socke t 1
2686-9022 Ke y for Trans mi t e r
Other Spares
VGF Re mot e St op/St art
2686-0016
Long Range
2686-0018 Mai n Charge r Europe
Ge ne ral Spare s 2686-0019 Re chargabl e Bat t e ry 1

2686-0022 Mai ns Charge r UK

2686-9022 Ke y for Trans mi t e r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 18
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

R R C Teleradio
Maxtrak

38

39

24/35 38A
24/35 36 37 2686-9028

36A
24/35 24/35
2686-9003 2686-9024

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 19
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

R R C Components
Maxtrak

R R C Unit 2686-0023 & 2686-00031 T rack Control Kits 1000 Maxtrak Only R R C Unit 2686-0037 T rack Control Kit

Item Part Number Description / Notes Qty Item Part Number Description / Notes Qty

2686-9011 Umbi l i cal 6 Pi n 2686-9010 Umbi l i cal 15 Pi n


38 38
2686-9026 Chas s i s Socke t 1 2686-9023 Chas s i s Socke t & Cabl e 1

2686-9004 Trans mi t e r 2686-9004 Trans mi t e r


39 39
2686-9022 Ke y 2 2686-9022 Ke y 2
37 2686-9008 Ant e nna & Cabl e 37 2686-9008 Ant e nna & Cabl e
36 2686-9007 12V Ci gar Cabl e Charge r 24V/12V Ci gar Cabl e
36A 2686-9025 1
1 Charge r
24V/12V Ci gar Cabl e
36A 2686-9025 24/35 2686-9024 Re ce i ve r
Charge r
24/35 2686-9003 Re ce i ve r
R R C Unit 2686-0038 T rack Control Kit
R R C Unit 2686-0034 T rack Control Kit
Item Part Number Description / Notes Qty
Item Part Number Description / Notes Qty 2686-9010 Umbi l i cal 15 Pi n
38
2686-9010 Umbi l i cal 15 Pi n 2686-9023 Chas s i s Socke t & Cabl e 1
38
2686-9023 Chas s i s Socke t & Cabl e 1 2686-9004 Trans mi t e r
39
2686-9004 Trans mi t e r 2686-9022 Ke y 2
39
2686-9022 Ke y 2 37 2686-9008 Ant e nna & Cabl e
37 2686-9008 Ant e nna & Cabl e 24V/12V Ci gar Cabl e
36A 2686-9025 1
Charge r
36 2686-9007 12V Ci gar Cabl e Charge r
1 24/35 2686-9029 Re ce i ve r
24V/12V Ci gar Cabl e
36A 2686-9025
Charge r
24/35 2686-9024 Re ce i ve r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 20
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

P.L.C. Unit
Maxtrak

1000 Maxtrak 1300 Maxtrak


40 Item Description / Notes Qty
Part Number

40 PLC Bas e Uni t 2683-2170 1

41 PLC Input Modul e 2683-2171 2


41
42 PLC End Cap 2683-2173 1

43 PLC Out Put Modul e 2683-2172 1


PLC Proces s or C/W Memory
42 44 2683-2169 1
Modul e
45 Bat t ery 2683- 2195 1

40
Item 44 : - PLC Processor & Memory Module Ordering
Data
PLC Processor Unit is Programmed Specifically for
44 Individual Plants & for Operation with a Compatibly
41
Programmed Display Unit Item 10. Plant “ QM” Serial
Number and Style of Display i.e. 19 or 18 Together with
Plant Control System Model Data Contained on the
43 Reverse of Display Unit as Indicated on Page 7-3 & 7-4
45 MUST be advised at time of Enquiry & Confirmed at
time of Order.

42

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 21
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Miltronics
Maxtrak

47 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number
Mi ni ranger Sys t em
46 2640-5003 1
Compl et e
47 Trans ducer 2640-5004
1
48 Trans ci ver 2640-5005

48

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 22
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Crusher Control
Maxtrak

49 51

52
52

50

54 53

Linear Indicator 55
Crusher Control System illustrated is intended to Operate with
VRVT Linear Transducer Part 2666-9006. The Transducer is
Supplied with a Unique loose Chip for installation onto EM1
Board. Transducer & Chips Must NOT be Mixed.
System is Utilised on Early Machines identified By Control
Panel Serial Number plate Mounted on Inside of Panel Front
Door.
B/372/3/PEG
B/412/PEG
56
B/437/PEG
B/517/PEG

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 23
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Crusher Control

49 49 59

51

52
52 50

54 53 55

58 57

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 24
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Crusher Control

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Q ty
Part Number
Pane l s :- B/372/3/PEG
B/412/PEG
B/437/PEG
B/517/PEG
49 CPU & Modul e 2695-0082A 1

50 4 Pol e Pl ug 2695-0082B 7

51 4 Pol e Re l ay Bas e 2695-0082C 7

52 Bl ack Pus h But t on 2695-0082D 2

53 Ye l l ow Pus h But t on 2695-0082F 1


N/A
54 Aut o/Manual Swi t ch 2695-0082G 1

55 Fus e Hol de r 2695-0082H 4

59 Di ode 2695-0082K 1

60 VRVT Trans duce r 2666-9006 1

56 EM1 PCB 2666-9007 1

Al l Subs e que nt Pane l s

49 CPU & Modul e 2695-0082A 1


60 50 4 Pol e Pl ug 2695-0082B 6

51 4 Pol e Re l ay Bas e 2695-0082C 6

52 Bl ack Pus h But t on 2695-0082D 2

53 Ye l l ow Pus h But t on 2695-0082F 1

54 Aut o/Manual Swi t ch 2695-0082G 1

55 Fus e Hol de r 2695-0082H 4

57 Fus e l i nk 2695-0082I 2

58 Vari s t or 2695-0082J 4

59 Di ode 2695-0082K 1

60 Trans duce r 2666-90013 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 25
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Crusher Lubrication Speed


Maxtrak Control

1000 Maxtrak 1300 Maxtrak


Cone Lubrication Pump Item Description / Notes Qty
Part Number
Us ed wi t h Crus her Lubri cat i on Tank
61 1000 Aut omax/ Maxt rak :- Part 2581-8125
1300 Aut omax / Maxt rak :- Part 2581-8129
Refer t o Page 3-42
61 Pl ug & Cabl e 2576-9005
1
62 Low Speed Prot ect i on 2610-0009

62 62
To QM016338
QM016788 Through QM017297
QM017300 Through QM017744
QM017746 Through QM017773
1000 Maxt rak
QM018001 Through QM018027
QM018029 Through QM018187
QM018941 Through QM019143

To QM017958
1300 Maxt rak QM018175
QM018301

1000 Maxtrak “JB1” 1300 Maxtrak “JB1”

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 26
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Product Conveyor Motion


Maxtrak Control

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number

To QM017754
1000 Maxt rak
63 QM018001 Through QM018028

To QM016495
1300 Maxt rak QM016779 Through QM016806
QM018175

64 64 Speed Sens or As s embl y 2683-2130


1
63 Support Bracket AX860/82/1

QM017755 Through QM017957


1000 Maxt rak
QM018029 Through QM019689

QM016729
1300 Maxt rak QM016964 Through QM017960
QM018301 Through QM018539
65
Speed Sens or As s embl y 2366-0400
65 1
Cabl e for Speed Sens or 2683-2151

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 27
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Wiring Diagrams

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7A - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Section 8:- Plant Items


Maxtrak

Section 8 :- Plant
Items

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 8:-Table of Contents

Section 8:- Plant Items 8 -1 Plant Boxes 8 -13 To 8 -15

Section 8:-Table of Contents 8 -2 & 8 -3 Buffer 8 -16

Feed Hopper Isometric 8 -4 Anti Vibration Mounts 8 -17

AX848 Feed Hopper 8 -5 Maintenance Platforms 8 -18

AX857 / AX860 Feed Hopper 8 -6 Feeder Maintenance Platform 8 -19

Feed Hopper 8 -7 Side Maintenance Platforms 8 -20 To 8 -22

Feed Hopper Supports 8 -8 Walkways 8 -23

Strickle Gates 8 -9 Hydraulic Tank Platform 8 -23

Barge Boards 8 -10 Maintenance Platforms Parts 8 -24

Barge Boards 8 -11 Dust Suppression Manifold 8 -26

Crusher FeedBox 8 -12 Spray Bars 8 -27

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 8:-Table of Contents

Drive Guard 8 -28

Feeder Guards 8 -29 & 8 -30

Feed Conveyor TailGuards 8 -31& 8 -32

Paint , Decals & Manuals 8 -33

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Feed Hopper Isometric


Maxtrak

Feed Hopper

Guards

Maintenance Platform

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

AX848 Feed Hopper


Maxtrak

1A 1

2A

3A

2 3 4 6 5 2B & 2C 3B 4 6 5A 5B

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

AX857 / AX860 Feed Hopper


Maxtrak

8A

10A
8

8B

8C
10

10B 9

11 11A

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Feed Hopper
Maxtrak

Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty

QM012262,QM012300 QM012964 T hrough QM015435 T hrough


Plant Serial Number
QM012787,QM012958 QM019689 QM018539
Part Number

Feed Hopper AX848/21/1 1 AX857/3/1 1 AX860/6/1 1

Cl amp St ri p Hopper Rear AX848/85/2 1 AX857/18/2 1 AX860/76/2 1

Screw ( Wel ded t o Hopper) 2226-0818 3 2226-0818 3 2226-0818 3

Was her Bri ght 2210-0017 3 2210-0017 3 2210-0017 3

Was her Spri ng 2211-0008 3 2211-0008 3 2211-0008 3

1 Nut 2217-0005 3 2217-0005 3 2217-0005 3

Cl amp St ri p Hopper Si de AX848/85/1 6 AX857/18/1 6 AX860/76/1 6

Screw ( Wel ded t o Hopper) 2226-0818 2226-0818 2226-0818

Was her Bri ght 2210-0017 2210-0017 2210-0017


4/Cl amp 4/Cl amp 4/Cl amp
Was her Spri ng 2211-0008 2211-0008 2211-0008

Nut 2217-0005 2217-0005 2217-0005

Rear Upper Rubber Curt ai n AX848/94 1

Cl amp AX848/21/2 1

Screw ( Wel ded t o Hopper) 2226-0818


1A N/A N/A
Was her Bri ght 2210-0017
3
Was her Spri ng 2211-0008

Nut 2217-0005

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Feed Hopper Supports


Maxtrak

Ite m De scription / Note s 1000 Maxtrak Q ty Ite m De scription / Note s 1000 Maxtrak Q ty 1300 Maxtrak Q ty

Q M012262,Q M012300 Q M012964 T hrough Q M015435 T hrough


Plant Se rial Numbe r Plant Se rial Numbe r
Q M012787,Q M012958 Q M019689 Q M018539
Part Numbe r Part Numbe r

2 Re a r St rut AX848/22 2 7 Front Support Tre s t l e Lowe r AX857/4/1 1 AX860/17/1 1

Pi n AX848/80/1 Pi n AX857/16/1 AX860/89/1


2A 4 7A 2 2
Spl i t Pi n 2201-0167 Spl i t P i n 2201-0167 2201-0167

Pi n ( Hydra ul i c Cyl i nde r t o 8 Front Support Tre s t l e Uppe r AX857/4/2 1 AX860/17/2 1


2B AX848/81/1
Cha s s i s ) 2
Not Il l us t ra t e d Pi n AX848/80/1 AX860/89/5
Spl i t Pi n 2201-0167 8A 2 2
Spl i t P i n 2201-0167 2201-0167
Pi n ( Hydra ul i c Cyl i nde r To
2C AX848/81/2
Re a r St rut ) 2 Pi n AX857/16/2 AX860/89/2
Not Il l us t ra t e d 8B 2 2
Spl i t Pi n 2201-0167
Spl i t P i n 2294-0015 2294-0015.
3 Cros s Ti e Bra ce AX848/31 1
Fe e d Conve yor Front P i vot AX857/1/2 1 AX860/4/2 1
Pi n AX848//80/1
3A 2 Bo l t 2232-1278 2232-1278
Spl i t Pi n 2201-0167 9
Wa s he r 2210-0021 8 2210-0021 8
Pi n wi t h Ha nde l AX848/80/2
Nut 2217-0009 2217-0009
3B 2
Spl i t Pi n 2201-0167
10 Hydra ul i c Cyl i nde r Re f e r t o P a ge
Cros s Ti e Bra ce Cha nne l AX848/43/3 2 Pi n AX857/16/4 AX860/89/4
10A 2 2
Squa re Wa s he r AX848/43/4 Spl i t P i n 2201-0167 2201-0167
4
Scre w 2226-0859 Pi n AX857/16/3 AX860/89/3
8/Cha nne l 10B 2 2
Wa s he r 2210-0017 Spl i t P i n 2201-0167 2201-0167
Nut 2217-0005 Fe e d Conve yor Re a r P i vot AX857/1/3 2 AX860/4/3 2
5 Front Support Tre s t l e AX848/20 1 Bo l t 2232-1278 2232-1278
11
Pi n AX848/80/1 Wa s he r 2210-0021 4/P i vot 2210-0021 4/P i vot
5A 4
Spl i t Pi n 2201-0167 Nut 2217-0009 2217-0009
Fe e d Conve yor Front Pi vot AX848/4/2 2 Pi n AX848/80/1 AX860/89/5
11A 2 2
Bo l t 2232-1278 Spl i t P i n 2201-0167 2201-0167
6
Wa s he r 2210-0021 4/Pi vot

Nut 2217-0009

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Strickle Gates

12D

12E

12C 12B 12A

Item Description / Notes 1000 Maxtrak Qty 1300 Maxtrak Qty

Part Number

12A Si de Gat e AX857/49/3 1 AX860/122/3 1

12B Ce nt re Gat e AX857/49/4 1 AX860/122/4 1

12C Si de Gat e AX857/49/2 1 AX860/122/2 1

Angl e Mount i ng Bracke t AX857/49/1 1 AX860/122/1 1

Bo l t 2232-1203 2232-1203
12D
Was he r 2210-0019 8 2210-0019 8

Nut 2217-0007 2217-0007

Hi nge Pi n AX857/49/5 1 AX860/122/5 1


12E
Pl ug 2510-3850 2 2510-3850 2

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Barge Boards
Maxtrak

14 14B 14A 13B 13A 13

14 14A 14B 13B 13A 13

Item Description / Notes 1000 Maxtrak Qty 1300 Maxtrak Qty

Part Number

Barge Board Ins e rt AX848/62/1 1 AX848/62/1 1

Cl amp Pl at e AX848/62/2 1 AX848/62/2 1

Scre w 2226-0818 2/Ins e rt 2226-0818 2/Ins e rt


13A & 14A
Scre w 2226-0821 3/Ins e rt 2226-0821 3/Ins e rt

Was he r 2210-0017 2210-0017


5/Ins e rt 5/Ins e rt
Nut 2215-0014 2215-0014

13B AX848/64/1 1 AX860/59/1 1


Barge Board Ext e ns i on
14B AX848/64/2 1 AX860/59/2 1

Bo l t 2232-1125 2232-1125

13B & 14B Was he r 2210-0017 4 2210-0017 4

Nut 2215-0014 2215-0014

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Barge Boards
Maxtrak

Ite m De scription / Note s 1000 Maxtrak Q ty 1000 Maxtrak Q ty 1300 Maxtrak Q ty

Q M012262,Q M012300 Q M012964 T hrough Q M015435 T hrough


Plant Se rial Numbe r
Q M012787,Q M012958 Q M019689 Q M018539
Part Numbe r

Ba rge Boa rd AX848/61/2 1 AX848/61/2 1 AX860/15/1 1

Cl a mp St ri p Uppe r AX848/85/4 1 AX857/18/4 1 AX860/76/3 1


Scre w ( We l de d t o Ba rge
2226-0818 2226-0818 2226-0818
Boa rd )
Wa s he r Bri ght 2210-0017 2210-0017 2210-0017
4/Cl a mp 4/Cl a mp 5/Cl a mp
Wa s he r Spri ng 2211-0008 2211-0008 2211-0008

13 Nut 2217-0005 2217-0005 2217-0005

Cl a mp St ri p Lowe r AX848/85/3 1 AX857/18/3 1 AX860/76/4 1


Scre w ( We l de d t o Ba rge
2226-0818 2226-0818 2226-0818
Boa rd )
Wa s he r Bri ght 2210-0017 2210-0017 2210-0017 2/Cl a mp
2/Cl a mp 2/Cl a mp
Wa s he r Spri ng 2211-0008 2211-0008 2211-0008

Nut 2217-0005 2217-0005 2217-0005

Ba rge Boa rd AX848/64/2 1 AX848/64/2 1 AX860/59/2 1

Cl a mp St ri p Uppe r AX848/85/4 1 AX857/18/4 1 AX860/76/3 1


Scre w ( We l de d t o Ba rge
2226-0818 2226-0818 2226-0818
Boa rd )
Wa s he r Bri ght 2210-0017 2210-0017 2210-0017
4/Cl a mp 4/Cl a mp 5/Cl a mp
Wa s he r Spri ng 2211-0008 2211-0008 2211-0008

14 Nut 2217-0005 2217-0005 2217-0005

Cl a mp St ri p Lowe r AX848/85/3 1 AX857/18/3 1 AX860/76/4 1


Scre w ( We l de d t o Ba rge
2226-0818 2226-0818 2226-0818
Boa rd )
Wa s he r Bri ght 2210-0017 2210-0017 2210-0017
2/Cl a mp 2/Cl a mp 2/Cl a mp
Wa s he r Spri ng 2211-0008 2211-0008 2211-0008

Nut 2217-0005 2217-0005 2217-0005

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Crusher FeedBox

Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty

QM012262,QM012300 QM012964 T hrough QM015435 T hrough


Plant Serial Number
QM012787,QM012958 QM019689 QM018539
Part Number

Crus her Feed box AX848/5/1 1 AX857/6/1 1 AX860/16/1 1

Bo l t 2230-1222 2230-1222 2230-1154

15 Was her 2210-0019 5 2210-0019 5 2210-0017 5

Was her 2211-0010 2211-0010 2211-0008

Ant i l uce Fi t t i ng 2294-0009 4 2294-0009 4 2294-0009 4


15A 15 Crus her Feed Box Door AX848/5/2 1 AX857/6/2 1 AX860/16/2 1

Bo l t 2232-1286 2 2232-1286 2 2232-1286 2


15A
Was her 2210-0021 4 2210-0021 4 2210-0021 4

Nut 2217-0009 2 2217-0009 2 2217-0009 2


16
Level Probe Support AX848/99/1 1 AX848/99/1 1 AX860/170 1
16
Cl amp 2512-4029 2 2512-4029 2 2512-4029 2

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 12
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Plant Boxes
Maxtrak

18
26 18 28

17

19
24
16

20

25
23

22 21 19 27

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 13
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Plant Boxes

1000 Maxtrak 1300 Maxtrak 1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty Item Description / Notes Qty
Part Number Part Number

16 Tool Box Fabri cat i on AX857/40 AX860/96 1 21 Gre as e Gun 2968-4101 1

Tool Box Door AX857/40/1 AX860/96/1 1 22 Me t al De t e ct or Te s t Bl ock AX860/151 1

Bo l t 2232-1069 6/Door 23 Sl e dgi ng Bar 603/1051 603/108 1


17
Was he r 2210-0015 12/Door Oi l Cool e r Guard AX857/39/1 AX860/95/1 1

Nut 2215-0012 6/Door Bot t om Pane l AX857/39/2 AX860/95/2 1

18 Lock 2301-0001 1 24 Bo l t 2232-1069

QM012262 Was he r 2210-0015 7/Pane l

Gas St rut 2563-0001 N/A 2 Nut 2215-0012

QM012300 Through QM015476 25


QM015749 Through QM016007 Re fe r t o Page 8-15
QM016228 Through QM016233 26
19 :- QM016280 Crus he r Cont rol box
27 AX857/41 AX860/98 1
1000 Maxt rak Gas St rut 2563-0003 N/A 2 Fabri cat i on

QM015477 Door AX857/41/1 AX860/98/1 1


28
QM016008 Through QM016190 Fi xi ngs Re fe r t o It e m 17 6/Door
QM016234 Through QM016264
QM016336 Through QM 019689
Gas St rut t 2563-0006 N/A 2
QM015435 Through QM016218
QM016325

19 :- Gas St rut N/A 2563-0003 2


1300 Maxt rak QM016219 Through QM016265
QM016495 Through QM018539
Gas St rut t N/A 2563-0006 2

20 Ope rat i on Manual s Re fe r To Page 8-33

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 14
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Plant Boxes

Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty 1300 Maxtrak Qty

QM012262 through QM015431 QM015474 & QM015475


QM015476 T hrough QM015950 QM016007 T hrough QM016190
QM016228 T Hrough QM016231 QM016232
Plant Serial Number QM015435 QM016218 T hrough QM018539
QM016233 & QM016234 QM016240 T hrough QM016264
QM016280 T hrough QM016336 QM016337
QM016338 QM016339 T hrough QM019689
El ect ri cal Cont rol Box
25 AX857/42 1 AX857/59 1 AX860/97 1 AX860/123 1
Fabri cat i on
Door AX857/42/1 1 AX857/59/1 1 AX860/97/1 1 AX860/123/1 1
26
Fi xi ngs Refer t o It em 17 Refer t o It em 17 Refer t o It em 17 Refer t o It em 17

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 15
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Buffer

1000 Maxtrak Qty 1300 Maxtrak Qty


Item Description / Notes
30 Part Number
It em 29 & 30 1000 Maxt rak :- Ins t al l ed as Fi rs t Fi t on Machi nes Seri al Numbers
QM013456 & QM013457
QM013950
QM013952
QM014231 & QM014232
QM014405 Through QM014444
29 QM014629 Through QM019689
It em 31 & 30 1300 Maxt rak :- Ins t al l ed as Fi rs t fi t on al l Machi nes Manufact ued
Buffer Support Bracket AX857/33/1 2

Cover Pl at e AX857/33/3 2

29 Bo l t 2232-1090 N/A
1000 Maxtrak
Was her Spri ng 2211-0007 4/Cover

Was her Bri ght 2210-0016

Rubber Buffer 2389-1001 6 2389-1001 4


As As
Spacer AX857/33/2 AX860/78/2
Requi red Requi red
30 Screw 2226-0815 2226-0815

Was her 2210-0017 2/Buffer 2210-0017 2/Buffer


31
Nut 2217-0005 2217-0005

Buffer Support Pl at e AX860/78/1 4

Bo l t 2232-1214
30 31 Was her Spri ng N/A 2211-0010
2/Pl at e
Was her Bri ght 2210-0019

1300 Maxtrak Nut 2215-0016

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 16
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Anti Vibration Mounts


Maxtrak

1000 Maxtrak 1300 Maxtrak


Item Description / Notes Qty
Part Number

32 Cone Support Bracket Ins t al l at i on

Cone Support Bracket AX848/18/1 AX860/23/1 2

32 Was her Pl ai n 2210-0025 2210-2016


31
Nut 2217-0013 2217-0015 1/Bracket

32A Square Was her AX860/23/3

Bo l t 2232-1210
N/A 1/SQ
Was her 2210-0019
Was her
Nut 2217-0007
33
Cone Support Bracket AX848/18/1 AX860/23/2 2

Was her Pl ai n 2210-0025 2210-2016

32A Nut 2217-0013 2217-0015 1/Bracket

32B 32B Square Was her AX860/23/3

Bo l t 2232-1210
N/A 1/SQ
32B Was her 2210-0019
Was her
32A
Nut 2217-0007

Ant i vi brat i on Mount 2389-0250 2389-0251 4

Bo l t 2232-1126 4/Mount
33
Was her 2210-0019
8/Mount
Nut 2217-0005

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 17
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Maintenance Platforms

37 38

39

36 35
34

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 18
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Feeder Maintenance Platform

Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty
34 34A 34B
QM012262,QM012300 QM012964 T hrough QM015435 T hrough
Plant Serial Number
QM012787,QM012958 QM019689 QM018539
Part Number

Uppe r Pl at form Out e r Handrai l AX848/26 1 AX848/26 1 AX860/34 1

Bo l t 2232-1201 2232-1201 2232-1201


34F 34A
Was he r 2210-0019 6 2210-0019 6 2210-0019 6

Nut 2217-0007 2217-0007 2217-0007

34B Uppe r Pl at form Support AX848/25 1 AX857/12/1 1 AX860/33 1

Shi ps Ladde r Handrai l AX848/29 1 AX857/14/1 1 AX860/49 1

Bo l t 2232-1201 2232-1201 2232-1201


34C
Was he r 2210-0019 4 2210-0019 4 2210-0019 4

Nut 2217-0007 2217-0007 2217-0007

Shi ps Ladde r AX848/28/1 1 AX857/11/1 1 AX860/36/1 1


34D
Space r AX848/28/2 2 AX857/11/2 2 AX860/36/2 6

Shi ps Ladde r Bracke t AX848/30 1 AX848/30 1

Bo l t 2232-1201 2232-1201
34E 34E N/A
Was he r 2210-0019 3 2210-0019 3

Nut 2217-0007 2217-0007

Uppe r Pl at form Inne r Handrai l AX848/106/1 1 AX848/106/1 1 AX860/62 1

Bo l t 2232-1201 2232-1201 2232-1201


34F
Was he r 2210-0019 4 2210-0019 4 2210-0019 4
34D 34C
Nut 2217-0007 2217-0007 2217-0007

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 19
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Side Maintenance Platforms

Left Hand Side Platforms 38C 37F 38F 37B 38E

35F

35E

35B

38B

36E 36A 36B 36C 35C 35D 35A


Right Hand Side Platforms 38A 38D 37C 37A

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 20
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Side Maintenance Platforms

Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty

QM012262,QM012300 QM012964 T hrough QM015435 T hrough QM012262,QM012300 QM012964 T hrough QM015435 T hrough
Plant Serial Number Plant Serial Number
QM012787,QM012958 QM019689 QM018539 QM012787,QM012958 QM019689 QM018539
Part Number Part Number

Lower Plat form Frame AX848/42/2 1 AX848/42/2 1 AX860/29/2 1 Plat form Frame Out er AX848/46/3 1 AX857/17/3 1 AX860/30/3 1

Bo l t 2232-1202 2232-1202 2232-1202 Screw 2226-0816 2226-0816 2226-0816


35A 36A
Was her 2210-0019 6 2210-0019 6 2210-0019 6 Was her 2210-0017 15 2210-0017 9 2210-0017 8

Nut 2217-0007 2217-0007 2217-0007 Nut 2217-0005 2217-0005 2217-0005

Support AX848/43/2 1 AX848/43/2 1 AX860/31/2 1 Plat form Frame Inner AX848/46/4 1 AX857/17/4 1 AX860/30/4 1

Bo l t 2232-1202 2232-1202 2232-1202 Screw 2226-0816 2226-0816 2226-0816


35B 36B
Was her 2210-0019 3 2210-0019 3 2210-0019 3 Was her 2210-0017 11 2210-0017 9 2210-0017 6

Nut 2217-0005 2217-0005 2217-0005


Nut 2217-0007 2217-0007 2217-0007
Engine Plat form Handrail AX848/98/2 1 AX848/98/2 1 AX860/38/2 1
Support AX848/43/1 1 AX848/43/1 1 AX860/31/1 1
Bo l t 2232-1202 2232-1202 2232-1202
Bo l t 2232-1202 2232-1202 2232-1202 36C
35C Was her 2210-0019 10 2210-0019 10 2210-0019 10
Was her 2210-0019 3 2210-0019 3 2210-0019 3
Nut 2217-0007 2217-0007 2217-0007
Nut 2217-0007 2217-0007 2217-0007
36D Walkway Refer t o Page 8-24
35D Walkway Refer t o Page 8-24
Engine Plat form Support AX848/47/2 1 AX848/47/2 1 AX860/32/2 1
Crus her Plat form Handrail AX848/84/1 1 AX848/84/1 1 AX860/40/1 1
Bo l t 2232-1202 2232-1202 2232-1202
Bo l t 2232-1202 2232-1202 2232-1202 36E
35E Was her 2210-0019 5 2210-0019 5 2210-0019 7
Was her 2210-0019 4 2210-0019 4 2210-0019 6
Nut 2217-0007 2217-0007 2217-0007
Nut 2217-0007 2217-0007 2217-0007
36F
35F Safet y Gat e AX848/86 1 AX848/86 1 AX860/105/2 1 Not illus t rat ed Inner Handrail N/A AX860/119/1 1
See 37F

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 21
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Side Maintenance Platforms


Maxtrak

Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty

QM012262,QM012300 QM012964 T hrough QM015435 T hrough QM012262,QM012300 QM012964 T hrough QM015435 T hrough
Plant Serial Number Plant Serial Number
QM012787,QM012958 QM019689 QM018539 QM012787,QM012958 QM019689 QM018539
Part Number Part Number

Plat form Frame Out er AX848/46/1 1 AX857/17/1 1 AX860/30/1 1 Lower Plat form Frame AX848/42/1 1 AX848/42/1 1 AX860/29/1 1

Screw 2226-0816 2226-0816 2226-0816 Bo l t 2232-1202 2232-1202 2232-1202


37A 38A
Was her 2210-0017 15 2210-0017 9 2210-0017 8 Was her 2210-0019 6 2210-0019 6 2210-0019 6

Nut 2217-0005 2217-0005 2217-0005 Nut 2217-0007 2217-0007 2217-0007

Plat form Frame Inner AX848/46/2 1 AX857/17/2 1 AX860/30/2 1 Support AX848/43/1 1 AX848/43/1 1 AX860/31/1 1

Screw 2226-0816 2226-0816 2226-0816 Bo l t 2232-1202 2232-1202 2232-1202


37B 38B
Was her 2210-0017 11 2210-0017 9 2210-0017 6 Was her 2210-0019 3 2210-0019 3 2210-0019 3

Nut 2217-0005 2217-0005 2217-0005 Nut 2217-0007 2217-0007 2217-0007

Engine Plat form Handrail AX848/98/1 1 AX848/98/1 1 AX860/38/1 1 Support AX848/43/2 1 AX848/43/2 1 AX860/31/2 1
38C
Bo l t 2232-1202 2232-1202 2232-1202 Not Illus t rat ed Bo l t 2232-1202 2232-1202 2232-1202
36C See 35C Page 8-
Was her 2210-0019 10 2210-0019 10 2210-0019 10 Was her 2210-0019 3 2210-0019 3 2210-0019 3
18
Nut 2217-0007 2217-0007 2217-0007 Nut 2217-0007 2217-0007 2217-0007

36D Walkway Refer t o Page 8-24 38D Walkway Refer t o Page 8-24

Engine Plat form Support AX848/47/1 1 AX848/47/1 1 AX860/32/1 1 Crus her Plat form Handrail AX848/83/1 1 AX848/83/1 1 AX860/39/1 1

Bo l t 2232-1202 2232-1202 2232-1202 Bo l t 2232-1202 2232-1202 2232-1202


36E 35E
Was her 2210-0019 5 2210-0019 5 2210-0019 7 Was her 2210-0019 6 2210-0019 6 2210-0019 8

Nut 2217-0007 2217-0007 2217-0007 Nut 2217-0007 2217-0007 2217-0007

37F Inner Handrail N/A AX860/119/2 1 35F Safet y Gat e AX848/86 1 AX848/86 1 AX860/105/1 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 22
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Hydraulic Tank Platform


Maxtrak

37D3 37D2 37D1 38D3 38D2 38D1

39B

34B1

36D3 36D2 36D1 35D3 35D2 35D1

Walkways

39A 39B 39C

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 23
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maintenance Platforms Parts


Maxtrak

Item Description / Notes 1000 Maxtrak Q ty 1000 Maxtrak Q ty 1300 Maxtrak Q ty

Q M012262,Q M012300 Q M012964 T hrough Q M015435 T hrough


Plant Serial Number
Q M012787,Q M012958 Q M019689 Q M018539
Part Number

Engi ne Si de Ki cki ng St ri p AX848/37/2 1 AX848/37/2 1 AX860/52/2 1

Bo l t 2232-1127 2232-1127 2232-1127


39A
Was he r 2210-0017 4 2210-0017 4 2210-0017 4

Nut 2217-0005 2217-0005 2217-0005

39B Wal kway Re fe r t o Wal kways


Hydraul i c Tank Si de Ki cki ng
AX848/37/1 1 AX848/37/1 1 AX860/52/1 1
39C St ri p
Fi xi ngs Re fe r t o 39A

Walkways

34B1 Uppe r Pl at form Fl oor Pane l AX848/27 1 AX857/13/1 1 AX860/37 1

35D1 AX848/44/1A 1 AX848/44/1A 1 AX860/53/3 1

35D2 Lowe r Pl at form Fl oor Pane l AX848/44/1B 1 AX848/44/1B 1 AX860/53/2 1

35D3 N/A AX860/53/3 1

36D1 AX860/42/4 1

36D2 Engi ne Pl at form Fl oor Pane l AX848/48/2 1 AX848/48/2 1 AX860/42/3 1

36D3 AX860/42/2 1

37D1 AX860/42/4 1

37D2 Engi ne Pl at form Fl oor Pane l AX848/48/1 1 AX848/48/1 1 AX860/42/3 1

37D3 AX860/42/1 1

38D1 AX848/44/2A 1 AX848/44/2D 1 AX860/53/4 1

38D2 Lowe r Pl at form Fl oor Pane l AX848/44/2B 1 AX848/44/2B 1 AX860/53/5 1

38D3 N/A AX860/53/6 1

39B Fl oor Pane l AX848/49 2 AX848/49 2 AX860/51 2

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 24
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Rear Guards & Engine Beam


Maxtrak

40
42A

41 42

43 44

Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty

QM012262,QM012300 QM012964 T hrough QM015435 T hrough


Plant Serial Number
QM012787,QM012958 QM019689 QM018539
Part Number

40 Ope n Me s h Tank Cove r AX848/96/1 1 AX848/96/1 1 AX860/56 1

41 Pl at e Tank Cove r AX848/97/1 1 AX848/97/1 1 AX860/55 1

42 Engi ne Support Be am AX848/15/1 1 AX857/15/1 1 AX860/21/1 1

42A Engi ne Support Bracke t Re fe r t o Page 4-10

43 Fe e d Boot Fi l l i n Angl e AX860/84 1


Fe e d Boot Fi l l i n Angl e Ri ght
44 N/A AX860/28/2 1
Hand
44A Fe e d Boot Fi l l i n Angl e Le ft
AX860/28/1 1
Not Il l us t rat e d Hand

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 25
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Dust Suppression Manifold


Maxtrak

45 48

46

47

AX848 Inlet
Manifold Location

Item Part Number Description Qty

1000 Maxt rak AX848DUSTA


Item Part Number Description Qty Mani fol d Ki t 1
OBSOLETE Re pl ace d By Compos i t e 1300 Maxt rak AX860DUST
45 AX723/7
Mani fol d Ki t
48 AX815/132/1 Mani fol d Support Bracke t 2
46 2556-3001 Gat e Val ve 3
46 2556-3001 Gat e Val ve 3
47 2550-1004 Bal l Val ve 3
47 2550-1004 Bal l Val ve 3
Not Il l us t rat e d T BA Fi t t i ngs Ki t 1

Fabricated Inlet Composite Inlet


Manifold Manifold

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 26
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Spray Bars

46 47

Item Description / Notes 1000 Maxtrak Qty 1000 Maxtrak Qty 1300 Maxtrak Qty

QM012262,QM012300 QM012964 T hrough QM015435 T hrough


Plant Serial Number
QM012787,QM012958 QM019689 QM018539
Part Number

Crus he r Fe e dBox AX848/78/2 1 AX848/78/2 1 AX848/78/2 1


AX796DUST02 AX796DUST02 AX796DUST02
45 Wat e r Spray Je t 3 3 3
or 2540-0006 or 2540-0006 or 2540-0006
Ho s e 2526-4004A 7Mt r 2526-4004A 9Mt r 2526-4004A 9Mt r
45
Product Conve yor Tai l AX848/78/3 1 AX848/78/3 1 AX848/78/3 1
AX796DUST02 AX796DUST02 AX796DUST02
46 Wat e r Spray Je t 2 2 2
or 2540-0006 or 2540-0006 or 2540-0006
Hos e 2526-4004A 7Mt r 2526-4004A 7Mt r 2526-4004A 7Mt r

Product Conve yor He ad AX848/78/1 1 AX848/78/1 1 AX815/12/1 1


AX796DUST02 AX796DUST02 AX796DUST02
47 Wat e r Spray Je t 4 4 4
or 2540-0006 or 2540-0006 or 2540-0006
Hos e 2526-4004A 12Mt r 2526-4004A 8Mt r 2526-4004A 8Mt r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 27
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Drive Guard
Maxtrak

Item Description / Notes 1000 Maxtrak Qty 1300 Maxtrak Qty


B
Part Number

48 Dri ve Guard AX848/59 1 AX860/58 1

A Uppe r Dri ve Guard Pane l AX848/59/3 1 AX860/58/3 1


A
Ins pe ct i on Cove r AX848/59/4 1 AX860/58/4 1
48
Bo l t 2232-1090 2232-1090
B
Was he r Bri ght 2210-0016 8 2210-0016 8
G B Was he r Spri ng 2211-0007 2211-0007

C AX848/59/1 1 AX860/58/1 1
A Lowe r Dri ve Guard Pane l
D AX848/59/2 1 AX860/58/2 1

Bo l t 2232-1125 2232-1125

C&D Was he r Bri ght 2210-0017 14 2210-0017 14

F Nut 2215-0014 2215-0014


C
Support Angl e AX848/59/6 2 AX860/58/6 1
D Bo l t 2232-1125 2232-1125
E
Was he r Bri ght 2210-0017 4 2210-0017 4

Was he r Spri ng 2211-0014 2211-0014

E Support Angl e AX848/59/5 2 AX860/58/5 1


F
Fi xi ngs As "E"
G
Cl amp AX848/59/7 2 AX860/58/7 2

Bo l t 2232-1125 2232-1125
F G Was he r Bri ght 2210-0017 2/Cl amp 2210-0017 2/Cl amp

D E Was he r Spri ng 2211-0014 2211-0014

Rubbe r AX857/24/1 1 AX860/115/1 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 28
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Feeder Guards
Maxtrak

49

T J

S H

R G

50 K L M N P Q F E D C B A 42

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 29
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Feeder Guards
Maxtrak

Ite m De scription / Note s 1000 Maxtrak Q ty 1000 Maxtrak Q ty 1300 Maxtrak Q ty

Q M012262,Q M012300 Q M012964 T hrough Q M015435 T hrough


Plant Se rial Numbe r
Q M012787,Q M012958 Q M019689 Q M018539
Part Numbe r

A Hoppe r Gua rd Lowe r AX848/87/2 1 AX857/20/02 1 AX860/77/2 1

B 2nd Hoppe r Gua rd AX848/87/4 1 AX857/20/03 1 AX860/77/7 1

C 3rd Hoppe r Gua rd AX848/87/5 1 AX857/20/03 1 AX860/77/7 1

D 4t h Hoppe r Gua rd AX848/87/6 1 AX857/20/04 1 AX860/77/8 1

E Uppe r Hoppe r Gua rd AX848/87/7 2 AX857/20/04 1 AX860/77/8 1

F Hoppe r / Ba rge Boa rd Gua rd AX848/87/9 1 AX857/20/06 1 AX860/77/6 1

G Lowe r Ba rge Boa rd Gua rd AX848/87/10 1 AX857/20/07 1 AX860/77/9 1

Mi d Ba rge Boa rd Gua rd AX848/87/11 1 AX857/20/08 1 AX860/77/10 1


H
Mi d Ba rge Boa rd Gua rd N/A AX860/77/11 1

J He a d Ba rge Boa rd Gua rd AX848/87/13 1 AX857/20/9 1 AX860/77/4 1

K Hoppe r Gua rd Lowe r AX848/87/1 1 AX857/20/01 1 AX860/77/2 1

L 2nd Hoppe r Gua rd AX848/87/3 1 AX857/20/03 1 AX860/77/7 1

M 3rd Hoppe r Gua rd AX848/87/5 1 AX857/20/03 1 AX860/77/7 1

N 4t h Hoppe r Gua rd AX848/87/6 1 AX857/20/04 1 AX860/77/8 1

P Uppe r Hoppe r Gua rd AX848/87/7 2 AX857/20/04 1 AX860/77/8 1

Q Hoppe r / Ba rge Boa rd Gua rd AX848/87/8 1 AX857/20/05 1 AX860/77/5 1

R Lowe r Ba rge Boa rd Gua rd AX848/87/10 1 AX857/20/07 1 AX860/77/9 1

Mi d Ba rge Boa rd Gua rd AX848/87/11 1 AX857/20/08 1 AX860/77/10 1


S
Mi d Ba rge Boa rd Gua rd N/A AX860/77/11 1

T He a d Ba rge Boa rd Gua rd AX848/87/12 1 AX857/20/10 1 AX860/77/3 1

Bo l t 2232-1090 2232-1090 2232-1090


Fi xi ngs Pe r
Wa s he r Spri ng 2211-0007 4 2211-0007 4 2211-0007 4
Gua rd
Wa s he r Bri ght 2210-0016 2210-0016 2210-0016

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 30
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Feed Conveyor TailGuards


Maxtrak

B
A
A

50

C D E F

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 31
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Feed Conveyor TailGuards

Ite m De scription / Note s 1000 Maxtrak Q ty 1000 Maxtrak Q ty 1000 Maxtrak Q ty 1300 Maxtrak Q ty 1300 Maxtrak Q ty

Q M012964,T hrough
Q M016007 & Q M016008
Q M015950
Q M016185
Q M016228 T hrough
Q M016190
Q M016234
Q M012262,Q M012300 Q M016240 & Q M016241 Q M016218 T hrough
Plant Se rial Numbe r Q M016280 Q M015435
Q M012787,Q M012958 Q M016264 Q M018539
Q M016336 T hrough
Q M016728
Q M016339
Q M016807 T hrough
Q M016774 T hrough
Q M019689
Q M016776
Part Numbe r

42 Ta i l Drum Gua rd

A Gua rd AX848/35/1 1 AX857/8/1 1 AX857/46/1 1 AX860/72/1 1 AX860/110/1 1

Bra cke t Ri ght Ha nd Uppe r AX848/35/2 1 AX857/8/2 1 AX857/46/2 1 AX860/72/2 1 AX860/110/2 1

Bra cke t Le ft Ha nd Uppe r AX848/35/4 1 AX857/8/3 1 AX857/46/3 1 AX860/72/3 1 AX860/110/3 1


B
Bo l t 2232-1125 2232-1125 2232-1125 2232-1125 2232-1125
2/Bra cke t 6/Bra cke t 6/Bra cke t 6/Bra cke t 6/Bra cke t
Wa s he r Spri ng 2211-0008 2211-0008 2211-0008 2211-0008 2211-0008

Bra cke t Ri ght Ha nd Lowe r AX848/35/3 1

Bra cke t Le ft Ha nd Lowe r AX848/35/5 1


C N/A N/A N/A
Bo l t 2232-1125
2/Bra cke t
Wa s he r Spri ng 2211-0008 N/A

Bo t t o m P l a t e AX857/46/5 2 AX860/72/5 2 AX860/110/5 2

D Bo l t N/A 2232-1125 2232-1125 2232-1125


9/Pl a t e 8/Pl a t e 6/Pl a t e
Wa s he r Spri ng 2211-0008 2211-0008 2211-0008

E Cl a mp AX848/35/6 1 AX857/8/6 1 AX857/46/4 1 AX860/72/4 1 AX860/110/4 1

Scra pe r AX848/35/7 1 AX857/8/7 1 AX857/46/6 1 AX860/72/6 1 AX860/110/6 1

Bo l t 2232-1125 2232-1125 2232-1125 2232-1125 2232-1125


F
Wa s he r 2211-0008 5/Scra pe r 2211-0008 5/Scra pe r 2211-0008 4/Scra pe r 2211-0008 5/Scra pe r 2211-0008 5/Scra pe r

Nut 2215-0014 2215-0014 2215-0014 2215-0014 2215-0014

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 32
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Paint , Decals & Manuals


Maxtrak

Paint Finish

Plant Plant C olour T rack C olour Decal C olour


Warning:- Plant Parts are Supplied in Primer
St andard Bl ue RAL5015 RAL7015 Ye l l o w
or Suppliers Standard Colour Unless Quoted
Decal Set Part Number & Ordered Otherwise
1000 Maxt rak St andard Se t AX848DECALUK

1300 Maxt rak St andard s e t AX860DECALUK

1000 Maxtrak 1300 Maxtrak


Language Maxt rak Aut omax/Sand Maxt rak Aut omax/Sand
Pl ant Warni ng Pl ant Cone Pl ant Warni ng Pl ant Cone
Decal Set Operat i on Operat i on Decal Set Operat i on Operat i on
Label Ki t L a be l s LabeL Ki t L a be l s
Manual Manual Manual Manual
Dut ch AX848LABELDU 603/P70CP/DU UM1000MTDU UM1000AMDU AX860LABELDU 603/P70CP/DU UM1300MTDU UM1300AMDU

French AX848LABELFR 603/P70CP/FR UM1000MTFR UM1000AMFR AX860LABELFR 603/P70CP/FR UM1300MTFR UM1300AMFR

German AX848LABELGE 603/P70CP/GE UM1000MTGE UM1000AMGE AX860LABELGE 603/P70CP/GE UM1300MTGE UM1300AMGE

It a l i a n AX848LABELIT 603/P70CP/IT UM1000MTIT UM1000AMIT AX860LABELIT 603/P70CP/IT UM1300MTIT UM1300AMIT


AX848DECALUK AX860DECALUK
Port ugues e AX848LABELPO 603/P70CP/PO UM1000MTPO UM1000AMPO AX860LABELPO 603/P70CP/PO UM1300MTPO UM1300AMPO

Spani s h AX848LABELSP 603/P70CP/SP UM1000MTSP UM1000AMSP AX860LABELSP 603/P70CP/SP UM1300MTSP UM1300AMSP

Engl i s h UM1000MTUK UM1000AMUK UM1300MTUK UM1300AMUK


AX848LABELUK 603/P70CP AX860LABELUK 603/P70CP
USA UM1000MTUS UM1000AMUS UM1300MTUS UM1300AMUS

Warning Labels are Available as


Complete kits only

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 8 - 33
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Section 9:- Tracks


Maxtrak

Section 9 :- Tracks

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Section 9:- Table of Contents


Maxtrak

Section 9:- Tracks 9 -1

Section 9:- Table of Contents 9 -2

Track Expanded View 9 -3

Track Serial Location 9 -4

Drive Group 9 -5

Idler & Tension Group 9 -6

Track & Support Rollers 9 -7

Track Components 9 -8

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Track Expanded View


Maxtrak

Drive Group
Idler & Tension Group

Track & Support Rollers

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Track Serial Location


Maxtrak

“S” Traks Serial Number


Location
“T” Traks Currently Not
Fitted to Maxtrak

Warning :- Track Serial number MUST be


confirmed Prior to Supply of Spare Parts

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Drive Group
Maxtrak

2 Item 1 Warning :-
It is Recommended that the Track Drive Unit
& Hydraulic Motor are NOT Opened in Site
Conditions
Gearbox units are Only Supplied Complete
with Motor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Idler & Tension Group

4 5 6

Item 6 Warning :
Do Not Attempt
to Dismantle Recil Units.
Specialist Workshop
Equipment is Necessary

8 9 10 11

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Track & Support Rollers

12 13

14

16

15

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Track Components
Maxtrak

Part Numbe r Part Number


Q 1000 QT 1300
Ite m 1000 1300 Q Q De scription Item Description
T QT QT
Maxtrak Maxtrak T "T " T racks T Maxtrak Y Maxtrak "T " T racks
"S" T racks
Y
"S" T racks Y Y Y Y
"S" T racks "S" T racks

2372-0110 2 2372-0076 2 Mot or & Ge a rbox 11 2372-0075 2 2372-0085 2 Te ns i one r Se al Ki t

2372-0107 32 2372-0077 40 Ca ps cre w 2372-0017 16 2372-0027 18 Lowe r Rol l e r


N/A Spri ng Wa s he r 12 2372-0018 64 2372-0018 72 Bo l t
2372-0078 2 A da pt o r
2372-0019 64 2372-0019 72 Was he r
1 2372-0079 2 Bonde d Se a l
Track Chai n
13 2372-0112 2 2372-0032 2
AX818TRAKS04 2 St a nd O f f P i pe Compl e t e

2372-0086 2 Hydra ul i c Mot or 14 2372-0010 2372-0037 N/A Re pai r Li nk Ki t


Track Shoe 400
2372-0088 4 Ge a rbox Dra i n P l ug 2372-0007 112 N/A
N/A
W i de
N/A Wa s he r Track Shoe 500
N/A 2372-0033 110
15 W i de
2372-0111 2 2372-0080 2 Sprocke t
2372-0008 2372-0034 440 Track Shoe Bol t
2 2372-0109 40 2372-0081 40 Bo l t 448
N/A Spri ng Wa s he r
2372-0009 2372-0035 440 Track Shoe Nut

Mot i on Cont rol Mas t e r Pi n &


2550-9003 16 2372-0011 2 2372-0036
Va l ve Col l ars
2
3 2550-9004 Tra ns f e r P l a t e Torque Setti ngs
2222-0188 8 Mount i ng s Sre w Item Torque to
4 2372-0073 2 2372-0064 2 Front Idl e r
2372-0008 Torque to 358Nm ( 264lbs ft)
N/A N/A
2372-0018 Torque to 314Nm ( 232lbs ft)
5 2372-0074 2 2372-0065 2 Yoke
N/A 2372-0034 Torque to 575Nm (424lbs/ft )
6 2372-0072 2 2372-0084 2
Re coi l /
Te ns i one r 2372-0077 Torque to 687Nm ( 507lbs/ft )
7 N/A
Gre a s e r f or 2372-0081
8 AX818TRAKS02 2
Te ns i one r Torque to 615Nm ( 454lbs ft)
N/A
9 AX818TRAKS03 2 Ga s ke t f or Gre a s e r 2372-0107

10 AX818TRAKS01 A da pt o r 2372-0109 Torque to 393Nm ( 290lbs ft)

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 10:- Optional Items

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Section 10:- Table of Contents

Section 10:- Optional Items 10 -1

Section 10:- Table of Contents 10 -2

Refuelling Pumps 10 -3

Dust Suppression Pump 10 -4

Hoses:-Dust Suppression 10 -5

Dust Pump Parts 10 -6

Feed Hopper Extensions 10 -7

Feed Hopper Miltronics 10 -8

Belt Weigher Instalation 10 -9 & 10 -10

Hydraulic Auxillary Drive 10 -11

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Refuelling Pumps
Maxtrak

Item Part Number Description / Notes Qty

1 1 2573-7002 Pump & Mot or 1

Mode l 23540-1330

1A 2573-7006 Se rvi ce Ki t 1
Name Plate
1B 2573-7007 Rot or 1

Mode l s VM 050-2112 & VM050-2122

1A 2573-7008 Se rvi ce Ki t 1
2
1B 2573-7009 Rot or 1

Hos e Compone nt s

2 2573-7003 90 De g Hos e Be nd 2

3 2573-7004 Hos e Ki t 1
3
4 2573-7005 St rai ne r 2

Not e :- Pump Mode l Numbe r cont ai ne d on name Pl at e MUST be confi rme d a


at t i me of pl aci ng Orde r . Trans act i ons pe rforme d wi t hout a mode l numbe r are
e ffe ct e d e nt i re l y at De al e rs / Cus t ome rs Ri s k

4
Refuelling Pump Kit Part Numbers 2573-7001 & 2573-7010

2573-7010 Factory Fitted To 1000 Maxtrak QM016007


2573-7001 Factory Fitted To 1000 Maxtrak QM016338
1300 Maxtrak QM016218 , QM016325 , QM016729

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 3
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Dust Suppression Pump


Maxtrak

F1 Item Part Number Description / Notes Q ty

1000 Maxtrak AX857WPU MP


D ust Suppresion Water Pump
1
K it
1300 Maxtrak AX860WPU MP

Dust Suppresion Pump Installed As O rigional Fit to Maxtrak Plant


Serial Numbers
Q M012300
Q M013951
F2 Q M014065
Q M014730
Q M015749 & Q M015750
Q M016007
Q M016218
Q M016224
2 Q M016325
Q M016729
1 Q M016780
Q M017749

1 Pump Uni t :- Re fe r t o Page 10-4 1

2 2389-9143 Ant i vi brat i on Mount s 4

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 4
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Hoses:-Dust Suppression

Item Hose R eference Hose T ype Insert T ype Length mm


HOSE5 HOSE6 F5 HOSE3 F1
AX857WPUMP/HOSE Complete Fitting & Hose Kit

Hoses

HOSE1 AX857W P / HOSE01 3/8R2AT ST / ST 3500

HOSE2 AX857W P / HOSE02 3/4R2AT ST / ST 1800

HOSE3 AX857W P / HOSE03 3/4R2AT ST / ST 100

HOSE4 AX857W P / HOSE04 3/4R2AT COMPAC90 / ST 550

HOSE5 AX857W P / HOSE05 3/4R2AT SW EPT90 / ST 250

HOSE6 AX857W P / HOSE06 3/4R2AT 45 / ST 320

HOSE7 AX857W P / HOSE07 3/4R2AT SW EPT 90 / ST 750

HOSE8 AX857W P / HOSE08 3/8R2AT ST / ST 320

Fittings

It e m Des cri pt i on Part Numbe r Qt y

El bow 2620-6633
F1 1
Ni ppl e 2520-6594

Hos e Tai l 2520-6576


F2 1
Ext ens i on Socket 2520-6595

F3 Bul khead Connect or 2520-6592 1

F3 F4 F6 HOSE4 F3 F2 HOSE1 F4 El bow 2520-6580 1

F5 Ni ppl e 2520-6048 1

El bow 2520-6580
F6 1
Ni ppl e 2520-6593

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Maxtrak Dust Pump Parts

ByItem Part Number Description / Notes Q ty

Dust Suppresion Pump Part 2576-9003 Factory Fitted to Plants:-


1000 Maxtrak Plants :-
Dust Suppresion Q M012300
Q M013951
Pump Q M014065
2576-9003 Q M014730
Q M015749 & Q M015750
Q M016007
1300 Maxtrak Plants :-
Q M016218
Q M016325
1 2576-9001 Wat e r Pump 1

2 2576-9002 Cont rol Val ve 1

1 4 3 2 5 3 2576-9008 Hydraul i c Mot or 1

Coupl i ng
4 2576-9009 1
( Loc at e d unde r Cove r Pl at e )
Dust Suppresion Pump Part 2575-2002 Factory Fitted to Plants:-
1000 Maxtrak Plant:-
Q M017749
1300 Maxtrak Plants:-
Q M016224
Q M016729
Q M016780
Dust Suppresion
Pump 1 2575-2003 Wat e r Pump 1
2575-2002 2 2575-2007 Fl ow Cont rol Val ve 1

3 2575-2004 Hydraul i c Mot or 1

Coupl i ng
4 2575-2005 1
( Loct ae d unde r Cove r Pl at e )

5 2575-2008 By Pas s Val ve 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Feed Hopper Extensions


Maxtrak

1000 Maxtrak Qty 1300 Maxtrak Qty


Item Description / Notes
Part Number
Feed Hopper Ext ens i on
AX857/35 1 AX860/121 1
Pl at es Set
Bo l t 2232-1282 8 2232-1282 13

Bo l t 2232-1279 3 2232-1276 4
1 Bo l t 2232-1289 4 N/A N/A

Screw 2226-0889 10 2226-0892 10

Was her 2210-0021 40 2210-0021 27

Nut 2217-0009 25 2217-0009 27

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 7
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Feed Hopper Miltronics


Maxtrak

1000 Maxtrak 1300 Maxtrak


1 Item Description / Notes Qty
Part Number
Mi ni ranger Sys t em
AX848MINI 1
Compl et e
1 Trans ducer 2640-5004 1

Support AX857/37 1
2
Bo l t 2232-1202

2 Was her 2210-0019 2

3 Nut 2217-0007

Cl amp 2512-4029 2

3 l evel Indi cat or Support AX848/99/1 AX860/170 1


4
4 Trans ci ver 2640-5005 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 8
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Belt Weigher Instalation


Maxtrak

AX848WEIGH/B Installation

1 3

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 9
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Belt Weigher Instalation


Maxtrak

Item Part Number Description / Notes Qty

2 Belt Weigher 2366-0011


Factory Fitted to Plant :- QM014730
QM015749 & QM015750
1 2366-0011 We i ghe r Uni t Compl e t e 1

2 2366-0012 Load Ce l l 250Lb 2

3 2366-0013 Int e grat or BW 100 24VDC 1

4 2366-0014 Spe e d Se ns or 1
AX848WEIGH/B
Factory Fitted to Plant :- QM013454
1 2366-0010 We i ghe r Uni t 1
3
2 Spe e d Se ns or Cont act BL -Pe gs on Lt d 1

AX786/10 Trough Idl e r Se t 1

2489-1102 W i ng Rol l e r 2

2489-3001 Fi xi ng Cl amp 2
4 3
2489-3002 Fi xi ng Bol t 2

2489-1004 Ce nt re Rol l e r 1

2489-3003 Fi xi ng Cl amp 2

4 Cont rol Uni t :- Cont act BL-Pe gs on Lt d 1

2366-0011 Installation

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 10
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Hydraulic Auxillary Drive


Maxtrak

Item Part Number Description / Notes Q ty

2573-3036 Si ngl e Pump 1


1
Fi t t i ngs Ki t :- Branch's t o
1 2573-3036/A 1
Hos e s
2573-3036/B Fi t t i ngs Ki t :- Branche s 1

2550-5001 Di ve rt e r Val ve 1
2
2550-5001/A Fi t t i ngs Ki t :- Val ve t o Hos e s 1
3 2 2550-7003 Re l i e f Val ve 1
3
2550-5001/A Fi t t i ngs Ki t :- Val ve t o Hos e s 1

2552-6555 1/2" Fl at Face d Coupl i ng 1

2552-6556 1/2" Fl at Face d Coupl i ng 1


4
2552-6559 3/4" Fl at Face d Coupl i ng 2

2552-6560 3/4" Fl at Face d Coupl i ng 2


5 ( No t
2683-2139 Cont rol St at i on 1
Il l us t rat e d)

Hose Part
Hose T ype Insert T ype Length mm Qty
Number
2527-5005 R2AT-3/4 ST/ ST 800 1

2527-5006 R2AT-3/4 ST/ ST 2800 2

2527-5007 R2AT-3/4 ST/90S 2000 1


Auxillary Power take off supplied with following Machine
2527-5008 R2AT-3/4 ST/90S 5700 1
QM015078
2527-5103 R2AT- 1/2 ST/90K 6000 1

2527-5200 R1AT- 1.1/4 ST/90K 1500 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 11
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Table of Contents
Maxtrak

Table of Contents 11 -1

Diagnostics 11 -2

Diagnostics Section 1 11 -3 & 11 -4

Diagnostics Section 2 11 -5 & 11 -6

Diagnostics Section 3 11 -7 & 11 -12

Diagnostics Section 4 11 -13 & 11 -14

Diagnostics Section 5 11 -16

Hydraulic Trouble Shooting 11 -17 To 11 -23

Test Data 11 -24

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 1
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Diagnostics
Maxtrak

Diagnostics

This Section covers possible malfunctions of the Plant, Identifies the fault, indicates possible cause(s) and provides the initial
procedure to remedy the occurrence or establish a source from which a detailed investigation can be undertaken.

The Section should be considered as a Guide only to a possible fault which must always be confirmed by customer prior to supply
of spare parts.

Procedures referenced in this section are contained in Plant Users Manual supplied with the Machine

It is the responsibility of the Owner , End User, Safety Officer and / or Fitter to ensure any work is performed by a suitably
qualified competent person and in accordance with all Statutory and any other regulations.

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
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Page 11 - 2
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue .01 Eng

Diagnostics Section 1
Maxtrak

Symptom Possible Fault Correction

Belt Tracking off Centre Belt Tension Not Even Adjust Belt Tension
Trough & / or Parallel Idlers Out of Square Adjust Trough Sets and /or Parallel
Roller Alignment
Conveyor Belt Obstructed Clear Obstruction, Adjust & train Belt

Screeching Noise when Belt Is Running Lack Of Bearing lubrication Check Grease Pipes & Replace as
Required
Check Bearings & Replace as
Required
Conveyor Belt Obstructed Clear Obstruction, Adjust & Train Belt
Scrapers In-correctly Adjusted Adjust Scrapers or Replace if Worn
Trough or Parallel Rollers Failed Replace Rollers
Conveyor Belt Slipping on Head Drum Tension or Replace Belt
Stone(s) Trapped on Structure, Drums or Rollers Clear Obstruction

Belt Fails to Run Drive Motor & /or Gearbox Failure Investigate & repair or replace as Required
Valve Actuator Failure Replace Actuator
Electrical Failure Check Circuit (s)
Slipping or Broken Pump Drive Belts Adjust Drive or Replace Belts
Pump Failed Replace Pump
Conveyor Belt Broken Replace Belt
Spool Valve Sticking Remove & Clean or Replace

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 11 - 3
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved.
Components Manual Issue .01 Eng

Diagnostics Section 1
Maxtrak

Symptom Possible Fault Correction

Uneven Discharge of Material Feed Hopper Loading off Centre Ensure Feed directed On to Feed
Hopper Impact Bar
Strickle Gate(s) Obstructed Clean out Obstruction
Check Gate & / or Hinge Pin for
Damage

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 11 - 4
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved.
Components Manual Issue.01 Eng

Diagnostics Section 2
Maxtrak

Normally , once the metal detector has been set up at the time of commissioning there should be no need to alter installation or any of the controls within the
control cabinet . However in event of subsequent adjustment being necessary reference to Plant Maintenance section of “ Plant User Manual” will be required.

False trips may be produced from environmental interference.

Environmental Interference

The Metalarm Control Unit generates a high frequency alternating field within and near the sensor coil. While the field is strongest on the sensor coil face or in the
throat of the sensor coil , it is inherent in the sensor coil design that a certain amount of the field exists outside of the sensor coil. Certain environmental conditions
may sometimes effect this alternating field causing false and erratic signals.
If after installation the unit does not work properly , check for compliance with the following hook-up and installation details before proceeding to the specific
causes of interference.
All cable connections should be tight on the terminal blocks in the control unit . Any sensor coil lead splices should be soldered & taped.
The power source cables should be isolated from varying inductive loads and should be run in separate conduit.
The control unit should have a good electrical ground connection.

In certain locations more than one problem may exist and the problems may be interrelated.
Observing the installation site and the operation of the metal detector for repeating symptoms is very helpful in isolating the causes of the problem.
Correlating malfunctioning occurrences is invaluable for environmental interference trouble shooting.
Observe whether interference occurs at certain specific times and in conjunction with specific activity.
Observe whether interference occurs when operated by certain personnel or only after physical change of the environment.

Use the following to help diagnose problems and problem sources and to implement corrective measures.

Basically environmental interference may be of four types

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 5
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue.01 Eng

Diagnostics Section 2
Maxtrak

Movement of Metal. Metal objects moving into or out of the electromagnetic field of the sensor coil

Large masses of metal such as Shaker screens , metal deflection plates , Vehicles etc may effect metal detector operation even when at a considerable
distance from the sensor coil . Other smaller masses of moving metal when sufficiently close to the search unit may also cause false trips.

Interference may exist outside of the immediate location & hidden from operators view

Intermittent loops of Metal surrounding the Sensor ( Shorted Turns) . A source of interference which is difficult to recognise is that of the shorted turn . A
shorted turn is formed by metal pieces forming a complete path in some plane around or near the sensor.

If it is intermittent , as in the case of two pieces of conduit occasionally touching together , the detector will trip each time the conduits make or break
connections. The intermittence may be caused by physical deflection or vibration of equipment and by expansion or contraction of metal due to tempera-
ture changes
The effect of the “Shorted Turn” is that of a secondary “Coil” or “Turn” coupled to the metal detector sensor coil. The varying load of this secondary “coil”
when it makes or breaks is reflected to the sensor coil tripping the control unit.
The following metal objects may be part of or form a “ Shorted Turn” by themselves : metal framework , pipes, conduit , flexible conduit , guard railing ,
metal catwalks conveyor rollers etc.

Excessive Line Voltage Fluctuations . Electrical interference may be in the form of line voltage “ spikes” caused by on/off varying inductive loads of electrical
equipment on the same power line as the metal detector , or other lines in close proximity to the supply line of the metal detector.

Proximity of Severe RF Radiation Sources. Electrical or electronic interference can be radiated into the sensor coil or introduced into the metal detector from
other energy emitting devices i.e Arcing Motors , Arc Welders , Arcing Relay Points

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 6
Copyright © BL-Pegson Ltd 2002 - 2003. All Rights Reserved.
Components Manual Issue .01 Eng

Diagnostics Section 3
Maxtrak

Symptom Possible Fault Correction

Machine Stops Power Failure Check Powerpack & Repair


Broken Drive Belts Replace Drive Belts
Crusher Blocked Refer to Blocked and/or Stalled Crusher Situation
Lubrication Failure Investigate for Leaks & Pump Failure
Interlock Operation Identify Fault & Rectify

Overload Closed Side Setting ( C.S.S) to Low Clear Machine & Adjust C.S.S
Tramp Metal Fixed in Crushing Chamber Refer to Blocked and/or Stalled Crusher Situation
Packing in Crusher Chamber Clear Machine, Correct Grading & Remove excess
fines ,if present From Feed Stock

Excessive Speed Variations Drive Belt Sipping Inspect Drive Belts Re-tension or Replace
Clutch Slipping Inspect , Adjust or Repair Clutch
Engine Speed Incorrect Refer to Operating Instructions

Low Capacity Crusher Damaged or Worn Stop & Inspect Repair as Required
Speed Incorrect Refer to Operating Instructions
Worn Manganese Replace Manganese
Manganese Profile Incorrect Replace Manganese with Suitable Profile
Feed Rock Shape not “ Gripped” by Chamber Adjust Primary Crusher to Provided Reduced Feed
Size
Change Manganese for “ Coarser” Chamber

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 11 - 7
Copyright © 2002-2003 BL-Pegson Ltd . All Rights Reserved.
Components Manual Issue .01 Eng

Diagnostics Section 3
Maxtrak

Symptom Possible Fault Correction

Low Capacity Cntd Bridging over Crusher Chamber Slabs in Feed :- Investigate Primary Reduction &
Modify Pre Screen to Extract from FeedStock
Incorrect Drive Tension Adjust and /or Replace Drive Belts
Incorrect Clutch Adjustment Adjust Clutch
Incorrect Close Side Setting Adjust Crusher Setting
Sticky Material Remove Clay and/or Fines From Feed, Clean
Manganese & Crusher Chamber
Lack of Raw Material, Erratic Feed, Correct Grading & Condition Of
Feed Oversize, Inclusion of Fines Feed Material

Excessive Wear Loose Manganese Check Manganese Seating Tighten Wedge and /or
Replace Manganese
Change to Feed Characteristics Change Manganese Specification
Excessive Moisture Endeavour to dry material prior to Crushing
Material Very Abrasive Change Manganese Specification
Excessive Fines In Feed Material Blend Feed Material to Provided a Graded Feed
Crusher Operating Below Minimum Recommended Adjust Crusher Setting
Closed Side Setting
Crusher Speed High Refer to Operating Instructions
Manganese Worn “Out of Round” Check Feed Stock & Feeder for Segregation
Replace Manganese
Lack of Raw Material, Erratic Feed, Correct Grading & Condition Of
Feed Oversize, Inclusion of Fines Feed Material

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com