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NAME OF WORK: IMPROVEMENT/UPGRADATION OF PAKKE- SEIJOSA-

ITAKHOLA ROAD IN ARUNACHAL PRADESH (62.00 KM) UNDER NEC

DESIGN AND ESTIMATE OF RCC BRIDGE OF


14.5 M SPAN AT TALAV VILLAGE (HILL
NALAH)

CLIENT: PRL - GEPONG (JV)


HEAD OFFICE - B SECTOR
P.O- NAHARLAGUN
DISTRICT-PAPUM PARE , ARUNACHAL PRADESH -791110

CONSULTANT: GEO TECHNO CONSULTING SOLUTIONS,


HOUSE NO -4, NAMGHAR PATH, KHANAPARA, GUWAHATI,
ASSAM, PIN-781022
Name: Construction of Bridge across Hill Nalah at Talav Village (Span 14.5 m)
Quantity Statement
Exsiting Span = 10.500 m
Design Span= 14.500 m
Formation Level= 100.000 m
Highest Flood Level= 97.000 m
Lowest Bed Level = 90.000 m
Abutment foundation Level = 86.400 m
Width of super structure= 8.450 m
Roadway Width= 7.500 m

(a) Foundation
1. Earthwork in Excavation
For Abutment
3
2 x 9.05 x 8.57 x 3.75 = 581.69 m
For Gabion structure Protecion
work
3
(i) Upto Depth 3 m 4 x 9 x 6.3 x 1.708 = 387.37 m

2. Providing M10 below Abutment


Foundation 2 x 8.75 x 8.27 x 0.15 = 21.71 m3

3. Cement Concrete in Foundation


M20
3
Foundation Slab 2 x 8.45 x 7.97 x 1.8 = 242.45 m
3
Abutment Shaft 2 x 8.45 x 4.67 x 1.8 = 142.06 m
3
384.51 m

4. HYSD Bar in Foundation


Foundation Slab
Main bar 10 mm @ 150 mm c/c 2 x 57 x 8.17 x 0.62 = 574.93 Kg
Alt Bar 10 m m @ 150 m c/c 2 x 54 x 8.65 x 0.62 = 576.67 Kg
Vertical bar erath face main bar 8
mm @ 150mm c/c 2 x 57 x 14.464 x 0.40 = 651.42 Kg
Vertical bar water face main bar 8
mm @ 150mm c/c 2 x 57 x 15.575 x 0.40 = 701.45 Kg
Horizantal bar in Earth Face 8 mm
@ 150 c/c 2 x 84 x 15.575 x 0.40 = 1033.72 Kg
Horizantal bar in Water Face 8 mm
@ 150 c/c 2 x 90 x 8.35 x 0.40 = 593.78 Kg
4131.96 Kg
or 4.13 Tonne
Adding 5% for lapping and wastage = 4.34 Tonne

Assuming 70% reinforcement for foundation= 3.04 Tonne


Assuming 30% reinforcement for sub Structure= 1.30 Tonne

B. Sub Structure
5. PCC M20 in sub Structure upto
5 m height
3
abutment shaft 2 x 8.45 x 2.485 x 7.714 = 323.96 m

6. RCC M20 in Sub Structure


Abutment Cap 2 x 8.45 x 1.2 x 0.4 = 8.11 m3
Dirt Wall 2 x 8.45 x 0.35 x 1.686 = 9.97 m3
Bracket 2 x 8.45 x 0.3 x 0.4 = 2.03 m3
Pedestal 6 x 0.6 x 0.42 x 0.05 = 0.08 m3
Reaction Block 12 x 0.8 x 0.6 x 0.6 = 3.46 m3
23.64 m3

QUANTITY CALCULATION Page 2


Name: Construction of Bridge across Hill Nalah at Talav Village (Span 14.5 m)
Quantity Statement
7. HYSD Fe 500 Bar in Sub
Structure
Abutment Cap
Main bar 12 mm 11 nos bar 2 x 24 x 8.35 x 0.89 = 356.27 kg
Stirrups 10 mm @ 100 mm c/c 2 x 84 x 2.39 x 0.62 = 247.85 kg
Dirt Wall
Vertical Bar(Both Face) 12 mm @
110 mm c/c 2 x 152 x 2.786 x 0.89 = 752.84 kg
Horizantal bar (Both Face) 12 mm
@ 135 mm c/c 2 x 25 x 8.35 x 0.89 = 371.11 kg
Bracket
Horizantal Bar 16 mm bar 10 nos 2 x 10 x 8.35 x 1.58 = 263.90 kg
Stirrups 12 mm @ 100 mm c/c 2 x 84 x 2.5 x 0.89 = 373.33 kg
Pedestal
8 mm 6 x 4 x 0.53 x 0.40 = 5.03 kg
6 x 8 x 0.22 x 0.40 = 4.17 kg
Reaction Block
16 mm bar 12 x 14 x 4 x 1.58 = 1061.93 kg
12 mm bar 12 x 12 x 3.04 x 0.89 = 389.12 kg
3825.55 kg
or 3.83 Tonne
Adding 5% for lapping and wastage = 4.02 Tonne
Adding Reinforcement Above LBL= 1.30 Tonne
Total= 5.32 Tonne

8. Filter Media Behind Abutment


3
2 x 8.45 x 10 x 0.6 = 101.40 m

9. Elastomeric Bearing 6 x 63 x 22 x 6.1 = 50727.60 cm3


10. Weep Holes 2 x 84 = 168 Nos

C. Super Structure
11. RCC M20 T Beam super
Structure
Quantuty as per BD/14-75A 67.3 m3

12. Reinforcement in Super


Structure 10.663 Tonne

13. PCC M15 Grade levelling


course below approch slab 2 x 7.5 x 3.5 x 0.1 = 5.25 m3

14. RCC Approch slab 2 x 7.5 x 3.5 x 0.3 = 15.75 m3

15. Drainage Spouts 2 x 5 = 10 Nos

16. Expansion Joint 2 x 8.45 = 16.90 Rm

17. RCC Railing 2 x 15.07 = 30.14 Rm

18. Painting in Railing 2 x 15.07 = 30.14 m

19. Wearing Coat M30 1 x 15.07 x 7.5 x 0.075 = 8.48 m3

D. Protection work (Gabion


Structure)
24 x 9 x 1 x 1 = 216 m3
20 x 8 x 1 x 1 = 160 m3
16 x 7 x 1 x 1 = 112 m3
12 x 6 x 1 x 1 = 72 m3

QUANTITY CALCULATION Page 3


Name: Construction of Bridge across Hill Nalah at Talav Village (Span 14.5 m)
Quantity Statement
8 x 5 x 1 x 1 = 40 m3
4 x 4 x 1 x 1 = 16 m3
616 m3

QUANTITY CALCULATION Page 4


Name: Construction of Bridge across Hill Nalah at Talav Village (Span 14.5 m)
QUANTITY CALCULATION OF MATERIALS

Serial No Item Unit Quantity Cement Sand Stone Steel


3
1 PCC M 10 1:3:6 m 21.71 6.64 9.30 18.61
3
2 PCC M15 1:2:4 m 5.25 1.61 2.25 4.50
3
3 PCC M20 m 708.47 276.03 318.81 637.62
RCC M20 (Approch Slab and 3
m 20.32 7.92 8.31 16.63
4 super structure)
3
5 RCC M25 m 23.64 12.65 8.87 17.73
6 Steel Tonne 19.02 19.02
3
7 Gabion Structure m 616 677.60
3
8 Filter Media m 101.40 111.54
3
9 Wearing Course M 30 m 8.48 5.09 3.05 6.103
309.93 350.60 1490.33 19.02
Tonne Cum Cum Tonne
or or or or
309.93 701.19 3278.72 19.02
Tonne Tonne Tonne Tonne

HAULAGE Page 5
Estimate
Name: Construction of Bridge across Hill Nalah at Talav Village (Span 14.5 m)

Serial No Item No Description Unit Quantity Rate Amount


Excavation for structure(earthwork in
excavation of Foundationof structures as
per drawing and technical specification,
1 12.1 m3 969.06 ₹ 63.00 ₹ 61,051.00
includingsetting out, construction of
shoreing and bracing etc, (I) Ordinary soil
(B) Mechanical Means (i)depth upto 3 m

PCC 1:3:6 in Foundationb (plain cement


concrete 1:3:6 nominal mix in foundation
with crushed stone aggregates 40 mm
2 12.4 m3 21.71 ₹ 5,177.00 ₹ 1,12,386.00
nominal size mechanically mixed, placed
in foundation and compacted by vibration
including curing for 14 days)
Plain/reinfored cement concrete in open
Foundation complete as per drawing and
3 12.8 m3 384.51 ₹ 6,902.00 ₹ 26,53,880.00
technical specifications B. PCC Grade
M20
Supplying, fitting and placing un coated
HYSD bar reinforcement in foundation
4 12.4 Tonne 3.04 ₹ 78,187.00 ₹ 2,37,453.00
complete as per drawing and technical
specifications
Plain/reinfored cement concrete in open
Sub Structure complete as per drawing
and technical specifications
5 13.5 B. PCC Grade M20 (p) Height upto 5 m m3 323.96 ₹ 7,301.00 ₹ 23,65,239.00
E. RCC Grade M20 (p) Height upto 5 m
case II With batching Plant, Transit Mixer m3 23.64 ₹ 7,367.00 ₹ 1,74,187.00
and concrete pump
Supplying, fitting and placing un coated
HYSD bar reinforcement insub structure
6 13.6 Tonne 5.32 ₹ 78,328.00 ₹ 4,16,579.00
complete as per drawing and technical
specifications
Providing and laying of filter media with
granular materials/stone crused
aggregates satisfying the requirements
laid own in clause 2504.2.2 mof MoRth
specifications to thickness of not less than
600 mm with smaller size towards the soil
7 13.1 m3 101.40 ₹ 2,122.00 ₹ 2,15,171.00
and bigger size towards the wall and
provided over the entire surface behind
the abutment , wing wall and return wall to
the ful height compacted to the firm
condition complete as per drawing and
technical specifications
Supplying, fitting and fixing in position true
to line and level elastomeric bearing
confirming to IRC:83 (part II) section IX
8 13.14 cm3 50727.60 ₹ 1.00 ₹ 50,728.00
and clause 2005 of MoRTH specifications
complete including all accessoriesas per
drawing and technical specifications
Providing weep holes in brick
masonary/plain/Reinforced concrete
abutment, wing wall/return wall with 100
9 13.8 mm AC pipe, extending through the full Nos 168 ₹ 140.00 ₹ 23,520.00
width of the structure with slope of 1V:
20H towards drawing face complete as per
drawing and technical specifications
Furnishing and placing Reinforced
/Prestressed cement concrete in super
structure as per drawing and technical
10 14.1 specification A. RCC Grade M20 Case II m3 67.3 ₹ 8,289.00 ₹ 5,57,850.00
Using Batching Plant, Transit Mixer and
Concrete Pump (ii) For T Beam & Slab ,
25-35% of (a+b+c) (p) Height upto 5 m
(a)Supplying, fitting and placing un coated
HYSD bar reinforcement in super structure
11 14.2 Tonne 10.663 ₹ 79,602.00 ₹ 8,48,796.00
complete as per drawing and technical
specifications

ESTIMATE Page 6
Estimate
Name: Construction of Bridge across Hill Nalah at Talav Village (Span 14.5 m)

Serial No Item No Description Unit Quantity Rate Amount


Providing and laying Cement Concrete
wearing Coat M20 Grade including
12 14.4 8.48 ₹ 13,360.00 ₹ 1,13,251.00
Reinforcement complete as per drawing
and technical specifications
Construction of of Precast RCC Railing of
M30 Grade , aggregate size not exceeding
12 mm , true to line and grade, tolerance
of vertical RCC post not exceed 1:00,
13 14.6 center to center spacing etween vertical Rm 30.14 ₹ 2,196.00 ₹ 66,187.00
post not exceed 2000 m , leaving adequte
space betwwen vertical post of for
expansion , complete as per drawing and
technical specifications
Drainage Spouts complete as per drawing
14 14.9 Each 10 ₹ 1,109.00 ₹ 11,090.00
and technical specifications
PCC M15 Grade levelling course below
15 14.10 approch slab as per drawing and technical m3 5.25 ₹ 5,955.00 ₹ 31,264.00
specifications
Reinforced cement concrete approch slab
incluing reinforcedment and formwork
16 14.11 m3 15.75 ₹ 11,462.00 ₹ 1,80,527.00
complete as per drawing and technical
specifications
Strip Seal Expansion Joint (Providing and
laying of Strip seal expansion joint catering
to maximum horizantal movement upto 70
mm , Complete as per approved Draings
17 14.22 and Standard specifications to be installed Rm 16.90 ₹ 16,813.00 ₹ 2,84,140.00
by the manufacturer/supplier or their
authorize representative ensuring
compliance to the manufacturer's
instructions of installations
Painting in Concrete surface (providing
and applying 2 coats of water based
cement paint to unplastered concrete
18 14.16 m 30.14 ₹ 78.00 ₹ 2,351.00
surface after claening the surface of Dirt,
oil, grease,efforescence and applying paint
@ of 1 liter per 2 sqm
Gabion Structure for Erosion Control,River m3
19 15.13 616 ₹ 3,346.00 ₹ 20,61,136.00
traing works and Protection Works

Loading and unloading of stone Boulder


/stone aggregates/sand etc for hill roads
20 1.6
Sand 701.19 m3 ₹ 164.00 ₹ 1,14,996.00
Stone 3278.72 m3 ₹ 164.00 ₹ 5,37,710.00
Loading and unloading of cement/steel/
etc. bymanul means and stacking for hil
21 1.7 roads etc for hill roads
Cement 309.93 Tonne ₹ 203.00 ₹ 62,916.00
Steel 19.02 Tonne ₹ 203.00 ₹ 3,861.00
Cost of haulage excluding loading and
unloading on hill roads
(i) Surface Road
Sand 701.19 Tonne ₹ 249.00 ₹ 1,74,597.00
Stone 3278.72 Tonne ₹ 249.00 ₹ 8,16,401.00
Cement 309.93 Tonne ₹ 622.50 ₹ 1,92,931.00
22 1.8
Steel 19.02 Tonne ₹ 622.50 ₹ 11,839.00
ii) Kutcha track
Sand 701.19 Tonne ₹ 606.00 ₹ 4,24,924.00
Stone 3278.72 Tonne ₹ 606.00 ₹ 19,86,904.00
Cement 309.93 Tonne ₹ 606.00 ₹ 1,87,817.00
Steel 19.02 Tonne ₹ 606.00 ₹ 11,525.00
₹ 1,49,93,207.00

ESTIMATE Page 7
IMPROVEMENT /UPGRADATION OF PAKKE - KESSANG - ITAKHOLA ROAD IN ARUNACHAL
PRADESH (62 KM) UNDER NEC. (HILL NALLAH)
DESIGN OF ABUTMENT
Design data :
1 Existing Span : = 10.5 m
Proposed Span :
Overall span = 15.13 m
Effective span = 14.50 m
Clear span = 14 m
Depth of the Girder = 1575 mm
Wearing coat at centre = 100 mm
Size of the bearing :
Length = 630 mm
Width = 220 mm
Thichness = 61 mm
Deck level (at crown of wearing coat) = 100 m
Founding level = 86.4 m
H. F. L = 97 m
L.W.L = 90 m
Thickness of abutment at bed level = 3.8 m
2 Properties of backfill soil
Angle of repose f= 30 o

Angle of inclination with the horizontal


l= tan-1(αh / 1 ± αv) (αh = Horizontal Seismic . Force Coeff.)

= 11.03 0 (+ve) (αv = Verticall Seismic . Force Coeff. = αh /2 )

13.61 0 (-ve)

g bulk = 1.8 T /CM


g sub = 1.0 T /CM
3 Seismic coefficients :-

Sa /g = 2.5 (as per Note, Cl. no.219.5.1 of IRC:6-2010)


Z = 0.36 (as per table 6 of IRC:6-2010)
I = 1.2 (as per table 7 of IRC:6-2010)
Ah = (Z/2) x (I) x (Sa/g) = 0.54
Response reduction Factor = 2.5
0.54
Seismic hor. Force Coeff. (αh )= 2.5 = 0.216

DESIGN DATA Page 8


Seismic hor. Force Coeff. (αh )= 2.5 = 0.216
2.5
4 Maximum reactions from superstructure at abutment :
DL = 75.5 Tonnes
DL+LL = 141.3 Tonnes
DL+LL+I = 155.75 Tonnes

5 Coefficient of active earth pressure (Ka) = Cos2(Φ - α)


2
(without seismic condition) Cos2α Cos2(α+δ) [1+√{(sin(Φ+δ)sin(Φ-i )} / cos(α+δ)cos(α - i) ]
= 0.49
where α = angle of internal friction i= angle of inclination of backfill
δ=
2 2
Coefficient of active earth pressure (Ca ) = (1±αv)Cos (Φ - α - λ ) 1
x
Cosλ Cos2α cos(δ+α+λ) sin(Φ+δ) sin(Φ-i-λ)
[ ]
(with seismic condition)
1 + cos(α-i) cos(δ+α+λ)
1/2

= 0.59 For λ=13.61 For (1+αv)


= 0.494 For λ=13.61 For (1-αv)
= 0.497 For λ=11.03 For (1+αv)
= 0.47 For λ=11.03 For (1-αv)

Maximum of all is taken for design consideration


Design :

DESIGN DATA Page 9


Considering permetre length :
Section A-A'
Tonnes metre Tm
(1) DL + LL + I = 155.75/7.5 = 20.77 @ 0.71 = 14.74

(2) Wt. of Abutment


(i) 0.35 x 1.786 x 2.4 = 2.0 @ 0.175 = 0.35
(ii) 1.200x 7.814x2.4 = 20.63 @ 0.6 = 12.38
(iii) 0.5x2.60x7.814x2.4 = = 24.38 @ 2.07 = 50.39

(3) Wt. of Bed block


0.4 x 1.200 x 2.5 = 1.2 @ 0.6 = 0.72
68.98 @ 1.139 = 78.58

Overturning moment due to :


When height = 8.214 m = (7.814+0.4)

1. Active earth pressure Tonnes metre Tm


= 1/2 x 1.8 x (8.214)² x 0.49= 29.75 @ 8.214/3 = 81.46

DESIGN DATA Page 10


2. Dynamic increment for E.P
0.59-0.49 = 0.1
= (0.10/0.49)x29.75 = 6.1 @ 8.214/2 = 24.94

3. Breaking Force
= (0.2 x 100) /7.5 2.67 @ 8.214 = 21.93

4. Due to Seismic
7.814+0.4+(1.786/2
(i) 0.216 x2 0.43 @ = 3.93
)
(ii) 0.216 x 20.36 4.46 @ 8.214/2 = 18.3
(iii) 0.216 x 24.38 5.27 @ 2.74 = 14.42
(iv) 0.216 x 1.2 0.26 @ 8.014 = 2.08
167.06
Shift due to vertical loads = 1.139 m
Shift due to horizontal force = 2.422 m (167.06/68.98) 38.73
Resultant acts at = 1.139+2.422 3.56 m from (A) 10.41
Therefore, "e" = 3.56 - (3.80/2) 1.66 metre 3.719261

Stress in Concrete :
P 6e
1 ±
A A

68.98 6 x 1.66
= 1 ±
3.8 3.8
2
Pmax = 65.76 T/m <
2 OK
Pmin = -29.46 T/m <

Section B-B'
Tonnes metre Tm
(1) Total Load upto AA' 68.98 @ 1.141 + 1.2 = 161.35

(2) Wt. of Abutment


(i) 3.80 x 1.8x 2.4 = 16.42 @ 3.10 = 50.9

DESIGN DATA Page 11


(ii) 1/2 x 1.8 x 1.8 x 2.4 = 3.89 @ 2.40 = 9.34
(iii) 8 x 1.8 x2.4 = 34.56 @ 4.00 = 138.24

(3) Wt. of earth


(i) 1.2 x 13.6x 1 x 1.8 = 29.38 @ 0.6 = 17.63
(ii) 1/2x 1.8 x 1.8 x 1.8 = 2.92 @ 6.17 = 17.99
(iii) 1.2x 1.8 x 1.8 = 3.89 @ 7.3 = 28.38
160.03 @ 2.649 = 423.83
Overturning moment due to :

When height = 11.814 m


Tonnes metre Tm
1. Active earth pressure
= 1/2 x 1.8 x (11.714)² x 0.49 = 61.55 @ 11.714/3 = 242.38

2. Dynamic increment for E.P


0.59-0.49 = 0.1
= (0.10/0.49)x60.51 = 13 @ 11.714/2 = 76.79

3. Breaking Force
= (0.2 x 100) /7.5 2.67 @ 11.814 = 31.54

4. Due to Seismic
/
(i) upto AA' (sum of seismic force upto AA ) 10.41 @ 3.71+1 = 49.05
(ii) 0.216 x 16.42 3.55 @ 2.7 = 9.58
(iii) 0.216 x3.89 0.84 @ 2.4 = 2.02
(iv) 0.216 x 34.56 7.46 @ 0.9 = 6.72
= 418.08

Shift due to vertical loads = 2.649 m


Shift due to horizontal force = 2.613 m (417.80/159.76)
Resultant acts at = 2.65+2.615 5.261 m from (A)
Therefore, "e" = 5.265- (8/2) 1.261 metre

Foundation Pressure
P 6e
1 ±
A A

160.03 6 x 1.26
= 1 ±
8 8
2 2
Pmax = 38.92 T/m Eq.Press. 39.13/1.25 = 31.14 T/m No Tens.
2 2 OK
Pmin = 1.08 T/m Eq.Press. 0.81/1.25 = 0.87 T/m

DESIGN DATA Page 12