You are on page 1of 11

Designmate

3024/3036 Top Assembly

Figure 5-1. Top Assembly

Section 5, Illustrated Parts Breakdown 5-1


Final Assembly

Figure 5-2. Final Assembly (Sheet 1 of 6)

5-2 Section5, Illustrated Parts Breakdown


Figure 5-2. Final Assembly (Sheet 2 of 6)

Section 5, Illustrated Parts Breakdown 5-3


Figure 5-2. Final Assembly (Sheet 3 of 6)

5-4 Section5, Illustrated Parts Breakdown


Figure 5-2. Final Assembly (Sheet 4 of 6)

Section 5, Illustrated Parts Breakdown 5-5


Figure 5-2. Final Assembly (Sheet 5 of 6)

5-6 Section5, Illustrated Parts Breakdown


Figure 5-2. Final Assembly (Sheet 6 of 6)

Section 5, Illustrated Parts Breakdown 5-7


Item Qty Part
No. Reqd Number Description
20019-0015 ASSY, PLOTHEAD, D-SIZE, DESIGNMATE, REV 17
20630-0014 ASSY, PLOTHEAD, E SIZE, DESIGNMATE, REV 19
2 52 10040-2932 SCRW, SEMS, HEXHDSLOT, 8-32X1/2, SQ.CONE
3 2 10042-0090 RING, RET, EXT, .073 FREE DIA, .015 THK
5 2 14287-2936 SCR, CAP, SKTHD, HEX, 8-32X1/2, ALY STL
6 1 15746-0015 HOUSING, PINCH ROLLER, LH
8 1 15791-0019 LINK, PIVOT, SOLENOID, CARRIAGE
9 1 15792-0018 LEVER, PIVOT SOLENOID CARRIAGE
10 1 15793-0017 SHAFT, PIVOT, CARRIAGE, PACESETTER
11 1 15795-0015 CARRIAGE, PEN, PACESETTER
12 1 19681-0014 ASSEMBLY, LEFT DRUM SUPPORT
14 1 15858-0019 HOUSING, PINCH ROLLER, RH
15 1 16002-0012 SOURCE/SENSOR ASSY, TRANSMISSIVE
16 1 20056-0019 ASSY, PEN TURRET, REV 1
16.1 8 16020-0010 LEVER, CAP PEN
16.2 2 697280-6 SPRING-PEN CAP (MUST be soldered at overlap)
16.3 8 16642-0018 FINGER, PEN TURRET
16.4 1 17741-0016 SPRING, EXTENSION, TURRET, FINGER RET
16.5 1 20432-0014 PEN FRAME, UPPER, MOLDED
16.6 1 16017-0015 COVER, TURRET
16.7 1 16608-2479 SCR, HI-LO, 6-19X3/8, HEX WSHR HD, BLUNT
16.8 8 18198-0012 CAP, PEN, LIQUID BALL/FIBER TIP, RED or BLUE
16.9 1 18538-0011 BASE, TURRET
16.10 1 16019-0013 FRAME, PEN, LOWER
17 2 21139-0018 BRACKET, SUPPORT, PLATEN EXTENSION, E-SIZE
18 6 21166-0014 CLAMP, PLATEN EXTENSION, E-SIZE
21 1 16042-0014 SPRING, RETURN, FINGER
22 1 10052-1632 WSHR, CRSNTSPR, .203ID, .322OD, .005 THK
23 2 16099-1014 FAN ASSY, 24VDC, BALL BRG, 100CFM, 9W
24 2 16134-0039 COVER, FAN, BLACK
25 1 16263-0016 ASSY, SENSOR/SOLENOID
26 13 16297-0016 COVER, SCREW, PLATEN
27 2 16432-0038 PLATEN, 28.58 EXTENSION, EXTRUSION, D-SIZE
27 2 21111-0010 EXTENSION, PLATEN, MACHINED, E-SIZE
28 1 16469-0018 GEAR, POSITIONER, STEPPER MTR TURRETDR
29 1 16472-0013 SHAFT, TURRET, STEPPER MOTOR DRIVE
30 1 16641-0019 FINGER, PEN CARRIAGE
32 1 16661-0014 LEVER, MOTION AMPLIFIER, CARRIAGE
33 2 16896-0011 PIN, PIVOT, PINCH ROLLER
34 1 16897-0010 PIN, LEVER POT, PINCH ROLLER. E-SIZE RH, D-SIZE RH & LH
35 1 18365-0019 PIN, LEVER PIVOT, PINCH ROLLER, E-SIZE LH
36 1 17031-0015 SPRING, EXTENSION, MOTION AMPLIFIER
37 1 17033-0013 SPRING, EXTENSION, AXIAL PRELOAD
39 4 17110-2585 SCR, MACH, HEXWSHR HD, 6-32x2, STL, ZINC
40 1 17505-0012 LEVER, INDEXER, TURRET DRIVE
41 1 17506-0011 BLOCK, SENSOR, TURRET DRIVE
42 1 17517-0018 MOTOR, STEPPER, 36VDC
43 1 17623-0019 SPRING, EXTENSION, INDEX
44 1 17641-0017 SENSOR, TURRET DRIVE
46 4 17743-0014 SPRING, EXTENSION, PINCH ROLLER, UNCOATED, D-SIZE
46 4 18536-0013 SPRING, EXTENSION, PINCH ROLLER, ZINC COATED, E-SIZE
47 1 17760-0012 SUPPORT, PINCH ROLLER (ZINC)RH, D-SIZE
47 1 17760-0038 SUPPORT, PINCH ROLLER, RH, MACH, 1 1/2d, E-SIZE
48 1 17761-0011 SUPPORT, PINCH ROLLER (ZINC)LH, D-SIZE
48 1 17761-0037 SUPPORT, PINCH ROLLER, LH, MACH, 1-1/2d, E-SIZE

5-8 Section5, Illustrated Parts Breakdown


Item Qty Part
No. Reqd Number Description
49 1 21046-0010 ASSY, CABLE, INDEX SENSOFVTURRETSTPR
51 2 18196-0014 SCREEN, FAN COVER SUPPORT
52 1 18559-0015 LEVER, MOTION AMP, TURRET DRIVE
53 1 18560-0012 FRAME, TURRET DRIVE, STEPPER MOTOR
54 2 18588-0010 LEVER, PINCH ROLLER, MOLDED
56 4 10020-1979 WSHR, FLT, NYL, #10, .201 ID, .460OD, .015T.D-SIZE only
57 4 10040-2478 SCRW, SEMS, HEXHDSLOT, 6-32X3/8, SO. CONE
59 8 10042-0181 RING, RET, EXT, .145 FREE DIA, .025 THK
61 2 11151-1721 SCREW, MACH, PAN HD, XREC, 4-40X7/8, STL
62 1 11151-1655 SCREW, MACH, PAN HD, XREC, 4-40X1/4, STL
63 1 10328-0012 TIE, CBL, NYL, 3/4” BLD, 4” LG
64 1 11212-0712 WSHR, FLT, RND, SS, #4, .125/.312/.016
65 1 18238-0113 ASSY, CABLE, FLAT FLEXIBLE, D-SIZE
65 1 20724-0011 ASSY, CABLE, FLAT, FLEXIBLE, E-SIZE
66 1 10042-0207 RING, RET, EXT, .207 FREE DIA, .025 THK
67 10 16101-3669 SCR, SEMS, THRD FRM, 10-32 X 1 1/2, HEX
68 1 18557-0017 SPRING, MOTION AMP TURRET DRIVE
70 1 18797-0017 CHANNEL, MACHINED, D-SIZE
70 1 20613-0015 CHANNEL, MACHINED, E-SIZE
71 1 18798-0016 PLATEN, PRIMARY MOLDED, D-SIZE
71 1 20276-0013 PLATEN, PRIMARY, E-SIZE
72 4 11112-0184 RET RING, EXT, .168FR DIA, .015THK, BER
73 1 19003-0015 COVER, COUPLING, D-SIZE
78 1 19043-0017 SUPPORT, CARRIAGE, RIGHT SIDE
80 1 19089-0012 COVER, Y AXIS, D-SIZE
80 1 20565-0013 COVER, Y-AXIS, E-SIZE
81 1 19092-0017 CONTROL PANEL ASSY, DESIGNMATE
83 1 19101-0016 ENDBELL, LEFT HAND
86 2 19113-0020 SCREWLOCK, FEM, 4-40THRD, CLR CHRMATE
87 1 20679-0032 CLAMP, HUB, ADJ, 1/4 SHAFT, BLK PSVT
90 1 15763-0013 PULLEY, IDLER ASSY
94 1 19167-0017 PLATE, MOTOR, X-AXIS
95 2 15748-0013 PIN, PINCH, ROLLER (.775), E-SIZE
95 2 19176-0016 PIN, PINCH ROLLER, D-SIZE
96 1 19830-0014 STRAP, EMI, Y-AXIS MOTOR, D-SIZE
97 1 19831-0013 STRAP, EMI, X/Y AXIS MOTOR
105 2 19228-0014 SHAFT, CARRIAGE, DESIGNMATE, D-SIZE
105 2 19228-0030 SHAFT, CARRIAGE, DESIGNMATE, E-SIZE
106 2 19221-0011 PLUG, PIVOT, DUST COVER
111 1 19201-0015 ASSEMBLY, CARRIAGE (DESIGNMATE)
117 7 16608-2511 SCR, HI-LO, 6-19X3/4, HEX WSHR HD, BLUNT
120 1 19108-0019 SUPPORT, 10 CONDUCTOR FLAT CABLE, D-SIZE
120 1 19108-0035 BRACKET, FLEX CABLE, E-SIZE
121 1 19178-0014 ASSY, HOUSING UPPER BEARING
124 2 18451-0014 ROLLER, PINCH WHEEL, .050 OFFSET, E-SIZE
124 2 19556-0016 ASSY, PINCH ROLLER/NEEDLE BRG., D-SIZE
138 1 19267-0016 GASKET, SHIELD, EMI
139 1 19430-0018 CABLE ASSY, POWER, DESIGNMATE, D-SIZE
139 1 19430-0117 ASSY, POWER CABLE, LITE, E-SIZE

Section 5, Illustrated Parts Breakdown 5-9


Item Qty Part
No. Reqd Number Description
141 1 19268-0015 SHIELD, EMI
142 1 15846-0014 BELT, DRIVE, CARRIAGE, D-SIZE
142 1 20506-0015 BELT, DRIVE, CARRIAGE, E-SIZE
143 1 18799-0031 SPRING, EXTENSION, PEN FORCE (1.153)
146 2 15789-0013 CLIP, BELT, CARRIAGE, PACESETTER
147 15 16608-2479 SCR, HI-LO, 6-19X3/8, HEX WSHR HD, BLUNT
148 4 16608-3667 SCR, HI-LO, 10-16X1-1/2, HEX WSHR HD
149 6 16608-2933 SCR, HI-LO, 8-18X1/2, HEX WSHR HD, BLUNT
160 1 19552-0010 ASSY, DRUM, DESIGNMATE, D-SIZE
160 1 20492-001 1 ASSY, DRUM, E DESIGNMATE, E-SIZE
163 1 21021-0118 CABLE, EMI GROUND, LEFT
164 1 21021-0217 CABLE, EMI GROUND, RIGHT
165 1 21013-0019 COVER, FLYWHEEL, PLATEN, E-SIZE
169 1 19200-0016 CHASSIS, POWER SUPPLY
170 1 19096-0013 POWER SUPPLY, DESIGNMATE
172 1 19304-0011 ASSY, GROUND STRAP, POWER SUPPLY
173 1 10026-0108 BUMPER, URETHANE, ADHBK, RND, .750 DIA
174 1 18040-0012 SUPPORT, CARRIAGE, LEFTSIDE
175 1 19367-0015 ASSY, SIDE SUPPORT, RIGHT HAND, REV 6
175.1 1 19111-0014 SIDE SUPPORT, RIGHT HAND
175.2 1 19370-0010 CUP, FOOT, PLOTHEAD
175.3 1 10026-0074 BUMPER, ADHBK, HEMSPHR, .45 DIA, .20H
177 1 19368-0014 ASSY, SIDE SUPPORT, LEFT HAND, REV 9
177.1 1 19137-0014 SUPPORT, SIDE, LEFT HAND
177.2 2 19370-0010 CUP, FOOT, PLOTHEAD
177.3 2 10026-0074 BUMPER, ADHBK, HEMSPHR, .45 DIA, .20H
177.5 1 19498-0017 COVER, BOTTOM, SIDE SUPPORT, LEFT HAND
184 1 19321-0010 ASSY, ENDBELL, RH
187 1 17889-0018 LOCK, DRUM
188 5 17110-2932 SCR, MACH, HEXWSHR HD, 8-32X1/2, STL, ZN
189 1 11212-1439 WSHR, FLT, RND, SS, #8, .177/.500/.030
190 1 17013-0017 COVER, CARRIAGE
192 3 10325-0015 MOUNT, FLT CBL, ADH BK, 1.36W, .17H, NYL
193 4 10328-0020 TIE, CBL, NYL, 1 1/4” BDL, 5 1/2” LG
195 1 18041-0011 FORK, BELTTENSIONER, MOLDED
196 1 16055-0018 SPRING, BRACKET, TENSIONER, D-SIZE
196 1 20710-0017 SPRING, TENSION, BELT, E-SIZE
198 1 19678-0019 SPRING, BEARING HOUSING, CARRIAGE
199 4 16608-3378 SCR, HI-LO, 10-16X1/2, HEX WSHR HD

5-10 Section5, Illustrated Parts Breakdown


Item Qty Part
No. Reqd Number Description
201 1 18042-0010 PLATE, ADJ DRIVE BELT
202 1 12441-1646 SCREW, SET, 4-40X3/16, HEX SKT, CUP PT
203 1 19688-0017 ASSY, Y-AXIS STEPPER MOTOR, D-SIZE, REV 6
203 1 21271-0214 ASSY, Y-AXIS STEPPER MOTOR, E-SIZE
203.1 1 19184-0016 ASSY, PULLEY, DRIVE
203.2 1 20027-0015 BUSHING, DRIVE PULLEY
203.3 1 19035-0017 ASSY, MOTOR/CONTROLLER, STEPPER, D-SIZE
203.3 1 21271-0115 ASSY, MOTOR/CONTROLLER, STEPPER, E-SIZE
203.4 1 19650-0011 FLYWHEEL, Y-AXIS, D-SIZE
203.4 1 20924-0019 FLYWHEEL, Y-AXIS, E-SIZE
205 3 18006-0238 CLIP, CORD, ADH BACK, PLSTC, STYLE C2A
208.1 8 648100-6 PEN CAP LIQUID INK, BLACK
208.9 2 19266-0017 GUIDE, MEDIA, D-SIZE
208.9 2 20507-0014 GUIDE, MEDIA, DESIGNMATE E-SIZE
208.10 2 19645-0019 CABLE, ANTI STATIC, D-SIZE
208.10 2 19645-0118 CABLE, ANTI STATIC, E-SIZE
208.11 8 11904-2034 NUT, SPEED, .125ID, .38X.34, SPR STL, ZNC
210 2 16608-2453 SCREW, HI-LO, 6-19X1/4, HEX WSHR HD
211 1 14287-2894 SCR, CAP, SKTHD, HEX, 8-32X1/4, ALY STL
212 4 14273-0027 TERM, SEPRBL, FLTBLD, .250W, .032THK
213 2 13703-0011 NUT, KEPS, FLT RIM CONCL, 4-40, STL, ZNC
214 2 17756-0257 FERRITE BEAD PAIR, W/CLAMP, FOR 1/4DIA
215 1 19035-0017 ASSY, MOTOR/CONTROLLER, STEPPER, D-SIZE, REV 4
215 1 21271-0115 ASSY, MOTOR/CONTROLLER, STEPPER, E-SIZE
215.1 1 19034-0018 MOTOR, HYBRID, STEP, 1.8 DEGREE, D-SIZE
215.1 1 20562-0016 MOTOR, HYBRID, STEP, 1.8 DEGREE, E-SIZE
215.2 1 19610-0010 PCBA BOM BLDC MOTOR CONTROLLER, D-SIZE
215.2 1 20627-1017 PCBA BOM BLDC MOTOR CONTROLLER, E-SIZE
215.3 1 19052-0015 PAD, THERMAL CONDUCTION
215.4 4 19054-1193 NUT, HEX, METRIC, 3mm, DIN 934 CL8, STL
215.5 4 13739-2056 WSHR, SHLDR, NYL, #4, .123ID, .312OD, .031
217 1 12246-0025 FERRITE SHLD, FOR 1 .3IN FLAT RBN CBL, D-SIZE
218 0.18 FT 14261-0021 TAPE, URETHANE, DBL BK ADH, E-SIZE
220 10 10040-2957 SCRW, SEMS, HEXHDSLOT, 8-32X3/4, SQ.CONE
225 1 10040-1678 SCRW, SEMS, HEXHDSLOT, 4-40X3/8, SQ.CONE
226 2 16909-0016 BEZEL, HOUSING, PINCH ROLLER
227 1 12245-8151 FERRITE SHLD, PAIR, W/CASE, 1.33IN WIDE
228 1 20508-0013 BRACKET, FERRITE
229 1 10328-0046 TIE, CBL, NYL, 3” BDL, 11.4LG
230 1 19684-0011 ASSEMBLY, CENTER DRUM SUPPORT, E-SIZE
231 Nl 1 20753-0015 STAND ASSY.-PACKAGED, E-SIZE (See Fig 5-3)
246 Nl 1 19774-0012 CONTAINER, PLOTHEAD, D-SIZE (See Fig 5-6)
246 Nl 1 20761-0015 CONTAINER, PLOTHEAD, E-SIZE (See Fig 5-6)
350 1 17713-0010 RESTRAINT, CABLE
820 1 20964-0010 PCBA-BOM-ELITE CONTROLLER (See E-size, 3036, Assemblies)

Section 5, Illustrated Parts Breakdown 5-11