You are on page 1of 2

Purpose: Standard Operating Procedure for Firing Floor Routine Checks

Scope: This procedure explains routine checks of boiler firing floor.

Responsibility: Boiler operator


Guide line:-
 All work permit should be cancelled.
 Ensure Power supply should be normal.
 Clearance should be available from Other department.
 Before taking in Operation Ensure equipment healthiness should be
available.

Procedure:
Firing Floor Routine Checks:

1.) Check LDO supply pressure, Atomizing air pressure.


2.) Check HFO supply pressure, temp, atomizing steam pressure.
3.) Check All Oil guns at AB, CD, EF elevations for their healthiness:
i.) Guns are in position.
ii.) Manual valve of gun is open.
iii.) Check for any oil /air/ steam leaks.

4.) Burner tilts status of all corners.


5.) Check the flame condition by opening peep holes at various elevations
6.) Check for any Coal leakages.
7.) DC Scanner Fan local panel is ON & in Remote
8.) Emergency damper of scanner fan is closed.
9.) DMCW tank level is normal.
10.) APH Healthiness:
i.) GB, SB lube oil pressure & lube oil flow [Pr- 2-3 Ksc, Flow, 25 LPM] are
normal.
ii.) Oil temperature at Guide Bearing & Support Bearing
iii.) Guide bearing & Support bearing Oil level is normal.
iv.) Check for any Air/ Flue Gas leakages.
v.) Check for any abnormal sound in APH
vi.) Service air to air motor is lined up.
11.) Check CBD valve position.
12.) Drum level is normal. (In both level gauges)
13.) Check for any steam / water leaks.
14.) CBD, FW, MS, SS Sample flows are normal.
15.) Any air, flue gas leaks from ducts
16.) Check Deaerator level.

Issued By Reviewed Approved By


Name Mr. Shailendra Pandey Mr. Binay Prakash Kullu Mr. Rakesh Srivastava
Role Section Head DCT Department Head
Date 07-04-2015 24-04-2015 04-05-2016
1/2
17.) Check bottom ash hopper through 8.5 Mtr. Peep hole for any clinker
formation
18.) Take boiler expansion readings periodically (Once fortnightly or weekly in any shift)
19.) Perform APH Soot Blowing, Wall Blowing & LRSB as per schedule

Environment & safety Requirements: All PPE’s should be available (Helmet,


safety shoes, earplugs, gloves, goggles)

Position implementing function:


This procedure is used as work instruction for Boiler operator.

Reference documents: Nil

RECORDS: Boiler Operator Routine Check List

Issued By Reviewed Approved By


Name Mr. Shailendra Pandey Mr. Binay Prakash Kullu Mr. Rakesh Srivastava
Role Section Head DCT Department Head
Date 07-04-2015 24-04-2015 04-05-2016
2/2