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T E C H N I C A L S U P P L E M E N T

Cylinder Heads
Reference Reman Casting and/or
Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
D17000 1F3369
D320A 5M8153 0R2583 2M6757
5M7600

D318 1H7659 0R2574 7F7878


D330C PCNA 1P9967 0R2675 0R0831 5S0558 w Uses 5S6795 chamber
assembly
5S6433 0R2176* 0R2096* 5S6700
5S7263 7L0558
7L0340 7L0568
7L0565 7S2222
8S7103 7S7070
8S7110
8S7120
8S7130
D330C PCT 1P3473 0R2676 0R0831 7L0558 w Uses 8S3970 chamber
assembly
PCTA 5S8466 0R2177* 0R2096* 7L0568
5S8529 7S2222
7L0403 8S7110
7L0567 8S7120
8S7102 8S7130
8S7104
D333 9L1899 0R2581 1S1600 w Uses 3/4" chamber
0R2124* assembly threads.
* Upgrade to new casting option.

SELD0078-11 (5/02)
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Part
Engine Model Configuration Part Number Part Number Part Number Number General Comments
D333C PCT 1P6782 0R1079 0R0830 1P4302 w Uses 8S3970 chamber
assembly.
PCTA 1P8448 0R2151* 0R2095* 1P4303
3R9955 1P6368 w Includes 2 air inlets and 1
water inlet.
5S6687 1P6370
7L0266 2P5192
8L4507 2P5193
8L5497 2P9627
5R1511
5R3509
D333C/1673C PCNA 1N7509 0R1081 0R0830 1P4302 w Uses 5S6795 chamber
assembly.
1P6455 0R2153* 0R2095* 1P4303
1P6781 1P5193 w Includes 2 air inlets and 1
water inlet.
5S6444 1P6368
5S7262 1P6370
2P5192
2P9627
5R1511
5R3509
D333C/1673C PCT 8S6538 0R1080 0R0830 1P4302 w Uses 9S8679 chamber
assembly
PCTA 8S6539 0R2152* 0R2095* 1P4303
9L4086 1P6368 w Includes 2 air inlets and 1
water inlet.
9L4312 1P6370
9S5410 2P5192
2P5193
2P9627
5R1511
5R3509
D334/1674 PCTA 5S8048 0R2619 3S7707
9S4848
D336 PCTA 5S2970 0R2618 5S2969
9S4140
D337/D326 7M8150 0R2585 1M0838
7M8149
* Upgrade to new casting option.

SELD0078-11 (5/02) 2
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
D339 5H7169 0R2121* 4H7104 w 1/2" Shoulder Guide
0R2575
D339 4N7000 0R0838 1M2960 w 3/8" Shoulder Guide
0R2102*
D339 6F5274 0R2570 1F9672 w Non-inserted 1/16" Shoulder
Guide
D342 1F7198 0R2568 1F7206 w Applicable for earlier D342
D342 3L8456 0R2663 0R0823 7N6357 w For counterbore block
applications
4N9894 0R2168* 0R2088* 8H5980 w Uses 2P0484 chamber assembly.
4S7732 8N4229 w 0R2663 & 0R2168, use 3/8"
valve guides.
7N1964 8N4721
7N1966 w 0R0823 & 0R2088, use 1/2"
valve guides.
8H5864
8N6004
D342 5N8501 0R0825 7N3480 w Uses 1/2" valve guides.
0R2090* 8N4674 w For spacer plate block
applications
D342 7N3336 0R2664 0R2597 7N3480 w For spacer plate block
applications
0R2169* 0R2135* 8N4674 w Uses 3/8" valve guides.
w Uses 2P0484 chamber assembly
D342 8N6002 0R2611 4H7358 w Uses 1/2" valve guides.
0R2140* 7N3818 w For counterbore block
applications
8N4796 w Uses (3) 5/8" bolts.
D342 8N6003 0R2612 7N6353 w Uses 1/2" valve guides.
0R2141* 8N4791 w For spacer plate block
applications
w Uses (3) 5/8" bolts.
D342/D13000 6F5200 0R2569 6F4923 w Applicable for earlier D342.

G342 5N8505 0R2596 7N3485 w Uses 3/8" valve guides.


0R2134* 8N4805 w For spacer plate block
applications
G342 8N6001 0R2610 7N3485 w Uses 1/2" valve guides.
0R2139* 8N4805 w For spacer plate block
applications
G342 8N6005 0R2614 4L2536 w Uses 1/2" valve guides.
0R2142* 7N6359 w For counterbore block
applications
8N4809
D343 PCT 9M8968 0R2586 5M3600 w Gas start
PCTA 0R2128* 8M0100
* Upgrade to new casting option.

SELD0078-11 (5/02) 3
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
D343/1693 PCT 1N5513 0R2666 0R0824 5S9600 w Uses 8S1522 chamber
PCTA 4N4929 0R2170* 0R2089* 9S0003 assembly
4N6764 w Electric start
5S9601 w For marine applications ---
8L9411 Must use 6N0026 Valve Insert
Kit
8S5075 or grind valves and inserts to
o
30
o
8S6082 (45 provided with group nos.
9L5389 shown)
9L5402
9L5902
9L6012
9S0004
9S0005
9S0006
9S0008
9S0731
9S0732
9S0733
9S0735
9S0736
D346 PCT 1P7854 0R2082 0R0835 7N9295 w Uses 8N9489 chamber
PCTA 2N2960 0R2182* 0R2100* 7N9297 assembly.
7L7495 7N9299 w o
For later 60 Vee
8S6461 8S4200
D346 PCT 2N2960 0R2584 5M6800 w Uses 9S6743 chamber
assembly.
PCTA 7L7495 w o
For earlier 90 Vee
7M4915
D346 PCT 7N9297 0R1817 7N9295 w o
For earlier 60 Vee
PCTA 7N9299 0R2180* w Uses 9S6743 chamber
assembly.
D348 PCT 2S0711 0R2083 1P7760 w Uses 8N9489 chamber
PCTA 7L9460 0R2183* 3S7666 assembly.
7N9542 7N9540 w o
For later 60 Vee
7N9551 7N9541
8S3900
D348 PCT 2S0711 0R1818 0R0834 1P7760 w Uses 9S6743 chamber.
PCTA 6N3832 0R2181* 0R2099* 3S7666 w o
For earlier 60 Vee
7L9460 7N9540
7N9541
8S3900
* Upgrade to new casting option.

SELD0078-11 (5/02) 4
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
D353 1P6382 0R1406 0R0826 4M4321 w For counterbore block applications
5H1102 0R2159* 0R2091* 6H6933
6N0996 7M7700 w Uses 8S3617 chamber assembly.
7H3408 7N6338 w Valve guides - 1/2" bare, 3/8"
group
9S2605 8N4232
D353 PCT 7N3630 0R0829 7N3031 w Valve guides - 1/2" bare, 3/8"
group
PCTA 0R2094* w For spacer plate block applications
D353 PCT 7N3029 0R2662 0R2594 7N3031 w For spacer plate block applications
PCTA 0R2167* 0R2133* w Uses 3/8" valve guides.
w Uses 6N6969 chamber assembly.
D353 PCT 7N3036 0R1444 0R2594 7N3031 w Uses 8S3617 chamber assembly.
PCTA 0R2160* 0R2133* w Uses 3/8" valve guides.
w For spacer plate block
G353 7N4322 0R2600 5L4908 w For counterbore block applications
7N4321 w Use 7N4322 (COSA)
D364/D375/D386/D397 6F6717 0R2572 6F4831 w Casting differences only

D375 5L9485 0R2576 6H1795 w Casting differences only


D397 6H4177
D379/D398/D399 PCTA 6L7115 0R0828 4L3800 w Uses 1/2" valve guides.
0R2093* 5N5280 Uses spacers around valve guides.
7L0138
5N8701
6L7200
D379 PCTA 3N2680 0R2669 0R2593 4L3800 w Uses 7S5787 chamber assembly
does not accept glow plugs. Glow
plug applications require use of
8S3617 chamber assembly.
D398 3N2681 0R2171* 0R2132* 5N5280 w Uses 3/8" valve guides.

D399 3N2682 0R2669 5N8701 w The 7S5787 chamber assembly


does not accept glow plugs. Glow
plug applications require use of
8S3617 chamber assembly.
6L7200 w Uses 3/8" valve guides.
* Upgrade to new casting option.

SELD0078-11 (5/02) 5
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
G379/G398/G399 SI 5L5232 Gp 0R2578 5L3261 Ctg w 1/2" guides
5L5233 Gp 0R2123* 5N5281 Ctg
7L4350 Gp 5N8702 Ctg
3W2062 GP 5L3640 As

3N2060 Gp 0R2670 0R2588 5L3261 Ctg w 3/8" guides

3N2061 Gp 0R2172* 0R2130* 5N5281 Ctg

3N2062 Gp 5N8702 Ctg

2W3212 Gp 2N9331 As

1100 Series DINA 7C2320 0R1573 1W1587 w Includes Inlet Inserts


9L9465 2W0001
2W7165
9L7230
9N1107
9N2362
9N5215
3054 DIT 155-6650 0R7469 w Backhoe Loader
DIT 176-3133 0R1316*

3114 9Y8849 0R2743 0R2742 7W5217 w Quiescent


0R4670* 0R4672*
3114 9Y8849 0R4669 115-4162 w Quiescent
0R4670* 0R4672*
3116/26A 160-5136 0R9611 0R9608* 7W3277 w Non-marine quiescent
0R9612* 107-7610 w Truck
126-5866
3116 160-5130 0R9613 0R9608* 7W3277 w Non-marine quiescent
0R9614* 107-7610
126-5866
3116/26 160-5141 0R9609 0R8608* 7W3277 w Marine quiescent
175-3220 0R9610* 107-7610
126-5866
3116 7E4204 0R3393 0R3479 4P5126 w Swirl
0R4651* 0R4677*
3116 101-3252 0R8613 101-4570 w Swirl
0R8614* 0R8612* w E-brake compatible
3116 119-2968 0R8615 101-4570 w Swirl
0R8616* 0R8612*
3116 7E4204 0R4652 101-4570 w Swirl
0R4651* 0R4677*
3116 105-1708 0R8609 0R3479 101-4570 w Swirl
100-6280 0R8610* 0R4677* w E-brake compatible
3126B 157-8376 0R8849 133-3734 w 3 Valve head
183-6835 0R8850* 0R8847*
164-0213 0R0967* 183-6831 w Marine
* Upgrade to new casting option.

SELD0078-11 (5/02) 6
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3176 DI 101-2067 0R4985 0R4924 9Y6678 w Early 3176’s: 2YG, 7LG, & 43Z1
- 771
144-2961 0R4406* w Non-Marine
3176 DI 101-2067 0R4380 104-3844 w Non-Marine
144-2961 0R4406*
4P7268
9Y2760
3176B ATAAC 101-4004 0R8396 0R8392 104-3844 w Non-Marine
133-7051 0R8397* 0R8393*
144-2966
3176C/3196 DITA 148-2134 0R7963* 162-0683 Marine
148-2133 0R7962*
C9 ATAAC 201-2181 0R1914* 0R1913* 201-2179 w Industrial
210-5987 201-2180 w Earthmoving
C10/C12 ATAAC 148-2144 0R9749 162-0683 w Truck
0R9750* 0R9748* 179-9461
3196 ATAAC 148-2149 0R7440* 0R7439* 162-0683 w Industrial
179-9462
3204 DIT 1W4240 0R2870 0R3665 1W1587 w Single Valve Springs
DINA 6N2397 0R2871* 0R3721* 2W0001 w Stellite-faced exhaust valve
6N2467 2W7165 w Includes threaded water vent
7W9392 6I2378 line hole.
7W9394 6I2379 w Includes threaded intake and
7C2296 exhaust valve guides.

7W9389

9N2362

9N5215

3204 PC 9N0320 0R2615 9N0275


0R2143*
* Upgrade to new casting option.

SELD0078-11 (5/02) 7
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3208 DINA 1W4241 0R1574 0R1573 1W1587 w Does not include inlet inserts.
1W6221 0R2161* 0R2112* 2W0001 w Applicable for all 3200 DINA
2W0011 2W7165 engines.
5N5835 6I2378 w 0R1573 — The valve seat is
6N1737 6I2379 machined .010" deeper to
6N2467 7C2296 provide adequate valve/piston
7C1680 9L7230 clearance.
8N6113 9N1107
9N0732 9N2362
9N1105 9N2565
9N5215
3208 DIT 9N0732 0R1101 0R1573 1W1587 w Includes inlet inserts.
9N3600 0R2154* 0R2112* 2W0001 w Uses dual valve springs.
9N6486 2W7165 w Stellite-faced exhaust valve
9N6620 9L7230
9N1107
9N2362
9N5215
3304 DI 1N4304 0R2587 4W7404 w 3304 Engines made in the USA
0R2129* 7N7110 include drilled rocker lube.
7N8864 For complete information see
7W7904 Service Magazine July 02,
1979.
8N0234
* Upgrade to new casting option.

SELD0078-11 (5/02) 8
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3304 DI 1W3354 0R2672 0R2587 4W7404 w Applicable for 3304 Engines made
7N6544 0R2174* 0R2129* 7N7110 in the USA. Includes drilled rocker
7N8874 7N8864 lube. For complete information
8N0224 7W7904 see Service Magazine
8N0234 July 02, 1979.
w Applicable for counterbore and
spacer plate block applications.
3304 PCNA 1N3078 0R2673 0R0821 5C6197 w Uses 5S6795 chamber assembly.
2P6274 0R2178* 0R2086* 7N8514 w Applicable for 3304 engines made
2W2034 7N8524 in the USA. Includes drilled rocker
3N4044 8N1454 lube effective with S/N
6N8089 2B11013-Up, 78P45004-Up,
6N8638 78P47088-Up, (including
7N8534 78P47071, 78P47077,
78P47081).

For complete information see

Service Magazine July 02, 1979.

w Applicable for counterbore and


spacer plate block applications.
3304 PCT 6N8875 0R1394 2P0204 w Does not include drilled rocker
2P6485 lube.
3N3991
6N3570
6N8864
6N8872
6N8873
8N0404
3304 PCT 2P6484 0R2674 0R0821 7C6197 w Uses 8S3970 chamber assembly.
PCTA 3N4054 0R2175* 0R2086* 7N8514 w Applicable for 3304 engines made
6N8095 7N8524 in USA. Includes drilled rocker
6N8101 8N1454 lube effective with S/N
4B17149-Up (including 4B17115,
4B17147), and 5B2365-Up.
For complete information see
Service Magazine July 02, 1979.
w Applicable for counterbore and
spacer plate block applications.
G3304 SI 7W7504 0R9487 0R1388 7W8304 w Applicable for later 3304 SI
0R9849* 0R2108* 8N4977 Engines with S/N 37Y0848,
2W0654 37Y0851, 37Y0980, 37Y0986,
7W8404 37Y0998, 37Y1000, 37Y1018-Up.
w For long valves
For complete information see
Service Magazine August, 1985.
* Upgrade to new casting option.

SELD0078-11 (5/02) 9
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
G3304 SI 8N4976 0R2609 7W8304 w Applicable for earlier 3304 SI
0R2138* 8N4977 engines.
w For short valves
w Uses 4W9176 Valve Guide.
For complete information see
Service Magazine August, 1985.
3306 DI 1W3356 0R2549 0R0836 0R0836 w DI applications only
4W5438 0R2163* 0R2101* 4W7406 w Applicable for 3306 Engines made
7N8876 7N8866 in the USA. Includes drilled
8N0226 8N0236 rocker lubes. For complete
8N0246 information see Service Magazine
8N6796 July 02, 1979.
w Applicable for counterbore and
spacer plate block applications.
w Water directors not required
3306 PCT 2P6496 0R1367 0R0822 2P0206 w Uses 9S8679 chamber
PCTA 9N2382 0R2087* 2P6487 assembly.
2P6497 w Includes valve seat inserts.
6N8014 w Does not include drilled
6N8021 rocker lube.
6N8866
6N8876
6N8877
7N2381
7N2707
8N0406
8N0596
8N8888
3306 PCT 6N8103 0R1078 0R0822 1W5320 w Uses 8S3970 chamber assembly
PCTA 7N8536 0R2150* 0R2087* 7N8526 on later models.
7W8306 w Applicable for 3306 Engines made
8N1446 in the USA. Includes drilled rocker
8N4802 lube effective with
S/N 2BC1430-Up, 66D32192-Up
(including 66D32187 through
66D32189), 3N77760-Up
(including 3N70780 through
3N70772, 3N79774). For
complete information see Service
Magazine July 02, 1979.
w Applicable for counterbore and
spacer plate block applications.
* Upgrade to new casting option.

SELD0078-11 (5/02) 10
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3306 PCT 9N3561 0R0978 0R0822 1W5320 w Uses 9S8679 chamber assembly
PCTA 0R2146* 0R2087* 7N8526 on later models.
7W8306 w Applicable for 3306 Engines made
8N1446 in the USA. Includes drilled rocker
8N4802 lube effective with S/N
76R3474-Up; 67D2866-Up,
including 67D2863. For complete
information see Service Magazine
July 02, 1979.
w Applicable for counterbore and
spacer plate block applications.
3306 PCNA 2P6476 0R1347 0R0822 2W0656 w Uses 5S6795 chamber assembly
0R2087* 6N8014 w Includes Valve seat inserts.
6N8021 w Does not include drilled rocker
7N2707 lube.
8N1446
3306 PCNA 6N8097 0R1077 0R0822 1W5320 w Uses 5S6795 chamber
7N8536 0R2149* 0R2087* 7N8526 assembly on later models.
7W8306 w Applicable for 3306 Engines
8N1446 made in the USA. Includes
8N4802 drilled rocker lube. For
complete information see
Service Magazine July 02, 1979.
w Applicable for counterbore and
spacer plate block applications.
* Upgrade to new casting option.

SELD0078-11 (5/02) 11
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3306 PCT 2P6486 0R1255 0R0822 6N8014 w Uses 8S3970 chamber assembly.
PCTA 2Y9362 0R2087* 6N8021 w Includes valve seat inserts.
2Y9519 6N8866 w Does not include drilled rocker lube.
2Y9617 6N8877
3N3916 6N8888
3N4046 7N2707
6N1879 8N0406
8N4393 8N0596
G3306 SI 7W7506 0R4562 0R4484 0R1370 w Applicable for 3306 Engines made
7W8406 0R4561* 0R4485* 0R1371 in the USA. Includes drilled rocker
0R2608 lube. For complete information
1W5320 see Service Magazine July 02,
1979.
7N8526 w
Includes latest style components
7W8306
in the cylinder head group,
8N1446
valve mechanism groups, cylinder
8N4802
head fastener groups, and the valve
mechanism cover groups. The latest
style components will help eliminate
sticking exhaust valves by using
longer valves. These are in effect
with 3306 SI Engines 7Y2041,
7Y2052, 7Y2058, 7Y2063 and up.
The latest style components are
adaptable back to 7Y291. For
complete information see Service
Magazine August 19, 1985.
w Applicable for counterbore and
spacer plate block applications.
G3306 SI 8N4801 0R3666 0R1370 w 3306 Engines made in the USA
0R3722* 0R1371 include drilled rocker lube
0R2608 For complete information see
1W5320 Service Magazine July 2, 1979.
7N8526 w Applicable for earlier 3306
7W8306 SI engines
8N1446 w Uses 4W9176 valve guide.
8N4802 For complete information see
Service Magazine August, 1985.
G3306 SI 9Y3640 0R4566 0R3666 9Y0783 w “Short Valve”
0R4567* 0R3722* 6I2401
* Upgrade to new casting option.

SELD0078-11 (5/02) 12
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3306C ATAAC 4P9670 0R4643 0R4645 4P6730 w S/N 7RJ designed for
6I2312 0R4644* 0R4646* the 1991 3306 truck
rating.
3306C ATAAC 107-7914 0R4599 0R4637 4P6730 w S/N 9TL designed for
116-7552 0R4600* 0R4638* the 1994 3306C truck
rating.
G3306 SI 9Y3640 0R4566 9Y0783 w “Short Valve”
0R4567*
3406 PC 4N2260 0R3672 0R3670 1W1509 w Uses 4N3714 (55 mm)
4W5311 0R3717* 0R3715* 4W5170 chamber assembly.
4W5197 w Uses gray iron or high alloy
4W5317 material.
7N1300
7N1303
7W0008
3406 DI 1W1510 0R3673 0R3670 1W1506 w Applicable for all BHP ranges.
4N2270 0R3718* 0R3715* 4W5170 w Uses the 1W7884 (lots 12 and
up).
4W5197 2W9758 or 4W5719 (55 mm)
7W0008 capsule nozzle adapter. Only one
style used per cylinder head.
w Includes the appropriate nozzle
retaining hardware required for
proper installation of the nozzle in
the adapter.
w Uses compacted graphite or high
alloy material.
w For complete information see
Service Magazine April 09, 1984.
3406 DI 4N2270 0R3676 0R3670 7N1300 w Applicable for 350 BHP and
below.
0R3715* w Uses the 1W7884 (lots 12 and
up).
2W9758 or 4W5719 (55 mm)
capsule nozzle adapter. Only one
style used per cylinder head.
w Includes the appropriate nozzle
retaining hardware required for
proper installation of the nozzle
adapter.
w Uses gray iron material. For
complete information see
Service Magazine April 09, 1984.
* Upgrade to new casting option.

SELD0078-11 (5/02) 13
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3406B/C ATAAC 7E9580 0R4425 0R3671 110-5100 w For Ref. Only
7E9908 0R3848* 0R3716* 460 Hp Truck & also fits machine
Appl. (375 HEX)
S/N 11N13811 & 6I4375
arrangement.
3406B/C DI 4W2436 0R3674 0R3671 7W0006 w Uses the tall 7W5435 (40 mm)
7W2203 0R3719* 0R3716* 7W0009 pencil nozzle adapter with the
7W2200 7W2315 retainer. If core used
7W2204 use short 1W2950 (55 mm)
adapter, then the latest style
nozzles with 15/16" recessed hex
are needed. See Below:
Nozzles with 15/16 recessed hex
used with 40 mm adapters
4W7017
4W7018
4W7019
4W7020
w If engine has Jake brake and
Early style short 1W2950
(55 mm) adapters,
then new style Jake brake
exhaust valve bridges must
be installed when replacement
cylinder head uses tall 7W5435
(40 mm) adapters.
w Uses high alloy material.
w Uses double (Nested) valve
springs.
w For complete information see
Service Magazine April 09, 1984.
Cylinder Head Kits
3406B/C 0R7744 w Includes 0R3674 cylinder head;
106-6686 gasket kit and exhaust
manifold mounting studs and
nuts.
0R7745 w Includes 0R3674 cylinder head;
146-4229 gasket kit and exhaust
manifold mounting studs and
nuts.
w Reference IRM REM00-36 for
complete information.
* Upgrade to new casting option.

SELD0078-11 (5/02) 14
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3406B DI 1W1439 0R3675 0R3671 7W0006 w Uses the tall 7W5435 (40 mm)
7W2202 0R3720* 0R3716* 7W2200 pencil nozzle adapter with the
7W2315 retainer. If core used
short 1W2950 (55 mm) adapter,
then the latest style nozzles with
15/16" recessed hex are needed.
See below:
Nozzles with 15/16" recessed hex
used with 40 mm adapters
4W7017
4W7018
4W7019
4W7020
w Uses high alloy material.
w Uses single valve springs.
w For complete information see
Service Magazine April 09, 1984.
3406C 115-2362 0R4886 0R4883* 110-5100 w SWIRL - 8PN Prefix for 0R4884,
0R4884* 0R4886, 0R4887 & 0R4888
119-6460 0R4887 w 0R4883, 0R4886 and 0R4888
0R4888 are for truck applications.
110-5096 0R3716* w Type of exhaust brake:
110-5093 0R4918 0R4883 All
110-5095 0R4920 0R4884 & 0R4886 “JAKE” or
“PAC”
0R4887 & 0R4888 70 PSI “BLUE
OX”
3406E ATAAC 4P5052 0R8628 4P1599 Pre 1998
122-7026 5EK, 6TS1-23699
122-8042
C-15/C-16 DITA 183-5296 0R7637 176-9917 w Slotted bottom deck
176-9918 0R7594* 0R7595* w Sawcut design
G3406 SI 200-0615 OR7316* 110-5100 w Contains gasket, pipe plugs and
adapter assembly plug.
3408 PC 4N1817 0R4127 0R4125 1W9799 w Uses 4N3714 (55 mm)
0R4137* 0R4133* 6N9976 chamber assembly.
7N0855 w No provisions for
7W1708 manifold heat shield.
3408 DI 4N1816 0R4128 0R4125 1W9798 w Uses the 1W7885, 2W9757 or
0R4133* 1W9799 4W5733 (55 mm) capsule nozzle
6N9976 adapter. Only one style used per
7N0855 cylinder head.
7W1708 w Includes the appropriate nozzle
retaining hardware required for
proper installation of the nozzle in
the adapter.
w No provisions for manifold
heat shield.
* Upgrade to new casting option.

SELD0078-11 (5/02) 15
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3408 DI 4N1816 0R4130 0R4125 1W9798 w Uses the 1W7885, 2W9757
5N7449 0R4138* 0R4133* 1W9799 or 4W5733 (55 mm) capsule
7W1708 nozzle adapter.
w Includes the appropriate nozzle.
w 1980-85 vehicular versions
w Provisions for manifold heat shield.
3408 DI 7W2224 0R9375 0R9373 7W2222 w Cylinder heads which require
0R9376* 0R9374* 7W2225 bridge dowels.
w Uses the tall 7W5435 (40 mm)
pencil nozzle adapter, with the
7W2315 retainer. If core used
short 7W1902 (55 mm) adapter,
then the latest style nozzles with
15/16" recessed hex are needed.
Nozzles with 15/16" recessed hex
used with 40 mm adapters
4W7018
4W7019
4W7020
w Provisions for manifold heat shield.
3408 DI 141-1207 0R9371 7W2222 w Cylinder heads which do not
require
0R9372* 0R9370* 7W2225 bridge dowels.
w Removed bridge dowels effective
with s/n 73W18062 on 3/14/97
G3408 SI 200-0608 0R9483* 7W2222 w Standard igniton uses 7W3860
151-5240 adapter.
105-3787 w Electronic ignition uses 7E8212
SI 200-0609 0R9484* 7W2222 adapter.
105-3787
3408E 143-3614 0R8512 105-3787
107-7320 0R8513* 0R8511*
* Upgrade to new casting option.

SELD0078-11 (5/02) 16
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3412 DI 1W5959 0R4131 0R4126 1W5960 w Uses the 1W7885, 2W9757 or
4N2622 0R4141* 0R4134* 1W5962 4W5733 (55 mm) capsule nozzle
7N0845 adapter. Only one style used per
7W1712 cylinder head.
w Includes the appropriate nozzle
retaining hardware required for
proper installation of the nozzle
in the adapter.
w 1980-85 vehicular versions
3412 DI 4N2622 0R4145 0R4126 1W5960 w Uses the 1W7885, 2W9757 or
0R4141* 0R4134* 1W5962 4W5733 (55 mm) capsule nozzle
7N0845 adapter. Only one style used per
7W1712 cylinder head.
w Includes the appropriate nozzle
retaining hardware required for
proper installation of the nozzle
w No provisions for manifold heat
shield.
3412 DI 7W2242 0R9385 0R9383 w Cylinder heads which require
0R9386* 0R9384* 7W2243 bridge dowels.
w Uses the tall 7W5435 (40mm)
pencil nozzle adapter with the
7W2315 retainer. If core used, use
short 7W1902 (55 mm) adapter,
then the latest style nozzles with
see below:
15/16" recessed hex used
with 40 mm adapters
4W7018
4W7019
4W7020
w Provisions for manifold heat shield
3412 DI 141-3228 0R9379 7W2243 w Cylinder heads which do not require
0R9380* 0R9378* bridge dowels.
w Removed bridge dowels effective
with s/n 48W41034 on 3/17/97
3412 PC 4N2623 0R4144 0R4126 1W5960 w Uses 4N3714 (55 mm) nozzle
0R4140* 0R4134* 105-3797 adapter, chamber assembly.
7W1712
G3412 SI 200-0606 0R9485* 7W2240 w Standard ignition uses 7W3860
105-3797 adapter.
151-5239

206-7745 0R9793* 206-7743 Uses a 212-7519 Adapter.

SI 200-0607 0R9486* w Electronic ignition uses 7W8212


adapter.
3412E 143-3616 0R8515 105-3797
108-1887 0R8516* 0R8514*
* Upgrade to new casting option.

SELD0078-11 (5/02) 17
Technical Supplement Cylinder Heads

Reference Reman Casting and/or


Engine and/or New Reman (Group) (Assembly) Head Assembly
Engine Model Configuration Part Number Part Number Part Number Part Number General Comments
3500 172-0839 0R9775 4W9562 w Non-Shotpeened 20 deg intake
172-0835 0R9773* 0R9772* & 45 deg exhaust
3500 172-0838 0R9777** 0R9754** 7E8761 w Shotpeened 20 deg intake
172-0837 0R9798*** 0R9799*** & 45 deg exhaust
0R9778* 0R9776*
3500B 161-2508 0R9471* 101-1176 w Low speed applications
145-3216 0R9472 w Low speed applications
0R9473* w Low speed applications
G3500 SI 144-6410 0R7734 4P6572 w 3 Angle valve seat inserts
0R7735* w Landfill (quiescent)
w Stem Seals
G3500 SI 4P6570 0R7737 4P6572 w Standard (quiescent) wet manifold
w 3 Angle
w No Stem Seals
G3500 SI 184-5497 0R7739 4P6572 w 3 Angle, Low restriction swirl insert
0R7740* w Landfill
w COSA/COFA Industrial Engine
Applications
w Stem Seals
G3500 SI 122-5945 0R9267 4P6572 w 3 Angle, Low restriction swirl insert
0R9268* w Standard - dry manifold
w COSA/COFA Industrial Engine
Applications
w No Stem Seals
G3500 SI 153-8398 0R1018 4P6572 w 2 angle, large swirl
0R1017* w Standard - dry and wet manifold
applications
w No Stem Seals
* Upgrade to new casting option.
** All models except 793B-RM462 & RM515.
*** Use on 793B-RM462 & RM515. This head can also be used on all other models.

SELD0078-11 (5/02) 18
Technical Supplement Cylinder Heads

Reference Reman Reman Casting and/or


Engine Engine and/or New (Group) Part (Assembly) Head Assembly
Model Configuration Part Number Number Part Number Part Number General Comments
3600 175-6341 0R7467** 7E9001 w BSC Dist Cyclic and
188-7687 175-6339 BSC Dist Cconstant applications
175-6340 7E9011
3600 175-6343 0R7468 7E9001 w All blended/residual fuel
applications.
165-7592 0R1043* 165-7592 w Keene valve location point
inboard
175-6342
3600 180-5344 0R0963 738-7905 w Fast Ferry
175-6338 0R0958* 180-5348
3600 175-6336 0R1045* 7E9001 w Tip cooled distillate
175-6334
3600 176-3600 0R1042* 7E9001 w Ferry
175-3599
G3600 155-4093 0R9264 147-3468 Industrial-Gas Compression (9:1)
161-1205 0R7763 109-7405 Industrial EPG (10.5:1/11:1)
G3600 213-6962 0R9794* 170-5077 Industrial-Gas Compression (9:1)
213-6964 0R7764* Industrial EPG (10.5:1/11:1)
213-6966 0R7765* Landfill-Low BTU
* Upgrade to new casting option.
** This head can be used on BSC Dist. Cyclic and BSC Dist. Constant applications.

SELD0078-11 (5/02) 19
SELD0078-11 (5/02)
© 2002 Caterpillar Inc.