Professional Documents
Culture Documents
TIO5143A
Size: 5’ x 14’ x 3
Serial Number: 053
Federal, state and local safety regulations aim to protect both people and
property from accident, injury and harmful exposure. When complied with, such
regulations are often effective. Hazards to personnel and property are further
reduced when this equipment is used in accordance with all operation and
maintenance instructions. Generally:
(1) Read and heed all danger, warning, caution, and notice decals. Know what guards and
protective devices are included and see that each is installed and in operational condition.
Additional guards and protective devices may be required and must be installed by the user
(owner) before operating.
(2) Never attempt to maintain, lubricate or adjust this equipment while it is running. Lock out
and tag out all energy sources before doing maintenance, cleaning, adjusting or repairing
this equipment. Make it impossible for anyone to start this machine while others are working
on it or in it.
(3) Wear personal protective equipment such as hard hats, ear plugs, safety glasses and
safety shoes when operating this equipment. Do not wear loose clothing or long hair.
(4) Think safety and act safely. Stay alert at all times. Eliminate or neutralize potential
hazards as soon as you spot them. Never allow anyone to engage in horseplay when near
this equipment.
Failure to take these precautions will result in death or severe personal injury.
Battery posts, terminals and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and
reproductive harm.
Wash hands after handling.
The following warning applies to equipment supplied with diesel powered engines:
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
Product Registration:
All equipment must be registered within 14 days of start-up to receive warranty coverage.
Registration information will only be accepted from the end-users of the equipment,
however dealers can register the equipment for the end-user provided the information
registered is the end-user’s information.
In addition to this registration, all cone crushers, vertical shaft impact crushers, and all
screens using urethane media must have an application data sheet on file and approved by
Trio.
After completion of the registration and application data sheet, if required, all submitted
information will be reviewed and a confirmation email sent to the email address provided to
Trio.
Warranty will be fully enforced upon confirmation of payment and receipt of the above
information.
Register online at: http://www.trioproducts.com/register/form
or call Trio at +1 626 851 3966.
CRUSHING MACHINERY
1. Take special care to see that all parts of your body are clear of moving parts and pinch points
before starting or operating machinery.
2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to prevent being
caught by them.
3. Be sure that the feed and discharge systems for material processing equipment are designed and
maintained so that processed materials (rocks, gravel, coal, etc.) are retained within the system.
Do not allow any part of your body to enter in or near the material flow.
4. Never sit or stand on any component of the machinery while it is in operation to prevent injuries
arising from vibration.
5. Verify that the supporting structure(s) provided by your company for the machinery is sufficient to
support both the total weight of the equipment and the dynamic load and stresses created by the
equipment.
CONVEYING MACHINERY
1. Be sure that all parts of your body are kept clear of moving conveyor belts, especially at pinch
points.
2. Do NOT lubricate machinery while it is in motion.
3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only for material
transport.
4. Always keep clear of feed or discharge points of all material conveyor systems.
5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts before and
during equipment operation.
SAFETY EQUIPMENT
Trio Engineered Products provides only such safety equipment and guards as are specified by the
Purchaser on the Shop Order or the Customer Order Acknowledgment. The Purchaser must furnish
all other required safety devices.
READ and OBSERVE the SAFETY DECALS! Replace the decals when it becomes necessary
Dress Properly for the Job and Use Appropriate Personal Protective Equipment
Follow your company Personal Protective Equipment Policy. Discuss personal protective equipment
requirements with your supervisor before operating equipment or performing service, repair or
adjustment work. Don’t wear loose clothes or jewelry, and restrain long hair.
Operating Clearances
Maintain at least 3” clearance between stationary structures and all parts of the moving live frame,
including the pivoted motor base and motor assembly.
Torque Requirements
After the first week’s run, recheck the tightness of all bolted connections refer to Appendix A: Bolts
Torque Specifications. Spot checks may be conducted at about 200 hour intervals following this
initial retightening.
“Center” mounting
“off-set” mounting
Is the driven pulley laterally positioned to Is the driven pulley above or below the
the drive pulley (and/or ± 45° below or drive pulley located(see working angles on
above the center line), is the“Center” sketch), then the “Off-set” mounting of the
mounting of the plate with motor plate and motor is recommended. In
recommendable. addition, find the ideal plate inclination
towards driven pulley in varying block (7)
fixation on friction plate (6).
Retensioning
3 TIO5163A.2 Vibrator 1
9 GB1230-zn/20 Washer 20 33
14 GB97.1/20 Washer 20 8
19 GB96-Zn/10 Washer 10 22
1 K5143.2-1 Clamp 1
6 V115143.03-03 Spring 2
TIO5163A.2 Vibrator 1
2 K5160.05-11(US) Bushing 2
6 GB97.1-zn/12 Washer 12 4
9 TIO5163A.2-1 Spacer 2
13 GB1230-zn/12 Washer 12 16
17 GB1230-zn/20 Washer 20 32
26 TIO5143F.2-5 Gasket 2
27 K5160.05-07(US) Flywheel 1
34 GB97.1-zn/20 Washer 20 6
42 GB1230-zn/16 Washer16 6
Note: The oil quantity for each single vibrator is 2 Gallon approximately.
Oil level in the end covers, or shaft housing should be maintained at the center of the
sight glass provided if the machine is mounted 20o sloped. This level should be
checked before start-up and at regular schedule intervals. (See Oil Level Diagram
below).
BRT-1 Breather 1
1
TIO-1 Breather Adapter 1
2 TIO8203.3.3-1 Pipe 2
5 GB97.1-zn/10 Washer10 9
7 JB/ZQ4321-zn/22 U Bolt 22 2
13 TIO5143F.2.1-4 Clamp 1
17 TIO7202.3.2-6 Connector 1
18 GB97.1-zn/16 Washer16 2
1 TIO8243F.3.3-1 Connector(I) 1
3 TIO8243F.3.3-2 Connector(II) 1
8 TIO8243F.3.3-3 Clamp 1
Note: Fill/pump the grease to the oil seal section to prevent the dust into the
bearing housing and to help the seal in a good work conditions. This seal should
be greased with one ounce of grease every fifty (50) hours of operation.
Oil Lubrication
Maintaining adequate lubrication in your machine is the most important maintenance
function. Many premature failures can be traced to inadequate or improper
lubrication. Therefore, lubrication of your machine must be scheduled into your daily
maintenance schedule.
Oil level in the end covers, or shaft housing should be maintained at the center of the
sight glass provided. This level should be checked before start-up and at regular
schedule intervals. (See Oil Level Diagram below).
At the time if initial start-up of a new machine, the oil should be changed after the first
forty (40) hours of operation. This procedure should also be followed if the machine
has been sitting idle for an extended period of time.
Regular lubrication changes should be scheduled for every 300-500 hours of operation
or every thirty (30) days, whichever comes first. This regular change will rid the
mechanism of any condensation or contaminants that would cause trouble later.
The oil should be drained immediately upon shut-down so any contaminants are still
suspended and will easily flush out.
If, when the draining the oil, contaminants are noticed, it is highly recommended that
you also flush the mechanism with a light EP oil (EP-2 or EP-3). The flushing
procedure is:
Fill the mechanism to the proper level with light EP oil and run the machine for
approximately fifteen (15) minutes. Immediately drain the oil out of the machine
upon shut-down. This will pick up additional contaminants that otherwise would
have remained in the system.
should be pulled every 250 hours of operation and sent to a professional lab for
analysis. The acceptable ranges in PPM (parts per million) are as follows:
Iron 125-150
Chrome 25-30
Aluminum 45-50
Copper 100-125
Silicone 25-30
Water 0
The lubricating oil is should be extreme pressure lubricant with a non-foaming paraffinic
base. It meets the following specifications: Viscosity at 100 F - 824 SUS; at 2 10 F -
80.7 SUS; Timken Load Rating - 50 lb.
DO NOT START MOTOR UNTIL EACH WHEEL-CASE HAS BEEN FILLED WITH OIL
45-95º F 80W-90
105-115º F 320
95-105º F 220
45-95º F 150
25-45º F 100
The operating temperature of the bearings should fall between 130º-180º F. If the oil
temperature reaches 200º F or higher, determine the cause and make corrective steps
to lower the temperature back to the proper range. Some common causes of elevated
oil temperatures are: excessive oil in the tube; wrong type or grade of gear lubricant;
screen is operating faster than recommended. Overheating could be a sign that the
bearings are beginning to fail. Take an oil sample to check for higher than
recommended contaminant levels. Inspect and replace bearings if all indicators point to
worn bearings.
Storage Instructions
Vibrators in service that are to remain idle for periods longer than two weeks should be
given storage treatment to prevent rusting of internal metal parts and drying of seals.
Rust preventive oils such as MOBILARMA 524 (MOBIL OIL CORP.) are recommended
because the parts need not be cleaned of this compound before placing the unit in
operation. Simply drain the excess and refill to the proper oil level with your
operating lubricant.
If the vibrator is to be idle for an extended period and power is available to drive it while
it is attached to the live frame, do the following before shutting down:
1. Drain the operating oil and refill to the proper oil level with MOBILARMA 524 (or
equivalent).
2. Run the unit for one hour before shutting down.
3. After shutdown, coat the exposed portion of the oil flinger sleeve on the drive shaft
with grease.
4. Keep the rust preventive in the vibrator during the idle period and put the unit in
operation every three months for one hour.
5. When operations are resumed; drain the rust preventive and refill with the proper
oil.
TIO5143A
Quantity for Quantity for Amplitude
Counterweight Sheaves Flywheels (mm)
Status
Thickness
Add Total Add Total
30mm/1-3/16” 1 1
Initial 20mm/13/16” 1 3 1 3 8.6
16mm/5/8” 1 1
9 GB97.1-zn/12 Washer 12 3
10 GB5782-zn/ M12X75/GD8.8 Bolt M12X75 4
11 GB6170-zn / M12/GD8 Nut M12 4
12 GB97.1/ 12 Washer 12 4
13 JMB50X200 Motor Mount 1
A B C D
Model Dim Qty for Dim Qty for
mm Inch mm Inch One One
mm Inch Deck mm Inch Deck
1. One of the many helpful features of a Trio screen is the ease with which wire cloth can be changed. All decks are
built so the wire cloth can be split into equal lengths. This feature increases the service life of the wire cloth. The
design provides four wear areas at the feed end rather than two, because the feed-end panel can be turned once
when it is worn at the original end, and can then be exchanged with the panel at the discharge end.
2. To remove the top deck wire cloth on a single crown screen, remove all of the draw bolts and drawplates. Lift the
wire cloth out from the top. Loosed the feed plates so that the wire cloth can be pulled from under it. To remove the
wire cloth in the middle and bottom decks, remove the draw bolts and drawplates. Pull the wire cloth out from either
end of the screen.
3. Check the channel rubber. If it is worn through, replace it. Replacing the channel rubber when needed helps
maximize the screen cloth life.
4. With the wire cloth and draw plates in place, tighten the draw bolts evenly. Make sure that the ends of the
drawplates do not catch on the adjacent draw plates as this will cause them to pull unevenly. Tapping downward on
the top edge of the draw plate helps set the wire cloth in position.
5. The feed pan, tailgate, and all the wire cloth hold downs can now be put in place and tightened. Again, excessive
tension on the bolts is harmful. After the screen has run a few hours, retighten all of the bolts.
6. Hooks are bent up approximately 135º to form an inside angle of 45º, and should not project over 1-1/8” from
above the top surface of the wire cloth. Bend to 1/4" radius.
ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.
Sample Figure
1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)