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Solar Energy 85 (2011) 308–324


www.elsevier.com/locate/solener

Simulation and economic analysis of a CPV/thermal system


coupled with an organic Rankine cycle for increased power generation
G. Kosmadakis ⇑, D. Manolakos, G. Papadakis
Department of Natural Resources and Agricultural Engineering, Agricultural University of Athens, 75 Iera Odos Street, 11855 Athens, Greece

Received 12 January 2010; received in revised form 22 November 2010; accepted 26 November 2010
Available online 30 December 2010

Communicated by: Associate Editor Elias Stefanakos

Abstract

In concentrating photovoltaic (CPV) systems the incident solar radiation is multiplied by a factor equal to the concentration ratio,
with the use of lenses or reflectors. This is implemented, in order to increase the electric power production, since this value has a linear
dependence from the incident radiation. Therefore, the specific energy production of the cells (kWh/m2) radically increases, but due to
this high intensity CPVs consequently operate at elevated temperatures, because heat dissipation to the environment is not so intense and
heat produced cannot naturally convected. This temperature increase not only leads to a reduction of their electric efficiency, but also it
must be dissipated, since issues regarding their degradation and reduction of their lifetime might arise. There are many reported ways of
removing this heat, either by adding a cooling unit on the back side of the CPV module, or by recovering with possible uses in buildings,
industry, additional power production or even desalination of seawater.
The current work is actually a feasibility study, concerning a concentrating photovoltaic/thermal (CPV/T) system, where the heat
produced is recovered by an organic Rankine cycle (ORC) for additional power production. A pump drives the organic fluid of the cycle,
which is evaporated in the tubes of the CPV/T and driven to an expander for mechanical power production. For the condensation of the
organic fluid several possible alternatives can be applied. That way, the PV cells can be cooled effectively and increase their electrical
efficiency, while the recovered heat is designated to produce additional electric energy through the organic Rankine process, when the
expander of the Rankine engine is coupled to a generator.
The scope of the present work is to investigate an alternative application of concentrating PV modules through exploiting the gen-
erated heat by the ORC process and combining both technologies into an integrated system. The design of the system is presented in
details, along with an optimization of some main parameters. The performance of the system will also be examined and compared with
an equivalent conventional CPV system, referring to their design points. Finally, the annual and daily performance will be studied, which
is a more realistic indicator, concerning the increased efficiency this integrated system is expected to have, followed by a cost analysis, in
order to examine its economic feasibility as well.
Ó 2010 Elsevier Ltd. All rights reserved.

Keywords: Concentration; PV; Organic Rankine cycle; Solar energy; Heat recovery

1. Introduction in order to experimentally estimate their performance and


some of their operational characteristics (Kribus et al.,
CPV/T systems currently constitute a major research 2006; Mittelman et al., 2007; Rosell et al., 2005; Solanki
subject. Lately, demonstration units have been constructed, et al., 2008). Nevertheless, very few commercial units have
been realized. The variety of the concentration ratios is evi-
dent, since it strongly depends on the design, the orientation
⇑ Corresponding author. Tel.: +30 210 5294036; fax: +30 210 5294023. of the module, the possibility for incorporation of a sun-
E-mail address: gkosmad@central.ntua.gr (G. Kosmadakis). tracking system, which increases the complexity and control

0038-092X/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.solener.2010.11.019
G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324 309

Nomenclature

A PV module area (m2) Tcr critical temperature (°C)


Bt present value of the benefit (€) Tc cell’s temperature (°C)
Ct present value of the cost (€) Tgl cover glass temperature (°C)
CFt cash flow in the year t (€) Tins insulation temperature (°C)
cp specific heat capacity under constant pressure Tref cell’s reference temperature (°C)
(J/kg/K) Tsky sky temperature (°C)
C concentration ratio (–) t time (s)
G direct solar radiation (W/m2) T temperature (°C)
h heat transfer coefficient (W/m2/K) uwind wind velocity (m/s)
hin refrigerant’s heat exchanger inlet enthalpy (J/kg) WT mechanical power produced by the expander of
hout refrigerant’s heat exchanger outlet enthalpy the ORC (W)
(J/kg)
hp,in refrigerant’s pump inlet enthalpy (J/kg) Greek symbols
hp,out refrigerant’s pump outlet enthalpy (J/kg) agl effective absorptivity of the cover PV glass (–)
hT,in refrigerant’s expander inlet enthalpy (J/kg) bref temperature coefficient (1/K)
hT,out refrigerant’s expander outlet enthalpy (J/kg) c solar radiation coefficient (–)
k thermal conductivity (W/m/K) d components’ thickness (m)
m mass of each component (kg) e emission coefficient (–)
m_ ORC R-245fa mass flow rate (kg/s) r Stefan–Boltzman constant (=5.67  108
2 4
nex expander’s efficiency (–) W/m /K )
nG generator’s efficiency (–)
ninv inverter’s efficiency (–) Abbreviations
nopt optical efficiency (–) CPV concentrating photovoltaic
nPV module’s efficiency (–) CPV/T concentrating photovoltaic/thermal
np ORC pump’s efficiency (–) ORC organic Rankine cycle
nTref module’s efficiency at reference conditions (–) NPV net present value
n a future year PBP pay-back-period
Pcool power consumption of the air pump (W) PV photovoltaic
Pcr critical pressure (bar) RO reverse osmosis
PORC electric power produced by the ORC (W) TMY typical meteorological year
Pp,ORC ORC pump power consumption (W)
PPV electric power produced by the CPV (W) Subscripts
Qconv heat convected to the atmosphere (W) a ambient
Qinc concentrated incident radiation (W) abs absorber
QORC heat recovered by ORC (W) e,ORC electric power from ORC
QPV net incident concentrated solar radiation on the e,PV electric power from PV
PV module (W) fl fluid
Qrad heat radiated to the atmosphere (W) gl glass
QTh heat absorbed by the PV cells (W) ins insulator
r interest rate (%) PV photovoltaic

of the system (Chow, 2010), and the area availability, expression of the electric efficiency of a solar cell (Skoplaki
starting from values of 2 (Solanki et al., 2008) and reaching and Palyvos, 2009) should be as low as possible. To this
even 500 or more (Kribus et al., 2006). Nevertheless, con- direction many researchers deploy their experimental and
centration ratios for small-scale systems vary in the range theoretical studies, concerning new materials that can be
from 10 to 40 (Coventry, 2005; Rosell et al., 2005). used and also reducing the cost of manufacturing the next
A crucial aspect for their commercialization is new solar generation’s cells (Andreev et al., 2004; Green, 2001, 2003;
cells to be designed, constructed and long-term tested at Nishioka et al., 2006; Yamaguchi et al., 2005, 2006). Most
elevated temperatures (Meneses-Rodrıguez et al., 2005). of these studies focus on CPVs, since their operation is
There is a demand for solar cells that their efficiency does much more demanding than the conventional flat plate col-
not decrease substantially, when increasing their opera- lectors’ one.
tional temperature (Kalogirou and Tripanagnostopoulos, An important design parameter that can influence the
2007). In other words, the temperature coefficient in the cells’ performance is the efficiency of the heat dissipation
310 G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324

equipment and the accurate calculation of the heat transfer stations (Chubb, 1987; Hallinan, 1987), but this research
coefficient, in order for the PV cells to be cooled ade- did not reach concrete results, and later was abandoned,
quately. This issue has been treated by many researchers, since the installation of such components in zero-gravity
who have conducted simulation and experimental studies environment is prohibitive (Macauleya and Davis, 2002).
concerning this feature (Ji et al., 2006; Tripanagnostopou- The design of the system is described in the following
los et al., 2002, 2005; Tripanagnostopoulos, 2007). sections, along with a preliminary optimization study, in
As far as the organic Rankine cycle is concerned, its per- order to specify the most efficient design point, by further
formance depends mainly on the evaporation/condensa- investigating some parameters, such as the concentration
tion temperatures of the organic fluid and their selection ratio and the organic fluid’s mass flow rate. The latter
is a vital aspect, influencing drastically the overall system’s has an important contribution, since it is correlated directly
efficiency (Kosmadakis et al., 2009a). There are also many to the evaporation temperature of the organic fluid and the
reported works in the literature, dealing with the proper operational temperature of the PV cells. The system’s sim-
selection of an organic fluid to be used in an ORC for ulation is also presented, calculating the combined perfor-
applications of low-temperature (60–80 °C) heat recovery mance for two characteristic time-periods, a winter one and
to high (120–150 °C) (Borsukiewicz-Gozdur and Nowak, a summer one. In addition, the annual simulation of the
2007; Hung et al., 1997; Maizza and Maizza, 2001; Saleh optimized system takes place, pointing out the overall per-
et al., 2007; Tchanche et al., 2009, 2010; Wang and Zhao, formance at mixed full and partial loads too and compar-
2009). Therefore, this aspect will not be elaborated in the ing it with the performance of an equivalent system without
present study and the results and conclusions extracted the incorporation of the ORC. Finally, an economic anal-
from the relevant works of the current authors (Kosmada- ysis is implemented, in order to reveal, if the suggested inte-
kis et al., 2009a; Tchanche et al.,2009, 2010) will be applied grated system performs better in economic terms than the
here too. same one without the ORC.
The design and simulation of an organic Rankine cycle is
of importance as well. The various components should be
selected properly, in order for the integrated system to oper- 2. Materials and methods
ate efficiently not only in the design point, but also in partial
loads. Most of ORC components are available in the 2.1. Description of the system
market, except from the expander, which is the most ambig-
uous component. It should be able to handle organic fluids A simplified diagram showing the basic design aspects is
and moreover it should meet the efficiency expectations shown in Fig. 1. The process can be briefly described as fol-
addressed. Its lifetime and cost is another parameter consid- lows: The incident solar radiation on the reflectors is con-
ered, together with its efficiency at partial loads. Recently, centrated on the cells’ area and is partly converted to
the works of some researchers revealed that for small-scale electric power (PPV), following the electric efficiency of
systems, as the one investigated in the present study, the the CPV module. The heat produced on the PV cells is
most suitable expander is a scroll compressor in reverse transferred to the absorber of the module and is convected
operation (Badr et al., 1984; Lemort et al., 2009; Manolakos by the organic fluid (QORC), which is then preheated and
et al., 2007, 2009a,b; Quoilin et al., 2010), and this is the one evaporated. The evaporation temperature is a parameter,
considered in this study. The simulation studies concern the which depends on the operational temperature of the cells
identification of the thermodynamic cycle and the calcula- and will be elaborated in another section of the present
tion of the organic fluid properties at state changing work. The refrigerant R-245fa has been selected for this
locations of the Rankine engine. By introducing also the effi- organic cycle due to its appropriate thermodynamic
ciency of every component, the mechanical power produc- properties (Critical Point: Tcr = 154.05 °C, Pcr = 36.4 bar)
tion of the expander and the pump power consumption in the defined temperature range and because it is
(Kosmadakis et al., 2009b, 2010a,b; Wei et al., 2007) can
be calculated. The final goal is to estimate the efficiency, Thermal energy
Solar radiation (G)
varying in the range of 6–12%, for the ORC and depends Mechanical energy
on the operational temperatures and the total number of Reflectors
Electric energy
thermodynamic stages (Kosmadakis et al., 2009b).
The concept of the present study can be considered a Concentrated solar
step forward in the theoretical research activities described radiation (xG)
in (Kribus and Mittelman, 2008; Vorobiev et al., 2006a,b).
The bottoming heat engine, mentioned in the aforemen- QORC WT
CPV ORC Generator
tioned works, has been replaced by an ORC engine, which
has proved its reliability and the variety of applications
used. Only a relevant approach is reported by NASA in PPV PORC
the 1980s for incorporation of organic Rankine cycles in
photovoltaic modules for applications in their space Fig. 1. Basic operation principle of the investigated system.
G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324 311

environmentally friendly. According to the findings of pre- The various temperatures shown in Fig. 2 are represen-
vious studies of the present authors (Kosmadakis et al., tative values derived from the design of the system that
2009a; Tchanche et al.,2009, 2010), the specific organic fluid follows.
has an increased thermodynamic efficiency and is capable
of operating in quite high temperatures, such as the ones
2.2. Design of the system
met in CPV/T systems, even higher than 100 °C. The evap-
orated organic fluid is then driven to the expander of the
In this section the design of the investigated system is
cycle, where mechanical power is produced (WT). The
described, along with the proper selection of the size of
organic fluid, having a quite low temperature (in the order
each component. It should be mentioned that the system
of 40 °C), which increases the overall efficiency, is then con-
is of small-scale, in the order of few kWs, and the design
densed in a cooling unit, which can also operate with air,
is as simple as possible, increasing at the same time the reli-
because of the low refrigerant’s mass flow rate and its
ability. For this purpose the control unit of the system
decreased temperature. Finally, the condensed organic
turns off the ORC, when the solar radiation is low. Also,
fluid is driven to the pump and the cycle is repeated. The
the selected CPV configuration is the same as that of exist-
efficiency of the ORC is quite low, because it operates in
ing flat plate PV/Thermal collectors, incorporating para-
low temperature range, although it can be of the same mag-
bolic reflectors and the ORC. In addition, a sun-tracking
nitude with the CPV’s, depending substantially on the
system has been considered, so as to increase the power
operation point. It should be stressed that the mechanical
production of the system. The above design aspects are
power produced by the Rankine engine is driven to an elec-
the same as those applied to low concentration systems
tric generator, in order for additional electric power to be
and the design principles do not deviate from these prevail-
produced (PORC). Therefore, the final product of the sys-
ing in installed PV/T systems.
tem is the sum of electric energy produced by CPV/T and
For the design of the module the total area is chosen to
ORC. The ORC mechanical power can be alternatively
be equal to 1 m2. The results obtained can be extrapolated
used for other applications as well, such as desalination
for bigger sizes of small-scale systems. Taking into consid-
of seawater with the incorporation of a reverse osmosis
eration this assumed area, the concentration ratio and the
(RO) unit.
power production of the module can be calculated. There
The combination of the two technologies seems to be
are many combinations of the two aforementioned param-
very straightforward, since heat, which is the by-product
eters that satisfy this reference area, but a concentration
of the CPV, is recovered by the ORC. The pump of the
ratio that is technically feasible without involving extre-
organic fluid can be driven directly from electricity pro-
mely complex design and has been also experimentally
duced from the CPV module. Moreover, the condensation
explored in relevant systems, is in the order of 10 (Rosell
unit of the ORC can be very compact, since the organic
et al., 2005). This value will be used for the current preli-
fluid undergoes a substantially temperature decrease in
minary design. Of course, after the optimization of the inte-
the expander (having a quite low temperature at the expen-
grated system takes place, this parameter can change. The
der outlet), and the R-245fa mass flow rate, which will be
total electric power production is found, by introducing the
defined in the next sections of the present work, is quite
electric efficiency of the module, the optical efficiency and
low. This means that the total energy consumed to conden-
the efficiency of the inverter. This analysis takes place for
sate the organic fluid and the organic fluid’s pump capacity
the design point, for which the values for air temperature
can be further reduced. A critical issue that must be
Ta = 25 °C and direct solar radiation G = 1000 W/m2
brought into attention is the refrigerant after the expansion
(1 sun) are used.
to have a low enthalpy. For this reason more than one
The efficiency of the module is given by the following
expander in series connection can be used, in order to sus-
Eq. (1), according to Skoplaki and Palyvos (2009).
tain the large pressure drop, and to operate with a quite
high efficiency. Some aspects of this thermodynamic opti- nPV ¼ nT ref ½1  bref ðT c  T ref Þ þ clog10 G ð1Þ
mization will be discussed later in this work.
A detailed layout of the system under investigation is The last term of Eq. (1) is taken as zero (Notton et al.,
shown in Fig. 2, where the numbers represent the various 2005; Skoplaki and Palyvos, 2009), since its contribution
components namely: is negligible, especially in low concentration ratios. The
expression for the efficiency becomes then linear depending
(1) CPV/T array, incorporating the preheater and on the cell’s temperature, as Eq. (2) shows.
evaporator of ORC. nPV ¼ nT ref ½1  bref ðT c  T ref Þ ð2Þ
(2) ORC pump.
(3) Expanders of ORC. For the investigated system, the cells used are silicon
(4) Condenser of ORC. ones, available in the market at quite low cost, in contrary
(5) Cooling pump of ORC. to the III–V cells (Yamaguchi et al., 2005). The tempera-
(6) ORC generator. ture coefficient used for these cells is equal to 0.004 C1
(7) Inverter. and is taken from Mattei et al. (2006). Although the
312 G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324

3
Expander 1 Expander 2
1 Condenser

/T
120 °C 90 °C 50 °C 35 °C
PV
C 4

at -
or ter
or
ap ea
Ev reh
P
30.5 °C 30 °C 25.5 °C 25 °C
2 organic 5
fluid pump
Inverter DC Cooling pump
AC
7
G 6
Generator

Description
Thermometer
To load
Pressure meter
Flow meter
Pyranometer

Fig. 2. Detailed layout of the developed system.

temperature coefficient decreases, when the concentration -Convection


-Radiation
increases, the coefficient for the non-concentrating solar (Back losses)
cells has been applied in the current study, constituting a
conservative approach (Kribus et al., 2006). The reference
temperature is equal to 25 °C and the module efficiency
Insulation
at reference conditions (nTref) is 12% (Zondag, 2008). The Inlet Outlet
optical and inverter efficiency according to Kribus et al.
(2006) are equal to 0.85 and 0.9 respectively. Absorber
Next, some energy values are calculated. The net inci- PV cells
dent concentrated solar radiation on the PV module PV glass

(QPV) taking into consideration the optical efficiency is -Convection


-Radiation
given by Eq. (3). (Front losses)
Reflectors
QPV ¼ GCnopt A ð3Þ

For solar radiation equal to 1 sun (1000 W/m2) the net inci-
dent concentrated solar radiation on the CPV module, by
applying Eq. (3), is 8500 W. QPV is partly transformed to Fig. 3. Simplified configuration of the PV components.
electric power, according to the electric efficiency (Eq.
(2)), while the rest to thermal energy dissipated both to this parameter takes high values and additionally some of
the environment and recovered from the ORC for addi- the reflected radiation on the cells bounces to the reflectors
tional power generation. For this preliminary design, the and the cover glass and returns back to the cells. This typ-
cells’ temperature for this concentration ratio and design ical energy balance shows that most of the incident radia-
is chosen to be 100 °C (Mittelman et al., 2007). Eq. (2) tion is transformed into heat. Assuming steady-state
can be applied, calculating the module electric efficiency operation, the thermal energy balance of the module (see
equal to 8.4%, while the electric power produced (PPV) Fig. 3) to achieve thermal equilibrium gives Eq. (5).
can be calculated through Eq. (4).
QTh ¼ QORC þ Qconv þ Qrad
P PV ¼ QPV nPV ninv ð4Þ ¼ QORC þ ½hAðT gl  T a Þ þ hAðT ins  T a Þ
By applying Eq. (4), the electric power produced is þ ½eArðT 4gl  T 4a Þ þ eArðT 4ins  T 4sky Þ ð5Þ
634.9 W, while the remaining power (8500  634.9 =
7865.1W) is allocated to the inverter losses (QPVnPV The heat transfer coefficient (h) has been chosen to be the
(1  ninv) = 70.5W) and to the thermal power produced same for both top and bottom faces (the side face losses have
(QTh = QPV (1  nPV) = 7794.6Wth). The validity of the been neglected) and equal to 8.8 W/m2/K corresponding to
last equation is under the assumption that the absorptivity wind velocity of 2 m/s, by using the formula h = 2.8 + 3uwind
of the PV cells is equal to unity, which is quite true, since (Chow, 2003), Tsky, the sky temperature equals to T sky ¼
G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324 313

0:0552T 1:5
a (Ji et al., 2008). For the calculation of the compo- For the PV cells:
nents’ temperature a simulation code has been developed, dT PV k PV gl APV k PV abs APV
which is analysed herein. mPV cp;PV ¼ ðT gl  T PV Þ þ
dt dPV dPV
The simulation is based on the time-dependent one-
dimensional energy balance of every layer of the CPV/T  ðT abs  T PV Þ þ QTh ð7Þ
collector. Five different components are considered, follow- For the absorber:
ing closely the methodology described in Chow (2003), and
each component is considered to have a uniform tempera- dT abs k absPV Aabs k absins Aabs
mabs cp;abs ¼ ðT PV  T abs Þ þ
ture distribution during each time-step. For clarity, the dt dabs dabs
equations used and some simulation techniques are pre-  ðT ins  T abs Þ  QORC ð8Þ
sented and briefly discussed here as well.
The five components are namely the cover PV glass, the For the insulation:
photovoltaic cells, the absorber, the refrigerant and the dT ins
mins cp;ins ¼ hins Ains ðT a  T ins Þ þ eins rAins ðT 4sky  T 4ins Þ
insulation. At each time-step every component has a spa- dt
tially uniform distributed temperature, since it was shown k insabs Ains
þ ðT abs  T ins Þ ð9Þ
in Chow (2003) that a larger number of segments represent- dins
ing each component do not influence the calculated results.
For the organic fluid:
Some basic inputs to the code is the incident concentrated
radiation, where the radiation used is obtained considering dT fl
mfl cp;fl ¼ m_ R245fa ðhin  hout Þ þ QORC ð10Þ
a one-axis tracking system, the ambient temperature and dt
the wind velocity for the calculation of the heat transfer In the above equations m is the mass of each component (cal-
coefficient. Such data are derived from Typical Meteoro- culated as the product of density multiplied by the volume,
logical Year (TMY) data, and the ones that will be used m = qV = qAd), referring to each component accordingly.
in the current simulations are for the area of Athens, The thermal properties used, together with some basic
Greece. Other additional input parameters are the concen- dimensions, are the same as in Zondag et al. (2002), Wong
tration ratio, some basic dimensions of the various layers, et al. (2008), Xu et al. (2009), and Rosell et al. (2005), and
their densities, their thermal properties (conductivity, heat are shown in Table 1.
capacity), the values of the various efficiencies (inverter’s, According to Kribus et al. (2006), and Mittelman et al.
generator’s etc.) and an initial estimation of the different (2007) the coolant outlet temperature is approximately
temperatures, used as initial condition, from which the final 10 °C lower than the cell temperature, estimating the refrig-
calculations are independent. erant temperature at the outlet approximately 90 °C. This
After the transient 1-D energy equations are composed, value will be investigated more in detail in another section
they are linearised and a system of five equations with five of the present work, in order to optimise some basic design
unknowns is formed, which is solved iteratively until con- parameters of the system under investigation. The R-245fa
vergence is reached. This takes place for each time-step, condensation temperature has been chosen to be equal to
where the temperature values of the previous time-step 30 °C, a quite low value, in order to increase the thermody-
are taken into consideration and included in the transient namic efficiency of the Rankine cycle and also to minimize
term. The time-step used here is one hour (3600 s). Simula- the power consumption of the ORC’s cooling unit. The
tion runs using a smaller time-step demand much more isentropic efficiencies of the expansion and the pumping
computational time and more importantly the calculated process have been also introduced and are both equal to
results do not significantly deviate. 0.85. With all the above values the thermodynamic cycle
For each component the energy balance equation used is properties of R-245fa can be defined, and are shown in
shown below, illustrating the rate of its temperature varia- Table 2, while in Fig. 4 the pressure/enthalpy diagram of
tion (transient term – left-hand side of the following equa- R-245fa is displayed, showing the organic Rankine cycle.
tions), the heat loss to the ambient (through convection For design purposes only, Eqs. (6)–(10) are applied,
and radiation), the incident radiation and the heat flows ignoring their transient terms (left side of the equations
between the various components. In the expression of
Eq. (6) the radiation term includes the ambient tempera-
Table 1
ture and not the sky temperature, since the cover glass faces Thermal properties and thickness of the components.
the reflectors.
Component Specific heat Density Conductivity Thickness
For the PV cover glass: capacity (q: kg/m3) (k: W/m/K) (d: mm)
(cp: J/kg/K)

dT gl Cover PV glass 840 2600 1.4 3


mgl cp;gl ¼ hgl Agl ðT a  T gl Þ þ egl rAgl ðT 4a  T 4gl Þ PV cells 760 2330 145 0.3
dt Absorber 900 2700 237 2
k glPV Agl (aluminum)
þ ðT PV  T gl Þ þ Qinc agl ð6Þ Insulation 950 2000 0.02 50
dgl
314 G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324

Table 2
Thermodynamic properties of states of R-245fa.
Point State Temperature (°C) Pressure (bar) Enthalpy (kJ/kg) Entropy (kJ/kg/K)
1 Saturated vapor 90 10.044 470.48 1.7925
20 Superheated vapor (isentropic) 42 1.7904 438.64 1.7925
2 Superheated vapor 49 1.7904 445.01 1.8137
200 Saturated vapor 30 1.7904 427.50 1.7570
3 Saturated liquid 30 1.7904 239.60 1.1372
40 Sub-cooled liquid (isentropic) 30.3 10.044 240.24 1.1372
4 Sub-cooled liquid 30.4 10.044 240.35 1.1377
400 Saturated liquid 90 10.044 325.68 1.3938

Fig. 4. Pressure/enthalpy chart for R-245fa.

equals to zero), so that the temperature of every component np equals to 0.75. The pump consumption at the design
can be calculated. It should be stated that the summation of point is 29.5 W.
the steady-state version of Eqs. (6)–(10) results to Eq. (5). The power production of the ORC is given by Eq. (13).
The latter is applied for the calculation of the heat recovered P ORC ¼ m_ ORC ðhT ;in  hT ;out Þnex nG ð13Þ
by the ORC, which is found to be equal to 6791Wth.
Having Table 2 in mind, together with the recovered nex and nG equal to 0.85 and 0.9 respectively. The electric
heat from the ORC for additional power production, Eq. power production of the ORC is calculated 574.97 W.
(11) is used to calculate the R-245fa mass flow rate ðm_ ORC Þ. The net system’s electric efficiency is given from Eq. (14).
QORC P PV þ P ORC  P p;ORC  P cool
m_ ORC ¼ ð11Þ nCPV ORC ¼ ð14Þ
ðhout  hin Þ GCA
The mass flow rate is found to be 0.029509 kg/s. Pcool is taken equal to 2% of the incident radiation power,
Also, the ORC pump consumption (Pp,ORC) is obtained according to Mittelman et al. (2007). The calculated elec-
from Eq. (12). tric efficiency from Eq. (14) is then 9.81%, which is much
higher than the gross electric efficiency of the CPV system
m_ ORC ðhp;out  hp;in Þ solely (6.35%). Moreover, the power production of the
P p;ORC ¼ ð12Þ
np CPV and the ORC system is approximately the same,
G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324 315

showing that the integrated investigated system brings a efficiency asymptotically approaches the value of 10.79%,
substantial increase not only to the efficiency, but also to which is the upper threshold for the specific design selected,
the performance of the CPV system, without increasing sig- as was also noticed by Kribus and Mittelman (2008). The
nificantly the complexity and the total cost. initial selection of C = 10 is considered to be quite efficient
and satisfactory, but it seems that C = 40 is actually a bet-
2.3. Optimization of the system ter compromise between higher efficiency and low reflec-
tors’ complexity, and this value will be used next.
There is still margin for performance improvement
through further optimization of several parameters. Two 2.3.2. Effect of refrigerant’s mass flow rate and cells’
of the most important variables affecting the system’s temperature
performance are the concentration ratio, which shows It should be noticed that the heat recovery of the ORC
the incident energy intensity on the CPV module, and the largely depends on the refrigerant’s mass flow rate,
refrigerant’s mass flow rate. The latter determines the expressed in Eq. (11). Its value influences the cells’ temper-
energy balance between the CPV and the ORC system. ature, as has been concluded by many researchers, who tried
Both the aforementioned parameters are investigated, so to calculate the mass flow rate, for which the combined elec-
that an improved design is achieved and gain additional tric and thermal efficiency is maximized (Kalogirou, 2001;
knowledge, on the operational characteristics of the sys- Kribus et al., 2006; Rosell et al., 2005). This dependence will
tem. As soon as the design optimization is done, the year be studied in the current section, aiming to increase further
round simulation takes place, revealing the performance the total efficiency of the integrated system.
of the system at full and partial loads too. When the cells’ temperature changes, the thermody-
namic cycle of the organic fluid alters accordingly. There-
2.3.1. Effect of concentration ratio fore, the values of Table 2 cannot be used any further,
This section deals with the effect of the concentration on and for every cell temperature the thermodynamic state
the overall efficiency and performance of the integrated sys- properties of the refrigerant are re-calculated. Only the
tem. In order to make clear to what extent the available condensation temperature remains constant (30 °C), mean-
heat affects the ORC and the net electric efficiency, the ing that the state 3 (pump inlet) shown in Fig. 4 remains
thermodynamic cycle is not altered. Therefore, the unchanged. The thermodynamic state properties of the var-
R-245fa thermodynamic state properties are the same, as ious thermodynamic cycles with variable evaporating tem-
already shown in Table 2. Also, the various coefficients perature under investigation are presented in Table 4,
used (e.g. the pump’s efficiency, the expander’s efficiency following the enthalpy notation of Fig. 4.
etc.) are also kept the same. By applying the same method- For the improved system, various simulation runs have
ology described previously, the values of Table 3 are calcu- been implemented, investigating the effect of the R-245fa
lated, showing both the efficiency and power values, as a evaporating temperature on the overall performance of
function of the concentration ratio and its effect on the the system, by applying again the same methodology
overall performance of the system. described in the previous section, for the calculation of the
It is observed that as the concentration increases, the efficiency and the power values. Table 5 presents the effect
power production becomes larger as well, but the most of the cells’ temperature and refrigerant’s mass flow rate
important result is that the total efficiency rises consider- on the system’s efficiency and electric power production. It
ably, especially for low concentration values. However, should be reminded that in the elaboration of the simulation
for higher values, in the order of 40–100, the increase is less code, it was considered that the R-245fa evaporation tem-
steep. The results of Table 3 show that a high concentra- perature is 10 °C lower than the cells’ temperature.
tion is desired for increasing not only the power produc- While the evaporating temperature approaches the crit-
tion, but also the total efficiency of the integrated system. ical point of R-245fa (Tcr = 154.05 °C), the system’s effi-
As the concentration infinitely increases (C ? 1), the total ciency declines. This can be expected by also looking at

Table 3
Power and efficiency values as function of the concentration ratio.
Performance values Concentration ratio (–)
C=2 C=5 C = 10 C = 15 C = 20 C = 40 C = 60 C = 100
CPV power (kW) 0.127 0.318 0.635 0.953 1.272 2.598 3.898 6.498
Heat recovery from ORC (kW) 0.513 2.867 6.791 10.72 14.64 30.33 45.99 77.32
ORC power (kW) 0.043 0.243 0.575 0.907 1.239 2.568 3.894 6.547
R-245fa mass flow rate (kg/s) 0.002 0.012 0.029 0.047 0.064 0.132 0.199 0.336
ORC pump power (kW) 0.002 0.012 0.029 0.047 0.064 0.132 0.199 0.336
Cooling pump and sun-tracking power (kW) 0.040 0.100 0.200 0.300 0.400 0.800 1.200 2.000
Net power production (kW) 0.128 0.449 0.981 1.513 2.047 4.234 6.393 10.709
Total efficiency (%) 6.40 8.98 9.81 10.09 10.24 10.58 10.65 10.71
316 G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324

Table 4
Thermodynamic states properties and efficiency for various evaporating temperature.
Energy values R-245fa evaporation temperature (°C)
70 90 110 130 150
Expander inlet (h1 – kJ/kg) 456.85 470.48 482.53 491.19 487.81
Expander outlet (h2 – kJ/kg) 438.97 445.01 450.42 450.91 444.83
Pump inlet (h3 – kJ/kg) 239.60 239.60 239.60 239.60 239.60
Pump outlet (h4 – kJ/kg) 239.99 240.35 240.86 241.56 242.51
Thermodynamic efficiency (%) 8.0650 10.742 12.765 15.351 16.335

Table 5
Power and efficiency values illustrating the effect of the refrigerant’s mass flow rate and cells’ temperature.
PV cells’ temperature (°C)
80 100 120 140 160
CPV power (kW) 2.888 2.598 2.302 2.012 1.716
Heat recovery from ORC (kWth) 30.28 30.33 30.38 30.43 30.48
ORC power (kW) 1.909 2.568 3.088 3.756 4.085
R-245fa mass flow rate (kg/s) 0.139 0.132 0.126 0.122 0.124
ORC pump power (kW) 0.054 0.132 0.159 0.237 0.361
Cooling pump and sun-tracking power (kW) 0.800 0.800 0.800 0.800 0.800
Net power production (kW) 3.943 4.234 4.431 4.731 4.640
Total efficiency (%) 9.86 10.58 11.08 11.83 11.60

Fig. 5. Pressure/enthalpy chart of the improved thermodynamic cycle for R-245fa.

Table 4, where for the evaporation temperature of 150 °C vection and radiation to the ambient increase substantially
(PV cells’ temperature equal to 160 °C in that case), the effi- too. Nevertheless, the electric power production from the
ciency does not increase significantly. Additionally, as the ORC steadily increases, while that from the CPV decreases,
cells’ temperature increases, the heat recovered from the but the total power production continues to increase, as the
ORC increases as well, although the heat losses due to con- PV cells operate at higher temperatures. The results shown
G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324 317

in Table 5 can introduce an optimization trend, revealing for two characteristic days, a winter and a summer one
the necessity for the ORC to recover high temperature heat (15th of January and 15th of July). The calculation code
(in the order of 130–140 °C) and increasing its thermody- developed is applied for the transient simulation of the inte-
namic efficiency. By doing so, the total system’s efficiency grated system and the efficiency and the electric power pro-
is increased as well. However, it can be seen that the vari- duced are calculated for these characteristic days. The
ation of the refrigerant’s mass flow rate in every case is results are shown in Table 6, where the different operational
small. Since the system performs better at higher evapora- conditions between those days can be clearly seen. Fig. 6
tion temperature, the design point alters, taking into con- shows the instantaneous power production from the CPV
sideration the results of this analysis. The improved and the ORC system, along with the incident non-concen-
thermodynamic cycle of R-245fa is shown in Fig. 5, where trated solar radiation for two characteristic time-periods.
the R-245fa evaporation temperature of 130 °C can be The winter period corresponds to January 15th adjacent
seen. days and the summer to July 15th respectively.
The current optimization studies have shown that the During the summer period it is observed from Fig. 6
initial preliminary design of the system can be improved. that the direct solar radiation is almost two times higher
By increasing the concentration ratio to 40 and establishing and so is the total electric power production from the
the evaporation temperature of R-245fa at 130 °C, by actu- CPV and the ORC. This explains, why the efficiency is
ally decreasing the organic fluid’s mass flow rate, the sys- quite close for these two periods. Also, the power produc-
tem’s efficiency that initially was 9.81%, has reached the tion during the summer lasts longer, providing an increased
value of 11.83%. cumulative energy production, as shown in Table 6, which
Apparently, further minor parameters can be studied, is approximately three times higher than that during the
such as the condensation temperature of R-245fa, the heat winter days.
transfer process etc. Emphasis should also be given to the The ORC’s, CPV’s and total efficiency can be seen in
total electric power production increase, which has been Fig. 7 for the two periods examined. The ORC system oper-
doubled for almost all cases, when incorporating the ates fewer hours than the CPV, since early in the morning
ORC system, in contrary to the power production of the and late in the afternoon there is not sufficient heat to
CPV system solely. recover. Also, a significant discrepancy of the efficiency
trend cannot be distinguished between the two periods.
3. Results and discussion The temperature of some components can be observed
in Fig. 8. The cover glass and the cells have a very similar
In this section the daily and annual simulation results temperature, while the absorber has almost identical tem-
are presented. The main scope of this study is to calculate perature with the cells, and this is the reason that has been
the electric energy produced and the efficiency in variable omitted from this Fig. 8. The cells have an almost steady
loads as well. The design of the system has shown that at temperature for many hours per day, especially during
the design operational point the efficiency radically the summer period, where they operate at maximum load
increases in comparison to the CPV system without the continually for approximately 8 h/day during winter and
incorporation of the ORC system. The current simulation 12 h/day during summer. The insulation temperature is
purpose is to determine, if the same also stands for mixed close to the ambient temperature having the same trend,
partial and full loads. since this layer has an extremely low thermal conductivity
A basic technique applied in the elaboration of the sim- and the portion of heat that reaches this component is
ulation code is that when sufficient incident radiation small.
exists, the temperature of the PV cells increases, reaching In the simulation the thermodynamic cycle is considered
the nominal operational temperature of 140 °C. At that steady, by varying the R-245fa mass flow rate. However,
moment the ORC is coupled to the CPV module for recov- sufficient solar radiation should be available to fulfil this
ering the available heat. In the cases, where the radiation is
low and the PV cells’ temperature does not reach this pre-
defined temperature, the ORC is decoupled from the CPV Table 6
module, in order for the cells to further increase their tem- Comparison of the efficiency and performance of the integrated system for
characteristic winter and summer days (15th of January and 15th of July).
perature, until this temperature level is reached resulting to
ORC initiation of operation. Decoupling usually takes Winter Summer
day day
place early in the morning and late in the afternoon, when
the solar radiation is low and sometimes during whole win- Concentrated incident radiation (kWh) 55.5 171.0
CPV electric energy production (kWh) 2.83 8.50
ter and cloudy days.
Heat recovery from ORC (kWhth) 30.9 100.0
ORC electric energy production (kWh) 3.81 12.3
3.1. Daily simulation of the system ORC pump energy (kWh) 0.32 1.04
Cooling pump and sun-tracking energy (kWh) 1.11 3.42
The analysis of the simulation results begins with the Net energy production (kWh) 5.21 16.34
Mean daily efficiency (%) 9.39 9.56
comparison of the performance of the integrated system
318 G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324

5000 1000
Power production from ORC
Power production from CPV

Electric power production (W)


July

Direct solar radiation (W/m2)


Direct solar radiation
4000 800

3000 January 600

2000 400

1000 200

0 0
312 328 344 360 376 3936 3952 3968 3984 4000
Hours (h)

Fig. 6. Power production and incident solar radiation for 15th of January and 15th of July adjacent days.

0.2
ORC efficiency
CPV efficiency
Total efficiency
0.15
January July
Efficiency (-)

0.1

0.05

0
312 328 344 360 376 3936 3952 3968 3984 4000

Hours (h)

Fig. 7. Efficiencies for 15th of January and 15th of July adjacent days.

PV cells temperature
200 PV glass temperature
Insulation temperature
Ambient temperature
160 January July
Temperature (0C)

120

80

40

0
312 328 344 360 376 3936 3952 3968 3984 4000

Hours (h)

Fig. 8. Components and ambient temperature for 15th of January and 15th of July adjacent days.
G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324 319

30000 0.2
Heat recovery of ORC
R245fa mass flow rate
July
25000

R-245fa mass flow rate (kg/s)


Heat recovery of ORC (W)
0.15
20000

January
15000 0.1

10000
0.05
5000

0 0
312 328 344 360 376 3936 3952 3968 3984 4000
Hours (h)

Fig. 9. Heat recovery of ORC and R-245fa mass flow rate for 15th of January and 15th of July adjacent days.

Table 7
Comparison of the annual efficiency and performance of the integrated system.
Annual values CPV–ORC system CPV system
Cells’ temperature (°C)
40 60 80 100 120
Concentrated incident radiation (kWh) 76189 76189
CPV electric energy production (kWh) 3735.8 6520.2 5961.6 5403.8 4846.8 4290.8
ORC electric energy production (kWh) 6339.4 –
Heat recovery of ORC (kWhth) 51357.0 –
ORC pump energy (kWh) 537.64 –
Cooling pump and sun-tracking energy (kWh) 1523.78 1523.78
Net energy production (kWh) 8013.78 4996.4 4437.8 3880.0 3323.0 2767.0
Mean annual efficiency (%) 10.52 6.56 5.82 5.09 4.36 3.63

condition (i.e. increase of the cells’ operational temperature to investigate in detail the system behaviour under partial
to the desired level). By doing so, the integrated system loads. The weather data are those of Athens, Greece, and
operates for many hours at the design point, fostering the the direct solar radiation corresponds to one-axis sun-
power production and efficiency. In the design process tracking system. Sun tracking is incorporated into the
the aforementioned operational characteristics demand a CPV, in order to boost the power production mainly dur-
“smart” control system, which could have as an input the ing the winter period. Nevertheless, the system’s efficiency
solar radiation, the ambient temperature, the PV cells’ tem- remains almost the same.
perature etc., to determine the R-245fa mass flow rate The integrated system will be compared to a similar sys-
accordingly. Since the available heat for the ORC varies tem, which does not incorporate an ORC, but carries a
as a function of time, it is concluded that the R-245fa mass cooling unit to keep the cells’ temperature low. Complete
flow rate is a time-dependent variable, linearly correlated calculated results concerning performance values are pre-
to the heat recovery. In Fig. 9 the heat recovery from the sented in Table 7, including the electric power produced
ORC and the R-245fa mass flow rate can be seen for two by the CPV and ORC and the total annual efficiency. Also,
characteristic time-periods. Table 7 includes the annual results derived from the simu-
The maximum heat recovered from the ORC during the lation of the system, for sole CPV/T configuration for dif-
summer is approximately two times higher than that during ferent cells’ temperature, to enable the comparison of
the winter and also it is observed that the ORC operation performance and power increase due to the incorporation
time is almost double during the summer (around 12 of the ORC system.
instead of 6 h per day during winter). By examining Table 7 interesting results can be
observed. The electric energy production from the ORC
3.2. Annual simulation of the system is much higher than that from the CPV, due to the high
operational temperature chosen. In the case of a sole
The same transient simulation code has been applied for CPV system, as the cells’ temperature decreases, the annual
the annual performance evaluation of the system, in order efficiency increases rapidly with a constant rate of approx-
320 G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324

Annual values 1000


Energy production from ORC (CPV-ORC system) ORC energy
8000
Energy production from CPV (CPV-ORC system) CPV energy
Energy production from CPV (CPV system) Pump energy
7000
ORC pump energy consumption 800
Cumulative energy (kWh)

6000

5000

Energy (kWh)
600
4000

3000
400
2000

1000
200
0
0 2000 4000 6000 8000
Hours (h)
0
Fig. 10. Annual cumulative energy production (kWh) for the CPV–ORC 0 2 4 6 8 10 12
and CPV system.
Months

Fig. 11. Monthly distribution of energy produced by the ORC and CPV
imately 0.035%/°C. Nevertheless, even for the low cell tem- systems and consumed by the ORC pump.
perature of 40 °C, the CPV efficiency is much lower than
the annual efficiency of the CPV–ORC system. But under
12000
a concentration ratio of 40, decreasing the cells’ tempera- Direct incident radiation
ture down to 40 °C is technically difficult, since the cooling Heat recovery of ORC
unit should dissipate a large amount of heat, increasing the 10000
complexity of the system. A cell temperature in the range of
60–100 °C is more realistic (Kribus and Mittelman, 2008),
where the efficiency is even lower and approximately two 8000
times smaller than the efficiency of the CPV–ORC system.
Energy (kWh)

This increase that the integrated system brings not only


to the efficiency, but also to the annual electric energy pro- 6000

duction is attributed to the exploitation of the rejected heat


of the CPV for additional power production. The temporal
4000
distribution of this power can be seen in Fig. 10, where the
cumulative energy flows are shown. From 3000 up to
6000 h of the year the curves become steeper, since this per- 2000
iod corresponds to summer season, where the energy inten-
sity of the system is high. The energy produced from the
ORC is always higher than that produced from the CPV 0

solely. In the same Fig. 10 is also shown the annual cumu- 0 2 4 6 8 10 12

lative energy production from the CPV system, when the Months
cell temperature is maintained below 80 °C.
Fig. 12. Monthly distribution of thermal energy recovery of the ORC and
In order to identify easier the seasonal performance of incident radiation.
the system, the monthly variation of the energy produced
by the ORC and CPV system and the energy consumed 2007; Kosmadakis et al., 2009c; Mittelman et al., 2007).
by the ORC pump are shown in Fig. 11. The incident solar Since concentrating PV modules have not yet been greatly
radiation and the heat recovery of the ORC system are commercialized, manufacturing companies have been
shown in Fig. 12. Both Figs. 11 and 12 reveal the perfor- recently established resulting to lack of long-tem experi-
mance improvement of the system under investigation dur- ence. Therefore, it is difficult to make reliable estimations
ing the summer months, as was expected. concerning their specific installation cost (Luque et al.,
2006). According to a recent work (Mittelman et al.,
3.3. Cost analysis of the systems 2009), there is considerable uncertainty on the specific
installation cost of a CPV system, depending on the scale
A cost analysis follows to identify the specific cost of the and technologies incorporated (e.g. solar cells,
examined system. The analysis will be based on the method- sun-tracking system). There are reported purchase costs
ology presented in (Kalogirou and Tripanagnostopoulos, concerning prototype CPV systems (Kribus et al., 2006),
G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324 321

whose economic values can be indicative. Most of the The system is supposed to be connected to the grid. There-
reported specific costs found in the literature (Kribus fore, the economic gain equals to the electricity cost of every
et al., 2006; Mittelman et al., 2007, 2009), refer mainly to kWh supplying the electric grid, which for the current study
high concentration ratio systems, above 200 suns, whose is a varying parameter and it takes values from 0.1–0.4 €/
specific cost is in the range of 2–6 €/WP, when the CPV also kWh (the lower values correspond to energy cost related to
includes a sun-tracking system and high-efficiency solar conventional power production, while the higher one to
cells. feed-in-tariff). It should be reminded that the annual net elec-
It should be mentioned that the analysis presented here tric energy production for the CPV–ORC system and the CPV
does not take into consideration the CO2 avoidance costs. system is 8013.78 kWh and 2212.02 kWh respectively.
If this environmental cost were taken into consideration,
the economic performance of both systems investigated 3.3.2. Economic analysis of the systems
(CPV–ORC and CPV system) would be higher. The present section regards the economic analysis of the
system, where the parameter concerning the electricity cost
3.3.1. Estimation of the system’s installation cost will vary from 0.1–0.4 €/kWh. Also, its comparison with a
For the present economic study the specific installation sole CPV system will be presented. Next, the basic method-
cost of the combined CPV–ORC system is supposed to be ology is deployed for the calculation of the economic per-
equal to the one of a small-scale PV/T module equipped formance of the two systems.
with conventional Silicon cells, and equal to 1000 €/m2, a The coefficient that correlates a future cash flow with a
slightly higher value than that used in Kalogirou and present value is called the present value coefficient and is
Tripanagnostopoulos (2007), and Tripanagnostopoulos given by the following Eq. (14).
et al. (2005), and with an additional specific cost concerning CF t¼n
the purchase and installation of the reflectors equal to CF t¼0 ¼ n ð14Þ
ð1 þ rÞ
50 €/m2 of reflector’s area. Also, the cost of the other elec-
trical parts of the system (e.g. inverter, control unit, cables, The net present value (NPV), which is actually the pres-
sun-tracking system) is in the order of 0.6 €/We,PV (Tripan- ent value of the total cash flows during the economic life
agnostopoulos et al., 2005). The above cost estimations cycle of a system, is given next by Eq. (15).
result to a specific cost of slightly higher than 2 €/WP. The X
n Xn
Bt¼j C t¼j
specific cost of the ORC system is considerably low, since NPV ¼ Bt¼0  C t¼o ¼ j  j ð15Þ
it consists of market-available components (Manolakos j¼0 ð1 þ rÞ j¼0 ð1 þ rÞ
et al., 2007, 2009a). For the present study the specific cost The Pay-Back-Period (PBP) is the time-period in years
chosen is 2 €/We,ORC, according to Kosmadakis et al. required for the NPV to reach a zero value and is found
(2009c), Schuster et al. (2009), and Chacartegui et al. by solving Eq. (15) with NPV = 0 €, using the following
(2009), where recent economic figures are reported. In the Eq. (16).
aforementioned specific cost the generator’s cost is also
included. X
PBP
Bt¼j X
PBP
C t¼j
j ¼ j ð16Þ
The annual costs are taken into consideration too, j¼0 ð1 þ rÞ j¼0 ð1 þ rÞ
which include the operational, maintenance and insurance
cost. The first two costs are significantly low for CPV sys- By applying Eq. (15), the NPV can be calculated for
tems and they can be neglected. The sum of these three varying electricity energy cost. In Fig. 13 the NPV can be
costs is taken to be equal to 1% of the total installation seen for both systems under consideration during their life
cost. Some additional parameters used are that the eco- cycle for four characteristic specific electricity energy costs,
nomic lifetime of the system is 20 years and the interest rate namely 0.10, 0.15, 0.20 and 0.40 €/kWh.
is 3%. In Table 8 the various installation costs and the For the lower electricity cost (left diagram of Fig. 13)
annual cost can be seen for the two systems under investi- both systems at the end of their economic life have a neg-
gation. In the current analysis the CPV system operating at ative NPV, meaning that the cumulative gain will be nega-
140 °C (Table 7) has been considered in the calculations. tive after 20 years. The same stands also for the CPV
system, when the electricity cost is 0.15 €/kWh, having a
Table 8
zero NPV after 20 years of operation, while the CPV–
Comparison of the installation and annual cost for the CPV–ORC and the ORC system has a positive gain. When the electricity cost
CPV system. is further increased and becomes equal to 0.20 €/kWh, both
Cost CPV–ORC system CPV system systems have a positive gain, while for the CPV–ORC sys-
CPV installation cost (€) 3000 3000
tem being much higher. For higher electricity costs the
ORC installation cost (€) 7512 – CPV–ORC system performs much better in economic
Electrical parts installation cost (€) 1207.20 1207.20 terms than the CPV system, having always a higher positive
Total installation cost (€) 11719.20 4207.20 NPV, as shown in Fig. 13 for the 0.40 €/kWh case.
Total annual cost (€) 117.19 42.07 In order to have a more clear view of the economic per-
Power production (kW) 5.768 2.012
formance of the two systems, especially when the electricity
322 G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324

40000

30000 NPV
NPV after 20 years ( CPV - ORC system
CPV system
20000

10000

-10000

0.1 /kWh 0.15 /kWh 0.2 /kWh 0.4 /kWh


-20000
0 5 10 15 20 0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
Years (y)

Fig. 13. NPV after 20 years of operation for the two systems, as function of the specific electricity cost.

Table 9
 There are more parameters to be further investigated, in
Comparison of the annual costs for the CPV–ORC and the CPV system.
order to optimise in a greater extent the system’s design,
Specific electricity cost (€/kWh) Pay-Back-Period (years)
such as the condensation temperature of R-245fa, the
CPV–ORC system CPV system heat transfer process at the absorber plate, the selection
0.10 25 42 of more efficient solar cells etc.
0.15 14 20  The annual simulation, showed that the incorporation
0.20 10 13
of the ORC system is responsible for the larger amount
0.40 5 6
of the electric energy produced (6339.4 kWh for the
ORC system instead of 3735.8 kWh for the CPV sys-
cost is low, the life cycle has been extended beyond 20 years tem). The annual efficiency calculated is 10.52%, which
of operation, so as to calculate the PBP, in other words the is quite high, considering that the system operates at
specific year, when afterwards the NPV of the system mixed partial and full loads.
becomes positive. In Table 9 the PBP is presented for both  The performance of the integrated system was compared
systems as a function of the electricity cost. with the performance of an identical CPV system with-
For the electricity cost of 0.10 €/kWh, the CPV–ORC out the inclusion of the ORC system. Even when the
performs better than the CPV system, since its PBP is cell’s temperature of the CPV system was substantially
lower, but still quite higher than its economic life cycle decreased at 40 °C, the annual efficiency calculated
(20 years). Thus it cannot constitute a viable system from was 6.56% much lower than the efficiency of the inte-
the economic point of view, but at least it is demonstrated grated CPV–ORC system. The same also applies for
that also in economic terms predominates to the CPV sys- the annual net electric energy production, showing that
tem for every electricity cost considered. the system developed reaches a much higher energy pro-
In addition, the annualised cost of energy production of duction under the same weather conditions and opera-
the two systems has been calculated and is found to be tional characteristics, without many modifications to
0.113 €/kWh for the CPV–ORC system and 0.147 €/kWh the CPV system.
for the CPV system, showing that the former constitutes  Since the preheater and evaporator of the refrigerant are
from the techno-economic aspect a more efficient solution incorporated in the CPV/T module, the additional
for power production. required components are the ORC expander and pump
and the condenser of the refrigerant, which are market-
4. Conclusions available components.
 In the economic analysis realised, the electricity cost was
In the present study an attempt for improving the CPV considered as independent variable and it was shown
system’s efficiency has been investigated, by combining the that the CPV–ORC system performs better in economic
technologies of the concentrating photovoltaics and the terms than the CPV system, having a larger and some-
organic Rankine cycles. The heat rejected from the concen- times positive, NPV at the end of its economic life cycle
trating PV is recovered from the ORC, in order to increase (20 years) and a shorter pay-back-period. Also, the
the total electric power production. annualised cost of energy production of the two systems
was calculated equal to 0.113 €/kWh and 0.147 €/kWh
 The results of this analysis revealed that CPV–ORC for the CPV–ORC and the CPV system respectively,
combination improves the efficiency of CPV technology proving that the combined system has a superior eco-
from 9.81% to 11.83% in average. nomic performance than the CPV system.
G. Kosmadakis et al. / Solar Energy 85 (2011) 308–324 323

All the above findings, concerning the technical aspects desalination supplied from a steady thermal source. Desalination 250,
323–328.
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