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ME Engines – the New Generation of Diesel Engines

INTRODUCTION the control system has been so designed that it is


possible to maintain a rather high injection
The introduction of the electronically controlled pressure also at low load, without the limitation
camshaft-less low speed diesel engines, which is from the camshaft-controlled engine, where this
now gaining momentum, is a milestone in diesel would result in too high pressure at high load.
technology that deserves a place in history like Both the ‘cam angle, inclination and length’ are
Rudolf Diesel’s first engine in Augsburg, the electronically variable. In addition, the ME
1912 motor vessel Selandia, the introduction of engine features electronic control of the cylinder
turbocharging on two-stroke diesels in 1954, lube oil feed, by having our proprietary Alpha
and the first SCR (Selective Catalytic NOx Lubricators integrated in the system. With the
Reduction) systems on ships in 1989. Alpha Lubrication system, about 0.3 g/bhph cyl.
oil can be saved, compared with engines with
This paper will outline how MAN B&W takes mechanical lubricators.
advantage of this new technology in its ME-
range of engines by combining traditional, The electronic control of the engine fuel injection
proven technologies with enhanced electronic and exhaust valves improves low-load operation,
control so as to design engines which, while engine acceleration, and give better engine
being both production-friendly and operationally balance and load control, leading to longer times
easy to handle, yet will provide all benefits to between overhauls, also by implementation of
the owner and operator of contemporary and enhanced diagnostics systems. It will give lower
future software achievements. Fig. 1 shows fuel consumption, lower cylinder oil consumption
the first such commercial ME-C engine in and, not least, better emission characteristics,
Frederikshavn, Denmark. particularly with regard to visible smoke and NOx,
see Fig. 3 for a summary.
Camshaft-controlled diesel engines have been
the state of the art ever since the birth of For the ME engines, the electronic control
reciprocating machinery and have been refined system has been made complete. Hence, the ME
and developed ever since. However, a mechan- engine features fully integrated control of all
ical cam is fixed once made and, in spite of functions like the governor, start and reversing,
various mechanical and hydraulic add-on fuel, exhaust and starting valves, as well as
devices like VIT, etc., timing control possibil- cylinder oil feeding, as summarised in Fig. 4.
ities are limited with mechanical cams. Not least
fuel injection pressure control and variation over
the load range have limitations with a cam- ELEMENTS OF THE
controlled engine. ME-C ENGINE
Therefore, the main purpose of changing to The mechanical difference between an MC-C
electronic control is to ensure fuel injection engine and its electronically controlled counter-
timing and rate, as well as the exhaust valve part, the ME-C engine, constitutes a number of
timing and operation, exactly when and as mechanical parts made redundant and replaced
desired, see Fig. 2. by hydraulic and mechatronic parts with
enhanced functions, as illustrated in Fig. 5 and
Especially with respect to the fuel injection rate, summarised below:
The following parts are omitted: Before engine start, the hydraulic oil pressure
used in the mechanical/hydraulic system (for
• Chain drive controlling the actuators) is generated by
• Chain wheel frame electrically driven start-up pumps. After start, the
• Chain box on frame box engine driven pump will take over the supply.
• Camshaft with cams
• Roller guides for fuel pumps and The engine driven pumps are gear or chain
exhaust valves driven, depending on engine size. If so
• Fuel injection pumps preferred, all pumps can also be electrically
• Exhaust valve actuators driven. The hydraulic pumps are axial piston
pumps with flow controlled by the integrated
• Starting air distributor
control system. There are three engine driven
• Governor
pumps, but actually only two are needed for
• Regulating shaft operation. Second-order moment compensators,
• Mechanical cylinder lubricator where needed, can be integrated into the pump
• Local control stand drive. Alternatively, electrically driven
compensators can be used. If so preferred, the
The above-mentioned parts are replaced by: entire hydraulic oil system can be made as a
separate, independent system.
• Hydraulic Power Supply (HPS)
• Hydraulic Cylinder Units (HCU) Fig. 7 shows the entire hydraulic oil loop with
• Engine Control System (ECS), controlling the hydraulic power supply system and, as can
the following: be seen, the generated servo oil is fed via
Electronically Profiled Injection (EPIC) double-walled piping to the Hydraulic Cylinder
Exhaust valve actuation Units of which there is one per cylinder,
Fuel oil pressure boosters mounted on a common base plate on the top
Start and reversing sequences gallery level on the engine, as illustrated in
Governor function Fig. 8 and detailed in Fig. 9. In this latter image,
Starting air valves also the important electronic control valves, i.e.
Auxiliary blowers the ELFI (a proportional ELectronic Fuel Injec-
tion control valve) and the ELVA (an on-off
• Crankshaft position sensing system Electronic exhaust Valve Actuator) are shown.
• Electronically controlled Alpha Lubricator
• Local Operating Panel (LOP) The Hydraulic Cylinder Unit furthermore
comprises a hydraulic oil distribution block with
Fig. 6 shows how the necessary power for fuel pressure accumulators, the exhaust valve actuator,
injection and exhaust valve operation – previ- with ELVA and a fuel oil pressure booster with
ously provided via the chain drive – is now ELFI, raising the fuel oil supply pressure during
provided from a Hydraulic Power Supply (HPS) injection from the 10-bar supply pressure to the
unit located at the front of the engine at bedplate specified load-dependent injection pressure of
level. The main components of the Hydraulic 600-1000 bar. Permanent high pressure with
Power Supply unit are the following: preheated fuel oil on top of the engine is thereby
avoided, without losing any advantage of high-
• Self cleaning filter with 10-micron pressure injection.
filter mesh
• Redundancy filter with 25-micron Figs. 10 and 11 show the per cylinder fuel oil
filter mesh injection system, and Fig. 12 shows the
• Start up pumps: individual components of the fuel oil pressure
High-pressure pumps with supply booster. As will appear, the fuel oil pressure
pressure of 175 bar booster is mechanically much more simple than
Low-pressure pumps for filling the the traditional fuel pump with roller, roller
exhaust valve push rod with supply guide, VIT and cut-off wedges. Figs. 12 and 13
pressure of 4 bar outline the media and plunger movements in
• Engine driven axial piston pumps supplying respect to a signal to the ELFI from the engine
high pressure oil to the Hydraulic Cylinder control system, Fig. 14 shows the impeccable
Unit with oil pressures up to 250 bar condition of the parts after about 4,000 hrs. of
operation. Now more than 10,000 hrs have been As to installation aspects, Fig. 22 illustrates that,
logged, and the results are still the same. There apart from the cabling of the control network, an
has been virtually nothing to report. The fuel oil ME-C engine and an MC-C engine are practically
pressure booster is less exposed to wear than a the same for a shipyard, as detailed below:
traditional fuel oil pump and, with its signific-
antly larger sealing length (compared with the • Overhaul height: same
conventional Bosch-type fuel pumps), a much • Engine seating: same
longer lifetime can be expected. • Engine outline: modifications with
no influence for yard
Fig. 15 explains in detail how the actuator for • Engine weight: slightly reduced
the exhaust valve responds to the electronic • Engine pipe connection: back flush from
actuator signal from the engine control system. filter on engine added, other connections
are unchanged
Another system that benefits from mechanical • Gallery outline: slight modifications
simplification by being electronically rather than
• Top bracing exhaust side: same
mechanically controlled on the ME engine is the
• Capacity of auxiliary machinery: same
starting air system, Fig. 16. The mechanical
• Lubricating oil system: slightly modified
starting air distributor is past history.
• Specification and installation of governor
The Alpha Lubricator system for cylinder oil omitted
feed rate control, already with more than 200 • Other systems: same
sets sold, benefits in the ME engine version by • Cabling: cables added for communication
using the 200-bar servo oil pressure as driving and network
force rather than a separate pump station used in
the stand-alone systems. The ME execution, Actually, there is a small simplification, as
therefore, as illustrated in Fig. 17, separates the illustrated in Fig. 23, in that the tooling for the
cylinder oil from the servo oil. As shown in Fig. exhaust valve system and fuel oil pressure
18 (and Fig. 7), the Alpha Lubricator is mounted booster system is simpler.
on the hydraulic oil distribution block.

The ME engine control system, simplified in FEATURES OF THE


Fig. 19 and with more details in Fig. 20, is ME-C ENGINE
designed with the principle that no single failure
of anything shall make the engine inoperative. As mentioned in the introduction, the purpose of
Therefore, all essential computers are with a making electronic engines is focused around the
hot stand-by. virtues related to “ensuring fuel injection and
rate, as well as exhaust valve timing exactly
All the computers in the system, referred to as when and as desired”.
Engine Interface Control Unit, Engine Control
Units, Cylinder Control Units and Auxiliary With respect to the exhaust valve movement,
Control Units, are of exactly the same execution this means changing the ‘cam length’, as
and can replace each other, in that they will illustrated in Fig. 24, by simply changing the
adapt to the desired functionality of the point in time of activating the ELVA valve.
particular location once installed, including if This can be used to control the energy to the
replaced by a spare. The computer, often turbocharger, both during steady and transient
referred to as a Multi-Purpose Controller, is a load conditions. Smoke-free acceleration is a
proprietary in-house development of MAN natural benefit apart from SFOC optimisation
B&W Diesel. Thus, we can ensure spare part at any load. Fig. 25 gives an illustration of how
deliveries over the engine’s lifetime. The Local already a ‘different cam length’ was implement-
Operating Panel, incl. Cylinder Control and ed on the 7S50ME-C engine in Frederikshavn
Auxiliary Control Units, see Fig. 21, is mounted for 100% load vs. 75% load.
on the middle gallery of the 7S50ME-C made in
Denmark. The Control Units can, of course, also Thanks to the multitude of possibilities with the
be located elsewhere. ELFI, the proportional valve controlling the
servo oil pressure to the fuel oil pressure
booster, not only the fuel oil ‘cam length’, but
also the ‘cam inclination and angle’ and even the The low-NOx mode is intended for areas where
number of activations per stroke can be varied lower than IMO NOx limits do or will apply.
for the fuel oil injection.
The change from one mode to the other is a
Fig. 26 illustrates different profiles demonstrated matter of seconds only and, of course, is done
during testing of the 7S50ME-C. The double while running, as illustrated in Fig. 32.
injection profile is specially tailored for a signi-
ficant reduction of NOx emissions as referred to
later (see Fig. 32). SUMMARY
Fig. 27 shows the selected injection rate on that The advantages of the ME-C range of engines
engine at 75% load, compared with what it are quite comprehensive, as seen below:
would have been with a fixed cam. The resulting
heat release, see Fig. 28, is the reason for select- • Lower SFOC and better performance
ing a more intensive injection. A better heat parameters thanks to variable electronically
release mirrors a better fuel consumption, also controlled timing of fuel injection and
because the pmax is higher, see Fig. 29. Such data exhaust valves at any load
could of course also be realised on a mechanical • Appropriate fuel injection pressure and
engine, but not while at the same time maintain- rate shaping at any load
ing the ability to perform at 100% load. In the
• Improved emission characteristics, with
low end of the load scale, the possibility for
lower NOx and smokeless operation
controlling the timing and rate of injection gives
the possibility to demonstrate stable running • Easy change of operating mode during
down to 10% of MCR-rpm, i.e. 13 rpm against a operation
water brake only. This could be even more • Simplicity of mechanical system with well-
stable against a propeller eliminating the need proven traditional fuel injection technology
for stop-and-go operation through channels and familiar to any crew
canals and making ME engines particularly • Control system with more precise timing,
suitable for shuttle tankers and lightering giving better engine balance with equalized
vessels, as well as for vessels with greatly thermal load in and between cylinders
varying load profile. • System comprising performance, adequate
monitoring and diagnostics of engine for
General performance curves for the ME-C and longer time between overhauls
MC-C engines are shown in Fig. 30. The lower
part load fuel consumption is achieved by raising • Lower rpm possible for manoeuvring
the pmax over the whole load range. In order to • Better acceleration, astern and crash stop
avoid too high difference between pmax and pcomp, performance
also this pressure is raised by timing control. • Integrated Alpha Cylinder Lubricators
• Up-gradable to software development over
As also illustrated, the lower SFOC comes at a the lifetime of the engine
price in that the NOx increases. For this reason,
the first two modes to be incorporated in the It is a natural consequence of the above that
control system of the ME engine, as standard, many more features and operating modes are
are the ‘fuel economy mode’ and the ‘low-NOx’ feasible with our fully integrated control system
mode. Fig. 31 illustrates the coagency between and, as such, will be retrofittable and eventually
SFOC, NOx, and pmax/Pcomp for the two modes. offered to owners of ME-C engines.

It goes without saying that an ME-C engine will Against this background, we are proud to
comply with IMO’s NOx cap also in the fuel present our ME-C engine programme, as
economy mode. shown in Fig. 33.
7S50ME-C
MAN B&W Diesel, Denmark, Feb. 2003

L/73847-8.2/0403 (2440/PCS)

Fig. 1: 7S50ME-C, MAN B&W Diesel, Denmark, February 2003

Electronically Controlled Engines

WHY?
To ensure:
• Fuel injection timing and rate
• Exhaust valve operation
• Cylinder oil feed rate

Precisely when and as desired

L/73737-6.2/0403 (3000/OG)

Fig. 2: Electronically Controlled Engines, precise control


Electronically Controlled Engines

WHY?
To improve:
• Low load operation
• SFOC & SLOC
• Engine versatility
• Emissions (NOx, soot, smoke)
• Time Between Overhauls
• Diagnostics systems
• Etc., etc.

L/73723-2.1/0403 (3000/OG)

Fig. 3: Electronically Controlled Engines, improved features

Electronically Controlled Engines


The ME engine
with fully integrated control
of
• Starting air valves
• Start and Reversing sequences
• Governor function
• Auxiliary blowers
• Electronically Profiled Injection Control
• Exhaust valve actuation
• Cylinder oil feed rate
L/73973-5.3/0403 (2440/PCS)

Fig. 4: Electronically Controlled Engines, fully integrated control


Fig. 5: From MC-C to ME-C – Mechanical Differences

The ME Engine
Hydraulic Power Supply (HPS)

Generates the power


necessary for fuel oil
injection and exhaust
valve opening

Hydraulic Power Supply

MC ME
3330122/20030425 (2200/OZS)

Fig. 6: Hydraulic Power Supply (HPS)


The ME Engine
Hydraulic Oil Loop
Fuel oil pressure
Exhaust valve actuator
booster
Fuel 10 bar Hydraulic
cylinder unit
ELFI ELVA
200 bar

Alpha lubricator

Cyl. 1 CCU Cyl. 2 CCU Cyl. 3 CCU Cyl. 4 CCU Cyl. 5 CCU Cyl. 6 CCU

Safety and
Fine aut. filter Accumulator
block
Main lube
pump
Servo oil
Piston cooling
+ bearings
Servo oil
return to sump

From sump
Engine driven EL. driven
hydraulic pumps hydraulic pumps

L/73273-7.2/0403 (2600/RØL)

Fig. 7: ME-C Engines, Hydraulic Oil Loop

The ME Engine
Hydraulic Cylinder Units (HCU)
HCUs mounted on common base plate

Double walled high


pressure pipe

High pressure oil inlet


7S50ME-C from the HPS

L/73811-8.1/0403 (2200/OZS)

Fig. 8: Hydraulic Cylinder Units (HCU)


The ME Engine
Hydraulic Cylinder Unit (HCU)

• The HCU is found on the upper gallery Fuel oil pressure Exhaust valve
• One unit in front of each cylinder booster with ELFI actuator with ELVA

3330168/20030423 (3000/OG)

Fig. 9: Hydraulic Cylinder Unit (HCU)

The ME Engine
Fuel Injection System

Fuel oil

Fuel oil pressure


booster with ELFI

Servo oil

3330157/20030123 (3000/OG)

Fig. 10: Fuel Injection System


ME Fuel Injection System

High pressure pipe


Suction valve Slide Fuel
valve

Fuel oil inlet


8 bar
Hydraulic
piston
Membrane
ELFI accumulator
Proportional
valve

To
drain High pressure hydraulic oil – inlet

3330158/20030423 (3000/OG)

Fig. 11: Fuel Injection System

The ME Engine
Fuel Oil Pressure Booster
Phase 1
1. The pistons move to the bottom position
2. The fuel inlet is open
3. Hydraulic oil leaves the hydraulic oil
chamber via the ELFI valve
ELFI
4. The accumulators are supplied by
the Hydraulic Power Supply.
The pressurised hydraulic oil is
held back by the closed ELFI valve

Unpressurised fuel oil


Pressurised fuel oil
Unpressurised hydraulic oil
Pressurised hydraulic oil

3330118/20030423 (3000/OG)

Fig. 12: Fuel Oil Pressure Booster


The ME Engine
Fuel Oil Pressure Booster
Phase 2
5. The ELFI valve is activated upwards,
closing the return flow and opening for
the flow of pressurised hydraulic oil. The
oil passes through the ELFI valve and
fills the hydraulic chamber
6. The high pressure forces the pistons
upwards
ELFI
7. The fuel oil inlet is closed
8. The pressure on the fuel oil rises and
exceeds the force of the spring in the
cylinder’s fuel injection valve

Unpressurised fuel oil


Pressurised fuel oil
Unpressurised hydraulic oil
Pressurised hydraulic oil

3330119/20030423 (3000/OG)

Fig. 13: Fuel Oil Pressure Booster

The ME Engine
Fuel Oil Pressure Booster Actuator

Inspection onboard
Bow Cecil after 4137
running hours as
ME engine

L/72591-8.1/0403 (2440 /PCS)

Fig. 14: Fuel Oil Pressure Booster Actuator


The ME Engine
Exhaust Valve Actuator
The ELVA valve which drives the actuator
on the exhaust side has two positions,
open or closed.
Actuator
When it is opened by a binary signal from the
engine control system, the hydraulic oil is
forced in and pushes the pistons upwards, thus
opening the engine’s exhaust valve via the ELVA
hydraulic push rod.

The pressure is permanently maintained


until the ELVA valve is activated to block
the pressure when the required exhaust phase
is completed.

The exhaust valve is returned to its closed


position by the force from the air spring.

Unpressurised hydraulic oil


Pressurised hydraulic oil

3330145/20030414 (2200/OZS)

Fig. 15: Exhaust Valve Actuator

The ME Engine
Starting Air System
MC-C design ME-C design
Pilot air inlet
Blow-off

NC-valves
Connection
Starting air for
distributor ECS

Starting valves Starting valves

The NC valve is mounted on the


main starting pipe behind the
cylinder cover

L/73831-0.1/0403 (2200/OZS)

Fig. 16: ME Starting Air System


The ME Engine
Alpha Cylinder lubricator
Inductive proximity switch
for feed-back signal Signal for lubrication
for control of from controller
piston movement
Actuator piston

Outlets
for cylinder liner Injection plungers
lube oil injectors

Spacer
for basic setting
of pump stroke Drain oil
outlet 200 bar
Cylinder
servo oil
Stroke adjusting screw lube oil supply
inlet

L/74176-1.1/0403 (2200/OZS)

Fig. 17: Alpha Lubricator for ME Engine

The ME Engine
Alpha Lubricator System
Cylinder oil
Cylinder Cylinder
service tank
liner liner

Feedback Feedback
Lubricator

Lubricator

sensor sensor

Solenoid Solenoid
valve valve
200 bar To other
system oil cylinders
Hydraulic Hydraulic
cylinder unit cylinder unit

Lube oil pipes


Multi Purpose Multi Purpose
Electrical
Controller Controller
connections

L/73734-0.1/0403 (2200/OZS)

Fig. 18: Alpha Lubricator System for ME


ME Engine Control System
Bridge Bridge
Bridge
Panel

Main Control Room


Operating Panel PC
Panel Engine
Engine Control
Control Room
Room

Engine Interface
Control Unit EICU – A EICU – B

Local Engine
Engine Room/On
Room/On Engine
Engine
Operation
Panel

Engine Control Unit ECU – A ECU – B

Cylinder Control Units


ACU CCU

Auxiliaries Control Units

L/73988-0.1/0403 (3000/OG)

Fig. 19: ME Engine Control System

The ME Engine
Configuration of Control System

Crankshaft position sensors


Tacho system

3330125/20030423 (2200/OZS)

Fig. 20: Configuration of Control System


The ME Engine
Local Operating Panel (LOP)

Local Operating Panel

Local Instrument
Instrument Panel
Panel
Local
Local Operating
Operating Panel
Panel

The
The Local
Local Operating
Operating Panel
Panel is
is located
located on
on
the
the middle gallery
gallery on
on the manoeuvring
manoeuvring
side of
of the engine
engine –– 7S50ME-C

3330134/20030425 (2200/OZS)

Fig. 21: Local Operating Panel (LOP)

The ME Engine
Installation Aspects
Crane height
Installation Auxiliary machinery systems, capacities
unchanged
dimensions fuel, lube and cooling water etc.
unchanged unchanged

Specification and
installation of Gallery outline unchanged
governor omitted

Wiring needed for


New electro-hydraulic control network
components, engine
mounted

Main operator
panel
Engine
Interface
control

Total engine
weight is less
Footprint unchanged

L/74534-4.1/0403 (2200/OZS)

Fig. 22: Installation Aspects, ME Engine


ME - Maintenance Aspects
Simplifications compared to MC/MC-C
Fuel system:
5 tools removed and 3 added

Exhaust system:
10 tools removed and 4 added

Chain drive and camshaft:


5 tools removed

L/73975-9.1/0403 2140/HMH

Fig. 23: ME – Maintenance Aspects

The ME Engine
Exhaust Valve Timing
Exhaust valve movement

80

70

60
Early closing
50
Late closing
mm

40 Early opening
Late opening
30
Reference
20

10

0
90 110 130 150 170 190 210 230 250 270 290
Dg. C. A.

L/73822-6.1/0403 (2200/OZS)

Fig. 24: Exhaust Valve Timing


The ME Engine
Exhaust Valve Closing Time 15/02/2003
7S50ME-C Alpha KF 144 Propeller Curve
MAN B&W Diesel A/S 2003-02-01 12:44

80

100 %
70 75 %

60

50
mm

40

30

20

10

0
80 100 120 140 160 180 200 220 240 260 280
deg a TDC

L/74494-7.1/0403 (2430/NK)

Fig. 25: Exhaust Valve Closing Time

The ME Engine
Injection Profiles
15/02/2003
7S50ME-C 75 % Load Injection Profiles
MAN B&W Diesel A/S 2003-02-14 14:30

900

Classic
800 Constant Pressure
Double Injection
700

600

500
bar

400

300

200

100

0
165 170 175 180 185 190 195 200 205 210 215
deg a BDC

L/74495-9.1/0403 (2430/NK)

Fig. 26: Injection Profiles


Injection at 75% Load
ME-C versus MC-C
15/02/2003
7S50ME-C / 7S50MC-C 75 % Load
MAN B&W Diesel A/S 2003-02-14 18:04

1,000

900

800
ME-C
MC-C
700

600
BAR ABS

500

400

300

200

100

0
160 165 170 175 180 185 190 195 200 205 210 215 220
DEG A BDC

L/74491-1.1/0403 (2430/NK)

Fig. 27: Injection at 75% load, ME-C versus MC-C

Heat Release at 75% Load


ME-C versus MC-C 15/02/2003
7S50ME-C / 7S50MC-C 75 % Load
MAN B&W Diesel A/S 2003-02-14 18:04

70

60

ME-C
50 MC-C

40
MJ/S

30

20

10

0
160 170 180 190 200 210 220 230 240 250 260 270
DEG A BDC

L/74493-5.1/0403 (2430/NK)

Fig. 28: Heat Release at 75% load, ME-C versus MC-C


Cylinder Pressures at 75% Load
ME-C versus MC-C
15/02/2003
7S50ME-C / 7S50MC-C 75 % Load
MAN B&W Diesel A/S 2003-02-14 18:04

160

140

ME-C
120 MC-C

100
BAR ABS

80

60

40

20

0
0 30 60 90 120 150 180 210 240 270 300 330 360
DEG A BDC

L/74429-3.1/0403 (2430/NK)

Fig. 29: Cylinder Pressures at 75% load, ME-C versus MC-C

Performance Curves
ME-C versus MC-C
SFOC
10.0
5.0 SFOC ME-C
g/kWh

0.0 SFOC MC-C


-5.0
-10.0
40 50 60 70 80 90 100 110

pmax and pcomp

155

135 pmax ME-C


Bar (abs

115
pcomp ME-C pcomp
pmax MC-C
95

75
pcomp MC-C
40 50 60 70 80 90 100 110

Relative NOx emission


150
130
NOx ME-C
%

110
90 NOx MC-C
70
40 50 60 70 80 90 100 110

Engine load

L/74497-2.1/0403 (2430/NK)

Fig. 30: Performance Curves, ME-C versus MC-C


Performance Curves ME Engine
Economy versus low-NOx
SFOC

10
SFOC Ecomomy
g/kWh

5
0 SFOC Low NOx
-5
-10
40 50 60 70 80 90 100 110

pmax and pcomp

155 Pmax Economy


Bar (abs)

135 Pcomp Economy


115
95 Pmax Low NOx
75
pcomp Low NOx
40 50 60 70 80 90 100 110

Relative NOx emission

140
130
120
NOx Economy
%

110 NOx Low NOx


100
90
40 50 60 70 80 90 100 110

Engine load

L/74498-4.1/0403 (2430/NK)

Fig. 31: Performance Curves, Economy versus low-NOx

7S50ME-C - 75% load


1300
Economy mode
1200
1100 2003-02-17 2003-02-17
160 800 160 800

1000 140
Cylinder
700 140 Cylinder
Pump
700

Pump
120 600 120 600

900 100 500 100 500

80 400 80 400
800
NOx [ppm]

60 300 60 300

700 40 200 40 200

20 100 20 100

600 0 0 0 0
140 150 160 170 180 190 200 210 220 230 140 150 160 170 180 190 200 210 220 230

500
400
Special emission mode
300
200
100
0
16:37 16:38 16:39 16:40 16:41 16:42 16:43 16:44 16:45 16:46

L/74496-0.0/0303 (2430/NK)

Fig. 32: 7S50ME-C – 75% load


ME Engine Programme
r/min
(L4 - L1)

95-127 S50ME-C
105-123 L60ME-C
79-105 S60ME-C
79-105 S60ME
91-108 L70ME-C
68- 91 S70ME-C
89-104 K80ME-C
70- 93 L80ME
57- 76 S80ME-C
89-104 K90ME-C
71- 94 K90ME
62- 83 L90ME-C
61- 76 S90ME-C
94-104 K98ME-C
84- 94 K98ME
90- 94 K108ME-C
kW
0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000

10,000 30,000 50,000 70,000 90,000 110,000 130,000 BHP

L/73846-6.1/0303 (2440/PCS)

Fig. 33: ME Engine Programme

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