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Utility Bench

The measurements within this text and 2D documentation are given both in millimeters and
inches (in brackets). This website is based on ISO measurement unit system, which is the
international standard. I apologize to the people who use other measurement units; but I
believe that measurements given in millimeters and inches should be adequate for everyone
who would like to build this project.
Besides that, on today’s Internet it is easy to purchase the ruler that contains all the
measurement units and thus overcome the difficulties of any kind.
Use various tools and clamps in process of welding, so you could weld the items together
with accuracy.

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Parts List

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2D Documentation

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Standard Parts

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Assemblage Instruction
1. Weld the Cover (items 22) to the Square Tubing 50x50x4mm Cut Lenght 350,00mm (item 1).

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2. Weld the Square Tubing 50x50x4mm Cut Lenght 362,00mm (item 2) to the subassembly made in the
previous step.

3. Weld the Square Tubing 50x50x4mm Cut Lenght 620,00mm (item 4) to the subassembly made in the
previous step, but first chamfer the edges that needs to be weld.

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4. Weld the Cover 50x50mm (item 22) to the Square Tubing 50x50x4mm Cut Lenght 800,00mm (item 6).

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5. Weld the Square Tubing 50x50x4mm Cut Lenght 885,00mm (item 5) to the subassembly made in the
previous step.

6. Weld the Square Tubing 50x50x4mm Cut Lenght 279,29mm (item 9) to the subassembly made in the
previous step.

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Second part:

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7. Weld the subassembly made in the previous step to the subassembly made in step 3.

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8. Weld the Square Tubing 50x50x4mm Cut Lenght 570,00mm (item 3) to the subassembly made in the
previous step.

9. Weld the Square Tubing 50x50x4mm Cut Lenght 490,00mm (item 7) and Square Tubing 50x50x4mm Cut
Lenght 200,00mm (item 8), but first chamfer the edges that needs to be weld.

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10. Weld the subassembly made in the previous step to the subassembly made in step 8.

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11. Weld the Square Tubing 50x50x4mm Cut Lenght 650,00mm (item 10) and the Triangle (item 23) to the
subassembly made in the previous step.

12. Weld the Cover (item 22) to the free end of the Square Tubing 50x50x4mm Cut Lenght 650,00mm
(item 10).

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13. Weld the Holder (item 24) to the subassembly made in the previous step.

14. Weld the Washer (item 32) to the subassembly made in the previous step.

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15. Weld the Sheet Support (item 17) and the Triangle Support (item 18).

Make 8 of these subassemblies

16. Weld these eight subassemblies to the subassembly made in step 14.

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17. Fix the Wooden Sheet (item 16) to the subassembly made in the previous step using Slotted Pan Head
Screw M5x30mm (item 19), Spring Lock Washer 5mm (item 20) and Hexagon Nut M5 (item 21).

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18. Weld the Square Tubing 40x40x2,9mm Cut Lenght 400,00mm (item 15) and Support 70 x 70 (item 27)
together.

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19. Fix the subassembly from the previous step to the subassembly made in step 17 using Pin 8h11x60mm
(item 28).

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20. Weld the Cover 50x30mm (item 26) to the Rectangular Tubing 50x30x2,6mm Cut Lenght 286,21mm
(item 13).

21. Weld the Rectangular Tubing 50x30x2,6mm Cut Lenght 685,00mm (item 12) to the subassembly made
in the previous step.

Make the two of these subassemblies

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22. Weld the Rectangular Tubing 50x30x2,6mm Cut Lenght 385,00mm (item 11) and the Rectangular
Tubing 50x30x2,6mm Cut Lenght 407,57mm (item 14) together.

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23. Weld the subassembly made in the previous step to the subassembly made in step 21.

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24. Weld the Shell (item 33) to the subassembly made in the previous step.

25. Weld the Dumbbell Support (item 29), Cover D31,8mm (Item 31) and the Handle (item 30) to the
subassembly made in the previous step.

Dumbbell Support (item 29)

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Handle (item 30)

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26. Fix the subassembly made in the previous step to the subassembly made in step 19 using Pin
16h11x70mm (item 25) and Spring Cotter (item 34).

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Put the Dumbbell 5kg (item 35) to the Dumbbell support (item 29).

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