You are on page 1of 24

About us

Design and Supply

Novafast is a global company offering cutting-edge technology in


composite pipes and materials.

“ It is estimated that the world demand for composite pipes is approxi-


mately $17 billion and rising, not including other necessities such as
installation, logistics and consultancy. Novafast is already preparing for
the present and future demands of the market.”

Novafast is an Australian company supplying composite pipes, epoxy


based treatments, waterproof chemicals, membranes to joint and grouts,
coatings and related products worldwide.

Novafast offers complete design systems for structures, plant and


equipment, where on-going costs of corrosion are not only counted in
downtime, but also in the increasing costs attributed to environmental
and safety issues.

Novafast’s expertise is the blueprint for our company to operate effectively


and consistently across our businesses worldwide.

Supply directly or through licensed contractors, our capabilities extend


across a broad range of service solutions already succesfully delivered
on-shore and off-shore, always offering innovative technologies to diverse
industries, such as:

Water / Industry / Oil & Resources Defence &


Wastewater Energy Gas & Mining Marine
Maintenance

Globally, Novafast’s composite technology can provide design and


construction solutions to meet your application requirements.

199 Franklin Street


Adelaide,SA 5000 Australia
Phone: 1300 715 463 Innovative Pipe Systems for Critical Processes
info@novafast.com.au NovaFlo® GRE High Pressure Pipes
www.novafast.com.au Anti Corrosion and Waterproofing Products
Production Process
Novafast pipes are made by high-strength continuous fibreglass filament winding process, with exclusively
self-retained manufacturing techniques. Our self-developed internal heating curing technique and computer
controlled winding allows quality control during the whole course of production. We are always pursuing
new techniques to improve our products, with continuous innovation as a focus to providing the best
solutions for the market.

Quality Control
Selection and Inspection of Raw Material
Before selecting raw materials, we make an overall evaluation for production, checking through our quality
control systems.

All material inspection standards are stablished according to the pipe quality requirements and each item is
examined and inspection procedures are performed accordingly.

Pipe Winding
by Microcomputer Automatic Control

Pipe Curing
by PLC Automatic Control

Product Inspection
100% Product Appearance Inspection, 100% Hydrostatic Pressure Test,
TG Test, Short-Time Hydraulic Failure Pressure Test, Thread Parametric
Test, Certificate of Analysis and others.
GRE/GRP Technology
199 Franklin Street
Adelaide,SA 5000 Australia
Phone: 1300 715 463 Innovative Pipe Systems for Critical Processes
info@novafast.com.au NovaFlo® GRE High Pressure Pipes
www.novafast.com.au Anti Corrosion and Waterproofing Products
Centre of Excellence for
Composites Research
and Development
The centre works closely with universities and educational
organisations to enhance our design standards for
piping in Oil and Gas, Marine and Defence industries. We
count on with specialized professionals to develop and
test our products to guarantee superior quality.

Resin analysis and testing:


• Degree of Curing (%)
• Heat Distortion Temperature (HDT)
• Glass Transition Temperature (TG)
• Gel-Time
• Spectroscopic Analysis (FTIR GC/MS)
• Microwave Scanning Analysis

More details about the tests:

Testing Description
Composite materials Tensile, flexure, compression, shear, marine survey
testing packages
Load testing Static and dynamic load capacity for large scale
structures, compression loading facilities
Adhesives Lap shear, tensile, peel and bond testing
Sandwich panel Tensile, bending, density and impact resistance
constructions
Neat resin testing Tensile, compression, flexural, water absorption, Barcol
hardness
Instrumentation and data Data acquisition capabilities including strain gauging, load
acquisition measurements for laboratory, in-house and on site
measurements

Material characterisation Third party verified certification testing

Customised test packages Specialised testing

Fire t esting of Composite Establishing a composite material that can handle


products fire resistance of up to 1500°C

Stress Analysis
Fully Accredited Pipe and
Composites Training Course

At Novafast we know when composite materials are


installed correctly, end users get maximum operating
benefits from their NovaFlo® or NovaLine™ piping
systems. It is proven that most composite pipeline
failures occur at the commissioning phase of a project;
it is our vision to ensure this does not happen.

We implement this by enrolling Pipe Installers and


Supervisors through to Engineers and Quality Inspectors
in our specialised courses. Each course has both a
practical and theory component. The participant is
then required to demonstrate their understanding of
NovaFlo® or NovaLine™ piping systems by completing
a closed book examination. On completion of the
nominated course, the student is issued a certificate in
accordance with:

• RIICRC208D Lay Pipes


• ISO 14692-4 D4 GRE Jointer
• ISO 14692-4 D5 GRE Supervisor
• ISO 14692-4 D6 GRE Inspector

Our courses are the first of its kind, as we simulate live


worksite with in field experiences. The course can also
be set up on site for a nominated project.

Knowing that the construction industry is the most


challenging and potencially dangerous of industries,
we believe in educating the work force before they
undertake the job.

199 Franklin Street


Adelaide,SA 5000 Australia
Phone: 1300 715 463 Innovative Pipe Systems for Critical Processes
info@novafast.com.au NovaFlo® GRE High Pressure Pipes
www.novafast.com.au Anti Corrosion and Waterproofing Products
HighTechnology
High Technologyin
in GRE/GRP
GRE/GRP
Pipes&&Fittings
Pipes Fittings

NovaFlo

HighPressure
High PressureGRE/GRP Pipes- -Anhydride
GRE/GRPPipes AnhydrideCured
Cured
Epoxyand
Epoxy andAromatic
AromaticAmine
AmineCured
CuredEpoxy
Epoxy
ProductionRange:
Production Range:
Diameter:DN
Diameter: DN4040~~1000mm,
1000mm,
PressureRating:
Pressure Rating:≥25Mpa
≥25Mpa

ImplementedStandards:
Implemented Standards:
• API15HR
• API15 HR
• API15LRLR
• API15
• ISO14692
• ISO14692

Temperature-resistingGrade:
Temperature-resisting Grade:
• Firetesting
• Fire testingofofComposite
Compositeproducts
products- -
• Long-termworking
• Long-term workingtemperature
temperaturerange
rangeofofanhydride
anhydridecured
curedepoxy
epoxysystem
system≤≤65º,
65º,toto80º
80ºCC
• Long-termworking
• Long-term workingtemperature
temperaturerange
rangeofofamine
aminecured
curedepoxy
epoxysystem
system≤≤93.3º
93.3ºC,C,toto135ºC
135ºC
• Minimumworking
• Minimum workingtemperature
temperatureofofepoxy
epoxyGREGREpipe
pipe≥≥-35ºC
-35ºC

ProductProperties:
Product Properties:
1.1.High
Highcorrosion
corrosionresistance
resistance
2.Excellentdurability
2.Excellent durabilityagainst
againstfatigue
fatigue
3.3.Service
Servicelife
lifecan
canbebedesigned
designedtotomeet
meetclient
clientrequirements
requirements

5.5.Light
Lightweight,
weight,easy
easyinstallation
installation
6.6.Seanless
Seanlessconnection
connectiontotosteel
steelpipe
pipe
7.7.Multiple
Multiplepressure
pressureoptions
optionstotocomply
complywith
withdesign
designand
andconstruction
construction
8.8.NoNoelectrical
electricalconductivity
conductivity
9.9.Smooth
Smoothinternal
internalsurface
surface- -nonoscaling
scaling
NovaFlo
NovaFlo
NovaFlo ®®®

TypeofofConnections
Type Connections- -GRE/GRP
GRE/GRPPipes
Pipes

Key
Key Lock
Lock Connection
Connection Threaded
Threaded Connection
Connection

Bell
Bell and
and Spigot
Spigot AdhesiveConnection
Adhesive Connection Coupling
Coupling Connection
Connection

Butt& &Strap
Butt StrapJoint
JointConnection
Connection Flange
Flange Connection
Connection
MatCorrosion
Mat CorrosionBarrier
Barrierand
andSealant
Sealant

Trapezoidal
Trapezoidal Thread
Thread Connection
Connection
Machinery for Automated Installation

• Novaflo Winders
• Tooling
• Automated Installation
• Machinery
• Hydro Pump Skids
INNOVATIVE PIPE SYSTEMS
FOR CRITICAL PROCESS

NovaBore™ GRE Bore Casings


and Tubing
High Quality and Performance
NovaBore™ is manufactured through high-strength continuous composite filament winding. Our internal heating curing technique
and computer controlled winding allows quality control throughout the duration of the production process. To maintain the
highest quality, Novafast perform 100% hydrostatic pressure tests, thread parametric test and the short-time hydraulic failure
pressure tests in accordance with API5HR & API15LR standards.

Corrosion Resistant
NovaBore™ GRE bore casing is corrosion free. There is no requirement for internal and external coatings, chemical inhibitors and or
cathodic protection.

Lightweight - Easy to Install


Weighing less than 20% standard carbon steel pipe, NovaBore™ GRE are
lightweight and easy to install.

Reduced Costs
NovaBore™ smooth internal surface reduces friction loss and therefore
pumping costs.

Long service life and excellent corrosion resistance makes NovaBore™ GRE
products an attractive alternative to carbon steel equivalents.

Accredited Standards
NovaBore™ is designed manufactured to:
• API5HR
• API15LR
• ISO 14692
Application Areas
• CSG to LNG industrial applications
• Crude oil or natural gas gathering system pipelines
• On-site process pipelines
• Multiple pressure options to comply with design and construction
• Brine delivery pipelines
• Desalination high pressure piping
• Tertiary recovery injection (polymer, CO2, Na OH etc)
• Oil field GRE down hole tubing and casing pipe ALIAN
TR
• Oil field fire-extinguishing system
S
AU

• Energy Infrasctructure - geothermal pipelines


PROD
U

CT
S
Extensive Range of Pipe Connections
All connection types for NovaBore™ piping systems have been adapted to be a restrained joint system,
which can bear both hoop and axial load.
COMPOSITE PIPE TECHNOLOGY

NovaLine, high quality composite pipes


NovaLine’s composite technology offers high temperature, high pressure and corrosion
resistant pipe in long flexible spools.

NovaLine pipe is inner thermoplastic/thermoset pressure barrier, reinforced by


high-strength fibreglass, aramid fibre, steel wire rope embedded in an epoxy matrix,
being application specific for oil/gas and water gathering, methanol injection and
multiphase liquid transmission, including general and sour produced fluids and gases.

NovaLine’s long flexible spool lengths, enable cost effective and efficient supply and
installation options.

Economical and technical advantages


• Design and manufactured to API-15S
• Rapid deployment and installation capabilities
• Application and construction compliant
• No welding, field bending, coating or x-ray requirements
• Negligible operational maintenance
• Significant lower cycle costs.
• Enhanced operational durability and reliability
• Improved safety and environmental management options
• 100% corrosion free
• No scaling
• Increased flow capacity compared to steel pipes
• Uses industry connection systems
COMPOSITE PIPE TECHNOLOGY
Products Line
GRP/GRE From your
Tanks , Vessels and
Structures project
to reality

Tanks, Vessels and Structures


Our material involves a guarantee of combination of fibres
and resin systems resulting in superior resistance to impact
damage and extreme environments while remaining cost
effective.

Novafast composite tank technologies have demonstrated


superior performance in several areas that need extra
protection against corrosion.

Novafast can develop custom made products according


to your project design and specification, using our
expertise in composite materials.
Novafast uses the following specifications for design and
manufacture of composite structures:

• BS 6464
• BS 7159
• BS EN 1796
• BS EN 14364
• ISO 10639

In addition, Novafast can specifically design composite pipe or


structures to meet client application requirements.

Applications

• Cooling Water Pipes Power Stations


• Petrochemical and Oil Process Pipes
• Chemical Process Pipes
• Desalination Process Pipes
• Waste Water Pipes
• Water Pipelines
• Geo Thermal
• Mining

Advantages

• Corrosion Resistant
• Lightweight
• Superior Toughness
• Superior Strength
• Easier assembly and installation
• Smoothness of the internal wall; minimizes P drops and
scaling
• Superiorr hydraulic performance to steel, ductile iron and
concrete
• Lower cost with better maintenance options   
Products Line

Novafast
Coating Systems
Big projects
with big
finishings

Epoxy Systems
Novafast series

Novafast 1000 is a high build coating for wear and corrosion


applications. Can be used as a protective or structural coating,
laminating resin for fibreglass or as corrosion prevention
coating in severe chemical environments.

Novafast coatings can be used across various surfaces, such as


concrete, steel, etc. Its versatility provides a wide range of wear
and corrosion protection across multiple applications from
outdoor to severe chemical applications.

Novafast coatings are recommended where surfaces have


significant wear and impact. Novafast coatings resistance to
physical and chemical damage make it ideal for a wide range
of durable surface coatings and lining applications.
Application Benefits
In plants where Sulphuric Acid, Hydrocloric Acid and Caus-
tic solutions are used, non-slip, acid proof and thermal
shock resistant floors are a necessity.

In facilities where high levels of hazardous chemicals may


pollute the ground-water, Novafast products provide
protection against spills and leakage.

Novafast Coatings are suitable for:

• Chemical processing applications


• Food and beverage industries
• Mining and mineral extraction
• Water and waste treatment plants
• Acid Plants – foundries and metal treatment
• Meat processing plants and battery farms
• Chemical storage and tank farms
• Hydrocarbon processing industry

Novafast coatings’ rapid curing times present economical and


practical alternatives in repairs and maintenance of factory of
industrial plants during breakdowns or scheduled
maintenance shutdowns.

More Novafast products:

• Coatings
• Linings
• Grouts
• Jointings
• Waterproof Systems
• Pipe Products
• Hardners
• Fabrics

www.novafast.com.au
Our next steps

8
9 2
10
6
3
7

4
1

As part of Novafast’s global footprint strategy, we intend to establish 10 strategically located offices : .

1 South East Asia 5 South America 9 Europe

2 China 6 North America 10 Central Asia

3 Middle East 7 India

4 Africa 8 Russia

199 Franklin Street


Adelaide SA 5000 Australia
Phone: 1300 715 463 Innovative Pipe Systems for Critical Processes
info@novafast.com.au NovaFlo® GRE High Pressure Pipes
www.novafast.com.au Anti Corrosion and Waterproofing Products
Some of our Clients

Adelaide

bp
©2014 Novafast protection and anti-corrosion systems. All rights reserved.
199 Franklin Street
Adelaide SA 5000 Australia
Phone: 1300 715 463 Innovative Pipe Systems for Critical Processes
info@novafast.com.au NovaFlo® GRE High Pressure Pipes
www.novafast.com.au Anti Corrosion and Waterproofing Products