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DELPHI PROCESS

LAYOUT
IMPROVEMENT
ANALYSIS
This study is Cooperative Educations
Project made by N. Sirikul the student
from Burapha University to study the
improvement of raw material flow
process at Kerry Logistics (Thailand)
Co., ltd..
CONTENT

ABOUT COMPANY

ABOUT PROJECT

METHOD & RESULT

JOB RESPONSIBILITY
1 ST

ABOUT
KERRY LOGISTICS
KERRY RAYONG LOGISTICS CENTRE

50 km.
From LCH

KRLC

Automobile
2 KM. Total area

logistics and 36,000
from new Ford
pre-assembly and Mazda Plant
sq.m.
2 ND

ABOUT PROJECT

“Delphi” Process Layout Improvement Analysis
ABOUT PROJECT PURPOSE

RIGHT TIME
Find the right time to do the delivery to
customers

USE THEORY
Apply different theories to improve the analysis

IMPROVING ENVIRONMENT
Apply the theory to analyze the work area. To
be able to use the workspace at most efficiency

REDUCE WASTE
To predict resource usage in relation to the
future order
THEORY & PROCESS OF PROJECT
Eliminate
(E)
#2 VALUE #4 IMPROVE
Takt STREAM WORKPLACE
Time MAPPING LAYOUT
Combine
(C)

Cycle Value Non reduced New
Time
Standard
Time
Stream
Mapping
Value
Activity
applied
= Process
Layout
Rearrange
(R)
Determining
Allowance
Simplify
(S)
#1 TIME STUDY
#3 ECRS
STANDARD TIME
TO FIND THE VALUE ENTERED IN THE VALUE STREAM MAPPING

CALCULATIONS
NORMAL TIME / UNIT ALLOWANCES / UNIT STANDARD TIME / UNIT

Personal Needs Allowance
5% 24 min
Conditions Allowance
+
0.44 + [(13 / 100) x 0.44]
44 sec
+ 23 min 23 min =
Basic Fatigue Allowance + 0.49 sec / pcs.

4% 19.2 min
=

Total Time 66.2 min or 13%
E C R S
USE FLOW OF RM TO MAKE NEW PLANT

Travelling Roller Existing Layout Travelling Roller Prepose Layout
No. Operations No. Operations
1 Store   1 Store  
2 Unpacking   2 Unpacking 
3 Checking   3 Checking 
4 Bring the box   4 Packing 
5 Packing   5 Move on pallet  
6 Bring the pallet   6 Tagging and Wrapping  
7 Move on pallet   7 Waiting for loading  
8 Tagging   5 4 1 0 1
9 Wrapping  
10 Waiting for loading  
8 10 1 0 1
RESULT OF PROJECT STUDY Eliminate
(E)

Pallet Empty Waiting for Pallet Tagging and Waiting for
Wrapping Flim Tagging
Combine
Store Box Load Store Wrapping Flim Load
6 4 10 9 8 4 5 6
(C)

Door

Door
1 2 3 5 7 3 2 1
Unpackin Checking and Empty Unpacking, Checking and Rearrange
(R)
Store Store
g Packing Box Packing

Existing Layout Prepose Layout

Simplify
(S)
THANK YOU