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Fabwel DESIGN CALCULATIONS

Ref. NO DC-FEC-3444-2017

REV. 1

DATE 29/08/2017

CLIENT  GACL

PROJECT NO  205

PROJECT TITLE  HYDROGEN PEROXIDE , H2O2 14000 TPY, DAHEJ

P. O. No.  MTL-P/20172018/692/11 Dated 20/06/2017

EQPT. NO.  E-33211

Fabwel    Engineering   Corporation.
905/5, G.I.D.C Industrial Estate,
Makarpura Road, Baroda 390 010
Phone : 2643187, 2641983
Cell No. 98240 20160
E-mail : fabwelbjp@gmail.com
Table of Contents
Cover Sheet ............................................................................................................................................................. 2 
Title Page................................................................................................................................................................ 3 
Warnings and Errors : ..................................................................................................................................... 4 
Input Echo : ........................................................................................................................................................... 5 
XY Coordinate Calculations : .................................................................................................................. 12 
Flg Calc [Int P] : BTM FLG COVE .................................................................................................... 13 
Flg Calc [Int P] : BODY FLG BTM .................................................................................................... 16 
Flg Calc [Int P] : New Flange ......................................................................................................... 21 
Flg Calc [Int P] : New Flange ......................................................................................................... 26 
Internal Pressure Calculations : ......................................................................................................... 29 
External Pressure Calculations : ......................................................................................................... 33 
Element and Detail Weights : .................................................................................................................. 35 
Nozzle Flange MAWP : ...................................................................................................................................... 38 
Center of Gravity Calculation : ........................................................................................................... 39 
Nozzle Calcs. : N5 OUTLET DWS ................................................................................................................ 40 
Nozzle Calcs. : N4 OUTLET VENT .............................................................................................................. 44 
Nozzle Calcs. : N1 INLET WCH .................................................................................................................. 53 
Nozzle Calcs. : N2 OUTLET WCH ................................................................................................................ 61 
Nozzle Calcs. : N3 INLET VENT ................................................................................................................ 70 
Nozzle Calcs. : V1 VENT .............................................................................................................................. 82 
Nozzle Schedule : ............................................................................................................................................. 86 
Nozzle Summary : ............................................................................................................................................... 87 
Tubesheet, DESIGN ............................................................................................................................................. 89 
MDMT Summary : .................................................................................................................................................... 96 
Vessel Design Summary : .............................................................................................................................. 97 
Cover Page 2
 

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2013

Analysis Performed by : ZISHAN ENGINEERS (PVT.) LTD.

Job File : F:\0. WORKS NEW\1. FEBWAL\2017\0 JULY 2017\33211

Date of Analysis : Aug 24,2017

PV Elite 2014, January 2014


Title Page 3
 

Note: PV Elite performs all calculations internally in Imperial Units


to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 4
FileName : E33211 DRYER CONDENSR R0
Warnings and Errors : Step: 0 8:42p Aug 24,2017
 
Class From To : Basic Element Checks.
==========================================================================

Class From To: Check of Additional Element Data


==========================================================================

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 5
FileName : E33211 DRYER CONDENSR R0
Input Echo : Step: 1 8:42p Aug 24,2017
 

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 6.0000 kgf/cm²


Channel Side Design Pressure 3.0000 kgf/cm²
Shell Side Design Temperature 55 °C
Channel Side Design Temperature 85 °C

Type of Hydrotest User Entered Pressure


Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Type of Construction Welded
Special Service None
Degree of Radiography RT-2
Miscellaneous Weight Percent 5.0
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger Yes
User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm²
User defined MAWP 0.0000 kgf/cm²
User defined MAPnc 0.0000 kgf/cm²

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code IS-875


Basic Wind Speed for IS-875 47.000 m/sec
Wind Zone Number 3
Base Elevation 10000. mm
Percent Wind for Hydrotest 33.0
Risk Factor 1.0700001
Terrain Category 3
Equipment Class 1
Topography Factor 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code IS-1893-RSM


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 6
FileName : E33211 DRYER CONDENSR R0
Input Echo : Step: 1 8:42p Aug 24,2017
 
Importance Factor for IS-1893 2.000
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Consider Vertical Acceleration Yes

Design Nozzle for Des. Press. + St. Head Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Flange
Description BTM FLG CCOVER
Distance "FROM" to "TO" 36.000 mm
Flange Inside Diameter 600.00 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 8.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 3.0000 kgf/cm²
Design Temperature Internal Pressure 85 °C
Design External Pressure 1.0550 kgf/cm²
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-182 F316L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 1024.8 kgf/cm²
Allowable Stress, Hydrotest 1581.9 kgf/cm²
Material Density 8027.2 kg/m³
P Number Thickness 0.0000 mm
Yield Stress, Operating 2113.1 kgf/cm²
External Pressure Chart Name HA-4
UNS Number S31603
Class / Thickness / Grade :: <= 5
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element From Node 10


Detail Type Insulation
Detail ID Ins: 10
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Insulation 25.000 mm
Thickness of Insulation 25.000 mm
Density 150.00 kg/m³
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 7
FileName : E33211 DRYER CONDENSR R0
Input Echo : Step: 1 8:42p Aug 24,2017
 
Element From Node 10
Detail Type Nozzle
Detail ID N5 OUTLET DWS
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 50.0 mm
Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 7.4676 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP316L

--------------------------------------------------------------------

Element From Node 20


Element To Node 30
Element Type Flange
Description BTM FLG
Distance "FROM" to "TO" 55.000 mm
Flange Inside Diameter 600.00 mm
Element Thickness 50.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 5.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 3.0000 kgf/cm²
Design Temperature Internal Pressure 85 °C
Design External Pressure 1.0550 kgf/cm²
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-182 F316L
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element From Node 20


Detail Type Insulation
Detail ID Ins: 20
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Insulation 55.000 mm
Thickness of Insulation 25.000 mm
Density 150.00 kg/m³

--------------------------------------------------------------------

Element From Node 30


Element To Node 40
Element Type Cylinder
Description BTM TS SHELL
Distance "FROM" to "TO" 650.00 mm
Inside Diameter 600.00 mm
Element Thickness 5.0000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 5.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 3.0000 kgf/cm²
Design Temperature Internal Pressure 85 °C
Design External Pressure 1.0550 kgf/cm²
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 316L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 1174.1 kgf/cm²
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 8
FileName : E33211 DRYER CONDENSR R0
Input Echo : Step: 1 8:42p Aug 24,2017
 
Allowable Stress, Hydrotest 1581.9 kgf/cm²
Material Density 8027.2 kg/m³
P Number Thickness 0.0000 mm
Yield Stress, Operating 1527.1 kgf/cm²
External Pressure Chart Name HA-4
UNS Number S31603
Product Form Plate
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85

Element From Node 30


Detail Type Insulation
Detail ID CE1
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Insulation 650.00 mm
Thickness of Insulation 25.000 mm
Density 150.00 kg/m³

Element From Node 30


Detail Type Nozzle
Detail ID N4 OUTLET VENT
Dist. from "FROM" Node / Offset dist 520.00 mm
Nozzle Diameter 100.0 mm
Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 11.572 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP316L

--------------------------------------------------------------------

Element From Node 40


Element To Node 50
Element Type Cylinder
Description MAIN SHELL
Distance "FROM" to "TO" 1672.0 mm
Inside Diameter 600.00 mm
Element Thickness 5.0000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 5.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 6.0000 kgf/cm²
Design Temperature Internal Pressure 55 °C
Design External Pressure 1.0550 kgf/cm²
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 316L
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.8

Element From Node 40


Detail Type Insulation
Detail ID CE1
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Insulation 1672.0 mm
Thickness of Insulation 25.000 mm
Density 150.00 kg/m³

Element From Node 40


Detail Type Nozzle
Detail ID N1 INLET WCH
Dist. from "FROM" Node / Offset dist 1550.0 mm
Nozzle Diameter 150.0 mm
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Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 18.085 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP316L

Element From Node 40


Detail Type Nozzle
Detail ID N2 OUTLET WCH
Dist. from "FROM" Node / Offset dist 167.00 mm
Nozzle Diameter 150.0 mm
Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 18.085 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP316L

--------------------------------------------------------------------

Element From Node 50


Element To Node 60
Element Type Cylinder
Description TOP TS SHELL
Distance "FROM" to "TO" 650.00 mm
Inside Diameter 600.00 mm
Element Thickness 5.0000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 5.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 3.0000 kgf/cm²
Design Temperature Internal Pressure 85 °C
Design External Pressure 1.0550 kgf/cm²
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 316L
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.8

Element From Node 50


Detail Type Insulation
Detail ID CE1
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Insulation 650.00 mm
Thickness of Insulation 25.000 mm
Density 150.00 kg/m³

Element From Node 50


Detail Type Nozzle
Detail ID N3 INLET VENT
Dist. from "FROM" Node / Offset dist 340.00 mm
Nozzle Diameter 300.0 mm
Nozzle Schedule 20
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 50.992 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP316L

--------------------------------------------------------------------
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 10
FileName : E33211 DRYER CONDENSR R0
Input Echo : Step: 1 8:42p Aug 24,2017
 
Element From Node 60
Element To Node 70
Element Type Flange
Description TOP BODY FLG
Distance "FROM" to "TO" 55.000 mm
Flange Inside Diameter 600.00 mm
Element Thickness 50.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 5.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 3.0000 kgf/cm²
Design Temperature Internal Pressure 85 °C
Design External Pressure 1.0550 kgf/cm²
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-182 F316L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 1024.8 kgf/cm²
Allowable Stress, Hydrotest 1581.9 kgf/cm²
Material Density 8027.2 kg/m³
P Number Thickness 0.0000 mm
Yield Stress, Operating 2113.1 kgf/cm²
External Pressure Chart Name HA-4
UNS Number S31603
Class / Thickness / Grade :: <= 5
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element From Node 60


Detail Type Insulation
Detail ID Ins: 60
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Insulation 55.000 mm
Thickness of Insulation 25.000 mm
Density 150.00 kg/m³

--------------------------------------------------------------------

Element From Node 70


Element To Node 80
Element Type Flange
Description TOP FLG COVER
Distance "FROM" to "TO" 36.000 mm
Flange Inside Diameter 600.00 mm
Element Thickness 36.000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 5.0000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 3.0000 kgf/cm²
Design Temperature Internal Pressure 85 °C
Design External Pressure 1.0550 kgf/cm²
Design Temperature External Pressure 40 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 316L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 1024.8 kgf/cm²
Allowable Stress, Hydrotest 1581.9 kgf/cm²
Material Density 8027.2 kg/m³
P Number Thickness 0.0000 mm
Yield Stress, Operating 1527.1 kgf/cm²
External Pressure Chart Name HA-4
UNS Number S31603
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 11
FileName : E33211 DRYER CONDENSR R0
Input Echo : Step: 1 8:42p Aug 24,2017
 
Product Form Plate
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Element From Node 70


Detail Type Insulation
Detail ID Ins: 70
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Insulation 25.000 mm
Thickness of Insulation 25.000 mm
Density 150.00 kg/m³

Element From Node 70


Detail Type Nozzle
Detail ID V1 VENT
Dist. from "FROM" Node / Offset dist 0.0000 mm
Nozzle Diameter 20.0 mm
Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 2.3003 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP316L

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 12
FileName : E33211 DRYER CONDENSR R0
XY Coordinate Calculations : Step: 2 8:42p Aug 24,2017
 

XY Coordinate Calculations

| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
--------------------------------------------------------------
BTM FLG CC| ... | 36.0000 | ... | 36.0000 |
BTM FLG| ... | 91.0000 | ... | 55.0000 |
BTM TS SHE| ... | 686.000 | ... | 650.000 |
MAIN SHELL| ... | 2358.00 | ... | 1672.00 |
TOP TS SHE| ... | 3036.00 | ... | 650.000 |
TOP BODY F| ... | 3036.00 | ... | -55.0000 |
TOP FLG CO| ... | 3072.00 | ... | 36.0000 |

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PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 13
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : BTM FLG COVE Flng: 43 8:42p Aug 24,2017
 

Flange Input Data Values Description: BTM FLG COVE :

BTM FLG CCOVER

Description of Flange Geometry (Type) Blind


Design Pressure P 3.17 kgf/cm²
Design Temperature 85 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 735.000 mm
Flange Thickness t 36.0000 mm

Flange Material SA-182 F316L


Flange Material UNS number S31603
Flange Allowable Stress At Temperature Sfo 1024.80 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1174.10 kgf/cm²

Bolt Material SA-193 B8


Bolt Allowable Stress At Temperature Sb 1196.30 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1321.77 kgf/cm²

Diameter of the Load Reaction, Long Span D 0.000 mm


Diameter of the Load Reaction, Short Span d 0.000 mm
Perimeter along the Center of the Bolts L 2151.991 mm

Diameter of Bolt Circle C 685.000 mm


Nominal Bolt Diameter a 19.0500 mm
Type of Threads UNC Thread Series
Number of Bolts 20

Flange Face Outside Diameter Fod 653.000 mm


Flange Face Inside Diameter Fid 623.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 651.000 mm


Gasket Inside Diameter Gi 625.000 mm
Gasket Factor m 1.4000
Gasket Design Seating Stress y 112.14 kgf/cm²

Column for Gasket Seating 2, Code Column II


Gasket Thickness tg 3.0000 mm

ASME Code, Section VIII, Division 1, 2013

Gasket Contact Width, N = (Go - Gi) / 2 13.000 mm


Basic Gasket Width, bo = N / 2 6.500 mm
Effective Gasket Width, b = Cb sqrt(bo) 6.425 mm
Gasket Reaction Diameter, G = Go - 2 * b 638.151 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:


= 0.785 * G² * Peq
= 0.785 * 638.1509² * 3.170
= 10138.743 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 6.4246 * 3.1416 * 638.1509 * 1.4000 * 3.17
= 1143.200 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 10138 + 1143 + 0 , 0 )
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 14
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : BTM FLG COVE Flng: 43 8:42p Aug 24,2017
 
= 11281.943 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 112.14*6.4246*3.141*638.151+0.00*0.0000*0.00
= 14443.633 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 11281/1196 , 14443/1321
= 10.927 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 36.000/(1.40 + 0.5)
= 151.784 mm

Actual Circumferential Bolt Spacing [Bs]:


= C * sin( pi / n )
= 685.000 * sin( 3.142/20 )
= 107.158 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 107.158/( 2 * 19.050 + 36.000 )), 1 )
= 1.2025

Bolting Information for UNC Thread Series (Non Mandatory):


-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 10.927 38.968
Radial distance bet. bolts and the edge 20.637 25.000
Circumferential spacing between bolts 44.450 107.158 151.784
-----------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 38.968 * 1321.77/(112.14 * 3.14 * (651.000 + 625.00 ) )
= 11.458 mm

Flange Design Bolt Load, Gasket Seating [W]:


= Sa * Ab
= 1321.77 * 38.9677
= 51506.28 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1
= 11281.94 kgf

Moment Arm Calculations:


Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 685.0000 - 638.1509 )/2
= 23.4246 mm

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:


= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*11281*23.4246*1.2025/(36.0000²*638.1509)+
0.30*1.0000*3.17*638.1509²/36.0000²
= 371.83 kgf/cm²
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*51506*23.4246*1.203/(36.0000²*638.1509)
= 333.32 kgf/cm²

Bolt Stress, Operating [BSo]:


= ( Wm1 / Ab )
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 15
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : BTM FLG COVE Flng: 43 8:42p Aug 24,2017
 
= (11281/38.9677)
= 289.52 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (14443/38.9677)
= 370.66 kgf/cm²

Flange Stress Analysis Results:


Operating Gasket Seating
Actual Allowed Actual Allowed
---------------------------------------------------------------------
Tangential Flange 372. 1025. 333. 1174. kgf/cm²
Bolting 290. 1196. 371. 1322. kgf/cm²
---------------------------------------------------------------------

Reqd. Blind Flange Thickness at Center 23.520 mm


Reqd. Blind Flange Thickness at Gasket 20.805 mm
Estimated M.A.W.P. ( Operating ) 8.736 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 122.6 kgm
Estimated Unfinished Weight of Forging at given Thk 122.6 kgm

SA-182 F316L, Min Metal Temp without impact per UHA-51: -196 °C

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 16
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : BODY FLG BTM Flng: 44 8:42p Aug 24,2017
 

Flange Input Data Values Description: BODY FLG BTM :

BTM FLG

Description of Flange Geometry (Type) Integral Ring


Design Pressure P 3.17 kgf/cm²
Design Temperature 85 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes
Attached Shell Inside Diameter B 600.0000 mm
Integral Ring Inside Diameter 610.0000 mm
Flange Outside Diameter A 735.000 mm
Flange Thickness t 50.0000 mm
Thickness of Hub at Small End go 5.0000 mm
Thickness of Hub at Large End g1 10.0000 mm
Length of Hub h 5.0000 mm

Flange Material SA-182 F316L


Flange Material UNS number S31603
Flange Allowable Stress At Temperature Sfo 1024.80 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1174.10 kgf/cm²

Bolt Material SA-193 B8


Bolt Allowable Stress At Temperature Sb 1196.30 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1321.77 kgf/cm²

Length of Weld Leg at Back of Ring tw 0.0000 mm


Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 685.000 mm


Nominal Bolt Diameter a 19.0500 mm
Type of Threads UNC Thread Series
Number of Bolts 20

Flange Face Outside Diameter Fod 653.000 mm


Flange Face Inside Diameter Fid 623.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 651.000 mm


Gasket Inside Diameter Gi 625.000 mm
Gasket Factor m 1.4000
Gasket Design Seating Stress y 112.14 kgf/cm²

Column for Gasket Seating 2, Code Column II


Gasket Thickness tg 3.0000 mm

ASME Code, Section VIII, Division 1, 2013

Corroded Flange ID, Bcor = B+2*Fcor 600.000 mm


Corroded Large Hub, g1Cor = g1-ci 10.000 mm
Corroded Small Hub, g0Cor = go-ci 5.000 mm
Code R Dimension, R = (C-B)/2 - g1 32.500 mm

Gasket Contact Width, N = (Go - Gi) / 2 13.000 mm


Basic Gasket Width, bo = N / 2 6.500 mm
Effective Gasket Width, b = Cb sqrt(bo) 6.425 mm
Gasket Reaction Diameter, G = Go - 2 * b 638.151 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:


= 0.785 * G² * Peq
= 0.785 * 638.1509² * 3.170
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 17
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : BODY FLG BTM Flng: 44 8:42p Aug 24,2017
 
= 10138.743 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 6.4246 * 3.1416 * 638.1509 * 1.4000 * 3.17
= 1143.200 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 600.0000² *3.1699/4
= 8962.722 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 10138 - 8962
= 1176.021 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 10138 + 1143 + 0 , 0 )
= 11281.943 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 112.14*6.4246*3.141*638.151+0.00*0.0000*0.00
= 14443.633 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 11281/1196 , 14443/1321
= 10.927 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 50.000/(1.40 + 0.5)
= 195.995 mm

Actual Circumferential Bolt Spacing [Bs]:


= C * sin( pi / n )
= 685.000 * sin( 3.142/20 )
= 107.158 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 107.158/( 2 * 19.050 + 50.000 )), 1 )
= 1.1029

Bolting Information for UNC Thread Series (Non Mandatory):


Distance Across Corners for Nuts 35.128 mm
Circular Wrench End Diameter a 52.388 mm
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 10.927 38.968
Radial distance bet. hub and bolts 20.637 32.500
Radial distance bet. bolts and the edge 20.637 25.000
Circumferential spacing between bolts 44.450 107.158 195.995
-----------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 38.968 * 1321.77/(112.14 * 3.14 * (651.000 + 625.00 ) )
= 11.458 mm

Flange Design Bolt Load, Gasket Seating [W]:


= Sa * Ab
= 1321.77 * 38.9677
= 51506.28 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 11281 - 10138
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 18
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : BODY FLG BTM Flng: 44 8:42p Aug 24,2017
 
= 1143.20 kgf

Moment Arm Calculations:


Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 685.0000 - 638.1509 )/2
= 23.4246 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 32.5000 + 10.0000 + 23.4246 )/2
= 32.9623 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 32.5000 + ( 10.0000/2.0 )
= 37.5000 mm

Summary of Moments for Internal Pressure:


Loading Force Distance Bolt Corr Moment
End Pressure, Md 8963. 37.5000 1.1029 371. kgf-m.
Face Pressure, Mt 1176. 32.9623 1.1029 43. kgf-m.
Gasket Load, Mg 1143. 23.4246 1.1029 30. kgf-m.
Gasket Seating, Matm 51506. 23.4246 1.1029 1331. kgf-m.

Total Moment for Operation, Mop 443. kgf-m.


Total Moment for Gasket seating, Matm 1331. kgf-m.

Effective Hub Length, ho = sqrt(Bcor*goCor) 54.772 mm


Hub Ratio, h/h0 = HL / H0 0.091
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.000

Flange Factors for Integral Flange:


Factor F 0.905
Factor V 0.450
Factor f 3.347
Factors from Figure 2-7.1 K = 1.225
T = 1.829 U = 10.641
Y = 9.683 Z = 4.995
d = 32395.475 mm ³ e = 0.0165 mm ^-1
Stress Factors ALPHA = 1.826
BETA = 2.101 GAMMA = 0.998
DELTA = 3.859 Lamda = 4.857

Longitudinal Hub Stress, Operating [SHo]:


= ( f * Mop / Bcor ) / ( L * g1² )
= (3.3467*442/600.0000)/(4.8569*10.0000²)
= 508.71 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (3.3467*1330/600.0000)/(4.8569*10.0000²)
= 1528.11 kgf/cm²

Radial Flange Stress, Operating [SRo]:


= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.1011*442/600.0000)/(4.8569*50.0000²)
= 12.78 kgf/cm²
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.1011*1330/600.0000)/(4.8569*50.0000²)
= 38.38 kgf/cm²

Tangential Flange Stress, Operating [STo]:


= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (9.6835*442/(50.0000²*600.0000))-4.9950*12
= 222.15 kgf/cm²
Tangential Flange Stress, Seating [STa]:
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 19
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : BODY FLG BTM Flng: 44 8:42p Aug 24,2017
 
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (9.6835*1330/(50.0000²*600.0000))-4.9950*38
= 667.32 kgf/cm²

Average Flange Stress, Operating [SAo]:


= ( SHo + max( SRo, STo ) ) / 2
= (508+max(12,222))/2
= 365.43 kgf/cm²
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1528+max(38,667))/2
= 1097.72 kgf/cm²

Bolt Stress, Operating [BSo]:


= ( Wm1 / Ab )
= (11281/38.9677)
= 289.52 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (14443/38.9677)
= 370.66 kgf/cm²

Flange Stress Analysis Results:


Operating Gasket Seating
Actual Allowed Actual Allowed
---------------------------------------------------------------------
Longitudinal Hub 509. 1537. 1528. 1761. kgf/cm²
Radial Flange 13. 1025. 38. 1174. kgf/cm²
Tangential Flange 222. 1025. 667. 1174. kgf/cm²
Maximum Average 365. 1025. 1098. 1174. kgf/cm²
Bolting 290. 1196. 371. 1322. kgf/cm²
---------------------------------------------------------------------

Minimum Required Flange Thickness 48.641 mm


Estimated M.A.W.P. ( Operating ) 8.890 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 56.8 kgm
Estimated Unfinished Weight of Forging at given Thk 56.8 kgm

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:


= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 1341.0/1.1115 * 100000.023 * 0.450/( 4.538 * 1989688 *
5.0002 * 54.772 * 0.300 )
= 0.763 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:


= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 446.4/1.1115 * 100000.023 * 0.450/( 4.538 * 1939938
* 5.0002 * 54.772 * 0.300 )
= 0.260 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:


= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 1341.0/1.1029 * 100000.023 * 0.450/( 4.857 * 1989688 *
5.0002 * 54.772 * 0.300 )
= 0.718 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:


= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 446.4/1.1029 * 100000.023 * 0.450/( 4.857 * 1939938
* 5.0002 * 54.772 * 0.300 )
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 20
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : BODY FLG BTM Flng: 44 8:42p Aug 24,2017
 
= 0.245 (should be <= 1)

SA-182 F316L, Min Metal Temp without impact per UHA-51: -196 °C

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 21
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : New Flange Flng: 45 8:42p Aug 24,2017
 

Flange Input Data Values Description: New Flange :

TOP BODY FLG

Description of Flange Geometry (Type) Integral Ring


Design Pressure P 3.00 kgf/cm²
Design Temperature 85 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes
Attached Shell Inside Diameter B 600.0000 mm
Integral Ring Inside Diameter 610.0000 mm
Flange Outside Diameter A 735.000 mm
Flange Thickness t 50.0000 mm
Thickness of Hub at Small End go 5.0000 mm
Thickness of Hub at Large End g1 10.0000 mm
Length of Hub h 5.0000 mm

Flange Material SA-182 F316L


Flange Material UNS number S31603
Flange Allowable Stress At Temperature Sfo 1024.80 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1174.10 kgf/cm²

Bolt Material SA-193 B8


Bolt Allowable Stress At Temperature Sb 1196.30 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1321.77 kgf/cm²

Length of Weld Leg at Back of Ring tw 0.0000 mm


Number of Splits in Ring Flange n 0

Diameter of Bolt Circle C 685.000 mm


Nominal Bolt Diameter a 19.0500 mm
Type of Threads UNC Thread Series
Number of Bolts 20

Flange Face Outside Diameter Fod 653.000 mm


Flange Face Inside Diameter Fid 623.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 651.000 mm


Gasket Inside Diameter Gi 625.000 mm
Gasket Factor m 1.4000
Gasket Design Seating Stress y 112.14 kgf/cm²

Column for Gasket Seating 2, Code Column II


Gasket Thickness tg 3.0000 mm

ASME Code, Section VIII, Division 1, 2013

Corroded Flange ID, Bcor = B+2*Fcor 600.000 mm


Corroded Large Hub, g1Cor = g1-ci 10.000 mm
Corroded Small Hub, g0Cor = go-ci 5.000 mm
Code R Dimension, R = (C-B)/2 - g1 32.500 mm

Gasket Contact Width, N = (Go - Gi) / 2 13.000 mm


Basic Gasket Width, bo = N / 2 6.500 mm
Effective Gasket Width, b = Cb sqrt(bo) 6.425 mm
Gasket Reaction Diameter, G = Go - 2 * b 638.151 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:


= 0.785 * G² * Peq
= 0.785 * 638.1509² * 3.000
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 22
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : New Flange Flng: 45 8:42p Aug 24,2017
 
= 9595.271 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 6.4246 * 3.1416 * 638.1509 * 1.4000 * 3.00
= 1081.920 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 600.0000² *3.0000/4
= 8482.288 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 9595 - 8482
= 1112.983 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 9595 + 1081 + 0 , 0 )
= 10677.190 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 112.14*6.4246*3.141*638.151+0.00*0.0000*0.00
= 14443.633 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 10677/1196 , 14443/1321
= 10.927 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 50.000/(1.40 + 0.5)
= 195.995 mm

Actual Circumferential Bolt Spacing [Bs]:


= C * sin( pi / n )
= 685.000 * sin( 3.142/20 )
= 107.158 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 107.158/( 2 * 19.050 + 50.000 )), 1 )
= 1.1029

Bolting Information for UNC Thread Series (Non Mandatory):


Distance Across Corners for Nuts 35.128 mm
Circular Wrench End Diameter a 52.388 mm
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 10.927 38.968
Radial distance bet. hub and bolts 20.637 32.500
Radial distance bet. bolts and the edge 20.637 25.000
Circumferential spacing between bolts 44.450 107.158 195.995
-----------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 38.968 * 1321.77/(112.14 * 3.14 * (651.000 + 625.00 ) )
= 11.458 mm

Flange Design Bolt Load, Gasket Seating [W]:


= Sa * Ab
= 1321.77 * 38.9677
= 51506.28 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 10677 - 9595
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 23
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : New Flange Flng: 45 8:42p Aug 24,2017
 
= 1081.92 kgf

Moment Arm Calculations:


Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 685.0000 - 638.1509 )/2
= 23.4246 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 32.5000 + 10.0000 + 23.4246 )/2
= 32.9623 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 32.5000 + ( 10.0000/2.0 )
= 37.5000 mm

Summary of Moments for Internal Pressure:


Loading Force Distance Bolt Corr Moment
End Pressure, Md 8482. 37.5000 1.1029 351. kgf-m.
Face Pressure, Mt 1113. 32.9623 1.1029 40. kgf-m.
Gasket Load, Mg 1082. 23.4246 1.1029 28. kgf-m.
Gasket Seating, Matm 51506. 23.4246 1.1029 1331. kgf-m.

Total Moment for Operation, Mop 419. kgf-m.


Total Moment for Gasket seating, Matm 1331. kgf-m.

Effective Hub Length, ho = sqrt(Bcor*goCor) 54.772 mm


Hub Ratio, h/h0 = HL / H0 0.091
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.000

Flange Factors for Integral Flange:


Factor F 0.905
Factor V 0.450
Factor f 3.347
Factors from Figure 2-7.1 K = 1.225
T = 1.829 U = 10.641
Y = 9.683 Z = 4.995
d = 32395.475 mm ³ e = 0.0165 mm ^-1
Stress Factors ALPHA = 1.826
BETA = 2.101 GAMMA = 0.998
DELTA = 3.859 Lamda = 4.857

Longitudinal Hub Stress, Operating [SHo]:


= ( f * Mop / Bcor ) / ( L * g1² )
= (3.3467*419/600.0000)/(4.8569*10.0000²)
= 481.44 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (3.3467*1330/600.0000)/(4.8569*10.0000²)
= 1528.11 kgf/cm²

Radial Flange Stress, Operating [SRo]:


= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.1011*419/600.0000)/(4.8569*50.0000²)
= 12.09 kgf/cm²
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.1011*1330/600.0000)/(4.8569*50.0000²)
= 38.38 kgf/cm²

Tangential Flange Stress, Operating [STo]:


= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (9.6835*419/(50.0000²*600.0000))-4.9950*12
= 210.24 kgf/cm²
Tangential Flange Stress, Seating [STa]:
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 24
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : New Flange Flng: 45 8:42p Aug 24,2017
 
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (9.6835*1330/(50.0000²*600.0000))-4.9950*38
= 667.32 kgf/cm²

Average Flange Stress, Operating [SAo]:


= ( SHo + max( SRo, STo ) ) / 2
= (481+max(12,210))/2
= 345.84 kgf/cm²
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1528+max(38,667))/2
= 1097.72 kgf/cm²

Bolt Stress, Operating [BSo]:


= ( Wm1 / Ab )
= (10677/38.9677)
= 274.00 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (14443/38.9677)
= 370.66 kgf/cm²

Flange Stress Analysis Results:


Operating Gasket Seating
Actual Allowed Actual Allowed
---------------------------------------------------------------------
Longitudinal Hub 481. 1537. 1528. 1761. kgf/cm²
Radial Flange 12. 1025. 38. 1174. kgf/cm²
Tangential Flange 210. 1025. 667. 1174. kgf/cm²
Maximum Average 346. 1025. 1098. 1174. kgf/cm²
Bolting 274. 1196. 371. 1322. kgf/cm²
---------------------------------------------------------------------

Minimum Required Flange Thickness 48.641 mm


Estimated M.A.W.P. ( Operating ) 8.890 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 56.8 kgm
Estimated Unfinished Weight of Forging at given Thk 56.8 kgm

Flange Rigidity Based on Required Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:


= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 1341.0/1.1115 * 100000.023 * 0.450/( 4.538 * 1989688 *
5.0002 * 54.772 * 0.300 )
= 0.763 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:


= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 422.5/1.1115 * 100000.023 * 0.450/( 4.538 * 1939938
* 5.0002 * 54.772 * 0.300 )
= 0.247 (should be <= 1)

Flange Rigidity Based on Given Thickness [ASME]:

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:


= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 1341.0/1.1029 * 100000.023 * 0.450/( 4.857 * 1989688 *
5.0002 * 54.772 * 0.300 )
= 0.718 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:


= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 422.5/1.1029 * 100000.023 * 0.450/( 4.857 * 1939938
* 5.0002 * 54.772 * 0.300 )
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 25
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : New Flange Flng: 45 8:42p Aug 24,2017
 
= 0.232 (should be <= 1)

SA-182 F316L, Min Metal Temp without impact per UHA-51: -196 °C

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 26
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : New Flange Flng: 46 8:42p Aug 24,2017
 

Flange Input Data Values Description: New Flange :

TOP FLG COVER

Description of Flange Geometry (Type) Blind


Design Pressure P 3.00 kgf/cm²
Design Temperature 85 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 735.000 mm
Flange Thickness t 36.0000 mm

Flange Material SA-240 316L


Flange Material UNS number S31603
Flange Allowable Stress At Temperature Sfo 1024.75 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1174.13 kgf/cm²

Bolt Material SA-193 B8


Bolt Allowable Stress At Temperature Sb 1196.30 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1321.77 kgf/cm²

Diameter of the Load Reaction, Long Span D 0.000 mm


Diameter of the Load Reaction, Short Span d 0.000 mm
Perimeter along the Center of the Bolts L 2151.991 mm

Diameter of Bolt Circle C 685.000 mm


Nominal Bolt Diameter a 19.0500 mm
Type of Threads UNC Thread Series
Number of Bolts 20

Flange Face Outside Diameter Fod 653.000 mm


Flange Face Inside Diameter Fid 623.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 651.000 mm


Gasket Inside Diameter Gi 625.000 mm
Gasket Factor m 1.4000
Gasket Design Seating Stress y 112.14 kgf/cm²

Column for Gasket Seating 2, Code Column II


Gasket Thickness tg 3.0000 mm

ASME Code, Section VIII, Division 1, 2013

Gasket Contact Width, N = (Go - Gi) / 2 13.000 mm


Basic Gasket Width, bo = N / 2 6.500 mm
Effective Gasket Width, b = Cb sqrt(bo) 6.425 mm
Gasket Reaction Diameter, G = Go - 2 * b 638.151 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:


= 0.785 * G² * Peq
= 0.785 * 638.1509² * 3.000
= 9595.271 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 6.4246 * 3.1416 * 638.1509 * 1.4000 * 3.00
= 1081.920 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 9595 + 1081 + 0 , 0 )
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 27
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : New Flange Flng: 46 8:42p Aug 24,2017
 
= 10677.190 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 112.14*6.4246*3.141*638.151+0.00*0.0000*0.00
= 14443.633 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 10677/1196 , 14443/1321
= 10.927 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 36.000/(1.40 + 0.5)
= 151.784 mm

Actual Circumferential Bolt Spacing [Bs]:


= C * sin( pi / n )
= 685.000 * sin( 3.142/20 )
= 107.158 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 107.158/( 2 * 19.050 + 36.000 )), 1 )
= 1.2025

Bolting Information for UNC Thread Series (Non Mandatory):


-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 10.927 38.968
Radial distance bet. bolts and the edge 20.637 25.000
Circumferential spacing between bolts 44.450 107.158 151.784
-----------------------------------------------------------------------------

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 38.968 * 1321.77/(112.14 * 3.14 * (651.000 + 625.00 ) )
= 11.458 mm

Flange Design Bolt Load, Gasket Seating [W]:


= Sa * Ab
= 1321.77 * 38.9677
= 51506.28 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1
= 10677.19 kgf

Moment Arm Calculations:


Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 685.0000 - 638.1509 )/2
= 23.4246 mm

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:


= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²
= 1.9*10677*23.4246*1.2025/(36.0000²*638.1509)+
0.30*1.0000*3.00*638.1509²/36.0000²
= 351.90 kgf/cm²
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 1.9 * W * hG * Bsc/ (t² * G)
= 1.9*51506*23.4246*1.203/(36.0000²*638.1509)
= 333.32 kgf/cm²

Bolt Stress, Operating [BSo]:


= ( Wm1 / Ab )
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 28
FileName : E33211 DRYER CONDENSR R0
Flg Calc [Int P] : New Flange Flng: 46 8:42p Aug 24,2017
 
= (10677/38.9677)
= 274.00 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (14443/38.9677)
= 370.66 kgf/cm²

Flange Stress Analysis Results:


Operating Gasket Seating
Actual Allowed Actual Allowed
---------------------------------------------------------------------
Tangential Flange 352. 1025. 333. 1174. kgf/cm²
Bolting 274. 1196. 371. 1322. kgf/cm²
---------------------------------------------------------------------

Reqd. Blind Flange Thickness at Center 22.882 mm


Reqd. Blind Flange Thickness at Gasket 20.805 mm
Estimated M.A.W.P. ( Operating ) 8.736 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 122.6 kgm
Estimated Unfinished Weight of Forging at given Thk 122.6 kgm

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 29
FileName : E33211 DRYER CONDENSR R0
Internal Pressure Calculations : Step: 7 8:42p Aug 24,2017
 

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |


From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
---------------------------------------------------------------------------
BTM FLG CC| 3.1699 | 8.0000 | ... | 600.00 | 871.08 |
BTM FLG| 3.1699 | 5.0000 | ... | 600.00 | 871.08 |
BTM TS SHE| 3.1699 | 5.0000 | ... | 600.00 | 998.01 |
MAIN SHELL| 6.0000 | 5.0000 | ... | 600.00 | 951.71 |
TOP TS SHE| 3.0000 | 5.0000 | ... | 600.00 | 871.04 |
TOP BODY F| 3.0000 | 5.0000 | ... | 600.00 | 871.08 |
TOP FLG CO| 3.0000 | 5.0000 | ... | 600.00 | 871.04 |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |


From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------
BTM FLG CC| 3.00000 | 8.56643 | 10.0089 | 36.0000 | 23.5205 |
BTM FLG| 3.00000 | 5.08212 | 5.34764 | 50.0000 | 48.6410 |
BTM TS SHE| 3.00000 | 16.2989 | 16.4688 | 5.00000 | 1.50000 |
MAIN SHELL| 6.00000 | 15.7048 | 16.4688 | 5.00000 | 1.89852 |
TOP TS SHE| 3.00000 | 14.3736 | 16.4688 | 5.00000 | 1.50000 |
TOP BODY F| 3.00000 | 5.25204 | 5.34764 | 50.0000 | 48.6410 |
TOP FLG CO| 3.00000 | 8.73565 | 10.0096 | 36.0000 | 22.8820 |

Summary of Heat Exchanger Maximum Allowable Working Pressures :

Note: For ASME UHX designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.

Shell Side MAWP = 6.000 kgf/cm²


Shell Side MAPnc = 16.214 kgf/cm²
Channel Side MAWP = 3.000 kgf/cm²
Channel Side MAPnc = 5.348 kgf/cm²

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Cylindrical Shell From 30 To 40 SA-240 316L at 85 °C

BTM TS SHELL

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1


Circumferential Joint: Spot Radiography per UW-11(b) Type 1

Material UNS Number: S31603

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.170*300.0000)/(1174.13*0.85-0.6*3.170)
= 0.9547 + 0.0000 = 0.9547 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.170 kgf/cm²
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 30
FileName : E33211 DRYER CONDENSR R0
Internal Pressure Calculations : Step: 7 8:42p Aug 24,2017
 
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*5.0000)/(300.0000+0.6*5.0000)
= 16.469 - 0.170 = 16.299 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*5.0000)/(300.0000+0.6*5.0000)
= 16.469 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (3.170*(300.0000+0.6*5.0000))/(0.85*5.0000)
= 225.997 kgf/cm²

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.826 %


Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 40 To 50 SA-240 316L at 55 °C

MAIN SHELL

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1


Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 2

Material UNS Number: S31603

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6.000*300.0000)/(1119.66*0.85-0.6*6.000)
= 1.8985 + 0.0000 = 1.8985 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1119.66*0.85*5.0000)/(300.0000+0.6*5.0000)
= 15.705 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*5.0000)/(300.0000+0.6*5.0000)
= 16.469 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (6.000*(300.0000+0.6*5.0000))/(0.85*5.0000)
= 427.765 kgf/cm²

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.826 %


Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Cylindrical Shell From 50 To 60 SA-240 316L at 85 °C

TOP TS SHELL

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1


Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 2

Material UNS Number: S31603

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 31
FileName : E33211 DRYER CONDENSR R0
Internal Pressure Calculations : Step: 7 8:42p Aug 24,2017
 
= (3.000*300.0000)/(1024.75*0.85-0.6*3.000)
= 1.0354 + 0.0000 = 1.0354 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1024.75*0.85*5.0000)/(300.0000+0.6*5.0000)
= 14.374 kgf/cm²

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*5.0000)/(300.0000+0.6*5.0000)
= 16.469 kgf/cm²

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (3.000*(300.0000+0.6*5.0000))/(0.85*5.0000)
= 213.882 kgf/cm²

Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.826 %


Note: Please Check Requirements of Table UHA-44 for Elongation limits.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

Hydrostatic Test Pressure Results:

Exchanger Shell Side Hydrostatic Test Pressures:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 8.179 kgf/cm²


Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 8.179 kgf/cm²
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 21.078 kgf/cm²
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 6.921 kgf/cm²
Pressure per PED = 1.43 * MAWP 8.580 kgf/cm²

User defined Hydrostatic Test Pressures:

Shell Side Test Pressure at High Point 7.800 kgf/cm²


Channel Side Test Pressure at High Point 3.900 kgf/cm²

Exchanger Channel Side Hydrostatic Test Pressures:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 3.900 kgf/cm²


Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 3.900 kgf/cm²
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 6.952 kgf/cm²
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 3.300 kgf/cm²
Pressure per PED = 1.43 * MAWP 4.290 kgf/cm²

Horizontal Test performed per: User Hydro Pressure

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure:

From To Stress Allowable Ratio Pressure


----------------------------------------------------------------------
BTM TS SHELL 282.3 1581.9 0.178 3.96
MAIN SHELL 560.4 1581.9 0.354 7.86
TOP TS SHELL 282.3 1581.9 0.178 3.96
----------------------------------------------------------------------

Elements Suitable for Internal Pressure.


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 32
FileName : E33211 DRYER CONDENSR R0
Internal Pressure Calculations : Step: 7 8:42p Aug 24,2017
 
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 33
FileName : E33211 DRYER CONDENSR R0
External Pressure Calculations : Step: 8 8:42p Aug 24,2017
 

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2013

Cylindrical Shell From 30 to 40 Ext. Chart: HA-4 at 40 °C

BTM TS SHELL

Elastic Modulus from Chart: HA-4 at 40 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):


Tca OD SLEN D/t L/D Factor A B
5.000 610.00 650.00 122.00 1.0656 0.0009313 647.05
EMAP = (4*B)/(3*(D/t)) = (4*647.0524 )/(3*122.0000 ) = 7.0716 kgf/cm²

Results for Required Thickness (Tca):


Tca OD SLEN D/t L/D Factor A B
2.045 610.00 650.00 298.34 1.0656 0.0002401 236.07
EMAP = (4*B)/(3*(D/t)) = (4*236.0727 )/(3*298.3383 ) = 1.0551 kgf/cm²

Results for Maximum Stiffened Length (Slen):


Tca OD SLEN D/t L/D Factor A B
5.000 610.00 5303.30 122.00 8.6939 0.0000983 96.60
EMAP = (4*B)/(3*(D/t)) = (4*96.6014 )/(3*122.0000 ) = 1.0558 kgf/cm²

Cylindrical Shell From 50 to 60 Ext. Chart: HA-4 at 40 °C

TOP TS SHELL

Elastic Modulus from Chart: HA-4 at 40 °C : 0.197E+07 kgf/cm²

Results for Maximum Allowable External Pressure (MAEP):


Tca OD SLEN D/t L/D Factor A B
5.000 610.00 650.03 122.00 1.0656 0.0009313 647.04
EMAP = (4*B)/(3*(D/t)) = (4*647.0445 )/(3*122.0000 ) = 7.0715 kgf/cm²

Results for Required Thickness (Tca):


Tca OD SLEN D/t L/D Factor A B
2.045 610.00 650.03 298.33 1.0656 0.0002401 236.07
EMAP = (4*B)/(3*(D/t)) = (4*236.0682 )/(3*298.3327 ) = 1.0551 kgf/cm²

Results for Maximum Stiffened Length (Slen):


Tca OD SLEN D/t L/D Factor A B
5.000 610.00 5303.30 122.00 8.6939 0.0000983 96.60
EMAP = (4*B)/(3*(D/t)) = (4*96.6014 )/(3*122.0000 ) = 1.0558 kgf/cm²

External Pressure Calculations

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | kgf/cm² |
---------------------------------------------------------------------------
10| 20| No Calc | ... | 36.0000 | No Calc | No Calc |
20| 30| No Calc | ... | 50.0000 | No Calc | No Calc |
30| 40| 650.000 | 610.000 | 5.00000 | 0.00093131 | 647.052 |
40|Tsht| 650.000 | 610.000 | 5.00000 | 0.00093131 | 647.052 |
Tsht|Tsht| No Calc | ... | 5.00000 | No Calc | No Calc |
Tsht| 50| No Calc | ... | 5.00000 | No Calc | No Calc |
50| 60| 650.032 | 610.000 | 5.00000 | 0.00093126 | 647.044 |
60| 70| No Calc | ... | 50.0000 | No Calc | No Calc |
70| 80| No Calc | ... | 36.0000 | No Calc | No Calc |

External Pressure Calculations


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 34
FileName : E33211 DRYER CONDENSR R0
External Pressure Calculations : Step: 8 8:42p Aug 24,2017
 
| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
----------------------------------------------------------------
10| 20| 36.0000 | 20.3708 | 1.05500 | No Calc |
20| 30| 50.0000 | 48.6410 | 1.05500 | No Calc |
30| 40| 5.00000 | 2.04466 | 1.05500 | 7.07161 |
40|Tsht| 5.00000 | 2.04466 | 1.05500 | 7.07161 |
Tsht|Tsht| 5.00000 | No Calc | 1.05500 | No Calc |
Tsht| 50| 5.00000 | No Calc | 1.05500 | No Calc |
50| 60| 5.00000 | 2.04470 | 1.05500 | 7.07152 |
60| 70| 50.0000 | 48.6410 | 1.05500 | No Calc |
70| 80| 36.0000 | 20.3708 | 1.05500 | No Calc |
Minimum 7.072

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |


From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| No Calc | No Calc | No Calc | No Calc |
30| 40| 650.000 | 5303.30 | No Calc | No Calc |
40|Tsht| 650.000 | 5303.30 | No Calc | No Calc |
Tsht|Tsht| No Calc | No Calc | No Calc | No Calc |
Tsht| 50| No Calc | No Calc | No Calc | No Calc |
50| 60| 650.032 | 5303.30 | No Calc | No Calc |
60| 70| No Calc | No Calc | No Calc | No Calc |
70| 80| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 35
FileName : E33211 DRYER CONDENSR R0
Element and Detail Weights : Step: 9 8:42p Aug 24,2017
 

Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | m³ | kgm | m³ | kgm |
---------------------------------------------------------------------------
10| 20| 122.611 | ... | 122.611 | ... | 6.13055 |
20| 30| 56.8116 | ... | 56.8116 | ... | 2.84058 |
30| 40| 49.5852 | 0.17944 | 49.5852 | 0.17944 | 2.47926 |
40| 50| 127.548 | 0.46158 | 127.548 | 0.46158 | 6.37742 |
50| 60| 49.5852 | 0.17944 | 49.5852 | 0.17944 | 2.47926 |
60| 70| 56.8116 | ... | 56.8116 | ... | 2.84058 |
70| 80| 122.611 | ... | 122.611 | ... | 6.13055 |
---------------------------------------------------------------------------
Total 585 0.82 585 0.82 29

For elements specified as shell side elements, the volume(s) shown


above for those elements, reflects the displacement of the tubes.

Weight of Details

| | Weight of | X Offset, | Y Offset, |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Insl| 1.83090 | ... | 12.5000 | Ins: 10
10|Nozl| 7.84102 | ... | ... | N5 OUTLET DWS
20|Insl| 0.62166 | ... | 27.5000 | Ins: 20
30|Insl| 4.86264 | ... | 325.000 | CE1
30|Nozl| 12.1506 | 351.130 | 520.000 | N4 OUTLET VENT
40|Insl| 12.5082 | ... | 836.000 | CE1
40|Nozl| 18.9896 | 377.025 | 1550.00 | N1 INLET WCH
40|Nozl| 18.9896 | 377.025 | 167.000 | N2 OUTLET WCH
50|Insl| 4.86264 | ... | 325.000 | CE1
50|Nozl| 53.5413 | 455.575 | 340.000 | N3 INLET VENT
60|Insl| 0.62166 | ... | 27.5000 | Ins: 60
70|Insl| 1.83090 | ... | 12.5000 | Ins: 70
70|Nozl| 2.41537 | ... | ... | V1 VENT
40|FTsh| 32.8853 | ... | 14.0000 | TUBESHEET
40|Tube| 625.481 | ... | 850.000 |
40|RTsh| 32.8853 | ... | 1686.00 |

Total Weight of Each Detail Type

Total Weight of Insulation 27.1


Total Weight of Nozzles 113.9
Total Weight of Exchanger Components 691.3
Total Weight of Liquid in Tubes 169.5
---------------------------------------------------------------
Sum of the Detail Weights 1001.8 kgm

Weight Summation

Fabricated Shop Test Shipping Erected Empty Operating


------------------------------------------------------------------------------
614.8 1420.0 614.8 1420.0 614.8 1447.2
... 839.9 ... ... ... ...
113.9 ... 113.9 ... ... ...
... 169.5 ... 27.1 ... ...
... ... ... ... 27.1 ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 113.9 169.5
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 36
FileName : E33211 DRYER CONDENSR R0
Element and Detail Weights : Step: 9 8:42p Aug 24,2017
 
691.3 ... 691.3 ... ... ...
... ... ... ... 691.3 ...
------------------------------------------------------------------------------
1420.0 2429.4 1447.2 1447.2 1447.2 1616.7 kgm

Miscellaneous Weight Percent: 5.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Note: The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 1420.0 kgm


Shop Test Wt. - Fabricated Weight + Water ( Full ) 2429.4 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 1447.2 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 1447.2 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 1447.2 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 1616.7 kgm
Field Test Wt. - Empty Weight + Water (Full) 2456.6 kgm
Mass of the Upper 1/3 of the Vertical Vessel 349.9 kgm

Exchanger Tube Data


Volume of Exchanger tubes : 0.2 m³
Weight of Ope Liq in tubes : 169.5 kgm
Weight of Water in tubes : 169.5 kgm

Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements

| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 5074.18 |
20| 30| 2570.02 |
30| 40| 12456.4 |
40| 50| 32041.7 |
50| 60| 12456.4 |
60| 70| 2570.02 |
70| 80| 5074.18 |
---------------------------
Total 72242.969 cm²

Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kgm | kgm | kgm | kgf-m. | kgm |
---------------------------------------------------------------------------
10| 20| 138.413 | 138.413 | 138.413 | ... | 138.413 |
20| 30| 60.2739 | 60.2739 | 60.2739 | ... | 60.2739 |
30| 40| 69.0777 | 69.0777 | 252.778 | 4.26645 | 69.0777 |
40| 50| 875.665 | 1045.16 | 1517.69 | 14.3191 | 875.665 |
50| 60| 110.468 | 110.468 | 294.169 | 24.3921 | 110.468 |
60| 70| 60.2739 | 60.2739 | 60.2739 | ... | 60.2739 |
70| 80| 132.988 | 132.988 | 132.988 | ... | 132.988 |

Cumulative Vessel Weight


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 37
FileName : E33211 DRYER CONDENSR R0
Element and Detail Weights : Step: 9 8:42p Aug 24,2017
 
| | Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kgm | kgm | kgm |
-------------------------------------------------------
10| 20| 1447.16 | 1616.65 | 2456.59 |
20| 30| 1308.75 | 1478.24 | 2318.17 |
30| 40| 1248.47 | 1417.96 | 2257.90 |
40| 50| 1179.39 | 1348.89 | 2005.12 |
50| 60| 303.730 | 303.730 | 487.431 |
60| 70| 193.262 | 193.262 | 193.262 |
70| 80| 132.988 | 132.988 | 132.988 |

Note: The cumulative operating weights no liquid in the column above


are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |


From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | kgf-m. | kgf-m. | kgf-m. |
-------------------------------------------------
10| 20| 42.9777 | 42.9777 | 42.9777 |
20| 30| 42.9777 | 42.9777 | 42.9777 |
30| 40| 42.9777 | 42.9777 | 42.9777 |
40| 50| 38.7112 | 38.7112 | 38.7112 |
50| 60| 24.3921 | 24.3921 | 24.3921 |
60| 70| ... | ... | ... |
70| 80| ... | ... | ... |

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PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 38
FileName : E33211 DRYER CONDENSR R0
Nozzle Flange MAWP : Step: 10 8:42p Aug 24,2017
 

Nozzle Flange MAWP Results :

Nozzle ----- Flange Rating


Description Operating Ambient Temperature Class Grade|Group
kgf/cm² kgf/cm² °C
----------------------------------------------------------------------------
N5 OUTLET DWS 14.2 16.2 85 150 GR 2.3
N4 OUTLET VENT 14.2 16.2 85 150 GR 2.3
N1 INLET WCH 15.4 16.2 55 150 GR 2.3
N2 OUTLET WCH 15.4 16.2 55 150 GR 2.3
N3 INLET VENT 14.2 16.2 85 150 GR 2.3
V1 VENT 14.2 16.2 85 150 GR 2.3

Shellside Flange Rating


Lowest Flange Pressure Rating was (Ope)[ShellSide]: 15.398 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 16.214 kgf/cm²

Channelside Flange Rating


Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 14.174 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 16.214 kgf/cm²

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 39
FileName : E33211 DRYER CONDENSR R0
Center of Gravity Calculation : Step: 11 8:42p Aug 24,2017
 

Shop/Field Installation Options :

Insulation is installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of Insulation 1531.325 mm


Center of Gravity of Nozzles 1919.653 mm
Center of Gravity of Tubesheet(s) 1536.000 mm
Center of Gravity of Tubes 1536.000 mm

Center of Gravity of Bare Shell New and Cold 1532.951 mm


Center of Gravity of Bare Shell Corroded 1532.951 mm

Vessel CG in the Operating Condition 1561.798 mm


Vessel CG in the Fabricated (Shop/Empty) Condition 1564.820 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 40
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N5 OUTLET DWS Nozl: 7 8:42p Aug 24,2017
 

INPUT VALUES, Nozzle Description: N5 OUTLET DWS From : 10

Pressure for Reinforcement Calculations P 3.170 kgf/cm²


Temperature for Internal Pressure Temp 85 °C
Design External Pressure Pext 1.06 kgf/cm²
Temperature for External Pressure Tempex 40 °C

Shell Material SA-182 F316L


Shell Allowable Stress at Temperature S 1024.80 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.10 kgf/cm²

Outside Diameter of Bolted Blind Flange D 735.00 mm


Head Finished (Minimum) Thickness t 36.0000 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature 11.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316L


Material UNS Number S31603
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 872.90 kgf/cm²
Allowable Stress At Ambient Sna 998.40 kgf/cm²

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 50.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 40S

Flange Material SA-182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 5.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 30.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 41
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N5 OUTLET DWS Nozl: 7 8:42p Aug 24,2017
 
Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N5 OUTLET DWS

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 52.502 mm.


Actual Thickness Used in Calculation 3.912 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.17*26.25)/(872*1.00-0.6*3.17)
= 0.0955 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2870 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 132.3250 mm
Parallel to Vessel Wall Rn+tn+t 66.1625 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 9.7790 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 872.9/1024.8 )
= 0.852

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 872.9/1024.8 )
= 0.852

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.852

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 6.311 5.466 NA cm²
Area in Shell A1 9.817 12.294 NA cm²
Area in Nozzle Wall A2 0.636 0.604 NA cm²
Area in Inward Nozzle A3 0.000 0.000 NA cm²
Area in Welds A41+A42+A43 0.213 0.213 NA cm²
Area in Element A5 0.000 0.000 NA cm²
TOTAL AREA AVAILABLE Atot 10.665 13.111 NA cm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

Area Required [A]:


= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(52.5018*23.5205*1+2*3.9116*23.5205*1*(1-0.85))
= 6.311 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 79.823 ( 1.00 * 36.0000 - 1.0 * 23.520 ) - 2 * 3.912
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 42
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N5 OUTLET DWS Nozl: 7 8:42p Aug 24,2017
 
( 1.00 * 36.0000 - 1.0 * 23.5205 ) * ( 1 - 0.852 )
= 9.817 cm²

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 9.78 ) * ( 3.91 - 0.10 ) * 0.8518
= 0.636 cm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 5.0000² * 0.8518 + ( 0.0000 )² * 0.8518
= 0.213 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.2870 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 23.5205 mm
Wall Thickness tb1 = max(trb1, tr16b) = 23.5205 mm
Wall Thickness, shell/head, external pressure trb2 = 0.3090 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 3.4200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 23.5205 , 1.5000 ) ]
= 3.4200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.2870 , 3.4200 )
= 3.4200 mm

Available Nozzle Neck Thickness = 0.875 * 3.912 = 3.423 mm --> OK

SA-182 F316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N5 OUTLET DWS

Intermediate Calc. for nozzle/shell Welds Tmin 3.9116 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.7381 = 0.7 * tmin. 3.5350 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (6.3107 - 9.8168 + 2 * 3.9116 * 0.8518 *
(1.00 * 36.0000 - 23.5205 ) ) * 1024
= 0.00 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.6357 + 0.0000 + 0.2129 - 0.0000 * 0.85 ) * 1024
= 869.71 kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.6357 + 0.0000 + 0.2129 + ( 2.3989 ) ) * 1024
= 3328.10 kgf
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 43
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N5 OUTLET DWS Nozl: 7 8:42p Aug 24,2017
 
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.6357 + 0.0000 + 0.2129 + 0.0000 + ( 2.3989 ) ) * 1024
= 3328.10 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 60.3250 * 5.0000 * 0.49 * 872
= 2027. kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 28.2067 ) * ( 3.9116 - 0.0000 ) * 0.7 * 872
= 2118. kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 60.3250 * ( 30.0000 - 0.0000 ) * 0.74 * 1024
= 21558. kgf

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 2026 + 2117 ) = 4144 kgf


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 2026 + 0 + 21558 + 0 ) = 23584 kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 2026 + 21558 + 0 ) = 23584 kgf

Summary of Failure Path Calculations:


Path 1-1 = 4144 kgf, must exceed W = 0 kgf or W1 = 869 kgf
Path 2-2 = 23584 kgf, must exceed W = 0 kgf or W2 = 3328 kgf
Path 3-3 = 23584 kgf, must exceed W = 0 kgf or W3 = 3328 kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 4.377 kgf/cm²

Nozzle is O.K. for the External Pressure 1.055 kgf/cm²

The Cut Length for this Nozzle is, Drop + Ho + H + T : 186.0508 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 44
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 

INPUT VALUES, Nozzle Description: N4 OUTLET VENT From : 30

Pressure for Reinforcement Calculations P 3.000 kgf/cm²


Temperature for Internal Pressure Temp 85 °C
Design External Pressure Pext 1.06 kgf/cm²
Temperature for External Pressure Tempex 40 °C

Shell Material SA-240 316L


Shell Allowable Stress at Temperature S 1174.13 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 600.00 mm


Design Length of Section L 650.0000 mm
Shell Finished (Minimum) Thickness t 5.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Note : User defined Limit(s) of Reinforcement specified below:

Physical Maximum for Diameter Limit Dmax 200.0000 mm

Distance from Bottom/Left Tangent 611.0001 mm

User Entered Minimum Design Metal Temperature 11.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316L


Material UNS Number S31603
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 872.88 kgf/cm²
Allowable Stress At Ambient Sna 998.36 kgf/cm²

Diameter Basis (for tr calc only) ID


Layout Angle 90.00 deg
Diameter 100.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 40S

Flange Material SA-182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 0.85
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 5.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 5.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 C

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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| |
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 45
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 
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Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N4 OUTLET VENT

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 102.260 mm.


Actual Thickness Used in Calculation 6.020 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*300.0000)/(1174*1.00-0.6*3.00)
= 0.7677 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*51.13)/(872*1.00-0.6*3.00)
= 0.1761 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.4163 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 200.0000 mm
Parallel to Vessel Wall, opening length d 100.0000 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 12.5000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 872.9/1174.1 )
= 0.743

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 872.9/1174.1 )
= 0.743

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.7 , 1.0 )
= 0.743

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 0.809 1.077 NA cm²
Area in Shell A1 3.296 2.797 NA cm²
Area in Nozzle Wall A2 1.086 1.041 NA cm²
Area in Inward Nozzle A3 0.000 0.000 NA cm²
Area in Welds A41+A42+A43 0.186 0.186 NA cm²
Area in Element A5 0.000 0.000 NA cm²
TOTAL AREA AVAILABLE Atot 4.568 4.025 NA cm²

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 46
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 
Area Required [A]:
= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(102.2604*2.0447*1+2*6.0198*2.0447*1*(1-0.74))
= 1.077 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 97.740 ( 1.00 * 5.0000 - 1.0 * 2.045 ) - 2 * 6.020
( 1.00 * 5.0000 - 1.0 * 2.0447 ) * ( 1 - 0.743 )
= 2.797 cm²

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 12.50 ) * ( 6.02 - 0.42 ) * 0.7434
= 1.041 cm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 5.0000² * 0.7434 + ( 0.0000 )² * 0.7434
= 0.186 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.4163 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 0.7677 mm
Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness, shell/head, external pressure trb2 = 0.2697 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 5.2578 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.258 , max( 1.5000 , 1.5000 ) ]
= 1.5000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.4163 , 1.5000 )
= 1.5000 mm

Available Nozzle Neck Thickness = 0.875 * 6.020 = 5.267 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 100.2, Allowable : 872.9 kgf/cm² Passed
Expansion : 0.0, Allowable : 2238.9 kgf/cm² Passed
Occasional : 12.0, Allowable : 1160.9 kgf/cm² Passed
Shear : 20.7, Allowable : 611.0 kgf/cm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N4 OUTLET VENT

Intermediate Calc. for nozzle/shell Welds Tmin 5.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.5000 = 0.7 * tmin. 3.5350 = 0.7 * Wo mm
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 47
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 10.154 kgf/cm²

Nozzle is O.K. for the External Pressure 1.055 kgf/cm²

The Drop for this Nozzle is : 5.4939 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.4939 mm

Input Echo, WRC297 Item 1, Description: N4 OUTLET VENT:

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.0000 mm
Shell Diameter 600.000 mm
Shell Thickness 5.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.0000 mm
Nozzle Diameter 102.260 mm
Nozzle Thickness 6.0198 mm
Nozzle Stress Concentration Factor 2.250

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 3.00 kgf/cm²


Radial Load P 250.00 kgf
Circumferential Shear Vc 200.00 kgf
Longitudinal Shear Vl 0.00 kgf
Circumferential Moment Mc 0.00 kgf-m.
Longitudinal Moment Ml 40.00 kgf-m.
Torsional Moment Mt 0.00 kgf-m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No

Warning - The ratio, Dn/Tn (18.987) is < 20


check the limitations of WRC bulletin 297.

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 605.000 mm


Nozzle Outside Diameter (d) = 114.300 mm
Vessel Thickness used (T) = 5.000 mm
Nozzle Thickness used (t) = 6.020 mm
T / t = 0.831
d / t = 18.987
Lambda = [(d/D)* (D/T)1/2] = 2.078

Nr/P = 0.058
Mr/P = 0.125
M0/P = 0.041
N0/P = 0.109
MrD/Mc = 0.258
NrDL/Mc = 0.094
M0d/Mc = 0.089
N0DL/Mc = 0.093
MrD/Ml = 0.116
NrDL/Ml = 0.058
M0D/Ml = 0.039
N0DL/Ml = 0.156
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 48
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 
Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -108 -108 -108 -108
Outplane Bending (P ) -244 244 -244 244
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -218 -218 218 218
Outplane Bending (ML) -327 327 327 -327
Normal Pressure Stress 178 181 178 181
----------------------- -------- -------- -------- --------
Outplane Stress Summary -720 426 372 207

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -57 -57 -57 -57
Inplane Bending (P ) -750 750 -750 750
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -81 -81 81 81
Inplane Bending (ML) -977 977 977 -977
Inplane Pressure Stress 89 89 89 89
----------------------- -------- -------- -------- --------
Inplane Stress Summary -1778 1677 340 -114

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 22 22 -22 -22
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 22 22 -22 -22

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1778 1677 383 324

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -108 -108 -108 -108
Outplane Bending (P ) -244 244 -244 244
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 89 89 89 89
----------------------- -------- -------- -------- --------
Outplane Stress Summary -263 224 -263 224

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 49
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -57 -57 -57 -57
Inplane Bending (P ) -750 750 -750 750
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 178 181 178 181
----------------------- -------- -------- -------- --------
Inplane Stress Summary -629 873 -629 873

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 629 873 629 873

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) -244 -244 -244 -244
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -491 -491 491 491
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 28 32 28 32
----------------------- -------- -------- -------- --------
Hoop Stress Summary -706 -702 275 279

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) -27 -27 -27 -27
Axial Bending (P ) -894 894 -894 894
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -170 -170 170 170
Axial Bending (ML) -1136 1136 1136 -1136
Axial Pressure Stress 14 14 14 14
----------------------- -------- -------- -------- --------
Axial Stress Summary -2215 1847 400 -84

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
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Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 
Shear due to (Vc) 18 18 -18 -18
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 18 18 -18 -18

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 2215 2550 402 365

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) -244 -244 -244 -244
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 28 32 28 32
----------------------- -------- -------- -------- --------
Hoop Stress Summary -215 -211 -215 -211

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) -27 -27 -27 -27
Axial Bending (P ) -894 894 -894 894
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 14 14 14 14
----------------------- -------- -------- -------- --------
Axial Stress Summary -907 881 -907 881

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 907 1093 907 1093

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
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Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 178 181 178 181 178 181 178 181
Circ. Pl (SUS) | -326 -326 110 110 -57 -57 -57 -57
Circ. Q (SUS) | -571 571 83 -83 -750 750 -750 750
------------------------------------------------------------------------
Long. Pm (SUS) | 89 89 89 89 89 89 89 89
Long. Pl (SUS) | -138 -138 24 24 -108 -108 -108 -108
Long. Q (SUS) | -1727 1727 227 -227 -244 244 -244 244
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 22 22 -22 -22 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 178.0 181.0 178.0 181.0 178.0 181.0 178.0 181.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 152.7 149.8 290.7 293.7 140.0 143.0 140.0 143.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1776 1678 382 324 629 874 629 874
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 181.00 1174.13 | Passed
Pm+Pl (SUS) | 293.68 1761.19 | Passed
Pm+Pl+Q (TOTAL)| 1776.46 3522.38 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 28 32 28 32 28 32 28 32
Circ. Pl (SUS) | -735 -735 247 247 -244 -244 -244 -244
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 14 14 14 14 14 14 14 14
Long. Pl (SUS) | -197 -197 143 143 -27 -27 -27 -27
Long. Q (SUS) | -2030 2030 242 -242 -894 894 -894 894
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 18 18 -18 -18 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 28.0 32.0 28.0 32.0 28.0 32.0 28.0 32.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 707.6 703.6 277.7 281.6 216.0 212.0 216.0 212.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2213 2550 401 365 907 1093 907 1093
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 32.00 872.88 | Passed
Pm+Pl (SUS) | 707.62 1309.32 | Passed
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 52
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N4 OUTLET VENT Nozl: 8 8:42p Aug 24,2017
 
Pm+Pl+Q (TOTAL)| 2550.25 2806.86 | Passed
------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


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INPUT VALUES, Nozzle Description: N1 INLET WCH From : 40

Pressure for Reinforcement Calculations P 6.000 kgf/cm²


Temperature for Internal Pressure Temp 55 °C
Design External Pressure Pext 1.06 kgf/cm²
Temperature for External Pressure Tempex 40 °C

Shell Material SA-240 316L


Shell Allowable Stress at Temperature S 1119.66 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 600.00 mm


Design Length of Section L -307.8785 mm
Shell Finished (Minimum) Thickness t 5.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2236.0000 mm

User Entered Minimum Design Metal Temperature 11.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316L


Material UNS Number S31603
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 952.60 kgf/cm²
Allowable Stress At Ambient Sna 998.36 kgf/cm²

Diameter Basis (for tr calc only) ID


Layout Angle 270.00 deg
Diameter 150.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 40S

Flange Material SA-182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 0.85
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 5.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 C

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
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Nozzle Calcs. : N1 INLET WCH Nozl: 9 8:42p Aug 24,2017
 
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N1 INLET WCH

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 154.051 mm.


Actual Thickness Used in Calculation 7.112 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6.00*300.0000)/(1119*1.00-0.6*6.00)
= 1.6128 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6.00*77.03)/(952*1.00-0.6*6.00)
= 0.4870 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.5211 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 308.1020 mm
Parallel to Vessel Wall, opening length d 154.0510 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 12.5000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 952.6/1119.7 )
= 0.851

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 952.6/1119.7 )
= 0.851

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.851

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2.519 NA NA cm²
Area in Shell A1 4.007 NA NA cm²
Area in Nozzle Wall A2 1.409 NA NA cm²
Area in Inward Nozzle A3 0.000 NA NA cm²
Area in Welds A41+A42+A43 0.545 NA NA cm²
Area in Element A5 0.000 NA NA cm²
TOTAL AREA AVAILABLE Atot 5.960 NA NA cm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (154.0510*1.6128*1.0+2*7.1120*1.6128*1.0*(1-0.85))
= 2.519 cm²
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Nozzle Calcs. : N1 INLET WCH Nozl: 9 8:42p Aug 24,2017
 
Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 154.051 ( 0.85 * 5.0000 - 1.0 * 1.613 ) - 2 * 7.112
( 0.85 * 5.0000 - 1.0 * 1.6128 ) * ( 1 - 0.851 )
= 4.007 cm²

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 12.50 ) * ( 7.11 - 0.49 ) * 0.8508
= 1.409 cm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 8.0000² * 0.8508 + ( 0.0000 )² * 0.8508
= 0.545 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.5211 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 1.6128 mm
Wall Thickness tb1 = max(trb1, tr16b) = 1.6128 mm
Wall Thickness, shell/head, external pressure trb2 = 0.2828 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 6.2200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.220 , max( 1.6128 , 1.5000 ) ]
= 1.6128 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.5211 , 1.6128 )
= 1.6128 mm

Available Nozzle Neck Thickness = 0.875 * 7.112 = 6.223 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 113.3, Allowable : 952.6 kgf/cm² Passed
Expansion : 0.0, Allowable : 2325.4 kgf/cm² Passed
Occasional : 31.1, Allowable : 1267.0 kgf/cm² Passed
Shear : 17.4, Allowable : 666.8 kgf/cm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N1 INLET WCH

Intermediate Calc. for nozzle/shell Welds Tmin 5.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.5000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 10.049 kgf/cm²
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 56
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Nozzle Calcs. : N1 INLET WCH Nozl: 9 8:42p Aug 24,2017
 
Nozzle is O.K. for the External Pressure 1.055 kgf/cm²

The Drop for this Nozzle is : 12.0402 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 167.0402 mm

Input Echo, WRC297 Item 1, Description: N1 INLET WCH :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.0000 mm
Shell Diameter 600.000 mm
Shell Thickness 5.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.0000 mm
Nozzle Diameter 154.051 mm
Nozzle Thickness 7.1120 mm
Nozzle Stress Concentration Factor 2.250

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 6.00 kgf/cm²


Radial Load P 375.00 kgf
Circumferential Shear Vc 300.00 kgf
Longitudinal Shear Vl 0.00 kgf
Circumferential Moment Mc 0.00 kgf-m.
Longitudinal Moment Ml 100.00 kgf-m.
Torsional Moment Mt 0.00 kgf-m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 605.000 mm


Nozzle Outside Diameter (d) = 168.275 mm
Vessel Thickness used (T) = 5.000 mm
Nozzle Thickness used (t) = 7.112 mm
T / t = 0.703
d / t = 23.661
Lambda = [(d/D)* (D/T)1/2] = 3.060

Nr/P = 0.044
Mr/P = 0.098
M0/P = 0.030
N0/P = 0.107
MrD/Mc = 0.244
NrDL/Mc = 0.075
M0d/Mc = 0.081
N0DL/Mc = 0.107
MrD/Ml = 0.093
NrDL/Ml = 0.038
M0D/Ml = 0.028
N0DL/Ml = 0.128

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -159 -159 -159 -159
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Nozzle Calcs. : N1 INLET WCH Nozl: 9 8:42p Aug 24,2017
 
Outplane Bending (P ) -269 269 -269 269
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -303 -303 303 303
Outplane Bending (ML) -405 405 405 -405
Normal Pressure Stress 357 362 357 362
----------------------- -------- -------- -------- --------
Outplane Stress Summary -781 574 636 371

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -66 -66 -66 -66
Inplane Bending (P ) -886 886 -886 886
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -90 -90 90 90
Inplane Bending (ML) -1320 1320 1320 -1320
Inplane Pressure Stress 178 178 178 178
----------------------- -------- -------- -------- --------
Inplane Stress Summary -2186 2228 637 -231

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 22 22 -22 -22
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 22 22 -22 -22

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 2186 2228 659 604

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -159 -159 -159 -159
Outplane Bending (P ) -269 269 -269 269
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 178 178 178 178
----------------------- -------- -------- -------- --------
Outplane Stress Summary -251 288 -251 288

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -66 -66 -66 -66
Inplane Bending (P ) -886 886 -886 886
Inplane Membrane (Mc) 0 0 0 0
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 58
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N1 INLET WCH Nozl: 9 8:42p Aug 24,2017
 
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 357 362 357 362
----------------------- -------- -------- -------- --------
Inplane Stress Summary -595 1182 -595 1182

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 595 1182 595 1182

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) -359 -359 -359 -359
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -682 -682 682 682
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 74 81 74 81
----------------------- -------- -------- -------- --------
Hoop Stress Summary -967 -960 397 404

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) -23 -23 -23 -23
Axial Bending (P ) -763 763 -763 763
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -161 -161 161 161
Axial Bending (ML) -1165 1165 1165 -1165
Axial Pressure Stress 37 37 37 37
----------------------- -------- -------- -------- --------
Axial Stress Summary -2076 1780 577 -226

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 15 15 -15 -15
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 15 15 -15 -15
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Nozzle Calcs. : N1 INLET WCH Nozl: 9 8:42p Aug 24,2017
 
Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 2076 2741 578 631

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) -359 -359 -359 -359
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 74 81 74 81
----------------------- -------- -------- -------- --------
Hoop Stress Summary -285 -277 -285 -277

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) -23 -23 -23 -23
Axial Bending (P ) -763 763 -763 763
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 37 37 37 37
----------------------- -------- -------- -------- --------
Axial Stress Summary -749 777 -749 777

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 749 1055 749 1055

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 357 362 357 362 357 362 357 362
Circ. Pl (SUS) | -462 -462 144 144 -66 -66 -66 -66
Circ. Q (SUS) | -674 674 136 -136 -886 886 -886 886
------------------------------------------------------------------------
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Nozzle Calcs. : N1 INLET WCH Nozl: 9 8:42p Aug 24,2017
 
Long. Pm (SUS) | 178 178 178 178 178 178 178 178
Long. Pl (SUS) | -156 -156 24 24 -159 -159 -159 -159
Long. Q (SUS) | -2206 2206 434 -434 -269 269 -269 269
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 22 22 -22 -22 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 357.0 362.0 357.0 362.0 357.0 362.0 357.0 362.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 134.4 129.7 502.6 507.6 291.0 296.0 291.0 296.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2184 2228 658 603 595 1182 595 1182
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 362.00 1119.66 | Passed
Pm+Pl (SUS) | 507.58 1679.49 | Passed
Pm+Pl+Q (TOTAL)| 2228.29 3440.68 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 74 81 74 81 74 81 74 81
Circ. Pl (SUS) | -1041 -1041 323 323 -359 -359 -359 -359
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 37 37 37 37 37 37 37 37
Long. Pl (SUS) | -184 -184 138 138 -23 -23 -23 -23
Long. Q (SUS) | -1928 1928 402 -402 -763 763 -763 763
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 15 15 -15 -15 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 74.0 81.0 74.0 81.0 74.0 81.0 74.0 81.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 967.3 960.3 398.0 405.0 299.0 292.0 299.0 292.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2075 2741 578 631 749 1055 749 1055
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 81.00 952.60 | Passed
Pm+Pl (SUS) | 967.27 1428.91 | Passed
Pm+Pl+Q (TOTAL)| 2741.16 2926.45 | Passed
------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 61
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 

INPUT VALUES, Nozzle Description: N2 OUTLET WCH From : 40

Pressure for Reinforcement Calculations P 6.000 kgf/cm²


Temperature for Internal Pressure Temp 55 °C
Design External Pressure Pext 1.06 kgf/cm²
Temperature for External Pressure Tempex 40 °C

Shell Material SA-240 316L


Shell Allowable Stress at Temperature S 1119.66 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 600.00 mm


Design Length of Section L -307.8785 mm
Shell Finished (Minimum) Thickness t 5.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Note : User defined Limit(s) of Reinforcement specified below:

Physical Maximum for Diameter Limit Dmax 250.0000 mm

Distance from Bottom/Left Tangent 852.9999 mm

User Entered Minimum Design Metal Temperature 11.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316L


Material UNS Number S31603
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 952.60 kgf/cm²
Allowable Stress At Ambient Sna 998.36 kgf/cm²

Diameter Basis (for tr calc only) ID


Layout Angle 90.00 deg
Diameter 150.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 40S

Flange Material SA-182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 0.85
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 5.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 C

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 62
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 
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Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N2 OUTLET WCH

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 154.051 mm.


Actual Thickness Used in Calculation 7.112 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6.00*300.0000)/(1119*1.00-0.6*6.00)
= 1.6128 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6.00*77.03)/(952*1.00-0.6*6.00)
= 0.4870 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.5211 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 250.0000 mm
Parallel to Vessel Wall, opening length d 125.0000 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 12.5000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 952.6/1119.7 )
= 0.851

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 952.6/1119.7 )
= 0.851

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.851

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2.519 NA NA cm²
Area in Shell A1 2.474 NA NA cm²
Area in Nozzle Wall A2 1.409 NA NA cm²
Area in Inward Nozzle A3 0.000 NA NA cm²
Area in Welds A41+A42+A43 0.545 NA NA cm²
Area in Element A5 0.000 NA NA cm²
TOTAL AREA AVAILABLE Atot 4.428 NA NA cm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 63
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (154.0510*1.6128*1.0+2*7.1120*1.6128*1.0*(1-0.85))
= 2.519 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 95.949 ( 0.85 * 5.0000 - 1.0 * 1.613 ) - 2 * 7.112
( 0.85 * 5.0000 - 1.0 * 1.6128 ) * ( 1 - 0.851 )
= 2.474 cm²

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 12.50 ) * ( 7.11 - 0.49 ) * 0.8508
= 1.409 cm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 8.0000² * 0.8508 + ( 0.0000 )² * 0.8508
= 0.545 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.5211 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 1.6128 mm
Wall Thickness tb1 = max(trb1, tr16b) = 1.6128 mm
Wall Thickness, shell/head, external pressure trb2 = 0.2828 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 6.2200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.220 , max( 1.6128 , 1.5000 ) ]
= 1.6128 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.5211 , 1.6128 )
= 1.6128 mm

Available Nozzle Neck Thickness = 0.875 * 7.112 = 6.223 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 112.6, Allowable : 952.6 kgf/cm² Passed
Expansion : 0.0, Allowable : 2326.1 kgf/cm² Passed
Occasional : 31.1, Allowable : 1267.0 kgf/cm² Passed
Shear : 17.4, Allowable : 666.8 kgf/cm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: N2 OUTLET WCH

Intermediate Calc. for nozzle/shell Welds Tmin 5.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.5000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 64
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 8.757 kgf/cm²

Nozzle is O.K. for the External Pressure 1.055 kgf/cm²

The Drop for this Nozzle is : 12.0402 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 167.0402 mm

Input Echo, WRC297 Item 1, Description: N2 OUTLET WCH :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.0000 mm
Shell Diameter 600.000 mm
Shell Thickness 5.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.0000 mm
Nozzle Diameter 154.051 mm
Nozzle Thickness 7.1120 mm
Nozzle Stress Concentration Factor 2.250

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 6.00 kgf/cm²


Radial Load P 350.00 kgf
Circumferential Shear Vc 300.00 kgf
Longitudinal Shear Vl 0.00 kgf
Circumferential Moment Mc 0.00 kgf-m.
Longitudinal Moment Ml 100.00 kgf-m.
Torsional Moment Mt 0.00 kgf-m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 605.000 mm


Nozzle Outside Diameter (d) = 168.275 mm
Vessel Thickness used (T) = 5.000 mm
Nozzle Thickness used (t) = 7.112 mm
T / t = 0.703
d / t = 23.661
Lambda = [(d/D)* (D/T)1/2] = 3.060

Nr/P = 0.044
Mr/P = 0.098
M0/P = 0.030
N0/P = 0.107
MrD/Mc = 0.244
NrDL/Mc = 0.075
M0d/Mc = 0.081
N0DL/Mc = 0.107
MrD/Ml = 0.093
NrDL/Ml = 0.038
M0D/Ml = 0.028
N0DL/Ml = 0.128

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 65
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -149 -149 -149 -149
Outplane Bending (P ) -251 251 -251 251
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -303 -303 303 303
Outplane Bending (ML) -405 405 405 -405
Normal Pressure Stress 357 362 357 362
----------------------- -------- -------- -------- --------
Outplane Stress Summary -752 567 664 363

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -62 -62 -62 -62
Inplane Bending (P ) -827 827 -827 827
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -90 -90 90 90
Inplane Bending (ML) -1320 1320 1320 -1320
Inplane Pressure Stress 178 178 178 178
----------------------- -------- -------- -------- --------
Inplane Stress Summary -2122 2173 700 -286

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 22 22 -22 -22
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 22 22 -22 -22

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 2123 2173 711 651

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -149 -149 -149 -149
Outplane Bending (P ) -251 251 -251 251
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 178 178 178 178
----------------------- -------- -------- -------- --------
Outplane Stress Summary -222 281 -222 281

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 66
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 
-----------(kgf/cm² )------------
Inplane Membrane (P ) -62 -62 -62 -62
Inplane Bending (P ) -827 827 -827 827
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 357 362 357 362
----------------------- -------- -------- -------- --------
Inplane Stress Summary -532 1128 -532 1128

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 532 1128 532 1128

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) -335 -335 -335 -335
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -682 -682 682 682
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 74 81 74 81
----------------------- -------- -------- -------- --------
Hoop Stress Summary -943 -936 421 428

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) -21 -21 -21 -21
Axial Bending (P ) -712 712 -712 712
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -161 -161 161 161
Axial Bending (ML) -1165 1165 1165 -1165
Axial Pressure Stress 37 37 37 37
----------------------- -------- -------- -------- --------
Axial Stress Summary -2023 1731 629 -275

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 15 15 -15 -15
Shear due to (Vl) 0 0 0 0
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 67
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 
Shear due to Torsion 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 15 15 -15 -15

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 2024 2668 631 705

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) -335 -335 -335 -335
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 74 81 74 81
----------------------- -------- -------- -------- --------
Hoop Stress Summary -261 -253 -261 -253

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) -21 -21 -21 -21
Axial Bending (P ) -712 712 -712 712
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 37 37 37 37
----------------------- -------- -------- -------- --------
Axial Stress Summary -697 727 -697 727

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 697 981 697 981

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 68
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 
Circ. Pm (SUS) | 357 362 357 362 357 362 357 362
Circ. Pl (SUS) | -452 -452 154 154 -62 -62 -62 -62
Circ. Q (SUS) | -656 656 154 -154 -827 827 -827 827
------------------------------------------------------------------------
Long. Pm (SUS) | 178 178 178 178 178 178 178 178
Long. Pl (SUS) | -152 -152 28 28 -149 -149 -149 -149
Long. Q (SUS) | -2147 2147 493 -493 -251 251 -251 251
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 22 22 -22 -22 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 357.0 362.0 357.0 362.0 357.0 362.0 357.0 362.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 128.8 124.1 512.6 517.6 295.0 300.0 295.0 300.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2121 2173 709 650 532 1127 532 1127
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 362.00 1119.66 | Passed
Pm+Pl (SUS) | 517.55 1679.49 | Passed
Pm+Pl+Q (TOTAL)| 2173.30 3440.68 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 74 81 74 81 74 81 74 81
Circ. Pl (SUS) | -1017 -1017 347 347 -335 -335 -335 -335
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 37 37 37 37 37 37 37 37
Long. Pl (SUS) | -182 -182 140 140 -21 -21 -21 -21
Long. Q (SUS) | -1877 1877 453 -453 -712 712 -712 712
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 15 15 -15 -15 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 74.0 81.0 74.0 81.0 74.0 81.0 74.0 81.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 943.3 936.3 421.9 428.9 277.0 270.0 277.0 270.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2022 2668 631 704 696 982 696 982
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 81.00 952.60 | Passed
Pm+Pl (SUS) | 943.28 1428.91 | Passed
Pm+Pl+Q (TOTAL)| 2668.17 2926.45 | Passed
------------------------------------------------------------------------
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 69
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N2 OUTLET WCH Nozl: 10 8:42p Aug 24,2017
 
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 70
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N3 INLET VENT Nozl: 11 8:42p Aug 24,2017
 

INPUT VALUES, Nozzle Description: N3 INLET VENT From : 50

Pressure for Reinforcement Calculations P 3.000 kgf/cm²


Temperature for Internal Pressure Temp 85 °C
Design External Pressure Pext 1.06 kgf/cm²
Temperature for External Pressure Tempex 40 °C

Shell Material SA-240 316L


Shell Allowable Stress at Temperature S 1024.75 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Inside Diameter of Cylindrical Shell D 600.00 mm


Design Length of Section L 650.0320 mm
Shell Finished (Minimum) Thickness t 5.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2698.0000 mm

User Entered Minimum Design Metal Temperature 11.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316L


Material UNS Number S31603
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 872.88 kgf/cm²
Allowable Stress At Ambient Sna 998.36 kgf/cm²

Diameter Basis (for tr calc only) ID


Layout Angle 90.00 deg
Diameter 300.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 20

Flange Material SA-182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 0.85
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 5.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 5.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-240 316L


Pad Allowable Stress at Temperature Sp 1174.13 kgf/cm²
Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 550.0000 mm
Thickness of Pad te 5.0000 mm
Weld leg size between Pad and Shell Wp 5.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 5.0000 mm
Reinforcing Pad Width 113.0750 mm
ASME Code Weld Type per UW-16 C

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 71
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : N3 INLET VENT Nozl: 11 8:42p Aug 24,2017
 
Nozzle Sketch (may not represent actual weld type/configuration)
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__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N3 INLET VENT

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 311.150 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*300.0000)/(1024*1.00-0.6*3.00)
= 0.8798 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*155.57)/(872*1.00-0.6*3.00)
= 0.5358 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.7657 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 622.3000 mm
Parallel to Vessel Wall, opening length d 311.1500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 12.5000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 872.9/1024.8 )
= 0.852

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 872.9/1024.8 )
= 0.852

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/S )
= min( 1, 1174.1/1024.8 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.852

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2.754 3.200 NA cm²
Area in Shell A1 10.423 9.140 NA cm²
Area in Nozzle Wall A2 1.238 1.189 NA cm²
Area in Inward Nozzle A3 0.000 0.000 NA cm²
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Area in Welds A41+A42+A43 0.463 0.463 NA cm²
Area in Element A5 11.307 11.307 NA cm²
TOTAL AREA AVAILABLE Atot 23.432 22.099 NA cm²

The External Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.

Area Required [A]:


= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(311.1500*2.0447*1+2*6.3500*2.0447*1*(1-0.85))
= 3.200 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 311.150 ( 1.00 * 5.0000 - 1.0 * 2.045 ) - 2 * 6.350
( 1.00 * 5.0000 - 1.0 * 2.0447 ) * ( 1 - 0.852 )
= 9.140 cm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 12.50 ) * ( 6.35 - 0.77 ) * 0.8518
= 1.189 cm²

Area Available in Welds [A41 + A42 + A43]:


= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 5.0000² *0.85 + (0.0000 )² *0.85 + 5.0000² * 1.00
= 0.463 cm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 550.0000 - 323.8500 ) * 5.0000 * 1.0000
= 11.307 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.7657 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 0.8798 mm
Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness, shell/head, external pressure trb2 = 0.3090 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 8.3312 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 1.5000 , 1.5000 ) ]
= 1.5000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.7657 , 1.5000 )
= 1.5000 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 104.8, Allowable : 872.9 kgf/cm² Passed
Expansion : 0.0, Allowable : 2234.3 kgf/cm² Passed
Occasional : 36.0, Allowable : 1160.9 kgf/cm² Passed
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Shear : 29.0, Allowable : 611.0 kgf/cm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 466.7250 mm
Parallel to Vessel Wall, opening length d 233.3625 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 12.5000 mm

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

Summary of Reinforcement Areas for Large Nozzle (Per Appendix 1-7(a)):

AREA REQUIRED [External Pressure] AR 2.134 cm²

AREA AVAILABLE, A1 to A6 No Pad With Pad


Area Available in Shell A1 4.542 4.542 cm²
Area Available in Nozzle Wall A2 1.189 1.189 cm²
Area Available in Inward Nozzle A3 0.000 0.000 cm²
Area Available in Welds A4 0.213 0.213 cm²
Area Available in Pad A5 0.000 7.144 cm²
Area Available in Hub A6 0.000 0.000 cm²
TOTAL AREA AVAILABLE Atot 5.944 13.088 cm²

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.

Note: The Nozzle does not fall within the scope of the diameter requirements
of App. 1-7(b). Therefore, the Membrane and Bending stress checks
are not required.

Weld Size Calculations, Description: N3 INLET VENT

Intermediate Calc. for nozzle/shell Welds Tmin 5.0000 mm


Intermediate Calc. for pad/shell Welds TminPad 5.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.5000 = 0.7 * tmin. 3.5350 = 0.7 * Wo mm
Pad Weld 2.5000 = 0.5*TminPad 3.5350 = 0.7 * Wp mm

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 13.757 kgf/cm²

Nozzle is O.K. for the External Pressure 1.055 kgf/cm²

The Drop for this Nozzle is : 47.4524 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 202.4524 mm

Input Echo, WRC297 Item 1, Description: N3 INLET VENT :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 0.0000 mm
Shell Diameter 600.000 mm
Shell Thickness 5.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 0.0000 mm
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Nozzle Diameter 311.150 mm
Nozzle Thickness 6.3500 mm
Nozzle Stress Concentration Factor 2.250

Diameter of Reinforcing Pad 550.000 mm


Thickness of Reinforcing Pad 5.0000 mm

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 3.00 kgf/cm²


Radial Load P 500.00 kgf
Circumferential Shear Vc 900.00 kgf
Longitudinal Shear Vl 0.00 kgf
Circumferential Moment Mc 0.00 kgf-m.
Longitudinal Moment Ml 300.00 kgf-m.
Torsional Moment Mt 0.00 kgf-m.

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No

Warning - The ratio, Dn/Dv (0.531) is > 0.5


check the limitations of WRC bulletin 297.

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 610.000 mm


Nozzle Outside Diameter (d) = 323.850 mm
Vessel Thickness used (T) = 10.000 mm
Nozzle Thickness used (t) = 6.350 mm
T / t = 1.575
d / t = 51.000
Lambda = [(d/D)* (D/T)1/2] = 4.146

Nr/P = 0.032
Mr/P = 0.069
M0/P = 0.030
N0/P = 0.144
MrD/Mc = 0.180
NrDL/Mc = 0.071
M0d/Mc = 0.087
N0DL/Mc = 0.180
MrD/Ml = 0.063
NrDL/Ml = 0.029
M0D/Ml = 0.027
N0DL/Ml = 0.189

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -71 -71 -71 -71
Outplane Bending (P ) -89 89 -89 89
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -175 -175 175 175
Outplane Bending (ML) -148 148 148 -148
Normal Pressure Stress 88 91 88 91
----------------------- -------- -------- -------- --------
Outplane Stress Summary -396 81 250 136

Vessel Stresses
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LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -16 -16 -16 -16
Inplane Bending (P ) -208 208 -208 208
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -27 -27 27 27
Inplane Bending (ML) -351 351 351 -351
Inplane Pressure Stress 44 44 44 44
----------------------- -------- -------- -------- --------
Inplane Stress Summary -558 560 198 -87

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 17 17 -17 -17
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 17 17 -17 -17

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 560 561 256 226

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -71 -71 -71 -71
Outplane Bending (P ) -89 89 -89 89
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 44 44 44 44
----------------------- -------- -------- -------- --------
Outplane Stress Summary -117 61 -117 61

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -16 -16 -16 -16
Inplane Bending (P ) -208 208 -208 208
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 88 91 88 91
----------------------- -------- -------- -------- --------
Inplane Stress Summary -135 283 -135 283

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
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circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 135 283 135 283

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Hoop Membrane (P ) -161 -161 -161 -161
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -394 -394 394 394
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 86 89 86 89
----------------------- -------- -------- -------- --------
Hoop Stress Summary -470 -466 319 322

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) -17 -17 -17 -17
Axial Bending (P ) -893 893 -893 893
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -136 -136 136 136
Axial Bending (ML) -1504 1504 1504 -1504
Axial Pressure Stress 43 43 43 43
----------------------- -------- -------- -------- --------
Axial Stress Summary -2510 2287 773 -448

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 27 27 -27 -27
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 27 27 -27 -27

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 2510 2754 775 773

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
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-----------(kgf/cm² )------------
Hoop Membrane (P ) -161 -161 -161 -161
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 86 89 86 89
----------------------- -------- -------- -------- --------
Hoop Stress Summary -75 -71 -75 -71

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) -17 -17 -17 -17
Axial Bending (P ) -893 893 -893 893
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 43 43 43 43
----------------------- -------- -------- -------- --------
Axial Stress Summary -868 919 -868 919

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 868 991 868 991

Stress Computations at the Edge of the Reinforcing Pad:

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 605.000 mm


Nozzle Outside Diameter (d) = 550.000 mm
Vessel Thickness used (T) = 5.000 mm
Nozzle Thickness used (t) = 119.425 mm
T / t = 0.042
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 10.000

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.046
Mr/P = 0.071
M0/P = 0.019
N0/P = 0.021
MrD/Mc = 0.237
NrDL/Mc = 0.092
M0d/Mc = 0.066
N0DL/Mc = 0.039
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MrD/Ml = 0.034
NrDL/Ml = 0.035
M0D/Ml = 0.011
N0DL/Ml = 0.017

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -41 -41 -41 -41
Outplane Bending (P ) -222 222 -222 222
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -36 -36 36 36
Outplane Bending (ML) -147 147 147 -147
Normal Pressure Stress 178 181 178 181
----------------------- -------- -------- -------- --------
Outplane Stress Summary -269 473 97 251

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -92 -92 -92 -92
Inplane Bending (P ) -855 855 -855 855
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -75 -75 75 75
Inplane Bending (ML) -449 449 449 -449
Inplane Pressure Stress 89 89 89 89
----------------------- -------- -------- -------- --------
Inplane Stress Summary -1383 1226 -333 478

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 20 20 -20 -20
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 20 20 -20 -20

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 1383 1227 433 480

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) -41 -41 -41 -41
Outplane Bending (P ) -222 222 -222 222
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 89 89 89 89
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----------------------- -------- -------- -------- --------
Outplane Stress Summary -175 270 -175 270

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Inplane Membrane (P ) -92 -92 -92 -92
Inplane Bending (P ) -855 855 -855 855
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 178 181 178 181
----------------------- -------- -------- -------- --------
Inplane Stress Summary -769 944 -769 944

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 0 0 0 0
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 0 0

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 769 944 769 944

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 88 91 88 91 88 91 88 91
Circ. Pl (SUS) | -246 -246 104 104 -16 -16 -16 -16
Circ. Q (SUS) | -237 237 59 -59 -208 208 -208 208
------------------------------------------------------------------------
Long. Pm (SUS) | 44 44 44 44 44 44 44 44
Long. Pl (SUS) | -43 -43 11 11 -71 -71 -71 -71
Long. Q (SUS) | -559 559 143 -143 -89 89 -89 89
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 17 17 -17 -17 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 88.0 91.0 88.0 91.0 88.0 91.0 88.0 91.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 162.6 159.7 194.1 197.0 99.0 102.0 99.0 102.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 559.8 560.6 256.0 226.6 136.0 283.0 136.0 283.0
------------------------------------------------------------------------
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------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 91.00 1024.75 | Passed
Pm+Pl (SUS) | 197.03 1537.13 | Passed
Pm+Pl+Q (TOTAL)| 560.60 3298.32 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 178 181 178 181 178 181 178 181
Circ. Pl (SUS) | -77 -77 -5 -5 -92 -92 -92 -92
Circ. Q (SUS) | -369 369 -75 75 -855 855 -855 855
------------------------------------------------------------------------
Long. Pm (SUS) | 89 89 89 89 89 89 89 89
Long. Pl (SUS) | -167 -167 -17 -17 -41 -41 -41 -41
Long. Q (SUS) | -1304 1304 -406 406 -222 222 -222 222
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 20 20 -20 -20 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 178.0 181.0 178.0 181.0 178.0 181.0 178.0 181.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 183.4 186.3 176.8 179.7 86.0 89.0 86.0 89.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1382 1226 433 479 769 944 769 944
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 181.00 1024.75 | Passed
Pm+Pl (SUS) | 186.34 1537.13 | Passed
Pm+Pl+Q (TOTAL)| 1382.36 3298.32 | Passed
------------------------------------------------------------------------

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 86 89 86 89 86 89 86 89
Circ. Pl (SUS) | -555 -555 233 233 -161 -161 -161 -161
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 43 43 43 43 43 43 43 43
Long. Pl (SUS) | -153 -153 119 119 -17 -17 -17 -17
Long. Q (SUS) | -2397 2397 611 -611 -893 893 -893 893
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
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Shear Pl (SUS) | 27 27 -27 -27 0 0 0 0
Shear Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Pm (SUS) | 86.0 89.0 86.0 89.0 86.0 89.0 86.0 89.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 471.0 468.0 323.5 326.4 101.0 98.0 101.0 98.0
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2507 2753 774 772 867 991 867 991
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 89.00 872.88 | Passed
Pm+Pl (SUS) | 471.02 1309.32 | Passed
Pm+Pl+Q (TOTAL)| 2753.53 2806.86 | Passed
------------------------------------------------------------------------

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INPUT VALUES, Nozzle Description: V1 VENT From : 70

Pressure for Reinforcement Calculations P 3.000 kgf/cm²


Temperature for Internal Pressure Temp 85 °C
Design External Pressure Pext 1.06 kgf/cm²
Temperature for External Pressure Tempex 40 °C

Shell Material SA-240 316L


Shell Allowable Stress at Temperature S 1024.75 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.13 kgf/cm²

Outside Diameter of Bolted Blind Flange D 735.00 mm


Head Finished (Minimum) Thickness t 36.0000 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature 11.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-312 TP316L


Material UNS Number S31603
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 872.88 kgf/cm²
Allowable Stress At Ambient Sna 998.36 kgf/cm²

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 20.0000 mm.

Size and Thickness Basis Nominal


Nominal Thickness tn 40S

Flange Material SA-182 F316L


Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 5.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 25.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None

Class of attached Flange 150


Grade of attached Flange GR 2.3

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 83
FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : V1 VENT Nozl: 12 8:42p Aug 24,2017
 
Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: V1 VENT

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.930 mm.


Actual Thickness Used in Calculation 2.870 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*10.46)/(872*1.00-0.6*3.00)
= 0.0360 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.1806 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 98.6700 mm
Parallel to Vessel Wall Rn+tn+t 49.3350 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 7.1755 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 872.9/1024.8 )
= 0.852

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 872.9/1024.8 )
= 0.852

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.852

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 2.492 2.218 NA cm²
Area in Shell A1 10.086 12.017 NA cm²
Area in Nozzle Wall A2 0.346 0.329 NA cm²
Area in Inward Nozzle A3 0.000 0.000 NA cm²
Area in Welds A41+A42+A43 0.213 0.213 NA cm²
Area in Element A5 0.000 0.000 NA cm²
TOTAL AREA AVAILABLE Atot 10.646 12.559 NA cm²

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

Area Required [A]:


= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(20.9296*22.8820*1+2*2.8702*22.8820*1*(1-0.85))
= 2.492 cm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 77.740 ( 1.00 * 36.0000 - 1.0 * 22.882 ) - 2 * 2.870
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FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : V1 VENT Nozl: 12 8:42p Aug 24,2017
 
( 1.00 * 36.0000 - 1.0 * 22.8820 ) * ( 1 - 0.852 )
= 10.086 cm²

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 7.18 ) * ( 2.87 - 0.04 ) * 0.8518
= 0.346 cm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 5.0000² * 0.8518 + ( 0.0000 )² * 0.8518
= 0.213 cm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 0.1806 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 22.8820 mm
Wall Thickness tb1 = max(trb1, tr16b) = 22.8820 mm
Wall Thickness, shell/head, external pressure trb2 = 0.3090 mm
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 2.5100 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 2.510 , max( 22.8820 , 1.5000 ) ]
= 2.5100 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 0.1806 , 2.5100 )
= 2.5100 mm

Available Nozzle Neck Thickness = 0.875 * 2.870 = 2.511 mm --> OK

SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C

SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 °C

Weld Size Calculations, Description: V1 VENT

Intermediate Calc. for nozzle/shell Welds Tmin 2.8702 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.0091 = 0.7 * tmin. 3.5350 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (2.4919 - 10.0864 + 2 * 2.8702 * 0.8518 *
(1.00 * 36.0000 - 22.8820 ) ) * 1024
= 0.00 kgf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.3465 + 0.0000 + 0.2130 - 0.0000 * 0.85 ) * 1024
= 573.25 kgf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.3465 + 0.0000 + 0.2130 + ( 1.7603 ) ) * 1024
= 2377.10 kgf
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FileName : E33211 DRYER CONDENSR R0
Nozzle Calcs. : V1 VENT Nozl: 12 8:42p Aug 24,2017
 
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.3465 + 0.0000 + 0.2130 + 0.0000 + ( 1.7603 ) ) * 1024
= 2377.10 kgf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 26.6700 * 5.0000 * 0.49 * 872
= 896. kgf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 11.8999 ) * ( 2.8702 - 0.0000 ) * 0.7 * 872
= 656. kgf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 26.6700 * ( 25.0000 - 0.0000 ) * 0.74 * 1024
= 7942. kgf

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 895 + 655 ) = 1551 kgf


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 895 + 0 + 7942 + 0 ) = 8837 kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 895 + 7942 + 0 ) = 8837 kgf

Summary of Failure Path Calculations:


Path 1-1 = 1551 kgf, must exceed W = 0 kgf or W1 = 573 kgf
Path 2-2 = 8837 kgf, must exceed W = 0 kgf or W2 = 2377 kgf
Path 3-3 = 8837 kgf, must exceed W = 0 kgf or W3 = 2377 kgf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 5.927 kgf/cm²

Nozzle is O.K. for the External Pressure 1.055 kgf/cm²

The Cut Length for this Nozzle is, Drop + Ho + H + T : 186.0508 mm

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FileName : E33211 DRYER CONDENSR R0
Nozzle Schedule : Step: 94 8:42p Aug 24,2017
 

Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut


Description Size Sch/Type O/Dia Thk ODia Thick Length
mm Cls mm mm mm mm mm
------------------------------------------------------------------------------
V1 VENT 20 40S WNF 26.670 2.870 - - 186
N5 OUTLET DWS 50 40S WNF 60.325 3.912 - - 186
N4 OUTLET VENT 100 40S WNF 114.300 6.020 - - 160
N1 INLET WCH 150 40S WNF 168.275 7.112 - - 167
N2 OUTLET WCH 150 40S WNF 168.275 7.112 - - 167
N3 INLET VENT 300 20 WNF 323.850 6.350 550.00 5.00 202

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +


In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must


be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details:


Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
V1 VENT SA-312 TP316L 25.000 5.000 - - -
N5 OUTL SA-312 TP316L 30.000 5.000 - - -
N4 OUTL SA-312 TP316L 5.000 5.000 - - -
N1 INLE SA-312 TP316L 5.000 8.000 - - -
N2 OUTL SA-312 TP316L 5.000 8.000 - - -
N3 INLE SA-312 TP316L 5.000 5.000 5.000 5.000 -

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

Elevation/Distance Layout Projection Installed In


Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
V1 VENT 0.00 150.00 0.00 TOP FLG COVE
N5 OUTLET DWS 0.00 150.00 0.00 BTM FLG CCOV
N4 OUTLET VENT 556.000 90.00 150.00 0.00 BTM TS SHELL
N1 INLET WCH 2236.000 270.00 150.00 0.00 MAIN SHELL
N2 OUTLET WCH 853.000 90.00 150.00 0.00 MAIN SHELL
N3 INLET VENT 2726.000 90.00 150.00 0.00 TOP TS SHELL

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FileName : E33211 DRYER CONDENSR R0
Nozzle Summary : Step: 95 8:42p Aug 24,2017
 

Nozzle Calculation Summary:

Description MAWP Ext MAPNC UG45 [tr] Weld Areas or


kgf/cm² kgf/cm² Path Stresses
---------------------------------------------------------------------------
N5 OUTLET DWS 4.38 OK ... OK 3.42 OK Passed
N4 OUTLET VENT 10.15 OK ... OK 1.50 OK Passed
N1 INLET WCH 10.05 OK ... OK 1.61 OK Passed
N2 OUTLET WCH 8.76 OK ... OK 1.61 OK Passed
N3 INLET VENT 13.76 OK ... OK 1.50 OK Passed
V1 VENT 5.93 OK ... OK 2.51 OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 4.38 N5 OUTLET

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit


10 N5 OUTLET DWS 0.000 0.000 132.325
30 N4 OUTLET VENT 611.000 90.000 200.000
40 N1 INLET WCH 2236.000 270.000 308.102
40 N2 OUTLET WCH 853.000 90.000 250.000
50 N3 INLET VENT 2698.000 90.000 622.300
70 V1 VENT 0.000 0.000 98.670

The nozzle spacing is computed by the following:


= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.


No interference violations have been detected !

Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39

Comparing Nozzles on Element: BTM FLG CCOVER

Note: No Nozzle pairs found on this element.

UG-39 Nozzle Diameter and Distance to Edge Checks :

Nozzle | Nozzle | Head Dia. | Distance | Nozzle |


Description | dia. | /2 | from Edge | dia./4 |
| mm | mm | mm | mm |
-------------------------------------------------------------------
N5 OUTLET DWS | 52.502 | 319.08 | 337.34 | 13.125 |

Comparing Nozzles on Element: TOP FLG COVER

Note: No Nozzle pairs found on this element.

UG-39 Nozzle Diameter and Distance to Edge Checks :

Nozzle | Nozzle | Head Dia. | Distance | Nozzle |


Description | dia. | /2 | from Edge | dia./4 |
| mm | mm | mm | mm |
-------------------------------------------------------------------
V1 VENT | 20.930 | 319.08 | 354.17 | 5.2324 |

No Multiple Nozzle spacing violations have been detected !


PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 88
FileName : E33211 DRYER CONDENSR R0
Nozzle Summary : Step: 95 8:42p Aug 24,2017
 
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 89
FileName : E33211 DRYER CONDENSR R0
ASME TS Calc : DESIGN Case: 1 8:42p Aug 24,2017
 

Input Echo, Tubesheet Number 1, Description: TUBESHEET

Shell Data:
Main Shell Description: MAIN SHELL
Shell Design Pressure Ps 6.00 kgf/cm²
Shell Operating Pressure Psox 6.00 kgf/cm²
Shell Thickness ts 5.0000 mm
Shell Internal Corrosion Allowance cas 0.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm
Inside Diameter of Shell Ds 600.000 mm
Shell Circumferential Joint Efficiency Esw 0.800
Shell Temperature for Internal Pressure Ts 55.00 °C
Shell Material SA-240 316L
Shell Material UNS Number S31603
Shell Allowable Stress at Temperature Ss 1119.66 kgf/cm²
Shell Allowable Stress at Ambient 1174.13 kgf/cm²

Channel Description: BTM TS SHELL


Channel Type: Cylinder
Channel Design Pressure Pt 3.00 kgf/cm²
Channel Operating Pressure Ptox 3.00 kgf/cm²
Channel Thickness tc 5.0000 mm
Channel Corrosion Allowance cac 0.0000 mm
Inside Diameter of Channel Dc 600.000 mm
Channel Design Temperature TEMPC 85.00 °C
Channel Material SA-240 316L
Channel Material UNS Number S31603
Channel Allowable Stress at Temperature Sc 1174.13 kgf/cm²
Channel Allowable Stress at Ambient 1174.13 kgf/cm²

Tube Data:
Number of Tube Holes Nt 283
Tube Wall Thickness et 2.1080 mm
Tube Outside Diameter D 25.4000 mm
Total Straight Tube Length Lt 1700.00 mm
Straight Tube Length (bet. inner tubsht faces) L 1644.00 mm
Design Temperature of the Tubes 85.00 °C
Tube Material SA-213 TP316L
Tube Material UNS Number S31603
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 1024.75 kgf/cm²
Tube Allowable Stress At Ambient 1174.13 kgf/cm²
Tube Yield Stress At design Temperature Syt 1527.10 kgf/cm²
Tube Pitch (Center to Center Spacing) P 31.7500 mm
Tube Layout Pattern Triangular

Fillet Weld Leg af 0.0000 mm


Groove Weld Leg ag 0.0000 mm
Tube-Tubesheet Joint Weld Type Seal/No Weld
Method for Tube-Tubesheet Jt. Allow. App. A
Tube-Tubesheet Joint Classification i
Is Tube-Tubesheet Joint Tested No
ASME Tube Joint Reliability Factor fr 0.70
Interface Pressure, after tube expansion Po 0.00 kgf/cm²
Interface Pressure, due to diff. thermal exp. PT 0.00 kgf/cm²

Radius to Outermost Tube Hole Center ro 276.790 mm


Largest Center-to-Center Tube Distance Ul 0.0000 mm
Length of Expanded Portion of Tube ltx 25.0000 mm
Tube-side pass partition groove depth hg 0.0000 mm
Area of Tube Layout Ap 2269.8 cm²
Perimeter of Tube Layout Cp 1791.9 mm
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ASME TS Calc : DESIGN Case: 1 8:42p Aug 24,2017
 
Tubesheet Data:

Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf A

Tubesheet Design Metal Temperature T 85.00 °C


Tubesheet Material SA-182 F316L

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-182 F316L

Tubesheet Material UNS Number S31603


Tubesheet Allowable Stress at Temperature S 1024.75 kgf/cm²
Tubesheet Allowable Stress at Ambient Tt 1174.13 kgf/cm²
Thickness of Tubesheet h 28.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm
Tubesheet Outside Diameter A 600.000 mm
Area of the Untubed Lanes AL 0.0 cm²

Additional Data for Fixed/Floating Tubesheet Exchangers:


Unsupported Tube Span under consideration l 413.000 mm
Tube End condition corresponding to Span (l) k 0.80

Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES


Note: The Metal temperatures at the Rim are set to ambient (21 °C)

Tubesheet Metal Temp. at Rim T' 21.11 °C


Shell Metal Temp. at Tubesheet T'S 21.11 °C
Channel Metal Temp. at Tubesheet T'C 21.11 °C
Perform Differential Pressure Design N
Run Multiple Load Cases YES

Mean Shell Metal Temp. along Shell len. Tsm 17.45 °C


Mean Tube Metal Temp. along Tube length Ttm 30.46 °C
Junction Stress Reduction option Perform Plastic Calculation

Tubesheet Integral with Both


Tubesheet Extended as Flange No

Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO

Notes/Error Messages/Warnings for Tubesheet number 1

Note - Tube-Tubesheet Joint Interface pressures are 0, its effect


will be ignored [App. A(2)].

ASME TubeSheet Results per Part UHX, 2013

Elasticity/Expansion Material Properties:

Shell - TE-1 Austenitic Group 3 Steels


Shell - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 17.4 °C 0.0000152988 /°C
Elastic Mod. at Design Temperature 55.0 °C 0.19633E+07 kgf/cm²
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 °C 0.0000152988 /°C
Elastic Mod. at Metal Temp. along Len 17.4 °C 0.19921E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²

Channel - TE-1 Austenitic Group 3 Steels


Channel - TM-1 Material Group G
-----------------------------------------------------------------
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 91
FileName : E33211 DRYER CONDENSR R0
ASME TS Calc : DESIGN Case: 1 8:42p Aug 24,2017
 
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 °C 0.0000152988 /°C
Elastic Mod. at Design Temperature 85.0 °C 0.19399E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²

Tubes - TE-1 Austenitic Group 3 Steels


Tubes - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 30.5 °C 0.0000153997 /°C
Elastic Mod. at Design Temperature 85.0 °C 0.19399E+07 kgf/cm²
Elastic Mod. at Metal Temp. along Len 30.5 °C 0.19824E+07 kgf/cm²
Elastic Mod. at Tubsht. Design Temp. 85.0 °C 0.19399E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²

TubeSheet - TE-1 Austenitic Group 3 Steels


TubeSheet - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Rim 21.1 °C 0.0000152988 /°C
Elastic Mod. at Design Temperature 85.0 °C 0.19399E+07 kgf/cm²
Elastic Mod. at Metal Temp. at Rim 21.1 °C 0.19897E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²

Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.

Tube Required Thickness under Internal Pressure (Tubeside pressure) :

Thickness Due to Internal Pressure:


= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (3.00*(25.4000/2-0.000)/(1024.75*1.00+0.4*3.00)
= 0.0371 + 0.0000 = 0.0371 mm

Tube Required Thickness under External Pressure (Shellside pressure) :

External Pressure Chart HA-4 at 85.00 °C


Elastic Modulus for Material 1920795.62 kgf/cm²

Results for Max. Allowable External Pressure (Emawp):


TCA ODCA SLEN D/T L/D Factor A B
2.1080 25.40 1644.00 12.05 50.0000 0.0075765 853.06
EMAWP = (4*B)/(3*(D/T)) = ( 4 *853.0608 )/( 3 *12.0493 ) = 94.3964 kgf/cm²

Results for Reqd Thickness for Ext. Pressure (Tca):


TCA ODCA SLEN D/T L/D Factor A B
0.4117 25.40 1644.00 61.69 50.0000 0.0002891 277.61
EMAWP = (4*B)/(3*(D/T)) = ( 4 *277.6084 )/( 3 *61.6887 ) = 6.0002 kgf/cm²

Summary of Tube Required Thickness Results:


Total Required Thickness including Corrosion all. 0.4117 mm
Allowable Internal Pressure at Corroded thickness 182.19 kgf/cm²
Required Internal Design Pressure 3.00 kgf/cm²
Allowable External Pressure at Corroded thickness 94.40 kgf/cm²
Required External Design Pressure 6.00 kgf/cm²
Required Thickness due to Shell Side pressure 0.4117 mm

Fixed Tubesheet results per ASME UHX-13 2013

Results for 7 Load Cases:

--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/


Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 3.810 ... 96 1537 43 820 Fvs+Pt-Th Ok
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FileName : E33211 DRYER CONDENSR R0
ASME TS Calc : DESIGN Case: 1 8:42p Aug 24,2017
 
D2uc 3.924 ... 111 1537 56 820 Ps+Fvt-Th Ok
D3uc 3.810 ... 38 1537 13 820 Ps+Pt-Th Ok
O1uc 3.810 ... 351 4226 117 820 Pt+Th Ok
O2uc 4.484 ... 553 4226 216 820 Ps+Th Ok
O3uc 3.810 ... 457 4226 173 820 Ps+Pt+Th Ok
O4uc 3.810 ... 445 4226 160 820 +Th Ok
----------------------------------------------------------------------------
Max: 4.4844 ... mm 0.131 0.263 (Str. Ratio)

Load Case Definitions:


Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
(+-)Th - With or Without Thermal Expansion.
Ca - With or Without Corrosion Allowance.

Shell Axial Membrane Stress Summary:


----- Shell Stresses ------ | ----- Shell Band Stress --- | Pass
Case# Ten Allwd Cmp Allwd | Ten Allwd Cmp Allwd | Fail
------------------------------------------------------------------------------
D1uc 37 895 ... ... ... ... ... ... Ok
D2uc 72 895 ... ... ... ... ... ... Ok
D3uc 109 895 ... ... ... ... ... ... Ok
O1uc 208 3358 ... ... ... ... ... ... Ok
O2uc 243 3358 ... ... ... ... ... ... Ok
O3uc 280 3358 ... ... ... ... ... ... Ok
O4uc 171 3358 ... ... ... ... ... ... Ok
------------------------------------------------------------------------------
Max RATIO 0.122 ... ... ...

Tube, Shell and Channel Stress Summary:


--------- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
D1uc 34 1024 -15 -1024 53 1106 175 1679 501 1761 Ok
D2uc 39 1024 -39 -1024 60 1106 776 1679 151 1761 Ok
D3uc 6 1024 -5 -839 9 1106 675 1679 350 1761 Ok
O1uc 154 2049 -154 -1024 237 2212 724 3358 323 3522 Ok
O2uc 227 2049 -227 -1024 350 2212 1601 3358 797 3522 Ok
O3uc 193 2049 -193 -1024 297 2212 1500 3358 475 3522 Ok
O4uc 188 2049 -188 -1024 290 2212 825 3358 646 3522 Ok
------------------------------------------------------------------------------
Max RATIO 0.111 0.221 0.158 0.477 0.285

Summary of Thickness Comparisons for 7 Load Cases:


----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 4.484 28.000 Ok
Tube Thickness : 0.412 2.108 Ok
----------------------------------------------------------------------------

Min Shell length of thk, (5.000) adj. to tubesheet: 98.590 mm


Min Channel length of thk, (5.000) adj. to tubesheet: 98.590 mm

Summary of Axial Differential Expansion bet. Shell and Tubes :


Due to Thermal Expansion Exp. Jt. Extends by : +0.329 mm
Due to Pressure Exp. Jt. Compresses by : -0.008 mm
Due to Pressure + Thermal Exp. Jt. Extends by : +0.330 mm

Tubesheet MAWP used to Compute Hydrotest Pressure:

Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |


Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
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ASME TS Calc : DESIGN Case: 1 8:42p Aug 24,2017
 
------------------------------------------------------------------------------
Tubesheet Bending Stress | 47.187 | 0.995 | 82.309 | 0.996 |
Tubesheet Shear Stress | 65.264 | 0.999 | 83.270 | 1.000 |
Tube Tensile Stress | 90.093 | 1.000 | 157.893 | 1.000 |
Tube Compressive Stress | 76.477 | 0.367 | 128.966 | 1.000 |
Tube-Tubesheet Joint load | 63.065 | 1.000 | 110.525 | 1.000 |
Shell Stress (Axial, Junc) | 21.052 | 0.451 | 19.586 | 1.000 |
Tubesheet-Channel Junction | 21.052 | 0.998 | 19.586 | 0.323 |
Tube Pressure Stress | 182.188 | 1.000 | 94.395 | 1.000 |
------------------------------------------------------------------------------
Minimum MAWP | 21.052 | | 19.586 | |

Tubesheet MAPnc used to Compute Hydrotest Pressure:

Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |


Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 53.863 | 1.000 | 93.957 | 0.997 |
Tubesheet Shear Stress | 65.264 | 1.000 | 114.583 | 0.999 |
Tube Tensile Stress | 102.559 | 1.000 | 179.936 | 1.000 |
Tube Compressive Stress | 227.018 | 1.000 | 179.936 | 1.000 |
Tube-Tubesheet Joint load | 71.791 | 1.000 | 125.956 | 1.000 |
Shell Stress (Axial, Junc) | 53.863 | 1.000 | 27.254 | 1.000 |
Tubesheet-Channel Junction | 21.052 | 1.000 | 27.254 | 0.292 |
Tube Pressure Stress | 208.745 | 1.000 | 104.105 | 1.000 |
------------------------------------------------------------------------------
Minimum MAPnc | 21.052 | | 27.254 | |

Intermediate Results for Part UHX Exchangers, UnCorroded Condition

Results for Step 5:


gamma P*s P*c
---------------------------------------
1 ... ... ...
2 ... ... ...
3 ... ... ...
4 ... ... ...
5 0.329 ... ...
6 0.329 ... ...
7 0.329 ... ...
8 0.329 ... ...

Results for Step 6:


P`s P`t Pg Pom Pw Prim Pe
------------------------------------------------------------------------------
1 ... 16.2 ... ... ... -1.2 -1.7
2 20.2 ... ... ... ... 2.3 2.2
3 20.2 16.2 ... ... ... 1.2 0.5
4 ... ... ... ... ... ... ...
5 ... 16.2 64.3 ... ... -1.2 4.5
6 20.2 ... 64.3 ... ... 2.3 8.3
7 20.2 16.2 64.3 ... ... 1.2 6.7
8 ... ... 64.3 ... ... ... 6.2

Results for Step 7:


Q2 Q3 Fm |sigma| sigma
Allowed
----------------------------------------------------------
1 15.6 -0.02311 0.02879 96.4 1537.1
2 -31.3 -0.03513 0.02538 110.7 1537.1
3 -15.6 -0.07496 0.03748 37.9 1537.1
4 ... ... ... ... ...
5 15.6 0.00757 0.03863 351.1 4226.2
6 -31.3 -0.00964 0.03292 553.0 4226.2
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 94
FileName : E33211 DRYER CONDENSR R0
ASME TS Calc : DESIGN Case: 1 8:42p Aug 24,2017
 
7 -15.6 -0.00628 0.03400 457.3 4226.2
8 ... -0.00070 0.03581 445.4 4226.2

Results for Step 8:


|tau| tau
Allowed
----------------------------
1 43.0 819.8
2 56.0 819.8
3 13.0 819.8
4 ... ...
5 116.7 819.8
6 215.7 819.8
7 172.7 819.8
8 159.7 819.8

Results for Step 9:


Ftmin Ftmax Fs Sigt Sigt Stb
Max Allowed Cmp Allwd.
-------------------------------------------------------------------
1 -0.424 4.520 1.250 34.1 1024.8 1024.8
2 -0.379 4.242 1.250 38.9 1024.8 1024.8
3 -0.263 3.320 1.590 6.0 1024.8 839.3
4 ... ... ... ... ... ...
5 -0.556 5.230 1.250 153.6 2049.5 1024.8
6 -0.479 4.832 1.250 226.7 2049.5 1024.8
7 -0.493 4.909 1.250 192.6 2049.5 1024.8
8 -0.517 5.038 1.250 187.7 2049.5 1024.8

Sigt,1 Sigt,2
---------------------
1 -15.5 34.1
2 21.4 -38.9
3 6.0 -4.8
4 ... ...
5 3.9 -153.6
6 40.6 -226.7
7 25.1 -192.6
8 19.3 -187.7

Results for Step 10:


--- Shell Axial Stresses --- | --- Shell Band Axial Stresses --
Sig,sm Sig,sm S,sb | Sig,sbm Sig,sbm S,sbb
Allowed Cmp Allwd. | Allowed Cmp Allwd.
-----------------------------------------------------------------------------
1 2.6 63.0 ... ... ... ...
2 5.1 63.0 ... ... ... ...
3 7.7 63.0 ... ... ... ...
4 ... ... ... ... ... ...
5 14.6 236.2 ... ... ... ...
6 17.1 236.2 ... ... ... ...
7 19.7 236.2 ... ... ... ...
8 12.0 236.2 ... ... ... ...

Results for Step 11:


sigs,m sigs,b Sigs Sigs Sigc Sigc
Allowed Allowed
-------------------------------------------------------------------------
1 37.0 -137.9 175.0 1679.5 501.1 1761.2
2 72.3 704.0 776.3 1679.5 151.1 1761.2
3 109.3 566.0 675.3 1679.5 349.9 1761.2
4 ... ... ... ... ... ...
5 208.2 515.8 724.0 3359.0 323.4 3522.4
6 243.5 1357.7 1601.2 3359.0 797.1 3522.4
7 280.5 1219.8 1500.2 3359.0 474.5 3522.4
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 95
FileName : E33211 DRYER CONDENSR R0
ASME TS Calc : DESIGN Case: 1 8:42p Aug 24,2017
 
8 171.2 653.8 824.9 3359.0 646.0 3522.4

SA-182 F316L, Min Metal Temp without impact per UHA-51: -196 °C

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PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 96
FileName : E33211 DRYER CONDENSR R0
MDMT Summary : Step: 96 8:42p Aug 24,2017
 

Minimum Design Metal Temperature Results Summary :

Curve
Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C mm
----------------------------------------------------------------------------
MAIN SHELL [16] -196
N1 INLET WCH [15] -196
N2 OUTLET WCH[15] -196
Tubesheet: SS[13] -196
----------------------------------------------------------------------------
BTM FLG CCOVE[11] -196
BTM FLG [11] -196
TOP BODY FLG [11] -196
TOP FLG COVER[11] -196
BTM TS SHELL [16] -196
TOP TS SHELL [16] -196
N5 OUTLET DWS[15] -196
N4 OUTLET VEN[15] -196
N3 INLET VENT[15] -196
V1 VENT [15] -196
----------------------------------------------------------------------------

Exchanger Side Computed MDMT Required MDMT Pass/Fail


°C °C
----------------------------------------------------------------------------
Shell -196 11 Pass
Channel/Tube -196 11 Pass

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 97
FileName : E33211 DRYER CONDENSR R0
Vessel Design Summary : Step: 97 8:42p Aug 24,2017
 
ASME Code, Section VIII, Division 1, 2013

Diameter Spec : 600.000 mm ID


Vessel Design Length, Tangent to Tangent 3072.00 mm

Distance of Bottom Tangent above Grade 10000.00 mm


Distance of Base above Grade 10000.00 mm
Specified Datum Line Distance 0.00 mm

Shell Material SA-240 316L


Nozzle Material SA-312 TP316L
Re-Pad Material SA-240 316L

Shell Side Design Temperature 55 °C


Channel Side Design Temperature 85 °C

Shell Side Design Pressure 6.000 kgf/cm²


Channel Side Design Pressure 3.000 kgf/cm²

Shell Side Hydrostatic Test Pressure 7.800 kgf/cm²


Channel Side Hydrostatic Test Pressure 3.900 kgf/cm²

Wind Design Code IS-875


Earthquake Design Code IS-1893 RSM

Element Pressures and MAWP: kgf/cm²

Element Desc | Design Pres. | External | M.A.W.P | Corrosion


| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
BTM FLG CCOVER 3.170 1.055 8.566 0.0000
BTM FLG 3.170 1.055 5.082 0.0000
BTM TS SHELL 3.170 1.055 16.299 0.0000
MAIN SHELL 6.000 1.055 15.705 0.0000
TOP TS SHELL 3.000 1.055 14.374 0.0000
TOP BODY FLG 3.000 1.055 5.252 0.0000
TOP FLG COVER 3.000 1.055 8.736 0.0000

Element "To" Elev Length Element Thk R e q d T h k Joint Eff


Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Body Flg 36.0 36.0 36.0 23.5 ------- 0.85 0.55
Body Flg 91.0 55.0 50.0 48.6 ------- 0.85 0.55
Cylinder 686.0 650.0 5.0 1.5 ------- 0.85 0.85
Cylinder 2358.0 1672.0 5.0 1.9 ------- 0.85 0.80
Cylinder 3036.0 650.0 5.0 1.5 ------- 0.85 0.80
Body Flg 3036.0 55.0 50.0 48.6 ------- 0.85 0.55
Body Flg 3072.0 36.0 36.0 22.9 ------- 0.85 0.55

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

External Pressure Calculations

| | External | External | External | External |


From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
----------------------------------------------------------------
10| 20| 36.0000 | 20.3708 | 1.05500 | No Calc |
20| 30| 50.0000 | 48.6410 | 1.05500 | No Calc |
30| 40| 5.00000 | 2.04466 | 1.05500 | 7.07161 |
40|Tsht| 5.00000 | 2.04466 | 1.05500 | 7.07161 |
Tsht|Tsht| 5.00000 | No Calc | 1.05500 | No Calc |
Tsht| 50| 5.00000 | No Calc | 1.05500 | No Calc |
50| 60| 5.00000 | 2.04470 | 1.05500 | 7.07152 |
60| 70| 50.0000 | 48.6410 | 1.05500 | No Calc |
PV Elite 2014 Licensee: ZISHAN ENGINEERS (PVT.) LTD. 98
FileName : E33211 DRYER CONDENSR R0
Vessel Design Summary : Step: 97 8:42p Aug 24,2017
 
70| 80| 36.0000 | 20.3708 | 1.05500 | No Calc |

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |


From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| No Calc | No Calc | No Calc | No Calc |
30| 40| 650.000 | 5303.30 | No Calc | No Calc |
40|Tsht| 650.000 | 5303.30 | No Calc | No Calc |
Tsht|Tsht| No Calc | No Calc | No Calc | No Calc |
Tsht| 50| No Calc | No Calc | No Calc | No Calc |
50| 60| 650.032 | 5303.30 | No Calc | No Calc |
60| 70| No Calc | No Calc | No Calc | No Calc |
70| 80| No Calc | No Calc | No Calc | No Calc |

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.

Weights:
Fabricated - Bare W/O Removable Internals 1420.0 kgm
Shop Test - Fabricated + Water ( Full ) 2429.4 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 1447.2 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 1447.2 kgm
Empty - Fab. + Intls. + Details + Wghts. 1447.2 kgm
Operating - Empty + Operating Liquid (No CA) 1616.7 kgm
Field Test - Empty Weight + Water (Full) 2456.6 kgm

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