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Project Documentation IBIC-205-250-ENQ-0043

H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

ENQUIRY SPECIFICATION
FOR
API PUMP

R0 31/03/2017 For Enquiry SPJ SAK VHV

Revision Date Purpose Prepared by Checked by Approved by


REVISION CONTROL

Page 1
Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

CONTENTS

SR. NO TABLE OF CONTENTS PAGE NO

1.0 Introduction 3

2.0 Design Basis 3

3.0 Engineering Codes and Standards 3

4.0 Scope of Supply/ Work 4

5.0 Order of Precedence 8

6.0 Site Conditions 9

7.0 Attachments:-

Attachment 1 - Equipment Specification Sheet (Datasheet) of API Pump

Attachment 2 - Standard Specfications for API Pump

Attachment 3 - Document Schedule for API Pump

Attachment 4 - Standard Specification for LV Induction Motors

Attachment 5 - Prices Schedule

Attachment 6 - Site Condition Data

Attachment 7 - Deviation Form

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Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

1.0 INTRODUCTION

M/S Gujarat Alkalies & Chemicals Limited (GACL) are setting up hydrogen peroxide (H₂O₂) production expansion
project having capacity of 14,000 TPA at Dahej, near Bharuch, Gujarat and M/S IBI Chematur (Engineering &
Consultancy) Ltd are the Detailed Engineering Consultant for the same Project.

API Pumps for Process applications are envisaged. This document gives detail information about API Pump and
their packing and internals along with requirements & VENDOR’s scope.

General Information:

Client / Owner: Gujarat Alkalies & Chemicals Limited (GACL)

Consultant: IBI Chematur (Engineering & Consultancy) Ltd (IBIC).

Site: Dahej, Near Bharuch, Gujarat State.

Plant: 14,000 TPA of Hydrogen Peroxide (H₂O₂).

Supplier / Vendor: -

2.0 DESIGN BASIS

2.1 Process Parameters as provided in the attached Datasheet.

2.2 VENDOR shall also use below mentioned enclosures for designing of API Pump -

a) Data sheets.

b) Standard Specification for API Pump.

c) Performance Guarantee.

2.3 VENDOR shall offer suitable Model for the requirement of API Pumps for design parameters as
mentioned in scope of supply/ work. The performance guarantee for the offered Model will be as
given below:

Sr. No. Performance Parameters Units Values

Brake Horse Power (no positive tolerance) kW *


1
Capacity (no negative tolerances) m³/hr *
2
Head (no negative tolerances) m *
3

Notes:-
• ‘*’ To be provided by VENDOR.

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Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

3.0 ENGINEERING CODES AND STANDARDS

3.1 API Pump: API 610 latest edition.

3.2 Mechanical Seal: API 682 Latest Editions.

3.3 Electrical and Instrumentation: According to IEC Standards.

4.0 SCOPE OF SUPPLY/ WORK:

Scope of supply/ work includes basic & detail design, engineering, fabrication, manufacture, supply and
supervision of commissioning of API Pumps with spares in accordance with technical specifications and in
direction to the satisfaction of IBIC / GACL, including Piping, Electrical, and Instrumentation. The detail scope of
supply is mentioned in Standard specifications for API pumps.

4.1 List of API Pumps :-

Rated Capacity, Rated Differential


Sr. No Tag No Description
m3/hr Head, m

1 P-31022B Hydrogenator feed pump 230 66

2 P-31503 Circulation Pump 30 25

3 P-31532 Solvent Pump 5 16

4 P-32002B Oxidiser Feed Pump 230 83

5 P-32005B Primary Filter Backwash Pump 100 40

6 P-32032 Secondary Filter Collect Vessel Pump 5 30

7 P-32202 WS Transfer Pump 10 40

8 P-32262 Solvent Transfer Pump 8 20

9 P-32211A/B Regeneration Feed Pump-1 20 60

10 P-32228 Regeneration Feed Pump -2 20 60

11 P-33001B Extractor Feed Pump 230 42

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Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

12 P-33016A/B Crude Product Pump 6 20

13 P-33232 A/B Water Recycle Pump 1 20

14 P-33422 Solvent Pump 1 25

15 P-33540A/B Concentrator Feed Pump 6 35

16 P-33532 A/B DMW Pump 60 35

17 P-33536A/B AO Plant DMW Feed Pump 11 50

18 P-33550 A/B Conc. Plant DMW Feed Plant 2 40

19 P-34011 Vaporizer Circulation Pump 52 30

20 P-34023A/B Chemical Grade Product Pump 3.1 30

21 P-34025 A/B Distillate Pump 3.5 40

22 P-35021 A/B Product Transfer Pump 20 20

23 P-35035 A/B Concentration Feed Pump 6 35

24 P-35029 A/B Product Storage Pump 20 20

25 P-35182 Stabilizer Dosing Pump 3 25

26 P-36003 Filling Station Feed Pump 6 20

27 P-36004 Filling Station Feed Pump 6 20

28 P-37017 Separator Solvent Pump 6 10

Notes:-

• Capacity and differential pressure/head is with no negative tolerance.

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Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

4.2. Documents to be submitted along with the offer –

a) All Documentation as per Document Schedule (Attachment-3) as minimum requirement.

b) A full description of the pump together with the completed data sheet.

c) A characteristic of the differential head as a function of capacity and stating the maximum and
minimum and chosen impeller diameters. The efficiency and NPSH required shall also be stated.
Recommended speed and HP of driving motor together with the absorbed HP at duty point and at
the end of the curve.

d) Details of the WK² and starting and operating torque shall be given. In the case of large pumps, the
time to reach rated speed shall also be stated.

e) Minimum flow to be maintained for continuous operation of the pump.

f) Interchangeability chart based on pump models and MOC.

4.3. Scope of Supply :-

a) Pump along with motor.

b) Standard Accessories Comprising-

I. Common Base Plate (for mounting Pump & Motor).

II. VFD shall be suitable for pump according to the Datasheet if given in the datasheet (VFD is
excluded from the VENDOR scope of work & supply).

III. Couplings and Coupling Guard.

IV. Foundation Bolts & fasteners

V. Pump and Motor mounting bolts.

VI. Constant Level Oiler / Grease Cup.

VII. Suction & Discharge Mating Flanges.

VIII. Mechanical Seal with flushing plan. (VENDOR shall provide gland packing for all pumps initially
and after water trial at site VENDOR shall install mechanical seals wherever applicable).

IX. Conversion kit.

X. VENDOR shall guarantee the hydraulic/ mechanical design and performance of equipment in
accordance with data sheets without any exceptions.

XI. VENDOR shall assume single point responsibility for all aspects of the work. This shall include
timely completion, liaison with PURCHASER, liaison with supplier of specified items, co-
ordination of the work, quality and performance guarantee for the equipment.

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Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

XII. First fill of lubricant’s at the time of installation and commissioning.

XIII. All the identified certificates including but not limited to materials and design verification.

XIV. Complete inspection, QA/ QC and testing requirements including performance acceptance
test as defined in the specification along with all supporting documentation.

XV. Provision of additional services for commissioning assistance as may be agreed at the time of
order placement.

XVI. Any work not specifically mentioned but required as per statutory rules/ specifications for the
satisfactory completion and operation of the equipment are to be carried out by the VENDOR
without any commercial implications.

c) All required piping, vent and drain valves, fittings, instrumentation and accessories to provide
complete operational unit in accordance with the attached datasheets.

d) VENDOR may propose equipment with alternate design if the performance is equal or exceeds the
requirements of this specification / data sheets. These alternates shall be clearly highlighted in
VENDOR’s proposal for GACL’s evaluation and consideration.

e) VENDOR shall submit full hydraulic design data of the offered equipment that shall fully comply with
the requirements detailed herein. Any nonconformity shall be highlighted in the proposal with full
technical justification.

f) VENDOR shall propose equipment with proven design that has operated in similar process and
environment conditions. VENDOR shall also demonstrate that the offered equipment have proven
track record for performance, mechanical design and reliability for similar operating conditions. A
reference list to this effect shall be submitted by the VENDOR.

g) All on-skid piping, valves and fittings etc, terminated at the edge of the skid.

h) All instrumentation required, including for mechanical seal system.

i) Optional Items -

I. Special tools & tackles for installation, operation and maintenance (if any).

II. Drip Tray with Drain Valve.

j) Spares-

I. Bidder shall furnish item wise price list for Start-Up & Commissioning Spares.

II. Vendor shall submit list of recommended spares (with price of individual spares) for normal
operation of 2 years.

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Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

4.4. Exclusion:-

a) Civil Work.

b) Piping outside battery limit.

c) Variable Frequency Drive (VFD).

4.5. Scope of Other Services :-

a) Equipment Guarantee as per Terms & Conditions mentioned in commercial document.

b) Furnishing of required number of drawings, documents and data (as specified in document
schedule), factory and field quality assurance procedure, all necessary test certificates, instruction
manuals, unpriced copies of purchase orders of sub-vendors for all items as desired by IBIC / GACL,
performance guarantee, acceptance test reports and monthly progress reports and 'As-built'
drawings with Soft Copy.

c) Proper packing and identification for transportation of all the equipment.

d) Transportation of equipment from manufacturing shop to site.

e) Inspection and Shop tests.

f) Third party inspection, if required (Furnish Optional Quote).

g) Attendance of kick off meeting and coordination meetings.

5.0 ORDER OF PRECEDENCE

5.1 This specification, complete with all appendices, is considered the overall governing document
determining VENDOR’s scope of work and supply. In the event that there are conflicts with items or
information contained within the specification, the following order of precedence shall be used when
interpreting the information of IBIC/ GACL provided documentation and references-

a) Gujarat & India statutory requirements / other relevant international legislation in the absence
of Indian legislation (of which India is a signatory).

b) Equipment Specification Sheet (Data sheet).

c) This Enquiry specification.

d) Standard specifications.

e) Codes and standards.

f) Other related documents.

5.2 Appropriate codes and standards of the associations and approval bodies listed in the specifications shall
apply in cases not covered by the specifications or project drawings.

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Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017

5.3 Any discrepancies or conflicts among the documents listed above shall be referred to the attention of
IBIC/ GACL for resolution prior to purchase, design or manufacturing. If in VENDOR’s opinion, any portion
of a specification is not considered good design, good operating practice, or results in a deviation from
VENDOR’s standard shop practice, VENDOR will refer such items to IBIC/ GACL for resolution.

6.0 SITE CONDITIONS

Please refer “ATTACHMENT – 6 SITE CONDITION” for site condition data.

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Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pumps Date 31/03/2017

ATTACHMENT-1

EQUIPMENT SPECIFICATION SHEET

(DATASHEET)

OF API PUMP
IBIC-205-250-ESS-001C-P31022B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31022B Applicable standard API 610, 11th Ed. Sep 2010
Service Hydrogenerator Feed Pump Reference P & ID PID-310-02
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS

Liquid Organic Solution Solid -

Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size -


Density at P.T. ( kg/m³) 910 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.007 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.5 Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0

- Min (m³/h) 80/* -Min (Kg/cm2 g) *

- Rated (m³/h) 230 -Max (Kg/cm2 g) 0.6

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 11 Diff Head (m) 66
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 1 of 84
IBIC-205-250-ESS-001C-P31022B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31022B Applicable standard API 610, 11th Ed. Sep 2010
Service Hydrogenerator Feed Pump Reference P & ID PID-310-02
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection Loss of Load, Overload *
Voltage (V) 415 V ± 10 % Zone Classification Eex d (e), IIC, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness

Page 2 of 84
IBIC-205-250-ESS-001C-P31022B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31022B Applicable standard API 610, 11th Ed. Sep 2010
Service Hydrogenerator Feed Pump Reference P & ID PID-310-02
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Base Frame *
Coupling * Non- sparking Coupling Guard *
Spares * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Erection and Commissioning Spare, By Supplier, Include price list * *
in the spare list
Pump VFD Data minimum Flow Vs Head Delivered By Pump
Required minimum Flow,m3/h Required Head at minimum flow, mlc m3/hr (By Vendor) Flow, mlc (By Vendor) Hz (By Vendor)
80 27 * * *
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.
18) Pump shall be compatible to run with VFD, frequency ≤ 50 Hz.
19) Vendor to include operating curve at min, normal and max speed as pump is VFD operated.
20) VFD driven motor should run from 0 frequency to 50 Hz frequency and respective output voltage range without any loss of efficiency, torque, power factor or temperature rise.
21) Vendor to indicate lowest frequency at which pump can be run.
22) VFD for motor is not in vendor scope of supply.

Page 3 of 84
IBIC-205-250-ESS-001C-P31503
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31503 Applicable standard API 610, 11th Ed. Sep 2010
Service Circulation Pump Reference P & ID PID-315-01
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS

Liquid Please Refer Remark 18 Solid -

Pumping Temperature (P.T ) (°C) 60 Conc % wt Max Particle size -


Density at P.T. ( kg/m³) 1180 Gases -
Viscosity at P.T. ( mPa s) 2.5 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.16 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.45 Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) */* -Min (Kg/cm2 g) *

- Rated (m³/h) 30 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 6 Diff Head (m) 25
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 4 of 84
IBIC-205-250-ESS-001C-P31503
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31503 Applicable standard API 610, 11th Ed. Sep 2010
Service Circulation Pump Reference P & ID PID-315-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness

Page 5 of 84
IBIC-205-250-ESS-001C-P31503
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31503 Applicable standard API 610, 11th Ed. Sep 2010
Service Circulation Pump Reference P & ID PID-315-01
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list

Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.
18) Media Data:30% Nitric Acid, Organic Solvent, 10% Sodium Hydroxide
19) All wetted parts shall withstand 10-30 wt%Nitric Acid passivation.

Page 6 of 84
IBIC-205-250-ESS-001C-P31532
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31532 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Pump Reference P & ID PID-315-01
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS

Liquid Organic Solvent Solid -

Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -


Density at P.T. ( kg/m³) 900 Gases -
Viscosity at P.T. ( mPa s) 2.4 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.001 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.4 Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) */* -Min (Kg/cm2 g) *

- Rated (m³/h) 5 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 10 Diff Head (m) 16
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *

EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 7 of 84
IBIC-205-250-ESS-001C-P31532
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31532 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Pump Reference P & ID PID-315-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness

Page 8 of 84
IBIC-205-250-ESS-001C-P31532
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31532 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Pump Reference P & ID PID-315-01
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 9 of 84
IBIC-205-250-ESS-001C-P32002B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32002B Applicable standard API 610, 11th Ed. Sep 2010
Service Oxidiser Feed Pump Reference P & ID PID-320-01
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid Zeolite
Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size 0.3 / 250
Density at P.T. ( kg/m³) 910 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.007 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.5 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0

- Min (m³/h) 80/* -Min (Kg/cm2 g) *

- Rated (m³/h) 230 -Max (Kg/cm2 g) 0.3

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 9 Diff Head (m) 83
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *
- Max (mm) * Hydro test Pressure (kg/cm2 g) *

Page 10 of 84
IBIC-205-250-ESS-001C-P32002B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32002B Applicable standard API 610, 11th Ed. Sep 2010
Service Oxidiser Feed Pump Reference P & ID PID-320-01
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection Loss of Load, Overload *
Voltage (V) 415 V ± 10 % Zone Classification Eex d (e), IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe

Page 11 of 84
IBIC-205-250-ESS-001C-P32002B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32002B Applicable standard API 610, 11th Ed. Sep 2010
Service Oxidiser Feed Pump Reference P & ID PID-320-01
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame Yes Companion Flanges (For Non-standard flanges) Yes
Drive Motor Yes Foundation Bolt / Nut Yes
Mechanical Seal & Seal System with piping plan Yes Spares Yes
Coupling Yes Erection and Commissioning Spare, By Supplier, Include price list Yes
Non- sparking Coupling Guard Yes Mandatory Spare By Supplier, Include price list Yes
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame Yes Yes
in the spare list
Pump VFD Data minimum Flow Vs Head Delivered By Pump
Required minimum Flow,m3/h Required Head at minimum flow, mlc m3/hr (By Vendor) Flow, mlc (By Vendor) Hz (By Vendor)
80 47 * * *

Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.
18) Pump shall be compatible to run with VFD, frequency ≤ 50 Hz.
19) Vendor to include operating curve at min, normal and max speed as pump is VFD operated.
20) VFD driven motor should run from 0 frequency to 50 Hz frequency and respective output voltage range without any loss of efficiency, torque, power factor or temperature rise.
21) Vendor to indicate lowest frequency at which pump can be run.
22) VFD for motor is not in vendor scope of supply.

Page 12 of 84
IBIC-205-250-ESS-001C-P32005B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32005B Applicable standard API 610, 11th Ed. Sep 2010
Service Primary Filter Backwash Pump Reference P & ID PID-320-01
Qty 1, (1W + 0S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid Zeolite
Pumping Temperature (P.T ) (°C) 55 Conc % wt Max Particle size 0.3/250
Density at P.T. ( kg/m³) 910 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.007 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.5 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 25/* -Min (Kg/cm2 g) *

- Rated (m³/h) 100 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 11 Diff Head (m) 40
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *
- Max (mm) * Hydro test Pressure (kg/cm2 g) *

Page 13 of 84
IBIC-205-250-ESS-001C-P32005B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32005B Applicable standard API 610, 11th Ed. Sep 2010
Service Primary Filter Backwash Pump Reference P & ID PID-320-01
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection loss of load, overload *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination & Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test Witness
Radiography Yes Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic Yes Strip test Witness
Inspection required for castings Auxiliary equipment test Observe

Page 14 of 84
IBIC-205-250-ESS-001C-P32005B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32005B Applicable standard API 610, 11th Ed. Sep 2010
Service Primary Filter Backwash Pump Reference P & ID PID-320-01
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 15 of 84
IBIC-205-250-ESS-001C-P32032

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32032 Applicable standard API 610, 11th Ed. Sep 2010
Secondary Filter Collect Vessel
Service Reference P & ID PID-320-02
Pump
Qty 1, (1W + 0S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 930 Gases -
Viscosity at P.T. ( mPa s) 1.2 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 2.5(mmHg) Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0

- Min (m³/h) * -Min (Kg/cm2 g) *


- Rated (m³/h) 5 -Max (Kg/cm2 g) 0.2

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 11 Diff Head (m) 30
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *

Page 16 of 84
IBIC-205-250-ESS-001C-P32032

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32032 Applicable standard API 610, 11th Ed. Sep 2010
Secondary Filter Collect Vessel
Service Reference P & ID PID-320-02
Pump
- Min (mm) * Casing Jacket for heating (Yes / No) *
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), Zone 2, IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *
Motor * Export Boxing Required Yes, for imported equipment
Outdoor storage for more than 6 Months Yes
OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography Yes Cleanliness prior to final assembly Observe

Page 17 of 84
IBIC-205-250-ESS-001C-P32032

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32032 Applicable standard API 610, 11th Ed. Sep 2010
Secondary Filter Collect Vessel
Service Reference P & ID PID-320-02
Pump
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 18 of 84
IBIC-205-250-ESS-001C-P32202

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32202 Applicable standard API 610, 11th Ed. Sep 2010
Service WS Transfer Pump Reference P & ID PID-322-01
Qty 1, (1W + 0S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid Soft Crystals
Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size 1-5 / 1000
Density at P.T. ( kg/m³) 850-950 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.01 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.5 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) * -Min (Kg/cm2 g) *

- Rated (m³/h) 10 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 11 Diff Head (m) 40
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *

EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 19 of 84
IBIC-205-250-ESS-001C-P32202

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32202 Applicable standard API 610, 11th Ed. Sep 2010
Service WS Transfer Pump Reference P & ID PID-322-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *

Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), Zone 2, IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test Witness
Radiography Yes Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 20 of 84
IBIC-205-250-ESS-001C-P32202

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32202 Applicable standard API 610, 11th Ed. Sep 2010
Service WS Transfer Pump Reference P & ID PID-322-01
Ultrasonic Yes Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 21 of 84
IBIC-210-250-ESS-001C-P32262

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P32262 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Transfer Pump Reference P & ID PID-322-02
Qty 1,( 1W + 0S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 930 Gases -
Viscosity at P.T. ( mPa s) 1.2 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.003 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) - Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) */* -Min (Kg/cm2 g) *

- Rated (m³/h) 8 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 10 Diff Head (m) 20
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish

Suction End ANSI B 16.5 300 lbs * RF

Discharge Top ANSI B 16.5 300 lbs * RF


Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 22 of 84
IBIC-210-250-ESS-001C-P32262

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P32262 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Transfer Pump Reference P & ID PID-322-02
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ±10 % Zone Classification Eex e (e), IIA, T2 *

Frequency (Hz) 50 Hz ± 5 % Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2 a) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required Yes, Steam Jacket
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination & Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required As Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column Non-Witness
Casing Yes Performance test (Remark-8) Non-Witness
Impeller Yes Performance test with job seal and bearings Non-Witness
Shaft Yes Test data points, minimum five points Non-Witness
Mechanical seal system Yes NPSH (Remark-5) Non-Witness
Others Yes Retest on seal leakage Non-Witness
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Non-Witness
Inspection required for connection welds Yes Complete unit test Non-Witness
Mag particle No Sound Press level test Non-Witness
Radiography Yes Cleanliness prior to final assembly Non-Witness
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Non-Witness

Page 23 of 84
IBIC-210-250-ESS-001C-P32262

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P32262 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Transfer Pump Reference P & ID PID-322-02
Ultrasonic No Strip test Non-Witness
Inspection required for castings Yes Auxiliary equipment test Non-Witness
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 24 of 84
IBIC-205-250-ESS-001C-P32211A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32211A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Regeneration Feed Pump-1 Reference P & ID PID-322-03
Qty 2, (1W + 1S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid No
Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size 0.3/250
Density at P.T. ( kg/m³) 910 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.01 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.5 Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) * -Min (Kg/cm2 g) *


- Rated (m³/h) 20 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 10 Diff Head (m) 60
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 25 of 84
IBIC-205-250-ESS-001C-P32211A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32211A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Regeneration Feed Pump-1 Reference P & ID PID-322-03
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), Zone 2, IIA, T2 *

Frequency (Hz) 50 Hz ± % Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test Witness
Radiography Yes Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 26 of 84
IBIC-205-250-ESS-001C-P32211A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32211A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Regeneration Feed Pump-1 Reference P & ID PID-322-03
Ultrasonic Yes Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 27 of 84
IBIC-205-250-ESS-001C-P32228

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32228 Applicable standard API 610, 11th Ed. Sep 2010
Service Regeneration Feed Pump -2 Reference P & ID PID-322-03
Qty 1, (1W + 0S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid -
Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 910 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.01 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.5 Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) * -Min (Kg/cm2 g) *


- Rated (m³/h) 20 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 10 Diff Head (m) 60
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *

EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 28 of 84
IBIC-205-250-ESS-001C-P32228

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32228 Applicable standard API 610, 11th Ed. Sep 2010
Service Regeneration Feed Pump -2 Reference P & ID PID-322-03
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), Zone 2, IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography Yes Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 29 of 84
IBIC-205-250-ESS-001C-P32228

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-32228 Applicable standard API 610, 11th Ed. Sep 2010
Service Regeneration Feed Pump -2 Reference P & ID PID-322-03
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 30 of 84
IBIC-205-250-ESS-001C-P33001B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33001B Applicable standard API 610, 11th Ed. Sep 2010
Service Extractor Feed Pump Reference P & ID PID-330-01
Qty 1, (1W + 0S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid -
Pumping Temperature (P.T ) (°C) 42 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 896 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.007 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.5 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) * -Min (Kg/cm2 g) *

- Rated (m³/h) 230 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 17 Diff Head (m) 42
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 31 of 84
IBIC-205-250-ESS-001C-P33001B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33001B Applicable standard API 610, 11th Ed. Sep 2010
Service Extractor Feed Pump Reference P & ID PID-330-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection loss of load, overload *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), Zone 2, IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 32 of 84
IBIC-205-250-ESS-001C-P33001B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33001B Applicable standard API 610, 11th Ed. Sep 2010
Service Extractor Feed Pump Reference P & ID PID-330-01
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 33 of 84
IBIC-205-250-ESS-001C-P33016A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33016A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Crude Product Pump Reference P & ID PID-330-01
Qty 2, (1W + 1S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Crude Hydrogen Peroxide Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 1120 Gases -
Viscosity at P.T. ( mPa s) 1 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.04 Erosive Agent -
Freezing Point (°C) - Hazard Oxidizing
Heat Capacity (kcal/kg°C) 0.83 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) * -Min (Kg/cm2 g) *

- Rated (m³/h) 6 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 8 Diff Head (m) 20
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 34 of 84
IBIC-205-250-ESS-001C-P33016A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33016A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Crude Product Pump Reference P & ID PID-330-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), Zone 2, IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 35 of 84
IBIC-205-250-ESS-001C-P33016A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33016A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Crude Product Pump Reference P & ID PID-330-01
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 36 of 84
IBIC-205-250-ESS-001C-P33232A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33232 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Water Recycle Pump Reference P & ID PID-332-01
Qty 2, (1W+1S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS

Liquid Water (Trace of organic and H2O2) Solid -

Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -


Density at P.T. ( kg/m³) 1000 Gases -
Viscosity at P.T. ( mPa s) 1 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.055 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) - Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0

- Min (m³/h) 0.1/* -Min (Kg/cm2 g) *

- Rated (m³/h) 1 -Max (Kg/cm2 g) 0.1

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 9 Diff Head (m) 20
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 150# * RF
Discharge Top ANSI B 16.5 150# * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *

Page 37 of 84
IBIC-205-250-ESS-001C-P33232A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33232 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Water Recycle Pump Reference P & ID PID-332-01
- Min (mm) * Casing Jacket for heating (Yes / No) *
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *

SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe

Page 38 of 84
IBIC-205-250-ESS-001C-P33232A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33232 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Water Recycle Pump Reference P & ID PID-332-01
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 39 of 84
IBIC-205-250-ESS-012C-P33422

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33422 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Pump Reference P & ID PID-334-01
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 920 Gases -
Viscosity at P.T. ( mPa s) 1 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.007 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) - Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) */* -Min (Kg/cm2 g) *

- Rated (m³/h) 1 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 10 Diff Head (m) 25
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300lbs * RF
Discharge Top ANSI B 16.5 300lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 40 of 84
IBIC-205-250-ESS-012C-P33422

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33422 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Pump Reference P & ID PID-334-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 41 of 84
IBIC-205-250-ESS-012C-P33422

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33422 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Pump Reference P & ID PID-334-01
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 42 of 84
IBIC-205-250-ESS-002C-P33540A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33540A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Concentrator Feed Pump Reference P & ID PID-335-01
Qty 2, (1W + 1S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Crude Hydrogen Peroxide Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 1120 Gases -
Viscosity at P.T. ( mPa s) 1.1 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.04 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.8 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 2/* -Min (Kg/cm2 g) *

- Rated (m³/h) 6 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 8 Diff Head (m) 35
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 43 of 84
IBIC-205-250-ESS-002C-P33540A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33540A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Concentrator Feed Pump Reference P & ID PID-335-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe area *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required As Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle Sound Press level test Witness
Radiography Yes Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 44 of 84
IBIC-205-250-ESS-002C-P33540A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33540A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Concentrator Feed Pump Reference P & ID PID-335-01
Ultrasonic Yes Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 45 of 84
IBIC-205-250-ESS-002C-P33532A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33532 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service DMW Pump Reference P & ID PID-335-02
Qty 2, (1W+1S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid DM Water Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 994 Gases -
Viscosity at P.T. ( mPa s) 0.73 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.06 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 1 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) */* -Min (Kg/cm2 g) *


- Rated (m³/h) 60 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 7 Diff Head (m) 35
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve

PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *

EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 46 of 84
IBIC-205-250-ESS-002C-P33532A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33532 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service DMW Pump Reference P & ID PID-335-02
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe area *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 47 of 84
IBIC-205-250-ESS-002C-P33532A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33532 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service DMW Pump Reference P & ID PID-335-02
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 48 of 84
IBIC-205-250-ESS-002C-P33536A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33536A/B Applicable standard API 610, 11th Ed. Sep 2010
Service AO Plant DMW Feed Pump Reference P & ID PID-335-02
Qty 2, (1W + 1S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Demineralised water Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 994 Gases -
Viscosity at P.T. ( mPa s) 0.73 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.06 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 1 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 2 -Min (Kg/cm2 g) *

- Rated (m³/h) 11 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 8 Diff Head (m) 50
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *

EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish

Suction End ANSI B 16.5 300 lbs * RF


Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 49 of 84
IBIC-205-250-ESS-002C-P33536A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33536A/B Applicable standard API 610, 11th Ed. Sep 2010
Service AO Plant DMW Feed Pump Reference P & ID PID-335-02
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe area *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle Sound Press level test Witness
Radiography Yes Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 50 of 84
IBIC-205-250-ESS-002C-P33536A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33536A/B Applicable standard API 610, 11th Ed. Sep 2010
Service AO Plant DMW Feed Pump Reference P & ID PID-335-02
Ultrasonic Yes Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 51 of 84
IBIC-205-250-ESS-002C-P33550A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33550 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Conc. Plant DMW Feed Plant Reference P & ID PID-335-02
Qty 2, (1W+1S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Demineralised Water Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 994 Gases -
Viscosity at P.T. ( mPa s) 0.73 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.06 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 1 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 1/* -Min (Kg/cm2 g) *

- Rated (m³/h) 2 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 8 Diff Head (m) 40
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve

PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 52 of 84
IBIC-205-250-ESS-002C-P33550A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33550 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Conc. Plant DMW Feed Plant Reference P & ID PID-335-02
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe area *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 53 of 84
IBIC-205-250-ESS-002C-P33550A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-33550 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Conc. Plant DMW Feed Plant Reference P & ID PID-335-02
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 54 of 84
IBIC-205-250-ESS-003C-P34011

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-34011 Applicable standard API 610, 11th Ed. Sep 2010
Service Vaporizer Circulation Pump Reference P & ID PID-340-01
Qty 1, (1W + 0S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Hydrogen Peroxide 50-60% Solid -
Pumping Temperature (P.T ) (°C) 67 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 1250 Gases -
Viscosity at P.T. ( mPa s) 0.6 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.1 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.74 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 25/* -Min (Kg/cm2 g) *

- Rated (m³/h) 52 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 14 Diff Head (m) 30
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 55 of 84
IBIC-205-250-ESS-003C-P34011

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-34011 Applicable standard API 610, 11th Ed. Sep 2010
Service Vaporizer Circulation Pump Reference P & ID PID-340-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe area *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required As Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle Sound Press level test Witness
Radiography Yes Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 56 of 84
IBIC-205-250-ESS-003C-P34011

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-34011 Applicable standard API 610, 11th Ed. Sep 2010
Service Vaporizer Circulation Pump Reference P & ID PID-340-01
Ultrasonic Yes Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 57 of 84
IBIC-210-200-ESS-003C-P34023A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P34023A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Chemical Grade Product Pump Reference P & ID PID-340-02
Qty 2,( 1W + 1S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Hydrogen Peroxide 50-70% Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size *
Density at P.T. ( kg/m³) 1275 Gases *
Viscosity at P.T. ( mPa s) 1 Corrosive Agent *
Vapour Pressure at P.T. (bar a ) 0.02 Erosive Agent *
Freezing Point (°C) - Hazard Oxidizing
Heat Capacity (kcal/kg°C) 0.74 Thermal conductivity (kcal/h m °C) *

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 0.5/* -Min (Kg/cm2 g) *

- Rated (m³/h) 3.1 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 7 Diff Head (m) 30
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish

Suction End ANSI B 16.5 300 lbs * RF


Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 58 of 84
IBIC-210-200-ESS-003C-P34023A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P34023A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Chemical Grade Product Pump Reference P & ID PID-340-02
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ±10 % Zone Classification NH, Safe area *

Frequency (Hz) 50 Hz ± 5 % Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2 a) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required Yes, Steam Jacket
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination & Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required As Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column Non-Witness
Casing Yes Performance test (Remark-8) Non-Witness
Impeller Yes Performance test with job seal and bearings Non-Witness
Shaft Yes Test data points, minimum five points Non-Witness
Mechanical seal system Yes NPSH (Remark-5) Non-Witness
Others Yes Retest on seal leakage Non-Witness
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Non-Witness
Inspection required for connection welds Yes Complete unit test Non-Witness
Mag particle No Sound Press level test Non-Witness
Radiography Yes Cleanliness prior to final assembly Non-Witness
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Non-Witness

Page 59 of 84
IBIC-210-200-ESS-003C-P34023A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P34023A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Chemical Grade Product Pump Reference P & ID PID-340-02
Ultrasonic No Strip test Non-Witness
Inspection required for castings Yes Auxiliary equipment test Non-Witness
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 60 of 84
IBIC-210-250-ESS-003C-P34025A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P34025 A/ B Applicable standard API 610, 11th Ed. Sep 2010
Service Distillate Pump Reference P & ID PID-340-02
Qty 2,( 1W + 1S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Water Solid -
Pumping Temperature (P.T ) (°C) 40 Conc % wt Max Particle size *
Density at P.T. ( kg/m³) 992 Gases *
Viscosity at P.T. ( mPa s) 0.7 Corrosive Agent *
Vapour Pressure at P.T. (bar a ) 0.08 Erosive Agent *
Freezing Point (°C) - Hazard *
Heat Capacity (kcal/kg°C) 1 Thermal conductivity (kcal/h m °C) *

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 0.5/* -Min (Kg/cm2 g) *

- Rated (m³/h) 3.5 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 14 Diff Head (m) 40
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 61 of 84
IBIC-210-250-ESS-003C-P34025A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P34025 A/ B Applicable standard API 610, 11th Ed. Sep 2010
Service Distillate Pump Reference P & ID PID-340-02
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V + 10 % Zone Classification NH, Safe area *

Frequency (Hz) 50 Hz +/ -3 % Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor 1.15
*
No Positive tolerance, (KW) Motor Efficiency
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2a) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required Yes, Steam Jacket
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination & Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required As Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column Non-Witness
Casing Yes Performance test (Remark-8) Non-Witness
Impeller Yes Performance test with job seal and bearings Non-Witness
Shaft Yes Test data points, minimum five points Non-Witness
Mechanical seal system Yes NPSH (Remark-5) Non-Witness
Others Yes Retest on seal leakage Non-Witness
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Non-Witness
Inspection required for connection welds Yes Complete unit test Non-Witness
Mag particle No Sound Press level test Non-Witness
Radiography Yes Cleanliness prior to final assembly Non-Witness
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Non-Witness

Page 62 of 84
IBIC-210-250-ESS-003C-P34025A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P34025 A/ B Applicable standard API 610, 11th Ed. Sep 2010
Service Distillate Pump Reference P & ID PID-340-02
Ultrasonic No Strip test Non-Witness
Inspection required for castings Yes Auxiliary equipment test Non-Witness
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic

SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 63 of 84
IBIC-210-250-ESS-003C-P35021A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P35021 A/ B Applicable standard API 610, 11th Ed. Sep 2010
Service Product Transfer Pump Reference P & ID PID-350-01
Qty 2,( 1W + 1S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Hydrogen Peroxide Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size *
Density at P.T. ( kg/m³) 1120 Gases *
Viscosity at P.T. ( mPa s) 0.6 Corrosive Agent *
Vapour Pressure at P.T. (bar a ) 0.04 Erosive Agent *
Freezing Point (°C) - Hazard *
Heat Capacity (kcal/kg°C) 0.8 Thermal conductivity (kcal/h m °C) *
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 5/* -Min (Kg/cm2 g) *


- Rated (m³/h) 20 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 8 Diff Head (m) 20
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve

PERFORMANCE DATA
Proposal Curve No Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish

Suction End ANSI B 16.5 300 lbs * RF

Discharge Top ANSI B 16.5 300 lbs * RF


Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 64 of 84
IBIC-210-250-ESS-003C-P35021A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P35021 A/ B Applicable standard API 610, 11th Ed. Sep 2010
Service Product Transfer Pump Reference P & ID PID-350-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V + 10 % Zone Classification NH, Safe area *

Frequency (Hz) 50 Hz +/ -3 % Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor 1.15
*
No Positive tolerance, (KW) Motor Efficiency
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2a) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required Yes, Steam Jacket
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination & Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
Lateral analysis required As Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column Non-Witness
Casing Yes Performance test (Remark-8) Non-Witness
Impeller Yes Performance test with job seal and bearings Non-Witness
Shaft Yes Test data points, minimum five points Non-Witness
Mechanical seal system Yes NPSH (Remark-5) Non-Witness
Others Yes Retest on seal leakage Non-Witness
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Non-Witness
Inspection required for connection welds Yes Complete unit test Non-Witness
Mag particle No Sound Press level test Non-Witness
Radiography Yes Cleanliness prior to final assembly Non-Witness
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Non-Witness

Page 65 of 84
IBIC-210-250-ESS-003C-P35021A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P35021 A/ B Applicable standard API 610, 11th Ed. Sep 2010
Service Product Transfer Pump Reference P & ID PID-350-01
Ultrasonic No Strip test Non-Witness
Inspection required for castings Yes Auxiliary equipment test Non-Witness
Mag particle No
Radiography Yes
Liquid penetrant Yes
Ultrasonic

SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 66 of 84
IBIC-205-250-ESS-001C-P35035 A/B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35035 A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Concentration Feed Pump Reference P & ID PID-350-01
Qty 2, (1W+1S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Crude Hydrogen Peroxide Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 1120 Gases -
Viscosity at P.T. ( mPa s) 1.1 Corrosive Agent 35 wt% H₂O₂
Vapour Pressure at P.T. (bar a ) 0.04 Erosive Agent -
Freezing Point (°C) - Hazard Oxidising
Heat Capacity (kcal/kg°C) - Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0

- Min (m³/h) 2/* -Min (Kg/cm2 g) *

- Rated (m³/h) 6 -Max (Kg/cm2 g) 0.4

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 9 Diff Head (m) 35
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve

PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish

Suction End ANSI B 16.5 300 lbs * RF


Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *
- Max (mm) * Hydro test Pressure (kg/cm2 g) *

Page 67 of 84
IBIC-205-250-ESS-001C-P35035 A/B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35035 A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Concentration Feed Pump Reference P & ID PID-350-01
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP 55 *
Voltage (V) 415 V ± 10 % Zone Classification *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *

SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness

Page 68 of 84
IBIC-205-250-ESS-001C-P35035 A/B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35035 A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Concentration Feed Pump Reference P & ID PID-350-01
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Base Frame *
Coupling * Non- sparking Coupling Guard *
Spares * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Erection and Commissioning Spare, By Supplier, Include price list * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 69 of 84
IBIC-205-250-ESS-004C-P35029A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35029 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Product Storage Pump Reference P & ID PID-350-02
Qty 2, (1W+1S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Hydrogen Peroxide Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 1120 Gases -
Viscosity at P.T. ( mPa s) 0.6 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.04 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.8 Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) 5/* -Min (Kg/cm2 g) *

- Rated (m³/h) 20 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 8 Diff Head (m) 20
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve

PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 70 of 84
IBIC-205-250-ESS-004C-P35029A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35029 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Product Storage Pump Reference P & ID PID-350-02
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe Area *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes


OTHER PURCHASER REQUIREMENTS
Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness

Page 71 of 84
IBIC-205-250-ESS-004C-P35029A&B

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35029 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Product Storage Pump Reference P & ID PID-350-02
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 72 of 84
IBIC-205-250-ESS-001C-P35182
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35182 Applicable standard API 610, 11th Ed. Sep 2010
Service Stabiliser Dosing pump Reference P & ID PID-351-01
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Demin. Water/ Phosphonates Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 1000 Gases -
Viscosity at P.T. ( mPa s) 1 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.055 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) - Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0

- Min (m³/h) */* -Min (Kg/cm2 g) *

- Rated (m³/h) 3 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 9 Diff Head (m) 25
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *
- Max (mm) * Hydro test Pressure (kg/cm2 g) *

Page 73 of 84
IBIC-205-250-ESS-001C-P35182
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35182 Applicable standard API 610, 11th Ed. Sep 2010
Service Stabiliser Dosing pump Reference P & ID PID-351-01
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), IIA, T2 *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness
Inspection required for castings Auxiliary equipment test Observe

Page 74 of 84
IBIC-205-250-ESS-001C-P35182
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-35182 Applicable standard API 610, 11th Ed. Sep 2010
Service Stabiliser Dosing pump Reference P & ID PID-351-01
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list

Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 75 of 84
IBIC-205-250-ESS-006C-P36003
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-36003 Applicable standard API 610, 11th Ed. Sep 2010
Service Filling Station Feed Pump Reference P & ID PID-360-01
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Hydrogen Peroxide 50-70 wt% Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 1275 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent H2O2
Vapour Pressure at P.T. (bar a ) 0.02 Erosive Agent -
Freezing Point (°C) - Hazard Oxidising
Heat Capacity (kcal/kg°C) - Thermal conductivity (kcal/h m °C) -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0

- Min (m³/h) -/* -Min (Kg/cm2 g) *

- Rated (m³/h) 6 -Max (Kg/cm2 g) 0.8

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 8 Diff Head (m) 20
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve

PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *

MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 76 of 84
IBIC-205-250-ESS-006C-P36003
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-36003 Applicable standard API 610, 11th Ed. Sep 2010
Service Filling Station Feed Pump Reference P & ID PID-360-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP 55 *
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe Area *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2

MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness

Page 77 of 84
IBIC-205-250-ESS-006C-P36003
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-36003 Applicable standard API 610, 11th Ed. Sep 2010
Service Filling Station Feed Pump Reference P & ID PID-360-01
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Base Frame *
Coupling * Non- sparking Coupling Guard *
Spares * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Erection and Commissioning Spare, By Supplier, Include price list * *
in the spare list
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 78 of 84
IBIC-205-250-ESS-006C-P36004
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-36004 Applicable standard API 610, 11th Ed. Sep 2010
Service Filling Station Feed Pump Reference P & ID PID-360-01
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Hydrogen Peroxide 50-70 wt% Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 1275 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent H2O2
Vapour Pressure at P.T. (bar a ) 0.02 Erosive Agent -
Freezing Point (°C) - Hazard Oxidising
Heat Capacity (kcal/kg°C) - Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0

- Min (m³/h) */* -Min (Kg/cm2 g) *

- Rated (m³/h) 6 -Max (Kg/cm2 g) 0.8

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 8 Diff Head (m) 20
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

Page 79 of 84
IBIC-205-250-ESS-006C-P36004
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-36004 Applicable standard API 610, 11th Ed. Sep 2010
Service Filling Station Feed Pump Reference P & ID PID-360-01
- Max (mm) Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *

ELECTRIC MOTOR (Supply by Vendor)


Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe Area *

Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *

Motor speed (RPM) * Size IEC - Std. **

Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42

Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *

Motor * Export Boxing Required Yes, for imported equipment

Outdoor storage for more than 6 Months Yes

OTHER PURCHASER REQUIREMENTS


Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness

Page 80 of 84
IBIC-205-250-ESS-006C-P36004
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-36004 Applicable standard API 610, 11th Ed. Sep 2010
Service Filling Station Feed Pump Reference P & ID PID-360-01
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Base Frame * *
in the spare list

Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.

Page 81 of 84
IBIC-210-250-ESS-001C-P37017

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P37017 Applicable standard API 610, 11th Ed. Sep 2010
Service Separator Solvent Pump Reference P & ID PID-370-01
Qty 1, (1W + 0S ) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size -
Density at P.T. ( kg/m³) 920 Gases -
Viscosity at P.T. ( mPa s) 1 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.007 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.45 Thermal conductivity (kcal/h m °C)
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *

- Min (m³/h) * -Min (Kg/cm2 g) *

- Rated (m³/h) 6 -Max (Kg/cm2 g) *

Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *


Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 10 Diff Head (m) 10
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *

Rated flow (m3/ hr) * NPSH Required (m) *


Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *

Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *

CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *

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IBIC-210-250-ESS-001C-P37017

Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P37017 Applicable standard API 610, 11th Ed. Sep 2010
Service Separator Solvent Pump Reference P & ID PID-370-01
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from