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Given:

Flug gas stream (Q) 10000 actual cubic feet per minute
Gas Stream Temp 275 degF
Ash Loading 4 grams/actual cubic feet
Particle diameter 7 micrometer
Operating hours 8640 hours/yr

Calculation:
T 275

G/C Ratio Calculation


G/C A B C G/C (factor method)
(empirical)
Woven Fabrics in shaker or 2.5 2 0.9 1 1.80
reverse-air baghouses
Felts in pulse-jet 5 9 0.8 4.69
baghouses

At a gas-to-cloth ratio of 4.69, the fabric required is


Pulse Jet Shaker Reverse-Air
Total (Gross) Bag Area
2132.55 ### 5555.56
Required (ft2)
For 10 ft long cages, 5.13
Fabric Area per Cage 13.4172184
Number of cahes 158.941275 159
Round up 159

Pressure Drop
Assumed Values:
K2 15
Pj 100
cleaning interval, θ (min) 10
Ci (gram/ft3) 4 0.04
Calculate
Wo 0.026795556
DP across fabric 3.313663181
DP additional baghouse structure 3
DP due to ductwork 4
Total Pressure Drop 10.31366318
Bags andCages Fabric Filter (with insulation)(EC)
Bags 3604.01 Cost of Baghouse 17582.4542103839
Individual Cage Cost 12.04 Cost of insulation 5796.5860518158
Total Cage Cost 1914.06 Cost 23379.0402621997
Cost 5530.11

Auxilliaries Cost
Ductwork 19,000
Fan 19,000
Motor 12,000 Cost Item Cost
Starter 4,700 Direct Costs
Dampers 9,800 Purchased Equipment Costs
Compressor 8,000 Fabric Filter (with insulation)(EC) 23379.04
Screw conveyor 5,000 Bags and Cages 5530.112
Stack 12,000 Auxiliary Equipment 89,500
Total 89,500 Sum=A 118409.2

Instrumentation, 0.1A 11840.92


Sales taxes, 0.03A 3552.275
Freight, 0.05A 5920.458
Purchased equipment cost, B 139722.8

Direct installation costs


Foundation and supports, 0.04B 5588.912
Handling and erection, 0.50B 69861.4
Electrical, 0.08B 11177.82
Piping, 0.01B 1397.228
Insulation for ductwork, 0.07B 9780.596
Painting, 0.04B 5588.912
Direct installation cost 103394.9

Site Preparation
Facilities and Buildings
Total Direct Cost 243117.7

Indirect Costs(installations)
Engineering, 0.10B 13972.28
Construction and field expenses, 0.20B 27944.56
Contractor fees, 0.10B 13972.28
Start-up, 0.01B 1397.228
Performance test, 0.01B 1397.228
Contingencies, 0.03B 4191.684
Total Indirect Cost 62875.26

Total Capital Investment 305992.9


12.60719
energy must be imparted to the fabric to overcome the
adhesion forces holding dust to the bag.
Shaker, continuous,
Given:
Flug gas stream (Q) 10000 actual cubic feet per minute
Gas Stream Temp 325 degF
Ash Loading 4 grams/actual cubic feet
Particle diameter 7 micrometer
Operating hours 8640 hours/yr

Calculation:
T 275

G/C Ratio Calculation


G/C A B C G/C (factor method)
(empirical)
Woven Fabrics in shaker or 2.5 2 0.9 1 1.8
reverse-air baghouses
Felts in pulse-jet 5 9 0.8 4.6892222656
baghouses

At a gas-to-cloth ratio of 4.69, the fabric required is


Shake Filters Shaker Reverse-Air
Total (Gross) Bag Area
5555.56 5555.56 5555.56
Required (ft2)
For 10 ft long cages, 5.13
Fabric Area per Cage 13.4172184
Number of cahes 414.0616476
Round up 795

Pressure Drop
Assumed Values:
K2 15
Pj 100
cleaning interval, θ (min) 10
Ci (gram/ft3) 4
Calculate
Wo 0.026795556
DP across fabric 3.313663181
DP additional baghouse structure 3
DP due to ductwork 4
Total Pressure Drop 10.31366318

Ryton,Teflon,Nomex,Nextel, FB
Bags andCages Fabric Filter (with insulation)(EC)
Bags 9388.89 Cost of Baghouse 114730
Individual Cage Cost 12.04 Cost of insulation 29482.7777777778
Total Cage Cost 9570.32 Cost 144212.777777778
Cost 18971.25

Ductwork 19,000
Fan 19,000
Motor 12,000 Cost Item Cost
Starter 4,700 Direct Costs
Dampers 9,800 Purchased Equipment Costs
Compressor 8,000 Fabric Filter (with insulation)(EC) 144212.8
Screw conveyor 5,000 Bags and Cages 18971.25
Stack 12,000 Auxiliary Equipment 89,500
Total 89,500 Sum=A 252684

Instrumentation, 0.1A 25268.4


Sales taxes, 0.03A 7580.521
Freight, 0.05A 12634.2
Purchased equipment cost, B 298167.2

Direct installation costs


Foundation and supports, 0.04B 11926.69
Handling and erection, 0.50B 149083.6
Electrical, 0.08B 23853.37
Piping, 0.01B 2981.672
Insulation for ductwork, 0.07B 20871.7
Painting, 0.04B 11926.69
Direct installation cost 220643.7

Site Preparation
Facilities and Buildings
Total Direct Cost 518810.8

Indirect Costs(installations)
Engineering, 0.10B 29816.72
Construction and field expenses, 0.20B 59633.43
Contractor fees, 0.10B 29816.72
Start-up, 0.01B 2981.672
Performance test, 0.01B 2981.672
Contingencies, 0.03B 8945.015
Total Indirect Cost 134175.2

Total Capital Investment 652986.1


Shaker, continuous,
Given:
Flug gas stream (Q) 10000 actual cubic feet per minute
Gas Stream Temp 325 degF
Ash Loading 4 grams/actual cubic feet
Particle diameter 7 micrometer
Operating hours 8640 hours/yr

Calculation:
T 275

G/C Ratio Calculation


G/C A B C G/C (factor method)
(empirical)
Woven Fabrics in shaker or 2.5 2 0.8 1.5 2.4
reverse-air baghouses
Felts in pulse-jet 5 9 0.8 4.6892222656
baghouses

At a gas-to-cloth ratio of 4.69, the fabric required is


Shake Filters Shaker Reverse-Air
Total (Gross) Bag Area
4166.67 4166.67 4166.67
Required (ft2)
For 10 ft long cages, 5.13
Fabric Area per Cage 13.4172184
Number of cahes 310.55
Round up 311

Pressure Drop
Assumed Values:
K2 15
Pj 100
cleaning interval, θ (min) 10
Ci (gram/ft3) 4
Calculate
Wo 0.026795556
DP across fabric 3.313663181
DP additional baghouse structure 3
DP due to ductwork 4
Total Pressure Drop 10.31366318

Ryton,Teflon,Nomex,Nextel, FB
Bags andCages Nomex Fabric Filter (with insulation)(EC)
Bags 7041.67 Cost of Baghouse 110105
Individual Cage Cost 12.04 Cost of insulation 28694.5833333333
Total Cage Cost 3743.86 Cost 138799.583333333
Cost 10797.57

Ductwork 19,000
Fan 19,000
Motor 12,000 Cost Item Cost
Starter 4,700 Direct Costs
Dampers 9,800 Purchased Equipment Costs
Compressor 8,000 Fabric Filter (with insulation)(EC) 138799.6
Screw conveyor 5,000 Bags and Cages 10797.57
Stack 12,000 Auxiliary Equipment 89,500
Total 89,500 Sum=A 239097.2

Instrumentation, 0.1A 23909.72


Sales taxes, 0.03A 7172.915
Freight, 0.05A 11954.86
Purchased equipment cost, B 282134.6

Direct installation costs


Foundation and supports, 0.04B 11285.39
Handling and erection, 0.50B 141067.3
Electrical, 0.08B 22570.77
Piping, 0.01B 2821.346
Insulation for ductwork, 0.07B 19749.42
Painting, 0.04B 11285.39
Direct installation cost 208779.6

Site Preparation
Facilities and Buildings
Total Direct Cost 490914.3

Indirect Costs(installations)
Engineering, 0.10B 28213.46
Construction and field expenses, 0.20B 56426.93
Contractor fees, 0.10B 28213.46
Start-up, 0.01B 2821.346
Performance test, 0.01B 2821.346
Contingencies, 0.03B 8464.039
Total Indirect Cost 126960.6

Total Capital Investment 617874.9


A common housing (square-area) Pulse Jet baghouse filter compartment is used since it is assumed that only a single primary '

To determine the length of the compartment and the mirror plate (without spacing):
Assume squre tiling with cage diameter as cage length.

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�∙�_����^2=�_�����������^2

√�∙𝐷_𝑐𝑎𝑔𝑒=𝑆_�����������

√(159 𝑐𝑎𝑔𝑒𝑠)∙5.13 𝑖�=𝑆_�����������

√(159 𝑐𝑎𝑔𝑒𝑠)∙5.13 𝑖�=𝑆_�����������

S (in) 64.62379
Number of cages per side 12.60952 or 13

For 2 in spacing for every cage,


Spacing (2 in) 28 168

Total length (in) 92.62379


Total length (ft) 7.718649

Using 10 feet as cage length,


Total compartment size (cu ft) 625.5642
umed that only a single primary 'dirty' gas source is processed.