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SYNLOCK V3 BITS

V300R002C30

Installation Manual

Issue 02
Date 2017-12-10

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2018. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior written
consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the
customer. All or part of the products, services and features described in this document may not be within the
purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information,
and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: http://www.huawei.com
Email: support@huawei.com

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About This Document

Product Version
Table 1 Version requirements of U2000 and Synlock V3

Product Name Product Version

iManager U2000 V100R006C02SPC300+CP3203,


V100R006C02SPC300SPC302, or higher
V100R009 is the mainstream version and is
recommended and V100R006 is the second
choice.

MITU control board of Synlock V3 202 or later

Intended Audience
This document describes the system description, overview of the device, frequency
synchronization, time synchronization, clock performance monitoring, interfaces and
protocols of the SYNLOCK V3.

This document is intended for hardware installation engineers.

Symbol Conventions
The following symbols may be found in this document. They are defined as follows:

Symbol Description

Indicates an imminently hazardous situation which, if not


avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in death or serious injury.

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Symbol Description

Indicates a potentially hazardous situation which, if not


avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.

Notes to important information, best practices and tips.


NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.

Change History
Issue Date Description

02 2017-12-10 Compared with the Issue 01 (2015-05-30),


Issue 02 has fixed the bugs in the document.

01 2015-05-30 Based on V300R002 06 (2012-09-15), the


document is updated as follows:
Added:
l Added the procedure for installing the
RGPS antenna system.
l Added the requirements for fiber routing in
different scenarios.
l Added the descriptions of grounding the
surge protector.
Changes
l Updated the requirements of antenna
installation position.
l Updated the principles and requirements of
cable routing.
l Updated the descriptions of components in
the traditional antenna system.
l Updated the descriptions of installing the
antenna stand of the traditional antenna
system.

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Installation Manual Contents

Contents

About This Document.....................................................................................................................ii


1 Overview of the Device Hardware.............................................................................................1
1.1 Cabinet............................................................................................................................................................................1
1.1.1 Appearance.................................................................................................................................................................. 1
1.1.2 Typical Configurations................................................................................................................................................ 2
1.2 Master Subrack and Extended Subrack.......................................................................................................................... 3
1.2.1 Appearance.................................................................................................................................................................. 3
1.2.2 Parameter..................................................................................................................................................................... 4
1.2.3 Master Subrack Configuration.....................................................................................................................................4
1.2.4 Extended Subrack Configuration.................................................................................................................................6
1.2.5 Port Area......................................................................................................................................................................7

2 Installation Preparations............................................................................................................ 11
2.1 Installation Tools and Equipment................................................................................................................................. 11
2.1.1 Tools and Meters........................................................................................................................................................11
2.1.2 Peripheral Equipment................................................................................................................................................ 12
2.2 Preparation for Installing the Antenna..........................................................................................................................12
2.2.1 Ground Point..............................................................................................................................................................12
2.2.2 Antenna Installation Position.....................................................................................................................................13
2.3 Checking the Construction Environment..................................................................................................................... 18
2.3.1 Temperature and Humidity........................................................................................................................................ 18
2.3.2 Cleanness................................................................................................................................................................... 19
2.3.3 ESD Protection.......................................................................................................................................................... 20
2.3.4 Anti-Interference....................................................................................................................................................... 20
2.3.5 Grounding.................................................................................................................................................................. 20
2.3.6 Power Supply.............................................................................................................................................................21
2.3.7 Installation................................................................................................................................................................. 21
2.4 Unpacking and Accepting the Cargo............................................................................................................................21
2.4.1 Checking Before Unpacking..................................................................................................................................... 22
2.4.2 Unpacking the Board................................................................................................................................................. 22
2.4.3 Unpacking and Checking Terminal Equipment.........................................................................................................23
2.4.4 Accepting the Product............................................................................................................................................... 24

3 Installing the Cabinet................................................................................................................. 25

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4 Installing the Subrack................................................................................................................ 38


4.1 Installation Procedure................................................................................................................................................... 38
4.2 Recommended Tools.................................................................................................................................................... 39
4.3 Installing a SYNLOCK V3 Subrack............................................................................................................................ 39
4.3.1 Confirming the Cabinet Type.................................................................................................................................... 39
4.3.2 Installing Sliding Rails.............................................................................................................................................. 40
4.3.3 Installing Floating Nuts............................................................................................................................................. 41
4.3.4 Installing Mounting Ears........................................................................................................................................... 43
4.3.5 Installing a Chassis.................................................................................................................................................... 44
4.4 Installing a Closed Cable Subrack................................................................................................................................45
4.5 Installing a Fan Tray..................................................................................................................................................... 46
4.6 Installing a Board..........................................................................................................................................................47
4.6.1 Precautions.................................................................................................................................................................47
4.6.2 Installing a Board.......................................................................................................................................................48
4.7 Connecting Internal Cables.......................................................................................................................................... 49

5 Routing External Cables.............................................................................................................52


5.1 Rules for Routing Cables..............................................................................................................................................52
5.2 Process of Routing External Cables............................................................................................................................. 57
5.3 Removing Side Panels.................................................................................................................................................. 58
5.4 Routing External Power Cables and Ground Cable..................................................................................................... 60
5.4.1 Preparations............................................................................................................................................................... 61
5.4.2 Overhead Cabling Procedure for Type I PDB........................................................................................................... 65
5.4.3 Underfloor Cabling Procedure for Type I PDB.........................................................................................................66
5.5 Installing Indoor Surge Protectors................................................................................................................................ 68
5.6 Routing Alarm Cables (Optional).................................................................................................................................72
5.7 Routing Clock Cables................................................................................................................................................... 73
5.7.1 Preparations............................................................................................................................................................... 73
5.7.2 Overhead Cabling Procedure for Clock Cables.........................................................................................................75
5.7.3 Underfloor Cabling Procedure for Clock Cables...................................................................................................... 76
5.8 Routing Network Cables.............................................................................................................................................. 76
5.8.1 Preparations............................................................................................................................................................... 76
5.8.2 Overhead Cabling Procedure for Network Cables.................................................................................................... 77
5.8.3 Underfloor Cabling Procedure for Network Cables.................................................................................................. 78
5.9 Routing Optical Fibers..................................................................................................................................................78
5.9.1 Preparations............................................................................................................................................................... 79
5.9.2 Overhead Cabling Procedure for Optical Fibers....................................................................................................... 79
5.9.3 Underfloor Cabling Procedure for Optical Fibers..................................................................................................... 81
5.10 Installing Side Panels..................................................................................................................................................82
5.11 Sealing Cable Inlets of the Cabinet.............................................................................................................................84

6 Installing the Traditional Antenna.......................................................................................... 86


6.1 Components of the Antenna......................................................................................................................................... 86
6.2 Process of installation................................................................................................................................................... 88

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6.3 Fixing the Antenna Support..........................................................................................................................................89


6.3.1 On a Dwarf Wall........................................................................................................................................................ 89
6.3.2 On a Concrete Pedestal..............................................................................................................................................92
6.3.3 On a Pole................................................................................................................................................................... 94
6.4 Installing the Antenna and Outdoor Surge Protector....................................................................................................96
6.5 Routing the Feeder........................................................................................................................................................99
6.5.1 Routing Rules............................................................................................................................................................ 99
6.5.2 Routing Sequence.................................................................................................................................................... 100
6.5.3 Routing the Feeder...................................................................................................................................................101
6.5.4 Grounding the Feeder.............................................................................................................................................. 103
6.5.5 Installing Engineering Labels.................................................................................................................................. 105
6.6 Installing the Feeder Connector..................................................................................................................................106
6.7 Sealing Outdoor Connectors.......................................................................................................................................106
6.8 Installing Indoor Surge Protectors.............................................................................................................................. 109

7 Installing the RGPS Antenna System................................................................................... 110


7.1 Descriptions of Antenna System Components........................................................................................................... 110
7.2 Installing the RGPS Signal Cable on the Antenna Side............................................................................................. 111
7.3 Fixing the Antenna Support........................................................................................................................................116
7.3.1 On a Dwarf Wall...................................................................................................................................................... 116
7.3.2 On a Concrete Pedestal............................................................................................................................................ 119
7.3.3 On a Pole................................................................................................................................................................. 122
7.4 Installing the Signal Cable on the Device Side.......................................................................................................... 123

8 Installing the Maintenance Terminal.................................................................................... 125


8.1 Connecting the Maintenance Terminal with the SYNLOCK V3............................................................................... 125
8.1.1 Through the Ethernet Port....................................................................................................................................... 125
8.1.2 Through the Serial Port............................................................................................................................................125
8.2 Installing Maintenance Terminal Software.................................................................................................................126

9 Ending the Installation............................................................................................................. 127


9.1 Checking After the Installation...................................................................................................................................127
9.2 Powering On the Device.............................................................................................................................................130
9.3 Powering Off the Device............................................................................................................................................ 132

10 Making Cables and Connectors............................................................................................134


10.1 Making N-type Connector with Superflexible Feeder..............................................................................................134
10.2 Making External Power Cables and Ground Cables with Cord End Terminals.......................................................137
10.3 Making External Power Cables and Ground Cables with OT Terminals.................................................................139
10.4 Making Ordinary Network Cables........................................................................................................................... 143
10.5 Making Shielded Network Cables............................................................................................................................ 145
10.6 Making the E1 Cable................................................................................................................................................ 148
10.6.1 Making the E1 Cable with the Straight SMB Female Connector..........................................................................148
10.6.2 Making the E1 Cable with the Straight SMB Male Connector............................................................................. 153
10.6.3 Making the E1 Cable with the Bent SMB Female Connector...............................................................................158

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11 Cable Labels............................................................................................................................. 163


11.1 Introduction to Labels...............................................................................................................................................163
11.2 Filling Labels............................................................................................................................................................ 165
11.3 Usage of Labels........................................................................................................................................................ 167
11.4 Attaching Labels....................................................................................................................................................... 169
11.5 Label for External Alarm Cables.............................................................................................................................. 171
11.6 Label for Network Cables.........................................................................................................................................172
11.7 Labels for Optical Fibers.......................................................................................................................................... 173
11.8 Labels for DC Power Cables.................................................................................................................................... 176
11.9 Labels for AC Power Cables.................................................................................................................................... 177
11.10 Labels for Clock Cables..........................................................................................................................................178

12 Environmental Requirements............................................................................................... 181


12.1 Storage Environmental Requirements...................................................................................................................... 181
12.2 Transportation Environmental Requirements...........................................................................................................183
12.3 Running Environment...............................................................................................................................................186

13 Testing the Waveform of the Signal with the Oscilloscope TDS220............................ 194
13.1 Panel Description......................................................................................................................................................194
13.1.1 Display Area.......................................................................................................................................................... 195
13.1.2 Probe Interfaces..................................................................................................................................................... 195
13.1.3 Function Detection and Probe Compensation....................................................................................................... 195
13.2 Testing the SYNLOCK Output Waveform...............................................................................................................195
13.2.1 Signal Outputted Through 75-ohm Coaxial Cable................................................................................................ 196
13.2.2 120-ohm Balanced Output.....................................................................................................................................199

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Installation Manual 1 Overview of the Device Hardware

1 Overview of the Device Hardware

1.1 Cabinet
1.2 Master Subrack and Extended Subrack

1.1 Cabinet
This section provides the appearance, and specification of the N66-22 cabinet, and describes
the configuration, cable apertures, ESD jack, air filter, external cable connections, and
ventilation of the cabinet.

1.1.1 Appearance
This topic provides the appearance of the N63E-22 cabinet.
Figure 1-1 shows the appearance of the N63E-22 cabinet.

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Figure 1-1 Appearance of the N63E-22 cabinet

1.1.2 Typical Configurations


The N63E-22 cabinet uses the DC power supply. This section describes the configurations of
the service subrack.
An N63E-22 cabinet is usually configured with one master subrack and two extended
subracks. Figure 1-2 shows the cabinet layout.

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Figure 1-2 Layout of the N63E-22 cabinet with one master subrack and two extended
subracks

1.2 Master Subrack and Extended Subrack


This section describes the appearance, port area, configuration, dimensions, weight, and
power consumption parameters of the master subrack and extended subrack.

1.2.1 Appearance
Figure 1-3 shows the master subrack of the SYNLOCK V3. The upper part of the master
subrack is the interface area, and the lower part is the unit area. The lower part is the unit area
which includes 13 slots with the serial numbers 0-12 from left to right. The master subrack is
fixed in the cabinet by using mounting ears.

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The appearance of the extended subrack is similar to that of the master subrack. Because it is
used for expanding the number of output ports, the port types and the board types of the
extended subrack are different from the master subrack.
Figure 1-3 shows the master subrack of the SYNLOCK V3. The upper part of the master
subrack is the interface area, and the lower part is the unit area.

Figure 1-3 Appearance of the master subrack of the SYNLOCK V3

1.2.2 Parameter
This section describes the dimensions, weight, and power consumption parameters of the
master subrack and extended subrack.
Table 1-1 lists the parameters of the master subrack and extended subrack.

Table 1-1 Parameters


Item Item

Dimensions (H x W x D, including 575 mm x 530 mm x 275 mm (22.64 in. x


mounting ears) 20.87 in. x 10.83 in.)
253

Dimensions (H x W x D, excluding 575 mm x 436 mm x 253 mm (22.64 in. x


mounting ears) 17.17 in. x 9.96 in.)

Maximum weight (with mounting ears) l Fully configured master subrack: 18 kg


l Fully configured extended subrack: 15 kg

Maximum power consumption l Fully configured master subrack: 298 W


l Fully configured master subrack: 182 W

1.2.3 Master Subrack Configuration


Figure 1-4 shows the board layout of the master subrack. Table 1-2 lists the slots for the
boards. The boards are classified as follows:

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l SOCU: Satellite signal receiver and oven controlled crystal oscillator (OXCO) clock unit
l SRCU: Satellite signal receiver and rubidium unit
l TODI: Time of day interface unit
l PNSU: Packet networks synchronization unit
l TODU: TOD unit
l LCIM: Line clock input and measure unit
l TSOU: Timing signal output unit
l MITU: Maintain interface and TOD unit

Figure 1-4 Board layout of the master subrack of the SYNLOCK V3

Table 1-2 Slots for the boards in the master subrack of the SYNLOCK V3
Unit Unit Quantity Slot

SOCU/SRCU 1-2 Slots 0 and 12

TODI Optional Slots 1-10 are available.


Slots 3 and 4 are recommended.

PNSU Optional Slots 1-10 are available.


Slots 1 and 2 are recommended.

TODU Optional Slots 1-10 are available.


Slots 1 and 2 are recommended.

LCIM Optional Slots 1-10 are available.


Slots 1 and 2 are recommended.

TSOU Optional Slots 1-10 are available.


Slots 3-10 are recommended.

MITU 1 Slot 11

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1.2.4 Extended Subrack Configuration


Figure 1-5 shows board configuration of the extended subrack. Table 1-3 lists the slots for
each type of boards. This includes the following types of boards:
l TDRV: Timing signal drive unit
l TSOU: Timing signal output unit
l TODI: Time of day interface unit
l PNSU: Packet networks synchronization unit
l TODU: TOD unit

Figure 1-5 Board configuration of the extended subrack of the SYNLOCK V3 BITS

Table 1-3 Slots for boards in the extended subrack


Unit Unit Slot
Quantity

TDRV 2 0 and 12

TSOU Optional 1-10

TODI Optional 1-10. This board can be configured only in extended


subrack 1 or 2 and the extended subrack must have a fan
tray assembly.

PNSU Optional 1-10. This board can be configured only in extended


subrack 1 or 2 and the extended subrack must have a fan
tray assembly.

TODU Optional 1-10. This board can be configured only in extended


subrack 1 or 2 and the extended subrack must have a fan
tray assembly.

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1.2.5 Port Area


The port area is located above the board area, as shown in Figure 1-6. The port area of the
extended subrack is the same as that of the master subrack. In the port area of the extended
subrack, only the input/output port, expansion output port, and power port are available.

Figure 1-6 Port area

Input/Output Port
The input/output port area consist of 100 ports in 5 rows and 20 columns. One row of ports
corresponds to one pair of input/output board slots. Table 1-4 lists the specific relationships.

Table 1-4 Relationships between the port rows and input/output slots
Row Input/output Slot

A 1, 2

B 3, 4

C 5, 6

D 7, 8

E 9, 10

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l For the TSOU board, all the 20 ports in one row are output ports.
l For the LCIM board (if dual LCIM boards are configured for board backup), the first
eight ports in one row are input ports.
l For the LCIM board (if only one LCIM board is configured), the first 16 ports in one
row are input ports. Each LCIM board occupies eight ports.
l For the TODI board, the first four ports in one row are input ports, and the rest 16 ports
are output ports.

Expansion Input Port


Expansion input ports are the ports through which the signals are directly input to the SRCU/
SOCU board. There are a total of 4 expansion input ports; any port supports E1 (2048 kbit/s),
2048 kHz, 10 MHz, 5 MHz, and 1 MHz signals. The SRCU or SOCU board can test the
synchronization status message (SSM), frequency deviation, TIE, MTIE, TDEV, and other
transmission parameters of the input signals.

If the expansion input port is configured, terrestrial clock signals can be input to the SRCU or
SOCU board directly without the LCIM board.

Expansion Output Port


Expansion output ports on an extended subrack receive the signals output by expansion output
ports on the master subrack. Generally, expansion ports 1A and 1B are used.

Expansion output ports 1A and 1B in extended subrack 1 are connected to expansion output
ports 1A and 1B in the master subrack.

Expansion output ports 1A and 1B in extended subrack 2 are connected to expansion output
ports 2A and 2B in the master subrack.

Ports 2A and 2B of first or second extended subracks can be connected to the third extended
subrack.

Maintenance Port
Maintenance ports include following ports:

l Console 1 and console 2: RS-232C serial ports that use the TL1 protocol. The functions
of these two serial ports are the same. They can be used at the same time. The
communication rate of the serial port is low, so the serial port is often used to query and
set the IP addresses of the device instead of managing and maintaining the device. By
default, the baud rate is 9600.
l LAN 1: Ethernet interfaces that use Telnet and TL1. Port LAN 1 is the recommended
maintenance port, and it is used to communicate with the NMS or the local terminal
during routine device management and maintenance.
l LAN 2: Reserved.

TOD Port
The TOD ports include the following:

l 1PPS/DCLS_In: 1PPS pulse signal input port, which can receive the 1PPS signals from
external time clock sources, such as GPS or cesium clock. The 1PPS signal can serve as

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the external clock source of the SYNLOCK V3 or the second clock source of the time
synchronization.
l 1PPS/DCLS_Out1: 1PPS pulse signal output port. It can generate the 1PPS signal that is
synchronized with the universal time coordinated (UTC) when the SYNLOCK V3 has an
embedded GPS receiver.
l 1PPS/DCLS_Out2: DCLS signal output port. The DCLS is a time signal in a specific
format that is synchronized with the upper-stratum time sources (such as the GPS or
external time source) of the SYNLOCK V3. The DCLS signal can serve as the NTP time
reference of the SYNLOCK V3.

Alarm Indicator
There are Major, Minor and Normal indicators, which indicate major alarms, minor alarms,
and normal operations respectively. When the Major and Minor indicators blink, a critical
alarm has occurred.

Remote Alarm Port


The remote alarm port consists of the following components:

l Three pairs of cabinet alarm indicators


l One RS232 serial port
l Four pairs of status lines for the remote alarm switch

The status lines of the remote alarm switch are used to send alarm information through the
switch status (ON or OFF).

For Test (Reserved) Port


This port is reserved for testing and fault locating, and includes six ports. The meanings of the
ports are as follows:

l Src1: Current clock source signal of the left clock board. If the current clock source is
the line input signal, the Src1 signal is 8 kHz. If the current clock source is the satellite
signal, the Src1 signal is the 1PPS.
l Src2: Current clock source signal of the right clock board. For information on the signal
type, see the description of the Src1.
l Output 1: Output signal of the left clock board, which is 2048 kHz.
l Output 2: Output signal of the right clock board, which is 2048 kHz.
l Osc1: Local oscillator output signals of the left clock board, 10 MHz signal for the
SRCU, and 8.192 MHz signal for the SOCU.
l Osc2: Local oscillator output signals of the right clock board. For information on the
signal type, see the description of the Osc1.

-48V1 In/-48V2 In Port


-48V1 In and -48V2 In ports are two input channels of -48 V power supply.

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Power Switch
The power switches are on the power protection module, and each controls two channels of
-48 V power supply. ON indicates that power supply is connected to the device and OFF
indicates that power supply is cut off.

Buzzer Switch
The buzzer switch controls the alarm sound. ON: volume on; OFF: volume off.

Grounding Terminal and ESD Jack


At the top right corner of the subrack is a grounding terminal and in the left bottom corner is
an ESD jack. The grounding terminal is a leading-out terminal of the protection ground of the
device. It must be connected to the protection ground of the telecommunications room
through special cables.

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Installation Manual 2 Installation Preparations

2 Installation Preparations

2.1 Installation Tools and Equipment


2.2 Preparation for Installing the Antenna
2.3 Checking the Construction Environment
2.4 Unpacking and Accepting the Cargo

2.1 Installation Tools and Equipment

2.1.1 Tools and Meters


This section describes the tools and meters required for the installation.

Table 2-1 lists the tools and meters required for the installation.

Table 2-1 Tools and meters required for the installation

Type Tool

General tools Flat-head screwdriver, Phillips screwdriver, tweezers, diagonal


pliers, and utility knife

Special-purpose Earth resistance tester, ESD wrist strap, ESD gloves, wire stripper,
tools COAX crimping tool, RJ45 crimping tool, optical connectors, and
impact tool

Measurement tools Inclinometer and compass

Special-purpose Feeder cutter, cable cutter (matching the feeder specifications), blast
tools for feeder lamp (to warm and soften the waterproof and sealing materials in
cold environment), and anti-rust aluminum paint

Safety tools Safety helmet, safety rope, thick work clothes, and ESD wrist strap

Tools from the local A-shaped ladder and lifting tools for the main feeder wheel spindle
customer

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Type Tool

Other tools Canvas bag for tools, gloves, walkie-talkie, multi-purpose sockets,
wrench, screwdriver, pliers, and wire stripper

Test meters Test mobile phone (optional), radio analyzer (such as


CELLMASTER and power meter), VSWR tester (such as
SITEMASTER), multimeter, 500 V-megohm meter (for insulation
resistance test), and 2 M port BER tester

NOTE

l Huawei must provide the list of tools and meters and consult with the customer to decide who
provides the tools and meters.
l The meters must be strictly checked and only the qualified meters can be used.

2.1.2 Peripheral Equipment

Auxiliary Equipment
A desktop PC or a portable PC, network adapter, line concentrator and so on.

Maintenance Equipment in the Telecommunications Room


An operation desk and a chair.

Equipment Label
If you want to use your own PC and other corollary equipment, you should adopt the
equipment recommended by Huawei, or consult Huawei personnel in advance. In addition,
you should record the model of the equipment and the contact details of the supplier or the
agent.

NOTE

These tools are not delivered with the SYNLOCK V3 system and customers need to ensure that they are
available.

2.2 Preparation for Installing the Antenna

2.2.1 Ground Point


To ensure surge protection, the antenna system should be grounded both outdoors and
indoors.

The outdoor ground point should be near the entrance from which the feeder cable is routed
in. The ground point must be reliable.

The outdoor ground point can be any of the following:

l Ground point of the mobile base station antenna or other antennas

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l Outdoor cable ladder which is grounded reliably


l Surge protection strip which is grounded reliably

NOTICE
If you are not sure that the outdoor ground point is reliable, you can ground the antenna inside
the telecommunications room.

The distance between the ground point and the feeder cable should not exceed one meter.

To facilitate fixing, the ground body should be a piece of metal in the shape of a board or
strip.

The feeder cable must be grounded indoors. You can ground it to the protection ground bar or
the cable ladder.

2.2.2 Antenna Installation Position


Different installation environments pose different requirements on the antenna installation
positions.

General Requirements
l It is recommended that you install the satellite antenna in an open place that has a wildest
view of the sky and there is no obstacle 10° above the horizon plane.
l Keep the antenna away from high buildings and accessory buildings on the roof.
l On the plane where the satellite antenna is installed, the larger the available area obtains
better signals. The antenna must have a vertical visual angle larger than 90°, as shown in
Figure 2-1.
l The antenna is located within the protected area of the lightning rod (within 45 degrees
downtilt angle of the lightning rod). The horizontal distance between the lightening rod
and the antenna is greater than 2 m, as shown in Figure 2-2.
l If multiple antennas need to be installed, the horizontal distance between each two
antennas must be greater than 0.5 m.

Figure 2-1 Location of the satellite antenna

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(1) Surrounding obstacles (such as (2) Satellite antenna


buildings)

When there are obstacles such as tall buildings or hills nearby, adhere to the following
principles:

l Ensure that at least 50% of the total sky area is visible above the satellite antenna.
l Install the antenna on the south of the obstacle in the northern hemisphere and on the
north of the obstacle in the southern hemisphere.
l Install the antenna in the vicinity of a special lightning rod or the like. Keep the antenna
2 m or more away from the lightning rod.
l When installing the antenna on a tower, locate the antenna in the protection range of the
lightning rod. That is, the angle between the receiving end of the antenna and the
lightning rod or that between the connection line on the top of the tower and the vertical
line must be less than 45°. In areas prone to thunderstorms (more than 20 thunderstorm
days every year), the angle must be less than 30°.

NOTICE
Ensure that the antenna is not installed near any of the following objects:

l High-voltage power cable


l High-power transmitter
l Coverage area of microwave signals from a microwave antenna
l Strong radiation of a TV tower
l Intra-frequency interference (such as Wi-Fi) or strong electromagnetic interference
l Close-range radiation of the main lobe of the antenna for mobile communications

Location Requirements of the Satellite Antenna Installed on the Rooftop


Figure 2-2 shows the installation positions of a satellite antenna on the rooftop to receive
satellite signals in a more effective way. In Figure 2-2, positions 1, 2, 3, and 4 are preferred.
Installing a satellite antenna in position 5 or 6 is prohibited.

You must install the antenna within the coverage area of the lightning rod according to the
surge protection, as shown in Figure 2-2. Adhere to the following principles when you install
the satellite antenna on the rooftop:

l Install the antenna at the center of the rooftop rather than on the parapet around the
rooftop.
l Do not install the antenna at the corners of the rooftop, as the corners of the rooftop are
prone to be struck by lightning strikes.
l If there is a metal tower on the top of the building, do not install the antenna on the metal
tower.

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Figure 2-2 Positions for installing a satellite antenna on the rooftop

Figure 2-3 shows the positions for installing a satellite antenna when a metal tower is
installed on the rooftop. In Figure 2-3, positions 1 and 2 are preferred. Installing a satellite
antenna in position 3 or 4 is prohibited.

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Figure 2-3 Positions for installing a satellite antenna when a metal tower is on the rooftop

Location Requirement of the Pole-mounted Installation


In order for the antenna to properly receive satellite signals, ensure that:

The antenna must be mounted to the middle of a pole, instead of the top of a pole. Antennas
mounted to the top of a pole are prone to lightning strikes.

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Location Requirements of the Satellite Antenna Installed in a Complex


Electromagnetic Environment
Adhere to the following principles when you install a satellite antenna in a complex
electromagnetic environment:
l The satellite antenna must be installed directly above the microwave antenna (if any) to
avoid the main lobe radiation from vertical or tilt transmission.
l If the satellite antenna cannot be installed in a high position, the satellite antenna must be
installed away from the microwave antenna. The spacing between two antennas must be
at least 10 times larger than the wavelength of the transmit signal.
l The satellite antenna must be installed away from the transmit direction of the round
satellite communication antenna (if any).
l If there is a receive antenna nearby, the satellite antenna must be installed away from the
receive antenna at a distance of at least one wavelength. For example, if there are two
satellite antennas to be installed nearby, the spacing between the two satellite antennas
must be 0.5 m or more.
l The satellite antenna must not be installed under the main lobe of a microwave antenna,
under high-voltage cables, or near a TV tower.
Figure 2-4 shows the positions for installing a satellite antenna when it is installed in a
complex electromagnetic environment. Positions 1, 2, 3, and 4 are preferred. Installing a
satellite antenna in position 5, 6, or 7 is prohibited.

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Figure 2-4 Positions for installing a satellite antenna in a complicated electromagnetic


environment

2.3 Checking the Construction Environment


The performance and lifespan of the SYNLOCK V3 depend on the environment of the
installation site. You must install the SYNLOCK V3 indoors. If it is used in an improper
environment, its performance deteriorates.
To ensure normal operation of the SYNLOCK V3 and extend its lifespan, the installation site
must conform to the following requirements.

2.3.1 Temperature and Humidity


The temperature and humidity in the telecommunications room must be kept within a certain
range.
l If the humidity inside the telecommunications room is higher than the specified range,
the insulation material can deteriorate, electricity leakage can occur, the mechanical
performance of the insulation material can change, or metal parts can get rusted easily.
l If the relative humidity is lower than the specified range, the insulation washers can
shrink, and the fastening screws can become loose. In addition, in a dry environment,
electrostatic discharge is generated frequently, which damages the complementary metal-
oxide-semiconductor transistor (CMOS) circuits on the SYNLOCK V3.

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l If the temperature is higher than the specified temperature, the reliability of the
SYNLOCK V3 declines greatly, and the high temperature over a long time shortens the
lifespan of the SYNLOCK V3, because very high temperature can accelerate the aging
of the insulation material.

The temperature and humidity requirements of the SYNLOCK V3 are listed in Table 2-2.

Table 2-2 Temperature and humidity requirements in the telecommunications room

Temperature Relative Humidity

—5°C-50°C 5%RH-95%RH

NOTE

The point where temperature and humidity values are taken is 1.5 meters above floor level and 0.4
meters in front of the cabinet when there is no protection board in either the front or back of the cabinet.

2.3.2 Cleanness
Dust can damage the SYNLOCK V3. When indoor dust accumulates on the equipment, it can
result in electrostatic attraction (especially when the indoor relative humidity is low) and can
cause poor contact in the electronic joints, which shortens the lifespan of the equipment and
leads to communication failure.

The restriction on the content and grain size of the dust in the telecommunications room is
listed in Table 2-3.

Besides dust, the SYNLOCK V3 can be damaged by salt, acid and sulfide contained in the air.
Harmful gas makes the metal rusty and some parts age quickly. Harmful gases such as SO2,
H2S, NO2, NH3, and Cl2 should be prevented from entering the telecommunications room.

The specific restriction is shown in Table 2-4.

Table 2-3 Restriction on dust content in the telecommunications room

Max. Diameter (μ m) 0.5 1 3 5

Max. density (particles/m3) 1.4 x 107 7 x 105 2.4 x 105 1.3 x 105

Table 2-4 Restriction on harmful gas in the telecommunications room

Gas Average (mg/m3) Maximum (mg/m3)

SO2 0.2 1.5

H2S 0.006 0.03

NO2 0.04 0.15

NH3 0.05 0.15

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Gas Average (mg/m3) Maximum (mg/m3)

Cl2 0.01 0.3

2.3.3 ESD Protection


Although many ESD prevention measures are adopted in the design of the SYNLOCK V3,
the electrostatic discharge that exceeds the limit can cause severe damage to the circuits or
even the entire equipment.
In the communication network connected to the SYNLOCK V3, electrostatic inductance is
mainly caused by the following:
l The outdoor electric field, such as high-voltage power cable and thunder
l The internal system, including indoor environment, floor material, and integrated
equipment structure
To prevent the ESD damage, perform the following operations:
l Ensure that the equipment and floor are properly grounded.
l Keep the telecommunications room free from dust.
l Maintain proper temperature and humidity.
l Wear an ESD wrist strap and ESD working clothes when touching the circuit board.

2.3.4 Anti-Interference
The interference sources, either from outside or inside of the equipment, can affect the
equipment by these types of interference:
l Capacitance coupling
l Inductance coupling
l Electromagnetic wave radiation
l Public impedance coupling (including grounding system, power cable, signal cable,
output cable and so on)
To avoid the interferences, perform the following operations:
l Take effective measures to prevent the electric network from interfering with the power
supply system.
l Separate the grounding system of the SYNLOCK V3 from the grounding system of the
power equipment and lightning-proof grounding, and place them at a distance from each
other.
l Place the SYNLOCK V3 at a distance from a high-power radio transmitter, radar
transmitter and high-frequency and large-current equipment.
l Adopt electromagnetic shielding if necessary.

2.3.5 Grounding
A proper grounding system ensures that the SYNLOCK V3 runs in a stable and reliable
manner. Customers must provide a proper grounding system for the SYNLOCK V3. Use a

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ground cable to connect the ground point of the subrack to the ground. The ground resistance
must be less than 10 ohms.

2.3.6 Power Supply


Table 2-5 shows the power supply requirements of the SYNLOCK V3.

Table 2-5 Power supply requirements of the SYNLOCK V3


Item Parameter

Maximum power 298 W


consumption of the
master subrack

Maximum power 182 W


consumption of the
extended subrack

Maximum power 70 W (N63E-22)


consumption of the fan 150 W (N66-22)
tray

Normal running power 15 W (N63E-22)


consumption of fan tray 30 W (N66-22)

Input voltage Nominal voltage: -48 V DC to —60 V DC


Voltage range: -38.4 V DC to -72 V DC

2.3.7 Installation
If you plan to install the SYNLOCK V3 in the cabinet, you must ensure that the cabinet
conforms to the following requirements:
l Install the SYNLOCK V3 in an open cabinet if possible. If it needs to be installed in a
closed cabinet, ensure that the cabinet is properly ventilated and heat can be dissipated
easily.
l Ensure that the cabinet is firm enough to support the SYNLOCK V3 and other
installation components.
l Ensure that the cabinet size is suitable for installing the SYNLOCK V3. Reserve a
certain space between the front panel and the cabinet, and between the back panel and
the cabinet to facilitate heat dissipation from the subrack.

2.4 Unpacking and Accepting the Cargo


After the packing case arrives at the site, you need to unpack and accept products to facilitate
the subsequent installation.

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2.4.1 Checking Before Unpacking


Check whether the destination delivery of each packing case is consistent with the actual site
for installation, whether the total pieces of products and the packing list number attached to
each packing case are correct, and whether there is any damage on the packing case.
The project supervisor must check the products on site in the presence of the customer. Table
2-6 describes the checking requirements before unpacking the products.

Table 2-6 Checking requirements before unpacking the products


No. Description

1 The destination address must be the address of the installation site.

2 The packing case must be in proper condition. It should not be damaged or


damp.

3 The shockproof label and overturn-proof label on the packing case must be
displayed correctly.

4 The device must be placed correctly.

5 The total number of packages must be consistent with the number of items
mentioned in the packing list attached to the packing case.

NOTE

l If the package is defective, stop unpacking and report the condition of the package to the local
Huawei representative. If the quantity of the product is correct and the product is in good condition,
unpack and accept the product.
l To identify the front, rear, left, and right sides of the device, read the instructions on the packing
case.

2.4.2 Unpacking the Board


The board is packed in an ESD bag. Unpack the board during installation.

Precautions

NOTICE
Electronic components are sensitive to the ESD. When handling the board, wear the ESD
gloves or the ESD wrist strap that is grounded properly and hold only the edge of the board.

Pay attention to the following points when unpacking the board:


l Take ESD measures when unpacking the board.
l Pay attention to the impact that environmental change has on the board. When a board is
moved from a cold and dry place to a hot and damp place, wait for at least 30 minutes
before unpacking. Otherwise, condensed water on the surface may damage the board.

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NOTE

The desiccant in the ESD bag is used for absorbing moisture inside the bag.

Procedure
Step 1 Check whether each board package is damaged obviously. If the board package is damaged
obviously, stop unpacking and report the condition to the local representative office. If the
board package is in good condition, proceed toStep 2.

Step 2 Wear the ESD gloves or the ESD wrist strap and connect its ground end to the ESD jack on
the cabinet.

Step 3 Unpack each package and check for damages. Figure 2-5 shows how to unpack the board.

Figure 2-5 Unpacking the board

Step 4 Select one of the following methods for processing the board.

If... Then...

The board can be Go to Step 5


installed
immediately

The board cannot Go to Step 6


be installed
immediately

Step 5 Place all the materials on the ESD surface to discharge the static electricity, and then install
the board.

Step 6 Use the original package materials for packing the board. Keep them in a dry and cool place,
away from sunlight and strong electromagnetic radiation sources.

----End

2.4.3 Unpacking and Checking Terminal Equipment


For those offices in which maintenance terminals are to be installed, the following
requirements must be met before installation.

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Procedure
Step 1 Open the carton, and check whether the host, monitor, keyboard and mouse are intact and
undamaged.
Step 2 Check whether the product manuals are complete.

Step 3 If other auxiliary peripherals are provided, check whether they are intact and undamaged, and
the operating guides are provided.

----End

2.4.4 Accepting the Product


This topic describes how to check and accept products one by one according to the Packing
List.

Procedure
Step 1 Check the product type and quantity according to the Packing List. Sign the document on site.

Step 2 Check each product according to the Packing List. If there is a mismatch in the number of
packages, or if the cargo is damaged, or if the consignment is wrong, sign the Unpacking
Memo. The project supervisor should also fill in the Cargo Inspection Feedback Form and
report the problem to the local representative office within three days.
Step 3 Store the unpacked product in a room if the product does not match the contents of the
Packing List. Take photographs of the storage site, the rusty or corroded product, and the case
or package material. Archive the photographs and store the empty case and materials.
Step 4 Unpack other packages after confirming the contents of one package.

Step 5 The project supervisor and the customer must sign the Packing List.

----End

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3 Installing the Cabinet

Tools
Before installation, prepare the following tools.

Socket wrench

Phillips screwdriver Flat-head


Torque wrench
screwdriver

Hammer drill

Plumb line Powder marker

Marker

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Ruler

Claw hammer Drill bit

Level

ESD wrist strap


ESD gloves

Multimeter
Vacuum cleaner

Procedure
Step 1 Position the cabinet.
1. Attach the plumb line to the cable tray that is vertical to the front of the cabinet. Use the
marker to mark the point of the plumb line on the ground.

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2. Use the same method to mark the second point, and draw the baseline using the powder
marker.

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Step 2 Choose a proper installation hole diagram.

Step 3 Determine the positions of installation holes.


1. Lay out the marking-off templates side by side, and ensure that the center lines of
adjacent marking-off plates have a 600 mm distance.

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2. Mark the installation holes on the concrete floor using the marker.

NOTICE
l Put the semi-circle notch towards the front of the cabinet.

l Calibrate the hole positions using a ruler.


l If no marking-off template is available, determine the hole positions based on the
construction engineering drawings and the installation hole diagram.
Step 4 Install expansion bolts.
1. Slightly rotate the expansion bolt clockwise until the guiding rib cannot slide out from
the guiding slot.
2. Insert the expansion bolt vertically into the hole, and hammer at the expansion bolt using
a claw hammer until the expansion tube is driven into the hole.
3. Partially tighten the expansion bolt by rotating it clockwise until the expansion nut
cannot slide down from the expansion tube.

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4. Remove the expansion bolt by rotating it counterclockwise, and remove the spring
washer and flat washer.

Step 5 Remove the front door of the cabinet.


1. Disconnect the ground cable from the front door of the cabinet, and do not disconnect the
other end of the ground cable.
2. Pull down the spring pin at the top of the front door.

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3. Remove the front door.

NOTICE
Keep the cabinet door unlocked to prevent the lower latch from sliding out and being
distorted.

Step 6 Place the cabinet.


1. Place the cabinet in the planned installation position, and align the installation holes of
the cabinet with the expansion bolt holes on the floor.
2. Place 2 insulation plates at the installation position of every cabinet, and align the holes
of the plates with the expansion bolt holes on the floor.

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3. Fit the spring washers, flat washers, and insulation tubes into the 4 expansion bolts, and
insert them into the expansion tubes and pre-fasten the expansion bolts.

Step 7 Level and secure the cabinet.


1. Remove the 4 leveling bolts from the lower enclosure frame, and install the leveling
bolts into the leveling nuts.
2. Check whether the cabinet is horizontal and vertical using the level and plumb line.
3. If the cabinet is not horizontal or vertical, use the socket wrench to adjust the leveling
bolts.

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4. After the cabinet is leveled, use the torque socket to tighten the 4 expansion bolts to
45N.m.

NOTICE
l The adjustable range of a leveling bolt is 0–10 mm.

l The combined height of the socket wrench and the adaptation rod must be shorter than
90 mm.

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Step 8 Perform an insulation test.


1. Set the multimeter to read megohms.
2. Measure the resistance between the expansion bolts and the ground bolts of the cabinet.

NOTICE
If the resistance is fewer than 5 megohms, remove all the installation components to check
whether any insulation part is missing or damaged. Secure the cabinet and perform the
insulation test again.

Step 9 Install the connecting plates.


1. Remove the connecting plates mounted on the upper-right corner of the cabinet and
reinstall them according to the following figure.
2. Remove the connecting plates mounted on the upper-left corner of the cabinet and
reinstall them according to the following figure.
3. Use a level to measure the levelness of the combined cabinets at the bottom and at the
front of the side post respectively. If the cabinet is not level, use the socket wrench to

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adjust the leveling foot.

NOTICE
Ensure that the vertical deviation of the cabinets and the horizontal space between cabinets do
not exceed 3 mm.

Step 10 Install the cabinet front door.


1. Align the front door with the front of the side post.
2. Place the door onto the door sill, and align the door with the side posts. Then the hinge
pin at the bottom of the door automatically locates into the installation hole on the door
sill.
3. Press the spring pin and push the upper part of the door till the spring pin properly inserts
into the installation hole at the door head.

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4. Check the spring and hinge pins and ensure that they are located into the holes.

NOTICE
Install the front door only after components are installed and cables are connected in the
cabinet.

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Step 11 Connect the ground cable.

----End

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Installation Manual 4 Installing the Subrack

4 Installing the Subrack

4.1 Installation Procedure


4.2 Recommended Tools
4.3 Installing a SYNLOCK V3 Subrack
4.4 Installing a Closed Cable Subrack
4.5 Installing a Fan Tray
4.6 Installing a Board
4.7 Connecting Internal Cables

4.1 Installation Procedure


SYNLOCK V3 subracks are installed in ETSI cabinets. If a SYNLOCK V3 master subrack is
configured with PNSU and TODU boards, a closed cable subrack and fan tray need to be
installed in the cabinet.
By default, a SYNLOCK V3 subrack is configured in a Huawei N63E-22 cabinet before
delivery. Therefore, a subrack does not need to be installed on site. SYNLOCK V3 subracks
can be delivered separately and installed in customers' ETSI cabinets. Figure 4-1 shows the
flow for installing a SYNLOCK V3 subrack on site.

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Figure 4-1 Installation procedure

4.2 Recommended Tools


The recommended tools are as follows:

l ESD gloves or ESD wrist strap


l Phillips screwdriver

4.3 Installing a SYNLOCK V3 Subrack

4.3.1 Confirming the Cabinet Type


Confirm that the cabinet is in ETSI inch and sufficient space is reserved inside the cabinet. A
SYNLOCK V3 subrack is 575 mm. If a SYNLOCK V3 subrack is a master subrack and
configured with PNSU and TODU boards, at least 125 mm space needs to be reserved under
the cabinet. Specifically, 50 mm space is for the closed cable subrack, 75 mm for the fan tray.

NOTE

If a master subrack is not configured with PNSU or TODU boards, it is recommended to reserve space
for the closed cable subrack and fan tray, facilitating capacity expansion or upgrades.

Figure 4-2 shows the space requirements of the cabinet with one master subrack and two
slave subracks.

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Figure 4-2 Required reserved space when a SYNLOCK V3 subrack is a master one and is
configured with PNSU and TODU boards

4.3.2 Installing Sliding Rails

Procedure
Step 1 Figure 4-3 shows how to install sliding rails to a cabinet.

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Figure 4-3 Installing a sliding rail

----End

4.3.3 Installing Floating Nuts


Determining Installation Position
Six floating nuts are required for installing a SYNLOCK V3 subrack. Figure 4-4 shows
positions for installing floating nuts.

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Figure 4-4 Positions for installing floating nuts

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NOTE

l 6, 9, and 12 indicate the positions for installing the floating nuts of extended subrack 2.
l 30, 33, and 36 indicate the positions for installing the floating nuts of extended subrack 1.
l 49 indicates the ground point of the fan tray.
l 50 and 52 indicate the positions for installing the floating nuts of the fan tray.
l 53 and 54 indicate the positions for installing the floating nuts of the cable tray.
l 58, 61, and 64 indicate the positions for installing the floating nuts of the master subrack.
l 77 and 78 indicate the positions for installing the floating nuts of the lightning arrester.
l 79 and 82 indicate the positions for installing the floating nuts of the power distribution box.

Installing Floating Nuts


Figure 4-5 shows how to install floating nuts.

Figure 4-5 Installing floating nuts

1. Floating nut 2. Mounting bar 3. Installation bar

4.3.4 Installing Mounting Ears

Procedure
Step 1 Figure 4-6 shows how to install mounting ears to the SYNLOCK V3 subrack.

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Figure 4-6 Installing mounting ears

----End

4.3.5 Installing a Chassis


Procedure
Step 1 Carry a SYNLOCK V3 subrack and place it on the sliding rails in the cabinet from the front
of the cabinet.
Step 2 Push the SYNLOCK V3 subrack into the cabinet and make the mounting ears contact with
the mounting bar.

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Step 3 Align 6 holes of the mounting ears with floating nuts on the mounting bar and then insert 6
M6x12 screws.

NOTE

l Partially tighten the screws and fully tighten them in a diagonal sequence.
l After the subrack is installed in the cabinet, the mounting ears of the subrack are in contact with the
cabinet. In this way, the device is grounded.

----End

4.4 Installing a Closed Cable Subrack


A closed cable subrack is required only when a SYNLOCK V3 subrack is a master one and is
configured with PNSU and TODU boards. The closed cable subrack is installed under the
SYNLOCK V3 subrack.

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Procedure
Step 1 Install four floating nuts in positions as shown in Figure 4-7.

Figure 4-7 Installing a closed cable subrack

Step 2 Align the four holes of the cable subrack with the floating nuts on the mounting bar and then
insert four M6x12 screws.
NOTE

Partially tighten the screws and fully tighten them in a diagonal sequence.

----End

4.5 Installing a Fan Tray


A fan tray is required only when a SYNLOCK V3 subrack is a master. A fan tray is installed
under the closed cable subrack.

Procedure
Step 1 Install the fan tray under the closed cable subrack. Four floating nuts are installed in positions
as shown inFigure 4-8.

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Figure 4-8 Installing a fan tray

Step 2 Align the four holes of the mounting ear with the floating nuts on the mounting bar and then
insert four M6x12 screws.
NOTE

Partially tighten the screws and fully tighten them in a diagonal sequence.

----End

4.6 Installing a Board


By default, boards of a SYNLOCK V3 device are installed on the subrack and board
installation is not required on site. If you need to re-install or remove a board, see description
in this section.

4.6.1 Precautions
l Connect the device to ground according to the grounding requirements.
l Wear ESD gloves or an ESD wrist strap.
l Ensure that the metallic buckle of the ESD wrist strap contacts your skin and the other
end of the ESD wrist strap is correctly connected to the ESD jack of the device, as shown
in Figure 4-9.

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Figure 4-9 Wearing an ESD wrist strap

l Check the validity and functionality of the ESD wrist strap. Its resistance should range
from 0.75 megohms to 10 megohms. If the validity period (usually two years) of the
ESD wrist strap expires or the resistance value does not fulfill the requirement, use a new
ESD wrist strap.
l Prevent clothes from being contact with the boards because it may generate static
electricity beyond the protection scope of the ESD wrist strap.
l Wear the ESD gloves and place the board or chip on an ESD pad when replacing a board
or chip. Wear the ESD wrist strap. Use ESD tweezers or extraction tools to remove and
insert the chip. Do not touch chips, circuits, or pins on the printed circuit board (PCB)
without wearing ESD gloves or an ESD wrist strap.
l Place spare parts in the ESD bag. Place the removed parts onto an ESD pad or other ESD
materials. Do not use non-ESD materials such as white foams, common plastic bags, or
paper bags to pack boards or touch boards.
l Take ESD measures when performing operations on a port. Discharge external cables
and protective jackets of ports before connecting them to a device.
l It is recommended that you reserve some installation materials in the
telecommunications room, such as the vacuum-formed box and the ESD bag.
l Do not touch the PCB surface.
l Hold the board when installing or replacing it. Apply proper force on the board when
pushing or removing it.
l Insert the board (in the disconnected state) into or remove it from the slot carefully.
Make sure that the board does not collide with the subrack or the boards in adjacent
slots.

4.6.2 Installing a Board

Procedure
Step 1 Wear ESD gloves or an ESD wrist strap whose ground end connects to the ESD jack on the
cabinet.

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Step 2 Pull the ejector levers outwards on the front panel of a board and insert the board carefully
along the sliding rails. Push the board until the ejector levels are clamped into the beam of the
subrack.
Step 3 Press the ejector levers inwards and push the board into the subrack completely through the
acting force between the ejector levers and the beam of the subrack, until the ejector levers are
parallel with the front panel.
Step 4 Fully tighten the two screws on the front panel by using a screwdriver.

----End

4.7 Connecting Internal Cables


By default, a SYNLOCK V3 subrack is configured in a Huawei N63E-22 cabinet and internal
cables are connected before delivery. The cables need to be checked whether they are properly
connected. If a SYNLOCK V3 subrack is installed in the customers' ETSI cabinet or is used
for capacity expansion, the internal cables need to be connected on site.

Internal Cable Connections


Figure 4-10 shows the cable connections inside a SYNLOCK V3 cabinet.

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Figure 4-10 Internal cable connections

Table 4-1 lists the cable connections inside a SYNLOCK V3 cabinet.

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Table 4-1 Cable connections inside the cabinet


SN Cable Connection Connection
Position 1 Position 2

1 -48 V power cable NEGA1 (-), RTN -48 V1 In power


(+) input port in
extension subrack 1

2 -48 V power cable NEGB1 (-), RTN (+) -48 V1 In power


input port in the
master subrack

3 -48 V power cable NEGA2 (-), RTN -48 V power input in


(+) the fan tray

4 -48 V power cable NEGB2 (-), RTN (+) -48 V1 In power


input port in
extension subrack 2

5 -48 V power cable NEGB3 (-), RTN (+) -48 V2 In power


input port in
extension subrack 1

6 -48 V power cable NEGA4 (-), RTN -48 V2 In power


(+) input port in the
master subrack

7 -48 V power cable NEGB4 (-), RTN (+) -48 V2 In power


input port in
extension subrack 2

8 Signal cable Frame 1A of the Frame 1A of the


port area in port area in the
extension subrack 1 master subrack

9 Signal cable Frame 1B of the port Frame 1B of the port


area in extension area in the master
subrack 1 subrack

10 Signal cable Frame 2A of the Frame 2A of the


port area in the port area in
master subrack extension subrack 2

11 Signal cable Frame 2B of the port Frame 2B of the port


area in the master area in extension
subrack subrack 2

12 Fan monitoring COM IN FAN port on the


cable (Straight- MITU
through cable)

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5 Routing External Cables

5.1 Rules for Routing Cables


5.2 Process of Routing External Cables
5.3 Removing Side Panels
5.4 Routing External Power Cables and Ground Cable
5.5 Installing Indoor Surge Protectors
5.6 Routing Alarm Cables (Optional)
5.7 Routing Clock Cables
5.8 Routing Network Cables
5.9 Routing Optical Fibers
5.10 Installing Side Panels
5.11 Sealing Cable Inlets of the Cabinet

5.1 Rules for Routing Cables


This topic provides the precautions to be taken when routing, bending, bundling, and
connecting the commonly used cables.

Installing OT Terminals
Pay attention to the following points when installing two or more OT terminals onto one
wiring terminal, as shown inFigure 5-1.
l Do not overlap OT terminals with each other. Instead, install them crossly with the upper
one or ones bending 45°C or 90°C forwards.
l Bend the OT terminals sideways and put the larger one under the smaller one.

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Figure 5-1 Installing OT terminals

Bending Cables
Pay attention to the following points when bending cables:
l To prevent cable core damages, do not bend the cables excessively, especially for trunk
cables and optical fibers.
l Ensure that the bending radius of a 7/8-inch feeder should be greater than 250 mm, and
that of a 5/4-inch feeder must be greater than 380 mm.
l Ensure that the bending radius of a 1/4-inch patch cord must be greater than 35 mm, that
of a 1/2-inch ultra flexible patch cord must be greater than 50 mm, and that of a 1/2-inch
common patch cord must be greater than 127 mm.
l Ensure that the bending radius of a signal cable must be greater than or equal to 5 times
its diameter.
l Bend the cables at a radius greater than twice of its diameter and bend the cables around
the outlet of the components at a radius greater than 4-6 times of its diameter.
l Bend optical fibers at a radius greater than 20 times of their diameter. Specifically, the
radius must be greater than or equal to 40 mm.

Bundling Cables
Pay attention to the following points when bundling cables:
l Bundle cables with cable ties at both side around the turns, as shown in Figure 5-2.

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Figure 5-2 Bundling cables

l Install cable ties at equal spacing. Space two adjacent ties 250 mm at most inside a
cabinet and bundle subscriber cables with cables ties every 200 mm. When cables are
bundled outside a cabinet, the space between the cable ties is subject to the space
between the beams (if the beams are not available, the space between the cable ties must
not exceed 250 mm).
l Properly bundle cables especially for optical cables.
l Install cable ties in the same direction. Trim off the excess of cable ties without
remaining rough edges.
l Coil the redundant optical fibers, cables, and network cables.
l Protect the unused optical cable connectors with protective covers.
l Ensure cable connectors made on site are standard, firm and reliable.
l Install cables in an untangled and orderly fashion.
l Do not bundle cables passing the subrack side but arrange cables in an untangled and
orderly fashion.

Laying out Cables


Pay attention to the following points when laying out cables:

l Place cables in order and keep the sheath intact.


l Properly bundle cables and maintain sufficient slack in cables.
l Lay out cables of different types separately.
l Follow the planned scale, path, cross-sectional area, and position to lay out the cables.
l Take future maintenance and capacity expansion into account when laying out cables and
using ports.
l Bundle every eight cables together. When fewer than eight cables are reserved, bundle
them together. Arrange the cables hierarchically. The adjacent binders should be
interconnected to ensure that all cables are arranged together after cables are laid out.

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Routing Cables
Route cables in overhead or underfloor cabling mode.
Pay attention to the following points when routing cables in overhead cabling mode:
l Route cables along the cable tray of the cabinet.
l If the cable tray is less than or equal to 0.8 m over a cabinet, route the cables through the
cable inlet. If the cable tray is more than 0.8 m over a cabinet, route cables using a cable
ladder to help eliminate the possibility of strain on the cables.
l If a cable ladder is used, route the cables downwards through the cable ladder, as shown
in Figure 5-3.

Figure 5-3 Routing cables through a cable ladder

l If a cable trough is used, route cables downwards, as shown in Figure 5-4.

Figure 5-4 Routing cables on a cable trough

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Pay attention to the following points when routing cables in underfloor cabling mode:

l Route all cables under an ESD floor or along a cable trough.


l To install cables beneath an ESD floor, ensure that there is a minimum clearance of 1/4
of the height under the ESD floor.

Routing Power Cables and PGND Cables


l Do not route power cables in overhead cabling mode. Bury the power cables outdoor or
route the power cables indoors.
l Properly insulate DC terminals and other exposure-unnecessary parts of the PGND
cable.
l Bundle -48 V power cables and RTN cables.
l Ensure that the electric contact on the connection points at both ends of the PGND cable
are reliable, and anti-corrosion measures are taken.
l Connect the PGND cable to the PGND terminal of the DC power distribution unit (PDU)
or ground bar in the telecommunications room reliably.
l Replace the optical cable that is too short for routing with a longer one, and do not add
connectors or fusion splicing points on the cable.
l Ensure that insulation measures are taken when routing optical cables on a metallic cable
tray.
l Do not route power cables and signal cables in the same route. Route cables in an
untangled and orderly fashion. Route cables outside a cabinet along different cable trays
in layers. If this cannot be implemented, ensure that the space between the power cable
and the signal cable is not shorter than 30 mm.

Routing Optical Fibers


l Take measures, such as using corrugated pipes or guide troughs, to route cables outside a
cabinet. Ensure that the space between the corrugated pipe and the power cable is not
shorter than 30 mm.
l Do not route optical fibers and power cables in the same route inside a cabinet. Ensure
that optical fibers are routed in an untangled and orderly fashion.
l Protect unused optical fiber connectors with protective covers.
l Take cut-proof measures at both ends of the corrugated pipe to prevent fiber damage.
l Check whether the optical connector is clean before the installation. If it is not clean,
clean the connector by using a piece of dust-free cotton cloth or a fiber cleaning box.
l Ensure that the surface of the metallic hole that optical fibers pass through is smooth and
rounded thoroughly.
l Protect optical fibers with corrugated pipes before routing them into a cabinet.
l Ensure that the tensile force on optical fibers is no more than 100 N when routing optical
fibers (including passing through the corrugated pipe).
l Route the corrugated pipe into a cabinet, bundle it, and fix it. Ensure that the length of
the corrugated pipe inside a cabinet does not exceed 100 mm.
l Bend optical fibers at a radius greater than 20 times of their diameter. Generally, bend
optical fibers at a radius greater than 40 mm.
l Do not look into the optical port without eye protection.

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l Arrange optical fiber pairs in orderly fashion and bundle them properly using a binding
strap, without leaving bundling marks.
l Use fiber spools and cable ties to secure optical fibers. Ensure that there is no protruding
component on the route of optical fibers and there is no large-power heat component
within 10 mm away from the optical fiber.
l If optical cables containing the metal reinforcing rib enters a telecommunication office,
ensure that the reinforcing rid is reliably connected to the protection ground bar of the
telecommunications room.

Routing Signal Cables


l To protect signal cables, install a protective ring on the hole, round the hole, or polish the
hole through which signal cables pass.
l Reserve excess cables for connecting to the connecting point. This also prevents the
stress produced at the connecting point. After connecting multiple terminals to a multi-
pin connector, groom the terminals to eliminate the stress of the terminals.
l Use proper strength to bundle and groom the cables. Ensure that the signal cables are not
distorted because distortion may affect the signal quality.
l Prevent cables from being squeezed or dragged by rotatable parts, such as the door.
l Ensure that signal cables are not crossed with power cables, PGND cables, or radio
frequency (RF) cables. If transmission cables are routed with power cables, PGND
cables, or RF cables in parallel, ensure that the spacing between them must be greater
than 30 mm.
l When signal cables are routed into the central office, they pass through the metallic tubes
under the earth and both ends of the metallic tube are grounded. If outdoor signal cables
cannot be routed in underfloor cabling mode, shield the signal cables by leading them
through the metal hose. Ground both ends of the metal hose. In the telecommunications
room, the metal hose can be connected to the protection ground bar.
l Do not bend trunk cables excessively at turns to protect cable cores.
l Bundle excessive 75-ohm E1 cables properly to prevent damage to the cable cores.

5.2 Process of Routing External Cables


Correct routing process ensures the cabling quality, facilitates cable routing, and reduces the
routing time.

NOTE

All cables must pass the connectivity test and ensure that they are intact before they are laid out.

Figure 5-5 shows the flow for routing external cables.

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Figure 5-5 Flowchart for routing external cables

5.3 Removing Side Panels


This topic describes how to remove side panels of a cabinet.

Background
NOTE

Check whether removing panels is necessary according to site conditions, such as the flexibility of
routing external cables.

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Procedure
Step 1 Use a Phillips screwdriver to remove the 14 M5x8 screws, as shown in Figure 5-6.

Figure 5-6 Removing screws on a side panel

Step 2 Remove the panel and put away the 14 screws and the side panel for further operation.

Step 3 Repeat steps 1 and 2 to remove the other side panel, as shown in Figure 5-7.

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Figure 5-7 Removing screws on the other side panel

----End

5.4 Routing External Power Cables and Ground Cable

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5.4.1 Preparations
This topic describes the preparations and the precautions that must be taken for routing power
cables and ground cables.
Before routing power cables and ground cables, make the following preparations:
l Ascertain the precautions.
l Ascertain the background information.
l Determine the mapping between the input terminals of the power system and the power
cables or ground cables.
l Make labels.

Precautions
Pay attention to the following points when routing power cables and ground cables:
l The ground resistance of the ground bar in the equipment room must be smaller than or
equal to 10 ohms.
l The protection ground and the working ground in the equipment room must be jointly
grounded.
l Bind power cables and ground cables separately. Do not bind them with other cables.
l The cross-sectional area of the ground cable must be at least 25 mm2. The cable must be
as short as possible. Do not wind the cable.
l Before performing the operation, attach labels to the switches that need to be used in the
operation. During the operation, ensure that the DC input is turned off.
l Properly insulate exposed DC terminals and other parts of the cable or device involved.

Background
The types and colors of the cables used by the device vary with the power supply modes. The
appearances of external power cables and internal power cables are different.
Power cables and ground cables need to be made on site.

Table 5-1 Colors and types of power cables and ground cables
Power Type Color
Supply

DC RTN (+) (BGND) Black

NEG (-) Blue

Ground cable PE (PGND) Yellow and green

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Figure 5-8 Appearances of the power cable and the ground cable with OT terminals

Figure 5-9 Appearances of the power cable and the ground cable with cord end terminals

NOTICE
Select power cables of different diameters according to cable length. If the power cable is
shorter than or equal to 25 m, the power cable of 10 mm2 is selected, If the power cable is
shorter than or equal to 40 m, the power cable of 16 mm2 is selected, If the power cable is
longer 40 m, the power cable of 25 mm2 is selected. The ground cable of 25 mm2 is selected.

Determining the Mapping of Connections


l Type I power distribution box (PDB)
The type I PDB supports two or four power inputs. Table 5-2 lists the mapping between
the input cables and the input terminals on the type I PDB.
NOTE

If the maximum current that can be carried on the two inputs cannot meet device requirements, use four
inputs.

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Table 5-2 Mapping between input cables and input terminals on the type I PDB
Power Input Input Cable Remarks
Terminal

Two inputs NEGA (-) The first -48 V blue cable Use the
integrated
NEGB (-) The second -48 V blue cable power supply
RTNA (+) The first GND black cable (for the entire
cabinet) in
RTNB (+) The second GND black cable redundancy
backup mode.
Connect the
PGND terminal
to the ground
terminal on the
cabinet top.

Four inputs NEGA (-) The first -48 V blue cable Use the
distributed
NEGC (-) The third -48 V blue cable power supply in
NEGB (-) The second -48 V blue cable redundancy
backup mode.
NEGD (-) The fourth -48 V blue cable Tributaries A
and B back up
RTNA (+) The first GND black cable each other,
powering the
RTNC (+) The third GND black cable
upper half
RTNB (+) The second GND black cable cabinet;
tributaries C
RTND (+) The fourth GND black cable and D back up
each other,
powering the
lower half
cabinet.
Connect the
PGND terminal
to the ground
terminal on the
cabinet top.

Figure 5-10 shows the connections of power cables and ground cables in the equipment room
in the case of two inputs.

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Figure 5-10 Connections of power cables and ground cables in the case of two inputs

Figure 5-11 shows the connections of power cables and ground cables in the equipment room
in the case of four inputs.

Figure 5-11 Connections of power cables and ground cables in the case of four inputs

Making Labels
Figure 5-12 shows an example of the labels on the DC power cable.

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Figure 5-12 Example of the labels on the DC power cable

l On the loaded cabinet side, the label marked with "A01/B08--48V2" indicates that the
cable is a -48 V2 cable. The cable comes from the eighth connector on the -48 V busbar
in row B in the power distribution cabinet in row A and column 01 in the equipment
room.
l On the power distribution cabinet side, the label marked with "B03--48V2" indicates that
the cable is a -48 V2 cable. The cable comes from the loaded cabinet in row B and
column 03 in the equipment room.

5.4.2 Overhead Cabling Procedure for Type I PDB


This topic describes how to connect external power cables and ground cables in overhead
cabling mode for type I PDB.

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NOTE

If the lap resistance between the ground cable of the device and the ground bar exceeds 0.1 ohm, route
the ground cable again.

5.4.3 Underfloor Cabling Procedure for Type I PDB


This topic describes how to connect external power cables and ground cables in underfloor
cabling mode for type I PDB.

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Procedure
Step 1 Route the power cables and ground cables into the cabinet through the cable hole shown in
Figure 5-13.

Figure 5-13 Routing power cables and ground cables through the cable hole in underfloor
cabling mode

Step 2 Bind the power cables and ground cables to the rope and route the cables of the cabinet
through the dedicated cable hole on the cabinet top. Figure 5-14 shows how to route power
cables and ground cables in underfloor cabling mode.

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Figure 5-14 Routing power cables and ground cables in underfloor cabling mode

Step 3 After the power cables and ground cables are routed to the cabinet top, the remaining part of
the routing procedure is the same as that of the overhead cabling mode. For the detailed
connection procedure, see 5.4.2 .
NOTE

If the lap resistance between the ground cable of the device and the ground bar exceeds 0.1 ohm, route
the ground cable again.

----End

5.5 Installing Indoor Surge Protectors


Background Information
Figure 5-15 shows the appearance of surge protectors. The indoor surge protectors occupy 50
mm space and are installed above master subrack, as shown in Figure 5-16.

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Figure 5-15 Appearance of surge protectors

The indoor surge protector is installed above the master subrack, and a space with a height of
50 mm is required for installing the surge protector. Figure 5-16 shows the installation
position.

NOTE

By fastening the screws of the indoor surge protector or connecting the ground cable to the ground point,
you can ground the indoor surge protector.

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Figure 5-16 Installation position of the indoor surge protectors

Procedure
Step 1 Install four floating nuts, as shown in Figure 5-16.

Step 2 Route the feeders or the 3.8-meter jumpers into the cabinet through the cable inlets at the top
of the cabinet, as shown in Figure 5-17.

Figure 5-17 Routing the feeders or the 3.8-meter jumpers into the cabinet

NOTE

l If the feeders in the antenna system are shorter than 150 meters, use 1/2-inch feeders and connect the
input (Surge) ports of the surge protectors directly to the 1/2-inch feeders.
l If the feeders in the antenna system are longer than 150 meters (excluding 150 meters), use 7/8 or
5/4-inch feeders. Because the feeders are thick and are difficult to bend, use 3.8-meter jumpers to
connect to the input (Surge) ports of the surge protectors.

Step 3 Secure the indoor surge protectors on the support, as shown in Figure 5-18.

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Figure 5-18 Securing the indoor surge protectors

Step 4 Route out the feeders or the 3.8-meter jumpers from the blank area above master subrack, as
shown in Figure 5-19. Connect them to the input (Surge) ports of the surge protectors.

Figure 5-19 Routing out the feeders or the 3.8-meter jumpers from the cabinet

NOTE

The two 3.8-meter jumpers connected to the outdoor surge protector must be routed in a cross mode.

Step 5 Install the surge protector in the cabinet. Align the four holes of the mounting ears with the
floating nuts and insert four M6x12 screws.

Step 6 Connect the output (Protect) port of the indoor surge protector to the ANT port of the SRCU/
SOCU board by using a transfer cable.

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Specifically, connect the type N connector of the transfer cable to the output (Protect) port of
the indoor surge protector, connect the SAM connector of the transfer cable to the ANT port
of the SRCU/SOCU board, as shown in Figure 5-20 Connect the surge protector on the left to
the SRCU/SOCU board in slot 0 and connect the surge protector on the right to the SRCU/
SOCU board in slot 12.

Figure 5-20 Connecting the transfer cable to the output (Protect) port and ANT port

----End

5.6 Routing Alarm Cables (Optional)


Context
As shown in Figure 5-21, an alarm cable consists of an alarm indicator cable and remote
alarm cable that share one DB25 connector. The other end of the alarm indicator cable has
three 2-pin connectors and the other end of the remote alarm cable is one DB9 connector.

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Figure 5-21 Appearance of an alarm cable

Procedure
Step 1 Plug the DB25 connector of the alarm cable to the remote alarm interface in the master
subrack of the SYNLOCK V3 device and secure the screw on the DB25 connector.
Step 2 The three 2-pin connectors of the alarm indicator cable correspond to the three indicators. The
N63E-22 cabinets do not have alarm indicators. If customers' cabinets have alarm indicators
and need to be connected to the cables of the 2-pin connector, connect them as follows:
l Longest cable: green indicator
l Medium-length cable: red indicator
l Shortest cable: yellow indicator.
Step 3 The remote alarm cable provides a DB9 remote alarm connector that can be connected to the
Huawei standard alarm cabinet.
Step 4 Route cables along the right side of the cabinet and bundle them along the strip. Bind and
route the cables close to the inside of the cabinet. Ensure that these cables are at a distance of
more than 10 mm from the power cables.

----End

5.7 Routing Clock Cables

5.7.1 Preparations
The interface for the clock cable is in the interface area of the SYNLOCK V3 subrack.

Determining the Routing Rules


Figure 5-22 shows the appearance of the interface area on a SYNLOCK V3 subrack. Cables
in the left area are routed on the left of the cabinet and cables in the right area are routed at the
right of the cabinet.

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Figure 5-22 Appearance of the interface area on a SYNLOCK V3 subrack

Determining the Relationship Between Interfaces and Boards


Table 5-3 lists the relationships between clock cable interfaces and board slots.

Table 5-3 Relationships between clock cable interfaces and board slots

Interface Area Slot

TOD 0 and 12

Expansion input 0 and 12

Input/Output Line A 1 and 2

Line B 3 and 4

Line C 5 and 6

Line D 7 and 8

Line E 9 and 10

NOTE

If a SYNLOCK V3 subrack is an extension subrack, the TOD and expansion input interfaces are
unavailable.

1PPS/DCLS_Out2 (DCLS signal output interface) is generally used as a TOD interface and it
can be the input interface of TODI boards (configured in slots 3 and 4 by default). The input/
output interfaces of the TODI boards are B1-B4.

The expansion input interface receives ground clock signals. When the SRCU or SOCU clock
board uses ground clock signals as input signals, the expansion input interface is used.

Each line of the input/output interfaces corresponds to two neighboring slots. The method for
using interfaces is related to the configured boards.

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l If LCIM boards work in input mode (non-backup) or test mode, the first 16 interfaces on
each line are used for input signals. Specifically, interfaces 1-8 are for the LCIM board
on the left and interfaces 9-16 are for the LCIM board on the right. If LCIM boards are
installed in slots 1 and 2 and they work in input and backup modes, the first eight
interfaces on line A are used.
l If TODI boards are installed (in slots 3 and 4 by default), the first four interfaces are used
for input signals and the last 16 interfaces are used for output signals.
l If TSOU boards are installed, the first 20 interfaces on each line are used for output
signals.
l If PNSU or TODU boards are installed, cables are routed from the front panels and the
input/output interface areas are not used.

5.7.2 Overhead Cabling Procedure for Clock Cables


Procedure
Step 1 Use a marker to mark both ends of a clock cable.

Step 2 Route the clock cable into the cabinet through the cable inlet at the top of the cabinet, as
shown in Figure 5-23.

Figure 5-23 Routing the clock cable in overhead cabling mode

Step 3 Route the clock cable to the interface area of the SYNLOCK V3 subrack along the cable
trough.
Step 4 Connect the SMB connector of the clock cable to the correct interface.

Step 5 Bundle the cables at the bottom of the cabinet first and then work up. Install cable ties neatly
in the same direction.
Step 6 Attach labels at both ends of the cable.

----End

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5.7.3 Underfloor Cabling Procedure for Clock Cables

Procedure
Step 1 Use a marker to mark both ends of a clock cable.

Step 2 Route the clock cable into the cabinet through the cable inlet at the bottom, as shown in
Figure 5-24.

Figure 5-24 Routing a clock cable in underfloor cabling mode

Step 3 Route the clock cable to the interface area of the SYNLOCK V3 subrack along the cable
trough.

Step 4 Connect the SMB connector of the clock cable to the correct interface.

Step 5 Bundle the cables at the top of the cabinet first and then work down. Install cable ties neatly in
the same direction.

Step 6 Attach labels at both ends of the clock cable.

----End

5.8 Routing Network Cables

5.8.1 Preparations

Confirming the Connections


If a PNSU board with electrical ports or a TODU board is configured, network cables are laid
out for connecting to the interface on the board front panel. In addition, the Ethernet
maintenance port of the device must be connected to a maintenance terminal by using a
network cable.

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NOTE

Unshielded network cables are recommended for flexible bend radius.

Determining the Routing Rules


When PNSU and TODU boards are configured in the SYNLOCK V3 master subrack, route
the network cables as follows:

l Route the network cables of slots 1-5 through the cable manager and then route them
along the left side of the cabinet.
l Route the network cables of slots 6-10 through the cable manager and then route them
along the right side of the cabinet.

Route the maintenance cable connected to maintenance interface LAN1 in the interface area
on the SYNLOCK V3 master subrack along the right side of the cabinet.

5.8.2 Overhead Cabling Procedure for Network Cables

Procedure
Step 1 Use a marker to mark both ends of network cables.

Step 2 Route the network cable into the cabinet through the cable inlet at the bottom, as shown in
Figure 5-25.

Figure 5-25 Routing the network cables

Step 3 Route the network cables downwards to the cable manager on the SYNLOCK V3 master
subrack.
NOTE

The maintenance cable for connecting to maintenance interface LAN1 does not need to be routed to the
cable manager and can be routed from the cable trough on the side panel of the cabinet to the interface
area.

Step 4 Connect the network cables to the interfaces on the PNSU and TODU boards, as shown in
Figure 5-26.

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Figure 5-26 Connecting network cables

Step 5 Bundle the network cables at the bottom and then work up.

Step 6 Attach labels at both ends of the network cables.

----End

5.8.3 Underfloor Cabling Procedure for Network Cables

Procedure
Step 1 Use a marker to mark both ends of network cables.

Step 2 Route the network cables into the cabinet through the cable inlet.

Step 3 Route the network cables upwards to the cable manager on the SYNLOCK V3 master
subrack.
NOTE

The maintenance cable for connecting to maintenance interface LAN1 is routed from the cable trough to
the interface area and then to interface LAN1.

Step 4 Connect the network cables to the interfaces on the PNSU and TODU boards.

Step 5 Bundle the network cables at the top and then work down.

Step 6 Attach labels at both ends of the network cables.

----End

5.9 Routing Optical Fibers

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5.9.1 Preparations
Confirming the Connections
If a PNSU board with optical ports is configured, optical fibers are routed for connecting to
the interface on the board front panel.

Determining the Routing Rules


When PNSU boards are configured in the SYNLOCK V3 master subrack, route the optical
fibers as follows:
l Route the optical fiber of slots 1-5 through the cable manager and then route them along
the left side of the cabinet.
l Route the network cables of slots 6-10 through the cable manager and then route them
along the right side of the cabinet.
NOTE

When the N63E-22 cabinet is used, use ultra-short-tail fibers for the PNSU board. Otherwise, the cabinet
door cannot be closed properly.

5.9.2 Overhead Cabling Procedure for Optical Fibers


Precautions
l Do not look into the optical port without eye protection.
l Protect optical fibers with a corrugated pipe and wrap tapes around both ends of the
corrugated pipe. Ensure that the length of the corrugated pipe inside a cabinet does not
exceed 100 mm.
l Bend optical fibers at a radius greater than 20 times of their diameter. Generally, bend
optical fibers at a radius greater than 40 mm.

Procedure
Step 1 Use a marker to mark both ends of optical fibers.

Step 2 Route the optical fibers through the cable inlet, as shown in Figure 5-27.

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Figure 5-27 Routing optical fibers and the corrugated pipe

Step 3 Route the optical fibers downwards to the cable manager on the SYNLOCK V3 master
subrack.
Step 4 Install an optical module to the interface on the PNSU board.

Step 5 Connect the optical fibers to the interfaces on the PNSU board, as shown in Figure 5-28.

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Figure 5-28 Connecting optical fibers

Step 6 Bundle the optical fibers at the bottom and then work up.
Step 7 Attach labels at both ends of the optical fibers.

----End

5.9.3 Underfloor Cabling Procedure for Optical Fibers


Precautions
l Do not look into the optical port without eye protection.
l Protect optical fibers with a corrugated pipe and wrap tapes around both ends of the
corrugated pipe. Ensure that the length of the corrugated pipe inside a cabinet does not
exceed 100 mm.
l Bend optical fibers at a radius greater than 20 times of their diameter. Generally, bend
optical fibers at a radius greater than 40 mm.

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Procedure
Step 1 Use a marker to mark both ends of optical fibers.

Step 2 Route the optical fibers through the cable inlet, as shown in Figure 5-29.

Figure 5-29 Routing optical fibers and the corrugated pipe

Step 3 Route the optical fibers upwards to the cable manager on the SYNLOCK V3 master subrack.

Step 4 Install an optical module to the interface on the PNSU board.

Step 5 Connect the optical fibers to the optical port on the PNSU board.

Step 6 Bundle the optical fibers at the top and then work down.

Step 7 Attach labels at both ends of the optical fibers.

----End

5.10 Installing Side Panels


Procedure
Step 1 Hold a side panel upright near the cabinet, align the screw holes on the side panel with the
screws on the cabinet, insert the 14 M5x8 screws, and use a Phillips screwdriver to partially
tighten the screws, as shown in Figure 5-30.

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Figure 5-30 Installing screws on a side panel

Step 2 Secure the 14 M5x8 screws.

Step 3 Repeat steps 1 and 2 to install the other side panel, as shown in Figure 5-31.

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Figure 5-31 Installing screws on the other side panel

----End

5.11 Sealing Cable Inlets of the Cabinet


The cable inlets of the cabinet must be sealed after cables are laid out. Sealing cable inlets
secures cables and prevents insects and rodents from entering the cabinet.

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Sealing Cable Inlets for the Power Cables and Ground Cable
After the power cables are routed through the rubber cable inlet of the cabinet, the rubber
cover automatically seals.

NOTE

The cable inlet at the top of the cabinet is used as an example. The method for sealing the cable inlets for
power cables and other cables in underfloor cabling mode is the same.

Sealing Cable Inlets for Optical Fibers


After optical fibers are laid out, the corrugated pipe must be sealed. This is to avoid damages
to optical fibers caused by shaking and to prevent other objects from entering the cabinet.
Optical fibers are protected by a corrugated pipe. Sealing the corrugated pipe helps seal the
optical fibers.

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6 Installing the Traditional Antenna

6.1 Components of the Antenna


6.2 Process of installation
6.3 Fixing the Antenna Support
6.4 Installing the Antenna and Outdoor Surge Protector
6.5 Routing the Feeder
6.6 Installing the Feeder Connector
6.7 Sealing Outdoor Connectors
6.8 Installing Indoor Surge Protectors

6.1 Components of the Antenna


Table 6-1 lists the components of the antenna system.

Table 6-1 Components of the antenna system


Component BOM Description

GPS antenna 27010596 -

GPS/GLONASS antenna 27012056 -

GPS/Beidou antenna 27011756 -

N/TNC adapter 14040130 Used with part 27012056

Antenna support 21150707 -

Outdoor surge protector 19020084 For outdoor use

1/2" super flexible cable 25070076 For making the antenna feeder that is less than
150 m on site

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Component BOM Description

N connector, configured 14040150 The N connector that is used with 25070076


with 1/2" super flexible
cable

7/8" coaxial cable 25070153 For making the antenna feeder with the length
between 150 m and 300 m

N connector, configured 14040565 The N connector which is configured with the


with 7/8" cable 7/8" coaxial cable

3.8 m RF cable 04023065 The 3.8 m RF cable which is configured with


the 7/8'' feeder

1-1/4" coaxial cable 25070018 For making the antenna feeder whose length
is between 300 m and 500 m on site

7/16 DIN connector, 14040591 The 7/16 DIN connector which is configured
configured with 1-1/4'' with 1-1/4'' coaxial cable
cable

3 m RF cable 04130071 The 3 m RF cable which is configured with


1-1/4'' coaxial cable

1/2 " feeder ground clip 27150022 Grounding copper + 1 m ground cable 10
mm2

7/8" feeder ground clip 02230197 -

5/4" feeder ground clip 02230665 -

Grounding extension cable 04020210 PGND power supply cable, 6m-2*OT10-8/


of the ground clip BVR10mm2, Yellow

Feeder fixing clip, 1/2", 1 27150113 -


clips 2

Feeder fixing clip, 7/8", 1 02230198 -


clips 3

Feeder fixing clip, 5/4 ", 1 02230670 -


clips 3

Waterproof adhesive tape 30070011 -

PVC insulation tape 1 21101239 -

PVC insulation tape 2 21101240 Delivered based on the local climate

Indoor surge protector 19020011 For indoor use

Indoor surge protector 21240091 For IEC (19") cabinet


support 1

Indoor surge protector 21240092 For ETSI cabinet


support 2

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Component BOM Description

Surge protector transit 04042556 The transit cable for connecting the indoor
cable-3.50m surge protector to the equipment

6.2 Process of installation


This topic describes the process for installing the antenna.
Figure 6-1 shows the process for installing the antenna.

Figure 6-1 Process of installing the antenna

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6.3 Fixing the Antenna Support


This topic describes the process for fixing the Antenna support onto the low wall and concrete
base.

6.3.1 On a Dwarf Wall


Prerequisites
Prepare the following items for installing the antenna support on a dwarf wall:
l Antenna support
l M10 x 80 expansion bolts, fastening hoops, and rubber washers
l Percussion drill with a Ф12 drill bit, cleaner, protective glasses, marker pen, rubber
hammer, and wrench

Context
Adhere to the following principles when installing the antenna support on a dwarf wall:
l The antenna must be installed at an inconspicuous place to ensure that the aesthetic
appearance of the building is not diminished.
l The parapet must be strong enough and placed at a height of at least 1 m, so that it can be
drilled for installing expansion bolts.

Procedure
Step 1 Remove the bending part from the base of the antenna support.

Step 2 Place the antenna support against the wall, with the upper part vertical to the wall.

Step 3 Mark the positions of the installation holes. For the positions of the installation holes, see the
blue dotted lines as shown in Figure 6-2.

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Figure 6-2 Positions for installing the satellite antenna support on a dwarf wall

Step 4 Use a Ф12 drill bit to drill holes at the marked positions.

NOTICE
Ensure that the depth of the holes ranges between 72 mm and 80 mm.

Step 5 Use a cleaner to clean the dust inside and around the holes.

Step 6 Measure the spacing between the holes, and ensure that the holes in the rooftop parapet match
the holes in the fixing hoops. If the dimensions of a hole are incorrect, relocate and drill
another hole before installing the expansion bolt.
Step 7 Insert the expansion bolts into the holes. Then use a rubber hammer to strike each bolt until
the expansion tube is completely buried into the hole, as shown in Figure 6-3.

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Figure 6-3 Installing the expansion bolt

(1) M10 nut (2) Spring washer 10 (3) Flat washer 10

(4) Expansion tube (5) Guide trough (6) Conical screw

NOTICE
Before installing the bolt, ensure that the guide ribs on the conical screw are inserted into the
guide troughs on the expansion tube.

Step 8 Remove the M10 nut, spring washer 10, and flat washer 10, as shown in Figure 6-4.

Figure 6-4 Removing the nut, spring washer, and flat washer

Step 9 Erect the antenna support against the parapet. Ensure that the end of the pallet faces upwards.
Align the holes on the base with the three expansion bolts, mount the flat washer, spring

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washer, and nut, and then use a wrench to fasten the bolts clockwise so that the expansion
bolts are fully expanded.
Step 10 Pull or rotate the antenna support to ensure that the support is securely installed and stands
upright.

----End

6.3.2 On a Concrete Pedestal


Prerequisites
The concrete pedestal must already be installed.
Prepare the following items for installing the antenna support on a concrete pedestal:
l Antenna support
l M10 x 80 expansion bolts
l Percussion drill with a Ф12 drill bit, cleaner, protective glasses, marker pen, rubber
hammer, and wrench

Context
Adhere to the following principles when preparing a concrete pedestal:
l The dimensions of the concrete pedestal must be 500 mm x 500 mm x 200 mm (Length
x Width x Height).
l The concrete pedestal must be made of reinforced concrete. The pedestal must be strong
enough for mounting expansion bolts.
l The upper surface of the concrete pedestal must be flat to ensure that the antenna lever
stands upright.
l The rooftop must be waterproofed. Ensure that you have the permission to roughen the
surface where you are going to install the concrete pedestal to reduce the risk of sliding.

Procedure
Step 1 Place the base of the antenna support on the concrete ground and mark the positions of the
installation holes. For the positions of the installation holes, see the blue dotted lines as shown
in Figure 6-5.

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Figure 6-5 Positions for installing the satellite antenna support on a concrete pedestal

Step 2 Use a Ф12 drill bit to drill holes at the marked positions.

NOTICE
Ensure that the depth of the holes ranges between 72 mm and 80 mm.

Step 3 Use a cleaner to clean the dust inside and around the holes.
Step 4 Measure the spacing between the holes and ensure that the holes in the concrete pedestal
match the holes in the metal base. If the dimensions of a hole are incorrect, relocate and drill
another hole before installing the expansion bolt.
Step 5 Insert the assembled expansion bolts into the holes, and then use a rubber hammer to strike
each bolt until the expansion tube is completely buried into the hole, as shown in Figure 6-6.

Figure 6-6 Installing the expansion bolt

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(1) M10 nut (2) Spring washer 10 (3) Flat washer 10

(4) Expansion tube (5) Guide trough (6) Conical screw

NOTICE
Before you install the bolt, ensure that the guide ribs on the conical screw are inserted into the
guide troughs on the expansion tube.

Step 6 Remove the M10 bolt, spring washer 10, and flat washer 10, as shown in Figure 6-7.

Figure 6-7 Disassembling the expansion bolt

Step 7 Fasten the pedestal. Align the holes on the base with the three expansion bolts, mount the flat
washer, spring washer, and nut, and then use a wrench to fasten the bolts clockwise so that the
expansion bolts are fully expanded. Ensure that the pedestal of the antenna support is placed
horizontally.
Step 8 Pull or rotate the antenna support to ensure that the support is securely installed and stands
upright.

----End

6.3.3 On a Pole

Prerequisites
Verify the pole that is suitable for installing the antenna support.
Prepare the following items for installing the antenna support on a concrete pedestal:

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l Antenna support
l The BOM code of U-type bolt is 21150657
l Wrench

Context
l Adhere to the following principles when preparing a concrete pedestal:
l The antenna support should be fastened by U-type bolt when it is installed on a pipe.
l The diameter of the pole: 110 mm at maximum.
l It is recommended that the top of the antenna support must be at least 2 m above the
ground.

Procedure
Step 1 Mark the installation position on the pole.
Step 2 Install the U-type bolt on the pole, and through the installation hole of the antenna support.
The installation position of the U-type bolt is as shown in Figure 6-8.

Figure 6-8 Positions for installing the satellite antenna support on a pole

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Step 3 Install the flat washer, spring washer, and nut on screw thread of the U-type bolt in order, and
fasten the nut with a wrench.

----End

6.4 Installing the Antenna and Outdoor Surge Protector


Context
Antennas are available in many types but have similar installation procedure. The only
difference is that the GPS/GLONASS dual-mode antenna (BOM code: 27012056) requires
the TNC-N adapter while other antennas do not require the TNC-N adapter. The installation
procedure of antenna TG-15AE-38A-02 (BOM code: 27010596) is described in this topic as
an example.

Procedure
Step 1 (Optional) Securely connect the TNC-N adapter to the TNC connector of the antenna.

1. TNC-N50 RF adapter 2. Antenna body

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Step 2 Install the antenna.

Step 3 Install the surge protector to the antenna.

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Step 4 Install the feeder.

Step 5 Seal the outdoor connection parts.


NOTE

Wrap the "Surge" and "Protect" joints of the GPS surge protector with the 1+3+3 tape.

1. Wrap the connection part between the "Protect" joint and the antenna with the 1+3+3

tape.
NOTE

– Before wrapping the waterproof tape, stretch the tape evenly until the tape length doubles.
When wrapping the waterproof tape, wrap each layer of tape around the connection part tightly
and ensure that the upper layer of the tape covers over 50% of the lower layer.
– When wrapping 3 layers of tape, start from the bottom to the top, then from the top to the
bottom, and finally from the bottom to the top.
2. Use a cable tie to bundle each end of the tape.

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3. Follow steps 1 and 2 described in the preceding figure to seal the connection part
between the "Surge" joint of the surge protector and the feeder.

----End

6.5 Routing the Feeder


This section describes the routing rules, routing sequence, routing procedures, grounding, and
attaching labels.

6.5.1 Routing Rules


Routing rules between the antenna and the cabinet.

l Unroll the feeder coil before laying the feeder. Try not to bend the feeder. If the feeder
has to be bent, ensure that the bend radius is not less than 20 times of its diameter.
l Protect both ends of the feeder with solid materials, such as the bag for packaging
boards. This is to avoid damage to the connectors during routing the feeder.
l If there are two feeders, attach temporary labels on the two feeders to identify them. The
contents of the temporary labels may be the same as those on the formal labels or be
different.
l If there are two feeders, route them together and ensure that they are untangled.
l If the feeder needs to be routed from the roof and along the wall into indoor and if the
routing length along the wall exceeds 1 m, it is recommended that the feeder be routed
by using a cable ladder.
l If a cable ladder is used, use feeder fasteners to secure the feeder. Table 6-2 lists the
space between feeder fasteners as a reference.

Table 6-2 Reference for space between feeder fasteners


Feeder Type Feeder Fastener Space

5/4" feeder 5/4" feeder fastener 6m

7/8" feeder 7/8" feeder fastener 6m

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Feeder Type Feeder Fastener Space

1/2" jumper 1/2" feeder fastener 3m

Adjust the space between feeder fasteners according to site requirements.

l Ensure that the path for routing the feeder from the roof to the telecommunications room
is smooth and facilitates installation. In addition, ensure that reliable waterproof and anti-
corrosion measures are taken.
l Make a drip loop before the feeder enters the telecommunications room. The vertical
distance between the lowest point of the drip loop and the inlet hole must be greater than
or equal to 200 mm. This prevents water from entering the telecommunications room.

6.5.2 Routing Sequence


Figure 6-9 shows the connection sequence for a feeder 1/2-inch feeder.

Figure 6-9 Connection sequence for a feeder that is 1/2-inch feeder

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Figure 6-10 shows the connection sequence for a feeder 7/8 inch or 5/4 inch cable material.
Because the feeder cable is thick and hard to bend, it cannot be connected to the 1.5 m jumper.
Therefore, connect them by using a 3.8 m jumper.

Figure 6-10 Connection sequence for a feeder that is 7/8 inch or 5/4 inch cable material

6.5.3 Routing the Feeder


To route the feeder, perform the following operations:

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Procedure
Step 1 If a cable tray is used, bundle the feeder cables by using cable ties or feeder fasteners, as
shown in Figure 6-11.

Figure 6-11 Fixing the feeder to the cable tray

(1) Feeder fastener (2) Feeder (3) Cable tray

Step 2 If the cables are routed along the wall, use feeder fasteners, as shown in Figure 6-12. Fix the
L bracket against the wall by using two M8 expansion screws. Use U clips to secure the
feeder cable, and use one U clip at every 2 m.Fasten the M5 screw.
NOTE

If the feeder has to be bent over the wall, fix the feeder with clips at the point before it crosses the wall
and at the point after it crosses the wall. This prevents damage to the feeder cables.

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Figure 6-12 Schematic diagram of the feeder cable bracket

1. L bracket 2. M5 screw 3. U clip 4. Rubber pad

Step 3 After the feeder enters the telecommunications room, route it along the cable tray or under the
ESD floor. For the cable tray, fix the feeder cable by using cable ties.

NOTICE
l A PVC protective pipe is not required for the outdoor feeder because the skin of the feeder
can stand the outdoor environment and the feeder slips in the PVC protective pipe. Hence,
it is difficult to fix.

l Be careful when laying the feeder cable. To prevent damage to the cable due to inter-
twisting, ensure that you unroll the cable before laying it.
l The bend radius of the feeder must be 20 times the feeder radius. Otherwise, the feeder
can be damaged inside.
l If the connectors at both ends of the feeder cable are made before they are delivered, do
not cut the feeder cable on site, because the quality of the connectors cannot be ensured
if they are made again on the site.

----End

6.5.4 Grounding the Feeder

Background
Before the feeder enters the building, ground the feeder with ground clips. It is recommended
that the distance between the ground point is less than 1 m. In this case, you can use the
ground clip instead of the expansion cable.

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Procedure
Step 1 Strip the sheath of the feeder cable according to the size of the clip, as shown in 1, 2 and 3 in
Figure 6-13.

Figure 6-13 Installing the ground clips of the feeder cable

Step 2 Fix the feeder ground clip on the shield layer of the feeder, as shown in 4, 5 and 6 in Figure
6-13.

Step 3 Seal the connection point with waterproof and PVC insulation tapes, and ensure that there is
no gap between the ground clip and the feeder.

Step 4 Ground the ground cable of the clip to the nearest ground point. If the ground cable of the
ground clip is not long enough, use the extension cable. It is recommended that you do not
use the extension cable.

NOTICE
l If the extension cable is longer than 10 m, use the 16 mm2 cable material. A cable with a
diameter of more than 16 mm2 is unnecessary, because the lightning current is sensitive to
the length, and not to the DC resistance.

l When securing the ground clip, ensure that the angle between the ground cable and the
feeder is not larger than 15°.

Step 5 After the feeder cable is led into the telecommunications room, ground it with the ground clip
before you connect it to the equipment. The ground point can be the protection ground in the
telecommunications room or a cable tray that is properly grounded.

----End

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6.5.5 Installing Engineering Labels


This section describes how to install engineering labels. Labels are installed on feeders and
jumpers to identify them.

Procedure
Step 1 Route the cable ties through the holes on the label and bundle the feeder label on the feeder or
jumper. Ensure that the label faces outward and install cable ties in the same direction, as
shown in Figure 6-14.

Figure 6-14 Installing labels

1 Cable tie 2 Label 3 Feeder or jumper

NOTE

Bundle the labels at the following positions:


l 200 mm away from the outdoor feeder connector
l 200 mm away from the feeder window before the feeder enters the telecommunications room
l 200 mm away from the surge protector interface on the top of the cabinet

The preceding positions are standard positions for attaching the labels. You can make
adjustments based on site requirements. For example, you can attach a label at turns.

Step 2 Fasten the cable tie, secure the labels and cables, and cut off the excessive parts of the cable
ties, as shown in Figure 6-15.

Figure 6-15 Securing labels and cables

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1 Cable tie 2 Feeder or jumper 3 Label

NOTE

The labels and cable ties are in the same direction and are properly installed. A slack of 5-10 mm is
provided in the feeder or jumper after the excess parts of cable parts are cut off.

----End

6.6 Installing the Feeder Connector


Procedure
Step 1 For information about the procedure for installing the N connector of the 1/2 inch super
flexible feeder, see Appendix A "Installing the Super Flexible Feeder Cable". For information
about the procedure for installing the N connector of the 7/8 or 5/4 inch feeder, see the
installation guide delivered with the connector.
Step 2 After the installation, connect each connector of the feeder properly, and seal the connectors
with waterproof and PVC insulation tapes.

----End

6.7 Sealing Outdoor Connectors


The connector between the outdoor antenna and the surge protector and the connector
between the surge protector and the feeder must be sealed. Outdoor cables are exposed to
natural environment. To protect their performances and prevent them from aging, their
connectors are sealed. This section uses the outdoor connector s of feeders as an example.
When a feeder is longer than 150 m, a 3.8 m jumper is required. This section describes how to
seal the outdoor connector between a feeder and 3.8 m jumper.

Prerequisites
Ensure that the required materials are available:
l PVC insulation tape
l Waterproof tape

Figure 6-16 PVC insulation tape and waterproof tape

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(1) PVC insulation tape (2) Waterproof tape

Ensure that the tools, such as scissors, are available.


A voltage standing-wave ratio (VSWR) is performed on the connector to be sealed and the
test is successful.

Procedure
Step 1 Wrap the waterproof tape, as shown in Figure 6-17.
1. Wrap the waterproof tape to the feeder and jumper that are jointed with connectors.
Make sure that the tape be wrapped at least 20 mm away from each end of the joint.
2. Do not cut the tape and continue wrapping the waterproof tape backward until it covers
the first layer.
3. Continue wrapping the tape backward until it covers the second layer and cut the tape
off.

Figure 6-17 Wrapping three layers of waterproof tape

NOTICE
l Wrap each layer of tape around the feeder tightly and ensure that each layer of tape
overlaps more than 50% of the preceding layer.

l Before wrapping waterproof tape, stretch the tape evenly until the width of the tape is
half of its original width. Ensure that each layer is tightly wrapped and there is no
crumple.
Step 2 Press the wrapped tape and ensure that the tape smoothly covers the connector, as shown in
Figure 6-18.

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Figure 6-18 Pressing the waterproof tape

Step 3 Wrap the PVC insulation tape, as shown in Figure 6-19.


Wrap the PVC insulation tape to the feeder and jumper that are jointed with connectors. Make
sure that the tape be wrapped at least 20 mm away from each end of the joint.
1. Do not cut the tape and continue wrapping the PVC insulation tape backward until it
covers the first layer.
2. Continue wrapping the tape backward until it covers the second layer and cut the tape
off.

Figure 6-19 Wrapping 3 layers of PVC insulation tape

NOTICE
Wrap each layer of tape around the feeder tightly and ensure that each layer of tape overlaps
more than 50% of the preceding layer.

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Step 4 Press the wrapped tape and ensure that the tape smoothly covers the connector, as shown in
Figure 6-20.

Figure 6-20 Pressing the PVC insulation tape

Step 5 Install cable ties at both ends of the wrapped PVC insulation tape, as shown in Figure 6-21.
This is to prevent the PVC insulation tape from aging.

Figure 6-21 Cables with wrapped tapes

----End

6.8 Installing Indoor Surge Protectors


Connect the input (Surge) port of the surge protector to the feeders or the 3.8-meter jumpers
and connect the output (Protect) port to the SRCU/SOCU board by using a 3.5-meter transfer
cable. Ensure that the connectors are reliably connected. For details about the connections, see
section 5.5 "Installing Indoor Surge Protectors."

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7 Installing the RGPS Antenna System

7.1 Descriptions of Antenna System Components


7.2 Installing the RGPS Signal Cable on the Antenna Side
7.3 Fixing the Antenna Support
7.4 Installing the Signal Cable on the Device Side

7.1 Descriptions of Antenna System Components


Table 7-1 shows the components of an antenna system.

Table 7-1 Components in an antenna system

Component Name BOM

Isotropic Antenna,1575.42 +/- 1.023MHz, 27011364


27dB,RHCP,Istropic,1W,0r,12-pin round water
proof,without bracket (1 pcs)

Engineeringinstallation Parts,DKBA4.070.1313,RGPS 21151058


Antenna Support,RGPS Antenna (1 pcs)

Engineering Installation Kit,DKBA4.070.0873MX,GPS 21150657


Antenna Pole Fix Kit ,BTS 3606AE,Pole Fix Kit (1 pcs)

Engineeringinstallation Parts,DKBA4.070.5576,Big 21151831


Pole Mount Kit For RGPS,MARP TDD,Multifunctional
Mount Kit,Other (1 pcs)

Engineering Installation 21150804


Kit,DKBA04802800_114_400,quick-lock hoop,Suitable
for installing the pole(diameter 114 ~ 381mm),pole
mounting,Hexagon fastening (2 pcs)

Nonmetal Parts,DKBA0.480.0497,Waterproof Adhesive 21101433


Tape ,50mm*1.65mm*1.0m,Black,WLAN AP,Rubber
(1 pcs)

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Component Name BOM

Nonmetal Parts,DKBA0.480.0393,Insulating Adhesive 21101434


Tape,19mm*0.18mm*10m,Black,General,WLAN
AP,PVC (1 pcs)

IT Equipment Cable,RGPS Communication cable, 04050790


15m,RJ45 Cat6-I,CC4P0.5PB(S),RC12SF,IP65 Damp-
proof Level,UltraViolet Screened (1 pcs)

Nonmetal Parts,DKBA0.480.0457-Cable Tie, 21100144


300*3.6mm,White,PA66,(GT-300I) (100 pcs)

7.2 Installing the RGPS Signal Cable on the Antenna Side


Procedure
Step 1 Connect one end of the RGPS signal cable to the RGPS antenna.
1. Align the arrow direction on the signal cable connector with the RGPS antenna port (at
the bottom of the antenna) as shown in the following figure.

2. Connect the RGPS signal cable connector to the RGPS antenna port.

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3. Rotate the nut on the connector clockwise until you hear a "click", indicating that the

connector is secured properly.


Step 2 Waterproof and insulate the RGPS signal cable connector.
1. Wrap insulation tape around the connector. Wrap the tape around the connector from the
cable part 20 mm away from the connector to the antenna bottom. Ensure that the tape

covers part of the antenna bottom.

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2. Wrap 3 layers of waterproof tape around the connector. The first layer starts from the
cable part to the antenna bottom, the second layer starts from the antenna bottom to the
cable part, and the third layer starts from the cable part to the antenna bottom. After
wrapping each tape layer, press the tape at the antenna bottom against the attached
surface so that it is tightly attached to the surface, achieving good waterproofing
performance.

3. Wrap 3 layers of insulation tape around the connector. The first layer starts from the
cable part to the antenna bottom, the second layer starts from the antenna bottom to the
cable part, and the third layer starts from the cable part to the antenna bottom. After

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wrapping each tape layer, press the tape at the antenna bottom against the attached

surface.
4. After wrapping waterproof tape, check whether the tape wrapping is proper and ensure
that the wrapped connector is the same as that shown in the figure.

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NOTE

l When wrapping tape, stretch the tape evenly until its length is twice its original length.
l When wrapping tape, make sure that each layer of tape overlaps about 50% of the preceding layer
and that the tape is pressed tightly and no creases or slits appear.
l When wrapping waterproof tape, ensure that the tape covers partial antenna bottom.

Step 3 Waterproof and insulate the antenna stand.


1. Remove the protecting film from the antenna stand.

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2. Wrap waterproof tape 10 mm away from the top of the stand and then wrap insulation
tape on the waterproof tape.

NOTE

l When wrapping tape, make sure that each layer of tape overlaps about 50% of the preceding layer.
l Before wrapping waterproof tape, stretch the tape evenly until the width of the tape is half of its
original width.
l Ensure that 10 mm more insulation tape (compared with the length of the insulation tape) is
wrapped.

Step 4 Install the antenna on the antenna stand and tighten the screws on the antenna.

----End

7.3 Fixing the Antenna Support


This topic describes the process for fixing the Antenna support onto the low wall and concrete
base.

7.3.1 On a Dwarf Wall

Prerequisites
Prepare the following items for installing the antenna support on a dwarf wall:

l Antenna support
l M10 x 80 expansion bolts, fastening hoops, and rubber washers

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l Percussion drill with a Ф12 drill bit, cleaner, protective glasses, marker pen, rubber
hammer, and wrench

Context
Adhere to the following principles when installing the antenna support on a dwarf wall:
l The antenna must be installed at an inconspicuous place to ensure that the aesthetic
appearance of the building is not diminished.
l The parapet must be strong enough and placed at a height of at least 1 m, so that it can be
drilled for installing expansion bolts.

Procedure
Step 1 Remove the bending part from the base of the antenna support.
Step 2 Place the antenna support against the wall, with the upper part vertical to the wall.
Step 3 Mark the positions of the installation holes. For the positions of the installation holes, see the
blue dotted lines as shown in Figure 7-1.

Figure 7-1 Positions for installing the satellite antenna support on a dwarf wall

Step 4 Use a Ф12 drill bit to drill holes at the marked positions.

NOTICE
Ensure that the depth of the holes ranges between 72 mm and 80 mm.

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Step 5 Use a cleaner to clean the dust inside and around the holes.

Step 6 Measure the spacing between the holes, and ensure that the holes in the rooftop parapet match
the holes in the fixing hoops. If the dimensions of a hole are incorrect, relocate and drill
another hole before installing the expansion bolt.
Step 7 Insert the expansion bolts into the holes. Then use a rubber hammer to strike each bolt until
the expansion tube is completely buried into the hole, as shown in Figure 7-2.

Figure 7-2 Installing the expansion bolt

(1) M10 nut (2) Spring washer 10 (3) Flat washer 10

(4) Expansion tube (5) Guide trough (6) Conical screw

NOTICE
Before installing the bolt, ensure that the guide ribs on the conical screw are inserted into the
guide troughs on the expansion tube.

Step 8 Remove the M10 nut, spring washer 10, and flat washer 10, as shown in Figure 7-3.

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Figure 7-3 Removing the nut, spring washer, and flat washer

Step 9 Erect the antenna support against the parapet. Ensure that the end of the pallet faces upwards.
Align the holes on the base with the three expansion bolts, mount the flat washer, spring
washer, and nut, and then use a wrench to fasten the bolts clockwise so that the expansion
bolts are fully expanded.

Step 10 Pull or rotate the antenna support to ensure that the support is securely installed and stands
upright.

----End

7.3.2 On a Concrete Pedestal

Prerequisites
The concrete pedestal must already be installed.

Prepare the following items for installing the antenna support on a concrete pedestal:

l Antenna support
l M10 x 80 expansion bolts
l Percussion drill with a Ф12 drill bit, cleaner, protective glasses, marker pen, rubber
hammer, and wrench

Context
Adhere to the following principles when preparing a concrete pedestal:

l The dimensions of the concrete pedestal must be 500 mm x 500 mm x 200 mm (Length
x Width x Height).
l The concrete pedestal must be made of reinforced concrete. The pedestal must be strong
enough for mounting expansion bolts.
l The upper surface of the concrete pedestal must be flat to ensure that the antenna lever
stands upright.
l The rooftop must be waterproofed. Ensure that you have the permission to roughen the
surface where you are going to install the concrete pedestal to reduce the risk of sliding.

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Procedure
Step 1 Place the base of the antenna support on the concrete ground and mark the positions of the
installation holes. For the positions of the installation holes, see the blue dotted lines as shown
in Figure 7-4.

Figure 7-4 Positions for installing the satellite antenna support on a concrete pedestal

Step 2 Use a Ф12 drill bit to drill holes at the marked positions.

NOTICE
Ensure that the depth of the holes ranges between 72 mm and 80 mm.

Step 3 Use a cleaner to clean the dust inside and around the holes.

Step 4 Measure the spacing between the holes and ensure that the holes in the concrete pedestal
match the holes in the metal base. If the dimensions of a hole are incorrect, relocate and drill
another hole before installing the expansion bolt.
Step 5 Insert the assembled expansion bolts into the holes, and then use a rubber hammer to strike
each bolt until the expansion tube is completely buried into the hole, as shown in Figure 7-5.

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Figure 7-5 Installing the expansion bolt

(1) M10 nut (2) Spring washer 10 (3) Flat washer 10

(4) Expansion tube (5) Guide trough (6) Conical screw

NOTICE
Before you install the bolt, ensure that the guide ribs on the conical screw are inserted into the
guide troughs on the expansion tube.

Step 6 Remove the M10 bolt, spring washer 10, and flat washer 10, as shown in Figure 7-6.

Figure 7-6 Disassembling the expansion bolt

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Step 7 Fasten the pedestal. Align the holes on the base with the three expansion bolts, mount the flat
washer, spring washer, and nut, and then use a wrench to fasten the bolts clockwise so that the
expansion bolts are fully expanded. Ensure that the pedestal of the antenna support is placed
horizontally.
Step 8 Pull or rotate the antenna support to ensure that the support is securely installed and stands
upright.

----End

7.3.3 On a Pole
Prerequisites
Verify the pole that is suitable for installing the antenna support.
Prepare the following items for installing the antenna support on a concrete pedestal:
l Antenna support
l The BOM code of U-type bolt is 21150657
l Wrench

Context
l Adhere to the following principles when preparing a concrete pedestal:
l The antenna support should be fastened by U-type bolt when it is installed on a pipe.
l The diameter of the pole: 110 mm at maximum.
l It is recommended that the top of the antenna support must be at least 2 m above the
ground.

Procedure
Step 1 Mark the installation position on the pole.

Step 2 Install the U-type bolt on the pole, and through the installation hole of the antenna support.
The installation position of the U-type bolt is as shown in Figure 7-7.

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Figure 7-7 Positions for installing the satellite antenna support on a pole

Step 3 Install the flat washer, spring washer, and nut on screw thread of the U-type bolt in order, and
fasten the nut with a wrench.

----End

7.4 Installing the Signal Cable on the Device Side


Procedure
Step 1 Connect the RJ45 connector of the RGPS signal cable to the RGPS port on the SRCU/SOCU
board of the BITS V3 device.

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Step 2 Route cables and use cable ties to bind the cables by following the instructions provided in 5
Routing External Cables.

----End

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Installation Manual 8 Installing the Maintenance Terminal

8 Installing the Maintenance Terminal

8.1 Connecting the Maintenance Terminal with the SYNLOCK V3


8.2 Installing Maintenance Terminal Software

8.1 Connecting the Maintenance Terminal with the


SYNLOCK V3

8.1.1 Through the Ethernet Port


The following is the recommended maintenance mode. To connect to the maintenance
terminal through the Ethernet port, perform the following operations:

Procedure
Step 1 Connect one end of the network cable to the Ethernet port on the SYNLOCK V3 panel.

Step 2 Connect the other end to the interface of LAN in the telecommunications room.

----End

8.1.2 Through the Serial Port


To connect to the maintenance terminal through the serial port, perform the following
operations:

Procedure
Step 1 Connect the DB9 connector at one end of the serial port cable to the Console1 or Console2 on
the SYNLOCK V3 panel.
Step 2 Connect the other end to the serial port of the maintenance terminal.
This connection mode is used only for changing IP addresses and not for normal maintenance
because the transmission rate of the serial port is low.

----End

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8.2 Installing Maintenance Terminal Software


For information on installing the maintenance terminal software, see the SYNLOCK V3 BITS
V300R003C00 Installation Manual 01.

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9 Ending the Installation

9.1 Checking After the Installation


9.2 Powering On the Device
9.3 Powering Off the Device

9.1 Checking After the Installation


This section describes how to check the satellite antenna feeder, cable distribution, optical
module, connector, socket, and site environment.

Checking the Satellite Antenna Feeders


After installing the satellite antenna feeders, check the installation of related hardware.

Table 9-1 lists the checklist for satellite antenna feeders.

Table 9-1 Checklist for satellite antenna feeders

Item Description

Satellite The antenna support is securely mounted onto the roof.


antenna
feeder The horizontal distance between the antenna and the antenna lightning rod
is at least 2 m.

The antenna is within the protection coverage area of the lightning rod. The
protection coverage area is the area that falls within angle of 30° from the
top of the lightning rod.

The antenna stands upright, with an error (if any) less than ±2°.

Feeder The feeders cannot be broken or twisted. Copper wires are not exposed.

The feeders are routed in an untangled and orderly fashion and bent at the
same angle.

The bend radius of a feeder is at least 20 times larger than its diameter.

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Item Description

The feeders must keep straight for at least 0.5 m in both directions from the
point where they are routed into the telecommunications room.

Drip loops are made for outdoor feeders before they are routed into the
telecommunications room.

The ground cable of the ground clip is routed from the top to bottom. The
angle between the feeders and the ground cables is not larger than 15°.

The exposed part of the ground clip is waterproofed.

Jumper All connectors of outdoor jumpers are waterproofed.

Drip loops are made for jumpers at turns.

The bend radius of a jumper is 20 times of their diameter or greater.

Surge All connectors between the outdoor surge protector and the feeder must be
protector waterproofed.

The PROTECT connector of the surge protector for the antenna must face
the satellite antenna.

The PROTECT connector of the surge protector for the device must face the
main device in the cabinet.

Check whether the surge protector for the antenna and device is properly
grounded.

Checking Cable Distribution and Optical Modules


Table 9-2 lists the checklist for cable distribution and optical modules.

Table 9-2 Checklist for cable distribution and optical modules


Item Description

Power cable All power cables and ground cables are properly and securely connected to
and ground correct polarities.
cable
The routes for power cables and ground cables comply with the engineering
design documents. This facilitates maintenance and expansion.

Power cables and ground cables are routed straightly and bound neatly.
Sufficient slack is provided in these cables at turns.

Cable and Sufficient slack is provided in cables for strain relief.


optical fiber
The cabling route is correct and cables ties are installed at equal spacing.

Cables are routed straightly and smoothly in an untangled fashion. Cables


outside the cabinets are bundled for the corresponding cabinet.

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Item Description

Cables in the trough or along the cable ladder are routed orderly. All cables
are bound properly without any damage on the sheath.

Sufficient slack is provided for cables and the excess of binding straps is
trimmed off without sharp edges.

Optical Optical modules are correctly inserted into optical ports.


module
Optical modules are completely inserted into optical ports and are in good
contact.

Checking Connectors and Sockets


Table 9-3 lists the checklist for connectors and sockets.

Table 9-3 Checklist for connectors and sockets

Item Description

Connector The buckles of cable connectors are firmly locked and connectors of coaxial
cable are tightly fastened.

Socket Check all sockets for missing or bent pins.

Checking Labels
All labels are neatly arranged, clean, legible and correctly positioned. For label standards, see
11 Cable Labels.

Checking the Installation Environment


Table 9-4 lists the checklist for the installation environment.

Table 9-4 Checklist for the installation environment

Item Description

Subrack There are no redundant cable tie ends, cable ends or other sundries in the
cabinet. Hand-touch marks left on the cabinet during installation are clean.
The dust inside and outside the cabinets are also clean.

The cabinet installation position is the same as that specified in the


engineering design documents.

The cabinet is installed reliably, meeting the quakeproof requirements


specified in the engineering design documents.

All bolts are firmly secured.

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Item Description

Cable trough No construction remnants, such as cable tie ends, cable ends and desiccant
bags, are found in cable troughs or near the device. All parts are tidy and
clean.

Telecommuni The work bench is clean and tidy, and the raised floor is flat and clean.
cations room

9.2 Powering On the Device


This section describes how to power on the device.

Precautions
l Power on the device only if hardware installation meets requirements.
l Ensure that the input power supply is in the normal range (from -38.4 V DC to - 72 V
DC).
l Ensure that power cables are properly connected.

Procedure
Step 1 Ensure that SW1, SW2, SW3, and SW4 on the H-type DC PDU are turned off.

Step 2 Turn on the switch that supplies power to the H-type DC PDU.

Step 3 Use a multimeter to check whether the voltage of the input terminal on the H-type DC PDU is
in the normal range (from -38.4 V DC to - 72 V DC).

Step 4 Ensure that the switch on the SYNLOCK V3 subrack is turned off.

Step 5 Turn on the corresponding switch, which is located on the front panel of the H-type DC PDU.

Table 9-5 lists the relationships between the switches and the SYNLOCK V3 subrack.

Table 9-5 Relationships between the switches and the subrack


Switch Output Terminal SYNLOCK V3 Subrack

SW1 NEGA1 (-), RTN (+) Extension subrack above the primary subrack,
-48 V1

NEGB1 (-), RTN (+) Primary subrack, -48 V1

SW2 NEGA2 (-), RTN (+) Fan tray

NEGB2 (-), RTN (+) Extension subrack under the primary subrack,
-48 V1

SW3 NEGA3 (-), RTN (+) -

NEGB3 (-), RTN (+) Extension subrack above the primary subrack,
-48 V2

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Switch Output Terminal SYNLOCK V3 Subrack

SW4 NEGA4 (-), RTN (+) Primary subrack, -48 V2

NEGB4 (-), RTN (+) Extension subrack under the primary subrack,
-48 V2

Step 6 Turn on the switch on the SYNLOCK V3 subrack. Check the board indicators to ensure that
the subrack is powered on.

Table 9-6 lists the indicators on the PNSU board.

Table 9-6 Indicators on the PNSU board

Indicato Color Blinking Description


r Frequency

RUN Green Blinks every 1s Running


(0.5 Hz)

Blinks every Loading


0.125s (4 Hz)

Blinks every 2s Waiting for loading


(0.25 Hz)

ALM Red Off The board is working properly.

Steady on The board is not working properly.

LOCK Green Steady on The frequency source and time source of the
master clock board and the time of the PNSU
board are locked.

Off The frequency source or time source of the


master clock board or the time of the PNSU
board are not locked.

LINK0- Green Blinking A connection is set up on the port, and data is


LINK6 being transmitted.

Off A connection is not set up on the port.

Table 9-7 lists the indicators on the TODU board.

Table 9-7 Indicators on the TODU board

Indicat Col Blinking Description


or or Frequency

RUN Gree Blinks every 1s Running


n (0.5 Hz)

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Indicat Col Blinking Description


or or Frequency

Blinks every Loading


0.125s (4Hz)

Blinks every 2s Waiting for loading


(0.25 Hz)

ALM Red Off The board is working properly.

Steady on The board is not working properly.

LOCK Gree Steady on The frequency source and time source of the master
n clock board and the time of the TODU board are
locked.

Off The frequency source or time source of the master


clock board or the time of the TODU board are not
locked.

Table 9-8 lists the indicators on the SOCU/SRCU/TDRV/TODI/LCIM/TSOU/MITU boards.


The MITU does not have an ACT indicator.

Table 9-8 Indicators on other boards


Indicator Color Blinking Frequency Description

RUN Green Blinks every 1s (0.5 Hz) Running

Blinks every 0.125s (4 Hz) Loading

Blinks every 2s (0.25 Hz) Waiting for


loading

ALM Red Off Normal

Steady on Faulty

ACT Green Steady on Active

Off Standby

----End

9.3 Powering Off the Device


After the power-on check, power off the device. Power on the device again when it is to be
used.

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Procedure
Step 1 Turn off the switch on the SYNLOCK V3 subrack.

Step 2 Turn off the switch on the front panel of the H-type DC PDU.

Step 3 Turn off the DC power supply to the H-type DC PDU.

----End

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10 Making Cables and Connectors

10.1 Making N-type Connector with Superflexible Feeder


10.2 Making External Power Cables and Ground Cables with Cord End Terminals
10.3 Making External Power Cables and Ground Cables with OT Terminals
10.4 Making Ordinary Network Cables
10.5 Making Shielded Network Cables
10.6 Making the E1 Cable

10.1 Making N-type Connector with Superflexible Feeder


This topic introduces the recommended tools and procedure to make the N-type connector
with the superflexible feeder.

Context
When there are strict requirements on the length of the feeder, for the feeder that is short than
150 m, the FSJ4-50B 1/2-inch superflexible cable materials and N-type male connectors can
be used to make the feeder on site so that the redundant length can be cut off. The procedure
is as follows. You can also refer to the instruction attached in the connector packing box.

Recommended Tools
l Hacksaw
l Knife
l File
l Brush
l 19 mm wrench
l 22 mm wrench
l Electrical blower

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Procedure
Step 1 To ensure the quality, the part of the cable that is used to install the connector must be
straight.
Step 2 Use the hacksaw to cut off the excess part of the cable and ensure that the cut is smooth, as
shown in Figure 10-1.

Figure 10-1 The cut of the cable

Step 3 Use the knife to strip the sheath off the cable by 28 mm to expose the corrugated copper pipe.
The cut must be smooth and the pipe must not be damaged, as shown in Figure 10-2.

Figure 10-2 Strip the sheath off the cable by 28 mm

Step 4 Use the hacksaw to cut off the corrugated copper pipe by 7 mm. Use the knife to remove the
foam plastics to expose the core wires. Use the file and brush to clean the cut and do not
damage the core wires, as shown in Figure 10-3.

Figure 10-3 Cut off the corrugated copper pipe by 7 mm to expose the core wires

Step 5 Route a small rubber ring through the corrugated copper pipe until it reaches the cable sheath,
as shown in Figure 10-4.

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Figure 10-4 Route a rubber ring

Step 6 Use the file to taper the front end of the core wire to a 1 mm-wide slope so that the N-type
male connector can be conveniently installed.

Step 7 Apply lubricant to the rubber ring and install the latter part of the N-type male connector, and
then tighten it, as shown in Figure 10-5.

Figure 10-5 Install the latter part of the N-type male connector

Step 8 Apply lubricant to the rubber ring on the connector and install the front part of the connector,
and then tighten it using two wrenches. Figure 10-6 shows the complete installation.

Figure 10-6 Install the front part of the N-type male connector

Step 9 Install the heat-shrinkable tube and use the electrical blower to shrink it, as shown in Figure
10-7.

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Figure 10-7 The complete N-type male connector

Step 10 For the feeder that is between 150 m and 300 m or between 300 m and 500 m, if it is made on
site, the procedure is similar to the preceding method. You can also refer to the instruction
attached in the connector packing box.

----End

10.2 Making External Power Cables and Ground Cables


with Cord End Terminals
This topic describes how to make external power cables and ground cables with cord end
terminals.

Recommended Tools and Materials


The recommended tools and materials for making external power cables and ground cables
with cord end terminals are as follows:

l Wire crimping tool


l Hydraulic clump
l Power cables
l Insulating tape
l Paper cutter
l Diagonal pliers
l Wire clipper
l Cord end terminals

Procedure
Step 1 Use the paper cutter to peel off a section of the insulation layer from the power cable based on
the cross-sectional areas of the power cable conductors. A section of the power cable
conductor with a length of L1 is exposed, as shown in Figure 10-8. Table 10-1 lists the
recommended lengths of the insulation layer to be peeled off (L1).

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Figure 10-8 Peeling the insulation layer off the power cable

NOTICE
When peeling off the insulation layer of the power cable, ensure that the conductor of the
power cable is not scratched.

Table 10-1 Mapping between the cross-sectional area and the length of insulation layer to be
peeled off (L1)

Cross-sectional Area (mm2) L1 (mm)

1 8

1.5 10

2.5 10

4 12

6 14

10 15

16 15

25 18

35 19

50 26

Step 2 Insert the conductor of the peeled power cable into the cord end terminal, as shown in Figure
10-9.

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Figure 10-9 Inserting the conductor into the cord end terminal

NOTICE
After the cord end terminal is inserted into the power cable, the conductor of the power cable
outside the cord end terminal should not be longer than 1 mm.

Step 3 Select a proper cross-sectional area, and use power cable crimping pliers to clamp the head of
the cord end terminal and the conductor of the power cable, as shown in Figure 10-10.

Figure 10-10 Clamping the cord end terminal

----End

10.3 Making External Power Cables and Ground Cables


with OT Terminals
This topic describes how to make external power cables and ground cables with OT terminals.

Recommended Tools and Materials


The recommended tools and materials for making external power cables and ground cables
with OT terminals are as follows:

l Wire crimping tool

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l Hydraulic clump
l Power cables
l Insulating tape
l Paper cutter
l Diagonal pliers
l Wire clipper
l OT terminals
l Heat shrink tubing
l Hot air gun

Procedure
Step 1 Insert the power cable into the heat shrink tubing A, as shown in Figure 10-12.

Step 2 Peel off a section of the insulation layer C from the power cable based on the cross-sectional
areas of the power cable conductors. A section of power cable conductor D with a length of
L1 is exposed, as shown in Figure 10-11. Table 10-2 lists the recommended lengths of the
insulation layer to be peeled off (L1).

Figure 10-11 Peeling off the insulation layer of the power cable

NOTICE
l When peeling off the insulation layer of the power cable, ensure that the conductor of the
power cable is not scratched.

l If the bare crimping terminals are not provided by Huawei, you can adjust L1 according
to the length of the crimping terminal. L1 = L + (1 or 2) mm.

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Table 10-2 Mapping between the cross-sectional area and the length of the insulation layer to
be peeled off (L1)

Cross-Sectional Area (mm2) L1 (mm)

1 7

1.5 7

2.5 7

4 8

6 9

10 11

16 13

25 14

35 16

50 16

NOTE

If you peel off the insulation layer off the power cable properly on site, you can compare the cable with
the connector to be crimped.

Step 3 Insert the bare conductor of the power cable into the OT terminal B, and then press the OT
terminal close to the insulation layer C, as shown in Figure 10-12.

Figure 10-12 Installing heat shrink tubing and bare crimping terminal

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NOTICE
After the OT terminal is installed, the length of the bare conductor outside the bare crimping
terminal (L2) must not be more than 2 mm. If the length (L2) of the bare conductor outside
the bare crimping OT terminal is larger than 2 mm, cut the redundant part by using the
diagonal pliers or wire clipper, as shown in Figure 10-12.

Step 4 Use the crimping tool to clamp the tail of the bare crimping terminal and the contact part of
the conductor, as shown in Figure 10-13.

Figure 10-13 Clamping the tail of the bare crimping terminal with the contact part of the
conductor

NOTE

The crimped shapes vary with the crimping molds.

Step 5 Push the heat shrink tubing A towards the connector, and cover the crimping area of the bare
crimping terminal and the conductor. Use a hot air gun to heat the heat shrink tubing, as
shown in Figure 10-14.

NOTICE
Do not heat the heat shrink tubing for a long time. Otherwise, the insulation layer may be
damaged.

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Figure 10-14 Installing the heat shrink tubing

----End

10.4 Making Ordinary Network Cables


This topic describes how to make ordinary network cables.

Components of an Ordinary Network Cable


An ordinary network cable consists of two ordinary RJ45 connectors and one category-5
unshielded twisted pair (UTP-5) cable. Figure 10-15 shows an ordinary network cable.

Figure 10-15 Ordinary network cable

Checking Tools and Materials


Check the following items:

l Ensure that the necessary tools, such as the diagonal pliers, a blade (or knife), and the
crimp pliers, are available.
l Ensure that the materials, such as the RJ45 connectors, UTP-5 twisted pair, and the
jacket, are available.
l Ensure that the jacket is in proper condition. If the jacket is convex, plucked, or
damaged, cut the improper part off the cable.

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Procedure
Step 1 Use the diagonal pliers to cut the cable according to the required length.

Step 2 Put the cable through the boot for 100 mm at least. Ensure that the boot is installed in the
correct direction, as shown in Figure 10-16.

Figure 10-16 Installing the boot for the RJ45 connector

Step 3 Use a blade or a knife to peel off 20 mm of the jacket, as shown in Figure 10-17. Do not
damage the insulation of the wires.

Figure 10-17 Peeling the jacket

Step 4 Arrange the four pair of wires properly according to the connection sequence of the network
cable.
Step 5 Ensure that the wires are 13 mm to 15 mm long. Cut off the extra length of the wires, arrange
the wires in the correct order, and then insert the wires into the RJ45 connector, as shown in
Figure 10-18. Table 10-3 lists the wires assigned to the network cable.

Figure 10-18 Assigning the wires to the network cable

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Table 10-3 Wires assigned to the network cable


Wire Wire Color

Straight-Through Straight-Through Crossover Cable Crossover Cable


Cable End A Cable End B End A End B

1 White and orange White and orange White and orange White and green

2 Orange Orange Orange Green

3 White and green White and green White and green White and orange

4 Blue Blue Blue Blue

5 White and blue White and blue White and blue White and blue

6 Green Green Green Orange

7 White and brown White and brown White and brown White and brown

8 Brown Brown Brown Brown

NOTE

In Table 10-3, end A and end B refer to both ends of a network cable.

Step 6 Use the crimp pliers to crimp the connector. Ensure that the connector is put correctly in the
crimp pliers. After crimping, the metal cover on the connector must be lower than other area
on the connector.
Step 7 Use a network cable tester or a multimeter to test all wires, and ensure that the wires are
connected properly.
Step 8 Push the boot to cover the RJ45 connector, as shown in Figure 10-19.

Figure 10-19 Pushing the boot to cover the RJ45 connector

----End

10.5 Making Shielded Network Cables


This topic describes how to make shielded network cables.

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Components of a Shielded Network Cable


A shielded network cable consists of two shielded RJ45 connectors and one super-UTP-5
cable. Figure 10-20 shows the shielded network cable.

Figure 10-20 Shielded network cable

Checking Tools and Materials


Check the following items:

l Ensure that all necessary tools, such as the diagonal pliers, crimp pliers, blades or knives,
are available.
l Ensure that the necessary materials, such as the shielded RJ45 connectors and the super-
UTP-5 cables, are available. Figure 10-21 shows the shielded RJ45 connector, which has
a shielded iron cover and a wire fastening slot.
l Ensure that the jacket is in proper condition. If the jacket is convex, plucked, or
damaged, cut the improper part off the cable.

Figure 10-21 Components of a shielded RJ45 connector

Procedure
Step 1 Install the boot for the RJ45 connector.
1. Select a cable of proper length and install the boot on the RJ45 connector of the cable.
2. Use a blade or a knife to peel off 30 mm of the jacket.
3. Use a blade to slit 5 mm on the jacket and install a shielded iron cover on the cable
weaving layer, and then insert the shielded iron cover into the jacket along the crack.
Install the boot and the shielded iron cover correctly, as shown in Figure 10-22.

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Figure 10-22 Installing the boot for the RJ45 connector and the shielded metal cover

Step 2 Install the wires.

NOTICE
When peeling off the jacket of the power cable, do not damage the cable weaving layer or the
insulation wires.

1. Use the diagonal pliers to cut 20 mm off the cable weaving layer, ground wire, aluminum
foil and polyester band at the head of the cable, and store the wires.
2. Arrange the four twisted pairs properly and insert them into the wire fastening slot.
Maintain the original space for the twisted pairs.
3. Arrange the wires smoothly and straightly at the hole of the cable distribution frame.
Arrange the wires properly and cut off the extra length of the wires along the edge of the
wire fastening slot. Table 4-3 lists the wires assigned to the network cable.
4. Install the plastic cover on the wire fastening slot, and then fasten the slot. Push the cover
into the slot until you hear click to ensure that the cover is fitted properly, as shown in
Figure 10-23.

Figure 10-23 Installing the wires

Step 3 Crimp the RJ45 connector.


1. Insert the RJ45 connector into the metal cover.
2. Use the diagonal pliers to crimp the metal part on the RJ45 connector. Ensure that the
conductors inside the wires are properly connected to the metal part and the RJ45
connector is placed correctly. After crimping, the metal part on the connector must be
lower than the height of the plastic cover.
3. Use the network cable tester or a multimeter to check and ensure that the wires are
connected properly.

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4. Insert the RJ45 connector into the jacket, as shown in Figure 10-24.

Figure 10-24 Crimping the RJ45 connector

----End

10.6 Making the E1 Cable


This topic describes how to make the E1 cable.

10.6.1 Making the E1 Cable with the Straight SMB Female


Connector
This topic describes how to make the E1 cable with the straight SMB female connector.

Recommended Tools
The recommended tools for making the E1 cable with the straight SMB female connector are
as follows:

l Wire stripper
l Wire crimping tool
l Diagonal pliers
l Wire clipper

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l Electric soldering iron


l Tin wire
l Hot air gun
l Paper cutter
l marker

Component
Figure 10-25 shows the components of the straight SMB female connector and the coaxial
cable.

Figure 10-25 Components

A: Press-fitting sleeve B: Plug of the connector C: Coaxial jacket

D: Outer conductor of the E: Insulation layer of the F: Inner conductor of the


coaxial cable coaxial cable coaxial cable

Procedure
Step 1 For the coaxial cable made of different materials, peel the coaxial cable to expose its outer
conductor (D), insulation layer (E), and inner conductor (F) according to the lengths shown in
Figure 10-26. The lengths of the reserved outer conductor, the reserved insulation layer, and
the exposed jacket are L1, L2, and L3 respectively, as listed in Table 10-4.

Figure 10-26 Structure of the coaxial cable

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NOTICE
l When peeling the coaxial cable, do not damage the outer conductor or the shielded layer of
the coaxial cable.

l You can determine the length of the part to be peeled according to the length of the
connector, as shown in Figure 10-27.

Table 10-4 Peeled lengths of commonly used coaxial cables


Cable Type External Diameter L1 L2 L3 Remarks
(mm) (mm) (mm)

SYFVZ-75-1 2.2 mm 5-6 7-9 10-12 -


-1(A)

SYV-75-2-2 3.9 mm 5-6 7-9 10-12 Dedicated to


national
backbone
155M-I

SYV-75-4-2 6.7 mm 5-6 7-9 10-12 Dedicated to


national
backbone
155M-III

SFYV-75-2-1 3.2 mm 5-6 7-9 10-12 Dedicated to


national
backbone-II

SFYV-75-2-2 4.4 mm 5-6 7-9 10-12 Dedicated to


national
backbone
155M-II

Figure 10-27 Lengths of connectors and the peeled part of cables

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Step 2 Put a coaxial cable into press-fitting sleeve A, as shown in Figure 10-28.

Figure 10-28 Putting a coaxial cable into a sleeve

Step 3 Expand outer conductor D of the coaxial cable into a bell-mouthed shape as shown in Figure
10-29.

Figure 10-29 Expanding the outer conductor of a coaxial cable

Step 4 Insert the inner conductor and the insulation part of the coaxial cable into plug B of the
connector. Wrap the outer conductor of the connector by using the outer conductor of the
coaxial cable, as shown in Figure 10-30.

Figure 10-30 Inserting a coaxial cable into a connector plug

Step 5 Solder inner conductor F of the coaxial cable with the inner conductor of plug B, as shown in
Figure 10-31.

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Figure 10-31 Soldering the inner conductor

NOTE

After the welding, make sure that there is no metal wire (especially of the outer conductor) or redundant
soldering tin between the inner conductor and the outer conductor. Use the multimeter to test the
insulation state between the inner conductor and the outer conductor. Then, press-fit the outer conductor.

Step 6 Push press-fitting sleeve A towards the connector. Compact the outer conductor of the coaxial
cable. Press-fit sleeve A and the plug of the coaxial connector by using press-fitting tools, as
shown in Figure 10-32.

Figure 10-32 Press-fitting the outer conductor

----End

Follow-up Procedure
After assembling the cable components, install the components on devices, as shown in
Figure 10-33.

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Figure 10-33 Installing the components of a coaxial cable

10.6.2 Making the E1 Cable with the Straight SMB Male


Connector
This topic describes how to make the E1 cable with the straight SMB male connector.

Recommended Tools
The recommended tools for making the E1 cable with the straight SMB male connector are as
follows:
l Wire stripper
l Wire crimping tool
l Diagonal pliers
l Wire clipper
l Electric soldering iron
l Tin wire
l Hot air gun
l Paper cutter
l marker

Component
Figure 10-34 shows the components of the straight SMB male connector and the coaxial
cable.

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Figure 10-34 Components

A: Press-fitting sleeve B: Plug of the connector C: Coaxial jacket

D: Outer conductor of the E: Insulation layer of the F: Inner conductor of the


coaxial cable coaxial cable coaxial cable

Procedure
Step 1 For the coaxial cable made of different materials, peel the coaxial cable to expose its outer
conductor (D), insulation layer (E), and inner conductor (F) according to the lengths shown in
Figure 10-35. The lengths of the reserved outer conductor, the reserved insulation layer, and
the exposed jacket are L1, L2, and L3 respectively, as listed in Table 10-5.

NOTICE
l When peeling the coaxial cable, do not damage the outer conductor or the shielded layer of
the coaxial cable.

l You can determine the length of the part to be peeled according to the length of the
connector, as shown in Figure 10-36.

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Figure 10-35 Structure of the coaxial cable

Table 10-5 Peeled lengths of commonly used coaxial cables

Cable Type External L1 L2 (mm) L3 Remarks


Diameter (mm) (mm)

SYFVZ-75-1- 2.2 mm 5-6 7-9 10-12 -


1(A)

SYV-75-2-2 3.9 mm 5-6 7-9 10-12 Dedicated to


national backbone
155M-I

SYV-75-4-2 6.7 mm 5-6 7-9 10-12 Dedicated to


national backbone
155M-III

SFYV-75-2-1 3.2 mm 5-6 7-9 10-12 Dedicated to


national backbone-II

SFYV-75-2-2 4.4 mm 5-6 7-9 10-12 Dedicated to


national backbone
155M-II

Figure 10-36 Lengths of connectors and the peeled part of cables

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Step 2 Put a coaxial cable into press-fitting sleeve A, as shown in Figure 10-37.

Figure 10-37 Putting a coaxial cable into a sleeve

Step 3 Expand outer conductor D of the coaxial cable into a bell-mouthed shape as shown in Figure
10-38.

Figure 10-38 Expanding the outer conductor of a coaxial cable

Step 4 Insert the inner conductor and insulation part of the coaxial cable into plug B of the connector.
Wrap outer conductor D of the connector by using the outer conductor of the coaxial cable, as
shown in Figure 10-39.

Figure 10-39 Inserting a coaxial cable into a connector plug

Step 5 Solder inner conductor F of the coaxial cable with the inner conductor of plug B, as shown in
Figure 10-40.

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Figure 10-40 Soldering the inner conductor

NOTE

After the welding, make sure that there is no metal wire (especially of the outer conductor) or redundant
soldering tin between the inner conductor and the outer conductor. Use the multimeter to test the
insulation state between the inner conductor and the outer conductor. Then, press-fit the outer conductor.

Step 6 Push press-fitting sleeve A towards the connector. Compact the outer conductor of the coaxial
cable. Press-fit sleeve A and the plug of the coaxial connector by using press-fitting tools, as
shown in Figure 10-41.

Figure 10-41 Press-fitting the outer conductor

----End

Follow-up Procedure
After assembling the cable components, install the components on devices, as shown in
Figure 10-42.

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Figure 10-42 Installing the components of a coaxial cable

10.6.3 Making the E1 Cable with the Bent SMB Female Connector
This topic describes how to make the E1 cable with the bent SMB female connector.

Recommended Tools
The recommended tools for making the E1 cable with the bent SMB female connector are as
follows:
l Wire stripper
l Wire crimping tool
l Diagonal pliers
l Wire clipper
l Electric soldering iron
l Tin wire
l Hot air gun
l Paper cutter
l marker

Component
Figure 10-43 shows the components of the bent SMB female connector and the coaxial cable.

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Figure 10-43 Components

A: Press-fitting B: Screw of the C: Plug of connector D: Coaxial jacket


sleeve connector

E: Outer conductor F: Insulation layer of G: Inner conductor


of the coaxial cable the coaxial cable of the coaxial cable

Procedure
Step 1 For the coaxial cable made of different materials, peel the coaxial cable to expose its outer
conductor (E), insulation layer (F), and inner conductor (G) according to the lengths shown in
Figure 10-44. The lengths of the reserved outer conductor, the reserved insulation layer, and
the exposed jacket are L1, L2, and L3 respectively, as listed in Table 10-6.

Figure 10-44 Structure of the coaxial cable

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NOTICE
l When peeling the coaxial cable, do not damage the outer conductor or the shielded layer of
the coaxial cable.

l You can determine the length of the part to be peeled according to the length of the
connector, as shown in Figure 10-45.

Table 10-6 Peeling lengths of commonly used coaxial cables


Cable Type External L1 L2 L3 Remarks
Diameter (mm) (mm) (mm)

SYFVZ-75-1-1( 2.2 mm 5-6 7-9 10-12


A)

SYV-75-2-2 3.9 mm 5-6 7-9 10-12 Dedicated to national


backbone 155M-I

SYV-75-4-2 6.7 mm 5-6 7-9 10-12 Dedicated to national


backbone 155M-III

SFYV-75-2-1 3.2 mm 5-6 7-9 10-12 Dedicated to national


backbone-II

SFYV-75-2-2 4.4 mm 5-6 7-9 10-12 Dedicated to national


backbone 155M-II

Figure 10-45 Lengths of connectors and the peeled part of cables

Step 2 Put a coaxial cable into press-fitting sleeve A, as shown in Figure 10-46.

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Figure 10-46 Putting a coaxial cable into a sleeve

Step 3 Insert the inner conductor and the insulation part of the coaxial cable into plug C of the
connector. Wrap outer conductor E of the connector by using the outer conductor of the
coaxial cable, as shown in Figure 10-47.

Figure 10-47 Inserting a coaxial cable into a connector plug

Step 4 Solder inner conductor G of the coaxial cable with the inner conductor of plug C, as shown in
Figure 10-48.

Figure 10-48 Soldering the inner conductor

NOTE

After the welding, make sure that there is no metal wire (especially of the outer conductor) or redundant
soldering tin between the inner conductor and the outer conductor. Use the multimeter to test the
insulation state between the inner conductor and the outer conductor. Then, press-fit the outer conductor.

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Step 5 Push press-fitting sleeve A towards the connector. Compact the outer conductor of the coaxial
cable. Press-fit sleeve A and the plug of the coaxial connector by using press-fitting tools, as
shown in Figure 10-49.

Figure 10-49 Press-fitting the outer conductor

Step 6 Press-fit upper cover B on plug C of the connector, as shown in Figure 10-50.

Figure 10-50 Press-fitting the upper cover on the connector

----End

Follow-up Procedure
After assembling the cable components, install the components on devices, as shown in
Figure 10-51.

Figure 10-51 Installing the components of a coaxial cable

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11 Cable Labels

11.1 Introduction to Labels


11.2 Filling Labels
11.3 Usage of Labels
11.4 Attaching Labels
11.5 Label for External Alarm Cables
11.6 Label for Network Cables
11.7 Labels for Optical Fibers
11.8 Labels for DC Power Cables
11.9 Labels for AC Power Cables
11.10 Labels for Clock Cables

11.1 Introduction to Labels


This topic provides the materials, types, and structure of the labels. It also describes the
requirements for label printing and handwriting, attaching methods, label contents and
precautions.

Material Specification
The material features of the labels are as follows:

l Thickness: 0.09 mm.


l Color: Chalk white.
l Material: Polyester (PET).
l Applicable temperature: -29°C to +149°C.
l Compatible with laser printing or can be hand written by using oil markers.
l The material must pass the authentication of Underwriters Laboratories (UL) and
Canadian Standards Association (CSA).

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Types
There are two types of cable labels: the label for the power cable and the label for the signal
cable.

Label for the Signal Cable


The label for the signal cable is L-shaped and of a fixed size.

Figure 11-1 Label for the signal cable

The dividing lines on the label specify the position of a cable. For example, there is a dividing
line between the cabinet number and the subrack number, and a dividing line between the
subrack number and the slot number. The size of the dividing line is 1.5 mm x 0.6 mm, and its
color is PANTONE 656c (light blue).
The dotted lines mark the position for folding the label when you attach it to the cable.
There is a mark "TO:" (upside down in the figure) at the lower right corner of the label. The
mark identifies the peer end of the cable to which the label is attached.

Label for the Power Cable


The label for the power cable is attached to the identification plate on the cable ties. The size
of the bulge around the identification plate is 0.2 mm x 0.6 mm (symmetric on both sides).

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Figure 11-2 Label for the power cable

11.2 Filling Labels


You can print the contents on the labels by using a printer or write the contents on the labels
by using an oil marker. For higher efficiency and nicer layout, it is recommended that you use
a printer.

Template for the Printing


You can obtain the template through the following two ways:
l Download the template from the technical support website "support.huawei.com". The
path is as follows: Related Links > Engineering Service > Engineering Quality >
Quality Standard and Template.
l Obtain the template from the Huawei local representative.
When using the Microsoft Word template, pay attention to the following requirements:
l You can modify the contents on the template according to the positions of the cables
installed on site. However, the settings of center, direction, and fonts of the characters on
the label cannot be changed.
l Generally, the size of the characters is not modified. When there are a lot of contents to
be filled in, change the font size of the characters. Make sure that the contents are clear
and legible.

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Setting the Printer


To print the labels, use a laser printer. The type of the laser printer is not limited. Before
printing a label, set up the page and print on an ordinary paper as follows:

1. Place the ordinary printed paper on the label paper. Compare and check whether the
printed paper conforms to the label requirement.
2. Make sure that the printing properties, such as Paper Size and Direction, are set
correctly.
If the printed paper meets the requirements, print the required content on the label paper.
Otherwise, adjust the page setup and print the required content again until you obtain the
correct printout. To adjust the page setup, do as follows:
a. Choose File > Page Setup.
b. Select Layout, set Header and Footer to 0.
c. Click the Margins tab. Select Left for Gutter Position. Adjust the values of Top,
Bottom, Left, and Right.
d. If the dialog box as shown in Figure 11-3, is displayed before printing, click Ignore
to continue the printing.

Figure 11-3 Warning prompt before the printing

After adjusting the page setup, save the printing properties. This page setup is required only
when you use the template for the first time.

Requirements for Feeding Labels in the Printer


The label paper is composed of two pages, and is different from the ordinary paper. Always
feed in the labels manually, one by one regardless of the model of the printer that you use. Do
not use the auto-feed mode to prevent the printer from getting jammed. Different models of
printers have different feeding positions for feeding the labels. Feed in the labels correctly.

Requirements for Printing Labels


The requirements for printing the labels are as follows:

l All the contents should be printed on the label. Ensure that the content is not printed at
the bottom of the label page.
l The contents in the cells should be aligned to the center. In the case of a single-line
printout, the dividing lines and the "TO" mark should not be covered by the printed
characters.
l If you merge the cells and print in multiple lines, adjust the contents and do not cover the
"TO" mark. Use the spacebar to move the content to the next line.

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Writing Tool

To maintain the labels legible and neat, use the black oil marker (excluding the ball pen)
delivered with the products to write on the labels.
In special cases, you can use a black ballpoint pen, although it is not recommended to use a
ballpoint pen. The oil marker is more effective compared to the ballpoint pen. When you use
the marker to write on the labels, ensure that the surface of the labels is not oily. The oil can
smudge the letters.

NOTE

The delivered marker has two nibs. Use the smaller nib to write on the labels.

Font

The handwritten font must be similar to the standard typeface "Times New Roman" so that it
is clear and legible. Table 11-1 lists the standard typeface.

Table 11-1 Standard typeface for handwriting

0 1 2 3 4 5 6 7 8

9 A B C D E F G H

I J K L M N O P Q

R S T U V W X Y Z

The typeface for handwriting should be of proper size. When you fill in the label in Chinese
font, the size of the Chinese font must be proper, and the Chinese font must be legible and
neat.
Figure 11-4 shows the writing direction.

Figure 11-4 Writing direction on the label

11.3 Usage of Labels


This topic describes how to use the labels, the information on the labels, and the precautions
to be taken when using the labels.

Information Carried on Labels

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The contents on the signal cable are different from the contents on the power cable.

For the Signal Cable


The two sides of the label attached to the signal cable indicate the location of the ports
connected to both ends of the cable, as shown in Figure 11-5.
l Area 1 contains the location information about the cable end to which the label is to be
attached.
l Area 2 (with the "TO:" mark) contains the location information about the other end of
the cable.
l Area 3 is folded between area 1 and area 2.

Figure 11-5 Printing parts on the label for the signal cables

If the label is viewed from the cable leading-out area, it appears on the right side of the cable.
The side with "TO:" that faces outward indicates the peer end; the other side indicates the
local end. Therefore, the information in Area 1 at one end of the signal cable is the same as
the information in Area 2 at the other end of the cable.

For the Power Cable


The label for the power cable is attached only to one side of the identification plates. The
information (the part after the mark "TO:") on the label indicates the location of the peer end
device, control cabinet, cable distribution box or socket of the cable end to which the label is
attached.

Precautions for Using Labels

Pay attention to the following items when using the labels:


l When you print, write, or attach labels, ensure that the labels are clean.
l Do not use ink-jet printers or ink pens to print or write on the labels because the label
paper is made up of moisture proof and waterproof material.
l Attach labels neatly. The new label is of striped type. The appearance of the product is
affected if the attaching position or direction is not correct.
l Bundle the cable ties at the same height, and place all identification plates in the same
direction.
l The positions of "up", "down", "right", and "left" in this topic (excluding the description
of printer setting) are viewed when you face the labels.

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11.4 Attaching Labels


After printing or writing the label on the base page, remove the label from the base page, and
then attach the label to the cable or the identification plate of the cable tie. The following
describes how to attach the label for the signal cable and the power cable.

Attaching the Label to the Signal Cable


Attach the label to the signal cable, 2 cm away from the connector. In special cases, for
example, to avoid bending the cable or affecting other cables, attach the label at a different
position on the cable.
The labels should be attached to both ends of a cable. When the cable is placed vertically, the
label should point towards the right. When the cable is placed horizontally, the label should
point downwards. Figure 11-6 shows how to attach the label to the signal cable at a proper
position.

Figure 11-6 Attaching the label to the signal cable at a proper position

Figure 11-7 shows how to attach the label to the signal cable.

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Figure 11-7 Attaching the label to the signal cable

Attaching the Label to the Power Cable


Remove the label from the bottom of the label page, and then attach it to the concave part on
one side of the identification plate. The cables can be attached on either side of the
identification plate, but ensure that the label directions are consistent in the
telecommunications room. The cable tie should be fastened 2 cm away from the connectors.
In special cases, the labels can be attached at other positions.
Cable ties should be fastened at both ends of a cable. After bundling the cables, the completed
identification plate should be visible on the top of the cable in the horizontal cabling, or on the
right side of the cable in the vertical cabling. Make sure that the label points outwards, as
shown in Figure 11-8.

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Figure 11-8 Appearance of the label attached to the power cable

11.5 Label for External Alarm Cables


This topic provides information on labels and example of labels for external alarm cables.

The external alarm cables are connected to the first cabinet that provides power supply of
each row. Labels attached to the first cabinet must indicate the access terminal distribution for
the devices. Labels are not required to be attached to the device unless it is required. Here,
only Area 2 of the label should be filled in.

Table 11-2 describes the information on the label for the external alarm cable.

Table 11-2 Information on the label for the external alarm cable

Content Meaning Example

MN MN: l M: Cabinet row, numbered A to Z from front to back.


Cabinet l N: Cabinet column, numbered 01 to 99 from left to right.
number.
For example:
A01: Cabinet in row A and column 01.

NOTE

Generally, the preceding numbering method helps identify the position of a specific cabinet. If two
cabinets are installed back to back, the front direction of the cabinet must be specified. Hence, the
numbering method MNO is used. "O" indicates the direction of the cabinet, which can either be "A" or
"B." This numbering method is also used for the cable labels described in the following sections.

You need to fill only a part of the text area because the label on the alarm cable provides basic
information. It is recommended you reserve the entire length of the label. Do not cut off the
blank area.

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Figure 11-9 shows a label on the alarm cable. "A01" indicates that the alarm cable is
connected from the first cabinet to the cabinet in row A, column 01.

Figure 11-9 Example of the label on the alarm cable

11.6 Label for Network Cables


This topic describes the application scope, content, and meaning of the label for the network
cable, and provides the example of filling in the label.

Application
The labels for the network cables are attached to the network cables that connect to the
boards, or the labels for the network cables are attached to the cables that connect to the hubs,
servers or agents of the value added service (VAS) devices.

Meaning of the Label


Table 11-3 describes the information on the label for the network cable that connects to the
board.

Table 11-3 Information on the label for the network cable


Content Meaning Example

MN-B-C-D MN: Cabinet "A01" indicates the first cabinet in row A.


number

B: Subrack The subracks are numbered from bottom to top. 01 indicates


number the lowest subrack.

C: Slot The slots are numbered from top to bottom and from left to
number right. 01 indicates slot 1 of the subrack.

D: Network The ports are numbered from top to bottom and from left to
port number right. 01 indicates the first network port.

MN-Z MN: Cabinet "B02" indicates the second cabinet in row B.


number

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Content Meaning Example

Z: Position of You can fill the number that indicates the position of the
the terminal terminal device according to actual conditions.
device l For the router connected to the cabinet, specify the
cabinet number, subrack number, and network port
number of the router, such as B02-03-12.
l For the NMS workstation, specify the specific location.

For the network cables that connect to the hubs, servers, or agents of the VAS devices, the
information on the labels is provided according to the actual conditions.
l For the cable from the hub to the server, specify the cabinet number and subrack number
where the hub is located, and specify the serial number on the hub. Specify the cabinet
number and subrack number where the server is located. For a stand-alone server,
specify the specific position of the server.
l For the cable from the hub to the agent, specify the serial number of the network port on
the agent end. The cabinet number and the subrack number should be the same as the
cabinet number and the subrack number described in Table 11-3.
l For a stand-alone hub that is not installed in any subrack or cabinet, specify its
recognizable position.
Specify the serial number on the hub, the network port number of the agent and the position
of the stand-alone server according to the actual conditions.

Example of the Label


Figure 11-10 shows the label for the network cable.

Figure 11-10 Example of the label for the network cable

l "A01-03-10-05" indicates that one end of the network cable is connected to Ethernet port
05, slot 10, subrack 03 of the cabinet in row A, column 01.
l "B02-03-12" indicates that the other end of the network cable is connected to Ethernet
port 12, subrack 03 of the cabinet in row B, column 02. The slot number is not specified.

11.7 Labels for Optical Fibers


This topic provides information on labels and example of labels for optical fibers. There are
two types of labels that are used for optical fibers: one for the optical fiber connecting two
cabinets and one for the optical fiber connecting the cabinet to the ODF.

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Meaning of the Label for Optical Fiber Connecting Two Cabinets


Table 11-4 describes the information on the label for the optical fiber connecting two
cabinets.

Table 11-4 Information on the label for the optical fiber connecting two cabinets

Content Meaning Example

MN-B-C-D- MN: Cabinet number A01 indicates the first cabinet in row A.
R/T
B: Subrack number The subracks are numbered from bottom
to top. 01 indicates the lowest subrack.

C: Slot number The slots are numbered from left to right


and from top to bottom. 01 indicates slot 5
of the subrack.

D: Optical port number The optical port is numbered from left to


right and from top to bottom. 05 indicates
the fifth optical port.

R: Optical receiving -
interface
T: Optical transmitting
interface

MN-B-C-D- MN: Cabinet number It is the same as the preceding example.


R/T When the local cabinet and the opposite
B: Subrack number cabinet are not in the same
C: Slot number telecommunications room, MN indicates
the name of the telecommunications room.
D: Optical port number

R: Optical receiving
interface
T: Optical transmitting
interface

Example of the Label on the Optical Fiber Connecting Two Cabinets


Figure 11-11 shows the label on the optical fiber connecting two cabinets.

Figure 11-11 Example of the label on the optical fiber connecting two cabinets

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l "A01-01-05-05-R" indicates that one end of the optical fiber is connected to the optical
receiving interface 05 in slot 05, subrack 01 in the cabinet in row A, column 01.
l "G01-01-01-01-T" indicates that the other end of the optical fiber is connected to optical
transmitting interface 01 in slot 01, subrack 01 in the cabinet in row G, column 01.

Meaning of the Label for Optical Fiber Connecting the Cabinet to the ODF
Table 11-5 describes the information on the label for the optical fiber connecting the cabinet
to the ODF.

Table 11-5 Information on the label for the optical fiber connecting the cabinet to the ODF
Content Meaning Example

MN-B-C-D-R/T MN: Cabinet number A01 indicates the first cabinet in row A.

B: Subrack number The subracks are numbered from bottom


to top. 01 indicates the lowest subrack.

C: Slot number The slots are numbered from left to right


and from top to bottom. 01 indicates slot 5
of the subrack.

D: Optical port number The optical port is numbered from left to


right and from top to bottom. 05 indicates
the fifth optical port.

R: Optical receiving -
interface; T: Optical
transmitting interface

ODF-MN-B-C- MN: ODF row and ODF M: numbered A to Z from front to back in
R/T column. each row.
N: numbered 01 to 99 from left to right.
G01: ODF in row G and column 01.

B: Row number of the Range: 01-99, such as 01.


terminal

C: Column number of Range: 01-99, such as 01.


the terminal

R: Optical receiving -
interface
T: Optical transmitting
interface

Example of the Label on the Optical Fiber Connecting the Cabinet to the ODF
Figure 11-12 shows the label on the optical fiber connecting the cabinet to the ODF.

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Figure 11-12 Example of the label on the optical fiber connecting the cabinet to the ODF

l "ODF-G01-01-01-R" indicates that one end of the optical fiber is connected to the
optical receiving terminal in row 01, column 01 of the ODF in row G, column 01.
l "A01-01-05-05-T" indicates that the other end of the optical fiber is connected to optical
receiving interface 05 in slot 05, subrack 01 in the cabinet in row A, column 01.

11.8 Labels for DC Power Cables


This topic provides information on labels and example of labels for DC power cables.

The labels are attached to the DC cables of the DC-powered cabinet, including the -48 V,
PGND and BGND cables. The label for the DC power cable is attached to one side of the
identification plate on the cable tie.

Table 11-6 shows the information on the label for the DC power cables.

Table 11-6 Meaning of the label for the DC power cables

Content Meaning

MN(BC)- -48 V1 MN(BC): BC is written right below MN.


On the loaded cabinet side, only MN is used to identify the
MN(BC)- -48 V2
cabinet.
MN(BC)- BGND On the power distribution device side:
MN(BC)- PGND l MN identifies the row and column numbers of the power
distribution device such as the control cabinet and power
distribution box.
l BC identifies the row and column numbers of the -48 V
connector. If the row number or the column number does
not exist, or the connector can be identified without the
row or column number, BC can be omitted.
The BGND and the PGND cables do not require the row or
the column number.

The label indicates only the location of the peer end, control cabinet or distribution box.
Information about the local end is not required. Table 11-6 lists the information about the two
inputs of the -48 V power supply on the label. The information about other DC voltages (such
as 24 V, 60 V) should be written in a similar way. Make sure that the labels are attached in the
correct direction. After the cable ties are bundled on to the cable, the identification plates with
the labels should point upward.

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The contents on the cable labels in the same cabinet should be in the same direction, as shown
in Figure 11-13.

Figure 11-13 Example of the labels on the DC power cable

l On the loaded cabinet side, the label marked as "A01/B08- -48 V2" indicates that the
cable is used for the -48 V2 DC supply. The cable is routed from the 8th connector in
row B of the -48 V busbar in the power distribution cabinet in row A, column 01.
l On the power distribution cabinet side, the label marked as "B03- -48 V2" indicates that
the cable is used for the -48 V2 DC supply. The cable is routed from the loaded cabinet
in row B, column 03.
The label context is listed:
l In the power distribution cabinet (or the first power cabinet of a row in the transmission
telecommunications room), each terminal on the -48 V connector bar has a numeric
identification. For example, such as "08" (also mentioned as "8") in the label "A01/B08-
-48 V2."
l The PGND and the BGND are two copper bars. The terminals are directly connected to
these copper bars. Therefore, the connection of any of the terminal does not affect the
distribution of the power supply. Only the row and column numbers of the power
distribution cabinet are required. For example, if the label on the loaded cabinet side is
"A01-BGND", the power cable is a BGND cable that is connected to the BGND copper
bar in the power distribution cabinet in row A, column 01. The information on the labels
for the PGND cables must be provided in the similar way.

11.9 Labels for AC Power Cables


This topic provides information on labels and example of labels for AC power cables.

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The labels are attached to the AC cables, including the 110/220 V, BGND and PGND cables
that supply power to the cabinets. Labels are attached to both ends of the cable. The 110/220
V, BGND, and PGND cables have the insulation sheath. Hence, you only need to write "AC"
and the cabinet number on each label.

The labels for AC power cables are attached to one side of the identification plate on the cable
tie. Table 11-7 describes the meaning of the label for the AC power cable.

Table 11-7 Meaning of the label for the AC power cable


Content Meaning

MN-AC MN: Cabinet number or the power socket position. Power socket: Mark the
positions clearly to avoid confusion. If the sockets have multiple rows and
columns, identify their positions as the cabinet.

The label only indicates the location of the peer end or socket. Information about the local end
is not required. Ensure that the labels are attached in the correct direction. After the cable ties
are bundled onto the cable, the identification plates with the labels must point upward, as
shown in Figure 11-14.

Figure 11-14 Example of the labels on the AC power cable

l On the loaded cabinet side, the label marked as "A01-AC" indicates that the cable is
routed from the power socket in row A and column 01.
l On the power distribution cabinet side, the label marked as "B01-AC" indicates that the
cable is routed from the loaded cabinet in row B and column 01.

11.10 Labels for Clock Cables


Applicable Range
Labels of the clock cable are attached to both ends of the cable. The labels indicate the
positions where the cable is terminated on the equipment and the DDF.

The clock cables include 75-ohm cable, 75-to-120-ohm cable, and 100-ohm T1 cable.

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Description of the Label


Table 11-8 shows the information on both sides of the labels.

Table 11-8 Information on labels attached to the clock cables

Content Description Example

MN-B-C-D MN: cabinet For example, A01


number

B: frame number Numbered in top-down order with two digits, for


example, 01

C: board number Numbered in top-down and left-right order with


two digits, for example, 01

D: port number Numbered in top-down and left-right order with


two digits, for example, 05

DDF-MN-B-C MN: serial M: The cabinet rows from front to back are
number of the numbered A to Z.
DDF N: The cabinet columns from left to right are
numbered 01 to 99.
For example, G01 is the DDF in Row G and
Column 01.

B: row number of Range: 01-99, for example, 01-01.


the terminal

C: column
number of the
terminal

Example of the Label


Figure 11-15 shows the label on the clock cable.

Figure 11-15 Label on the clock cable

"A01-03-01-01" indicates that the local end of the clock cable is connected to Clock Port 01,
Board 01 and Frame 03 of the cabinet in Row A and Column 01 in the telecommunications
room.

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"DDF-G01-01-01-AR" indicates that the opposite end of the clock cable is connected to Row
1 and Column 1 of the DDF in Row G and Column 01 in the telecommunications room.

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Installation Manual 12 Environmental Requirements

12 Environmental Requirements

12.1 Storage Environmental Requirements


12.2 Transportation Environmental Requirements
12.3 Running Environment

12.1 Storage Environmental Requirements


This topic describes the requirements on the storage environment (climatic environment,
waterproof environment, biological environment, air cleanness, and mechanical stress).

Climatic Requirements
Table 12-1 lists the climatic requirements.

Table 12-1 Climatic requirements


Item Range

Temperature -45°C to +70°C

Relative humidity 8% to 100%

Absolute humidity 0.03 g/m3 to 30 g/m3

Temperature change rate ≤ 0.5°C/min

Atmospheric pressure 70 kPa to 106 kPa

Rainfall intensity ≤ 15 mm/min

Solar radiation ≤ 1120 W/m3

Wind speed ≤ 50 m/s

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Waterproof Requirements
Storage requirements of the on-site device are as follows:

l Place the device indoors.


l There should be no water on the ground.
l Water should not flow into the package.
l Store the device away from the places where it may be exposed to leakage from
automatic fire fighting devices or heaters may occur.

Biological Environmental Requirements


l Take measures to prevent the spread of microorganism, such as epiphyte and mildew.
l Take measures against rodents, such as mice.

Air Cleanness
l There must be no explosive, conductive, magneto-conductive or corrosive dust.
l The density of mechanically active materials in the air must comply with the restrictions
listed in Table 12-2.

Table 12-2 Restrictions on the density of mechanically active materials in the air for storage

Mechanically Active Material Restriction

Suspending dust ≤ 5.00 mg/m3

Precipitable dust ≤ 20.0 mg/m2h

Sand ≤ 300 mg/m3


NOTE
l Suspending dust: diameter ≤ 75 μm
l Precipitable dust: 75 μm ≤ diameter ≤ 150 μm
l Sand: 150 μm ≤ diameter ≤ 1000 μm

l The density of chemically active materials in the air must comply with the restrictions
listed in Table 12-3.

Table 12-3 Restrictions on the density of chemically active materials in the air for storage

Chemically Active Material Restriction

SO2 ≤ 0.30 mg/m3

H2S ≤ 0.10 mg/m3

NO2 ≤ 0.50 mg/m3

NH3 ≤ 1.00 mg/m3

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Chemically Active Material Restriction

Cl2 ≤ 0.10 mg/m3

HCl ≤ 0.10 mg/m3

HF ≤ 0.01 mg/m3

O3 ≤ 0.05 mg/m3

Mechanical Stress
The mechanical stress imposed on the device that is stored must comply with the restrictions
listed in Table 12-4.

Table 12-4 Restrictions on mechanical stress imposed on the device that is stored
Item Sub-item Range

Sinusoidal Amplitude ≤ 7.0 mm -


vibration
Accelerated speed - ≤ 20.0 m/s2

Frequency range 2 Hz to 9 Hz 9 Hz to 200 Hz

Non-stable Impulse response ≤ 250 m/s2


impulse spectrum II

Static load ≤ 5 kPa


NOTE
l Impulse response spectrum: The maximum accelerated speed response curve generated by the
device under the specified impulse motivation. Impulse response spectrum II means that the
duration of half-sine impulse response spectrum is 22 ms.
l Payload: The bearable pressure of the device with package when it is piled up in the prescribed
mode.

12.2 Transportation Environmental Requirements


This topic describes the requirements on the transportation environment of the device.
The transportation environment includes climatic environment, waterproof environment,
biological environment, air cleanness, and mechanical stress.

Climatic Requirements
Table 12-5 lists the climatic requirements.

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Table 12-5 Climatic requirements


Item Range

Temperature -40°C to +70°C

Relative humidity (The temperature varies 95%


little) +45°C

Relative humidity (The temperature varies 95%


much, air/air) -40°C/+30°C

Temperature change rate: air/air -40°C/+30°C

Temperature change rate: air/water +40°C/+5°C

Atmospheric pressure ≥ 70 kPa

Rainfall intensity ≤ 6 mm/min

Solar radiation ≤ 1120 W/m²

Heat radiation ≤ 600 W/m²

Wind speed ≤ 5 m/s

Waterproof Requirements
During the transportation, the following conditions must be met:

l Store the package in good condition.


l Take waterproof measures to prevent rain from entering the package.
l There should not be any water on the device when it is transported.

Biological Environmental Requirements


l Take measures to prevent the spread of microorganism, such as epiphyte and mildew.
l Take measures against rodents, such as mice.

Air Cleanness
l There must be no explosive, conductive, magneto-conductive or corrosive dust.
l The density of mechanically active materials in the air must comply with the restrictions
listed in Table 12-6.

Table 12-6 Restrictions on the density of mechanically active materials in the air for
transportation
Mechanically Active Material Restriction

Suspending dust No requirement

Precipitable dust ≤ 3.0 mg/m²•h

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Mechanically Active Material Restriction

Sand ≤ 100 mg/m³

l The density of chemically active materials in the air must comply with the restrictions
listed in Table 12-7.

Table 12-7 Restrictions on the density of chemically active materials in the air for
transportation
Chemically Active Material Restriction

SO2 ≤ 0.30 mg/m³

H2S ≤ 0.10 mg/m³

NO2 ≤ 0.50 mg/m³

NH3 ≤ 1.00 mg/m³

Cl2 ≤ 0.10 mg/m³

HCl ≤ 0.10 mg/m³

HF ≤ 0.01 mg/m³

O3 ≤ 0.05 mg/m³

Mechanical Stress
The mechanical stress imposed on the device that is transported must comply with the
restrictions listed in Table 12-8.

Table 12-8 Restrictions on the mechanical stress imposed on the device that is transported
Item Sub-item Range

Sinusoidal Offset ≤ 3.50 mm - -


vibration
Accelerated - ≤ 20.0 m/s² ≤ 15.0 m/s²
speed

Frequency 2 Hz to 9 Hz 9 Hz to 200 Hz 200 Hz to 500 Hz


range

Random Spectrum 1 m²/s³ 0.3 m²/s³ 0.3 m²/s³


vibration density of
accelerated
speed

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Item Sub-item Range

Frequency 10 Hz to 200 200 Hz to 500 Hz 500 Hz to 1000 Hz


range Hz

Non-stable Impulse ≤ 300 m/s²


impulse response
spectrum II

Static load ≤ 5 kPa

12.3 Running Environment


This topic describes the requirements on the climatic environment, waterproof environment,
biological environment, air cleanness, mechanical stress, and electromagnetic environment.

The running environment includes climatic environment, waterproof environment, biological


environment, air cleanness, mechanical stress, and electromagnetic environment.

Climate
Table 12-9 lists the climatic requirements.

Table 12-9 Climatic requirements


Item Range (Long-term Range (Short-term
Operating Environment) Operating Environment)

Temperature 0°C to +40°C -5°C to +55°C

Relative humidity 5% to 90% 5% to 95%

Absolute humidity 1 g/m3 to 29 g/m3 0.5 g/m3to 29 g/m3

Temperature change rate ≤ 0.5°C/min ≤ 0.5°C/min

Atmospheric pressure 70 kPa to 106 kPa 70 kPa to 106 kPa

Solar radiation ≤ 700 W/s² ≤ 1200 W/m²

Thermal radiation ≤ 600 W/s² ≤ 600 W/m²

Wind speed ≤ 5 m/s ≤ 5 m/s

NOTE

Here, "short-term" means that the total operating duration in a year is less than 15 days, and each
operating duration is less 96 hours.

Biological Environmental Requirements


l Take measures to prevent the spread of microorganism, such as epiphyte and mildew.

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l Take measures against rodents (such as mice) and insects.

Air Cleanness
l There is no explosive, conductive, magneto-conductive or corrosive dust.
l The density of mechanically active materials in the air should comply with the
restrictions stated in Table 12-10.

Table 12-10 Restrictions on the density of mechanically active materials in the air for storage
Mechanically Active Material Restriction

Suspending dust ≤ 0.40 mg/m³

Precipitable dust ≤ 15.00 mg/m²•h

Sand ≤ 300.00 mg/m³

l The density of chemically active materials in the air should comply with the restrictions
stated in Table 12-11.

Table 12-11 Restrictions on the density of chemically active materials in the air for storage
Chemically Active Material Range

SO2 ≤ 0.30 mg/m³

H2S ≤ 0.03 mg/m³

NH3 ≤ 1.00 mg/m³

Cl2 ≤ 0.10 mg/m³

Mechanical Stress
Table 12-12 lists the requirements on mechanical stress.

Table 12-12 Requirements on mechanical stress imposed on the device that is stored
Item Sub-item Range

Sinusoidal Offset ≤ 3.5 mm -


vibration
Accelerated speed - ≤ 10.0 m/s²

Frequency range 2 Hz to 9 Hz 9 Hz to 200 Hz

Non-stable impulse Impulse response ≤ 40 m/s²


spectrum II

Static load 0

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Electromagnetic Environment
Table 12-13 lists the requirements on the electromagnetic environment.

Table 12-13 Requirements on the electromagnetic environment


Electromagnetic Phenomenon Value

Low frequency Frequency (Hz) 50 to 20000


magnetic field
Ampl. (A/m rms) 10 to 0.025

Amplitude Frequency (MHz) 0.009 to 1000


modulation RF
electric field Ampl. (V/m rms) 3

Pulse modulation Frequency (GHz) 1 to 20


RF electric field
Ampl. (V/m peak) 3

Requirements on ESD Prevention


The absolute value of electrostatic voltage is less than 2000 V.

Requirements on Lightning Proof Grounding


Table 12-14 lists the requirements on lightning proof grounding.

Table 12-14 Requirements on lightning proof grounding


Item Requirement Description

Capital l Use the reinforced concrete structure for the construction of the
construction telecommunications room.
l Install the lightning proof device in the telecommunications room.
l The lightning proof ground must share the same ground body with
the protection grounding of the telecommunications room.

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Item Requirement Description

AC power l Use a special power transformer for the telecom offices. Use the
requirements metal jacket or steel tube to cover the power cables before burying
them under the ground. Ground both ends of the metal jacket or
steel tube nearby and properly. Bury the cable under the ground.
The length underground should not be less than 15 m.
l Use a TN-S power supply system for the telecom offices. The
socket that supplies power to box-type products should be a
uniphase triplex socket. Make sure that the contact holes of PE
cables (PGND cable) in the socket can provide reliable protection
grounding for power-demanding device and maintenance terminal.
Install a gapless zinc oxide arrester to each of the three phase lines
on the low tension side of the AC power transformer. Ground the
enclosure of the transformer, the neutral lines on the low tension
side, and the metal steel tubes of the power cables that connect to
the enclosure of the transformer correctly and close to each other.

Power cables l Do not lead the AC/DC power cables in and out of the
leading in the communications site in the aerial mode.
communications l After the low-voltage power cables are led into the
site be equipped telecommunications room, install the lightning protection box for
with the the power cables in the AC voltage stabilizer and the AC power
lightning distribution panel (unit). Ground the arrester correctly and close to
protection box the unit.
l For the telecommunications room built in the cities, install the
power supply arrester with the nominal discharging current of not
less than 20 kA.
l For the telecommunications room built in the suburbs, where
lightning strikes occur, install the power supply arrester with the
nominal discharging current that is larger than 60 kA.
l For the telecommunications room in the mountain areas, where
lightning strikes occur, or in separate high-rise buildings in the city,
install the power supply arrester with the nominal discharging
current that is larger than 100 kA.
l The ground cable of the lightning protection box should be shorter
than 1 m.

Grounding of l Connect the DC working ground (positive pole of the -48 VDC
DC power power supply or the negative pole of the 24 VDC power supply) to
distribution the nearest indoor collective ground cable. The total ground cable
should meet the maximum load of the device.
l The power device must have the DC working ground cable, which
can connect the power device to the collective ground cable.

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Item Requirement Description

Equipotential l Ground all devices and auxiliary devices in the telecommunications


connection room properly. Connect all PGND cables to the collective
protection ground bar. Join all PGND cables in one
telecommunications room to one protection ground bar.
l Ensure that the grounding network for the working ground and the
protection ground should be shared.
l Ground the cable racks, suspended iron supports, frames or
enclosures, metal ventilation pipe, metal windows and doors
correctly.

General l Do not connect the neutral line of the AC power cable to the
Requirements on protection ground of any telecom device in the telecommunications
grounding room.
l Ground cables should meet the maximum payload requirement of
the device.
l Do not install the fuse or switch on the ground cable.
l Ensure that all ground cables are as short as possible, and arrange
them as straight as possible. No oxidation corrosion should occur in
the general ground bar. Otherwise, ground bar cannot connect
properly to the ground cables, which results in the increase of
contact resistance on the ground path. Make sure that the ground
cables are connected reliably to the ground bar in the
telecommunications room.

Grounding l The ground resistance of the grounding system should be less than
resistance 10 ohms.
l Keep the upper end of the ground body at least 0.7 meters over the
ground. In cold areas, bury the ground body below the frozen
ground.
l Measure the ground resistance periodically (monthly) to ensure the
effective grounding.

Subscriber l The external subscriber cable must be led into the site under the
cables and MDF ground.
l The metal jacket of the cable should be grounded in the distribution
frame.
l The MDF must be equipped with a protective unit.
l Perform spot test on the protective unit periodically (every 2 years)
according to relevant standards and replace the disabled or degraded
protective units in time.

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Item Requirement Description

Routing of signal l Do not arrange the signal cables overhead in the


cables telecommunications room. All signal cables must be led into the site
under the ground.
l The metal jackets of all cables led into the telecommunications
room should be grounded in the distribution frame or connected to
the protection ground bar in the telecommunications room.
l After signal cables are led into the device, relevant signal lightning
protection boxes should be installed for the corresponding ports on
the device.
l Ensure that the ground cable of the lightning protection box is as
short as possible.
l The idle line pair of the signal cable from or to the office should be
grounded in the telecommunications room.

Collective l Use the ground ring or ground bar for the collective ground cable.
ground cable l Do not use aluminum cables as ground cables. Take measures to
prevent electrification corrosion when connecting different metal
parts together.
l Use the copper busbar as the collective ground cable with the cross-
sectional area of not less than 120 mm², or use the galvanized flat
steel that has the same resistance.

Grounding lead- Use the galvanized flat steel with cross-sectional area of 40 mm x 4
in cable mm or 50 mm x 5 mm.

Requirements on AC Power Supply


l The AC power supply system should consist of mains, uninterruptible power supply
(UPS), and electric generator set. It should supply power in an integrated mode. The AC
power supply system should meet the requirement of the central office, and should
provide simple cable connection, safe operation, flexible distribution, and convenient
inspection. The low-voltage power supply system should use three-phase five-wire mode
or mono-phase three-wire mode. Table 12-15 lists the requirements on the nominal
voltage and frequency of the low-voltage AC.

Table 12-15 Requirements on the AC voltage and the frequency


Nominal Voltage Rated Frequency

Mono-phase three-wire 220 VAC; 230 VAC 50/60 Hz


110/127/220/380 (V)

Three-phase five-wire 380 VAC; 400 VAC 50/60 Hz

l Voltage fluctuation allowed:


For electric network:

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– Fluctuation allowed: ±10%


– Valid value fluctuation: ±15%
– Time: less than 500 ms.
For dynamic electric network:
– Fluctuation allowed: ±10%
– Time: less than 2 ms.
l The UPS switchover time should not be more than 10 ms. Otherwise, it may cause the
device to restart or reset.
l When determining the AC capacity in the telecommunications room, you must consider
the working current and fault current. An independent device must have an independent
AC distribution protection device. The protection switch configuration must be greater
than the protection switch configuration of the electricity device.
l The generator set should have the following functions:
– Automatic power on and off
– Automatic recruitment
– Remote communication
– Remote control
– Remote measurement
– Standard interface and communications protocols
l The AC neutral for communication must use the conducting wire that has the same cross
section as the phase cable.
l The conducting wire is fire-resistant. Route the conducting wire according to the local
regulations, and set the low-voltage power distribution room also according to the local
regulations.

Requirements on DC Power Supply


l The central offices should ensure the reliable DC power supply. Place the power device
near the telecom device so that the DC feeder is as short as possible. To reduce the power
consumption and installation cost, the loop voltage drop from the battery port to the
device port should be smaller than 3.2 V.
l Configure two or more power supply systems, independent of each other, for the telecom
offices with heavy traffic or with more than two switching systems.
l Configure multiple independent power systems for the large capacity site according to
the floor, powering each independent office respectively. Configure a centralized power
room or battery room for the office with medium traffic, or adopt the distributed power
supply system. Configure the integrated power supply system for the office with less
traffic. Take measures to prevent the corrosive gas released by the battery from eroding
boards.
l In designing the DC power supply system, you must consider the maximum payload in
dynamic and static conditions. Also, you have to reserve the margin. The cabling in the
power distribution panel must be planned based on the maximum capacity of the
supplied power supply payload. In this way, you can decide the type and the
specifications of the conducting wire.
l Select the DC power feeder according to the long-term payload. If the cross section
exceeds 95 mm², use the hard bus cable. If there is a great difference between the recent
and long-term payload, maintain the cabling in stages.

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l The conducting wire is fire-resistant. Route the conducting wire according to the local
regulations, and set the low-voltage power distribution room also according to the local
regulations.
Table 12-16 lists the specifications for the DC power supply.

Table 12-16 Specifications for the DC power supply


Item Requirement

Permitted range of the -48 V -38.4 V to -57.6 V


input voltage

Permitted range of the -60 V -48 V to -72 V


input voltage

DC power capacity to support Greater than 1.5 times of the rated current at least
the surge current

Regulated voltage precision If the AC input voltage is in the range of 85%-110% of


the rated value, and the load current is in the range of
5%-100% of the rated value, the output voltage of the
rectifier is an integer in the range of -46.0 V to -56.4 V,
with the regulated voltage precision ≤ 1%.

Overshoot amplitude of switch Not more than ±5% of the integral value of the DC
on/off output voltage

Peak-to-peak noise voltage ≤ 200 mV

Dynamic response The recovery time is less than 200 ms. The overshoot is
in the range of the integral value of the DC output
voltage ±5%.

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SYNLOCK V3 BITS 13 Testing the Waveform of the Signal with the
Installation Manual Oscilloscope TDS220

13 Testing the Waveform of the Signal


with the Oscilloscope TDS220

13.1 Panel Description


13.2 Testing the SYNLOCK Output Waveform

13.1 Panel Description


This section describes the functions of the display area and the control area of the TDS220
oscilloscope.

NOTE

This document uses the TDS220 oscilloscope as an example to describe how to test the waveform.

Figure 13-1 shows the panel of the oscilloscope TDS220, including the display area and
control area.

Figure 13-1 Front panel of the oscilloscope TDS220

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SYNLOCK V3 BITS 13 Testing the Waveform of the Signal with the
Installation Manual Oscilloscope TDS220

13.1.1 Display Area


There is a screen in the display area for displaying two channels of waveforms.

In the left of the screen, 1 and 2 indicate the reference ground of the waveforms of CH1 and
CH2 respectively. If no number is displayed, it means that there is no display for the channel.

In the upper part of the screen, the waveform icon indicates the ACQUIRE status. Trigger/
Auto/Ready/Stop indicates the current trigger status. The downward arrow indicates the
horizontal trigger position. Pos indicates the time deviation of this position compared to the
center line of the screen.

In the lower part of the screen, CH1 and CH2 indicate their vertical scales, that is, the value
that one big grid on the screen stands for. M stands for the set value of main time base, and W
stands for the set value of the window. CH1/CH2/EXT/EXT/5/AC LINE stand for the signal
sources for trigger. The rising edge icon and falling edge icon stand for two edge trigger
modes: rising edge trigger and falling edge trigger. The number on the right side of the icon
stands for the trigger level.

13.1.2 Probe Interfaces


The following describes the probe interfaces:

l PROBE COMP outputs the standard 5 V square waveform.


l CH1 and CH2 are input channels.
l EXT TRIG is an external trigger input interface.

13.1.3 Function Detection and Probe Compensation


For the function detection and probe compensation, proceed as follows:

1. After powering on the oscilloscope, connect the probe to CH1, and attach the probe and
reference lead to the PROBE COMP output end.
2. Press AUTOSET, if the shape of the displayed waveform is square, it indicates that the
oscilloscope functions normally.
3. If the displayed waveform is not a pure sinusoidal wave, adjust the probe compensation
in this way: Adjust the compensation hole on the probe stick with a screwdriver.

Check CH2 in the same way.

13.2 Testing the SYNLOCK Output Waveform

NOTICE
l Check whether the power cable is properly connected and is free of damage or electric
leakage.

l Make the instrument grounded reliably before using it. Otherwise, it may cause
interferences or electric shock to human body.

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Installation Manual Oscilloscope TDS220

l Input signal must not exceed the limits of the oscilloscope.


l Keep the instrument clean and dry. Do not operate the instrument in humid or explosive
environment.

13.2.1 Signal Outputted Through 75-ohm Coaxial Cable


Leading out the signal to be tested
The signal can be led out in the terminated connection mode or in the cross connection mode.
l Terminated connection mode
In the terminated connection mode, the SYNLOCK output is idle, bearing no load. Lead out
the signal through the output port of the SYNLOCK or the port on the digital distribution
frame by using the coaxial cable, and connect a 75-ohm resistance to the input channel of the
oscilloscope, as shown in Figure 13-2.

Figure 13-2 75-ohm resistance

During the signal measurement, connect a type T BNC connector to the input of the
oscilloscope. Connect the 75-ohm resistance to one end of the type T connector so that they
are parallel to each other, and then input the test signal from another end.
The probe of the oscilloscope has high impedance, which cannot be connected to matching
impedance as shown in Figure 13-2. Therefore, the resistance should be connected in parallel,
between the probe tip and the ground clip.
l Cross connection
In the cross connection mode, the SYNLOCK output bears the load. For example, it passes
the signal to the peer equipment. To keep the amplitude of the signal unaffected, the signal
can only be led out in the high-impedance cross connection mode during the test. In this
situation, no resistance should be connected to the input of the oscilloscope.
Instead, lead out the signal by using the coaxial cable on the digital distribution frame to the
oscilloscope, or directly test it by using the probe. Although the oscilloscope adopts the high-
impedance cross connection, the requirements of the waveform amplitude are the same as that
in the terminated connection mode because the signal has carried the load.

Testing 2048 kbit/s Signal


The 2048 kbit/s code type of the SYNLOCK is HDB3, and its waveform conforms to the
ITU-T Recommendation G.703, which is the same as that of the ordinary 2 Mbit/s trunk
signal.
To test the 2048 kbit/s signal, perform the following operations:

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SYNLOCK V3 BITS 13 Testing the Waveform of the Signal with the
Installation Manual Oscilloscope TDS220

1. Connect the 2048 kbit/s signal to be tested to one channel of the oscilloscope.
2. Press AUTOSET, and the waveform is displayed. If it is not displayed, check whether
the cable is connected correctly.
3. Spin TRIGGER to adjust the trigger level to make the waveform stable.
4. Adjust SEC/DIVE to adapt the amplitude and width of the waveform.
Figure 13-3 shows the ideal waveform of the 2048 kbit/s signal.

Figure 13-3 Ideal waveform of 2048 kbit/s signal

As a digital signal, the 2048 kbit/s signal contains variable data. The pulse in the waveform
varies between 0 and 1. Therefore, some pulses can be absent, which is quite normal because
those parts of the pulses must be clear and stable. The actual waveform is not as regular as the
one shown in Figure 13-3. Glitch is allowed within a certain range.
The pulse template for the 2048 kbit/s signal is specified in the ITU-T Recommendation G.
703. The pulses of the 2048 kbit/s signal should fall within the shadowed area, as shown in
Figure 13-4. V depends on the matching impedance. For the matching impedance of 75
ohms, the value of V is 2.37 V.

Figure 13-4 Waveform template for the 2048 kbit/s signal

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SYNLOCK V3 BITS 13 Testing the Waveform of the Signal with the
Installation Manual Oscilloscope TDS220

Testing 2048 kHz Signal


The 2048 kHz signal of the SYNLOCK is a square wave signal, whose waveform conforms to
the ITU-T Recommendation G.703.
To test the 2048 kHz signal, perform the following operations:
1. Connect the 2048 kHz signal to be tested to one channel of the oscilloscope.
2. Press AUTOSET, and the waveform is displayed. If it is not displayed, check whether
the cable is connected correctly.
3. Spin TRIGGER to adjust the trigger level to make the waveform stable.
4. Adjust SEC/DIVE to adapt the amplitude and width of the waveform.
Figure 13-5 shows the ideal waveform of the 2048 kHz signal.

Figure 13-5 Ideal waveform of 2048 kHz signal

The 2048 kHz signal is a sheer periodical square wave. Hence, all the pulses should be stable
and clear. The actual waveform is not as regular as the one shown in Figure 13-5. Glitch is
allowed within a certain range. The pulse template for the 2048 kHz signal is specified in the
ITU-T Recommendation G.703.
It specifies that the pulse of the 2048 kHz signal should fall within the shadowed area, as
shown in Figure 13-6. In the double-shadowed area, the signal should be regular, that is, there
should be no glitch in the rising or falling edge. The value of V is 1.5 V, and the value of V1
is 0.75 V for the matching impedance of 75 ohms.

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SYNLOCK V3 BITS 13 Testing the Waveform of the Signal with the
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Figure 13-6 Waveform template for 2048 kHz signal

13.2.2 120-ohm Balanced Output


Leading out the Signal
The 120-ohm signal can also be led out in the terminated connection mode or the cross
connection mode. The leading-out of the 120-ohm signal is, however, different from the
unbalanced output of the 75-ohm signal.
The differential level between two cables should be measured in the test because the 120-ohm
balanced output is a differential signal.
To lead out the signal, perform the following operations:
1. Lead out the signal by using the 120-ohm twisted pair, and clip the two pieces of the
twisted pair by using the two probes of the oscilloscope.
2. If the twisted pair is shielded, clip the shield layer by using the grounding clamp of the
probe.
3. In the terminated connection mode, connect one 120-ohm resistance to the power of
1/4W or 1/8W between the testing ends of the two twisted pairs that are parallel to each
other. No resistance is needed in the cross connection mode.
4. Spin VOLTS/DIV of the two channels to make their voltage scales consistent with one
another.

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SYNLOCK V3 BITS 13 Testing the Waveform of the Signal with the
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5. Press MATH MENU and select CH1-CH2 in the menu to display a waveform. Adjust
VOLTS/DIV, SEC/DIV, and the upward/downward buttons to expand the waveform
completely. Note that the amplitude scales of the two channels must be consistent.

Testing 2048 kbit/s Signal and 2048 kHz Signal


If the matching resistance is 120 ohms, the waveform templates of the 2048 kbit/s signal and
2048 kHz signal are the same as those when the matching resistance is 75 ohms, as shown in
Figure 13-7 and Figure 13-8. The difference is the voltage amplitude and the details are as
follows:
l For the 2048 kbit/s signal, V is 3.0 V.
l For the 2048 kHz signal, the value of "V" is 1.9 V and that of "V1" is 1.0 V.

Figure 13-7 Waveform template for the 2048 kbit/s signal

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SYNLOCK V3 BITS 13 Testing the Waveform of the Signal with the
Installation Manual Oscilloscope TDS220

Figure 13-8 Waveform template for 2048 kHz signal

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