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BenQ W6000

Digital DLP Projector Training


Course

Presenter : Jason Chiou


2010/03
Course Outline
• Product Introduction
• Electric Circuit Block Diagram
• Download Firmware and RS232 setting
• Factory mode
• Alignment and Adjustment
 PC and YPbPr Alignment
 DLP C/W delay Alignment
• Trouble shooting
 LED message
 Error message
• Mechanical Part

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Product Overview
Product Introduction
• Imager: 0.65 DLP 1080P panel
• Resolution: 1080p
• Brightness: 2500 ANSI Lumens (Marketing Spec)
( Min. 2000 ANSI Lumens)
• Contrast Ratio: 30000:1 (Min. Spec)
• Lamp: Philips 280W (AC)
• Lamp Life: 2000 hrs (Normal mode)
3000 hrs (Economic Mode)
• Throw Ratio: 55.7”@2M
• Zoom Ratio: > 1.5x
• Noise Level: 32/29dB (Normal/Economic mode)

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Connector
• Input Terminal :
 Component1 Input: RCA (Red Green Blue)
 Video Input : RCA jack (Yellow)
 S-Video : 4 pin Mini-Din (Female)
 PC and Component 2 Input : D-Sub
 HDMI1 Input
 HDMI2 Input
• Output Terminal :
 12V screen trigger
• RS232 Control Connector

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Remote control

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Projector Structure Color Wheel &
DB motor

Thermal
sensor 1
(on M/B)

Fan 3: Fan 1:
Blower Fan Lamp Fan

Thermal
sensor 2
(on M/B)

Fan 2:
Outlet Fan
Main
BD

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Electric Circuit
Block Diagram
Main Board Block Diagram

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Component of Main board and Chip board
A. Scalar parts
• T1+(REON-210) : Image processor of SOI (Silicon Optix Inc.)
• Flash : 256 Mbits flash memory
• Clock :
 T1+ : 27 MHz
 DDR RAM : 215MHz
• Video Decoder :
 TI TVP5160 (For NTSC、PAL、SECAN)
• A/D Converter :
 AD9984A (For PC and Component signal)
• HDMI :
 SiI 9125 (HDMI receiver)
• DDR RAM: HYNIX HY5DU281622FTP-4
• Fan controller :
 G793 ( Fan 1~3 )
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Component of Main board and Chip board
B. Formatter parts
• DDP3021 : DLP Image processor of TI
• Flash : 32 Mbits flash memory
• Clock :
 DDP3021: 50 MHz
• Lattice FPGA :
 4 sets LVDS input from DDP3021and 2 sets LVDS out to DMD chip.
• TPS65145PWP :
 DMD voltage and control ASIC from TI
• Color wheel controller :
 PMD1000 power/motor controller
• RLD RAM: MICRON MT49H8M36BM
• DB motor controller :
 MSP430F2011IPWR
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Main board ( TOP )
DDP3021 Flash for
PMD1000 RLDRAM RLDRAM DDP3021

POWER DDR_RAM TVP5160 SiI 9025 PMD1000


CONN

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Main board ( Bottom )
Power control Lattice FPGA Flash for DB Motor
DDP3021 control

DDR_RAM T1+ 256Mbit flash AD9984

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Chip board ( TOP )

TP65145PWP

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Chip board ( Bottom )

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Circuit Board
• Main Board
• Chip Board
• IR Sensor Board
• Power Board
• Key Pad board
• Ballast Board
IR board Key Pad board

Ballast Power Main Chip


board board board board

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Main board Connector (TOP)
To Chip board

Power in For T1+ Flash


download

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Main board Connector (Bottom)
CW Sensor BD CW motor DB motor
Blower Fan DB Sensor BD

Lamp Fan

DB FW
download

Keypad BD

Outlet Fan

8051 For DDP3021


download Flash download

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Key Pad board
Temp LED

Power LED Lamp LED

UP
Power
Preset Mode

Left Right
Enter

Source Exit
Down

Menu

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Key Pad board

To IR board

To Main BD

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Download Firmware and
RS232 setting
When you download F/W or change M/B,
What do you need to do ….
1. Read data
2. Download firmware
3. Write data
4. Adjust C/W delay

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Firmware Download
• Tool :
 Download cable (RS232 connect to PC/Notebook)
 Personal computer or Notebook
 Download tool program “Updater”

• Firmware files :
 W6000.brec

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Firmware Download
• Procedure:
• Power off the unit and unplug power cord.
• Prepare the download equipment.
 A RS232 cable connect to PC and projector
• Push Right key on the keypad and plug in power cord.
• After three LEDs show orange light, release Right key.

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Firmware Download
• Execute download program “updater”.
• Select the target on UART and click search.

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Firmware Download
• Key in the file path or use “Browse” to select where the file is,
and click “ BOOT-
BOOT-SOI {…
{…}

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Firmware Download
• Select (Blank) the target boot, then click “Update Firmware” button.

Click here

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Firmware Download
• After download completed, please exit download program and unplug the
power cable on projector.
• Plug in the power cable again and light on projector. It will be initialized by
new firmware.

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RS232 setting
 RS232 Control Code
• Hardware required
1. RS232 cable
2. Personal computer or
laptop computer
• Software required
1. PC setting please see
following picture.
2. RS232 Code refers to:

W6000 RS232

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Read data
• Tool
Install W6000 service tool
PC
RS232 CABLE

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Read data from projector
1. Open the W6000 Service Tool from tool bar

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Read data from projector
2. Use Setup to change COM port setting

Use the Setup item to


change comport
setting

Finish setting and


punch Save button

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Read data from projector
3. Write the original SN number

Change to this page

Write the original


projector serial
number

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Read data from projector
4. Read the original Main board data

Punch this button and


read data

※This procedures would


need 4 minutes . Please
wait for patient !

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Read data from projector
5. Finish reading data

Have data now

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Read data from projector
6. Where is the file~

The data will be in this


route. And file name
is Scaler.dat

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Write data from program
1. Use Setup to find where the data is

Finish setting and


punch Save button

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Write data from program
2. Use Retrieve System item to write the data

Change to this page

Punch the button to


write data to new
board

※This procedures would


need 4 minutes . Please
wait for patient !
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Write data from program
3. Finish Writing data

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Factory mode
How to enter the Factory mode
• Use Remote control or Keypad and change OSD to
information page and press up->down->up->down keys

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How to enter the Factory mode
• In Factory page

Reset lamp hour

Reset all factory data


without lamp hour and
System control MCU page
date (Do not change !!!)

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Factory Mode data
• Items:
 Lamp hours
 Reset Lamp Timer
-Reset total projector life timer

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Fan Control & Thermal sensor (For Debug use)
• Enter Method:
 Select “Thermal test” and press
“Enter”.
• Items:
 Room Temperature - T1
− The temperature of sensor 1.
 Lamp Temperature - T2
− The Temperature of sensor 2.
 Lamp Fan: The speed of fan 1.
 Outlet fan: The speed of fan 2.
 Blower Fan: The speed of fan 3.
 Function for debug and test
− Manual Fan speed

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Alignment and Adjustment
-PC and YPbPr Alignment
PC Alignment
• Source:
Source:D-SUB
• ADC :AD9984
• into factory OSD
• select ADC Calibration
• input test pattern with SXGA
timing 1280×
1280×1024@60Hz
• Select PC Format
• Press AD9984…
• Press PC Format…
• Press Auto Calibration

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YPbPr Alignment
• Source:
Source:Component
• ADC :AD9984
• into factory OSD
• select ADC Calibration
• input test pattern with 720P timing
• select source Component 1
• Press AD9984…
• Press YPbPr Format …
• Press Auto Calibration

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YPbPr Alignment
• Source:
Source:Component
• ADC :AD9984
• into factory OSD
• select ADC Calibration
• input test pattern with 1080P timing
• select source Component 1
• Press AD9984…
• Press YPbPr Format …
• Press Auto Calibration

BenQ Confidential 2010, BenQ Corporation


Alignment and Adjustment
-DLP C/W delay Alignment
How to change CW Delay…
Delay…
1. Enter factory mode
2. Enter Icon “DLP…”
3. Change CW Delay

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Trouble Shooting Guide
- Error message (Error count record)
- LED message
Error count & LED message

• Projector System will auto turn off and cooling when


it detect error.
• This model provides two ways to indicate error in
projector.
 Error count record in Factory Mode
 LED error message on keypad

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How to see Error Count
• Enter Factory mode
• In System control MCU page

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How to see Error Count
− There are three kinds of error
records
• Fan error records
• Thermal error records
• Other error records

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LED message
Normal State

Power Temp Lamp Status Note


O - -
Stand-by
G - -
Powering up
G - - Normal
Normal operation
States
O - -
Normal power-down cooling
R - R
Scaler reset fail
O O O
Download Updater
Remark :
: Continuous lighting G : Green Light R : Red Light
: Flash lighting O : Orange Light

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LED message

Lamp Error Messages

Power Temp Lamp Status Note


- - R
Lamp error in normal operation Check Lamp
O - R
Lamp is not lit up or C/W wires

Remark :
: Continuous lighting G : Green Light R : Red Light
: Flash lighting O : Orange Light

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LED message

Remark :
: Continuous lighting G : Green Light R : Red Light
: Flash lighting O : Orange Light

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Mechanical Part assembly
concern
Direction of Thermal breaker
The text-side is outside and copper-side is inside. Wire of thermal breaker

On nozzle

text-side

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Wire of thermal breaker

The wire of thermal breaker should be pass through the boss


of nozzle as below, and then connect wire into PWR directly.

Correct Wrong Connect wire into PWR directly

DB motor wire

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Wire for Door Switch

Door switch direction :


Wire pins must be set on inner side.
Side of wire on lamp box Side of PWR

Connect wire into PWR directly

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Lamp wire

A : Cable (Ballast -> Lamp )

Side of Pass hole of Fixed by clip on lamp


PWR mylar box

Wire pass through the hole


Wire pass through the boss
of mylar on nozzle
(behind the boss)

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Wire for Ballast signal

The wire of ballast signal pass through


between PWR and Ballast (Under PWR)

Side of Ballast Side of PWR

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Wire of PWR/Ballast 380V

The wire of PWR/Ballast 380V connect to PWR


directly
Side of PWR
Side of Ballast

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Clip for blower wire/ wire dressing

Clip

Blower wire

Blower

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Lamp fan

On Lower Case

Wire of lamp fan pass through the slot of


lamp box plate.
Lamp fan wire

Fix wire of lamp fan by clip and then


connect to MB
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CW wheel/DB sensor/DB motor wire

DB sensor wire

DB motor wire

Wire should be behind plate

CW wheel wire

Fix wire of CW wheel wire by


clip and then connect to MB

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Ground wire

The Wire of ground should be on right side of foot.

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Wire for IR BD

On Upper case

Wire for IR BD must go through the indicated ribs.

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Q&A