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P

PEER
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ON ALL D
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A

Name: V.SHANMUGAM
Nationality Indian

Mailing Address:
Present Address :
33-26-13 Villa Scott Condominium,
Jalan Scott, Brickfields 50470,
Kuala Lumpur, Malaysia

Permanent Address:
4, Saraswathi Nagar, Vaithilingapuram,
Kurinjipadi,
Cuddalore – 607 302,
Tamil Nadu.
INDIA

E-mail: vs_rect@yahoo.com
Mobile No: +60 1123244635 / +603 2857 8649 (Malaysia)

Telephone No: +91 414 2298565 (India)

Date of Birth: 20.07.1978 (37 Years)

Family Status: Married

Sex: Male

Passport Number Z2385879 / Dubai


Education:
Course School / College Class obtained

Bachelor of National Institute of Technology, I Class


Mechanical Tiruchirappalli, (NITT)
Engineering (B.E) INDIA

Diploma in Mechanical Shanmuga Polytechnic, I Class with


Engineering(D.M.E) Tanjavur – 613 042 (INDIA) Honours

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 1 OF 10


WORK EXPERIENCE
TOTAL YEARS OF EXPERIENCE: 17 Years in Static Equipment Engineering

POSITION JOB SCOPE ORGANIZATION DATE


 Evaluating and providing Input for Project (Offshore and Onshore) Static equipment’s (Pressure
vessel, Drums, Process separators, Heat Exchangers, Tanks, Skid packages, Flares and Material
Handling) documents & Specification in Basic design, FEED, detail design, construction,
commissioning and start-up phase incompliance with budget, schedule, PETRONAS, JV and
International codes and standards.
 Review bid proposals from Concept, FEED and EPC engineering contractors for Static Equipment’s
and provide Input to bid evaluations. PETRONAS March
Static  Liaison with contractors in optimizing Static Equipment design and Material selection study during CARIGALI SDN 2013
Equipment Project FEED and Detailed Engineering stage. BHD
To
Specialist  Participate in project HAZID/HAZOP, LDR (Line department reviews), PIR (Project Independent), KUALA LUMPUR
SIL reviews. MALAYSIA Till Date
 Involved in the preparation and updating Company standards / specification.
 Involved in the Technical committee for the plant assurance audit (HSEMS Audits).
 Working on equipment FFS Study (Fitness for service) and ALES (Asset Life Extension Study).
 Providing Technical assistance for the plant Shutdown and commissioning activities.
 Mentoring fresh engineers and Junior Engineers.

 Design and Detailed Engineering of Static Equipment’s and Piping’s.


 Preparation of Mechanical Data sheet, Technical Specifications and Material Requisition for Static
Equipment’s and piping accessories as BSP standards and specifications. BRUNEI
 Fitness study as per International codes and standards for existing tanks and pressure vessels. SHELL April
Senior Static  Vendor technical offer evaluation & preparation of technical queries, Technical bid analysis & PETROLEUM 2012
recommendations for order placement & Purchase Requisition. (Engineering
Equipment To
 Review and approval of vendor’s Static Equipment Design Calculations and Drawings according to Consultant :
Engineer codes and purchaser standards. Petrokon Utama March
 Preparation of Man-hours estimation for FEED and Detail Engineering projects. Sdn Bhd) 2013
 Preparation for static equipment training material and competence development module for fresh BRUNEI
and junior engineers.

Contd..
SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 2 OF 10
WORK EXPERIENCE
POSITION JOB SCOPE ORGANIZATION DATE
 Leading Engineering team of Process Equipments (Pressure vessels, Drums, Process separation
Columns, Reactors, Heat Exchangers, Tanks etc), Skids Package and Structural.
 Design and Detailed Engineering of Pressure vessel, Drums, Process separation columns,
Reactors, Heat Exchangers etc.
Engineering  To supervise timely, efficiently & effectively execution of the basic engineering, detail DESCON
engineering, specification preparation and fixing design parameters. ENGINEERING Jan 2010
Manager
 To ensure provision of technically sound and cost effective proposals to marketing department. FZE To
(Process
 To ensure accurate preparation of bill of materials and ensure timely provision of drawings. SHARJAH - UAE March 2012
Equipments)
 Assisting in ASME audit for the recertification of the fabrication unit.
 To ensure technically sound and cost effective engineering. Monitor and ensure the timely
progress of jobs at design stage.
 Responsible for method statement preparation, technical vetting of vendor’s quotation.
 Design and Detailed Engineering of Pressure vessel, Drums, Process separation columns,
Reactors, Heat Exchangers etc.
 Preparation of Mechanical Data sheet, Technical Specifications and Material Requisition.
 Vendor technical offer evaluation & preparation of technical queries, Technical bid analysis &
recommendations for order placement & Purchase Requisition.
Senior  Review and approval of vendor’s Static Equipment Design Calculations and Drawings according
KELLOGG
to codes and purchaser standards. July 2007
Mechanical BROWN & ROOT
 Vendor Co-ordination.
Design  Selection of material based on service requirements.
(KBR Energy & To
Engineer Chemicals) Jan 2010
 Participation in HAZOP, Design review & Constructability review meeting.
SINGAPORE
 Extend Support to site crew during fabrication and construction.
 Review of Inspection test plan, WPS & PQR according to codes and purchaser standards.
 Liaising with client, Project Management & supply chain management.
Interfacing with other departments like Process, Piping, Civil, Instrumentation at various stages
of engineering.
Manage and control all Static equipment engineering aspects for assigned proposals.
Contd..

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 3 OF 10


POSITION JOB SCOPE ORGANIZATION DATE
 Mechanical Design of Pressure vessels, Reactors, Heat Exchangers, Tanks etc. according to
ASME (Section VIII Div 1 & 2, Section I, TEMA, API 650 and various client specifications,
Saudi Aramco Standards Sabic, Kuwait Oil Company, Kuwait National petroleum
corporation standards etc.
 Preparation of technical Requisition for Material procurement
Senior Design  Structural Analysis of Columns for wind & Seismic loadings according to UBC, ASCE etc, BELLELI SAUDI
Lifting Analysis of large Columns/ Vessels, Preparation of technical Requisition for Material HEAVY March 2005
Engineer procurement, guidance for drafting coordinators for completeness of design and fabrication INDUSTRIES LTD To
drawings to meet the Code requirements and client specifications. (Kingdom of Saudi July 2007
 Guidance for drafting coordinators for completeness of design and fabrication drawings to meet Arabia)
the Code requirements and client specifications.
 Co-ordination with fabrication shop to resolve the design issues / problems if any, to ensure the
timely delivery of equipment.
Co-ordination and communication with client for all technical matters starting from preparation
of Engineering planning till dispatch of equipments.
 Involved in Detail design of Pressure vessels, Reactors, Columns as per ASME Section VIII
Div 1 & 2. Preparation of Design Calculations using customer data sheets / specifications.
LARSEN &
 Structural Analysis of Columns for wind & Seismic loadings according to UBC, ASCE etc, June 2002
Mechanical Lifting Analysis of large Columns/ Vessels, Preparation of technical Requisition for Material
TOUBRO
Design LIMITED To
procurement, guidance for drafting coordinators for completeness of design and fabrication
Engineer drawings to meet the Code requirements and client specifications. Hazira Works March 2005
 Checking of Design calculations and fabrication drawings, Co-ordination and communication Gujarat (Surat)
with client for all technical matters starting from preparation of Engineering planning till INDIA
dispatch of equipment’s.
 Involved in Detail design of Power and Industrial Boilers components like Steam drum,
Water Drum, Super heaters, Economizer, structural and piping as per ASME Section I,
ASME B31.1 and IBR. ENMAS ANDRITZ
 Strength calculations of boiler pressure parts as per the applicable codes and standards. PRIVATE Nov 1998
Junior  Checking and preparation of drawings for the above systems through Parametric Models & LIMITED To
Engineer AutoCAD. Tamil Nadu (Trichy) June 2002
 Involved in study and preparation of drawing for Boiler critical piping routings. INDIA
 Developed Parametric Models & Programmes in Mechanical Desktop 5.0 and Inventor 8.0
for Industrial Boiler Components
SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 4 OF 10
MAJOR PROJECTS HANDLED IN
STATIC EQUIPMENT ENGINEERING
(ONSHORE & OFFSHORE PROJECTS)
1. PETRONAS CARIGALI SDN BHD
KUALA LUMPUR – MALAYSIA

Projects worked Role and responsibility


Technical Authority for EPCIC Project
 Fuel gas conditioning package,
 Chemical Injection package,
Yetagun Phase V Development Project.
 CO2 Snuffing package,
4 Leg WHP, 2 Wells with 70 MMscfd,
 Slug catcher.
Location: Myanmar
 Pig Launcher & receiver
Petronas Carigali Myanmar.
 Drain and vent system.
 Drain vessels & drums.

Technical Authority for FEED Project


Bokor CPP Phase 3 EOR Project.  Gas dehydration, TEG package,
8 Leg Central Processing Platform,  Seawater treatment package,
Gas/Liquid separation: 120 kbpd,  Hypochlorite generation package,
Gas Injection : 20 MMscfd  Chemical Injection package,
Water Injection : 60 kbpd,  Pressure vessels, Slug catcher.
Location: Sarawak (Malaysia)  Pig Launcher & receiver
Petronas Carigali Sdn Bhd.  Drain and vent system.
 Drain vessels & drums.
Technical Authority for WHP Startup activities.
 Utility / Instrument Gas Skid.
 Chemical Injection Skid.
Zuhal East Development Project.  Pedestal Crane and other material handling
Tarpan design WHP, 2 Wells equipments.
Sabah (Labuan) - Malaysia  Drain and vent system.
 Pig Valve.
 Snuffing system.

Technical Authority for Concept & FEED


Ledang A4 Gas Development Project.
Tarpan Design WHP, 3 Wells Feasibility study, Concept select and conceptual
Malaysia engineering design activities.

Technical Authority
Bukit Tua FPSO (RATU NUSANTARA)  Production Liquid System,
Gas Processing : 77 MMscfd  Production Gas System,
Oil : 20000 stbopd  Chemical Injection package,
Location: Indonesia  Drain and vent system.
M3Energy (PC Ketapang II)  Drain vessels & drums.

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 5 OF 10


Projects worked Role and responsibility
Technical assistance for Shutdown and Start-up
activities.
 Chemical Cleaning of PCHE, Plate and frame heat
Kumang Cluster Development project.
Exchanger and utility piping’s.
KAKG-A Platform,
 Inspection and fitness assessment of vessel and
Central processing Platform.
internals in the Utility area.
Sarawak - Malaysia
 Assisting inspection on the flow lines and valves
installation.

Plant Auditor (HSEMS Audit)


 To verify the LNG regasification terminal current
operation and maintenance practices on static
Regasification LNG Terminal.
equipments and piping systems.
Sungai Udang (Melaka)
 To verify the conformance of the regasification
Malaysia
terminal’s management system and current
practices with respect to Petronas Standards.

Plant Auditor
 To verify the Petronas SKO Operation current
operation and maintenance practices on static
SKO (Petronas Sarawak Operation). equipments and piping systems.
Miri  To verify the conformance of the offshore
Malaysia platform and terminal’s operation and
Maintenance system and current practices with
respect to Petronas Standards.

2. DESCON ENGINEERING FZE


SHARJAH – UNITED ARAB EMIRATES

Projects worked Role and responsibility


Fuel Gas Treatment Skid Package (FGTP)
OFFSHORE Associated Gases Project.  Mechanical Design and Detailed Engineering of 20
Client : Comart / ADGAS ( UAE) Static Equipments As per ASME SEC VIII DIV 1
Structural Detailing of Skid Package
Gas Dehydration Skid Package (GDP)
OFFSHORE Associated Gases Project.  Mechanical Design and Detailed Engineering of 14
Client : Comart / ADGAS (UAE) Static Equipments As per ASME SEC VIII DIV 1
 Structural Detailing of Skid Package
Design & detailed engineering of 60 static equipments
BOROUGE 3 UTILITIES & OFFSITE
(Drums, Columns, separators), Leading & Assisting the
PROJECT
team for Design, Preparation of Calculation, Drawings,
Client : HYUNDAI E&C Ltd.
MTO, Technical Delivery Condition etc.
Design & detailed engineering of 20 static equipments
KHURBET EAST FIELD CPF – SYRIA (Drums, Columns, separators), Leading Team for
Client : SAIPEM Preparation of Calculation, Drawings, MTO, Technical
Delivery Condition etc.

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 6 OF 10


Design & detailed engineering of 20 static equipments
TAKREER INTER REFINERIES
(Horizontal Slope Vessels), Leading Team for
PIPLINE – II PROJECT
Preparation of Calculation, Drawings, MTO, Technical
Client : GS Engineering
Delivery Condition etc.
Design & detailed engineering of 52 API Tanks as per
QATAR FERTILIZER COMPANY
API 650 & 620, Leading Team for Design, Calculation,
Client : Snamprogetti
Drawings, MTO, Technical Delivery Condition etc.

QATAR FUEL ADDITIVES COL LTD. Design & detailed engineering of 2 Heat Exchangers.

FERTILE PROJECT Design & detailed Engineering of Flare Stack as per API
Client : Samsung Engineering 560 & STS-I-2006.

Significant achievements

 Successfully leading a team of 32 peoples consisting of Engineers & Draftsman’s.


Performed Design and detail engineering of more than 150 Static equipments per
year.
 Implemented Department procedures a standards and procedure to perform
engineering without errors.

3. KELLOGG BROWN & ROOT (KBR Energy & Chemicals)


SINGAPORE

Projects Role and responsibility


Data sheet , TBE, Specification, Vendor Document
Engineering, Procurement,
Review
Construction & Management service of
of Static Equipments & Packages (Vessels, Columns, Oil
Off Shore Process Platform
and Gas Separator Package, Produced water Treatment
HALFDAN / MAERSK DENMARK
Packages), Vendor Document review
Engineering, Procurement,
Vessels & Columns (30 Equipments) / ASME SEC VIII
Construction & Management service of
DIV 1
SAUDI KAYAN OLEFINS
Size: ID 2000 To 8900 mm
PROJECT, SAUDI KAYAN
Length : Tan to Tan 5000mm to 65000mm
PETROCHEMICAL COMPLEX,
Thickness Range from 30 mm to 80 mm
SABIC, SAUDI ARABIA.
Material: SA 516 GR 70, SA 240 TP 304.
(Capacity:1.35m TPA Ethylene plant)

Significant achievements

 Received Good Work award for reviewing and approving the vendor documents
before the schedule and handling the site and vendor queries quickly and cost
effective for the Critical columns of this project.

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 7 OF 10


4. BELLELI SAUDI HEAVY INDUSTRIES LIMITED
KINGDOM OF SAUDI ARABIA

Projects Role and responsibility


Design & Detailed Engineering
Al-Jubail Fertilizer Co  C02 Stripper Gas Reboiler (Heat Exchanger)
(SAMAD / SABIC)  Design Code ASME SEC VIII DIV 1 + TEMA
Client : SABIC  TEMA Configuration : BET
Shell : ID 2200 x 30 Thk /Tan to Tan : 7350
 No of Tubes : 5392 / Material : Stainless Steel
PMD PROJECT – JUBAIL (KSA)  Wash Tower (Process Column)
Client : FLUOR - UK  Design Code ASME SEC VIII DIV 2
 Weight : 1500 Tons
 Size : ID 8100, Tan to Tan 86500 mm, Thk 69 mm
 Material : SA 264 (SA 516 GR 70N + SS 304L CLAD)
SHARQ 3rd ETHYLENE  C3 SPLITTER (Process Column)
EXPANSION, AL JUBAIL, KSA  Design Code ASME SEC VIII DIV 1
Client : STONE AND WEBSTER UK  Weight : 1250 Tons
 Size : ID 7600, Tan to Tan : 101000 mm, Thk 55 mm
 Over All Height : 125 Meters / Material : SA 516 GR 70
KHURSANIYAH GAS PLANT (KGP)  COLD SEPARATOR (Horizontal Pressure Vessel)
PROJECT, KSA  Design Code ASME SEC VIII DIV 1
Client : TECHNIP BECHTEL (BTJV)  Size: ID 3505, Tan to Tan : 13716 mm, Thk 118 mm
 Weight : 200 Tons
 Material : SA 240 TP 316L

SHARQ 3rd ETHYLENE  QUENCH WATER TOWER (Pressure Vessel)


EXPANSION, AL JUBAIL, KSA  Design Code ASME SEC VIII DIV 1
Client : STONE AND WEBSTER UK  Size: ID 9800, Tan to Tan : 37000 mm , Thk 30 mm
 Material : SA 516 GR 70
KHURAIS ARAMCO PROJECT  WOSEP (Water Oil Separator)
(KSA)  Design Code ASME SEC VIII DIV 1, Horizontal
Client : Foster Wheeler UK Vessel
 Size: ID 2300, Tan to Tan 36000 mm, Thickness
30mm
 Material : SA 516 GR 70
AL-KHAFJI FDP, PHASE-1  Vessels & Columns (6 Nos)
(ONSHORE FACILITIES)  Design Code ASME SEC VIII DIV 1
Client : CCIC  Thickness Range from 45mm to 72mm
 Material : SA 203 GR E (3 ½ NI)

Significant achievements
 Performed design calculation one the Middle East largest Process Column 7.6 meter
Dia x 120 meter height as per ASME SEC VIII DIV 1 SHARQ 3rd ETHYLENE
Project.
 Performed Design & Detailed engineering for the Heaviest Equipment of Weight
1500 tons.
 Attended follow up U-Stamp audit successfully without any non conformity

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 8 OF 10


5. LARSEN AND TOUBRO LIMITED
HEAVY ENGINEERING DIVISON – HAZIRA WORKS (INDIA)

Projects Role and responsibility


Design & Detailed Engineering
Exxon Mobile Clean Fuels Highway
 Reactors / Design Code ASME SEC VIII DIV 1
Diesel Project
Client : Jacobs Engineering Group  Size : ID 6200 mm, Tan to Tan 55000 mm, Thk 82 mm
 Material : SA 387 GR 11 CL2
MNW Offshore Platform  Production Separators, KO Drum, Suction Scrubber.
Client : ONGC (INDIA)
 15 Equipments (Horizontal & Vertical Columns)
 Filter Separator, Oil & Gas Separator Package
9 Well Head Platform
Client : ONGC (INDIA)  Condensate, Stabilizer Columns (12 Equipments)
 Filter Separator, Air Dryers, Nitrogen Package
Petro Canada Project  Reactors (4 Equipments) / ASME SEC VIII DIV 2
Client : SNC LAVALIN CANADA
 Size : Range of ID 4000 to 6000 mm, Tan to Tan 33 to 50 m
 Thickness 110 to 165 mm / Material : SA 387 GR 22 CL2

Significant achievements
 Received Good work award from Exxon Mobile for the approval of design
Calculations & drawings within minimum revision and before start of fabrication for
the critical columns.

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 9 OF 10


TTR
RAAIIN
NIIN
NGG
TOTAL TRAINING EXPERIENCE: 1 YEAR 5 MONTHS

Courses/Title Place / Location Period

Engineering Training
BHARATH HEAVY October 1997
(PRODUCT ENGINEERING –
ELECTRICALS LIMITED (BHEL)
BOILER) To October 1998
Tiruchirappalli , TamilNadu
(Critical Piping Engineering)
May 1997
AUTOCAD & Programming. CADD CENTRE Tiruchirappalli
To June 1997

Gasifier Design SCHOOL OF ENERGY July 1997


Bharathidasan University
Tiruchirappalli. To October 1997

S
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ANND
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 Worked Experience in Onshore and Offshore Projects.
 Handled Heavy and Tall Static Equipments up to 1800 Tons,
 Worked Experience in Pressure vessels, Heat Exchangers, Boilers, Piping, Pumps and Fans.
 Work Experience in Plant Audit, Commissioning, Shut down and start-up activities.

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ANALYSIS SOFTWARE : COMPRESS, B-JAC, PVELITE , CODECALC, FINGLOW

FEA SOFTWARE : NOZZLE PROP, FE-PIPE, ANSYS

3D MODELING SOFTWARES : MECHANICAL DESKTOP, INVENTOR, PRO ENGNEER.

DRAFTING SOFTWARES : AutoCAD 2010

SOFTWARES : VISUAL BASIC , C++ , MSOFFICE.

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ASME SECTION I , II & VIII DIV 1 & 2 , PD5500, GOST, EEMUA, PED
TEMA, ANSI B31.1, ANSI B31.3, API 650, API 620, API 661, API 2C, API 653, API 579
UBC, ASCE, IBC, NACE, WRC
INDIAN BOILER REGULATION

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER) 10 OF 10