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Errata Sheet

April 2005 2500-249 Series

Errata Sheet
for
The following Instruction Manuals

Instruction Manual Title Form Number Date
Caged 249 Series Displacer Sensors 1802 May 2003
Cageless 249 Series Displacer Sensors 1803 September 2004
Type 249W Cageless Wafer Style Level Sensor 5729 March 2005
2500 and 2503 Series Level-TrolR Controllers and Transmitters 1013 March 2005

This errata sheet provides updated information Simulation of Process Conditions for Calibration
(refer to table 1) on displacer and torque tube of Level-TrolR Controllers and Transmitters
materials and information regarding simulation of
process conditions for calibration of Level-TrolR
controllers and transmitters. Contact your FisherR sales office for information on
obtaining the Supplement to 249 Series Sensors
Instruction Manual: Simulation of Process Conditions
for Calibration of Level-Trols - Form 5767
Table 1. Displacer and Torque Tube Materials (part number D103066X012).
Part Standard Material Other Materials
316 Stainless Steel,
Hastelloy B, Monel,
Displacer 304 Stainless Steel
Plastic, and Special
Alloys
Note
Hastelloy B and C,
Displacer Rod,
Monel, Nickel, other
Driver Bearing,
Displacer Rod
316 Stainless Steel Austenitic Stainless Neither Emersont, Emerson Process
Steels, and Special Management nor Fisher assume
Driver
Alloys responsibility for the selection, use, or
316 and 304L maintenance of any product.
Torque Tube N05500 (K Monel)(1) Stainless Steels,
Inconel, Hastelloy C
Responsibility for the selection, use,
and maintenance of any Fisher
1. K-Monel is not recommended for spring applications above
232_C (450_F). Contact your Fisher sales office or application product remains solely with the
engineer if temperatures exceeding this limit are required. purchaser and end-user.

Errata Sheet 2500-249 Series April 2005 Level-Trol and Fisher are marks owned by Fisher Controls International LLC. Emerson Process Management Fisher Marshalltown. The contents of this publication are presented for informational purposes only. Emerson Process Management does not assume responsibility for the selection. All other marks are the property of their respective owners.com 2 EFisher Controls International LLC 2005. use or maintenance of any product. Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 www. express or implied.Fisher. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Responsibility for proper selection. use and maintenance of any Fisher product remains solely with the purchaser and end user. a member of the Emerson Process Management business division of Emerson Electric Co. All Rights Reserved Printed in USA . Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. they are not to be construed as warranties or guarantees. regarding the products or services described herein or their use or applicability. and while every effort has been made to ensure their accuracy.

and Displacer Spud .. . 5 Replacing the Displacer.. . . . .. ... .. .. .. . . 2 Maintenance . . ... . . .. . . . 9 W3121-3/IL/A Parts List . . . . .. . . . .... ... . . . ... . . ... . .. . . For this information. . . . . . . . contact your Fisher sales appropriate controller/transmitter instruction manual. . . . .. .com . ... ... . this fully trained and qualified in valve. .. . . . . 4 Removing the Displacer and Stem . . .... . . . . .. . . .. . . Instruction Manual Form 1802 May 2003 Caged 249 Series Sensors Caged 249 Series Displacer Sensors Contents Introduction . .. If you have any questions complete unit.. or maintain cage Although a Type 249 Series sensor is usually 249 Series displacer sensors without first (1) being shipped with attached controller or transmitter. . . . . 1 Scope of Manual . .. .. .. . . .. .. installation. . . .. . . .. Type 249B Sensor with 2500 Series Controller Note Introduction Caged sensors have a rod and block installed on each end of the displacer to protect the displacer in shipping. . . . 8 Parts Ordering . . . .. .. .. . .. . operation and maintenance. . . . .. . ... Cotter Spring. calibration. . . accessory installation.Fisher. . .. 9 Parts Kits . .. ... office. .. D200099X012 www. . . 2 Type Number Description . . . . refer to the about these instructions. .. . . . 3 Cleaning the Cage . 5 Replacing the Displacer Rod/Driver Assembly ... . . . . .. . .. .. . . .. . .. . .. . . . . . . No person may install. . . . . . . . .. 7 Changing Cage Head Position . . . .. . . .. . . . . . 1 Description . . . . . . 9 Figure 1.. . . . and parts ordering and (2) carefully reading and understanding the information for the controller/transmitter or for the contents of this manual. . . ... . . ... .. . . . Scope of Manual Remove these parts before installing This instruction manual includes maintenance and the sensor to allow the displacer to parts ordering information for the caged 249 Series function properly. . . . . . . ... . 8 Replacing the Torque Tube Arm and Changing the Mounting .. .. . . sensors. . . . . . . . 6 Replacing the Torque Tube . . . . . operate.. . . Stem End Piece. . . maintenance. . . . .. ... .. . . .. . . actuator and manual does not include operation.. . . . . . . ... . . . . ...

300. A keyed shaft on the bearing end of the HEAD displacer rod fits into a socket on the outside of the welded end of the torque tube assembly. A change in liquid level. Since the torque tube assembly is a torsional spring which supports the displacer and determines the amount of movement of the displacer rod for a given displacement change. Description The 249 Series sensors are designed to measure D Type 249K—Class 900 or 1500 steel cage with liquid level. or 600 stainless steel cage with screwed or flanged connections. KNIFE EDGE BEARING The displacer always exerts a downward force on one end of the displacer rod. D Type 249L—Class 2500 steel cage with A torque tube assembly (figure 2) and displacer flanged connections only. Figure 3 shows how the controller or transmitter mounts on the torque tube arm. The other end of the displacer rod rests on the knife-edge of the driver ROTATABLE bearing. interface level. 300. interface level. 300. provide an indication of liquid level. thus eliminating packing and the W1800-1/IL disadvantages of packing friction. inside a vessel. The torque tube assembly The cage head on all of the Type 249 Series consists of a hollow torque tube with a shaft welded constructions may be rotated to any of the eight inside it at one end and protruding from it at the alternate positions shown in figure 6. W2141-1/IL D Type 249BF—Class 150. or density/specific gravity buoys up the displacer by a force equal to the weight of the liquid displaced. 2 . interface level. Figure 2. or density/specific gravity flanged connections only. TORQUE TUBE Corresponding vertical movement of the displacer DISPLACER ROD results in angular movement of the displacer rod around the knife edge. it will twist a specific amount for each DISPLACER increment of buoyancy change. Type Number Description D Type 249—Class 125 or 250 cast iron cage with screwed or flanged connections. Connection other end. This allows the interior of the torque tube to remain at atmospheric pressure. or density/specific gravity. sizes are either 1-1/2 inch or 2 inch. or 600 steel cage with screwed or flanged connections. or 600 cast iron or stainless steel cage with flanged connections only. Instruction Manual Form 1802 Caged 249 Series Sensors May 2003 The unconnected end of the tube is sealed by a gasket and clamped rigidly to the torque tube arm. Typical Caged Displacer D Type 249C—Class 150. A controller or transmitter attached to the end of the rotary shaft converts the rotary motion into varying pneumatic or electric signals. This rotation is CAGE brought through the torque tube arm by the protruding rotary shaft. permitting the protruding end of the shaft to twist and therefore transmit rotary motion. Available from Fisher in Europe only. D Type 249B—Class 150.

selection. 26. Use caution for the selection. be sure the cage (key 1) is also free of process Fisher does not assume responsibility pressure and/or liquid. or maintenance when loosening flange bolting (key 22) of any product. relieve D liquid that is flammable. use. 26. any process pressure in the vessel hazardous or corrosive where the Type 249 sensor is installed. pressurized vessel Avoid personal injury or property D liquid that becomes pressurized damage resulting from the sudden due to a change in temperature release of pressure. Type 249 Series sensor and vent any pneumatic supply parts are available in a wide variety of materials of pressure. Before performing any maintenance procedure. If penetrated by process pressure or liquid.Instruction Manual Form 1802 May 2003 Caged 249 Series Sensors CONTROLLER OR TRANSMITTER POSITIONING OUTER GASKET (TYPE DLC3010 SHOWN) PLATE TUBE TORQUE TUBE RETAINING END ARM FLANGE MOUNTING HOLES ACCEPT FOUR STUDS OR CAP ROTARY SHAFT SCREWS DEPENDING ON HEX NUTS OR CAP SCREWS CONTROLLER OR TRANSMITTER DEPENDING ON CONTROLLER W8150 / IL OR TRANSMITTER Figure 3. However. contact Drain the process liquid from the with hazardous liquid. and specifications. and has been penetrated by process eyewear when performing any pressure or liquid may contain: installation operations to avoid D pressure as a result of being in a personal injury. Before continuing with any Note maintenance procedure. Sudden release of pressure. transmitter attached to the Type 249 and standard materials. or 27). the displacer may WARNING hold pressure or hazardous liquid for an extended period. part dimensions. A displacer that Always wear protective clothing. and maintenance of any Fisher product remains with the Before performing any maintenance purchaser and end-user. Contact your Fisher sales office for (key 17. standard displacer lengths. inspect the displacer (key 10) to make sure process pressure or liquids have not penetrated the displacer. Use caution when loosening construction. use. Shut off any electrical or explosion. which might result in 3 . and other flange bolting (key 22) or pipe plugs specifications. Torque Tube Arm Exploded View Showing Controller or Transmitter Mounting The Parts List section shows some Type 249 Series pneumatic input to the controller or sizes by construction. Remove the controller or transmitter dimensions. fire. or vessel. or 27). assistance in selection of specific materials. Maintenance The displacer in this unit is a sealed container. Responsibility for the or pipe plugs (key 17. from the torque tube arm (key 3). procedure requiring the handling of the displacer.

damper and reconnect the cage to the vessel. sensor and vent any pneumatic supply pressure. Use appropriate cleaning techniques. as displacer damage could Type 249L—Figure 11 result. Properly support the cage head (key 2) and the parts are discussed in the following torque tube arm. gasket failure is indicated by leakage in the gasket area. A style 1 or 4 (screwed or flanged) cage must be upon the severity of service conditions. Sensor parts are subject to normal wear and must 3. After cleaning the cage. 26. Each section is specific to bolts (key 21) and hex nuts (key 22) that hold the these parts. Use caution when loosening process media. Take care not to damage the Consider the characteristics of the torque tube assembly (key 9) inside the torque tube specific process liquid in use. Key numbers used are the displacer rod and be lifted out with shown in the following illustrations: the cage head when the cage head is Type 249—Figure 7 removed. When removing a sensor from a cage. Check with your process or safety engineer for any additional measures D Be sure the cage is also free of process that must be taken to protect against pressure and/or liquid. Install 4 . Remove the liquid damper 1. can occur if a displacer that is retaining pressure or process liquid is D Shut off any electrical or pneumatic input to the punctured. (key 1) or at the connections may restrict flow in and out of the cage or interfere with displacer motion. Be careful not to let the displacer slip and drop into the bottom Type 249K—Figure 10 of the cage. arm. If necessary. frequency of inspection and replacement depends 4. Before starting any maintenance procedure. The displacer. Remove the damper by prying it out of a flanged connection or by Cleaning the Cage unscrewing it from a screwed connection with a 1/2-inch hex (Allen) wrench. If necessary. Carefully remove the cage head and lift out the be inspected and replaced as necessary. tools. completely Process residue buildup in the bottom of the cage remove the style 4 cage from the vessel. completely remove the cage sure the following safety actions have been from the vessel. D Drain the process liquid from the vessel. cage head to the cage. trouble symptoms peculiar to specific 2. Note D Be sure process pressure or liquids have not penetrated the displacer (key 10). (figure 4). Remove the cap screws or stud sections. or controller or transmitter attached to the Type 249 repaired. install the liquid Type 249 sensor is installed. completed. 5. The procedures below apply to all sensor types the displacer may remain attached to except where indicated. and D Relieve process pressure in the vessel where the solutions. Regardless of location. Instruction Manual Form 1802 Caged 249 Series Sensors May 2003 personal injury or property damage. or 27). be (key 29). If separating the displacer and displacer rod before removing the Type 249B—Figure 8 cage head. remove the cotter spring Type 249C—Figure 9 (key 11). Except for gaskets (keys 13 and 14). disconnected at the lower connection and the liquid damper (key 29) removed. tube arm (key 3). For complete drainage and cleaning of a cage Remove the cage to clean out process residue with style 2 or 3 (screwed or flanged) connections buildup. subjected to heat. remove the pipe plug (keys 17 or 26) from the bottom of the cage. Every time a gasket is removed. Remove the controller or transmitter from the torque Handle the displacer with care. replace it with a new one CAUTION upon reassembly. 6. flange bolting (key 22) or pipe plugs (keys 17.

Cotter Spring. 5 . and displacer spud as necessary. Sudden release of pressure. or causes output drift or other cotter spring (key 11). If separating the which may result in personal injury or property displacer and displacer rod/driver assembly (key 9) damage. Follow the procedure for replacing the displacer. it may have been penetrated by let the displacer slip and drop into the process pressure or liquid. Stem End Piece. remove the to be overweight. be careful not to damage the D Relieve process pressure in the vessel where displacer or bend the stem when setting the cage the Type 249 sensor is installed. and Displacer Spud section. the cage head is removed. stem end piece. may contain process liquid that becomes pressurized due to a change in temperature. the may contain process liquid that is flammable. it may hold pressure or hazardous liquid for When removing the sensor from the an extended period. Carefully remove the cage head and lift out the displacer (key 10). or repaired. separating the displacer and displacer rod/drive assembly (key 9) before If the displacer rests against the travel stop. 22) that hold the cage head to the cage. If displacer can impair performance. Remove the controller or transmitter from the torque tube arm. or explosion. Remove the procedures given in the controller/transmitter cap screws or stud bolts (key 21) and hex nuts (key instruction manual. (key 23) or displacer spud socket may be either too worn for a secure connection or so clogged or D Be sure process pressure or liquids have not corroded that the displacer does not pivot properly. and Displacer Spud D Be sure the cage is also free of process The cotter spring (key 11). and the stem end piece flange bolting or pipe plugs. D Shut off any electrical or pneumatic input to the controller or transmitter attached to the Type 249 sensor and vent any pneumatic supply pressure. If the displacer has been penetrated by process pressure or liquid. as necessary. remove the cotter pressure or process liquid is punctured. Such a displacer may bottom of the cage. penetrated the displacer. Before starting any maintenance procedure. displacer rod assembly. When removing the sensor from the cage. the ball on the displacer pressure and/or liquid. appears removing the cage head. 1. vessel. and 3. D Drain the process liquid from the vessel. Replace these parts. Be careful not to output inaccuracies. displacer may remain attached to the displacer rod hazardous or corrosive. and be lifted out with the cage head (key 2) when contact with hazardous liquid. Be careful not to let the Handle the displacer with care: displacer slip and drop into the bottom of the cage. as displacer contain pressure because it was in a pressurized damage could result. the displacer may remain Process residue buildup on the displacer and stem attached to the displacer rod and be (key 24) may change displacer weight or lifted out with the cage head (key 2) displacement. subjected to spring (key 11) according to the Replacing the heat. If the displacer comes out with the cage head. cotter spring. 4. Stem End Piece. 5. fire. sure the following safety actions have been completed. Properly 2. can occur if a displacer that is retaining before removing the cage head. A bent stem or a dented or corroded when the cage head is removed.Instruction Manual Form 1802 May 2003 Caged 249 Series Sensors the cage head and controller/transmitter. Displacer. Removing the Displacer and Stem CAUTION The displacer (key 10) is a sealed container. head down. Properly support the cage head or sensor head calibrate the controller/transmitter following the (key 2) and the torque tube arm (key 3). Cotter Spring. cage. Use caution when loosening rod/driver assembly (key 7). be as displacer damage could result. Replacing the Displacer.

Figure 4. Cage Connection Styles CAUTION CAUTION If the displacer is to be disconnected from the displacer rod/driver assembly If the displacer is to be disconnected before being removed from the cage. move the sensor assembly to a suitable move the sensor assembly to a suitable maintenance area. 5. 1. Separate the torque tube arm from the cage or displacer stem connector as follows: head. and associated parts. stem end piece. provide a supporting the displacer to prevent it suitable means of supporting the from dropping into the cage and being displacer to prevent it from dropping damaged. displacer rod/driver assembly. Return the displacer or stem end piece to the displacer rod/driver assembly. displacer stem. loosen and then remove flanged) connections—through the top connection. and associated parts. avoid damage to the displacer. After following the proper procedure to remove 1. flange (key 30). Replace worn or damaged parts as necessary. Using the proper tool. D All other sensors with style 3 or 4 (screwed or flanged) connections—by removing the top pipe plug (key 26). Remove the cotter spring to free the displacer or stem end piece from the ball end of the displacer rod/driver assembly. A1271-2/IL Replace the displacer rod/driver assembly. D All sensors with style 1 or 2 (screwed or 3. Lift the 6 . Reach the cotter spring. Properly support the assembly to avoid damage to the displacer. 4. displacer stem. Properly calibrate the controller/transmitter following the procedures given in the controller/transmitter instruction manual. displacer spud. After following the proper procedure to remove the cage head and the displacer from the cage. from the displacer rod before being provide a suitable means of removed from the cage. Then. into the cage and being damaged. the upper bearing driver bolt (key 5). Properly support the assembly to maintenance area. if necessary. Instruction Manual Form 1802 Caged 249 Series Sensors May 2003 D Type 249L sensors with style 3 or 4 (screwed or flanged) connections—by removing the hex nuts (key 33). clean the cage following the procedure in this manual. (key 2). Remove the controller/transmitter and displacer (key 10). If necessary. Replacing the Displacer Rod/Driver Assembly The ball on the displacer rod/driver assembly (key 7) may be either too worn for a secure connection or so corroded that the displacer does not pivot properly. Lift the displacer or stem end piece from the ball. 2. the cage head and the displacer from the cage. Install the cage head and controller/transmitter. displacer rod assembly. ball end hold the torque tube arm (key 3) to the cage head of the displacer rod/driver assembly. remove the hex nuts (key 20) that 2. Install the cotter spring. and ring (key 31). 3.

(key 10). the cage head and the displacer from the cage. Separate the torque tube arm from the cage removing the lower bearing driver bolt. torque tube is evidence of deterioration in the torque The vertical lug fits into a hole in the flange of the tube assembly (key 9) or torque tube end gasket torque tube arm (top of figure 5. clean the cage following the If the displacer is still attached to the procedure in this manual. remove the hex nuts (key 20) that hold the torque tube arm (key 3) to the cage head 4. view shows this lug to the right of the outer tube 1. The horizontal (key 14). After following the proper procedure to remove end). left) fits into a slot in the outer tube end of torque tube assembly does not engage the bearing the torque tube assembly (the figure 5 exploded end of the displacer rod assembly (key 7). Sudden release of the displacer could cause damage. If necessary. and associated parts. Then. head. Replacing the Torque Tube 4. replace the displacer rod/driver (key 6) holding the positioning plate (key 8) at the assembly and install it on the knife edge of the end of the torque tube arm. Remove the positioning plate (key 8) by freeing Corrosion or leakage through the outer end of the its two lugs. Carefully fit the keyed shaft on the bearing end of the displacer rod into a socket on the outside of the welded end of the torque tube CAUTION assembly.Instruction Manual Form 1802 May 2003 Caged 249 Series Sensors DISPLACER ROD ASSEMBLY ROTARY SHAFT TORQUE TUBE OUTER TUBE END POSITIONING PLATE W0145-1/IL DRIVER BEARING W0654-1/IL REMOVAL OR INSTALLATION OF POSITIONING PLATE REMOVAL OR INSTALLATION OF POSITIONING PLATE Figure 5. Separate the displacer displacer rod assembly. bearing driver. the driver bearing (key 4). Erratic or nonexistent rotary shaft output lug (hidden behind the screwdriver at the bottom of may occur if the socket on the inner end of the figure 5. Properly calibrate the not to let the torque tube assembly controller/transmitter following the procedures given slip when using the screwdriver in the controller/transmitter instruction manual. 3. The positioning plate may be pried away from the move the sensor assembly to a suitable torque tube arm and outer tube end if the displacer maintenance area. rod/driver assembly from the end of the torque tube 2. Remove the controller/transmitter and displacer assembly (key 9). Install the cage head and displacer rod at this point. be careful controller/transmitter. Properly support the assembly to already has been disconnected from the displacer 7 . 6. If necessary. If necessary. remove the bearing driver by (key 2). Remove the nuts (key 18) and retaining flange 5. leverage procedure in steps 4 and 6. Install a fresh bearing driver and bolts. Torque Tube and Displacer Rod Assemblies displacer rod/driver assembly from the knife edge of avoid damage to the displacer. left). displacer stem.

Replacing the Torque Tube Arm and Changing the Mounting D Drain the process liquid from the vessel. 5. arm need be removed when head position is changed. Remove the hex nuts (keys 20 or 22) from the completed. However. Be especially sure to check the ball on controller or transmitter attached to the Type 249 the displacer rod. 1. the cage head and the displacer from the cage. if the displacer is still connected to the displacer rod. AH9150-A Changing Cage Head Position A2613-2/IL The cage head (key 2) may be mounted so that the Figure 6. be penetrated the displacer. Use caution when loosening figure 6. Install a new tube end gasket and insert the torque tube assembly into the torque tube arm as shown in figure 5. Install the retaining flange and secure it with four nuts (key 18). or a bent. Cage Head Mounting Positions torque tube arm (key 3) is in any one of eight D Be sure the cage is also free of process alternate positions around the cage as shown in pressure and/or liquid. clean the cage following the procedure in this manual. D Be sure process pressure or liquids have not 1. Slowly turn the positioning plate to release its lug from the torque tube arm. Install the cage head and controller/transmitter. Properly calibrate the controller/transmitter following the procedures given in the controller/transmitter instruction manual. bolting (key 21) and reposition the head as desired. sensor and vent any pneumatic supply pressure. Instruction Manual Form 1802 Caged 249 Series Sensors May 2003 rod. If necessary. rotate the plate and press the lug on the plate into the hole in the torque tube arm. being sure to tighten all nuts evenly. Looseness of the driver bearing (key 4). Then carefully turn the plate back to allow the displacer to come to rest. sure the following safety actions have been 2. After following the proper procedure to remove tube arm. or corroded displacer rod assembly (key 7) may impair D Shut off any electrical or pneumatic input to the performance. D Relieve process pressure in the vessel where the Type 249 sensor is installed. Rotate the torque tube assembly until its socket mates with the driver member on the displacer rod assembly and so that the outer tube flange rests against the gasket. place a screwdriver blade in the slots of the positioning plate and outer tube end as shown in figure 5. wear on its knife-edged surface. and slip the other lug of the plate from its slot in the outer tube end. Neither the displacer nor the torque tube flange bolting or pipe plugs. Pull the torque tube assembly and tube end gasket out of the torque tube arm. With a thumb on the upper portion of the positioning plate and a screwdriver in the slots as shown in figure 5. 8 . Remove the controller or transmitter from the torque 2. Before starting any maintenance procedure. worn. 6. 8. 7.

clean the cage following the 5 Driver Bearing Bolt(1). and bearing bolts (key 5) into the torque tube arm. or maintenance 9* Torque Tube Assy(1) Type 249 and 249B of any product. and driver bearing.Instruction Manual Form 1802 May 2003 Caged 249 Series Sensors move the sensor assembly to a suitable Parts Ordering maintenance area. If necessary. Then. controller/transmitter nameplate when a complete 6. part dimensions. or specifications. S31600 stainless steel (SST) Type 249 and 249B 1B5461000A2 in the controller/transmitter instruction manual. Determine the new mounting orientation. or 9 specifications. Properly calibrate the (If a part number is required. (If a part number is required. . Components that are not supplied by Fisher should not. Steel 1B812325082 for the selection. Remove the controller/transmitter and displacer sensor. S31600 1K539536042 9. and associated parts. the Kit includes 1 cage gasket (key 12) for Type controller/transmitter action must be 249 class 125 and 1 cage gasket (key 12) for reversed from what it was before the Type 249 Class 250 R249X000022 mounting method was changed. 2 Cage Head (If a part number is required. Properly support the assembly to avoid damage to the displacer. Listed here are standard or typical materials.) 4 Driver Bearing(1). dimensions. contact your Fisher office) controller/transmitter following the procedures given 7 Rod/Driver Assy(1). serial number which is stamped on a nameplate (key 54. Parts List Install a new arm gasket. remove the hex nuts (key 20) that adversely affect the performance of the sensor. 11. dimensions. Each sensor is assigned a tube assembly (key 9). Heavywall 1K4497X0012 *Recommended spare parts 1. displacer rod same number also appears on the assembly. Follow the proper procedure to remove the torque sensor serial number. Install the torque tube arm Sensor Common Parts in the desired mounting position on the cage head 1 Cage and secure it with the proper bolting (keys 19 and (If a part number is required. This 5. Remove the bearing bolts (key 5). For Type 249B R249BX00012 7.) 20). and hold the torque tube arm (key 3) to the cage head might jeopardize worker and workplace safety. Be sure that the driver bearing will be installed so that its knife edge is pointing up when the torque tube arm is mounted in the desired orientation Parts Kits (figure 6). controller/transmitter-sensor unit is shipped from the factory. Whenever corresponding with your Fisher sales office about this equipment. 12. and maintenance of any Standard wall 1K4493X0012 Fisher product remains solely with the Thin wall 1K4495X0012 purchaser and end-user. because they will void you warranty. Separate the torque tube arm from the cage head. might (key 10). Install the cage head and 6 Retaining Flange controller/transmitter. displacer rod assembly. under any circumstances. Type 249C Standard wall torque tube 1F9579000A2 Heavy wall torque tube 1J8281X0012 Note Type 249K 1C6151000A2 Type 249L 1B5698000A2 Fisher does not assume responsibility 8 Positioning Plate. contact your Fisher sales office. Install the torque tube assembly. Install the 3 Torque Tube Arm displacer. not shown) attached to the torque tube arm. Contact your Fisher sales office for assistance in selection of specific materials. use.) 8. Install the driver bearing. contact your Fisher sales office. (key 2). displacer stem. or other specifications. use. K-Monel) selection. displacer rod assembly. S31600 (2 req’d) 1K539435072 procedure in this manual. Use only genuine Fisher replacement parts. contact your Fisher sales office. 13. This part is available in a wide variety of materials of construction. When ordering a replacement part. be sure to include the 11-character part number from the Note following parts list. 14 transmitter action from direct to For Type 249 reverse or vice versa. be used in any Fisher 3. always mention the 4. Responsibility for the N05500 (Nickel Alloy. Since changing the mounting position of the torque tube Key Description Part Number arm by 180_ will change controller or SENSOR PARTS KIT Kit contains keys 9.

side of cage only D 4. styles 2. Type 249B and 249C. 249B. dimensions. upper side and bottom of cage Styles 1. steel 1A771528992 S31600 For 249C. Four connection configurations are available: For 249L (styles F3. steel Type 249C 1F8305X0062 For 249 Type 249K. 249B. S31600 1A369235072 Standard wall 1K4505000A2 For 249K and 249L styles 2. S30400 15A5007X022 For 249K 1A377131012 1-1/2 X 60 Inches (1800 PSI). Steel B7 12A8835X132 Styles S1. and 249C. top and bottom of cage 14* Outer End Gasket(1) D 2. Type 249. F4 refer to flanged connections. S3. top and bottom of cage0 25 Hex Nut(1). top and lower side of cage For 249L D 3. 249C 1A354431012 1-5/8 X 48 Inches (1800 PSI). Contact your Fisher sales office for assistance in selection of specific 10 materials. side of cage only D 4. Four connection configurations are available: Type 249. S30400 15A3848X012 19 Bolt Stud(1). 3. N04400 (Monel) (2 req’d) 1A517942022 Class 250 1A3534X0042 12* Cage Gasket(1) 21 Bolt Stud(1). steel 1-3/8 X 72 Inches (1400 PSI). Steel B7 12A8835X132 Styles F1. steel B7 (4 req’d) Thin wall 1K4501X0012 For 249 10 Displacer (1) Class 125 1A5147X0022 Type 249 and 249B Class 250 1A9362X0042 3 X 14 Inches (1600 PSI). F4 only) 1P688535162 D 1. composition-stainless steel 1N924399152 Note 13* Ring (Iron gasket) Type 249L only 1A445521992 For Key 24 see figure 4: Two styles of vessel/cage connections are available: screwed (S) and flanged 14* Tube End Gasket(1) (F). F2 only) 1N959135072 (F). F3. top and lower side of cage D 3. S31600 16 Groove Pin. 3. F3. and 249C For 249L (16 req’d) 1A501124072 Graphite-stainless steel 1E5629X0072 23 Displacer Stem End Piece(1). Graphite-stainless steel For 249B 1A354331012 (Unless otherwise noted) For 249C 1A883531012 Class 125 0Y0944X0032 For 249K 1C772531012 Class 250 0Y0945X0032 For 249L 1A501031012 Type 249B 0Y0873X0082 22 Hex Nut(1). steel B7 (8 req’d) Type 249L For 249 2-3/4 X 14 Inches (6000 PSI). styles 2. *Recommended spare parts 1. 249K. or specifications. or other specifications. 4 refer to either screwed or flanged. 2. 3. S3. 249B. F2. B7 (8 req’d) For 249. Type 249K and 249L Steel B7 1K6235X0022 24 Displacer Stem(1). B8M (2 req’d) 1A391535252 D 2. S31600 1A361828992 For 249 1E784535072 Note For 249B 1E748835072 For 249C 1N363535072 For Key 17 see figure 4: Two styles of vessel/cage For 249K (styles F3. composition-stainless steel 1N924299152 Class 250 (8 req’d) 1A3681X0032 12* Ring (Iron gasket) For 249B (16 req’d) 1A352024072 Type 249L only 1N946121992 For 249C (8 req’d) 1A391535252 13* Arm Gasket(1) For 249K (8 req’d) 1A440924072 Type 249. Listed here are standard or typical materials. 4 refer to either screwed or flanged. 3. Styles F1. S31600 15A4547X052 For 249B. S31600 15A4586X022 For 249B. steel B7 (4 req’d) 2 X 32 Inches (1500 PSI). S4 refer to screwed connections. F2. S2. and 249L Graphite-stainless steel 0Y0876X0052 D 1. Styles S1. 249C. F4 only) 1L916235072 connections are available: screwed (S) and flanged For 249L (styles F1. S2. 3. S4 refer to screwed connections. 249C (8 req’d) 1A376024072 Type 249K For 249K (8 req’d) 1C172724082 1-3/4 X 32 Inches (4200 PSI). S30400 1C1685000A2 For 249 Type 249C Class 125 (12 req’d) 1A377224072 1-1/2 X 32 Inches (1300 PSI). dimensions. K-Monel) For 249K and 249L steel B7 1A377224072 Standard wall 1K4499X0012 19 Cap Screw(1). S30400 1L7548000A2 21 Cap Screw(1). S30400 15A5017X042 20 Hex Nut(1). . F4 refer to flanged connections. S30400 15A4666X032 For 249L (4 req’d) 1A445224072 2-3/4 X 14 Inches (6000 PSI). S31600 15A4556X022 Class 250 (4 req’d) 1A3433X0042 2-3/8 X 14 Inches (1400 PSI). S30400 1L7548000A2 Class 125 12B5478X012 11* Cotter Spring(1). steel 1A369224492 Heavy wall 1K4503000A2 18 Hex Nut(1) (4 req’d) Type 249K and 249L For 249. upper side and bottom of cage Graphite-stainless steel 0Y0876 X0052 15 Stud Bolt(1) (4 req’d) Styles 1. Instruction Manual Form 1802 Caged 249 Series Sensors May 2003 Key Description Part Number Key Description Part Number 9* Torque Tube Assy(1) (continued) 17 Pipe Plug(1) Type 249C For 249B. steel-B7 1A377324072 N05500 (Nickel Alloy. 2. or specifications. S31600 1A393335072 Type 249K. This part is available in a wide variety of materials of construction. part dimensions.

Type 249 sensor construction 11 .Instruction Manual Form 1802 May 2003 Caged 249 Series Sensors 30A1913-B/DOC 30A7422-B/DOC Figure 7.

S4 refer to screwed connections. F3. . 4 refer to either screwed or flanged. dimensions. Contact your Fisher sales office for assistance in selection of specific materials. Listed here are standard or typical materials. top and bottom of cage For 249C. F2. steel 1A771528992 styles F1. F4 refer to flanged connections. 3. S31600 (styles S3. Class 250 1A640419012 styles S1. side of cage only For 249. S3. For 249B. S4) (2 req’d) 1A391621992 connections are available: screwed (S) and flanged 2 inch NPT (style S2. Four connection configurations are available: For 249B. or specifications. S4) 1A398535072 For 249K. & S4) 1A923419012 (F). or specifications. or other specifications. S2. Instruction Manual Form 1802 Caged 249 Series Sensors May 2003 30A1915-C/DOC DETAIL OF STYLE 1 OR 2 CONNECTIONS SECTION A−A 30A1914-D/DOC Figure 8. top and lower side of cage 27 Pipe Plug (2 req’d) D 3. dimensions. upper side and bottom of cage Class 125 1A361919012 styles 1. malleable cast iron For Key 26 see figure 4: Two styles of vessel/cage 1-1/2 inch NPT (styles S2. cast iron D 4. steel (styles S3. This part is available in a wide variety of materials of construction. Type 249B Sensor Construction Key Description Part Number Key Description Part Number 26 Pipe Plug(1) Note For Type 249. S3. part 12 dimensions. S4) 1A444228992 D 2. S4) 1A3985X0192 D 1. steel (styles S3. 2. S3. 1.

Type 249C Sensor Construction 13 .Instruction Manual Form 1802 May 2003 Caged 249 Series Sensors 30A7425-B/DOC 30A7428-B/DOC Figure 9.

or specifications.- 35 Heat Insulator Ass’y 56 NACE Nameplate . cast iron (not shown) 1J190719042 Use only when specified 1A577935032 37 Shaft Extension (for heat insulator ass’y) Use only when specified 1B681540022 *Recommended spare part.. or specifications. . Contact your Fisher sales office for assistance in selection of specific 14 materials. S30400 38 Set Screw (for heat insulator ass’y) (2 req’d) 1-1/2 inch connection 1N208836022 Use only when specified 1E6234X0022 2 inch connection 1N208936022 39 Cap Screw (for heat insulator ass’y) (4 req’d) 30 Blind Flange(1) Use only when specified 1A3816K0012 For 249L 1P475323022 40 Cap Screw (for heat insulator ass’y) (4 req’d) 31* Ring(1) (Iron gasket) Use only when specified 1V239528982 For 249L 1P476921042 51 Arm Flange. This part is available in a wide variety of materials of construction. or other specifications.. steel B7 (4 req’d) 53 Washer (for heat insulator ass’y) (4 req’d) For 249L 1A365731012 Use only when specified 1B865928982 33 Hex Nut(1).. dimensions. For 249B (partial cage ass’y) 1U317923022 32 Stud Bolt(1). steel (4 req’d) 54 Nameplate .- Use only when specified 22A0033X012 — Shipping Block. Instruction Manual Form 1802 Caged 249 Series Sensors May 2003 30A7429-B/DOC Figure 10. dimensions. part dimensions. 1. zinc (not shown) 1H305944012 36 Shaft Coupling (for heat insulator ass’y) — Shipping Cone. Listed here are standard or typical materials. Type 249K Sensor Construction Key Description Part Number Key Description Part Number 29 Liquid Damper(1).- For 249L 1C172731012 55 Drive Screw .

Type 249L Sensor Construction Key Description Part Number Indicating Gauge Gauge* (0-100%) (3-15 psi). Steel-ZN-PL 1C678926232 Machine Screw.Instruction Manual Form 1802 May 2003 Caged 249 Series Sensors 50A7430-C/DOC Figure 11. steel Use w/fabricated arm 1D764224092 Use w/cast arm 1N641924092 *Recommended spare parts 15 . steel-pl (3 req’d) 1K433628992 U-bolt. steel 21B9696X012 Hex Nut. steel-pl (2 req’d) 1C225728982 Pipe Nipple. steel/brass 21B9701X012 Mounting Bracket. steel-zn-pl (2 req’d) 1E944024112 Lock Washer.

Responsibility for proper selection. Fisher does not assume responsibility for the selection. All Rights Reserved Printed in USA . Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 www.Fisher. they are not to be construed as warranties or guarantees. use and maintenance of any Fisher product remains solely with the purchaser and end-user. use or maintenance of any product. Emerson Process Management Fisher Marshalltown. The contents of this publication are presented for informational purposes only. a business of Emerson Process Management. All other marks are the property of their respective owners. The Emerson logo is a trademark and service mark of Emerson Electric Co. 2003. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Instruction Manual Form 1802 Caged 249 Series Sensors May 2003 Fisher is a mark owned by Fisher Controls International LLC. express or implied. and while every effort has been made to ensure their accuracy. regarding the products or services described herein or their use or applicability.com 16 EFisher Controls International LLC 1976.