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Liaoning Zhongwang Group

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COMPANY PROFILE
Founded in 1993, Liaoning Zhongwang Group Co., Ltd. is principally engaged in the research and development, production and sale of a diversified portfolio of
high quality industrial and architectural aluminum extrusion products. Nowadays, we have been the largest industrial aluminum extrusion manufacturer in Asia
and the second largest in the world .

Since 2001, the company has been in China Fortune 500 Enterprises. In 2009, the company, as the world's largest IPO since the financial crisis, successfully listed
on the Hong Kong stock exchange, contributed to the global capital markets.

The company's products have passed the certification of the Det Norske Veritas Certification, Alstom Certification, IRIS Certification, Automobile Industry Quality
Management System Certification and Certification of Aeronautics and Astronautics etc., a series of well‐known international certifications.

The company will take this opportunity to continue to strengthen the R&D, increase production capacity, expand the market share of products and multiple
existing successful directions.
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Zhongwang Aluminum Formwork System


It is a set of self-developed aluminum formwork system products according to
the characteristics of the global construction industry and combining the
research of aluminum profiles by Zhongwang Group. This system is lighter
and stronger compared to those products in the market.

1. Optimize the section of formwork.

2、Reducing quantity of back arris.

3、Optimize the formwork materials.

4、Introducing the fully automatic producing line.


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High turnover, normal use up


to 200 times

Easy to assemble and


construct

High strength, high precision


and less board patchwork
Light weight , per square
meter about 22KG

Technology Advantages of Aluminum Formwork


Complete
Large bearing capacity, per
square meter can bear 60 KN Solution

Short construction period, faster than


the average formwork about 1-2days

Wide range of applications

High recycling value, high


residual value
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Technique index comparison of different formworks


Cost advantages of aluminum
Timber Steel Steel frame Aluminum formwork reflected in labor cost,
Items
formwork formwork plywood formwork formwork plastering cost, roof support cost, material
Panel material 12-18mm plywood
5-6mm steel 15mm plywood 4mm aluminum cost and other aspects.
plate profile
Aluminum formwork can be reused
Thickness 12-18mm 86mm 120mm 65mm for many times, finally the damaged
Weight 10.5kg 80-85kg 40-45kg 23kg formwork can also be re-cast. With the
increase number of repeated use, its
Bearing capacity 30(KN/m2) 65(KN/m2) 50(KN/m2) 60(KN/m2)
economic efficiency is becoming more
Construction
easy difficult general easy and more obvious.
difficulty
Efficiency Low high general high

Walls, columns, Walls, columns, beams, Walls, columns, beams, Walls, columns, beams,
Application beams, plates, plates plates, bridges plates
bridges
Smooth and clean, reach Smooth and clean, reach Smooth and clean, reach
Concrete surface
coarse ordinary clear water finishing and decoration finishing and decoration
quality
requirements clear water requirements clear water requirements

Duration comparison of Aluminum Formwork and Timber Formwork

Single work Duration of single Total construction


Name Layers Workers
efficiency layer formwork period

Timber 30 Person/
30 13 Meter/ Day 3.6 Days 180 Days
Formwork Building
Aluminum 30 Person/
30 20 Meter/ Day 2.6 Days 150 Days
Formwork Building
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Zhongwang Aluminum Formwork Production Advantages


Internationally advanced casting equipments

102 extrusion production lines ranging from 5MN to 125MN in press capacity

Total area of manufacturing workshop is 310,000 ㎡

Internationally advanced and full automatic product line for formwork deep processing

Annual aluminum formwork capacity will reach to 2,000,000㎡ by the end of 2016
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Zhongwang Aluminum Formwork Service Advantages

Unified logistics and distribution


Extensive business cooperation modes

Profile Supplies Installation Instructions


Timely technical support
Formwork Supplies Formwork Sales

Formwork System Design Formwork Rental

Formwork Layout Formwork Recycling


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Structural Line Stripping Kicker Formwork

Other Trades — Bottom & Kicker Formwork Stripping Deck Formwork


Top Rebar, M&E & Plumbing

Stripping Wall & Slab


Off-set Line Mounted Working Platform

Marking & Control / Stripping Beam Formwork


Deck Formwork Correction of Deviations

Concrete Level Survey Cleaning Formwork

Stripping Wall /
Slab Properly Sealed Column Formwork
Staircase & Elev-Pit
Other Trades—Vertical
Rebar,M&E & Plumbing Transferring Formwork

Beam&Slab Soffit Length Concreting Wall Mounted Working


Platform
Wall Panel Positioning(I/C+Wall) Patching
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End Beam Deck Panel Slab Corner Kicker


Components for linking deck Main component for forming Main component for External wall top panel.
panels. As an edge beam panel concrete slab. There are forming concrete slab, Purpose to control the wall
which becomes the frame of standard and non-standard panel. used for the floor and verticality alignment.
deck panel. roof.

Wall in corner Prop Head Middle Beam Corner Angle


It is corner between panel to Components for linking deck Components for linking deck Component to connect the
panel in the part where it panels. As a main support panel panels. As a mid-beam panel outer corner wall panel.
curves in the corner of the to link the deck panels, middle which becomes the frame of
wall. beam panels and /or end beam deck panel.
panels, and connect to the prop.
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Form Oil (Oil based chemical) to be applied on the surface of all the Repeat last step to complete the assembly of both the Internal and External
panels before the assembly process. Wall Panels.

Outer Corner is fixed to External Wall Corner panel by round pin and Install Slab Corner on the top portion of the Wall Panels with round pin &
wedge. wedge.

Inner Corner is fixed to the Internal Wall panels by round pin & Middle, End Beam and Prop are combined by joint bar with long pin and
wedge. The internal and External Wall Panels are hold by Flat Tie wedge at the bottom section of the beams.
with Tie Bar Shield in between the panels.

Start the assembly of the Slab Panels from the corner section of the slab. Subsequently, fill out the whole slab area by pinning the slab panels together with the
link beams(comprises of End and Middle Beams).

Upon completion of the installation and fixing of the Wall and Slab Panels, a numbering sequence will be made for each of these panels with colour
identification scheme to differentiate each of the unit area such as bedrooms, bathroom & etc.. This numbering and color identification scheme will ensure that
each panel can be determined as to their exact location once they are transferred to the next level for installation.

Always ensure that all ties, pins and wedges are properly installed and secured before pouring concrete into the forms. Ensure that concrete pouring is
distribute evenly throughout the Wall Panels section before commencing to cast the slabs level area.
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Upon removing the middle and end beams, the prop shall remained
undisturbed during this process to support the concrete slab.
After 12 hours, remove the internal Wall Forms by knocking out the wedges and pins. The
Wall Panels are to be moved to upper floor through the slab opening as shown. Proceed to strip the Slab Panels and transfer to the next level
according to the designated area and installation sequence.
After removing the External Wall Forms( the kicker should remain undisturbed ), the
dismantied wall panels from the ground floor level. For level one and above: an external
working platform is fixed to the external wall. The external wall forms from level one onward
shall be supported by the kickers. (these steps are to be repeated from one floor to another
floor.)

Strip the Slab Corner.

Striking wall formwork at the lowest floor. Position the working bracket, plywood for floor Pull out Al-Flat Tie by using disassembly tool. Remove the Tie Bar Shield
platform of upper floor. And link the working bracket with hoisting cable. in the wall with the Tie Bar Ejector.

Remove lower floor kicker, move the formwork to upper floor, internal formwork through slab
opening and external formwork through working platform.

Check the formwork and pour the concrete. 12 hours after pouring concrete, strike wall
formwork. Remove and hoist the lower floor working bracket up by using hoisting cable.

After removing the Wall Panels, proceed to the Slab Panel after 36 hours by removing the long
pins and wedges on the joint bars the end and middle beam section. When the cube tests shows that the slab concrete is sufficiently strong,
the prop together with the prop heads are removed and transferred to the
next level.
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Aluminum Formwork
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Korea

USA
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Panama Venezuela
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