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DESIGN CRITERIA FOR STRUCTURAL STEEL WORK

DP16003-CA07-90UED-640001

2.1.3. Wind Load


a) Basic Wind speed Vb 47 m/s As per Cl. 1.15.7 of Vol.-II
b) Probability / Risk Factor (k1) 1.07 Table 1 of IS: 875 (Part-3) 2015
c) Terrain Category 2
d) Topography Factor (k3) 1.0 Cl. 6.3.3 of IS 875 (Part 3): 2015
e) Importance factor for cyclonic region (k4) 1.0 Cl. 6.3.4 of IS 875 (Part 3): 2015
Wind load calculations for Category-2
Design wind speed, Vz = Vb x k1 xk2 x k3 x k4 Cl. 6.3 of IS 875 (Part 3): 2015
And wind pressure, Pz = 0.6 Vz2 Cl. 7.2 of IS 875 (Part 3): 2015
Vz = 47 x 1.07 x 1.0 x1.0= 50.29 k2 m/s
K2 from IS: 875 corresponding to velocity = 47 m/sec; Cat-II; Table 2 of IS 875 (Part 3): 2015
Design wind pressure = Pd = kd x ka x kc x pz
Wind directionality factor Kd 0.9 Cl. 7.2.1 of IS 875 (Part 3): 2015
Area averaging factor Ka 0.9 (For tributary area 25 m2)
Cl. 7.2.2 of IS 875 (Part 3): 2015
Combination factor Kc 0.9 Cl. 7.3.3.13 of IS 875 (Part 3): 2015
kd x ka x kc = 0.73 > 0.7
 Pd = 0.73 x Pz
Design Wind Pressure at different height based on k2 values for terrain category 2 are tabulated below.

Height k2 Vz Pz = 0.6 x Vz 2 Pd
Category
zm 2 m /s N/m2 kN/m2 kN/m2
10 1 50.29 1517.46 1.518 1.11
15 1.05 52.81 1673.34 1.674 1.23
20 1.07 53.82 1737.96 1.738 1.27
30 1.12 56.33 1903.85 1.904 1.39
50 1.17 58.84 2077.29 2.078 1.52
100 1.24 62.36 2333.27 2.334 1.71
The design will be carried out with peak wind speed method.

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DESIGN CRITERIA FOR STRUCTURAL STEEL WORK
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2.1.4. Seismic Load


Only Junction towers, sheds and houses shall be designed for seismic forces in accordance with IS 1893 (Part 1):
2016 and IS 1893 (Part 4): 2015.
As per IS 1893(Part 4): 2015, following parameters considered,
Zone - III As per Cl.1.16 of Vol. II Type of Soil: Medium Soil
Z = 0.16 Importance factor, I = 1.25 (For CHP buildings and crusher house) 1.50 for track hopper R = 4
Ah = (Z x I / 2R) x Sa/g
Ah = 0.025 x Sa/g (For CHP buildings and crusher house)
Ah = 0.03 x Sa/g (For Track Hopper)
Multiplying factors for obtaining values for 2 % Damping is to be considered as 1.4.
2.1.5. Equipment Load
As per mechanical G.A. of tkII.
2.1.6. Monorail Load
Monorail load will be as per mechanical G.A. and shall be considered for checking of local members supporting
monorail beams only.
2.1.7. Temperature Load
For temperature loading, the total temperature variation shall be considered as 2/3 of the average maximum
annual variation in temperature. The average maximum annual variation in temperature for this purpose shall
be taken as the difference between the mean of the daily minimum ambient temperature during the coldest
month of the year and mean of daily maximum ambient temperature during the hottest month of the year. The
structure shall be designed to withstand stresses due to 50% of the total temperature variation wherever
applicable and not applicable for galleries.
Mean Daily maximum ambient temperature during hottest month of the year = 45.3 0C
As per Cl. 1.15.2 of Vol.- II
Mean Daily minimum ambient temperature during coldest month of the year = 4.0 0C
As per Cl. 1.15.2 of Vol.- II
Hence, the structure shall be designed for an average temperature variation of 13.77 0C
2.1.8. Equipment Load
As per mechanical G.A. of tkII.

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DESIGN CRITERIA FOR STRUCTURAL STEEL WORK
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2.1.9. Basic Load Cases


Basic load cases will be as per following.
Load
Name
Case
1 SEISMIC X (SLX)
2 SEISMIC Z (SLZ)
3 SEISMIC Y (SLY)
4 DEAD LOAD
5 TEMPERATURE LOAD (+TL)
6 TEMPERATURE LOAD (-TL)
7 LIVE LOAD (LL)
8 EQUIPMENT LOAD (EQPT)
9 BELT TENSION (BT)
10 WIND LOAD (WL+XS) Suction
11 WIND LOAD (WL+XP) Pressure
12 WIND LOAD (WL-XS) Suction
13 WIND LOAD (WL-XP) Pressure
14 WIND LOAD (WL+ZS) Suction
15 WIND LOAD (WL+ZP) Pressure
16 WIND LOAD (WL-ZS) Suction
17 WIND LOAD (WL-ZP) Pressure

2.1.10. Load Combinations


Load combinations will be as per following.
For Design (Without increase in permissible stresses)
101 DL+LL+EQP+TL
102 DL+LL+EQP-TL
103 DL+LL+EQP+BT+TL
104 DL+LL+EQP+BT-TL
Load Combinations for wind and seismic loads where permissible stress shall be increased
by 33.33%
105 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLX+0.225SLY+0.225SLZ+0.75TL
106 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLX-0.225SLY+0.225SLZ+0.75TL
107 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLX-0.225SLY-0.225SLZ+0.75TL
108 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLX+0.225SLY-0.225SLZ+0.75TL
109 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLY+0.225SLX+0.225SLZ+0.75TL
110 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLY-0.225SLX+0.225SLZ+0.75TL
111 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLY-0.225SLX-0.225SLZ+0.75TL
112 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLY+0.225SLX-0.225SLZ+0.75TL
113 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLZ+0.225SLX+0.225SLY+0.75TL
114 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLZ-0.225SLX+0.225SLY+0.75TL
115 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLZ-0.225SLX-0.225SLY+0.75TL

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116 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLZ+0.225SLX-0.225SLY+0.75TL
117 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLX+0.225SLY+0.225SLZ-0.75TL
118 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLX-0.225SLY+0.225SLZ-0.75TL
119 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLX-0.225SLY-0.225SLZ-0.75TL
120 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLX+0.225SLY-0.225SLZ-0.75TL
121 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLY+0.225SLX+0.225SLZ-0.75TL
122 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLY-0.225SLX+0.225SLZ-0.75TL
123 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLY-0.225SLX-0.225SLZ-0.75TL
124 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLY+0.225SLX-0.225SLZ-0.75TL
125 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLZ+0.225SLX+0.225SLY-0.75TL
126 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLZ-0.225SLX+0.225SLY-0.75TL
127 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLZ-0.225SLX-0.225SLY-0.75TL
128 0.75DL+0.375LL+0.75EQP+0.75BT+0.75SLZ+0.225SLX-0.225SLY-0.75TL
129 0.75DL+0.75LL+0.75EQP+0.75BT+0.75WL(XS) +0.75TL
130 0.75DL+0.75LL+0.75EQP+0.75BT+0.75WL(XS) -0.75TL
131 0.75DL+0.75LL+0.75EQP+0.75BT-0.75WL(XS) +0.75TL
132 0.75DL+0.75LL+0.75EQP+0.75BT-0.75WL(XS) -0.75TL
133 0.75DL+0.75LL+0.75EQP+0.75BT+0.75WL(ZS) +0.75TL
134 0.75DL+0.75LL+0.75EQP+0.75BT+0.75WL(ZS) -0.75TL
135 0.75DL+0.75LL+0.75EQP+0.75BT-0.75WL(ZS) +0.75TL
136 0.75DL+0.75LL+0.75EQP+0.75BT-0.75WL(ZS) -0.75TL
137 0.75DL+0.75LL+0.75EQP+0.75BT+0.75WL(XP) +0.75TL
138 0.75DL+0.75LL+0.75EQP+0.75BT+0.75WL(XP) -0.75TL
139 0.75DL+0.75LL+0.75EQP+0.75BT-0.75WL(XP) +0.75TL
140 0.75DL+0.75LL+0.75EQP+0.75BT-0.75WL(XP) -0.75TL
141 0.75DL+0.75LL+0.75EQP+0.75BT+0.75WL(ZP) +0.75TL
142 0.75DL+0.75LL+0.75EQP+0.75BT+0.75WL(ZP) -0.75TL
143 0.75DL+0.75LL+0.75EQP+0.75BT-0.75WL(ZP) +0.75TL
144 0.75DL+0.75LL+0.75EQP+0.75BT-0.75WL(ZP) -0.75TL
145 0.75DL+0.75SLX+0.225SLY+0.225 SLZ+0.75TL
146 0.75DL+0.75SLX-0.225SLY+0.225 SLZ+0.75TL
147 0.75DL+0.75SLX-0.225SLY-0.225 SLZ+0.75TL
148 0.75DL+0.75SLX+0.225SLY-0.225 SLZ+0.75TL
149 0.75DL+0.75SLY+0.225SLX+0.225 SLZ+0.75TL
150 0.75DL+0.75SLY-0.225SLX+0.225 SLZ+0.75TL
151 0.75DL+0.75SLY-0.225SLX-0.225 SLZ+0.75TL
152 0.75DL+0.75SLY+0.225SLX-0.225 SLZ+0.75TL
153 0.75DL+0.75SLZ+0.225SLX+0.225 SLY+0.75TL
154 0.75DL+0.75SLZ-0.225SLX+0.225 SLY+0.75TL
155 0.75DL+0.75SLZ-0.225SLX-0.225 SLY+0.75TL
156 0.75DL+0.75SLZ+0.225SLX-0.225 SLY+0.75TL
157 0.75DL+0.75SLX+0.225SLY+0.225 SLZ-0.75TL
158 0.75DL+0.75SLX-0.225SLY+0.225 SLZ-0.75TL
159 0.75DL+0.75SLX-0.225SLY-0.225 SLZ-0.75TL
160 0.75DL+0.75SLX+0.225SLY-0.225 SLZ-0.75TL

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161 0.75DL+0.75SLY+0.225SLX+0.225 SLZ-0.75TL


162 0.75DL+0.75SLY-0.225SLX+0.225 SLZ-0.75TL
163 0.75DL+0.75SLY-0.225SLX-0.225 SLZ-0.75TL
164 0.75DL+0.75SLY+0.225SLX-0.225 SLZ-0.75TL
165 0.75DL+0.75SLZ+0.225SLX+0.225 SLY-0.75TL
166 0.75DL+0.75SLZ-0.225SLX+0.225 SLY-0.75TL
167 0.75DL+0.75SLZ-0.225SLX-0.225 SLY-0.75TL
168 0.75DL+0.75SLZ+0.225SLX-0.225 SLY-0.75TL
Erection Load Cases
169 0.9DL+1.0WL(XS) +TL
170 0.9DL+1.0WL(XS) -TL
171 0.9DL-1.0WL(XS) +TL
172 0.9DL-1.0WL(XS) -TL
173 0.9DL+1.0WL(ZS) +TL
174 0.9DL+1.0WL(ZS) -TL
175 0.9DL-1.0WL(ZS) +TL
176 0.9DL-1.0WL(ZS) -TL
177 0.9DL+1.0WL(XP) +TL
178 0.9DL+1.0WL(XP) -TL
179 0.9DL-1.0WL(XP) +TL
180 0.9DL-1.0WL(XP) -TL
181 0.9DL+1.0WL(ZP) +TL
182 0.9DL+1.0WL(ZP) -TL
183 0.9DL-1.0WL(ZP) +TL
184 0.9DL-1.0WL(ZP) -TL
For Deflection Check
201 DL+LL+EQP+ BT +WL(XS)+TL
202 DL+LL+EQP+ BT +WL(XS)-TL
203 DL+LL +EQP+ BT -WL(XS)+TL
204 DL+LL +EQP+ BT- WL(XS)-TL
205 DL+LL +EQP+ BT +WL(ZS)+TL
206 DL+LL +EQP+ BT +WL(ZS)-TL
207 DL+LL +EQP+ BT -WL(ZS)+TL
208 DL+LL +EQP+ BT -WL(ZS)-TL
209 DL+LL+EQP+ BT +WL(XP)+TL
210 DL+LL+EQP+ BT +WL(XP)-TL
211 DL+LL +EQP+ BT -WL(XP)+TL
212 DL+LL +EQP+ BT -WL(XP)-TL
213 DL+LL +EQP+ BT +WL(ZP)+TL
214 DL+LL +EQP+ BT +WL(ZP)-TL
215 DL+LL +EQP+ BT -WL(ZP)+TL
216 DL+LL +EQP+ BT -WL(ZP)-TL
217 DL+0.5LL+EQP+ BT +SLX +0.3SLY+0.3SLZ+TL
218 DL+0.5LL+EQP+ BT +SLX -0.3SLY+0.3SLZ+TL
219 DL+0.5LL+EQP+ BT +SLX -0.3SLY-0.3SLZ+TL
220 DL+0.5LL+EQP+ BT +SLX +0.3SLY-0.3SLZ+TL

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221 DL+0.5LL+EQP+ BT +SLY +0.3SLX+0.3SLZ+TL


222 DL+0.5LL+EQP+ BT +SLY -0.3SLX+0.3SLZ+TL
223 DL+0.5LL+EQP+ BT +SLY -0.3SLX-0.3SLZ+TL
224 DL+0.5LL+EQP+ BT +SLY +0.3SLX-0.3SLZ+TL
225 DL+0.5LL+EQP+ BT +SLZ +0.3SLX+0.3SLY+TL
226 DL+0.5LL+EQP+ BT +SLZ -0.3SLX+0.3SLY+TL
227 DL+0.5LL+EQP+ BT +SLZ -0.3SLX-0.3SLY+TL
228 DL+0.5LL+EQP+ BT +SLZ +0.3SLX-0.3SLY+TL
229 DL+0.5LL+EQP+ BT +SLX +0.3SLY+0.3SLZ-TL
230 DL+0.5LL+EQP+ BT +SLX -0.3SLY+0.3SLZ-TL
231 DL+0.5LL+EQP+ BT +SLX -0.3SLY-0.3SLZ-TL
232 DL+0.5LL+EQP+ BT +SLX +0.3SLY-0.3SLZ-TL
233 DL+0.5LL+EQP+ BT +SLY +0.3SLX+0.3SLZ-TL
234 DL+0.5LL+EQP+ BT +SLY -0.3SLX+0.3SLZ-TL
235 DL+0.5LL+EQP+ BT +SLY -0.3SLX-0.3SLZ-TL
236 DL+0.5LL+EQP+ BT +SLY +0.3SLX-0.3SLZ-TL
237 DL+0.5LL+EQP+ BT +SLZ +0.3SLX+0.3SLY-TL
238 DL+0.5LL+EQP+ BT +SLZ -0.3SLX+0.3SLY-TL
239 DL+0.5LL+EQP+ BT +SLZ -0.3SLX-0.3SLY-TL
240 DL+0.5LL+EQP+ BT +SLZ +0.3SLX-0.3SLY-TL
For Foundation Bolt Design
301 0.9DL+WL(XS) +TL
302 0.9DL+WL(XS) -TL
303 0.9DL-WL(XS) +TL
304 0.9DL-WL(XS) -TL
305 0.9DL+WL(ZS) +TL
306 0.9DL+WL(ZS) -TL
307 0.9DL -WL(ZS) +TL
308 0.9DL -WL(ZS) -TL
309 0.9DL+WL(XP) +TL
310 0.9DL+WL(XP) -TL
311 0.9DL-WL(XP) +TL
312 0.9DL-WL(XP) -TL
313 0.9DL+WL(ZP) +TL
314 0.9DL+WL(ZP) -TL
315 0.9DL -WL(ZP) +TL
316 0.9DL -WL(ZP) -TL
317 0.9DL+1.0BT+1.0WL(XS) +1.0TL
318 0.9DL+1.0BT+1.0WL(XS) -1.0TL
319 0.9DL+1.0BT-1.0WL(XS) +1.0TL
320 0.9DL+1.0BT-1.0WL(XS) -1.0TL

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321 0.9DL+1.0BT+1.0WL(ZS) +1.0TL


322 0.9DL+1.0BT+1.0WL(ZS) -1.0TL
323 0.9DL+1.0BT-1.0WL(ZS) +1.0TL
324 0.9DL+1.0BT-1.0WL(ZS) -1.0TL
325 0.9DL+1.0BT+1.0WL(XP) +1.0TL
326 0.9DL+1.0BT+1.0WL(XP) -1.0TL
327 0.9DL+1.0BT-1.0WL(XP) +1.0TL
328 0.9DL+1.0BT-1.0WL(XP) -1.0TL
329 0.9DL+1.0BT+1.0WL(ZP) +1.0TL
330 0.9DL+1.0BT+1.0WL(ZP) -1.0TL
331 0.9DL+1.0BT-1.0WL(ZP) +1.0TL
332 0.9DL+1.0BT-1.0WL(ZP) -1.0TL
Considering 25% increase in the permissible stresses
333 0.72DL+0.8SLX+0.24SLY+0.24SLZ+0.8TL
334 0.72DL+0.8SLX-0.24SLY+0.24SLZ+0.8TL
335 0.72DL+0.8SLX-0.24SLY-0.24SLZ+0.8TL
336 0.72DL+0.8SLX+0.24SLY-0.24SLZ+0.8TL
337 0.72DL+0.8SLY+0.24SLX+0.24SLZ+0.8TL
338 0.72DL+0.8SLY-0.24SLX+0.24SLZ+0.8TL
339 0.72DL+0.8SLY-0.24SLX-0.24SLZ+0.8TL
340 0.72DL+0.8SLY+0.24SLX-0.24SLZ+0.8TL
341 0.72DL+0.8SLZ+0.24SLX+0.24SLY+0.8TL
342 0.72DL+0.8SLZ-0.24SLX+0.24SLY+0.8TL
343 0.72DL+0.8SLZ-0.24SLX-0.24SLY+0.8TL
344 0.72DL+0.8SLZ+0.24SLX-0.24SLY+0.8TL
345 0.72DL+0.8SLX+0.24SLY+0.24SLZ-0.8TL
346 0.72DL+0.8SLX-0.24SLY+0.24SLZ-0.8TL
347 0.72DL+0.8SLX-0.24SLY-0.24SLZ-0.8TL
348 0.72DL+0.8SLX+0.24SLY-0.24SLZ-0.8TL
349 0.72DL+0.8SLY+0.24SLX+0.24SLZ-0.8TL
350 0.72DL+0.8SLY-0.24SLX+0.24SLZ-0.8TL
351 0.72DL+0.8SLY-0.24SLX-0.24SLZ-0.8TL
352 0.72DL+0.8SLY+0.24SLX-0.24SLZ-0.8TL
353 0.72DL+0.8SLZ+0.24SLX+0.24SLY-0.8TL
354 0.72DL+0.8SLZ-0.24SLX+0.24SLY-0.8TL
355 0.72DL+0.8SLZ-0.24SLX-0.24SLY-0.8TL
356 0.72DL+0.8SLZ+0.24SLX-0.24SLY-0.8TL
357 0.72DL+0.8BT+0.8SLX+0.24SLY+0.24SLZ+0.8TL
358 0.72DL+0.8BT+0.8SLX-0.24SLY+0.24SLZ+0.8TL
359 0.72DL+0.8BT+0.8SLX-0.24SLY-0.24SLZ+0.8TL
360 0.72DL+0.8BT+0.8SLX+0.24SLY-0.24SLZ+0.8TL
361 0.72DL+0.8BT+0.8SLY+0.24SLX+0.24SLZ+0.8TL
362 0.72DL+0.8BT+0.8SLY-0.24SLX+0.24SLZ+0.8TL
363 0.72DL+0.8BT+0.8SLY-0.24SLX-0.24SLZ+0.8TL
364 0.72DL+0.8BT+0.8SLY+0.24SLX-0.24SLZ+0.8TL
365 0.72DL+0.8BT+0.8SLZ+0.24SLX+0.24SLY+0.8TL

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366 0.72DL+0.8BT+0.8SLZ-0.24SLX+0.24SLY+0.8TL
367 0.72DL+0.8BT+0.8SLZ-0.24SLX-0.24SLY+0.8TL
368 0.72DL+0.8BT+0.8SLZ+0.24SLX-0.24SLY+0.8TL
369 0.72DL+0.8BT+0.8SLX+0.24SLY+0.24SLZ-0.8TL
370 0.72DL+0.8BT+0.8SLX-0.24SLY+0.24SLZ-0.8TL
371 0.72DL+0.8BT+0.8SLX-0.24SLY-0.24SLZ-0.8TL
372 0.72DL+0.8BT+0.8SLX+0.24SLY-0.24SLZ-0.8TL
373 0.72DL+0.8BT+0.8SLY+0.24SLX+0.24SLZ-0.8TL
374 0.72DL+0.8BT+0.8SLY-0.24SLX+0.24SLZ-0.8TL
375 0.72DL+0.8BT+0.8SLY-0.24SLX-0.24SLZ-0.8TL
376 0.72DL+0.8BT+0.8SLY+0.24SLX-0.24SLZ-0.8TL
377 0.72DL+0.8BT+0.8SLZ+0.24SLX+0.24SLY-0.8TL
378 0.72DL+0.8BT+0.8SLZ-0.24SLX+0.24SLY-0.8TL
379 0.72DL+0.8BT+0.8SLZ-0.24SLX-0.24SLY-0.8TL
380 0.72DL+0.8BT+0.8SLZ+0.24SLX-0.24SLY-0.8TL

The increase in permissible stress for member shall be as per IS: 800-1984 (Working Stress Method)

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