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GC3 – THE HEALTH AND Candidate’s observation

SAFETY PRACTICAL APPLICATION sheet

Student Name: Nahas Thalikassery Hydrose Student Number: 00440051

Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018

Item Observation Control Measures Time
Hazards and Consequences Immediate/longer term action Scale
01
Observation: Immediate action:
01
Immediate
Workers was working in a hazardous Provide appropriate PPE to the workers
Chemical area.
Short term:
Hazard 3 Month
Health surveillance
Chemicals hazard,
Calcium Carbonate, Hydro-Chloric Acid, Long Term:
Calcium Chloride Regularly
Exposure limit to chemical will decrease
Consequences by job rotation.
Calcium Chloride is irritant to skin and eyes.
Hydro-Chloric Acid is corrosive to the eyes,
skin, and mucous membranes. Lung and skin
problems such as black lung disease, is
caused by inhaling coal dust.

03
Observation Immediate action: Immediate
02
House-keeping was not good in the ware On urgent basis clean the floor clean and
house of the Calcium Chloride and in bagging keep it clean all the time.
section. As calcium chloride prills and mud
had combined to form the slippery surface. Short term: One week
Hazard Ensure proper housekeeping of the
Workplace on daily basis.
Slip hazards,
collision hazards between forklift and Long Term:
pedestrian and forklift with fixed structure. Regular
Monitor and check workplace regularly.
Consequences Make employees aware of the hazards
Can cause severe injury to pedestrian or by providing information and training.
damaging of forklift truck.

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collision with pedestrian. Use natural lights such as roof lights. speed limit 5 there was two ways route for the vehicle and km the pedestrian was using the same route. see any hazards. . vehicles. can cause injury 04 Observation Immediate action: Immediate Light was inadequate in the workshop area Install adequate lighting within the and in workplace. Hazard & Consequences: Where natural light is not satisfactory. Use artificial lighting. Periodic maintenance and inspections of artificial lighting and replacing them from time to time. The Two weeks forklift truck was running in the way and Short term: collision with vehicles and pedestrian can cause injury. Trip and slip hazards Due to slip or trip. Provide separate entry & exit routes with Consequences solid partition in between pedestrian and Because of one way from main gate to plant vehicle. pedestrian injury. a severe injury can be Long Term: Ongoing happened.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 03 Observation Immediate action: Immediate From main entrance gate to workshop area Provide signage’s ‘ stop ‘ . 2|Page . due to Two Week Short term: slippery action of calcium chloride on the floor. Segregate the area for vehicles & Hazard pedestrians by barriers One month Collision hazard Long Term: Personal Injury. property damage. and can cause injury to Workplace so that people can able to worker. Inadequate lighting can cause a hazard of slip or trip due to uneven ground. area.

Calcium Chloride Power Regularly Irritant. asthma and blocked filters of machines. Long Term: Consequences: Causes irritation to skin. Long Term: Six Month Consequences: Eliminate/ Substitute with less noise blower. whistling. Acoustic Noise Hazard. balance machine. Harmful if inhaled or swallowed. 3|Page . collector and from dust blower. of the lines Effects can be possible coughing. Hearing loss is not the only problem. Two Week Short term: Hazard: Fit sound-proof enclosure. 07 Observation Immediate action: Immediate Worker was working in the carpenter Provide PPE to the worker. buzzing or humming in the ears). Fit silencers. eyes and respiratory Keep routine monitoring and inspection organs. damaged with new lines. shielding. from fine leakages. Two Week Short term: Hazard: Replace the lines those are too much Dust hazard. People may develop tinnitus (ringing. sneezing. can be temporary or permanent. Noise at work can cause hearing loss that or mount on anti-vibration mountings. 06 Observation Immediate action: Immediate Calcium Chloride dust was coming out from Welding of the lines those have many damaged or leaked lines.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 05 Observation Immediate action: Immediate Blowers were creating a large noisy sound Minimise work exposure limit during Operation.

or by keeping covers made of any 4|Page . Fire & explosion Hand vibration syndrome. Chemical sewage drain system was made of sanitary and at some points cover was not Short term: Two week installed and light was not good at those Close the open points by sanitary work Points. 09 Observation Immediate action: Immediate Repair the handle & change the flex Employee using hand drill machine with broken handle & corroded flex Short term: Inform the maintenance staff to do the Weekly Hazard & Consequences: pre use check before using electrical Electrical hazard equipments Electric shock.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 workshop to form wooden material for pallet formation. Noise Long Term: Conduct monthly inspection of all 1 month electrical equipments & repair if needed. Long Term: One Month Hazard & Consequences: Provide safeguard to the sander. Contact Hazards Can cause injury to worker Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 08 Observation Immediate action: Immediate Worker was lifting the large buckets of lime Provide job rotation with other riggers powder from the lime heap and was mixing One week with calcium chloride solution to neutralize it Short term: in neutralization tank repeatedly. Hernia. slip disc Install conveyer from heap of lime to lime issue. can cause musculoskeletal tank. Provide trolley Two Month Hazard & Consequences: Long Term: Manual Handling. disorders (MSDs). 10 Observation Immediate action: Immediate Immediately barricade the open points. Can cause back bone problem.

13 Observation Immediate: Immediate There were no proper washing areas for Following good hygiene practices. Rules & One week Regulations and other information. 12 Observation Immediate: There must be a supervisor who Immediate Observed that there was no notice board to informed to workers about rules and laws give the information about procedures and about their specific job. Disciplinary Hazard. Company policies. WRULD. & working Conduct inspection and provide training procedures). Long Term: One month Cervical spondylosis Provide DSE instead of Computer. Short Term: 5|Page .GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 material Hazard & Consequences: Long Term: Two month Falling hazard into sewage drains. workers. Eyes strain. Can cause serious injury or death Erect proper and good sewage drain system & properly out of passage area. un competent workers. about company rules. and to employee and keep them update development of negative culture. Ergonomic Hazard. Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 11 Observation Immediate action: Immediate Provide frequent breaks Observed one employee sitting in office in odd posture in front of computer Short term: One month Make the assessment of workplace to Hazard & Consequences: provide standard DSE arrangements to suit the worker. Back pain. Lack of knowledge and information Long Term: (Regulatory. laws and job Ongoing related information. Short Term: Hazard & Consequences: There must be one notice board containing company policy. different information to workers to update.

The hydro fumes.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 Hazard & Consequences: Training to employees and give them One week Biological Hazard. Biological hazards due to poor personal hygiene can cause health problems such as Long Term: infections and diseases. workplace and with strong foundation or can slip/ trip or fall on same level in and proper fumes collection system. worker Shift acid storage tanks to away from the can be senseless before reach to safe place. information about personal hygiene. Install line at top of tank and put the line Hazard & Consequences: in the vessel filled with water so fumes Health hazard and chemical hazard. 6|Page . Build up a washing area for workers nearby workers changing room/ locker One Month area and provide proper ventilation system. Long Term: Exposure to high fumes can cause breathe problem & can lead to chronic injury. And install new valve. could absorb in water and water can be Can cause severe injury to worker in case of drained. One Month falling of tank because of weak and damaged foundation. chloric storage tank foundation was damaged and fumes were coming out from top of tanks Short Term: Three week and acid drain valve was leaked. running to take breathe in safe environment. Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 14 Observation Immediate: Immediate Observed that in the reaction area to form Provide PPE to the worker and shower calcium chloride solution from hydro chloric water in the leakage point to avoid from acid and calcium carbonate.

Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 16 Observation Immediate: Immediate Provide awareness to every worker at Combustion air fan and moving parts cover workplace about it. membrane of eye and can cause skin One week Short Term: problems such as dermatitis and irritation. 17 Observation Immediate: Immediate Trailing Cables were laid down on the floor Secure trailing cables left unattended on 7|Page . problems such as dermatitis and irritation. those were falling around the plant area and Using cream to form a barrier to prevent on the worker at workplace.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 15 Observation Immediate: Immediate The Chemical mist from the exhaust vent of Wear personal protective equipments scrubber was generating liquid droplets and Such as coveralls and gloves. protective equipments Hazard & Consequences: Short Term: Two Day Entanglement hazard Provide temporary cover to the moving Worker can came in entanglement with the parts of the combustion air fan moving parts of the combustion air fan and can cause sever injury. The Chemical liquids such solvents being Long Term Three absorbed through the skin and mucus Month Provide mist collector or mist absorber at membrane of eye and can cause skin the discharge of scrubber. such mist being hazardous chemical getting into the body absorbed through the skin and mucus and skin. And provide personal was open in hot air coal furnace plant. Minimize the frequency and duration of Hazard & Consequences: Being exposed to mist. Long Term: One Month Install proper fixed safe guard to the moving parts of the combustion air fan. Adopting good hygiene practices. Health and chemical hazard.

This can cause delay while extinguishing fire during Short Term: any fire emergency. remove Obstructions in the walkway. the floor surfaces. Hazard & Consequences: Long Term: One Month Discipline Hazards. Hazard & Consequences: Short Term: Two days Risk of slip. tag line suspended load. Make plans to reroute electrical cables. Can increase the severity of accident. make employees aware of the hazards by Providing instructions and supervision. should be attached with the suspended load to control.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 and leading to the panel of welding work. Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 18 Observation Immediate: Inspection of all fire extinguishers. trip and fall of workers in the workplace area which may cause cuts and Ensure proper housekeeping of the bone fractures. 8|Page . Workplace on daily basis. Replace empty fire extinguisher with new Two days fire extinguisher. Indent new fire extinguishers. 19 Observation Immediate: Immediately Rigger was not present during lifting of pipes Rigger should be present at the worksite also there was no tag lines attached with the all the time during lifting process. Immediate Few fire extinguishers are empty. Long Term: 7 Days Monitor and check cables.

Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 20 Observation Immediate: Immediate Duct was cracked so scaffolding work was Fixed the guard rail & toe board carried out to maintenance work on duct between prill tower and cyclone. 9|Page . tools or material to fall from height Strict monitoring & supervision of thereby seriously injuring the other workers. Short Term: One Week Hazard & Consequences: Scaffold training (erection & dismantling ) Substandard scaffolding guard rail & toe Long Term: Regular board are missing which will allow the workers. scaffolding operation. 21 Observation: Immediate: One week Welding work was carried out in the erection Making people aware of the hazard. Long Term: Regular Monitor lifting activities regularly.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 Hazard & Consequences: Short Term: Two Week Falling and collapse Hazard All personnel should be trained for lifting Can lead to personal injury due to improper safety process. Proper lifting practice should be prepared and should be followed by all personnel. persons caught between pipe and pipe layer during lifting and equipment damage. lifting.

Install camera inside the Prill or drying tower to watch the fluidized bed height and condition of spoilage or non spoilage. Long Term: Two month Install local exhaust ventilation to eliminate the possibility of breathing welding fumes. Three week prill tower.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 of new quench cooler design. burner duct Providing personal protective equipments designing and cooling tower fan cover such as safety goggles to protect against designing in the welding house. ultra violet radiations emitted. Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 22 Observation: Immediate: Immediate Provision of adequate welfare facilities During process of drying of calcium chloride such as drinking water. worker after coming out that heated there was one way to go and come from inside confined space. 10 | P a g e . refugees and moderate environment to problem came inside the prill or drying tower. if any blockage piece came in feed line can remove outside the Prill or drying tower to Six Month Hazard & Consequences: provide safe work system to worker. Worker entered to prill tower to check nozzle and also fluidized bed checking was required due to parameters variation. Long Term: May cause heat exhaustion and heat stroke. Short Term: Inside bed environment was hot and temperature was too high. Two week Short Term: Hazard & Consequences: Redesign the workplace and ensure Risk of inhaling welding fumes which can sufficient ventilation to avoid the danger of cause the disease known as blue metal fever inhaling welding fumes and high temperatures during welding activity can cause burns. Providing solution to form calcium chloride prills. Install strainer in the feed line. Environment Hazard and confined space hazard.

Short Term: One Week Provide training and supervision 11 | P a g e . All personnel need to be trained and competent to carry out their tasks safely. Two week Long Term: Excavations must be inspected at the Beginning of the shift on daily basis. One week Hazard & Consequences: Short Term: Falling Hazard Organizing a good traffic management Risk of people.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 23 Observation: Immediate: Immediate Use stop blocks to prevent vehicles Excavation work was carried out for the Overrunning. could be fatalities. Barriers and signs to installing new ID fan blower in the coal Prevent people falling into excavations. furnace plant. And area was not barricade. Provide Gloves to the worker the construction work was under progress and worker was using drill machine. Traffic routes should be into the excavations and the possible results clearly marked. material and equipments falling system in place. Item Observation Control Measures Time Scale Hazards and Consequences Immediate/longer term action 24 Observation: Immediate: Immediate The electrical system should be always The electrical system in the main electrical locked & secured panel room was open & unattended Lock out tag out procedure should be Hazard & Consequences: used in case of any maintenance or troubleshooting Fire & explosion Electrocution It should be under control of permit to Short circuit work system 25 Observation: Immediate: Immediate To install filter pressure in the chemical area.

12 | P a g e . employees Result in severe injuries and property damage Two week Long Term: Install smoke detector in the warehouse Good Practices: Good Practices Maintain Keep it up  Providence of door to door pick and drop Maintain it because it is good Keep up service to workers service from company side is a good practice. and was well practice. Short Term: Hazard & Consequences: One Week Provide training and supervision to the Fire hazard and discipline hazard. reduction in the dexterity 26 Observation: Immediate: Immediate Worker was smoking in the warehouse of fuel Place prohibition sign for no smoking storage.  Chemical and flammable chemical store house Maintain it because it is good Keep up was separated and was little away from the plant area and was out of any hazards range. practice.  Store house and maintenance workshop was Maintain it because it is good Keep up away from hazardous area and it was well ventilated and managed everything in good order is a good practice.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018 Hazard & Consequences: Long Term: Vibration Hazard Regular Hand arm vibration syndrome. cleaned. practice. it must be continue and maintain. numbness and Provide job rotation after intervals blanching of fingers.

 Canteen was near to rest rooms and well Maintain it because it is good Keep up maintains and comfort and cleaned and hygienic foods practice.  Medical facilities are good and quick service in Maintain it because it is good Keep up case of any emergency is a good thing to maintain good standard of health and safety standards. were provided. employees. practice.GC3 – THE HEALTH AND Candidate’s observation SAFETY PRACTICAL APPLICATION sheet Student Name: Nahas Thalikassery Hydrose Student Number: 00440051 Place Inspected: SYGC CONSTRUCTION PVT LTD Date of Inspection: 10 / 07 / 2018  Drinking water filters changed after regular Maintain it because it is good Keep up intervals is a good practice to maintain good health of practice. 13 | P a g e .