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STANVAC - SUPERON GROUP

26 CORE SOLUTIONS - 2016


STANVAC - SUPERON GROUP
Stanvac – Superon Group, established 1994, is today India’s leading innovator in the manufacture & marketing of specialised solutions
for industrial repair, wear, corrosion, abrasion, electrical insulation, fire suppression, cleaning & degreasing, speciality lubrication.....
India’s widest variety of such, high performance “World Class Products”, with exports to over 70 countries.

26 CORE SOLUTIONS - 2016

I. Mechanical Maintenance : III. Production / Process deptt :


1. Welding - Steel repairs. 18. Production machinery fast painting.
2. Welding - CI repairs. 19. Energy saving.
3. Welding - Hardfacing.
4. Welding - New Fabrications.
IV. Electrical Maintenance :
5. Repair Putties.
20. Cleaning.
6. Corrosion prevention.
21. Insulation.
7. Erosion prevention.
22. IR value enhancement & anti-tracking.
8. Pipeline re-strengthening & tankage Mtc.
23. Cavity sealing.
9. Jammed / rusted assembly re-opening.
10. Degreasing.
11. Derusting. V. Fire and Safety :
12. Spares anti rust. 24. Dielectric flooring.
13. Speciality lubrication. 25. Fire suppression.
26. Safety marking.

II. Civil Maintenance :


14. Concrete protection.
15. Concrete fast repairs.
16. Wear and impact resistant floor coatings.
17. Roof leakage sealing and heat absorption reduction.

Electrode Plant FCAW Plant

Cladded wear plate plant Stainless steel wire plant Coating Plant Lubricant Plant

Aerosol Plant Multi-Alloy Spectro QC Lab Warehousing

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A. MAINTENANCE & REPAIR WELDING

Why Superon M&R Alloys :


ê Assured 10-15% longer life, both in joining & in hardfacing. Lower Arc Gaps
Controlled Dilution – Better Mechanical &
ê Lowest in class heat input (Shorter arc gaps – touch welding) & lower input Chemical Properties. No UTS Failures. No
amps. cracking.
ê Lower dilution – Superior “Actual - on Job Alloy” with superior microstructure &
CONSTANT
weld metal chemistries, superior mechanical properties, better hardness & wear
CURRENT
resistance. (AMPERAGE)
DECREASED INCREASED
ê Lesser possibilities of HAZ cracking & base metal weakening. VOLTS VOLTS

LESS ARC GAP MORE


HEAT HEAT

Areas of Special Benefits :-


(1) Mn to MS joining – Best in class crack resistance.
(2) SS to SS & SS to MS joining – Lowest heat input /lower distortion /lower HAZ Smaller Arc Cones
welding. Lower HAZ – Longer Life

(3) Cast steel, low alloy steel repairs with unique self lifting slag.
(4) CI repairs – Crack & defect free welding. Single product for all CI grades, including
on dirty & contaminated, difficult to weld,....
(5) High impact multi layer hardfacing >55 HRc hardness without stress relieving
cracks.
(6) CrB “Spray type” hardfacing - on sinter cast & high chrome materials >65 HRc.
(7) Tubular hardfacing with 4G capabilities – No red hotness, Minimum dilution.
Maximum deposit efficiency.

I. STEEL JOINING

1. SUPERGOLD 060 NH

OUTSTANDING FEATURES :
ê Best in class - cast steel /low alloy steel repairs.
ê Ultra low diffusible hydrogen with high elongation – No hydrogen induced cracking.
ê Self lifting slag – minimal welders effort & defect free welding.
ê Extremely smooth and spatter & turbulence free arc transfer.
ê All positional welding electrode.
ê Excellent self lifting slag, no slag inclusion – welders comfort.
ê Fantastic strike & restrike capability combined with low smoke.
ê High strength reliability.

TYPICAL APPLICATIONS :
Heavy machinery castings, Crane jibs, Truck chassis, Steel castings, Heavy equipments maintenance.

Bull gear crack repair Wagon Tippler Repair Base layer for welding cracked HEMM frame crack
crane hook
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2. FERROGOLD 303

OUTSTANDING FEATURES :
ê Best in class low heat input - high strength welding.
ê Frostarc formulation leading to low amperage welding with superior penetrations even at low amperages.
ê Superior “ferrite balance” chemistry engineered to give superior crack free weld deposits on high alloys
and high carbon steels with HAZ cracking. ê Contact type & self lifting slag electrode design.
ê Resistance to surface contaminants & excellent impact resistance. ê All position welding capability.
ê Tough, high crack resistance combined with smooth arc transfer.

TYPICAL APPLICATIONS :
Suited for dies, tools, springs, cushion layer, joining dissimilar & unknown steel & stainless steel combinations.
Machinable build-up and overlay. Commercial & Earth moving chassis frames, gears, springs, tool steels.

Build up of sprocket teeth and shaft Symmetric Gear Roller Shaft bearing area Press roll hub joining

3. FERROGOLD 301

OUTSTANDING FEATURES :
ê Best in class crack resistance - Mn steel to carbon steel joining. ê Self releasing slag design.
ê Good temperature and corrosion resistant. ê Good ductility of the weld deposits.
ê Superior corrosion resistance to intergranular corrosion at high temperatures.
ê Strong and tough weld deposits with out of position capability.
ê Versatile for joining dissimilar steels, austenitic to ferritic steels and including carbon steels.

TYPICAL APPLICATIONS :
Ideal electrode for joining manganese steels to carbon steels, earth moving equipment buckets, manganese steel liners joining, shot blast
machine liners joining, weld clad wear plate joining and also for joining earth moving equipments-chassis repairs.

Joining of lug bar on worn out Broken grinding path repair Wear plate joining Cement mill shell crack
D8R Dozer Track Pads

4. SUPERGOLD 010 XD

OUTSTANDING FEATURES :
ê Best in class crack resistance - thermal cycling.
ê Extra low carbon to resist corrosion problems- Low FN.
ê Weld metal is non magnetic and has austenitic structure.
ê Ideal for high oxidation at higher temperatures till 1200°C.
ê Resists pitting caused due to acids and others. ê No red hotness loss of mechanical properties.
ê Excellent hot cracking and chemical corrosion. ê Smooth finely rippled deposits.
ê Low moisture absorption leading to quality welds. ê Low amperage welding leading to no IGC.
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TYPICAL APPLICATIONS :
Most suited alloy for welding all grades of stainless steels and also unknown stainless steels. Can be used in anchor joining, heat treatment
retorts, baskets, trays and heat exchangers.

Anchor & Emulsion tube joining Reclamation of crack of coke pusher arm Tip Casting Hardfacing of outer sector plates

5. FERROGOLD 501

OUTSTANDING FEATURES :
ê Widest base metal compatibility. ê All position welding capability.
ê 105 % electrode recovery. ê Strong and tough weld deposits.
ê Niobium bearing high composite alloy for high strength & quality welds.
ê Excellent ductility and deposits doesn't need PWHT.
ê Excellent corrosion resistance combined with strength at high temperatures and
also thermal cycling.

TYPICAL APPLICATIONS :
Highly suited for applications where high temperature combined with corrosion and heat involved, like heat retorts, furnace applications,
heavy machinery with high sections, support tyres of kiln etc., Highly recommended for dissimilar and unknown steel joining at high
temperatures.

HK 40 Airtube Crack Repair Kiln Tyre Repair Sink roll arm bush Heat treatment tray joining

II. CAST IRON REPAIRS

6. SUPERGOLD 023 BM

OUTSTANDING FEATURES :
ê Best in class fusion & crack resistance. ê FROSTARC formulation.
ê Innovative flux & core wire design allowing maximum penetration with maximum
tensile strength in its class.
ê Touch weld & low amperage welding.
ê High resistance to surface contamination by oil, grease and others.
ê Highest tensile strength in its class.
ê Can be ideally suited for heavy & thin thickness.
ê High degree of versatility, Machinability & All position welding.
ê “Universal” product, including for “Nihard”.

TYPICAL APPLICATIONS :
CI weld joints, pump housings including “Nihard” slurry pumps, motor end covers, rotors, compressors, valves and gear box housings, engine
blocks....
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Slurry pumps crack repair and puncture repair Gear Box Housing Clutch Housing

III. HARDFACING - BUILD UP

7. FERROGOLD 602

OUTSTANDING FEATURES :
ê Deposits work harden in service.
ê Nickel based austenitic deposits gives high temperature.
ê Unique alloy for hardfacing & joining. ê Excellent crack resistivity.
ê Deposits has low coefficient of friction. ê Deposits are galling & spalling resistant.
ê All position welding alloy.

TYPICAL APPLICATIONS :
Forged/ Alloyed sprockets, heavy earthmoving tumblers, idlers, crusher jaws, conical
crusher mantle, buffer layers .... coke crushers etc.

Idlers Hardfacing Wobblers Wagon Tippler Gear and Pinion build up Thrust Roller
shaft & rings

8. SUPERGOLD 400 NM

OUTSTANDING FEATURES :
ê Ideally suited for Hadfield Manganese steels.
ê Ultimate toughness and deposits doesn't spall under severe loads.
ê Deposits are machinable.
ê Rapid deposition along with quick freeze deposits makes its applications in all positions.
ê Low temperature welding adds to the merit of the electrode particularly for manganese
steel surfacing.
ê Rapid work hardening type of alloy.

TYPICAL APPLICATIONS :
Manganese steel hammers, Impactor arms, grizzly bars, sprockets, heavy equipment tumblers, wear pads and track pads of heavy earth
moving equipments.

Hardfacing of coal crusher roll Primary crusher hammers Hammer hardfacing Coal Crusher Roll Build up

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9. SUPERGOLD 002 MB

OUTSTANDING FEATURES :
ê Hardfacing alloy for protective coating of all ferrous metals.
ê Superior toughness and deposits doesn't spall under severe loads.
ê Deposits are highly machinable. ê Weld deposits exhibits low coefficient of friction.
ê Basic coated electrode with easy slag removal and all position weldability.

TYPICAL APPLICATIONS :
Sugar mill Pinions, couplings, tailbars, hammers, fibrizors, wobblers, excavators idlers,
rolls, gear teeth, TMT roll passes rolls etc.

Rebuilding of excavator sprocket teeth Pinion build up Wheel rebuilding Idler roller hardfacing

IV. HARDFACING

10. SUPERGOLD 700 GCM

OUTSTANDING FEATURES :
ê Very high single layer hardness and resists high abrasion.
ê Very mild stress relieving checks – no uprooting of hardfaced deposit.
ê Smooth bead appearance and whitish appearance.
ê All position electrode.
ê Touch weld, excellent weldability and high deposition rates.
ê Can take temperatures up to 400°C.

TYPICAL APPLICATIONS :
Earth moving applications like, buckets, track pads, lip plates, teeth points,
scrappers, dozers blades etc.

Excavator Bucket Hardfacing of crusher roll Grab Fan hardfacing

11. SUPER STANHARD CC 84

OUTSTANDING FEATURES :
ê Very high build up capability without stress relieving checks, despite hardness >55 RC.
ê Good edge retention properties.
ê Deposits can take impact and compressive loads without spalling at high temperatures.
ê Rich chemistry deposits for best performance.
ê All position welding alloy & high metal recovery.
ê Very thin slag.
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TYPICAL APPLICATIONS :
Impactor arm, grizzly bars, hammers, clinker crushers etc, die build ups, punches, wobblers, dam ring buildup.

Hardfacing of impactor arm Crusher Grate bar / Secondary rotary impactor Segment Rotor Disc face
Basket buildup and hardfacing

12. FERROGOLD HR-HF (T)

OUTSTANDING FEATURES :
ê No red hotness - low heat input /low dilution welding.
ê Ultimate single layer hardness .
ê Seamless steel tube construction for better arc characteristics.
ê No flux dropping in the weld pool during welding.
ê Complete electrode deposition without electrode overheating.
ê Good control of weld pool during welding.
ê Slagless deposit with high metal recovery.
ê Minimal fumes, gases. Easy strike and restrike.

TYPICAL APPLICATIONS :
Swing & fixed hammers, blow bars, shovel dragline & dredger bucket teeth, bucket lips, muller pan tyres & pathways, crusher rolls (rock /
shale), scraper dozer sides, cone crushers – jaws & bowls, grinding rolls, sugar mill hammers, sugar mill knives... augers, screw flights...

Coal Conveyor Screw Coal Burner Nozzle Bucket teeth hardfacing Screw hardfacing

13. FERROGOLD 609T

OUTSTANDING FEATURES :
ê No red hotness. Low heat input /low dilution welding.
ê 4G Welding Capabilities.
ê Good control of weld pool during welding.
ê Slagless deposit with high metal recovery.
ê Minimal fumes, gases. Easy strike and restrike.
ê Complete electrode deposition without electrode overheating.
ê Seamless steel tube construction for better arc characteristics.
ê Complex carbide alloy for excellent abrasion resistance & high hardness
retention at high temperature.

TYPICAL APPLICATIONS :
Clinker crushers, sinter breakers, burner buckets of power plants, ash conveying screws, blow bars, conveyor chutes etc.
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Blow bar hardfacing Disc hardfacing Hardfacing of flights of FK screw Loader bucket hardfacing

14. FERROGOLD 611T

OUTSTANDING FEATURES :
ê No red hotness - low heat input /low dilution welding. ê 4G Welding Capabilities.
ê Ultimate hardness combined with heat resistance up to 900°C.
ê Low dilution leading to no hardness drop even on nickel steels.
ê Seamless steel tube construction for better arc characteristics.
ê No flux dropping in the weld pool during welding.
ê Excellent for both dry & wet abrasion applications.
ê Good control of weld pool during welding.
ê Minimal fumes, gases. Easy strike and restrike.

TYPICAL APPLICATIONS :
Sinter star crushers, clinker crushers, BLT chutes, bell and hopper, ash pumps, slurry pumps, coal fired boiler burner buckets, pfeiffer mill
pressure frames etc.

Build up of sinter spike Hardfacing of knife bar /Grizzly bar Pulper screw Hardfacing of fan blade

15. FERROWEAR ULTIMA

OUTSTANDING FEATURES :
ê “Spray transfer” CrB hardfacing ideal for hardfacing on sintercast, high chrome....
ê Ultimate single layer hardness of around 70 HRc.
ê Highest volume fraction of complex carbides with optimised matrix.
ê High temperature hardness till 800°C.
ê High metal recovery up to 170%.
ê All position welding alloy - universal solution for all high abrasion applications.

TYPICAL APPLICATIONS :
Sintered carbide table rolls, table liners buttoning, clinker crusher hammers, sinter crusher hammers, sinter & clinker hubs, sinter and clinker
knife bars, ID fans handling high temperature flue gases, slurry pumps, billet conveyor rolls, hot slag conveyors.

Welding Table & roller segments Clinker breaker hammers HRB crusher hardfacing Tyre buttoning
hard facing (forming buttons)

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Hardfacing of coal burner tip Hardfacing of Shovel Bucket Coal screw conveyor hardfacing Wobbler hardfacing

16. FERROGOLD DB

OUTSTANDING FEATURES :
ê Cobalt fortified alloy for highest performance.
ê Deposits can take ultimate impact and pressure.
ê Best compatibility with high alloys and die steels.
ê Crack free buildups and no galling /spalling.
ê Excellent creep resistance & high toughness.
ê Excellent machinability facilitating die repairs.

TYPICAL APPLICATIONS :
Specially crafted alloy for forging and pressing die build ups.
NB : Also available higher hardness FERROGOLD DB-HF, FERROGOLD PD, .... & gas shielded flux cored wire SUPER STANGARD GS
9580

Hot forging die buildup Hot forging die buildup Arm knuckle top die welding Steering knuckle top die

17. SUPER CB PASTE

OUTSTANDING FEATURES :
ê Self fluxing ultra hard chromium boride master alloy (750-1100 HV) with unique
needle like micro structure (hardness second only to diamonds) for a super
abrasion & erosion resistant hard surface.
ê Hardness : 68 - 72 HRc.
ê 82% Chromium, 18% Boron.
ê 1550°C monoboride melting temperature.
ê Harder, more abrasive resistant & more reliable than a carbide alloy. Uniquely
unmatched wear resistance, especially against flying particle erosion.
TYPICAL APPLICATIONS :
Fan and fan casings, cyclone fans, quarry fans, cement kiln fans & precipitator booster
fans.

CB Paste application for erosive wear Plough feeder arms hardfacing Feed roll hardfacing completed Hard-facing of ID fan
by Super CB paste

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B. COATINGS

I. METAL PROTECTION

18. PRODUCTION MACHINERY, HIGH DUST AREAS – 2050 POLYHYB

DESCRIPTION :
ê One component Hybrid co-polymer.

FEATURES :
ê Fast drying, Ready to service in 60 minutes. ê Weather resistance.
ê Excellent UV Resistance. ê Chemical resistance.

USP’S :
ê Self priming anti-corrosion coating.
ê Warrantied double service life than synthetic enamel paints.
ê Also available #2080 ELECTROHYB Dielectric Grade.
KEY APPLICATION AREA’S :
ê Production machinery static & mobile (cranes, fork lifts, HEMM) ê High dust areas. ê C-1 to C-3 areas, steel structures, tank out side &
supporting structure coating, pipes, railings…. ê Motor & pump casings. ê Electrical panels, JB’s, transformers, switchyard structures.
ê Fast floor yellow lining (FLX grade)....

Dusty area structures Production machinery Production machinery Front end loader

19. RUSTED / WET AREAS - 1040 + 725

DESCRIPTION :
ê Two component true surface tolerant Epoxy-PU system – Wet & “Actual” rust tolerance.

FEATURES :
ê High Solids (90%). ê MIO fortified. ê >2000 hrs Salt Spray.
ê Good Chemical resistance. ê Excellent adhesion on Steel.

USP’S :
ê True surface tolerant coating with wet &“Actual” rust tolerance.
ê Better alternate of general purpose Epoxy-PU system, other less surface tolerant systems.
ê Excellent adhesion on ST-2 prepared surfaces (>1200psi).
ê Can be applied in wide range of atmospheric conditions.

KEY APPLICATION AREA’S :


Cooling towers, C-1 to C-4 areas, steel structures, tank out side & supporting structure coating, external pipe lines, metal bridges & chemical
processing plants, GI structures, dirty contaminated surfaces, wet & humid areas - paper, coastal area, oil & gas....

Paper mill structure before coating Paper mill structure after coating Wire section coating Cooling tower area

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20. ACID FUME AREAS – 1040 + 718 EGF + 727
DESCRIPTION :
ê Two component Novolac Epoxy with Glass flake + Polyester PU system.

FEATURES :
ê Novolac epoxy. ê Glass flake. ê Excellent chemical resistance.
ê >3000 hrs Salt Spray. ê Better flexibility than std. Epoxy novolac systems.
ê Unique surface tolerant primer & polyester PU top coat.

USP’S :
ê >6 month H2SO4(98%) acid Immersion resistance.
ê >6 month HCL (33%) acid immersion resistance.

KEY APPLICATION AREA’S :


Acid fume exposed areas, C-3 to C-5 areas, steel structures in chemical plants, acid storage tank out side & supporting structures, structures of
acid handling area, gypsum plant, paper mills, acid bunds, over coating on acid tile joints....

Salt Hopper and nearby structure Sea water Pump House - Coating EOT Cranes Coating-against acid fumes Fire Fighting System Coating
against chemicals fumes.

21. HIGH TEMPERATURE + ABRASION + CORROSION 2K EPOXY – 712 CRS

DESCRIPTION :
ê High temperature corrosion protection, ceramic filled, hybrid epoxy coating.

USP’S :
ê Unique solution for exhaust ducts, cement mill Bag-house & LRS tanks....
ê Excellent chemical resistance even at high temperatures. ê Excellent bond strength.
ê Tough, highly wear & abrasion resistant. ê Easy to apply /install, clean, repair…

KEY APPLICATION AREA’S :


Bag houses, stacks, hot fluid pipe lines, outside furnaces, LRS Tank inside coating, hot air ducts & gensets.

Bag house coating In side coated area of bag house L.R.S. tank after coating

22. HIGH TEMPERATURE 1K PAINTS – HHC 300 & 600

DESCRIPTION :
ê High Heat Coating is formulated with leafing aluminum pigment and silicone vehicle to provide
heat resistance upto 600°C. This coating offers excellent weathering characteristics, plus, it
resists mild industrial fumes.

USP’S :
ê Single component silicone resin based, aluminum heat resistant coating.
ê Best in class performance. ê Meets IS specification 13183/1991.
ê Durable, superior weathering resistance. ê Available two grades HHC (300) & HHC (600).
ê Excellent high temperature & thermal cycling resistance.
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KEY APPLICATION AREA’S :
ê High Heat Coating may be used to coat exhaust manifolds, chimney’s, stacks, breechings, drying ovens, kilns, incinerators, boilers,
pipes, heat exchangers, etc.

Coal mill outer body coating Loader silencer coating Coating on industrial chimney Coating on DG set chimney

ABRASION / EROSION – 1180 + 731 ER / 731 ER SCREED + 740 / 1170 + 1190

23. 731 STANGARD XTREAM ZIRCONIUM-CERAMIC COATING SYSTEM FOR COAL & ASH,....
DESCRIPTION :
ê High Performance zirconium-Ceramic filled epoxy erosion resistant system for metal
protection. against pulverised coal, Flyash slurries...
FEATURES :
ê Excellent erosion resistance. ê Ceramic-Zr filled matrix.
ê >10000 hrs salt spray. ê Excellent sag & shrink resistance.
ê Rebuild worn-out surfaces fast. Enhances component life minimum 7 times.

USP’S
ê Highest surface hardness - unable to grind with abrasive wheel.
ê Very high wear, cavitation, erosion & corrosion resistance. ê Tabor abrasion results <2mg/1000 cycle.
ê High Performance macro Zr-ceramic & re-inforced material filled epoxy system.
ê Ideal for pulverised coal, limestone, cement, flyash, slurry - lines, pumps, hoppers, slides....

KEY APPLICATION AREA’S :


Equipment, pipes and ducting, pump housing, VRM, coal injector valves, pipe line bends ( L-bend,Y-bend,T-bend, reducers etc), power plant,
chemical plants, pulp and paper mills, cement industries, mining, steel industries & ash handling pipes and valves, coal pulverisers,
exhausters, screw conveyors....

Before Raw mill classifier blade coating After Raw mill classifier blade coating Coal mill body door SKS seperator cement mill

24. 731 STANGARD SCREED + 740 - CERAMIC COATING SYSTEM FOR SPIRAL CHUTES, HOPPERS…

DESCRIPTION :
ê High performance alumina-ceramic filled epoxy erosion resistant system for metal protection.

FEATURES :
ê Excellent erosion-abrasion resistance.
ê Ceramic- alumina filled matrix.
ê Rebuild worn-out surfaces fast. Enhance component life.
ê Excellent sag & shrink resistance.

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USP’S :
ê Very high wear, cavitation, erosion & corrosion resistance. ê Tabor abrasion results- < 15mg/1000 cycle.
ê High performance micro alumina-ceramic & reinforced material filled epoxy system..

KEY APPLICATION AREA’S :


Spiral chutes, lip plates, hoppers & power plant, chemical plants, pulp and paper mills, cement industries, mining, steel industries.…

Chutes before coating Chutes after coating Before coating spiral chutes After coating spiral chutes

25. 1170+1190 CERAMIC PUMP COATING SYSTEM

DESCRIPTION :
ê High performance micro ceramic & nano particles filled SL epoxy system.

FEATURES :
ê Excellent abrasion resistance. ê Good leveling properties.
ê >5000 hrs Salt Spray. ê Good chemical resistance.
ê Excellent adhesion on steel, >2500psi.

USP’S :
ê Nano fillers provide abrasion resistant smooth surface to liquid. “Roll round” effect.
ê Ceramic-Nano fillers -provides high abrasion–erosion resistance to the coating matrix.
ê Applies easily with short-bristle brush. ê Very high cavitation, erosion & corrosion resistance.

KEY APPLICATION AREA’S :


Centrifugal, turbine & vacuum pumps, pump casings, impeller blades, fan blades, provides abrasion protection surface to butterfly and gate
valves, tank & process vessels

Pump casing coating Before coating of impeller After coating of impeller Coating of vacuum pump casing

26. 1170+1180 /712 CRS CERAMIC COATING SYSTEM FOR CONDENSORS, HEAT EXCHANGERS...

DESCRIPTION :
ê High performance ceramic-silicon steel alloy filled epoxy system for metal repair & protection.

FEATURES :
ê Excellent abrasion resistance.
ê Excellent adhesion on Steel.
ê Good Chemical resistance.
ê Ceramic-metal alloy.
ê >5000 hrs salt spray.

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USP’S :
ê High performance micro ceramic & nano particles filled epoxy system. ê Very high cavitation, erosion & corrosion resistance.
ê Ceramic-nano fillers -provides high abrasion –erosion resistance to the coating matrix.

KEY APPLICATION AREA’S :


To protect new and old equipment exposed to erosion and corrosion, heat exchangers, condensers, tube sheets and other water circulation
equipments, provide abrasion protection surface to butterfly and gate valves & gas scrubbers....

Before coating of Heat exchanger After coating of Heat exchanger Pump coating Classifier fan vanes coating
tube sheet tube sheet

27. PIPELINE RE-STRENGTHENING – 824 SYSTEM

DESCRIPTION :
ê Superior performance system for all pipe re-strengthening applications.

FEATURES :
ê High strength re-inforced wrap. ê Excellent chemical resistance. ê High compressive strength.
ê Easy application in any climate. ê Excellent chemical resistance (mild acids).

USP’S :
ê With stand upto 45 kg pressure. ê Can be applied to wet surfaces.
ê A composite, versatile solution for industries where quick-action repair can be critical.

KEY APPLICATION AREA’S :


Cracked piping, leaking joints, corroded pipes, emergency repair & pipe line re-strengthening in petrochemicals industries, steel mills.....
IMP : Also available solutions for tankage mtc : inner /outer coating, floating roof repairs & boot sealing.

Thinned down pipe lines After surface preparation Final wrapping being done Completed 824 system
before preparation wrapping being done in total length pipe

II. CONCRETE PROTECTION

28. WATER SEEPAGE “BREATHABLE” SEALING - 1311 MVT

DESCRIPTION :
ê Two component “Breathable” Epoxy sealing system.

FEATURES :
ê High build breathable epoxy.
ê High compressive strength.
ê Excellent Chemical resistance (mild acids).
ê Self leveling.
ê Pull off adhesion >600psi (concrete failure).
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USP’S :
ê Complete negative pressure water proofing system.
ê Releases osmotic pressure and provides long term barrier protection & edge coverage.
ê Can be applied and will perfectly perform on moist, wet, damp & even on green concrete.

KEY APPLICATION AREA’S :


Concrete cooling towers…, concrete roof water proofing, dams & irrigation, tunnels & subways, floors, leaking side of retaining walls,
underside of leaking ceilings, inside of basements, lift pits…

Cooling tower wall Concrete tank leakage & Damage repair Before coating on Negative side After coating on Negative side
seepage arresting in wall & roof seepage arresting in wall & roof

29. OIL SPILLAGE & WATER SEEPAGE - 754 + 727


DESCRIPTION :
ê Superior performance system for oil soaked concrete coating & water proofing.

FEATURES :
ê Impermeable for corrosive sugar juice, oil & water penetration.
ê Prevents formation of rust and water-borne contaminant stains. ê Self leveling.
ê Pull off adhesion >600psi (concrete failure). ê Prevents lichen, moss and fungus growth on the surface.

USP’S :
ê Water & oil tolerant, seals the capillary voids to practically zero.
ê Negative and positive side application.
ê Ideal solution for sugar cane juice, oil handling & storage area’s, water seepage area's....

KEY APPLICATION AREA’S :


Oil soaked industrial flooring & machine bases, basement floors & roofs, marine & offshore, cooling towers/platforms, concrete bridges &
tanks, hydropower facilities, pulp and paper mills, sugar industries & oil storage areas, DG Rooms, compressor rooms,....

Oil Spillage Corroded surface Column Sealing Seepage of oil/water on RCC


floor & ground

30. ACID SPILLAGE – 756 + 4029

DESCRIPTION :
ê Two component Novolac Epoxy system.

FEATURES :
ê Novolac Epoxy.
ê Excellent chemical resistance.
ê Glass flake. ê Self leveling.
ê Pull off adhesion >600psi (concrete failure).

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USP’S :
ê >6 month 98% H2SO4 acid Immersion resistance. ê >6 month 33% HCL acid immersion resistance.
ê >1 month 20% HNO3 acid immersion resistance.

KEY APPLICATION AREA’S :


Acid handling areas, pickling plants, secondary containment area in chemical plants, acid storage tank base platform, acid pumps base
foundations, acid bunds & neutralization pits, trenches, tile joint over coating....

Before coating of DM plant After coating of DM plant Acid tile floor coating Battery room coating

31. DEGRADED & DAMAGED FLOORS, MACHINE BASES, BEAMS , COLUMNS , SUPPORTS – 751

DESCRIPTION :
ê Fast drying, 100% solid, three component epoxy resin based system loaded with inert fillers.

FEATURES :
ê Load bearing. ê High chemical resistance.
ê 60 minutes ready to use. ê Good moisture resistance.
ê Excellent impact resistance. ê Excellent bond strength with concrete.

USP’S :
ê High compressive strength >15000 psi. ê Quick set, achieves strength within 1 hrs after applying.
ê Can be applied on vertical & over head surfaces.

KEY APPLICATION AREA’S :


Damaged workshop floors, basement floors roofs, repair damages in concrete structures-beams, columns, supports...., concrete bridges &
tank foundations, heavy machine base platforms & foundations....

NB : On wet areas please use 756 as a moisture tolerant primer.

Damage Floor 756 Primer 751 Repair Ready to use-60 minutes Control room floor repaired

32. WEAR RESISTANT FLOORING, GANGWAY MARKING & YELLOW LINING – 756 + 761 + 765

DESCRIPTION :
ê Superior performance system for general industrial flooring.

FEATURES :
ê 100% solid epoxy.
ê Abrasion resistance top coat.
ê Excellent chemical resistance.
ê Pull off adhesion >600psi (concrete failure).
ê Self leveling.
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USP’S :
ê Chemically resistant - good resistance to a wide range of chemicals. ê High abrasion, impact and mar resistance.
ê Hygienic - provides a dense, impervious, glossy seamless floor surface which is easily cleaned. ê High peel-off & crack resistance.

KEY APPLICATION AREA’S :


Industrial floors, warehouse & storage areas, work shops floors, automobile servicing and assembly areas, dairy/pharma industry, humidity
controlled room floors & floor line marking.

Raw Material Handling & Production Floor Coating Material Handling Zebra crossing & yellow lining
area walkway & Yellow Lining Area & Production Line

33. METAL REPAIR PUTTY - #815 STANGARD STEEL PUTTY (SPL)

DESCRIPTION :
Multi-purpose steel alloy filled epoxy system for metal repair with unique balance of
high tensile strength & impact resistance.
For rebuilding metals damaged by abrasion-erosion-corrosion, fatigue cracks
ê Unique impact resistance in class. ê Highly abrasion resistant.
ê Excellent chemical resistance to a wide range of chemicals.
ê Very high cavitation, erosion & corrosion resistance. ê Superior adhesion.
ê Adheres to almost any kind of surfaces. Cured material may be machined.

APPLICATIONS :
ê Elimination of corrosion damages and pitting on tank surfaces.
ê Pipe supports, Process Vessels, Gas Scrubbers.. SPECIFICATIONS :
ê Repairs on pipes and castings.. ê Pipe supports. Property Value
ê Repairs of cracks on housings and machine parts. Dry to set time 2-3 hrs
ê Valves, Flanges, Pipe Elbows, T-Pieces, Impellers, Propellers... Tensile Strength ASTM D 638 3000 psi
%Elongation 1.50
NB : Also available “Quicksteel” series of composite epoxy sticks, #730 Steelweld, Flexural strength ASTM D 790 >900 kgs /cm2
F2 Aluminum Putty, 711P Fast Setting Paste, 814 Emergency Leak Sealing. Adhesive pull off strength (on MS) 50-60 min

Primary shaft repair Inner wall damage repair DM plant pipe line leakage arresting

34. RUBBER REPAIR PUTTY - 717 PU KOTE

DESCRIPTION :
ê Superior performance 100% solid PU based compound.

FEATURES :
ê 100% volume solids. ê Non-shrinkable.
ê Pourable. ê Deep penetration property.
ê Self leveling.
17
USP’S :
ê Excellent flexibility and elongation.
ê Excellent adhesive strength with polymers.
ê Ideal solution to repair conveyor belt cuts, ply de-bonding, thread sealing, rubber part repairs.... Enhances belt service life as well avoids
unwanted shutdowns ....

KEY APPLICATION AREA’S


Belt repairs-material handling conveyors, ply pasting, cement, mining, pulp and paper mills, sugar and steel industries.

717 PU repaired system 717 PU repaired system Repair of clamping pliers Conveyor belt repairs

III. ELECTRICAL PROTECTION

35. BUS BAR AND BARE CONDUCTOR INSULATION - 1465 FLEXIGUARD, HVI 33 AND 66

DESCRIPTION :
(A) Upto 11 kv : STANVAC 1456 FLEXIGUARD.
(B) Upto 66 kv : STANVAC HVI 33 & 66 SYSTEM

(A) STANVAC 1456 FLEXIGUARD


ê Excellent dielectric strength, BDV in 2-3 brush applied coats / 450 microns DFT =>16KV.
ê Available in multiple colors – Red, Yellow, Blue, for effective protection cum colour coding.
ê Provides quick & easy protection – brush on like conventional paint yet within hours,
uniquely air dries into a tough flexible rubber like coating.
ê Weather proof & non ageing - once applied will provide lasting protection. Will not loose adhesion, peel, and crack or harden with time
(top coat for U.V. protection, in outdoor applications recommended).
ê Non-flammable. Within 24 hours of application the coating uniquely becomes non-flammable & self extinguishing.

(B) STANVAC HVI 33/36 SYSTEM


High voltage electrical insulation for preventing flashovers / outages on 33/66 kv systems. Prevents flashovers on high voltage lines – 11KV,
25 KV & 33/66 KV. caused by fog, dirt, pollution, animals (monkeys, squirrels, birds....), kite thread.... prevents downtime & equipment
damage.. Ideal for power distribution, railway traction lines.....

ê BDV > 76KV on 242 sq mm copper catenary wire (CPRI Bangalore Tested).
ê Weathering resistant, durable & long lasting.
ê High elongation & high flexural strength - resists conductor expansion & contraction.

KEY APPLICATIONS : Tertiary transformer naked conductors, bus bars, bus support insulators, electrical insulator ends, metal support
structures, bushings & potheads, FRP barrier boards...

1465 application on bus bar 1465 application on naked conductors HVI 33 /66 application on 33/66 KV conductors

18
36. INSULATOR CLEANING + ANTI TRACKING – SAFETY SOLV /EQC 10 + 906 PROVAR ANTITRACK

DESCRIPTION :
ê High di-electric strength anti-tracking & insulation coating. Single component air drying “class H” epoxy
insulation aerosol spray coating. Tough, glossy epoxy coating, has excellent adhesion and high dielectric
strength. Especially useful for preventing insulator tracking & upgrading “IR” values.

FEATURES :
ê Air dries in 15 minutes, hardens in 1 hour. ê Adheres strongly and forms a tough glossy coating.
ê Excellent adhesion and high arc resistance. ê Thermal Class H.
ê High electric strength – 121 KV / mm at 28°C & 81KV /mm at 180°C.

KEY APPLICATION AREA’S :


Use on insulators (ceramic, epoxy…..), bakelite sheets, field coils, exposed metal, windings, taped coils, frayed insulation, pitted motor windings,
bus bars, collector rings, transformers, armatures, and commutator ends, “In- situ” IR value upgradation of insulating components ...
FOR PRE CLEANING : Use #SP 98 E1 SAFETY SOLV (NF) aerosol for dirty, greasy deposits or # Z118 EQC - 10 heavy duty water dilutable cleaner for heavy cementatious deposits.

Transformer bushings coating Complete feeder breaker, CT, Isolator 100KV C-Bus to improve IR Values Porcelain insulators

37. DIELECTRIC FLOORING – 1311 CLASS A and B

STANGARD INSULKOTE CLASS A


DESCRIPTION :
ê Two component cyclo aliphatic curative epoxy system - 100% solids with di-electric fillers.

FEATURES :
ê Self leveling, high gloss, seamless, dielectric flooring.
ê Safer & longer lasting than rubber mats. Minimum 3-5 years.
ê Easy installation cleaning & repair. Provides clean dust-free atmosphere in panel rooms.
ê Pull off adhesion >600psi (concrete failure).
ê Tough, wear & abrasion resistant. ê Enables improvement in both aesthetics & safety.

USP’S :
ê Dielectric flooring, meeting BDV requirements of Class A as per IS 15652:2006 >30 kv .
ê Unique breakdown voltage In Air. >34KV for Class A . ê AC proof voltage : passes 11kv (rms) 3 minutes.

STANGARD INSULKOTE CLASS B


USP’S :
ê Dielectric flooring, meeting BDV requirements of Class B as per IS 15652:2006 >45 kv .
ê Unique breakdown voltage in air >50KV for Class B . ê AC proof voltage : passes 24kv (rms) 3 minutes.

KEY APPLICATION AREA’S :


Di-electric flooring - control panel rooms, HT bus bar coating, Power transmission tower bases....

Di-electric flooring coating - safer & more durable alternative to rubber mats

19
IV. ENERGY SAVING - CUTS HEAT RADIATION LOSSES

O
38. SURFACES FROM 100 C - UPTO 600° C : ES 70 HT
115° C

DESCRIPTION :
ê Superior performance energy saving system for high temperature services.

FEATURES :
ê Reduces radiation heat loss. Reflects IR radiation >10-15%.
86° C
ê One component, no pot life.
ê One product dual benefit : Saves energy + prevents metal loss due to corrosion.
ê Reduces heat up time.
ê Self priming.

USP’S :
ê Nano ceramic particles – reflect radiation heat back into the system from the surface, reduces skin
temperature & prevents heat radiations losses.
ê Silicone co-polymer gives high temperature durability. Riser
ê Ideal solution to minimize radiation heat loss from large surface areas.

KEY APPLICATION AREA’S :


Cyclone pre heaters, kiln outer surface, boilers, manifolds, ducts, risers....., furnace outer surface, dryers.... textile machinery & cement, pulp
and paper mills, sugar and steel industries.

Before coating of Pre-heater cyclone After coating of Pre-heater cyclone Coating on Outer body of furnaces

39. SURFACES UPTO 150°C : ES 73 MT

DESCRIPTION :
ê Superior performance energy saving system for medium temperature service.

FEATURES :
ê Reduces radiation heat loss.
ê Reflect IR radiation.
ê Provides 5° –20°C temp difference.
ê Prevents metal loss due to corrosion.
ê Provide excellent barrier against heat transfer due to radiation.
ê High build >400 microns in two coats.

USP’S :
ê Nano ceramic particles – reflect radiation heat away from the surface and reduce skin temperature.
ê Epoxy co-polymer + glass hollow sphere give excellent thermal barrier for heat.
ê Ideal solution to minimize heat loss from large surface area. ê Reduces Heat up time.

KEY APPLICATION AREA’S :


Cooling tower out let lines, LPG storage tanks, Sides of steam dryer drum's in paper & textile industry, hot fluid pipe lines, heat treatment &
baking ovens....
20
ES 73 application on dryer drum ES 73 application on hot fluid pipeline ES 73 application on water supply ES 73 application on cooled pipeline
pipe line

40. RCC /METALLIC ROOFS UPTO 70° C : ES 77 AT

DESCRIPTION :
ê Superior performance energy saving system for ambient temperature services.

FEATURES :
ê High reflective index (85%) to sun light. ê High build >500 microns in one coats.
ê Provide 5° –10° C temp difference. ê Excellent water proofing & good weather durability.
ê Provide excellent barrier against heat transfer due to radiation. ê Reflects IR radiation.

USP’S :
ê Nano ceramic particles – reflect radiation heat away from the surface and reduce skin temperature.
ê PU co-polymer + glass hollow spheres give excellent thermal barrier for heat.
ê Ideal solution to minimize heat loss from large surface areas . ê Saves on air conditioning costs.

KEY APPLICATION AREA’S :


Heat insulation roof coating, LPG Storage tanks, heat sensitive material storage tank roofs, air conditioned buildings, BTS – telecom towers....

ES 77 on Metal roof ES 77 on RCC roof ES 77 on metal office trailer ES 77 on metal storage godown

Total- 2997.00/-
V. FIRE AND SAFETY

41. CABLES : FIREX EC 43 FIRE SUPPRESSION "TRIPLE PROTECTION" COATING

DESCRIPTION :
ê Weather resistant, intumescent, fire suppression cable coating with unique "Triple
protection" capabilities :
- Prevents fire propagation : 120 minutes
- Provides fire survivability : >30 minutes.
- Prevents toxic smoke outgassing : Human safety.

FEATURES :
ê Water immersion resistant Intumescent cable coating. ê Halogen free.
ê Tested for hydrocarbon fires >1100° C.
ê Good flexibility. ê Excellent heat dissipation. ê Limiting oxygen Index >50.

USP’S :
ê FM Approved - FM-3971. ê 60 min & 90 min Fire survivability - IEC-60331 - 11.
ê 120 min fire resistance BS - 6387. ê 120 min Flame propagation - IEC-60332 - 3.
ê Toxicity index less than 1.5. NES - 713, NCD - 1409. KEY APPLICATION AREA’S :
Electrical power cables & instrumentation cables.
21
Power cables protected by FIREX EC 43 fire suppression coating system

42. CAVITY SEALING : WALL & FLOOR / TRENCH OPENINGS : FIREX FM 71

DESCRIPTION :
ê Heat absorbing fire stop mortar designed to firestop cable & pipe penetrations through walls,
floors & ceilings.

FEATURES :
ê Inorganic chemistry.
ê Smoke tight sealing.
ê Comfortable working time.
ê Fast setting time.

USP’S :
ê Expandable type C.B.R.I. Technology based fire stop barrier.
ê 2 hrs Fire rated barrier meets the requirements of ASTM E-814, UL-1479, BS-476 Part-20.

KEY APPLICATION AREA’S :


Fire stop barrier cum cavity sealing in wall and floor openings, fire & insect proof duct sealing. Can also be dual used – water sealing (Top
coated with Fire Stop Barrier + 1311 MVT) .

Cable opening sealing by FM 71 fire barrier system

43. ARC FLASH BOUNDARY : 931 (P) /755 PRIMER + 727 LINING

DESCRIPTION :
ê Flexible Polyester PU coating system, with unique rubber mat /concrete surface primers.

FEATURES :
ê Abrasion resistance.
ê Water resistance.
ê Oil resistance.
ê Durable.

USP’S :
ê Excellent abrasion & impact resistance.
ê Easy on-the-job application.
ê Can be applied with brush, roller & spray.

KEY APPLICATION AREA’S :


Arc flash boundary marking on rubber mats & all di-electric flooring - control panel rooms.

22
Installation of Arc flash boundary system

44. “GLOW IN THE DARK” SAFETY MARKINGS – 915 STANGARD PHOTOGLOW PAINT

DESCRIPTION :
ê High performance photo luminiscent 2k PU coating system, that exhibits excellent light
emitting properties.
ê The coating has low VOC and cures to a flat matt finish. Is flexible and has excellent resistance
to weathering. Excellent adhesion to properly primed concrete, metal, most plastics and wood.

FEATURES :
ê 2-3 Years life (In recommended system).
ê Glow time 6-8 hours (depending on DFT applied /day light charging exposure).

KEY APPLICATION AREA’S :


It's a highly efficient tool in the field of disaster management & safety engineering. Strips of night glow paint on the pathways & staircases....
give a "glowing" direction in case of darkness or power failure.

Electrical load centre Path /Abro tape marking

C.MRO

I. ELECTRICAL

45. OFF LINE CLEANING - #SP 98 E2 SAFE KLENS (ELT) - GENERAL USE

DESCRIPTION :
Fast drying, fully plastic & varnish safe, residueless, non chlorinated, economically priced
electrical & electronic equipment cleaner. Quick penetrating action, effectively removes grease,
oil, dirt & other contaminants. Unique “moisture & water” displacing action, yet residueless.

SPECIFICATIONS :

Flash Point KB Value Evaporation Rate Di-Electric Strength


0°F 29 6 Use “off-line” on de-energised
systems.
Solvent is however dielectric.

APPLICATIONS :
Electrical components, connectors, contacts, magnetic tape heads, semi - conductor assemblies, computer components, precision
instruments, PCB'S relays & controls…….
Uniquely useful for equipments in moisture prone environments as both cleans & displaces moisture without a residual film.
PACKING : 12 x 700ml /425gms Aerosol Sprays

23
46. NON FLAMMABLE PLASTIC SAFE CLEANING - #901 EASYCLEAN (NF) : FAST RE-ENERGISATION

DESCRIPTION :
Non-flammable “On-Line” Electrical contact cleaner, safe on most plastics & sensitive surfaces.
(Test before use on surface).

Quick re-energisation possible post cleaning.

SPECIFICATIONS :

Flash Point KB Value Evaporation Rate Di-Electric Strength


None 48 2.29 36 KV
PACKING : 12 x 500ml /312gms Aerosol sprays

APPLICATIONS :
Contactors, switches, relay's, solenoids, electric motors, connectors,capacitors.....

IMP : Can also be safely used "on-line".

47. # 8376 ELECTRONIC COMPONENT CLEANER CO2 : ULTRA SAFE PLASTIC CLEANING

DESCRIPTION :
Fast drying, ultra precision, fully plastic safe, residueless, non chlorinated, electronic
component cleaner.

SPECIFICATIONS :

Flash Point KB Value Evaporation Rate Di-Electric Strength


None 66 8.1 26 KV

APPLICATIONS :
PCB's, precision electronic equipment, sensitive electrical & telecommunication equipment...
PACKING : 12 x 500ml /310gms Aerosol sprays

IMP : 100% plastic & sensitive surface safe

NB : Also available #SP 98 E8 PLASTI KOTE for sealing & protecting PCB assemblies.

48. HEAVY DUTY CLEANING - #SP 98 E1 SAFETY SOLV (NF) : METAL & CERAMIC SURFACES

DESCRIPTION :
Heavy duty, ultra high strength, fast drying, non-flammable, "on -line" residueless, di-electric cleaner.

SPECIFICATIONS :

Flash Point KB Value Evaporation Rate Di-Electric Strength


None 133 2.6 36 KV

APPLICATIONS :
Insulators, bus bars, commutators, heavy duty electrical systems, electric motors, alternators,
generators, cables…..
Effectively cleans grease, oil.... prevents flash overs.
CAUTION : Test before use on sensitive plastic surfaces, varnishes....
PACKING : 12 x 700ml /513gms Aerosol Sprays

IMP: Do not use on sensitive plastics.

24
49. FLASH OVER CARBON CLEANING - #8480 CARBON CLEANER : FOR HARD DEPOSITS

DESCRIPTION :
Foam gel type heavy duty, "thick-film" penetrative bonded deposit remover suitable
for thick layers.
Especially useful for DC motor commutator cleaning, Post flash over carbon cleaning....

SPECIFICATIONS :

Specify Gravity Voc Content Vapour Density

>1
0.83-0.87 44-45 User friendly. Does not contain any
harmful solvents, acids, and caustics.
All metal & plastics safe.

APPLICATIONS :
Especially designed for thicker, heavier layers of carbon/varnish/bonded deposits...Gradually penetrates through the microscopic pores in
the coating, reaches the final surface & completely “lifts off” the coating / deposit.

PACKING : 12 x 700ml /400gms Aerosol sprays

50. GENERAL MULTI-USE - #7340 ALL - 4 CO2 DISPLACES MOISTURE, CLEANS & PROTECTS

DESCRIPTION :
Universal electrical cleaner. Displaces moisture & restores resistance values, instantly of insulating materials & prevents
deterioration of electrical properties. Provides protection against electrical leakage, arcing & short circuits. Penetrative cleaner-loosens
dirt, scale, rust..... improves electrical conductivity. Lubricates - Circuit breaker levers, gang operated devices, Isolators......

SPECIFICATIONS :

Flash Point KB Value Evaporation Rate Di-Electric Strength


>155 30 NA 33 KV

APPLICATIONS :
ê Cleaning : contactors, generator/motor windings, circuit breakers, insulator bushings, electrical & electronic assemblies, battery terminals.....
ê Moisture displacement : Bus bars, bus bar supports, coils, "make-break" contactors, insulator bushings, terminal studs.....
ê Restoration of electrical properties & "IR" Values.
ê Re-opening rusted & seized parts.

NB : Also available HEAVY DUTY - 8070 ELECTRICAL 88 Co2, SG >1. PACKING : 12 x 700ml /410gms Aerosol sprays

51. DIELECTRIC RESIDUELESS DIP CLEANING - #Z137 QUICK SOLV : HIGHER SAFETY + BETTER CLEANING

DESCRIPTION :
Odorless fast drying non chlorinated solvent.
Safer & Better cleaning then acetone, petrol, diesel....

SPECIFICATIONS :

Appearance Flash Point KB Value Di-electric Residue after Evaporation Metal


Strength Evaporation Time Safety
Clear / 104°F 27 38 KV VOC 100% 5 - 10 Safe for all
odorless (TCC) None minutes metals &
liquid plastics.

APPLICATIONS :
Cleaning electric motors, electrical equipments & electronic systems... PACKING : 208, 20, 5 ltr

25
52. MOTOR WINDING IR VALUE UPGRADATION - #6084 RED INSULATING VARNISH

DESCRIPTION :
Class F, flexible, tough, high dielectric strength arc & tracking resistant finishing electrical varnish. Penetrates, coats,
insulates & seals in one step. Restores “IR” values, “in-situ” allowing motor operation till a suitable shutdown. Resists oil,
water, acids & alkalis. Enhances electrical equipment life spans, prevents failures breakdowns & “IR” value droppages.

SPECIFICATIONS : Thermal Di-electric Strength Useable /


Class Cure time
F 2100 V/Mil Air Dries : 15 min.
Dielectric Strength: Useable : 60 min.
a) in air at RT : 98Kv/mm Full cure : 24 hrs.
b) after immersion in water for 24 hrs : 58Kv/m
c) at 155°C : 23Kv/mm

APPLICATIONS : Imp. Note: For the best enhancing of "IR" values, removal of already
Electric motors, coils, LT bus-bars, frayed insulation, LT & HT penetrated moisture (Via Heat Lamps / #8070 Electrical 88) is first
insulators…. anything that can be spray coated can be insulated & necessary.
protected. PACKING :12 x 500ml / 368gms Aerosol sprays

II. MECHANICAL

53. HEAVY DUTY RUST PENETRATION - #6030 PEN OIL - BEST IN CLASS

DESCRIPTION :
Industrial grade heavy duty penetrating oil meeting US FED spec. No. VVP 216a.
#6030 Pen oil loosens rust and corrosion formed by alkali, acids, water and electrolysis.
Low surface tension allows the oil to migrate into tight spaces and along threaded
fasteners.
1. Unsurpassed, ultra low surface tension for best in class rust penetration:
A) Surface Tension: 44 Dyne/Cm. B) Internal Tension: 36 Dyne/ Cm.
2. Superior atomization & unique ultra light weighted aliphatic hydrocarbon & paraffin
oil blend - lightest weight in its class.
“If #6030 Pen oil cannot open it, nothing can!”
SPECIFICATIONS :
Odor Density Lubricity (Falex FLC test) % Actives
Mild hydrocarbon with light vanilla Fragrance 0.70 50 Ft. Ibs 75% active ingredients by weight

APPLICATIONS :
Quick release for nuts, bolts, pipes, fittings, pumps, pulleys, battery cables, roller conveyers, hinges and valves. Use on metals, alloys, rubber,
and most painted surfaces- severely jammed assemblies as well as wherever “Time” is of the essence.

NB: Bulk version is also available - cleaning metallic filters... IMP : Provides fastest & deepest rust penetration in its class.
PACKAING : 12 x 500ml /320gms Aerosol sprays.

54. GENERAL USE - RUST PENETRATION, 1050 MULTIUSE-5 CO2 - ECONOMICAL

DESCRIPTION :
Plastic safe, high di-electric strength cleaner, lubricant, moisture displacer, penetrant & corrosion inhibitor
that loosens dirt, scale, rust……. Reopens jammed assemblies, cleans grease/grime, provides effective anti-rust
and prevents electrical malfunctions caused by water penetration, humidity, condensation or corrosion.

SPECIFICATIONS: Type Appearance Coating Surface Service Corrosion resistance


thickness spreading rate temperature ( DIN 50 021 )

Mineral oil Light Brown 10-30 micron 5.0 sqmtr/can -50 to +100° C 144 Hrs @
color liquid. 30 micron
PACKAING : 12 x 400ml /315gms Aerosol sprays.
26
APPLICATIONS :
(a) Mechanical : Threaded assemblies, tools, molds, dies, electrical systems, precision machined components………..
(b) Electrical : Motors, generators, electromechanical equipments, communication systems, re-opening jammed parts &assemblies…….
ê Relays, contactors, switches. ê Coils, fuses, switch gears, circuit breakers. ê Ultra sensitive sensors.

55. PRECISION DEGREASING - #Z939 BEARING SOLVENT (NF) - SPARKLING CLEANLINESS

DESCRIPTION :
Non-flammable, rapid drying degreasing formulation with powerful flushing action. Cleans
instantly, leaving sparkling metal surfaces for quick & efficient cleaning of grease, grime, dirt,
tar, wax, old grease residues & other such contaminants.

SPECIFICATIONS :

Odor Density Flammability % Residue

Solvent 1.46 g/ ml Non flammable Residueless

APPLICATIONS :
ê High discharge jet spray valve pin points a forceful pencil spray, ideal for cleaning & degreasing the intricate parts of precision bearings.
ê Self-rinsing, non-acidic formulation does not leave any residue or neutralisation not required after cleaning.
ê CO2 non flammable propellant. ê Non toxic. Does not contain CTC. PACKING : 12 x 700ml /513gms Aerosol sprays

56. PAINT REMOVAL - #Z914 TOUGH CLEAN & #5205 WATER WORKS : MULTI LAYER REMOVAL

(A) #Z914 Tough Clean : Fast Action - Solvent Based Paint Stripper
Designed for rapid & effective penetration & loosening of all kinds of bonded deposits & coatings such as carbon, dirt, grime,
paints, motor varnishes, gaskets....Ultra strong cleaning action is combined with full user & metal safety.
PACKING : 12 x 700ml / 510gms Aerosol sprays

(B) # 5205 Waterworks : Water Based - Multiple Layer Stripping


An innovative, and very effective water-based "paint & coatings" removal formula. Unlike traditional removers, it does not
contain chlorinated solvents. As the paint film rapidly swells /degrades, a special ingredient slips between it and the original
surface, allowing the paint to be wiped off.
PACKING : 12 x 700ml / 400gms Aerosol sprays

57. BULK DEGREASING - #Z101 (A) ALPHA 5 : CLEANS + SHORT TERM RUST INHIBITION

DESCRIPTION :
Heavy duty rust inhibited aqueous cleaner (with moderate foam).

SPECIFICATIONS :

Appearance PH PH Foam Metal safety Dilution ratio


(Conc.) (Diluted) Level

Purple 8 - 9.5 7.5 - 8.0 Low Safe on all metals (test 1 : 3 - 1 : 100
(1%) on aluminium before long
term exposure).
PACKING : 208,20,5 ltr

APPLICATIONS :
Especially suited for degreasing precision metal surfaces, with effective cleaning, as well as short - term rust inhibition, unlike most other water
based degreasers, as lead to flash rusting post cleaning.

IMP : Unique Rust inhibition mechanism-leaves dry transparent thin film that, post degreasing, provides short-term rust prevention for
ferrous surfaces.
27
58. TOUGH DEPOSIT CLEANING - #Z118 EQC 10 : TOUGH, CEMENTATIOUS, SAFE....

DESCRIPTION :
Ultra strong complexed liquid acid based scale remover formulated for the fast, effective
removal of hardened scale, rust & mineral deposits.

SPECIFICATIONS :

Appearance PH PH Foam Metal safety Dilution ratio


(Conc.) (Diluted) Level

Light to medium 0.20 - 0.22 0.3 - 0.6 None Safe on all steels. 1 : 5 - 5 : 95
yellow liquid (10%) Avoid use on
aluminium, zinc &
galvanised steels.

APPLICATIONS :
Cleans complex equipment without disassembling - heat exchangers, condensers, cooling jackets, process vessels, pipings, valves & other
equipments subject to rust & hard water scale deposits.

PACKING : 23,1kg IMP : Ideal for cleaning cementatious deposits-insulators, structures...

59. HEAVY GREASE / OIL CLEANING - #Z109 NEUGENIC 4175

DESCRIPTION :
Heavy duty cleaner for removing solidified oil, grease, tar, adhesives, asphalt,
cardium compounds...

SPECIFICATIONS :

Appearance PH PH Foam Metal safety Dilution ratio


(Conc.) (Diluted) Level
Colorless 10.5 7-8 (10%) Low Safe on all metals. Undiluted / 1:25
Including aluminium (continuous
& other soft metals agitation required
(use in 10% solution) for diluted
solutions.)

APPLICATIONS :
Cleaning heavily soiled parts, equipments, mining machinery, girth gears, industrial floors & walls... Best results when used as a concentrate.

PACKING : 208,20,5 ltr

60. RUST CLEANING - #Z111 AC 500 (DIP GRADE) : FAST 100% DE-RUSTING

DESCRIPTION :
Highly effective rust & scale remover - blend of tamed phosphoric acid & detergents.

SPECIFICATIONS :

Appearance PH PH Foam Metal safety Dilution ratio


(Conc.) (Diluted) Level

Viscous amber 0.5 - 0.6 1.2 - 1.3 None Rust inhibited (surface 1 : 5 - 1 : 100
liquid (10%) unrinsed). Safe for all
steels. Will etch &
brighten aluminium.
Do not use on tin or zinc
plated surfaces. NB : Also available “GEL” grade for
items that cannot be dipped.
APPLICATIONS :
Removes rust, oxidation stains, scale & light oil from steel, concrete, ceramic tile & painted surfaces.
PACKING : 19, 5 ltr

28
61. BULK ANTI RUST COATING – SPARES AND EQUIPMENTS : RI 750 >3-5 YEARS PROTECTION

DESCRIPTION :
>36 month long term outdoor rust inhibitor.

SPECIFICATIONS :

Appearance PH PH Film Metal safety Period of Dilution ratio


(Conc.) (Diluted) Appearance Protection

Dark brown NA 110°F Thick film All metals >3 years outdoors Apply manually by
thick paste brush or via a dip tank
(Cut back to liquid
using commonly
available solvents -
add upto 25%)

APPLICATIONS :
Rust protection of machinery, marine, mining, construction equipment export shipments....
PACKING : 208,20,5 ltr

IMP : Also available spray versions : (a) Heavy duty : 6013 Formula 101 (c) Mold & dies : SP 98 P17 Mold Shield Dry
(b) Precision : 6007 Rust inhibitor

62. GI TOUCH UP / RECOATING – STANVAC ULTRA BRIGHT ZINC SPRAY - BRIGHT FINISH

DESCRIPTION :
Stanvac Ultra Bright Zinc Spray is a quick drying, light-duty, sacrificial coating that protects ferrous metals from
oxidizing. It Provides barrier as well higher degree of cathodic protection to the base metal against the
environment and prevent the formation or spreading of rust and corrosion.
ê High shine metallic finish. ê Excellent for hot-dip galvanised component touch up's.

SPECIFICATIONS :

Appearance Coverage Specific gravity Interior/ exterior Temperature


durability resistance (Dry)
Metallic 13 sq. ft./can 0.90 + 0.10 Excellent 70°C Continuous,
(Theoretical-at 1 mil dry) 204°C Intermittent

APPLICATIONS :
Recommended for use on threads, exposed edges, fasteners, conduit, strapping, welds, fencing, railings, grates, electrical poles, breaker
panel housings, rain spouts, signs, doors, trailers, waste containers, catwalks and guard rails.

NB : Available both in aerosol & bulk Brushable grades. PACKING : 12 x 525ml / 320gms Aerosol sprays

TRIBOLOGICAL ACR - ANALYSIS, COMPARISON & RECOMMENDATION AS PER ASTM


D 2596, 2783 & 2266 FOR SUPERIOR, SAFE LUBRICATION

We offer a unique service to Indian industry, to enable the scientific upgradation of


grease/ lube oil performance & thus wear and friction reduction.

« Tribological Assessment of the lubricant in present use.


« Tribological Comparison of the lubricant in present use, with a suitable alternative
from our range, on following three key points:
a) EP Weld Load. b) Wear Scar. c) Coefficient of Friction.
« Tribological Recommendation of a suitable lubricant from our range, that will reduce
wear & friction levels & enhance the performance of the equipment, scientifically &
without any risk to the equipment - a fully reliable and safe methodology to improve
lubrication & reduce wear.

29
(A) WHAT PARAMETERS ARE TESTED ?

1. Weld Load
« The load at which the lubricant film ruptures, metal to metal contact takes place, friction &
temperature go up & the balls weld together.
« This confirms the EP or load carrying limit of the lubricant as well as its “ anti – scuff ” properties
(prevention of pitting /metallic wear).

2. Wear Scar
« Wear seen on the three stationery balls subjected to rotational rubbing, with the fourth ball - 1
hour at fixed load, speed & temperature. Load

« Depths of the wear scars at the point of contact are measured & an average value confirmed.
« Lower the wear scar, better the anti-wear properties of the lubricant.

3. Coefficient of friction
« Ratio of the force of friction between the balls & the force pressing them together.
« Lower values (both initial, ie. “run-in” & average) confirm smoother surfaces & lower
friction levels.
« This results in lower operating temperatures, lesser wear, longer re-lubrication intervals & overall
superiority of the lubrication.

(B) RELEVANCE OF COMPARATIVE “FOUR BALL” TRIBOLOGICAL TESTING:

« Load, friction & wear – all three key factors of effective lubrication are scientifically assessed.
« Therefore relative superiority & reliability of the lubricant (both greases as well as lube oils) can be scientifically confirmed. A superior lubricant
can thereby be selected /developed. Lubrication thus is improved & wear is controlled without any risk to the customers equipment.

Sample comparative reports of Superlith AP3, Castrol AP3 & Servogem EP-2 are as follows: Superon Schweisstechnik India Ltd. Report No: GL/19/1/2010
Superon Schweisstechnik India Ltd. Report No: GL/13/2010 191D, Sector-4, Phase-2, IMT Manesar FOUR BALL WEAR TEST REPORT Date: 18/6/2010
191D, Sector-4, Phase-2, IMT Manesar FOUR BALL EP TEST REPORT Date: 10/6/2010 Gurgaon Haryana, 122050.India.
WEAR SCAR
Gurgaon Haryana-122050.India. WELD LOAD
TEST FOR WEAR SCAR PROPERTY OF LUBRICANTS STANDARD : ASTM D 2266
F LUBRICANT ASTM D 2596/IP 239
1) Test ball: 4 no’s, dia 12.7mm, E -52100 AISI steel with EP polished, 25 Grade, HRC 60, 5 Micron Tolerance
1) Test ball: 4 no’s, dia 12.7mm, E -52100 AISI steel with EP polished, 25 Grade, HRC 60, 5 Micron Tolerance
TEST MATERIALS 2) Name of the Product: SUPERON SUPERLITH AP-3 V/S (CASTROL AP-3 & -2)
2) Name of the Product: SUPERON SUPERLITH AP-3 V/S ( -3 & -2)
Tested By: Project name: Four Ball Tester Customer:- Tested By:
Project name: Four ball tester Customer:
WO No:
WO No:
Duration in Temperature Speed in
Average Remarks Computer File Normal Duration in Centigrade Coefficient Speed in Scar dia in Scar dia in mm Scar dia in mm Average Remarks Computer File
Test Normal seconds in Centigrade rpm Scar dia in st nd rd
Coefficient Scar Dia in Scar dia in mm rd no load in of Friction rpm mm of 1 of 2 Ball of 3 Ball
No load in st nd mm of 3
of Friction mm of 1 Ball of 2 Ball Kg 75 Ball
Kg 10+/-0.2s 35+/-2 1500 Ball

1 250 10 35 - 1500 - - - - Passes SUPERON 1 40 kg 60 75 0.07116 1200 0.43 0.40 0.37 0.40 mm SUPERON
SUPERLITH minutes SUPERLITH AP-3
2 315 - 35 - 1500 - - - - Failed AP-3
2 40 kg 60 75 0.09559 1200 0.43 0.57 0.49 0.50 mm
minutes

3 40 kg 60 75 0.08076 1200 0.48 0.56 0.47 0.50 mm IOCL SERVO


1 150 10 35 - 1500 - - - - Passes
CASTROL AP-3
minutes GEM EP-2
2 160 - 35 - 1500 - - - - Failed

1 200 10 35 - 1500 - - - - Passes


IOCL SERVO
GEM EP-2
2 250 - 35 - 1500 - - - - Failed
Remarks:
Remarks:

Testing Department

COEFFICIENT OF FRICTION TEST REPORT

0.07116 0.09559 0.08076

Superlith Ap3
Castrol AP-3 Grase
IOCL Servo Germ Ep2

30
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August, 2016

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