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CARES MANUAL

Machine Location
Job Code Manual
MX210, MX230, MX255, MX285
Magnum Series Tractors

Rac 6-14330
MX210, MX230, MX255 & MX285
MAGNUM SERIES AG TRACTORS
INDEX
INTRODUCTION 1

SERVICE CODES 6

ENGINES 2-1
COOLING SYSTEM 2-2
AIR INTAKE SYSTEM 2-4
EXHAUST SYSTEM 2-5
CYLINDER HEADS & VALVES 2-6
SLEEVES, PISTONS & RODS 2-7
CRANKSHAFT, CAMSHAFT & TIMING TRAIN 2-8
LUBRICATION SYSTEM 2-10

FUEL SYSTEM 3-1


FUEL TANK, LINES & TRANSFER PUMP 3-1
FUEL FILTER SYSTEM 3-3
FUEL INJECTION SYSTEM 3-3
FUEL SYSTEM CONTROLS 3-5

ELECTRICAL 4-1
WIRING & HARNESSES 4-1
CIRCUIT BREAKERS, RELAYS, FUSES, RESISTORS & DIODES 4-2
SWITCHES & CONTROLS 4-2
RELAYS 4-3
AUDIBLE WARNING 4-3
STARTER & BATTERY CIRCUITS 4-3
CHARGING SYSTEM 4-4
ELECTRIC LAMPS 4-5
ELECTRIC MOTORS 4-6
ELECTRIC ACCESSORIES & ATTACHMENTS 4-7
ELECTRO - HYDRAULIC CONTROL SYSTEMS 4-8
ENGINE - ELECTRONIC FUEL CONTROL 4-9
ELECTRONIC MONITORS 4-10
HITCH & IMPLEMENT CONTROLS 4-10
STEERING SYSTEM 5-1
STEERING CONTROLS 5-1
STEERING AXLE (NON-DRIVING - 2WD) 5-2
STEERING HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE) 5-3
STEERING VALVES 5-4
STEERING LINES (VALVE TO CYLINDER) 5-5
STEERING CYLINDERS 5-5
STEERING HEAT EXCHANGERS 5-5

POWER TRAIN 6-1


REMOVAL & INSTALLATION OR OVERHAUL 6-1
TRACTION OR MASTER CLUTCH 6-3
HYDRAULIC SYSTEM FOR POWERSHIFT 6-3
POWERSHIFT CLUTCHES & SHAFTS 6-5
POWERSHIFT GEARS & HOUSINGS 6-6
DIFFERENTIALS & AXLES 6-7
AXLE PLANETARIES 6-8
HUBS, WHEELS & TIRES 6-9
OPERATOR CONTROLS (POWER TRAIN) 6-9
PTO COMPONENTS 6-10

BRAKES 7-1
AIR RESERVOIR / TANK 7-1
BRAKE SYSTEM PUMP 7-1
BRAKE LINES 7-1
MASTER CYLINDER / VALVES 7-3
BRAKE CYLINDERS 7-3
BRAKES ( DISCS, ADJUSTERS, ETC) 7-3
OPERATOR CONTROLS 7-4
HYDRAULIC SYSTEMS 8-1
FRONT MOUNTED HITCH HYDRAULIC SYSTEM 8-2
HYDRAULIC RESERVOIRS & FILTERS 8-2
HYDRAULIC PUMPS 8-3
HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE) 8-3
HYDRAULIC VALVES 8-4
HYDRAULIC LINES (VALVE TO CYLINDER OR VALVE) 8-5
HYDRAULIC CYLINDERS 8-6
OIL COOLERS, MANIFOLDS & ACCUMULATORS 8-6
HYDRAULIC EQUIPMENT CONTROLS 8-6

CHASSIS / STRUCTURE MOUNTED EQUIPMENT 9-1


MAIN FRAME & CHASSIS 9-1
PROTECTIVE COVERINGS 9-3
CONTROLS FOR ENVIRONMENT 9-4
CAB / PROTECTIVE STRUCTURES 9-4
SEAT, SEAT BELTS & ADJUSTERS 9-8
FRONT MOUNTED HITCH 9-9
REAR THREE POINT HITCH 9-10
MECHANICAL CONTROL LINKAGE 9-11

OCTOBER, 2002
INTRODUCTION TO THE CARES
MACHINE LOCATION & JOB CODE SYSTEM

2ND & 3RD DIGITS INDICATE 4TH & 5TH DIGITS INDICATE
MAJOR COMPONENT ASSEMBLY SUBCOMPONENTS

1ST DIGIT INDICATES MACHINE 6TH POSITION IS ALPHA


LOCATION, SAME AS SERVICE CHARACTERS, USED FOR JOB
MANUAL TABS CODES & LABOR TIME

JOB CODE > 1 23 45 Z

SERVICE PUBLICATIONS
INDEX SYSTEM
2 ENGINES

3 FUEL SYSTEM

4 ELECTRICAL

5 STEERING SYSTEM

6 DRIVE SYSTEM

7 BRAKES

8 HYDRAULIC SYSTEM

9 CHASSIS/STRUCTURE / MOUNTED EQUIPMENT

SAMPLE MACHINE LOCATION CODE

3 03 11
LOCATION = FUEL FUEL TANK

DIESEL ENGINE

SAMPLE JOB CODE

3 03 11 C

LOCATION = FUEL LH FUEL TANK, R&I = 2.1


HOURS
DIESEL ENGINE LH FUEL TANK

1
MACHINE LOCATION & PRIME PART

THE MACHINE LOCATION MUST BE ENTERED ON A SAR TO IDENTIFY A SPECIFIC AREA OF THE MACHINE
WHERE THE PRIME PART IS LOCATED.

PRIME PART IS THE CASE PART WHICH CAUSED THE FAILURE.

EXAMPLE:
MX MAGNUM SERIES TRACTOR

MX210
MACHINE JOB
LOCATION CODE
MAIN SYSTEM PUMP 86121
PISTON PUMP ASSEMBLY, R&I 3.3 86121 A
PISTON PUMP ASSEMBLY, OVERHAUL 4.5 86121 B

THE ABOVE EXAMPLE SHOWS THE MACHINE LOCATION AS 86121 WHICH REPRESENTS THE MX MAGNUM SERIES
MAIN SYSTEM PUMP.

IF THE PRIME PART IS A NUT, BOLT, O-RING, GASKET, SEAL OR OTHER HARDWARE ITEM, SELECT THE MACHINE
LOCATION CORRESPONDING TO THE LOCATION OF THE COMPONENT WHICH THE ITEM IS A PART OF, OR TO
WHICH IT IS ATTACHED. FOR EXAMPLE, IF A BOLT ON A CONNECTING ROD IS BROKEN, THE BOLT WOULD BE
LISTED AS THE PRIME PART AND THE MACHINE LOCATION OF THE CONNECTING ROD WOULD BE USED.

BE AWARE!!
CODES LISTED BELOW CAN NEVER BE USED AS MACHINE LOCATIONS.

EXAMPLE: NUMBERS NOT TO USE


20001 200
30002 300 --01 - MAINTENANCE
40002 400
40003 600 --02 - TROUBLESHOOTING
80002 700
800 --03 - REMOVE & INSTALL OR OVERHAUL
900

CODES ENDING IN ____01 MAINTENANCE, ____02 TROUBLESHOOTING, AND ____03 REMOVE & INSTALL
OR OVERHAUL, ARE FORJOB CODES ONLY. FOR THESE MACHINE LOCATIONS GO INTO THE BOOK
FOR A MORE SPECIFIC LOCATION.

SERVICE CODES
SERVICE CODES ARE ENTERED ON A SAR TO IDENTIFY "HOW" OR "WHY" THE PRIME PART FAILED.
ONLY THE APPROVED CODES LISTED ON PAGE 6 MAY BE USED.

2
JOB CODE
EXAMPLE:
MX MAGNUM SERIES TRACTOR

MX210
MACHINE JOB
LOCATION CODE
MAIN SYSTEM PUMP 86121
PISTON PUMP ASSEMBLY, R&I 3.3 86121 A
PISTON PUMP ASSEMBLY, OVERHAUL 4.5 86121 B

JOB CODE - (FIVE DIGIT NUMBER WITH ONE ALPHA SUFFIX)

THE JOB CODE MUST BE ENTERED ON THE SAR FORM IN ORDER TO BE REIMBURSED FOR LABOR COSTS.
SELECTION OF JOB CODES SHOULD COVER ALL REPAIRS PERFORMED IN CORRECTING THE PROBLEM. THE JOB
CODE DOES NOT HAVE TO MATCH THE MACHINE LOCATION CODE USED, BUT IT WILL MOST OF THE TIME.

JOB TIME

THE CODE MANUALS HAVE BEEN WRITTEN SO THAT MOST SARS CAN BE COMPLETED WITH ONE JOB CODE FOR
EACH PRIME PART. WHEN A JOB TIME IS GIVEN, IT COVERS ALL OPERATIONS NECESSARY TO PERFORM THE JOB
DESCRIBED. THE TIME INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE
PART OR COMPONENT DESCRIBED.

JOB TIME (LABOR HOURS) IN THE COLUMN UNDER THE MODELS THE JOB CODE APPLIES TO IS GIVEN IN HOURS
AND TENTHS OF HOURS. *** INDICATES THAT JOB CODE DOES NOT APPLY TO THIS MODEL. OPEN BOX
(NO TIME) MEANS A TIME HAS NOT BEEN DETERMINED FOR THIS MODEL, BUT JOB CODE IS APPLICABLE.

BECAUSE THE MANUALS ARE WRITTEN IN THIS STYLE, THERE IS THE OCCASIONAL SAR THAT WILL COMBINE
(OVERLAP) TWO JOB CODES WHICH INCLUDES THE R&I OF THE SAME PART IN EACH JOB TIME GIVEN. THE
COMPUTER WILL APPROVE AND PAY THE HOURS REQUESTED UNDER A JOB CODE AS LONG AS THE REQUESTED
HOURS DO NOT EXCEED THE GIVEN JOB TIMES AND THE LESSER TIME IS REQUESTED.

EXAMPLE: AN ENGINE SHORT BLOCK IS INSTALLED AND A VALVE GRIND IS NECESSARY ON A MX MAGNUM TRACTOR. JOB
CODE 20303 B AND 20347 B BOTH INCLUDE R&I THE HEAD. THE REQUEST SHOULD BE FOR:

19.5 20303 B + 2.7 20347 B = 22.2 TOTAL

THE TIME REQUESTED UNDER 20347 B IS ITS GIVEN TIME OF 12.0 HOURS, MINUS THE GIVEN TIME FOR
20345 A R&I HEAD 9.3 HOURS.

REMEMBER, AN OVERHAUL JOB CODE SUCH AS 20303 C INCLUDES EVERYTHING COMPLETELY AND NO
ADDITIONAL JOB CODES ARE NEEDED.

THE TIMES IN THIS "MACHINE LOCATION JOB CODE MANUAL" ARE BASED ON TIME STUDIES AND/OR ACTUAL
WARRANTY CLAIMS SUBMITTED BY DEALERS.

THE TIMES GIVEN WILL NOT INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE
"WARRANTY POLICY MANUAL" (SECTION 4 IN THE DEALER OPERATING GUIDE).

3
TROUBLESHOOTING TIME
TROUBLESHOOTING IS A SPECIFIC JOB. TIMES ARE LISTED IN VARIOUS SECTIONS OF THE MANUAL FOR THE HOOKUP OF
THE TEST INSTRUMENTS AND THE PROPER RUNNING OF THE TESTS REQUIRED.

ONLY IN SPECIFIC CASES IS TROUBLESHOOTING INCLUDED AS PART OF THE JOB TIME. FOR EXAMPLE, R&I MAIN RELIEF
VALVE INCLUDES PRESSURE TESTING AND ADJUSTING JUST AS R&I SECONDARY RELIEF VALVE INCLUDES HAND-PUMPING
AND ADJUSTING. IF TROUBLESHOOTING TIME IS INCLUDED, IT WILL BE NOTED IN THE JOB DESCRIPTION.

WELDING TIME

WITH THE FLAT RATE TIMES, WELDING (WHEN PERFORMED BY THE DEALERSHIP) IS ONLY ADDITIONAL TIME TO BE
CONSIDERED. ALL REQUESTS FOR LABOR MUST BE ACCOMPANIED WITH A JOB CODE.

A REQUEST FOR WELDING LABOR IS TO BE MADE BY PICKING THE JOB CODE FOR THE COMPONENT OR PART ON WHICH THE
WELDING WAS PERFORMED AND THEN ADD "W" AS A SECOND ALPHA TO THE JOB CODE.

EXAMPLE: A MAIN FRAME, R&I JOB CODE IS 90111 A -- WELDING WOULD BE REQUESTED UNDER JOB CODE 90111 AW
AND LABOR CALCULATED BY THE FOLLOWING GUIDELINES :

NO JOB TIME PROVIDED = OPEN BOX

A JOB CODE MUST ALWAYS BE USED WHEN REQUESTING LABOR; HOWEVER, WHEN NO JOB TIMES ARE GIVEN, USE THE
FOLLOWING GUIDELINES TO CALCULATE:

1. CONSIDER THAT A TRAINED 1ST CLASS MECHANIC PERFORMED THE REPAIRS, IN THE DEALERSHIP'S "CERTIFIED" SHOP.

2. INCLUDE IN THE JOB TIME, CLEANING OF THE AREA TO BE REPAIRED AND THE ACTUAL REPAIR JOB INCLUDING
ASSOCIATED PROBLEMS ENCOUNTERED. TIMES REQUESTED WILL BE CONSIDERED USING THE CURRENT WARRANTY
POLICIES & PROCEDURES.

3. TROUBLESHOOTING PERFORMED SHOULD BE REQUESTED BY THE APPROPRIATE


TROUBLESHOOTING JOB CODE.

4. THE JOB TIME IS NOT TO INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE WARRANTY POLICY MANUAL
(SECTION 4 IN THE DEALER OPERATING GUIDE).

4
DEFINITIONS
R&I - REMOVE AND INSTALL

INCLUDES REMOVING AN EXISTING PART OR COMPONENT AND INSTALLING THE SAME ONE OR A REPLACEMENT.
INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR
COMPONENT DESCRIBED.

REPLACE - INCLUDES REMOVAL OF AN EXISTING PART AND INSTALLING A NEW OR DIFFERENT PART.
EXAMPLE: FILTER ELEMENTS

OVERHAUL - INCLUDES:
- R&I OF THE COMPONENT
- COMPLETE DISASSEMBLY
- INSPECTION FOR WEAR OR DAMAGE
- CLEANING OF ALL PARTS
- REASSEMBLY, CHECKING ALL TOLERANCES
- REPLACING ALL RELATED FILTER ELEMENTS
- RENEWING ALL OILS & LUBRICANTS
- REPLACING ALL SEALS, GASKETS, O-RINGS, ETC.
- PROPER RUN-IN WHEN NECESSARY
- REQUIRED ADJUSTMENTS

EXAMPLE:
MX MAGNUM SERIES TRACTOR

MX210
MACHINE JOB
LOCATION CODE
MAIN SYSTEM PUMP 86121
PISTON PUMP ASSEMBLY, R&I 3.3 86121 A
PISTON PUMP ASSEMBLY, OVERHAUL 4.5 86121 B

5
SERVICE CODES
APPROVED FOR CARES SYSTEM

ADHESION/BONDING -005 MISALIGNMENT (HOW) - 205


ADJUSTMENT (WHY) - 010 MISFIRING/MISSING (ENGINE) - 210
APPEARANCE (DESCRIBE) - 015 MISMACHINED (HOW) - 215
MOISTURE/CONDENSATION - 220
NOT SEALING PROPERLY - 225
BACKLASH (DESCRIBE) - 020 OPEN CIRCUIT (ELECTRICAL) - 228
BENT/DENTED - 025 OUT OF GROOVE - 230
BLEW/BLOWN/BURST (WHERE) - 030 PART OMITTED - 231
BLISTERED - 035 PIN HOLE/SANDHOLE/POROUS -235
BLOCKED/OBSTRUCTED (DESCRIBED) -040 PITTED - 240
BROKEN (WHERE) - 045 PRESSURE HIGH - 245
BUCKLED/WARPED - 050 PRESSURE LOW - 250
BURNED OUT - 055 RESTRICTION (WHERE) - 255
BYPASSING/BLOW BY - 060 RUSTY/CORRODED - 260

SCORED/SCRATCHED/GALLED -265
CHATTERS/NOISY - 065 SEIZED - 270
CHIPPED/NICKED - 070 SERVICE MODIFICATION PROGRAM (ONLY)-275
CLAMPING-POOR/NONE - 075 SHEARED - 280
COLLAPSED - 080 SHIFTING DIFFICULT - 285
CONNECTION-POOR - 085 SHORT CIRCUIT (ELECTRICAL) - 290
CONTAMINATED (DESCRIBE) - 090 SLIPPING - 295
CRACKED (DESCRIBE) - 095 SOFT/SPONGY - 300
CREEPING OR LEAKING DOWN - 100 STICKING/BINDING - 305
CUT/TORN - 105 STRETCHED - 310
DOES NOT ENGAGE - 110 STRIPPED/PULLED OUT - 315
DOES NOT RELEASE - 115 SURGING/GALLOPING - 320

ELONGATED/OUT OF ROUND - 120 TEMPERATURE HIGH - 325


END PLAY - 125 TEMPERATURE LOW - 330
ERRATIC/FLUCTUATING - 130 TORQUE HIGH - 335
FELL OUT/BACKED OUT -135 TORQUE LOW - 340
FIELD SURVEY - 136
FLAKING/PEELING - 140 TURNED/SPUN - 345
FRAYED - 145 TWISTED - 350

GLAZED/GRABBING - 150 VIBRATION (DESCRIBE) - 355


GROOVED - 155

HIGH FUEL CONSUMPTION - 160 WEAR/WORN (DESCRIBE) - 360


HIGH OIL CONSUMPTION - 165 WELD/BRAZE - CRACKED/BROKE - 365
INTERFERENCE/RUBBING - 170 WOULD NOT HOLD CHARGE - 370
JUMPS OUT OF GEAR - 175

KINKED/PINCHED - 180 POST-FACTORY, PRE-DELIVERY (ONLY FOR


LAMINATING (STEEL PLATE) - 185 ZERO TO FIVE HOURS) - 555
LENGTH (DESCRIBE) - 195 PLANT SHIPPED SHORTAGE
LOOSE - 200 ("ON SITE" ASSEMBLED
MACHINERY ONLY) - 950

6
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

DIESEL ENGINES
NOTE: ALL ENGINE REPAIR JOB CODES INCLUDE
RUN - IN PROCEDURES, ADJUSTMENTS,
CLEANING AND PAINTING IF NECESSARY.
REFER TO INTRODUCTION PAGE I INTRO.

MAINTENANCE
FILTER ELEMENT, REPLACE
ENGINE OIL 0.4 0.4 0.4 0.4 20301 A

AIR CLEANER 0.3 0.3 0.3 0.3 20301 B

COOLING SYSTEM 0.4 0.4 0.4 0.4 20301 C

TROUBLESHOOTING
RUN ENGINE UNTIL IT REACHES OPERATING
TEMPERATURE (INCLUDES VISUAL INSPECTION &
CHECKING ALL INSTRUMENT PANEL INDICATORS) 0.3 0.3 0.3 0.3 20302 A
LOOSEN INJECTOR LINE FITTING TO DETERMINE LOSS
OF POWER IN ENGINE CYLINDERS (ALL) 0.4 0.4 *** *** 20302 B
CHECK INTAKE SYSTEM FOR AIR RESTRICTION OR
INTAKE AIR LEAKS 0.4 0.4 0.4 0.4 20302 C

COOLING SYSTEM, PRESSURE TEST 0.3 0.3 0.3 0.3 20302 D

OPERATION OF THERMOSTAT, TEST 0.4 0.4 0.4 0.4 20302 E


TROUBLESHOOT ENGINE (INCLUDES COMPRESSION,
CRANKCASE, & BOOST PRESSURE TESTS)
(DOES NOT INCLUDE R&I OF INJECTORS) 0.8 0.8 0.8 0.8 20302 F

PTO DYNAMOMETER TEST 1.0 1.0 1.0 1.0 20302 G


ENGINE DIAGNOSTIC TEST WITH SERVICE TOOL
(INCLUDES TOOL CONNECTION AND DIAGNOSTICS) *** *** 1.0 1.0 20302 H

2-1
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

REMOVAL & INSTALLATION OR


OVERHAUL
ENGINE ASSEMBLY, R&I (INCLUDES)
- R&I OF ANY ITEM OR COMPONENT NECESSARY
TO ACCESS ENGINE 8.0 8.0 8.0 8.0 20303 A
SHORT BLOCK ASSEMBLY, R&I (INCLUDES)
- ENGINE, R&I - STUDS & FITTINGS, R&I
- CHECK ALL SPECIFICATIONS & TOLERANCES
- FILTER ELEMENTS, REPLACE
- DO RUN - IN PROCEDURES & ADJUSTMENTS
- CLEANING & PAINTING 19.5 19.5 19.5 19.5 20303 B

ENGINE ASSEMBLY, OVERHAUL (INCLUDES)


- ENGINE, R&I
- COMPLETE DIS - ASSEMBLY
- CLEAN ALL COMPONENTS & PASSAGES
- ASSEMBLE TO ALL SPECIFICATIONS &
TOLERANCES
- DO RUN - IN PROCEDURES & ADJUSTMENTS
- CLEANING & PAINTING 30.9 30.9 30.9 30.9 20303 C

NOTE: WITH (MFD) ADD (JOB CODE 63161 A)


WHEN NECESSARY.
NOTE: SWING AWAY AIR CONDITIONING TO CAB
ADD (JOB CODE 90001 B) IF NECESSARY

COOLING SYSTEM

RADIATOR CAP & HOSES 20311

DEAERATION TANK CAP, R&I 0.2 0.2 0.2 0.2 20311 A

COOLANT HOSES, R&I - TO TOP OF RADIATOR 0.4 0.4 0.4 0.4 20311 B

COOLANT HOSES, R&I - FROM BOTTOM OF RADIATOR 0.6 0.6 0.6 0.6 20311 C

RADIATOR RETAINING HARDWARE , R&I 1.0 1.0 1.0 1.0 20311 D

DEAERATION SYSTEM, R&I 0.7 0.7 0.7 0.7 20311 E


RADIATOR ASSEMBLY, R&I (INCLUDES)
- SHROUDS, HOSES, & LINES, R&I
- DRAIN & RE - FILL 2.5 2.5 2.5 2.5 20311 F

2-2
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

RADIATOR DRAIN VALVE, R&I 0.3 0.3 0.3 0.3 20311 G

COOLANT RECOVERY TANK, R&I 0.4 0.4 0.4 0.4 20311 H

COOLANT RECOVERY HOSE, R&I 0.3 0.3 0.3 0.3 20311 I

SHROUDS & SCREENS 20313

FAN SHROUD, R&I (MOUNTED ON RADIATOR) 1.2 1.2 1.2 1.2 20313 A

FANS, BELTS 20315

FAN, BELT R&I 0.4 0.4 0.4 0.4 20315 A

BELT TENSIONER ASSEMBLY, R&I 0.5 0.5 0.5 0.5 20315 B

FAN & PULLEY, R&I 1.2 1.2 1.2 1.2 20315 C


FAN HUB, SUPPORT & BEARING ASSEMBLY, R&I
(INCLUDES JOB CODE 20315 C) 1.4 1.4 1.4 1.4 20315 D

VISCOUS FAN DRIVE, R&I 1.0 1.0 1.0 1.0 20315 E

IDLER PULLEY, R&I 0.4 0.4 0.4 0.4 20315 F


IDLER PULLEY BRACKET, R&I
(INCLUDES ALTERNATOR R&I & AIR CONDITIONING
COMPRESSOR SWING AWAY) 1.3 1.3 1.3 1.3 20315 G

WATER PUMP & HOUSING 20317


WATER PUMP, R&I
(INCLUDES REPLACING GASKETS) 1.3 1.3 1.3 1.3 20317 A

2-3
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

WATER MANIFOLDS, OUTLETS,


THERMOSTATS 20319
THERMOSTAT & HOUSING, R&I
(INCLUDES REPLACING GASKETS) 1.8 1.8 1.8 1.8 20319 A
WATER INLET HOUSING, R&I
(INCLUDES REPLACING GASKETS) 1.0 1.0 1.0 1.0 20319 B
WATER FILTER BASE, R&I
(INCLUDES JOB CODE 20301 C) 0.8 0.8 0.8 0.8 20319 C
VALVE FOR WATER FILTER HEAD, R&I
(INCLUDES JOB CODE 20301 C) 0.7 0.7 0.7 0.7 20319 D

AIR INTAKE SYSTEM

AIR CLEANER & PRE-CLEANER 20321


AIR CLEANER ASSEMBLY, R&I
(INCLUDES MOUNTING BAND & HARDWARE) 1.9 1.9 1.9 1.9 20321 A

INTAKE HOSES & TUBES 20323


HOSES & / OR TUBES, R&I
- BETWEEN AIR CLEANER & TURBOCHARGER 1.0 1.0 1.0 1.0 20323 A
HOSES & / OR TUBES, R&I
- BETWEEN TURBOCHARGER & AIR TO AIR
COOLER 0.3 0.3 0.3 0.3 20323 B
HOSES & / OR TUBES, R&I
- BETWEEN AIR TO AIR COOLER & INTAKE 0.3 0.3 0.3 0.3 20323 C

INDUCTION SYSTEM CHECK VALVE, R&I 0.3 0.3 0.3 0.3 20323 D

TURBOCHARGER 20325

TURBOCHARGER, R&I 2.2 2.2 2.2 2.2 20325 A


ACTUATOR - TURBO WASTEGATE, R&I
(INCLUDES ADJUSTMENTS) 1.5 1.5 1.5 1.5 20325 B

TUBE - WASTEGATE ACTUATOR, R&I 0.3 0.3 0.3 0.3 20325 C

2-4
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
INTAKE MANIFOLDS /
AFTERCOOLER 20327
INTAKE MANIFOLD CONNECTOR, R&I
(INCLUDES REPLACING GASKET) 1.0 1.0 1.0 1.0 20327 A

AIR TO AIR COOLER ASSEMBLY, R&I 1.4 1.4 1.4 1.4 20327 B

COLD STARTING AIDS 20329

INJECTOR, R&I 0.2 0.2 0.2 0.2 20329 A


TUBES & FITTINGS BETWEEN SOLENOID &
INJECTOR, R&I 0.3 0.3 0.3 0.3 20329 B
NOTE: FOR COLD START ELECTRICAL SYSTEM,
REFER TO MACHINE LOCATION 44550.

EXHAUST SYSTEM 20331

EXHAUST MUFFLERS &


EXTENSIONS

MUFFLER, R&I 0.6 0.6 0.6 0.6 20331 A

EXHAUST MANIFOLDS & PIPES 20333


EXHAUST ELBOW / MUFFLER MOUNT, R&I
(INCLUDES JOB CODE 20331 A) 1.9 1.9 1.9 1.9 20333 A
EXHAUST PIPE OR OUTLET ELBOW AT TURBO, R&I
(INCLUDES FIXED HOOD REMOVAL) 1.9 1.9 1.9 1.9 20333 B

EXHAUST MANIFOLD ASSEMBLY, R&I 2.5 2.5 2.5 2.5 20333 C

HEAT SHIELD, R&I 0.3 0.3 0.3 0.3 20333 D

ASPIRATOR TUBES 20335


HOSES, TUBES & CHECK VALVE BETWEEN
ASPIRATOR & MUFFLER, R&I
(INCLUDES REAR FIXED HOOD REMOVAL) 1.0 1.0 1.0 1.0 20335 A

2-5
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

CYLINDER HEADS & VALVES

VALVE COVER & BREATHERS 20341

BREATHER TUBE / HOSE, R&I 0.5 0.5 0.5 0.5 20341 A


VALVE COVER FOR CYLINDER HEAD, R&I
(INCLUDES HOOD R&I) 1.9 1.9 1.9 1.9 20341 B

ROCKER ARM ASSEMBLY &


PUSH RODS 20343
ROCKER ARM ASSEMBLY & PUSH RODS, R&I
- ONE CYLINDER 2.1 2.1 2.4 2.4 20343 A
ROCKER ARM ASSEMBLY & PUSH RODS, R&I
- ALL CYLINDERS 2.6 2.6 2.9 2.9 20343 B
ROCKER ARM ASSEMBLY, OVERHAUL
- ONE CYLINDER (INCLUDES JOB CODE 20343 A) 2.3 2.3 2.6 2.6 20343 C
ROCKER ARM ASSEMBLY, OVERHAUL
- ALL CYLINDERS (INCLUDES JOB CODE 20343 B) 3.0 3.0 3.3 3.3 20343 D

CYLINDER HEADS 20345


CYLINDER HEAD R&I, (INCLUDES)
- CLEANING HEAD
- REPLACING GASKETS
- ADJUSTING VALVES
- SWING AIR CONDITIONING COMPRESSOR 9.3 9.3 9.6 9.6 20345 A
CYLINDER HEAD REPLACE, (INCLUDES)
- TRANSFER OF PARTS
- JOB CODE (20345 A) 10.1 10.1 10.4 10.4 20345 B

EXPANSION PLUG FOR CYLINDER HEAD, (REPLACE) 20345 C

2-6
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

VALVES, SEATS, & GUIDES 20347


VALVES & SPRINGS, R&I
(INCLUDES JOB CODE 20345 A) 10.0 10.0 10.5 10.5 20347 A
GRIND VALVE FACE & VALVE SEAT
(INCLUDES JOB CODE 20347 A) 12.0 12.0 12.5 12.5 20347 B
VALVE GUIDES, R&I
(INCLUDES JOB CODE 20347 B) 12.6 12.6 13.1 13.1 20347 C

CYLINDER HEAD, OVERHAUL (INCLUDES)


- GRINDING VALVE FACE & SEATS
- TEST SPRINGS
- REPLACE VALVE GUIDES & SEAT INSERTS,
WHERE NECESSARY 13.4 13.4 13.9 13.9 20347 D

VALVE SEAL, VALVE SPRING, OR RETAINER, R&I 20347 E

SLEEVES, PISTONS, & RODS

SLEEVES, PISTONS, & RINGS 20351

REPLACE RINGS ON PISTON, (ONE) (INCLUDES)


- ENGINE R&I
- REMOVE GLAZE FROM SLEEVE
- CHECKING PISTON & CYLINDER TOLERANCES 18.7 18.7 19.2 19.2 20351 A

REPLACE RINGS ON PISTON, (ALL) (INCLUDES)


- ENGINE R&I
- REMOVE GLAZE FROM SLEEVE
- CHECKING PISTON & CYLINDER TOLERANCES 20.7 20.7 21.2 21.2 20351 B
PISTON & / OR SLEEVE & PISTON SET, R&I (ONE)
(INCLUDES)
- ENGINE R&I
- CHECKING PISTON & CYLINDER TOLERANCES
- FITTING PISTON PIN 18.7 18.7 19.5 19.5 20351 C
PISTON & / OR SLEEVE & PISTON SET, R&I (ALL)
(INCLUDES)
- ENGINE R&I
- CHECKING PISTON & CYLINDER TOLERANCES
- FITTING PISTON PIN 21.5 21.5 21.9 21.9 20351 D
CUT & SHIM SEAT FOR CYLINDER SLEEVE (ONE)
(COUNTERBORE)
- (INCLUDES MEASURING SLEEVE PROTRUSION) 20351 E
CUT & SHIM SEAT FOR CYLINDER SLEEVE (ALL)
(COUNTERBORE)
- (INCLUDES MEASURING SLEEVE PROTRUSION) 20351 F

2-7
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
CONNECTING RODS,
BEARINGS, & PINS 20355
CONNECTING ROD BEARING, R&I - ONE
(INCLUDES ENGINE R&I) 9.1 9.1 9.1 9.1 20355 A
CONNECTING ROD BEARING, R&I - ALL
(INCLUDES ENGINE R&I) 10.1 10.1 10.1 10.1 20355 B
CONNECTING ROD ASSEMBLY, R&I - ONE
(INCLUDES ENGINE R&I) 19.5 19.5 20.0 20.0 20355 C
CONNECTING ROD ASSEMBLY, R&I - ALL
(INCLUDES ENGINE R&I) 21.6 21.6 22.1 22.1 20355 D

CRANKSHAFT, CAMSHAFT
& TIMING TRAIN

CRANKSHAFT PULLEY,
TIMING COVER & SEAL 20361

CRANKSHAFT PULLEY / DAMPER, R&I 1.6 1.6 1.6 1.6 20361 A


CRANKSHAFT OIL SEAL (FRONT), R&I
(INCLUDES REPLACING WEAR SLEEVE) 3.0 3.0 3.0 3.0 20361 B
COVER, R&I
(ACCESS TO BOLTS ON INJECTION PUMP GEAR) 0.2 0.2 0.2 0.2 20361 C
COVER, R&I (TIMING GEAR HOUSING)
(INCLUDES REPLACING CRANKSHAFT SEAL &
GASKET) 4.9 4.9 4.9 4.9 20361 D
TIMING GEAR HOUSING, R&I
(INCLUDES ENGINE R&I) 12.8 12.8 12.8 12.8 20361 E
TIMING PIN - CAMSHAFT GEAR, R&I
(INCLUDES HOUSING & O-RING) 0.5 0.5 *** *** 20361 F

TIMING GEARS 20363

CRANKSHAFT GEAR, R&I 20363 A


CAMSHAFT GEAR, R&I
(INCLUDES JOB CODE 20365 B) 12.1 12.1 12.1 12.1 20363 B

2-8
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

CAMSHAFT, BUSHING, & LIFTERS 20365

CAMSHAFT RETAINING THRUST PLATE, R&I 11.3 11.3 11.3 11.3 20365 A

CAMSHAFT, R&I 11.2 11.2 11.2 11.2 20365 B

LIFTERS, R&I 20365 C


EXPANSION PLUG, R&I
(AT REAR OF CAMSHAFT) 4.8 4.8 4.8 4.8 20365 D

CAMSHAFT BUSHINGS, R&I 20365 E

CRANKSHAFT, MAIN BEARINGS


& SEALS 20367
CRANKSHAFT OIL SEAL, R&I (REAR)
(INCLUDES CARRIER & GASKET R&I) 4.2 4.2 4.2 4.2 20367 A
MAIN BEARING LINERS FOR CRANKSHAFT, R&I (ALL)
(INCLUDES ENGINE R&I) 11.2 11.2 11.2 11.2 20367 B
CRANKSHAFT ASSEMBLY & MAIN BEARINGS, R&I
(INCLUDES ENGINE R&I & CHECKING ALL
TOLERANCES) 16.5 16.5 16.5 16.5 20367 C

ENGINE BLOCK CASTING 20368

ENGINE BLOCK CASTING R&I (INCLUDES)


- COMPONENTS, STUDS & FITTINGS, R&I (FROM
OLD BLOCK TO NEW BLOCK)
- CHECK & SET ALL ENGINE SPECIFICATIONS &
TOLERANCES
- FILTER ELEMENTS, REPLACE
- RUN IN PROCEDURE- CLEAN & PAINT 27.2 27.2 27.2 27.2 20368 A
EXPANSION PLUGS, R&I
- REAR OF BLOCK 20368 B
EXPANSION PLUGS, R&I
- FRONT OF BLOCK
(INCLUDES JOB CODE 20315 E) 1.5 1.5 1.5 1.5 20368 C
EXPANSION PLUGS, R&I
- SIDE OF BLOCK 1.3 1.3 1.3 1.3 20368 D

2-9
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FLYWHEEL & FLYWHEEL HOUSING 20369

FLYWHEEL, R&I 3.8 3.8 3.8 3.8 20369 A


RING GEAR - FLYWHEEL, R&I
(INCLUDES JOB CODE 20369 A) 4.3 4.3 4.3 4.3 20369 B

LUBRICATION SYSTEM

OIL PAN & DIPSTICK 20371

OIL LEVEL DIPSTICK, R&I 0.2 0.2 0.2 0.2 20371 A

DIPSTICK TUBE, R&I 0.4 0.4 0.4 0.4 20371 B

FILLER TUBE - OIL, R&I 0.4 0.4 0.4 0.4 20371 C

DRAIN PLUG - OIL PAN, R&I 0.4 0.4 0.4 0.4 20371 D
OIL PAN ASSEMBLY & GASKET, R&I
(INCLUDES ENGINE R&I) 9.1 9.1 9.1 9.1 20371 E

OIL PUMP & BALANCER 20373


OIL INLET SCREEN OR FLOAT, R&I
(INCLUDES ENGINE R&I) 9.3 9.3 9.3 9.3 20373 A

RELIEF VALVE ASSEMBLY - OIL PUMP, R&I 0.5 0.5 0.5 0.5 20373 B
OIL PUMP ASSEMBLY, R&I
(INCLUDES JOB CODE 20361 D) 5.1 5.1 5.1 5.1 20373 C

2-10
ENGINES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

HEAT EXCHANGER, OIL FILTERS &


BASE 20375
ENGINE OIL COOLER, R&I
(INCLUDES REPLACING GASKET) 1.0 1.0 1.0 1.0 20375 A

ENGINE OIL COOLER BYPASS / THERMOSTAT, R&I 0.4 0.4 0.4 0.4 20375 B

EXTERNAL LUBRICATION
TUBES & HOSES 20377

OIL SUPPLY LINE - TURBOCHARGER, R&I 0.9 0.9 0.9 0.9 20377 A

OIL DRAIN LINE - TURBOCHARGER, R&I 0.9 0.9 0.9 0.9 20377 B

2-11
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

DIESEL ENGINES

MAINTENANCE

FUEL FILTER, R&I 0.5 0.5 0.5 0.5 30301 A

IN LINE FUEL FILTER, R&I 0.5 0.5 0.5 0.5 30301 B

TROUBLESHOOTING

FUEL INJECTION PUMP, CHECK & ADJUST TIMING 1.0 1.0 *** *** 30302 A
FUEL SYSTEM TROUBLESHOOTING WITH
SERVICE TOOL *** *** 1.0 1.0 30302 B

FUEL TANK, LINES &


TRANSFER PUMP

FUEL TANK 30311

FUEL TANK CAP, R&I 0.2 0.2 0.2 0.2 30311 A

DRAIN VALVE OR PLUG, R&I 0.5 0.5 0.5 0.5 30311 B

LEFT HAND FUEL TANK, R&I 2.1 2.1 2.1 2.1 30311 C

RIGHT HAND FUEL TANK, R&I 2.1 2.1 2.1 2.1 30311 D

3-1
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FUEL LINES, TUBES, HOSES 30313

FITTING AT FUEL TANK OUTLET, R&I 0.7 0.7 0.7 0.7 30313 A

SHUTOFF VALVE AT FUEL TANK, R&I 0.7 0.7 *** *** 30313 B

FUEL LINE FROM FUEL TANK TO ENGINE 0.6 0.6 0.6 0.6 30313 C
FUEL LINE, R&I - AT FILTER HEAD INLET
(FROM LIFT PUMP) 0.5 0.5 0.5 0.5 30313 D
FUEL LINE, R&I - AT INLET OF FUEL INJECTION PUMP
(FROM FILTER HEAD) 0.4 0.4 0.4 0.4 30313 E

MANIFOLD FOR FUEL RETURN, R&I 1.4 1.4 *** *** 30313 F
CONNECTOR FOR BANJO FITTINGS, R&I (ONE)
(INCLUDES REPLACING WASHERS) 0.3 0.3 0.3 0.3 30313 G

FUEL RETURN LINE, ENGINE TO TANK, R&I 0.6 0.6 0.6 0.6 30313 H

FUEL LINE BETWEEN FUEL TANKS, R&I 1.0 1.0 1.0 1.0 30313 I

FUEL COOLER LINES, R&I 0.5 0.5 0.5 0.5 30313 J

FUEL TRANSFER (LIFT) PUMP 30315

FUEL TRANSFER PUMP, R&I 0.6 0.6 0.9 0.9 30315 A

FUEL COOLING SYSTEM 30317


NOTE: REFER TO MACHINE LOCATION 90317 &
JOB CODE - 90317 F - FOR FUEL COOLER.

3-2
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FUEL FILTER SYSTEM

FUEL FILTER 30321


HEAD ASSEMBLY FOR FUEL FILTER, R&I
(INCLUDES ADAPTER, R&I & JOB CODE 30301 A) 0.8 0.8 1.0 1.0 30321 A

FUEL INJECTION SYSTEM

FUEL INJECTION PUMP 30331


CONNECTORS FOR FUEL INJECTION LINES, R&I (ONE)
(INCLUDES REPLACING WASHER) 0.5 0.5 0.5 0.5 30331 A

THROTTLE OR SHUTOFF LEVER AT PUMP, R&I 0.9 0.9 *** *** 30331 B

FUEL INJECTION PUMP, R&I 2.4 2.4 4.0 4.0 30331 C


DRIVE GEAR FOR INJECTION PUMP, R&I
(INCLUDES JOB CODE 20361 D) 30331 D

RATE SHAPE TUBE, R&I *** *** 0.5 0.5 30331 E


ACCUMULATOR PRESSURE /
TEMPERATURE SENSOR, R&I *** *** 0.5 0.5 30331 F
GEAR PUMP MODULE, R&I (INCLUDES FUEL INJECTION
PUMP R&I & JOB CODE 30331 C) *** *** 5.2 5.2 30331 G
CAM HOUSING MODULE, R&I (INCLUDES FUEL
INJECTION PUMP R&I & JOB CODE 30331 C) *** *** 5.4 5.4 30331 H
INJECTION CONTROL VALVE MODULE, R&I (INCLUDES
FUEL INJECTION PUMP R&I & JOB CODE 30331 C) *** *** 5.3 5.3 30331 I
DISTRIBUTOR MODULE, R&I (INCLUDES FUEL
INJECTION PUMP R&I & JOB CODE 30331 C) *** *** 5.1 5.1 30331 J

ACCUMULATOR MODULE, R&I *** *** 2.5 2.5 30331 K

3-3
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FUEL INJECTOR LINES 30333

CLAMP ASSEMBLY FOR INJECTOR LINES, R&I 0.4 0.4 0.4 0.4 30333 A

FUEL INJECTOR LINE, R&I - #1 CYLINDER 1.4 1.4 1.4 1.4 30333 B

FUEL INJECTOR LINE, R&I - #2 CYLINDER 1.4 1.4 1.4 1.4 30333 C

FUEL INJECTOR LINE, R&I - #3 CYLINDER 1.6 1.6 1.6 1.6 30333 D

FUEL INJECTOR LINE, R&I - #4 CYLINDER 1.7 1.7 1.7 1.7 30333 E

FUEL INJECTOR LINE, R&I - #5 CYLINDER 1.7 1.7 1.7 1.7 30333 F

FUEL INJECTOR LINE, R&I - #6 CYLINDER 1.6 1.6 1.6 1.6 30333 G

FUEL INJECTOR LINE, R&I - ALL CYLINDERS 2.1 2.1 2.1 2.1 30333 H

FUEL CROSSROAD TUBE, R&I *** *** 0.6 0.6 30333 I

FUEL INJECTORS 30335


FUEL INJECTORS, R&I - #1 CYLINDER
(INCLUDES REPLACING SEAL) 1.6 1.6 2.1 2.1 30335 A
FUEL INJECTORS, R&I - #2 CYLINDER
(INCLUDES REPLACING SEAL) 1.6 1.6 2.1 2.1 30335 B
FUEL INJECTORS, R&I - #3 CYLINDER
(INCLUDES REPLACING SEAL) 1.8 1.8 2.3 2.3 30335 C
FUEL INJECTORS, R&I - #4 CYLINDER
(INCLUDES REPLACING SEAL) 2.1 2.1 2.7 2.7 30335 D
FUEL INJECTORS, R&I - #5 CYLINDER
(INCLUDES REPLACING SEAL) 2.1 2.1 2.7 2.7 30335 E
FUEL INJECTORS, R&I - #6 CYLINDER
(INCLUDES REPLACING SEAL) 1.8 1.8 2.3 2.3 30335 F
FUEL INJECTORS, R&I - ALL CYLINDERS
(INCLUDES REPLACING SEAL) 2.6 2.6 3.8 3.8 30335 G

3-4
FUEL SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FUEL SYSTEM CONTROLS

FUEL SHUTOFF & THROTTLE 30343

HAND THROTTLE CONTROL LEVER, R&I 0.5 0.5 0.5 0.5 30343 A
THROTTLE LINKAGE OR CABLE FROM HAND
THROTTLE, R&I 0.6 0.6 *** *** 30343 B

FOOT THROTTLE PEDAL, R&I 0.7 0.7 0.7 0.7 30343 C

FOOT THROTTLE CABLE, R&I 0.7 0.7 *** *** 30343 D


NOTE: FOR FUEL ELECTRICAL SYSTEM, REFER
TO MACHINE LOCATION 41513 & 47011.

3-5
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

TROUBLESHOOTING

BATTERIES, CHECK & TEST 0.6 0.6 0.6 0.6 40002 A


CHARGING SYSTEM, CHECK & TEST
(INCLUDES 40002 A) 0.8 0.8 0.8 0.8 40002 B
STARTING SYSTEM, CHECK & TEST
(INCLUDES 40002 A) 0.8 0.8 0.8 0.8 40002 C
TROUBLESHOOTING ELECTRICAL CIRCUITS USING
MULTI-METER 1.0 1.0 1.0 1.0 40002 D
ELECTRONIC SYSTEM DIAGNOSTIC TEST WITH
SERVICE TOOL (INCLUDES TOOL CONNECTION ) 1.0 1.0 1.0 1.0 40002 E

DOWNLOAD ELECTRONIC CONTROLLER SOFTWARE 0.3 0.3 0.3 0.3 40002 F

REMOVAL & INSTALLATION


OR OVERHAUL
WIRE HARNESS, REPAIR
(INCLUDES CONNECTORS / TERMINALS) 40003 A

WIRING & HARNESSES

TRANSMISSION HARNESS 40120


TRANSMISSION WIRE HARNESS, R&I
(INCLUDES CAB LIFT) 3.2 3.2 3.2 3.2 40120 A

ENGINE WIRING HARNESS 40140

ENGINE & FRONT COMPONENTS HARNESS, R&I 1.3 1.3 1.3 1.3 40140 A

INSTRUMENT PANEL WIRING


HARNESS 40150

INSTRUMENT PANEL WIRING HARNESS, R&I 1.2 1.2 1.2 1.2 40150 A

4-1
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

LAMP WIRING 40160

CAB FENDER HARNESS, R&I (LAMPS) 0.5 0.5 0.5 0.5 40160 A

CAB WIRING 40170


MAIN HARNESS - HEADLINER, R&I
(INCLUDES CAB ROOF, R&I - 90311 B &
INSTRUMENT REMOVAL) 40170 A

ATTACHMENT & ACCESSORY


WIRING 40180

AUXILIARY OUTLET HARNESS, R&I (ONE) 0.6 0.6 0.6 0.6 40180 A

CIRCUIT BREAKERS, RELAYS,


FUSES, RESISTORS & DIODES

CIRCUIT BREAKERS 40510

CIRCUIT BREAKER, R&I 0.2 0.2 0.2 0.2 40510 A

FUSES 40520

FUSE, R&I 0.2 0.2 0.2 0.2 40520 A

SWITCHES & CONTROLS

IGNITION CIRCUIT 41512

IGNITION SWITCH, R&I 0.5 0.5 0.5 0.5 41512 A

FUEL SHUTOFF CIRCUIT 41513

FUEL SHUTOFF SOLENOID, R&I 0.7 0.7 *** *** 41513 A

FUNCTION CONTROL CIRCUIT 41515

TRAILER PARK BRAKE SWITCH, R&I 41515 A

4-2
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

RELAYS

RELAYS 41531
CAB POWER RELAY, R&I (BEHIND SEAT)
(INCLUDES DISCONNECT BATTERIES) 1.0 1.0 1.0 1.0 41531 A

PLUG-IN (MINI) RELAY, R&I 0.3 0.3 0.3 0.3 41531 B

AUDIBLE WARNING

HORN 42031

HORN, R&I 0.3 0.3 0.3 0.3 42031 A

BACKUP ALARM, R&I 0.3 0.3 0.3 0.3 42031 B


NOTE: FOR HORN SWITCH REFER TO JOB CODE
43530 D.

STARTER & BATTERY CIRCUITS

STARTER MOTOR CIRCUIT 42510

STARTER MOTOR, R&I 1.0 1.0 1.0 1.0 42510 A


STARTER DRIVE ASSEMBLY, R&I
(INCLUDES JOB CODE 42510 A) 1.6 1.6 1.6 1.6 42510 B
STARTER MOTOR, OVERHAUL
(INCLUDES MOTOR, R&I 42510 A) 2.6 2.6 2.6 2.6 42510 C
STARTER MOTOR SOLENOID, R&I
(WITH STARTER IN MACHINE) 0.8 0.8 0.8 0.8 42510 D

INTERMEDIATE RELAY - STARTER MOTOR, R&I 0.5 0.5 0.5 0.5 42510 E
NEUTRAL START SWITCH, R&I
(AT TRANSMISSION CONTROL LEVER) 1.0 1.0 1.0 1.0 42510 F

4-3
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

BATTERIES & CABLES 42550

BATTERY, R&I - ONE 0.5 0.5 0.5 0.5 42550 A

BATTERY, R&I - ALL 0.7 0.7 0.7 0.7 42550 B

BATTERY CABLE, R&I (ONE) - POSITIVE 0.7 0.7 0.7 0.7 42550 C

BATTERY CABLE, R&I (ONE) - NEGATIVE 0.5 0.5 0.5 0.5 42550 D
GROUND STRAP, R&I
- ENGINE 0.3 0.3 0.3 0.3 42550 E

- CAB 0.6 0.6 0.6 0.6 42550 F


TERMINAL BLOCK, R&I
(FOR FUSES, RELAYS, CIRCUIT BREAKERS) 0.8 0.8 0.8 0.8 42550 G

CHARGING SYSTEM

ALTERNATOR 43010

ALTERNATOR, R&I 0.5 0.5 0.5 0.5 43010 A


ALTERNATOR, OVERHAUL
(INCLUDES JOB CODE 43010 A) 2.0 2.0 2.0 2.0 43010 B
ALTERNATOR / AIR CONDITIONING COMPRESSOR
MOUNTING BRACKET, R&I
(INCLUDES ALTERNATOR R&I & AIR CONDITIONING
COMPRESSOR SWING AWAY) 1.3 1.3 1.3 1.3 43010 C

REGULATOR 43030

BRUSH HOLDER, R&I 0.9 0.9 0.9 0.9 43030 A

REGULATOR, R&I 0.3 0.3 0.3 0.3 43030 B

4-4
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

ELECTRIC LAMPS

HEAD & ROAD LAMPS 43510

BULB - HEAD LAMP, R&I 0.3 0.3 0.3 0.3 43510 A

HEAD LAMP ASSEMBLY, R&I (ONE) 0.6 0.6 0.6 0.6 43510 B

SWITCH - HEAD & TAIL LAMP, R&I 0.5 0.5 0.5 0.5 43510 C
NOTE: SWITCH - HEAD LAMP H I / LO BEAM, R&I
(INCLUDED IN 43530 D - FNRP, TURN SIGNAL,
& HI / LOW ARE ONE ASSY.)

STOP LAMP & TAIL LAMP CIRCUITS 43520

BULB - TAIL LAMP, R&I 0.3 0.3 0.3 0.3 43520 A

TAIL LAMP ASSEMBLY, R&I 0.5 0.5 0.5 0.5 43520 B

LENS - TAIL LAMP, R&I 0.3 0.3 0.3 0.3 43520 C

WIDE MARKER LAMPS, R&I 0.5 0.5 0.5 0.5 43520 D

TURN SIGNAL / HAZARD LAMP


CIRCUIT 43530
BULB - TURN SIGNAL / HAZARD LAMP, R&I
(INCLUDES JOB CODE 43530 C) 0.3 0.3 0.3 0.3 43530 A

TURN SIGNAL / HAZARD LAMP ASSEMBLY, R&I 0.6 0.6 0.6 0.6 43530 B

LENS - TURN SIGNAL, R&I (ONE) 0.3 0.3 0.3 0.3 43530 C
SWITCH - TURN SIGNAL, HORN & HIGH BEAM
LAMPS, R&I (INCLUDES STEERING R&I) 1.0 1.0 1.0 1.0 43530 D

LAMP SWITCH, R&I (HAZARD - STROBE / BEACON) 0.4 0.4 0.4 0.4 43530 E

TURN SIGNAL / HAZARD LAMP MODULE , R&I 0.5 0.5 0.5 0.5 43530 F

STROBE / BEACON LAMP ASSEMBLY, R&I 0.3 0.3 0.3 0.3 43530 G

4-5
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FLOOD / FIELD LAMP CIRCUITS 43550


BULB OR LENS - FLOOD LAMP, R&I
(FRONT OR REAR) 0.5 0.5 0.5 0.5 43550 A

FLOOD LAMP ASSEMBLY, R&I (FRONT OR REAR) 0.5 0.5 0.5 0.5 43550 B

HEAD LAMP ASSEMBLY, R&I 0.5 0.5 0.5 0.5 43550 C

CONSOLE LAMPS (DOME & PANEL) 43560

DOME OR NIGHT LAMP ASSEMBLY, R&I 0.4 0.4 0.4 0.4 43560 A

BULB - DOME OR NIGHT LAMP, R&I 0.2 0.2 0.2 0.2 43560 B

SWITCH - DOME LAMP, R&I 0.4 0.4 0.4 0.4 43560 C

MAP LAMP, R&I 0.4 0.4 0.4 0.4 43560 D

ELECTRIC MOTORS

BLOWER MOTOR CIRCUIT


(HEATER / AIR CONDITIONER) 44010
BLOWER MOTOR & FAN, R&I
(INCLUDES SEAT TILT) 1.5 1.5 1.5 1.5 44010 A
PRESSURIZATION MOTOR & FAN, R&I
(INCLUDES CAB AIR FILTER ASSY, R&I) 2.5 2.5 2.5 2.5 44010 B

MAIN CONTROL SWITCH - BLOWER MOTOR, R&I 0.3 0.3 0.3 0.3 44010 C
RESISTOR - BLOWER MOTOR, R&I
(NON AUTO TEMP ONLY) 0.4 0.4 0.4 0.4 44010 D
TEMPERATURE HAND CONTROL SWITCH - AIR
CONDITIONING, R&I 0.4 0.4 0.4 0.4 44010 E
SWITCH - AIR CONDITIONING, R&I
- LOW PRESSURE 0.7 0.7 0.7 0.7 44010 F
SWITCH - AIR CONDITIONING, R&I
- HIGH PRESSURE 0.3 0.3 0.3 0.3 44010 G

A / C CONTROLLER BOX (AUTO CONTROL), R&I 0.6 0.6 0.6 0.6 44010 H

4-6
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

WINDSHIELD WIPER MOTOR CIRCUIT 44020

WIPER MOTOR, R&I - FRONT 1.6 1.6 1.6 1.6 44020 A

WIPER MOTOR, R&I - REAR 1.6 1.6 1.6 1.6 44020 B

SWITCH - WIPER MOTOR, R&I 0.4 0.4 0.4 0.4 44020 C

MOTOR - WINDSHIELD WASHER, R&I 0.3 0.3 0.3 0.3 44020 D

ELECTRICAL ACCESSORIES &


ATTACHMENTS

COLD START AIDS 44550

ETHER START SWITCH, R&I 0.5 0.5 0.5 0.5 44550 A

ETHER START SOLENOID, R&I 0.5 0.5 0.5 0.5 44550 B

ENGINE BLOCK HEATER, R&I 1.0 1.0 1.0 1.0 44550 C

TRANSMISSION / HYDRAULIC HEATER, R&I 0.9 0.9 0.9 0.9 44550 D

RADIO / SOUND SYSTEM 44570

RADIO, R&I 0.5 0.5 0.5 0.5 44570 A

SPEAKER, R&I 1.3 1.3 1.3 1.3 44570 B

ANTENNA CABLE, R&I 1.3 1.3 1.3 1.3 44570 C

SPEAKER HARNESS, R&I 1.4 1.4 1.4 1.4 44570 D

4-7
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
OPERATOR CONVENIENCE &
ACCESSORIES 44580

ELEMENT - LIGHTER, R&I 0.1 0.1 0.1 0.1 44580 A

LIGHTER SOCKET, R&I 0.3 0.3 0.3 0.3 44580 B

SWITCH - ELECTRIC MIRROR, R&I 0.5 0.5 0.5 0.5 44580 C

ELECTRO - HYDRAULIC
CONTROL SYSTEMS

POWERTRAIN CONTROL CIRCUIT 46039


NOTE: FOR ARMREST CONTROLLER REFER TO
MACHINE LOCATION 47025. FOR ARMREST
CONSOLE SWITCHES & POTS REFER TO
SPECIFIC SYSTEM.

OPERATOR CONTROL SWITCH - MFD, R&I 0.5 0.5 0.5 0.5 46039 A
SOLENOID / COIL ASSEMBLY - MFD LOW, MED,
HIGH, INCHING, ODD, EVEN, CREEP PARK, R&I
(INCLUDES CAB LIFT) 2.4 2.4 2.4 2.4 46039 B
SOLENOID / COIL ASSEMBLY, R&I (ONE)
(SPEED TRANSMISSION) 0.5 0.5 0.5 0.5 46039 C

SOLENOID - DIFFERENTIAL LOCK OR PTO, R&I 1.2 1.2 1.2 1.2 46039 D
ELECTRONIC PTO CONTROL BOX, R&I
(INCLUDES CONFIGURATION & CALIBRATION) 1.5 1.5 1.5 1.5 46039 E

SWITCH - PTO ON - OFF, R&I 1.0 1.0 1.0 1.0 46039 F

SENSOR - PTO SHAFT SPEED, R&I 0.4 0.4 0.4 0.4 46039 G

SENSOR - PTO SHAFT SIZE, R&I 0.4 0.4 0.4 0.4 46039 H
TRANSMISSION CONTROL BOX, R&I
(INCLUDES CONFIGURATION & CALIBRATION) 1.0 1.0 1.0 1.0 46039 I
SWITCH - ARMREST, R&I (ONE)
(GEAR SPEED SELECTION, CREEP, MFD, DIFF LOCK) 1.0 1.0 1.0 1.0 46039 J
SWITCH - TRANSMISSION SHIFT, R&I
(DIRECTION CONTROL LEVER) 0.5 0.5 0.5 0.5 46039 K
SWITCH - CLUTCH PEDAL, R&I
(INCLUDES ADJUSTMENT) 0.8 0.8 0.8 0.8 46039 L

4-8
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

SENSOR - INCHING PEDAL POSITION, R&I 1.5 1.5 1.5 1.5 46039 M

SWITCH - SEAT, R&I 0.5 0.5 0.5 0.5 46039 N


SENSOR - SPEED , R&I
(TRANSMISSION PRESSURE TRANSDUCER) 0.5 0.5 0.5 0.5 46039 O
SWITCH, R&I
(DISCONNECT AT BRAKE VALVE)
(INCLUDES FIXED HOOD) 1.0 1.0 1.0 1.0 46039 P
SWITCH, R&I
(DISCONNECT AT BRAKE PEDAL) 0.6 0.6 0.6 0.6 46039 Q

SWITCH - RIDE CONTROL, R&I 0.5 0.5 0.5 0.5 46039 R


SOLENOID / COIL ASSEMBLY - RIDE
CONTROL, R&I (ONE) 0.5 0.5 0.5 0.5 46039 S
SOLENOID / COIL ASSEMBLY - TRAILER PARK
BRAKE, R&I (ONE) 46039 T

ENGINE - ELECTRONIC FUEL


CONTROL
NOTE: FOR ARMREST CONTROLLER REFER TO
MACHINE LOCATION 47025. FOR ARMREST
CONSOLE SWITCHES & POTS REFER TO
SPECIFIC SYSTEM. 46041
CONTROLLER - ENGINE FUEL SYSTEM, R&I
(INCLUDES SOFTWARE DOWNLOAD) *** *** 1.0 1.0 46041 A
SENSOR - ACCUMULATOR PRESSURE /
TEMPERATURE, R&I *** *** 0.5 0.5 46041 B

SENSOR - ENGINE SPEED / RPM, R&I *** *** 0.5 0.5 46041 C

SENSOR - ENGINE POSITION, R&I *** *** 0.5 0.5 46041 D

SENSOR - ENGINE INTAKE TEMPERATURE, R&I *** *** 0.5 0.5 46041 E

SENSOR - ENGINE BOOST PRESSURE, R&I *** *** 0.5 0.5 46041 F
ENGINE CONTROLS - HAND THROTTLE
POTENTIOMETER, R&I *** *** 1.3 1.3 46041 G
ENGINE CONTROLS - FOOT THROTTLE
POTENTIOMETER, R&I *** *** 0.5 0.5 46041 H

4-9
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

ELECTRONIC MONITORS

MACHINE FUNCTION MONITORS 47011


NOTE: FOR ARMREST CONTROLLER REFER TO
MACHINE LOCATION 47025. FOR ARMREST
CONSOLE SWITCHES & POTS REFER TO
SPECIFIC SYSTEM.

MONITOR, R&I - INSTRUMENTATION


(INCLUDES CONFIGURATION & PROGRAMMING) 1.0 1.0 1.0 1.0 47011 A
MONITOR, R&I - PERFORMANCE
(INCLUDES CONFIGURATION & PROGRAMMING) 1.0 1.0 1.0 1.0 47011 B

SWITCH - HYDRAULIC FILTER RESTRICTION, R&I 0.5 0.5 0.5 0.5 47011 C

SENDER - TRANSMISSION TEMPERATURE, R&I 0.5 0.5 0.5 0.5 47011 D

SENDER - FUEL LEVEL, R&I 2.0 2.0 2.0 2.0 47011 E

SENSOR - TRUE GROUND SPEED, R&I 0.3 0.3 0.3 0.3 47011 F

SWITCH - AIR FILTER INDICATOR, R&I 0.3 0.3 0.3 0.3 47011 G

SENDER - ENGINE OIL PRESSURE, R&I 0.5 0.5 0.5 0.5 47011 H

SENDER - ENGINE COOLANT TEMPERATURE, R&I 0.7 0.7 0.7 0.7 47011 I

HITCH & IMPLEMENT CONTROLS


CONTROLS HITCH & AUXILIARY
REMOTE SYSTEM 47025

OPERATOR CONTROLS - HITCH - LOAD, R&I 1.3 1.3 1.3 1.3 47025 A

OPERATOR CONTROLS - HITCH - TRAVEL, R&I 1.3 1.3 1.3 1.3 47025 B
OPERATOR CONTROLS - HITCH - UPPER LIMIT
CONTROL, R&I 1.1 1.1 1.1 1.1 47025 C

OPERATOR CONTROLS - HITCH - DROP -SPEED, R&I 1.1 1.1 1.1 1.1 47025 D
OPERATOR CONTROLS - HITCH - UP / DOWN
- OVERRIDE BYPASS, R&I 0.7 0.7 0.7 0.7 47025 E
CONTROLLER - ELECTRONIC HITCH , R&I (MODULE)
(INCLUDES PROGRAMMING) 1.0 1.0 1.0 1.0 47025 F

4-10
ELECTRICAL
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

COIL / CORE - HITCH LOWER CONTROL VALVE, R&I 0.5 0.5 0.5 0.5 47025 G
COIL / CORE - HITCH RAISE CONTROL VALVE, R&I
(INCLUDES VALVE R&I) 1.5 1.5 1.5 1.5 47025 H

SENSOR - HITCH POSITION, R&I 1.1 1.1 1.1 1.1 47025 I

SENSOR - HITCH LOAD PIN, R&I 1.4 1.4 1.4 1.4 47025 J

WIRING HARNESS - HITCH, R&I 1.4 1.4 1.4 1.4 47025 K


WIRING HARNESS - IMPLEMENT CONTROL MONITOR
OR AUXILIARY POWER, R&I 1.0 1.0 1.0 1.0 47025 L

SWITCH - REMOTE HITCH CONTROL, R&I 0.6 0.6 0.6 0.6 47025 M

HARNESS - REMOTE HITCH SWITCH, R&I 0.8 0.8 0.8 0.8 47025 N
OPERATOR CONTROLS - REMOTE (AUX)
HYDRAULICS - LEVERS #1-4, R&I 1.2 1.2 1.2 1.2 47025 O
OPERATOR CONTROLS - REMOTE (AUX)
HYDRAULICS - SWITCH FOR #5, R&I 1.2 1.2 1.2 1.2 47025 P
OPERATOR CONTROLS - REMOTE (AUX)
HYDRAULICS - FLOW CONTROL POT, R&I 1.2 1.2 1.2 1.2 47025 Q
OPERATOR CONTROLS - REMOTE (AUX)
HYDRAULICS - DETENT TIMER POT, R&I 1.1 1.1 1.1 1.1 47025 R

SOLENOIDS - REMOTE VALVE, R&I (ONE) 2.0 2.0 2.0 2.0 47025 S
CONTROLLER - REMOTE (AUX) HYDRAULICS, R&I
(INCLUDES PROGRAMMING) 1.0 1.0 1.0 1.0 47025 T

CONTROLLER - ARMREST, R&I 1.6 1.6 1.6 1.6 47025 U

PASSIVE TERMINATOR - FRONT, R&I 0.5 0.5 0.5 0.5 47025 V

PASSIVE TERMINATOR - REAR, R&I 0.5 0.5 0.5 0.5 47025 W

4-11
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

TROUBLESHOOTING

TEST & ADJUST STEERING SYSTEM PRESSURE 0.8 0.8 0.8 0.8 50002 A

STEERING CONTROLS

STEERING WHEEL & COLUMN 50110

STEERING WHEEL, R&I 0.4 0.4 0.4 0.4 50110 A

STEERING COLUMN ASSEMBLY, R&I 1.4 1.4 1.4 1.4 50110 B


STEERING COLUMN ASSEMBLY, OVERHAUL
(INCLUDES JOB CODE 50110 B) 2.0 2.0 2.0 2.0 50110 C

STEERING LEVERS & LINKAGE 50120

LEVER - STEERING TILT, R&I 0.6 0.6 0.6 0.6 50120 A

BUSHINGS - STEERING COLUMN, R&I 1.3 1.3 1.3 1.3 50120 B

CABLE - TILT LATCH, R&I 0.5 0.5 0.5 0.5 50120 C

DETENT - TILT LATCH, R&I 0.6 0.6 0.6 0.6 50120 D

SPRING, R&I 0.5 0.5 0.5 0.5 50120 E

TIE RODS & DRAG LINKS 50150

TIE ROD ASSEMBLY, R&I (ONE) - MFD AXLE 0.8 0.8 0.8 0.8 50150 A

TIE ROD ASSEMBLY, R&I (ONE) - (2WD TRACTOR) 0.7 0.7 0.7 0.7 50150 B

TUBE SECTION FOR TIE ROD, R&I 1.1 1.1 1.1 1.1 50150 C

TIE ROD END, R&I (ONE) 0.8 0.8 0.8 0.8 50150 D

BALL JOINT FOR TIE ROD END, R&I (ONE) 0.8 0.8 0.8 0.8 50150 E

5-1
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

STEERING AXLE
(NON-DRIVING - 2WD)

AXLES / AXLE SUPPORTS, SPINDLES 50310

CENTER SECTION - FRONT AXLE, R&I 2.0 2.0 2.0 2.0 50310 A

EXTENSION - FRONT AXLE, R&I 1.0 1.0 1.0 1.0 50310 B

AXLE PIVOT PIN, R&I 0.6 0.6 0.6 0.6 50310 C

BUSHINGS - AXLE PIVOT PIN, R&I 1.7 1.7 1.7 1.7 50310 D

STEERING SPINDLE, R&I (ONE) 1.3 1.3 1.3 1.3 50310 E

BUSHINGS - SPINDLE, R&I (ONE SIDE) 1.8 1.8 1.8 1.8 50310 F

STEERING ARM - SPINDLE, R&I (ONE) 0.6 0.6 0.6 0.6 50310 G

CENTER STEERING ARM ASSEMBLY, R&I 1.2 1.2 1.2 1.2 50310 H

NOTE: FOR (MFD) AXLE COMPONENTS REFER TO


MACHINE LOCATION 63111.

WHEELS & HUBS 50320

FRONT WHEEL, R&I 0.5 0.5 0.5 0.5 50320 A


HUB ASSEMBLY, R&I (ONE)
(INCLUDES JOB CODE 50320 A) 0.8 0.8 0.8 0.8 50320 B
WHEEL BEARINGS, R&I (ONE SIDE)
(INCLUDES JOB CODE 50320 B) 1.0 1.0 1.0 1.0 50320 C

5-2
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
STEERING LINES BETWEEN
(RESERVOIR & VALVES)

INLET LINES 50731

LINE - INLET OF STEERING PRIORITY VALVE, R&I 1.0 1.0 1.0 1.0 50731 A

FITTING - INLET OF STEERING PRIORITY VALVE, R&I 1.0 1.0 1.0 1.0 50731 B

PUMP TO VALVE LINES 50733


LINE - OUTLET OF STEERING PRIORITY VALVE, R&I
(TO HAND PUMP) 3.1 3.1 3.1 3.1 50733 A
FITTING - OUTLET OF STEERING PRIORITY
VALVE, R&I (TO HAND PUMP) 1.0 1.0 1.0 1.0 50733 B
LINE - INLET OF STEERING CONTROL VALVE, R&I
(HAND PUMP) 1.2 1.2 1.2 1.2 50733 C
FITTING - INLET OF STEERING CONTROL VALVE, R&I
(HAND PUMP) 0.9 0.9 0.9 0.9 50733 D

RETURN LINES 50735


FITTING - SIGNAL LINE, R&I
(AT STEERING PRIORITY VALVE) 0.9 0.9 0.9 0.9 50735 A
SIGNAL LINE, R&I
(AT STEERING PRIORITY VALVE) 3.1 3.1 3.1 3.1 50735 B
SIGNAL LINE, R&I
(AT STEERING CONTROL VALVE / HAND PUMP) 0.9 0.9 0.9 0.9 50735 C
FITTING - SIGNAL LINE, R&I
(AT STEERING CONTROL VALVE / HAND PUMP) 0.6 0.6 0.6 0.6 50735 D
LINE - OUTLET OF STEERING CONTROL VALVE, R&I
(HAND PUMP) 1.2 1.2 1.2 1.2 50735 E
FITTING - OUTLET OF STEERING CONTROL
VALVE, R&I (HAND PUMP) 0.9 0.9 0.9 0.9 50735 F

5-3
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

COOLING LINES 50737

LINE - PRIORITY VALVE TO OIL COOLER, R&I 3.1 3.1 3.1 3.1 50737 A
LINE - OIL COOLER BESIDE ENGINE, R&I
(INCLUDES CAB LIFT) 3.0 3.0 3.0 3.0 50737 B

LINE - OIL COOLER, R&I (ONE) 1.5 1.5 1.5 1.5 50737 C

LINE - FILTER BASE, R&I (ONE) 2.0 2.0 2.0 2.0 50737 D

FITTING - FILTER BASE, R&I (ONE) 1.4 1.4 1.4 1.4 50737 E

STEERING VALVES

MAIN RELIEF VALVES 50741


MAIN RELIEF VALVE, R&I
(INCLUDES JOB CODE 50002 A) 1.2 1.2 1.2 1.2 50741 A
MAIN RELIEF VALVE, OVERHAUL
(INCLUDES JOB CODE 50741 A) 1.4 1.4 1.4 1.4 50741 B

STEERING CONTROL VALVE /


HAND PUMP 50743

STEERING CONTROL VALVE / HAND PUMP, R&I 1.8 1.8 1.8 1.8 50743 A
STEERING CONTROL VALVE / HAND PUMP, SEAL, R&I
(INCLUDES JOB CODE 50743 A) 2.5 2.5 2.5 2.5 50743 B

FLOW / PRESSURE DIVIDER VALVES 50747

STEERING PRIORITY / REGULATOR VALVE, R&I 3.3 3.3 3.3 3.3 50747 A
STEERING PRIORITY / REGULATOR VALVE, OVERHAUL
(INCLUDES JOB CODE 50747 A) 3.7 3.7 3.7 3.7 50747 B

5-4
STEERING SYSTEM
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

STEERING LINES
(VALVE TO CYLINDER)

LINES (VALVE TO CYLINDER) 50751


FITTING - STEERING CONTROL VALVE /
HAND PUMP, R&I (ONE) 0.9 0.9 0.9 0.9 50751 A
LINE - WORK PORT OF STEERING CONTROL VALVE /
HAND PUMP, R&I (ONE) 0.9 0.9 0.9 0.9 50751 B

LINE - STEERING CYLINDER, R&I (ONE) 0.7 0.7 0.7 0.7 50751 C

FITTING - STEERING CYLINDER, R&I 0.5 0.5 0.5 0.5 50751 D


CROSSOVER LINE - STEERING CYLINDER, R&I
(ONE - MFD ONLY) 0.6 0.6 0.6 0.6 50751 E

STEERING CYLINDERS

STEERING CYLINDERS 50761

STEERING CYLINDER, R&I - 2WD 1.4 1.4 1.4 1.4 50761 A

STEERING CYLINDER, R&I - MFD 1.5 1.5 1.5 1.5 50761 B


STEERING CYLINDER, OVERHAUL - 2WD
(INCLUDES JOB CODE 50761 A) 2.0 2.0 2.0 2.0 50761 C
STEERING CYLINDER, OVERHAUL - MFD AXLE
(INCLUDES JOB CODE 50761 B) 2.6 2.6 2.6 2.6 50761 D

BALL JOINT - STEERING CYLINDER, R&I (ONE) 0.9 0.9 0.9 0.9 50761 E
PIVOT BUSHINGS - STEERING CYLINDER, R&I
(INCLUDES JOB CODE 50761 B) 1.9 1.9 1.9 1.9 50761 F

STEERING HEAT EXCHANGERS

OIL COOLERS 50771

HYDRAULIC OIL COOLER, R&I 1.7 1.7 1.7 1.7 50771 A

5-5
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

MAINTENANCE

DRAIN & FILL OIL - TRANSMISSION 0.6 0.6 0.6 0.6 60001 A

DRAIN & FILL OIL - FRONT DIFFERENTIAL 0.4 0.4 0.4 0.4 60001 B

DRAIN & FILL OIL - FRONT PLANETARY (ONE) 0.4 0.4 0.4 0.4 60001 C

TROUBLESHOOTING
TRANSMISSION PRESSURE / LEAK - TESTS
(INCLUDES MFD & PARK BRAKE) 1.0 1.0 1.0 1.0 60002 A

PTO / DIFF LOCK PRESSURE / LEAK - TESTS 0.5 0.5 0.5 0.5 60002 B

MASTER CLUTCH PRESSURE - TEST 0.5 0.5 0.5 0.5 60002 C

REMOVAL & INSTALLATION OR


OVERHAUL

SPEED TRANSMISSION ASSEMBLY, R&I - 2WD 18.3 18.3 18.3 18.3 60003 A
SPEED TRANSMISSION ASSEMBLY, R&I - 4WD
(MFD OR SUSPENDED) 19.0 19.0 19.0 19.0 60003 B
SPEED TRANSMISSION ASSEMBLY, OVERHAUL 2WD
(INCLUDES R&I JOB CODE 60003 A) 33.5 33.5 33.5 33.5 60003 C
SPEED TRANSMISSION ASSEMBLY, OVERHAUL 4WD
(MFD OR SUSPENDED)
(INCLUDES R&I JOB CODE 60003 B) 35.0 35.0 35.0 35.0 60003 D

RANGE TRANSMISSION ASSEMBLY, R&I - 2WD 19.0 19.0 19.0 19.0 60003 E
RANGE TRANSMISSION ASSEMBLY, R&I - 4WD
(MFD OR SUSPENDED) 19.7 19.7 19.7 19.7 60003 F
RANGE TRANSMISSION ASSEMBLY, OVERHAUL 2WD
(INCLUDES R&I JOB CODE 60003 E) 39.5 39.5 39.5 39.5 60003 G

6-1
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

RANGE TRANSMISSION ASSEMBLY, OVERHAUL 4WD


(MFD OR SUSPENDED)
(INCLUDES R&I JOB CODE 60003 F) 41.5 41.5 41.5 41.5 60003 H
DIFFERENTIAL ASSEMBLY, R&I - FRONT
(MFD OR SUSPENDED) 8.3 8.3 8.3 8.3 60003 I

DIFFERENTIAL ASSEMBLY, R&I - REAR 23.5 23.5 23.5 23.5 60003 J


DIFFERENTIAL ASSEMBLY, OVERHAUL 4WD (MFD OR
SUSPENDED) (INCLUDES R&I - RING & PINION GEARS) 12.2 12.2 12.2 12.2 60003 K
DIFFERENTIAL ASSEMBLY, OVERHAUL (REAR)
(INCLUDES R&I JOB CODE 60003 J) 27.0 27.0 27.0 27.0 60003 L
DIFFERENTIAL RING & PINION GEAR SET, R&I (REAR)
(INCLUDES SPLIT & SET-UP) 33.0 33.0 32.5 32.5 60003 M

AXLE ASSEMBLY, R&I - FRONT (MFD OR SUSPENDED) 2.9 2.9 2.9 2.9 60003 N

AXLE ASSEMBLY, R&I - REAR (ONE) 2.8 2.8 2.8 2.8 60003 O
AXLE ASSEMBLY, OVERHAUL (COMPLETE) - FRONT
(MFD OR SUSPENDED)
(INCLUDES R&I JOB CODE 60003 N) 17.1 17.1 17.1 17.1 60003 P
AXLE ASSEMBLY, OVERHAUL - REAR (COMPLETE)
(INCLUDES R&I JOB CODE 60003 O) 6.3 6.3 6.3 6.3 60003 Q
AXLE PLANETARY ASSEMBLY, R&I - FRONT
(MFD OR SUSPENDED) 1.9 1.9 1.9 1.9 60003 R

AXLE PLANETARY ASSEMBLY, R&I - REAR AXLE 3.3 3.3 3.3 3.3 60003 S
AXLE PLANETARY END / STEERING ASSEMBLY,
OVERHAUL - FRONT AXLE (MFD OR SUSPENDED)
(INCLUDES R&I, SEALS AND BUSHINGS) 4.8 4.8 4.8 4.8 60003 T
AXLE PLANETARY, OVERHAUL (REAR)
(INCLUDES R&I JOB CODE 60003 S) 5.4 5.4 5.4 5.4 60003 U

PTO ASSEMBLY, R&I 2.6 2.6 2.6 2.6 60003 V


PTO ASSEMBLY, OVERHAUL
(INCLUDES JOB CODE 60003 V) 5.4 5.4 5.4 5.4 60003 W

NOTE: FOR MORE SPECIFIC PTO REPAIRS SEE


MACHINE LOCATIONS 66010 & 66020.

NOTE: FOR SUSPENDED AXLE SEE MACHINE


LOCATIONS 63119, 86133, 86135, 86143,
86151 & 86167.

6-2
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

TRACTION OR MASTER CLUTCH

FLEX PLATES / DRIVE MEMBERS 61027


NOTE: FOR REPAIRS IN THIS AREA, SEE
MACHINE LOCATION 63161.

HYDRAULIC SYSTEM FOR


POWERSHIFT

HYDRAULIC PUMP 62313


NOTE: FOR REPAIRS IN THIS AREA, SEE
MACHINE LOCATION 86125.

HYDRAULIC LINES
(LUBE & COOLING) 62315

LUBE LINES - INLET OF FILTER MANIFOLD, R&I 62315 A

FILTER HEAD/LUBE MANIFOLD, R&I 62315 B


EXTERNAL LUBE LINES FROM LUBE MANIFOLD, R&I
(FOR PINION SHAFT) 62315 C
EXTERNAL LUBE LINES FROM LUBE MANIFOLD, R&I
(FOR DIFFERENTIAL LOCK, BRAKES & PTO) 62315 D
EXTERNAL LUBE LINES FROM LUBE MANIFOLD, R&I
(FOR PUMP DRIVE HOUSING) 62315 E
EXTERNAL LUBE LINES FROM LUBE MANIFOLD, R&I
(FOR SPEED TRANSMISSION) 62315 F
EXTERNAL LUBE LINES FROM LUBE MANIFOLD, R&I
(FOR RANGE TRANSMISSION) 62315 G
EXTERNAL LUBE LINES FROM LUBE MANIFOLD, R&I
(FOR HITCH CYLINDER) 62315 H
EXTERNAL LUBE LINES FROM LUBE MANIFOLD, R&I
(FOR MASTER CLUTCH) 62315 I
LUBE LINE BETWEEN LUBE MANIFOLD & ODD / EVEN
SHIFT VALVE MANIFOLD, R&I 62315 J

ODD / EVEN SHIFT VALVE MANIFOLD, R&I 62315 K


LUBE LINE FROM ODD / EVEN SHIFT VALVE MANIFOLD
TO DROP BOX HOUSING, R&I 62315 L

6-3
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FITTING - EXTERNAL LUBE LINES, R&I (ONE) 62315 M


INTERNAL LUBE LINES AND / OR FEEDER TUBES, R&I
(AT LUBE MANIFOLD) 62315 N
INTERNAL LUBE LINES & / OR FEEDER TUBES, R&I
(FOR ODD/EVEN MANIFOLD) 62315 O
INTERNAL LUBE LINES & / OR FEEDER TUBES, R&I
(FOR SPEED TRANSMISSION) 62315 P
INTERNAL LUBE LINES & / OR FEEDER TUBES, R&I
(FOR RANGE TRANSMISSION) 62315 Q
INTERNAL LUBE LINES & / OR FEEDER TUBES, R&I
(FOR REAR FRAME) 62315 R

HYDRAULIC LINES
(CLUTCH CIRCUIT) 62316

REGULATED SUPPLY LINE - INLET OF TRANSMISSION


CONTROL VALVE, ODD / EVEN RANGE SPEED
MANIFOLD (INCLUDES CAB LIFT) 62316 A
LINE - CLUTCH SUPPLY, R&I - ODD
(INCLUDES CAB LIFT) 62316 B
LINE - CLUTCH SUPPLY, R&I - EVEN
(INCLUDES CAB LIFT) 62316 C
LINE - CLUTCH SUPPLY, R&I - MASTER
(INCLUDES CAB LIFT) 62316 D
INTERNAL LINE - CLUTCH SUPPLY, R&I
(IN RANGE TRANSMISSION) 62316 E
INTERNAL LINE - CLUTCH SUPPLY, R&I
(IN SPEED TRANSMISSION) 62316 F

HYDRAULIC VALVES 62317


RANGE TRANSMISSION CONTROL VALVE, R&I
(INCLUDES CAB LIFT) 3.0 3.0 3.0 3.0 62317 A
RANGE TRANSMISSION CONTROL VALVE, OVERHAUL
(INCLUDES VALVE R&I JOB CODE 62317 A) 3.5 3.5 3.5 3.5 62317 B
INCHING CONTROL VALVE, R&I
(INCLUDES RANGE VALVE R&I JOB CODE 62317 A) 3.4 3.4 3.4 3.4 62317 C
INCHING CONTROL VALVE, OVERHAUL
(INCLUDES VALVE, R&I - 62317 C) 3.9 3.9 3.9 3.9 62317 D

6-4
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

SPEED (1, 3, 5, R) TRANSMISSION


CONTROL VALVE, R&I 2.4 2.4 2.4 2.4 62317 E
SPEED (1, 3, 5, R) TRANSMISSION CONTROL VALVE
OVERHAUL (INCLUDES VALVE R&I – 62317 E) 2.9 2.9 2.9 2.9 62317 F
ODD, EVEN, PARK OR CREEPER TRANSMISSION
VALVE, R&I (INCLUDES CAB LIFT) 3.0 3.0 3.0 3.0 62317 G
ODD, EVEN, PARK OR CREEPER VALVE, OVERHAUL
(INCLUDES VALVE R&I JOB CODE 62317 G) 3.5 3.5 3.5 3.5 62317 H

NOTE: FOR SOLENOID VALVE REPAIRS IN THIS


SECTION, REFER TO MACHINE
LOCATION 46039.

NOTE: FOR PTO AND DIFF LOCK REPAIRS, SEE


MACHINE LOCATION 66020.

POWERSHIFT CLUTCHES &


SHAFTS

CLUTCH ASSEMBLIES 62321

MASTER CLUTCH ASSEMBLY, R&I 18.0 18.0 18.0 18.0 62321 A


MASTER CLUTCH ASSEMBLY, OVERHAUL
(INCLUDES CLUTCH R&I - 62321 A -) 19.0 19.0 19.0 19.0 62321 B

MFD CLUTCH, R&I AND OVERHAUL 8.0 8.0 8.0 8.0 62321 C

PARK BRAKE, R&I AND OVERHAUL 62321 D

SHAFTS, BEARINGS & BUSHINGS 62323


SEAL - MFD (4WD) OUTPUT SHAFT AT
TRANSMISSION, R&I 1.2 1.2 1.2 1.2 62323 A
CAGE / SHAFT (IN TRANSMISSION) MFD OUTPUT, R&I
AND OVERHAUL 8.0 8.0 8.0 8.0 62323 B
NOTE: FOR OTHER REPAIRS IN THIS MACHINE
LOCATION, REFER TO 60003 JOB CODES.

6-5
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

POWERSHIFT GEARS &


HOUSINGS

POWERSHIFT GEARS 62331


NOTE: FOR OTHER REPAIRS IN THIS MACHINE
LOCATION, REFER TO 60003 JOB CODES.

HOUSINGS 62335
SPLIT TRACTOR TO RE-SEAL (BETWEEN DROP BOX
HOUSING & SPEED TRANSMISSION) 9.0 9.0 9.0 9.0 62335 A
SPLIT TRACTOR TO RE-SEAL (BETWEEN SPEED
TRANSMISSION & RANGE TRANSMISSION) 16.0 16.0 16.0 16.0 62335 B
SPLIT TRACTOR TO RE-SEAL (BETWEEN RANGE
TRANSMISSION & REAR AXLE FRAME HOUSING) 17.4 17.4 17.4 17.4 62335 C
RE-SEAL (BETWEEN PTO OUTPUT COVER PLATE &
REAR AXLE FRAME HOUSING) 1.0 1.0 1.0 1.0 62335 D
REAR AXLE HOUSING (REAR FRAME), REPLACE
(COMPLETE - WITH HITCH) 38.0 38.0 38.0 38.0 62335 E

DROP BOX HOUSING, OVERHAUL (INCLUDES R&I) 62335 F

NOTE: AIR CONDITIONED TRACTORS ADD JOB CODE


- 90001 B - IF NECESSARY.

NOTE: MFD TRACTORS ADD JOB CODE - 63161 A -


IF NECESSARY.

NOTE: FOR OTHER REPAIRS IN THIS MACHINE


LOCATION, REFER TO 60003 JOB CODES.

6-6
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

DIFFERENTIALS & AXLES

DIFFERENTIAL, AXLE SHAFTS,


BEARINGS & BUSHINGS 63111
AXLE SHAFT (FRONT - MFD), R&I (ONE)
(INCLUDES REPLACING BEARINGS & SEALS) 3.4 3.4 3.4 3.4 63111 A

AXLE SHAFT (REAR), R&I 6.0 6.0 6.0 6.0 63111 B

OIL SEAL - REAR AXLE SHAFT, R&I (ONE) 2.3 2.3 2.3 2.3 63111 C

OIL SEAL - MFD DIFFERENTIAL PINION SHAFT, R&I 1.3 1.3 1.3 1.3 63111 D
UNIVERSAL JOINT - MFD STEERING KNUCKLE, R&I
(INCLUDES JOB CODE 63111 A - BEARINGS & SEALS) 3.6 3.6 3.6 3.6 63111 E

DIFFERENTIAL & AXLE GEARS 63113


NOTE: FOR OTHER REPAIRS IN THIS MACHINE
LOCATION, REFER TO 60003 JOB CODES.

DIFFERENTIAL LOCKS 63117


DIFFERENTIAL LOCK CLUTCH, R&I & OVERHAUL
(REAR) 24.0 24.0 24.0 24.0 63117 A
DIFFERENTIAL LOCK CLUTCH, R&I & OVERHAUL
(MFD-FRONT) 63117 B

DIFFERENTIAL & AXLE HOUSINGS 63119


STEERING KNUCKLE HOUSING (MFD), R&I (ONE)
(INCLUDES SEALS & BUSHINGS R&I) 3.6 3.6 3.6 3.6 63119 A

PIVOT PIN - FRONT (MFD) AXLE, R&I 2.0 2.0 2.0 2.0 63119 B
BUSHINGS - PIVOT PIN (MFD) AXLE, R&I
(INCLUDES JOB CODE 63119 B) 2.5 2.5 2.5 2.5 63119 C
KING PIN CAP - (MFD) STEERING KNUCKLE, R&I
(INCLUDES BEARING R&I) 1.5 1.5 1.5 1.5 63119 D
SUSPENDED FRONT AXLE CRADLE / SWING ARM
ASSEMBLY, R&I 63119 E
SUSPENDED FRONT AXLE CRADLE / SWING ARM
ASSEMBLY, OVERHAUL
(INCLUDES JOB CODE 63119 E) 63119 F

6-7
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

AXLE PLANETARIES

PLANETARY GEARS 63123


SUN GEAR SHAFT - PLANETARY, R&I (ONE)
FRONT AXLE (MFD) (INCLUDES REPLACING SEALS) 2.1 2.1 2.1 2.1 63123 A
SUN GEAR SHAFT - PLANETARY, R&I (ONE)
REAR AXLE (INCLUDES REPLACING SEALS) 3.3 3.3 3.3 3.3 63123 B
PLANETARY RING GEAR, R&I (ONE)
- FRONT (MFD) AXLE 2.7 2.7 2.7 2.7 63123 C

PLANETARY RING GEAR, R&I (ONE) - REAR AXLE 2.8 2.8 2.8 2.8 63123 D
PLANETARY PINION GEARS, R&I (ONE SIDE)
- FRONT (MFD) AXLE 2.5 2.5 2.5 2.5 63123 E
PLANETARY PINION GEARS, R&I (ONE SIDE)
- REAR AXLE 5.2 5.2 5.2 5.2 63123 F
NOTE: FOR OTHER REPAIRS IN 63123 MACHINE
LOCATION, REFER TO 60003 JOB CODES.

PLANETARY HOUSINGS 63127


PLANETARY CARRIER ASSEMBLY - FRONT (MFD)
AXLE, R&I (ONE) 2.1 2.1 2.1 2.1 63127 A
WHEEL HUB FRONT - (MFD) AXLE, R&I
(INCLUDES REPLACING BEARINGS & SEALS) 3.7 3.7 3.7 3.7 63127 B

NOTE: FOR OTHER REPAIRS IN THIS MACHINE


LOCATION, REFER TO 60003 CODES

DRIVE LINES 63161

FRONT DRIVE SHAFT, R&I (MFD) 0.9 0.9 0.9 0.9 63161 A
DRIVE SHAFT – ENGINE TO TRANSMISSION
(INCLUDES SHIELD R&I) 3.1 3.1 3.1 3.1 63161 B

DRIVE SHAFT PLATE, R&I – ENGINE TO TRANSMISSION 3.1 3.1 3.1 3.1 63161 C

6-8
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

UNIVERSAL JOINTS 63163


UNIVERSAL JOINT - (MFD) DRIVE SHAFT, R&I - ONE
(INCLUDES DRIVE SHAFT, R&I) 1.2 1.2 1.2 1.2 63163 A
UNIVERSAL JOINT - (MFD) DRIVE SHAFT, R&I - BOTH
(INCLUDES DRIVE SHAFT, R&I) 1.3 1.3 1.3 1.3 63163 B

HUBS, WHEELS & TIRES

WHEELS 63171

WHEELS & TIRES, R&I (ONE) - FRONT 0.6 0.6 0.6 0.6 63171 A

WHEELS & TIRES, R&I (ONE) - REAR 1.2 1.2 1.2 1.2 63171 B

HUBS 63175
UNIVERSAL HUB / BUSHING FOR REAR WHEEL, R&I
(ONE) 1.2 1.2 1.2 1.2 63175 A

OPERATOR CONTROLS
(POWER TRAIN)
NOTE: FOR ELECTRICAL POWERTRAIN CONTROLS,
SEE SECTION 46039.

PEDALS, QUADRANTS & LEVERS 65010

CLUTCH PEDAL, R&I 1.0 1.0 1.0 1.0 65010 A

RETURN SPRING - CLUTCH PEDAL, R&I 0.5 0.5 0.5 0.5 65010 B

6-9
POWER TRAIN
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

PTO COMPONENTS

PTO SHAFTS, GEARS & BEARINGS 66010


DRIVEN SHAFTS, GEARS &
BEARINGS R&I & OVERHAUL 66010 A

OUTPUT SHAFT OIL SEAL, R&I 0.7 0.7 0.7 0.7 66010 B

DUAL SPEED PTO SHAFT, R&I 66010 C

SINGLE SPEED PTO SHAFT, R&I 66010 D

NOTE: FOR OTHER REPAIRS IN 66010 MACHINE


LOCATION, REFER TO 60003 JOB CODES.

PTO CLUTCH CIRCUIT 66020


NOTE: FOR ELECTRICAL CONTROLS, SEE
SECTION 46039.

CARRIER ASSEMBLY - PTO CLUTCH & BRAKE, R&I 4.0 4.0 4.0 4.0 66020 A
CARRIER ASSEMBLY - PTO CLUTCH & BRAKE,
OVERHAUL (INCLUDES JOB CODE 66020 A) 66020 B

CONTROL VALVE - PTO, DIFF LOCK R&I 3.0 3.0 3.0 3.0 66020 C
CONTROL VALVE - PTO, DIFF LOCK OVERHAUL
(INCLUDES JOB CODE 66020 C) 3.7 3.7 3.7 3.7 66020 D

OPERATOR CONTROLS (PTO) 66060


NOTE: FOR PTO OPERATOR CONTROLS SERVICE,
SEE SECTION 46039.

6-10
BRAKES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

TROUBLESHOOTING

TEST BRAKE SYSTEM 1.0 1.0 1.0 1.0 70002 A

NOTE: PARK BRAKE SERVICE, SEE SECTION 62321.

TEST TRAILER BRAKE SYSTEM 70002 B

AIR RESERVOIR / TANK

AIR RESERVOIR 71011

AIR RESERVOIR, R&I (ONE) 71011 A

BRAKE SYSTEM PUMP

AIR COMPRESSOR 71033

AIR COMPRESSOR BELT, R&I 71033 A


AIR COMPRESSOR, R&I
(INCLUDES JOB CODE 71033 A) 71033 B
AIR COMPRESSOR MOUNTING BRACKET, R&I
(INCLUDES JOB CODE 71033 B) 71033 C

BRAKE LINES

HYDRAULIC BRAKE LINES 71041


LINE - OUTLET OF PRIORITY / REGULATOR PTO
VALVE, R&I (FOR BRAKE SUPPLY) 2.9 2.9 2.9 2.9 71041 A
LINE - INLET OF BRAKE VALVE, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 71041 B

FITTING - INLET OF BRAKE VALVE, R&I 0.7 0.7 0.7 0.7 71041 C

RETURN FITTING - OUTLET OF BRAKE VALVE, R&I 0.7 0.7 0.7 0.7 71041 D
RETURN LINE - OUTLET OF BRAKE VALVE, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 71041 E
RETURN LINE - BRAKE VALVE AT TRANSMISSION, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 71041 F

7-1
BRAKES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FITTING - WORK PORT OF BRAKE VALVE, R&I 0.7 0.7 0.7 0.7 71041 G
LINE - WORK PORT OF BRAKE VALVE, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 71041 H
LINE - INLET OF TRANSMISSION HOUSING FOR
BRAKES, R&I 0.7 0.7 0.7 0.7 71041 I

INTERNAL BRAKE SUPPLY LINE, R&I 71041 J


LINE - ODD / EVEN VALVE TO INLET OF
PARK / BRAKE VALVE, R&I 1.7 1.7 1.7 1.7 71041 K
HYDRAULIC BRAKE LINES (TRAILER)

LINE - STEERING PRIORITY VALVE TO TRAILER


BRAKE PRIORITY VALVE, R&I 71041 L
LINE - TRAILER BRAKE PRIORITY VALVE TO
STEERING PRIORITY VALVE, R&I 71041 M
LINE - TRAILER BRAKE PRIORITY VALVE TO
TRAILER BRAKE VALVE, R&I 71041 N
LINE - TRAILER BRAKE VALVE TO BRAKE
COUPLING, R&I 71041 O
LINE - TRAILER BRAKE VALVE TO TRANSMISSION
HOUSING, R&I 71041 P
LINE - TRAILER BRAKE PRIORITY VALVE TO
AUXILIARY HYDRAULICS VALVE, R&I 71041 Q

CHECK VALVE, R&I 71041 R

AIR BRAKE LINES (TRAILER) 71043

LINE - COMPRESSOR TO UNLOADING VALVE, R&I 71043 A

LINE - RESERVOIR TO TEE, R&I 71043 B

UNLOADER VALVE SUPPLY LINE, R&I 71043 C

DOUBLE CHECK VALVE, R&I 71043 D


LINE - TRAILER BRAKE CONTROL VALVE TO
AIR BRAKE COUPLER, R&I (ONE) 71043 E

TRAILER AIR BRAKE COUPLER, R&I (ONE) 71043 F

7-2
BRAKES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

MASTER CYLINDER / VALVES

BRAKE CONTROL VALVES 71053


BRAKE VALVE ASSEMBLY, R&I
(MASTER CYLINDER) 1.6 1.6 1.6 1.6 71053 A
BRAKE VALVE ASSEMBLY, OVERHAUL
(INCLUDES JOB CODE 71053 A) 2.6 2.6 2.6 2.6 71053 B

PARK / EMERGENCY BRAKE VALVE, R&I 1.2 1.2 1.2 1.2 71053 C
PARK / EMERGENCY BRAKE VALVE, OVERHAUL
(INCLUDES JOB CODE 71053 C) 1.5 1.5 1.5 1.5 71053 D

PNEUMATIC TRAILER BRAKE CONTROL VALVE, R&I 71053 E

PNEUMATIC UNLOADING VALVE, R&I 71053 F


SILENCER VALVE, R&I
(FOR UNLOADING VALVE AT AIR TANKS) 71053 G

TRAILER BRAKE VALVE, R&I 71053 H

TRAILER BRAKE PRIORITY VALVE, R&I 71053 I

BRAKE CYLINDERS

BRAKE CYLINDERS 71061


BRAKE PISTON & SEAL, R&I & OVERHAUL (ONE)
(INCLUDES AXLE HOUSING, R&I) 5.4 5.4 5.4 5.4 71061 A

ACCUMULATORS 71067

PARK BRAKE VALVE ACCUMULATOR, R&I 0.5 0.5 0.5 0.5 71067 A

BRAKES ( DISCS - ADJUSTERS)

BRAKE DISCS 71073


BRAKE PLATES (DISCS), R&I (ONE SIDE)
(INCLUDES AXLE HOUSING, R&I) 5.1 5.1 5.1 5.1 71073 A

7-3
BRAKES
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

OPERATOR CONTROLS

PEDALS & LEVERS 71081

BRAKE PEDALS, R&I (BOTH) 0.8 0.8 0.8 0.8 71081 A

BRAKE PEDAL INTERLOCK, R&I 0.6 0.6 0.6 0.6 71081 B

CABLES & LINKAGES 71083

RETURN SPRING - BRAKE PEDAL, R&I 0.5 0.5 0.5 0.5 71083 A

PARKING BRAKE LINKAGE 71085

PARKING BRAKE LEVER, R&I 0.6 0.6 0.6 0.6 71085 A

PARKING BRAKE CABLE, R&I 0.4 0.4 0.4 0.4 71085 B

7-4
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

NOTE: 80001 & 80002 ARE NOT MACHINE LOCATION


NUMBERS. GO TO SPECIFIC LOCATION.

MAINTENANCE

SPIN-ON HYDRAULIC OIL FILTER, REPLACE 0.5 0.5 0.5 0.5 80001 A
INLET SCREEN FOR CHARGE & LUBE PUMP, R&I
(INCLUDES WASHING) 1.0 1.0 1.0 1.0 80001 B
INSTALL PORTABLE FILTER TO FILTER HYDRAULIC
SYSTEM OIL (INCLUDES JOB CODE 80001 A) 1.2 1.2 1.2 1.2 80001 C

REGULATED CIRCUIT FILTER, REPLACE 0.3 0.3 0.3 0.3 80001 D

TROUBLESHOOTING

TEST HYDRAULIC CHARGE CIRCUIT PRESSURE 1.0 1.0 1.0 1.0 80002 A

TEST & ADJUST - REGULATED CIRCUIT PRESSURE 1.0 1.0 1.0 1.0 80002 B
TEST & ADJUST - SYSTEM FUNCTION TEST
(OPERATIONAL CHECKS) 0.8 0.8 0.8 0.8 80002 C
TEST & ADJUST- STANDBY PRESSURES
(HIGH & LOW) 0.8 0.8 0.8 0.8 80002 D

TEST CHARGE & LUBE PUMP WITH FLOWMETER 1.5 1.5 1.5 1.5 80002 E

TEST PISTON PUMP WITH FLOWMETER AT COUPLER 0.8 0.8 0.8 0.8 80002 F
TEST COMPLETE HYDRAULIC SYSTEM WITH
FLOWMETER 1.5 1.5 1.5 1.5 80002 G

TEST REMOTE OUTLET PRESSURE (ALL) 0.6 0.6 0.6 0.6 80002 H

HITCH TEST - INCLUDES LEAKDOWN TEST 1.0 1.0 1.0 1.0 80002 I

8-1
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FRONT MOUNTED HITCH


HYDRAULIC SYSTEM

FRONT HITCH CYLINDER CIRCUIT 84461

OUTLET LINE - REMOTE VALVE, R&I 84461 A

LINE - LIFT PORT OF HITCH CYLINDER, R&I 84461 B

LINE - LOWER PORT OF HITCH CYLINDER, R&I 84461 C

FRONT HITCH CYLINDER, R&I 84461 D


FRONT HITCH CYLINDER, OVERHAUL
(INCLUDES JOB CODE 84461 D) 84461 E

HYDRAULIC RESERVOIRS &


FILTERS

HYDRAULIC RESERVOIRS 86111

DIPSTICK, R&I 0.2 0.2 0.2 0.2 86111 A


DIPSTICK TUBE, R&I
(INCLUDES LH FUEL TANK REMOVAL) 2.3 2.3 2.3 2.3 86111 B

OIL FILLER TUBE, R&I 0.5 0.5 0.5 0.5 86111 C

BREATHER - TRANSMISSION HOUSING, R&I 0.2 0.2 0.2 0.2 86111 D

HYDRAULIC FILTERS 86113


MOUNTING BASE - HYDRAULIC FILTER, R&I
(INCLUDES JOB CODE 80001 A & RH FUEL TANK
REMOVAL) 3.1 3.1 3.1 3.1 86113 A
HOUSING - CHARGE & LUBE PUMP, R&I
(INCLUDES INLET SCREEN) 1.8 1.8 1.8 1.8 86113 B

8-2
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE
HYDRAULIC PUMPS

MAIN SYSTEM PUMP 86121

PISTON PUMP ASSEMBLY, R&I 3.3 3.3 3.3 3.3 86121 A


PISTON PUMP ASSEMBLY, OVERHAUL
(INCLUDES JOB CODE 86121 A) 4.5 4.5 4.5 4.5 86121 B

PUMP COMPENSATOR ASSEMBLY, R&I 1.4 1.4 1.4 1.4 86121 C


PUMP COMPENSATOR ASSEMBLY, OVERHAUL
(INCLUDES JOB CODE 86121 C) 1.9 1.9 1.9 1.9 86121 D

CHARGE PUMPS 86125

CHARGE & LUBE PUMP, R&I (DUAL GEAR) 2.5 2.5 2.5 2.5 86125 A
CHARGE & LUBE PUMP, OVERHAUL
(INCLUDES JOB CODE 86125 A) 3.5 3.5 3.5 3.5 86125 B

PUMP DRIVE COMPONENTS 86129

GEAR & PISTON PUMP DRIVE HOUSING, R&I 4.4 4.4 4.4 4.4 86129 A
GEAR & PISTON PUMP DRIVE HOUSING, OVERHAUL
(INCLUDES JOB CODE 86129 A) 8.2 8.2 8.2 8.2 86129 B
PUMP DRIVE GEAR ASSEMBLY, R&I & OVERHAUL
(ON COUNTERSHAFT CAGE)
(INCLUDES TRANSMISSION SPLIT) 24.5 24.5 24.5 24.5 86129 C

HYDRAULIC LINES
(BETWEEN RESERVOIR & VALVE)

PUMP TO VALVE LINES 86133

LINE - PISTON PUMP OUTLET, R&I 2.9 2.9 2.9 2.9 86133 A
FITTING - PISTON PUMP OUTLET, R&I (ONE)
(INCLUDES CAB LIFT) 2.5 2.5 2.5 2.5 86133 B

LINE - CHARGE PUMP OUTLET, R&I 1.0 1.0 1.0 1.0 86133 C

LINE - STEERING / REGULATED, PUMP OUTLET, R&I 1.0 1.0 1.0 1.0 86133 D

FITTING - CHARGE OR LUBE PUMP OUTLET, R&I 0.7 0.7 0.7 0.7 86133 E

LINE - RIDE CONTROL VALVE INLET, R&I 86133 F


8-3
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

RETURN LINES 86135

LINE - PUMP COMPENSATOR (SIGNAL), R&I (ONE) 1.0 1.0 1.0 1.0 86135 A

FITTING - COMPENSATOR LINES, R&I (ONE) 0.7 0.7 0.7 0.7 86135 B
RETURN LINE OR ANY REMOTE VALVE LINE TO
FILTER HEAD, R&I 1.0 1.0 1.0 1.0 86135 C
INTERMEDIATE LINE, R&I
(INCLUDES CAB LIFT) 2.9 2.9 2.9 2.9 86135 D

MOTOR RETURN COUPLER, R&I 0.9 0.9 0.9 0.9 86135 E


LINE - RIDE CONTROL VALVE TO REAR AXLE
HOUSING, R&I 86135 F

HYDRAULIC VALVES

CONTROL VALVES 86143

REMOTE VALVE ASSEMBLY, R&I 3.5 3.5 3.5 3.5 86143 A


REMOTE VALVE SECTION, OVERHAUL
(INCLUDES JOB CODE 86143 A) 4.2 4.2 4.2 4.2 86143 B
O-RINGS BETWEEN REMOTE VALVE
SECTIONS, REPLACE (INCLUDES JOB CODE 86143 A) 3.9 3.9 3.9 3.9 86143 C

HITCH CONTROL VALVE, R&I 2.3 2.3 2.3 2.3 86143 D


HITCH CONTROL VALVE, OVERHAUL
(INCLUDES JOB CODE 86143 D) 3.2 3.2 3.2 3.2 86143 E
HITCH CONTROL VALVE SOLENOID, R&I
- TOP 0.7 0.7 0.7 0.7 86143 F
HITCH CONTROL VALVE SOLENOID, R&I
- BOTTOM 2.5 2.5 2.5 2.5 86143 G

RIDE CONTROL VALVE, R&I 86143 H


RIDE CONTROL VALVE, OVERHAUL
(INCLUDES JOB CODE 86143 H) 86143 I

CIRCUIT RELIEF VALVES 86145

COLD OIL RELIEF VALVE (LUBE PUMP), R&I 0.5 0.5 0.5 0.5 86145 A

8-4
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

FLOW / PRESSURE DIVIDER VALVES 86147

HYDRAULIC FILTER BYPASS VALVE, R&I 1.0 1.0 1.0 1.0 86147 A

CHECK VALVES 86149

LOAD CHECK - REMOTE VALVE, R&I (ONE) 3.2 3.2 3.2 3.2 86149 A

HYDRAULIC LINES
(VALVE TO CYLINDER OR VALVE)

LINES - VALVE TO CYLINDER


OR VALVE 86151
LINE - WORK PORT OF REMOTE VALVE TO QUICK
COUPLER, R&I (ONE) 1.4 1.4 1.4 1.4 86151 A
FITTING - WORK PORT OF REMOTE VALVE TO
QUICK COUPLERS, R&I (ONE) 1.5 1.5 1.5 1.5 86151 B
QUICK DISCONNECT COUPLING, R&I (PER-SET)
(INCLUDES CARTRIDGE R&I) 1.0 1.0 1.0 1.0 86151 C
QUICK DISCONNECT COUPLING, OVERHAUL (PER-SET)
(INCLUDES JOB CODE 86151 C) 1.4 1.4 1.4 1.4 86151 D

LINE - OUTLET OF HITCH VALVE TO TEE, R&I 2.6 2.6 2.6 2.6 86151 E

LINE - TEE TO HITCH CYLINDERS, R&I 0.6 0.6 0.6 0.6 86151 F

LINE - OUTLET OF HITCH VALVE, R&I 3.5 3.5 3.5 3.5 86151 G

LINE - TOP OF HITCH CYLINDER, R&I 0.6 0.6 0.6 0.6 86151 H
PILOT LINE BETWEEN HITCH VALVE & REMOTE
VALVE SIGNAL PORT, R&I
(INCLUDES CAB LIFT) 2.2 2.2 2.2 2.2 86151 I
LINE - PUMP COMPENSATOR VALVE TO
RIDE CONTROL VALVE, R&I 86151 J
LINE - RIDE CONTROL VALVE TO RIDE CONTROL
CYLINDERS, R&I (ONE) 86151 K
LINE - RH RIDE CONTROL CYLINDER TO LH RIDE
CONTROL CYLINDER, R&I (ONE) 86151 L

8-5
HYDRAULIC SYSTEMS
MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

HYDRAULIC CYLINDERS

ROCKSHAFT / LIFT CYLINDERS 86161

HITCH CYLINDER, R&I (ONE) 0.7 0.7 0.7 0.7 86161 A


HITCH CYLINDER, OVERHAUL
(INCLUDES JOB CODE 86161 B) 1.5 1.5 1.5 1.5 86161 B
NOTE: FOR REAR HITCH ELECTRICAL CIRCUIT
REFER TO MACHINE LOCATION 47025.

RIDE CONTROL / SUSPENDED AXLE


CYLINDERS 86167

RIDE CONTROL CYLINDER, R&I 86167 A


RIDE CONTROL CYLINDER, OVERHAUL
(INCLUDES JOB CODE 86167 A) 86167 B

OIL COOLERS, MANIFOLDS &


ACCUMULATORS
NOTE: FOR HYDRAULIC OIL COOLER REFER TO
MACHINE LOCATION 50771.

ACCUMULATORS 86185

RIDE CONTROL ACCUMULATOR, R&I 0.5 0.5 0.5 0.5 86185 A

TRAILER BRAKE ACCUMULATOR, R&I 0.5 0.5 0.5 0.5 86185 B

REMOTE HYDRAULIC ACCUMULATOR, R&I 0.5 0.5 0.5 0.5 86185 C


SPEED TRANSMISSION CONTROL VALVE
ACCUMULATOR, R&I 0.5 0.5 0.5 0.5 86185 D

HYDRAULIC EQUIPMENT
CONTROLS

PEDALS, QUADRANTS, & LEVERS 86191


NOTE: REFER TO ELECTRICAL SECTION FOR
HITCH & REMOTE CONTROLS.

8-6
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

NOTE: 90001 & 90002 ARE NOT MACHINE LOCATION


NUMBERS. GO TO SPECIFIC LOCATION.

CHASSIS MAINTENANCE
CAPTURE, EVACUATE & CHARGE AIR
CONDITIONING SYSTEM 1.3 1.3 1.3 1.3 90001 A

TROUBLESHOOTING
TEST AIR CONDITIONING SYSTEM USING LEAK
DETECTOR & MANIFOLD GAUGES 1.0 1.0 1.0 1.0 90002 A

MAIN FRAME & CHASSIS

MOUNTS & SUSPENSION, ENGINE,


TRANSMISSION, AXLE & CAB 90115

FRONT ENGINE MOUNT, R&I 90115 A

WEIGHT FRAME SUPPORT & RADIATOR SUPPORT, R&I 90115 B

CAB MOUNT BRACKET, R&I - FRONT 90115 C

CAB MOUNT BRACKET, R&I - REAR 90115 D


RUBBER (ISOMOUNT) AT CAB MOUNT, R&I (ONE)
FRONT (INCLUDES JOB CODE 90115 C) 1.9 1.9 1.9 1.9 90115 E
RUBBER (ISOMOUNT) AT CAB MOUNT, R&I (ONE)
REAR (INCLUDES JOB CODE 90115 D) 1.8 1.8 1.8 1.8 90115 F

CAB LIFT TOOL, R&I (LIFT & LOWER CAB) 1.5 1.5 1.5 1.5 90115 G

9-1
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

COUNTERWEIGHTS & DRAWBARS 90117

FRONT WEIGHTS, R&I - ONE 0.3 0.3 0.3 0.3 90117 A

FRONT WEIGHTS, R&I - ALL 0.7 0.7 0.7 0.7 90117 B


SUPPORT FRAME - FRONT WEIGHTS, R&I
(INCLUDES WEIGHTS, R&I) 1.0 1.0 1.0 1.0 90117 C

DRAWBAR, R&I 0.4 0.4 0.4 0.4 90117 D

ROLLER ASSEMBLY - DRAWBAR, R&I 0.4 0.4 0.4 0.4 90117 E

HAMMERSTRAP - DRAWBAR, R&I 0.3 0.3 0.3 0.3 90117 F

SUPPORT BRACKET - DRAWBAR, R&I 1.2 1.2 1.2 1.2 90117 G

PIVOT BRACKET - DRAWBAR, R&I 0.8 0.8 0.8 0.8 90117 H

AUTO HITCH

AUTO HITCH ASSEMBLY, R&I 2.7 2.7 2.7 2.7 90117 I

AUTO HITCH LIFT ROD, R&I 0.3 0.3 0.3 0.3 90117 J

AUTO HITCH LIFT ROD BRACKET, R&I 0.3 0.3 0.3 0.3 90117 K

AUTO HITCH BOWDEN CABLE, R&I 0.6 0.6 0.6 0.6 90117 L

AUTO HITCH LEVER ASSEMBLY, R&I 0.4 0.4 0.4 0.4 90117 M

PITON FIXE HITCH

PITON MAIN FRAME, R&I 1.7 1.7 1.7 1.7 90117 N

PITON CLEVIS ASSEMBLY, R&I 0.5 0.5 0.5 0.5 90117 O

9-2
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

PROTECTIVE COVERINGS
APPEARANCE / CONVENIENCE
HOOD & SIDE PANELS 90131

HOOD ASSEMBLY, R&I 1.0 1.0 1.0 1.0 90131 A

FIXED HOOD PANEL, R&I - TOP & RIGHT SIDE 0.4 0.4 0.4 0.4 90131 B

LH HOOD DOOR PANEL, R&I (AIR CLEANER ACCESS) 0.2 0.2 0.2 0.2 90131 C

LIFT CYLINDER ASSEMBLY FOR HOOD, R&I (ONE) 0.5 0.5 0.5 0.5 90131 D

LOWER SIDE PANELS, R&I (ONE) 0.3 0.3 0.3 0.3 90131 E

HOOD RELEASE ASSEMBLY, R&I 0.7 0.7 0.7 0.7 90131 F

SEAL FOR HOOD, R&I 0.3 0.3 0.3 0.3 90131 G

SHROUDS & GRILLES 90132

GRILLE SCREEN, R&I 90132 A

LATCH FOR AIR CLEANER SERVICE DOOR , R&I 0.4 0.4 0.4 0.4 90132 B

FENDERS, STEPS & HANDRAILS 90133

STEPS & SUPPORT, R&I 0.4 0.4 0.4 0.4 90133 A

HAND RAIL, R&I 90133 B

FENDER, R&I (ONE) - FRONT 0.5 0.5 0.5 0.5 90133 C

FENDER, R&I (ONE) - REAR 1.9 1.9 1.9 1.9 90133 D

CAB FRONT WINDOW STEP, R&I 0.4 0.4 0.4 0.4 90133 E

GUARDS & SHIELDS 90135

SHIELD, R&I - FRONT DRIVE SHAFT 0.4 0.4 0.4 0.4 90135 A

SHIELD, R&I - PTO SHAFT 0.3 0.3 0.3 0.3 90135 B

CONTROLLERS / HARNESSES REAR COVER, R&I 0.3 0.3 0.3 0.3 90135 C

9-3
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

BATTERY BOX / TOOL BOX 90136

BATTERY BOX, COVER R&I 0.2 0.2 0.2 0.2 90136 A

TOOL BOX, R&I 0.1 0.1 0.1 0.1 90136 B

PAINT & DECALS 90137


NOTE: WHEN THESE JOB CODES ARE USED A
DETAILED EXPLANATION (TELLING WHAT,
WHY, & HOW MUCH) IS REQUIRED.

PAINTING 90137 A

DECALS, REPLACE 90137 B

CONTROLS FOR ENVIRONMENT

AIR SYSTEM CONTROL


(OPERATOR COMPARTMENT) 90142

AIR FILTER - CAB, R&I 0.3 0.3 0.3 0.3 90142 A

CAB FILTER HOUSING, R&I 1.5 1.5 1.5 1.5 90142 B

CAB / PROTECTIVE
STRUCTURES

CAB FRAME, ROOF & HARDWARE 90311


CAB, R&I
(INCLUDES SWING OUT OF AIR CONDITIONING
COMPONENTS WITHOUT OPENING A/C SYSTEM) 4.6 4.6 4.6 4.6 90311 A

CAB ROOF CAP, R&I 0.7 0.7 0.7 0.7 90311 B

9-4
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

WINDOWS, DOORS & MIRRORS 90313


CAB WINDOWS, R&I – FRONT
(RECOMMEND GLASS SPECIALIST INSTALL) 90313 A

CAB WINDOWS, R&I - REAR 0.8 0.8 0.8 0.8 90313 B


CAB WINDOWS, R&I - SIDE (ONE)
(RECOMMEND GLASS SPECIALIST INSTALL) 90313 C
CAB WINDOWS, R&I - DOOR
(RECOMMEND GLASS SPECIALIST INSTALL) 90313 D

LATCH FOR SIDE OR REAR WINDOWS, R&I 0.4 0.4 0.4 0.4 90313 E

CAB DOOR ASSEMBLY, R&I 0.6 0.6 0.6 0.6 90313 F

ASSIST CYLINDER FOR DOOR OR WINDOW, R&I 0.3 0.3 0.3 0.3 90313 G

DOOR HANDLE & LATCH ASSEMBLY, R&I 1.0 1.0 1.0 1.0 90313 H

DOOR LATCH, R&I 90313 I

DOOR LATCH CABLE, R&I 90313 J

CAB MIRROR, MANUAL, R&I 0.3 0.3 0.3 0.3 90313 K

CAB MIRROR, POWER, R&I 0.4 0.4 0.4 0.4 90313 L

ARM / BLADE FOR WINDSHIELD WIPER, R&I 0.3 0.3 0.3 0.3 90313 M

WINDOW WASHER RESERVOIR, R&I 0.7 0.7 0.7 0.7 90313 N

WEATHER SEAL - DOOR, R&I 90313 O

WEATHER SEAL - REAR WINDOW, R&I 90313 P

9-5
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

HEATER / DEFROSTER SYSTEM 90315

HEATER CONTROL VALVE, R&I 1.2 1.2 1.2 1.2 90315 A

HEATER CONTROL VALVE - AT ENGINE, R&I 0.9 0.9 0.9 0.9 90315 B

HEATER / EVAPORATOR CORE, R&I 2.0 2.0 2.0 2.0 90315 C

HEATER HOSES, R&I - AT HEATER CORE 1.2 1.2 1.2 1.2 90315 D

HEATER HOSES, R&I - AT ENGINE 1.1 1.1 1.1 1.1 90315 E


CAB AIR FLOW DUCT, R&I - UNDER CAB - (ONE)
(CAB LIFT REQUIRED) 90315 F

AIR CONDITIONING SYSTEM 90317


NOTE: JOB CODE - 90001 A - IS NOT INCLUDED
IN THESE AIR CONDITIONING CODES.
ADD - 90001 A - ONE TIME PER A/C
SYSTEM REPAIR, IF NECESSARY.
NOTE: A/C EVAPORATOR REFER TO 90315 C.

EXPANSION VALVE, R&I 1.6 1.6 1.6 1.6 90317 A


AIR CONDITIONING LINE, R&I
(TO EXPANSION VALVE) 2.7 2.7 2.7 2.7 90317 B
AIR CONDITIONING LINE, R&I
(TO CONDENSER) 0.5 0.5 0.5 0.5 90317 C
AIR CONDITIONING LINE, R&I
(CONDENSER TO DRYER) 0.3 0.3 0.3 0.3 90317 D
AIR CONDITIONING LINE, R&I
(TO COMPRESSOR EVAPORATOR) 2.6 2.6 2.6 2.6 90317 E

CONDENSER / FUEL COOLER, R&I 0.6 0.6 0.6 0.6 90317 F

AIR CONDITIONING COMPRESSOR, R&I 1.0 1.0 1.0 1.0 90317 G


AIR CONDITIONING COMPRESSOR, OVERHAUL
(INCLUDES JOB CODE 90317 G) 2.2 2.2 2.2 2.2 90317 H

FRONT SEAL FOR COMPRESSOR, R&I 1.6 1.6 1.6 1.6 90317 I

A/C CLUTCH ASSEMBLY - COMPRESSOR, R&I 1.8 1.8 1.8 1.8 90317 J

RECEIVER / DRIER, R&I 0.6 0.6 0.6 0.6 90317 K

DRAIN HOSE - EVAPORATOR DRIP PAN, R&I 90317 L


9-6
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

OPERATOR CONSOLE,
INSTRUMENT PANEL &
STEERING COLUMN HOUSING 90318

COVERS - STEERING PANEL, R&I - SIDE 0.3 0.3 0.3 0.3 90318 A

COVERS - STEERING PANEL, R&I - UPPER 0.3 0.3 0.3 0.3 90318 B

COVERS - STEERING PANEL, R&I - FRONT 0.7 0.7 0.7 0.7 90318 C

STEERING COLUMN COVER, R&I 0.8 0.8 0.8 0.8 90318 D

STEERING COLUMN BOOT, R&I 0.8 0.8 0.8 0.8 90318 E

COVER, R&I - ARMREST 0.3 0.3 0.3 0.3 90318 F

COVER, R&I – RELAY / FUSE PANEL COVER 0.2 0.2 0.2 0.2 90318 G

INSULATION, HEADLINER &


FLOORMAT 90319
FOAM PADS INSIDE CAB, R&I
(ACOUSTIC & INSULATING) 90319 A
HEADLINER, R&I
- WITHOUT MONITOR BAR 1.5 1.5 1.5 1.5 90319 B
HEADLINER, R&I
- WITH MONITOR BAR 1.8 1.8 1.8 1.8 90319 C

SUN VISOR, R&I 2.0 2.0 2.0 2.0 90319 D

FLOORMAT, R&I 0.5 0.5 0.5 0.5 90319 E

COAT HOOK, R&I 0.2 0.2 0.2 0.2 90319 F

9-7
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

SEAT, SEAT BELTS & ADJUSTERS

SEAT & SUPPORTS 90331


SEAT ASSEMBLY, R&I
(INCLUDES SUSPENSION) 1.1 1.1 1.1 1.1 90331 A
SEAT ASSEMBLY, OVERHAUL (STANDARD SEAT)
(INCLUDES SEAT R&I - BEARING KIT) 2.1 2.1 2.1 2.1 90331 B

INSTRUCTIONAL SEAT, R&I 0.3 0.3 0.3 0.3 90331 C

BACKREST ASSEMBLY, R&I 0.9 0.9 0.9 0.9 90331 D

CUSHION ASSEMBLY FOR SEAT, R&I 1.0 1.0 1.0 1.0 90331 E

SEAT TOP ASSEMBLY, R&I 0.7 0.7 0.7 0.7 90331 F

ARM REST ASSEMBLY, R&I (RIGHT HAND) 0.4 0.4 0.4 0.4 90331 G

ARM REST ASSEMBLY, R&I (LEFT HAND) 0.9 0.9 0.9 0.9 90331 H

BOOT OR COVER FOR SUSPENSION, R&I 0.4 0.4 0.4 0.4 90331 I

FORE / AFT ISOLATOR / LATCH ASSEMBLY, R&I 1.3 1.3 1.3 1.3 90331 J

LATERAL ISOLATOR ASSEMBLY, R&I 1.0 1.0 1.0 1.0 90331 K

SWIVEL ASSEMBLY, R&I 1.2 1.2 1.2 1.2 90331 L

WIRE HARNESS, R&I 0.9 0.9 0.9 0.9 90331 M

AIR CONTROL SWITCH, R&I 0.7 0.7 0.7 0.7 90331 N

SEAT AIR COMPRESSOR, R&I 1.2 1.2 1.2 1.2 90331 O

AIR SPRING, R&I 1.4 1.4 1.4 1.4 90331 P

9-8
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

AIR LINE, R&I 0.5 0.5 0.5 0.5 90331 Q

UPPER SUSPENSION ROLLERS, R&I 1.2 1.2 1.2 1.2 90331 R

LATERAL ISOLATOR ROLLERS, R&I 1.2 1.2 1.2 1.2 90331 S

FORE / AFT ISOLATOR SHOCK, R&I 1.0 1.0 1.0 1.0 90331 T

SUSPENSION SHOCK ABSORBER, R&I 1.4 1.4 1.4 1.4 90331 U

LATERAL ISOLATOR SHOCK, R&I 1.1 1.1 1.1 1.1 90331 V

SEAT BELT, R&I 0.4 0.4 0.4 0.4 90331 W

SUSPENSION SHOCK CABLE, R&I 1.0 1.0 1.0 1.0 90331 X

FORE / AFT ISOLATOR LOCK CABLE, R&I 1.3 1.3 1.3 1.3 90331 Y

FRONT MOUNTED HITCH

MOUNTING PINS, BUSHINGS & LINKS 94421

THIRD / TOP LINK, R&I 0.4 0.4 0.4 0.4 94421 A


THIRD LINK, OVERHAUL
(INCLUDES JOB CODE 94421 A) 0.6 0.6 0.6 0.6 94421 B

UPPER PIN FOR LIFT CYLINDER, R&I 0.3 0.3 0.3 0.3 94421 C

LOWER PINS FOR LIFT CYLINDER, R&I 0.4 0.4 0.4 0.4 94421 D

LIFT LINK, R&I (ONE) 0.3 0.3 0.3 0.3 94421 E


LIFT LINK BRACKET, R&I (ONE)
(INCLUDES JOB CODE 94421 E) 0.4 0.4 0.4 0.4 94421 F

MOUNTING FRAME 94431

MOUNTING FRAME FOR FRONT HITCH, R&I 94431 A

CLEVIS FOR FRONT HITCH, R&I 94431 B

9-9
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

ROCKSHAFT/DRAFT ARMS (FRONT) 94433

FRONT ROCKSHAFT, R&I 94433 A

FRONT DRAFT ARM, R&I (ONE) 94433 B

FRONT DRAFT ARM LATCH, R&I (ONE) 94433 C

REAR THREE POINT HITCH

PINS, BUSHINGS & LINKS 96120

ROCKSHAFT HOUSING & ROCKSHAFT, R&I 5.0 5.0 5.0 5.0 96120 A
BUSHINGS FOR ROCKSHAFT, R&I
(INCLUDES JOB CODE 96120 A) 5.5 5.5 5.5 5.5 96120 B

HITCH “C” BRACKET, R&I 8.0 8.0 8.0 8.0 96120 C

UPPER / THIRD LINK MOUNTING BRACKET, R&I 0.6 0.6 0.6 0.6 96120 D

UPPER / THIRD LINK, R&I AND OVERHAUL 0.6 0.6 0.6 0.6 96120 E

LIFT LINK, R&I AND OVERHAUL (ONE) 0.6 0.6 0.6 0.6 96120 F

MOUNTING FRAMES 96131


BRACKET FOR MOUNTING DRAFT ARM, R&I
(INCLUDES JOB CODE 96133 C & ADJUSTMENT) 2.9 2.9 2.9 2.9 96131 A

LIFT ARMS & SWAY STOPS 96133


DRAFT ARM, R&I (ONE)
(STANDARD OR TELESCOPING) 1.2 1.2 1.2 1.2 96133 A
TELESCOPE ASSEMBLY FOR DRAFT
ARM, R&I & OVERHAUL 0.7 0.7 *** *** 96133 B

SWAY STOP ON DRAFT ARM, R&I (ONE) 0.3 0.3 0.3 0.3 96133 C

SWAY BLOCK, R&I 0.3 0.3 0.3 0.3 96133 D

9-10
CHASSIS / STRUCTURE
MOUNTED EQUIPMENT MX MAGNUM SERIES TRACTORS
MX210 MX230 MX255 MX285
MACHINE
LOCATION JOB CODE

QUICK HITCH COUPLER 96135

QUICK HITCH COUPLER ASSEMBLY, R&I 0.4 0.4 0.4 0.4 96135 A
LATCH ASSEMBLY FOR QUICK HITCH COUPLER,
OVERHAUL (ONE) (INCLUDES JOB CODE 96135 A) 0.5 0.5 0.5 0.5 96135 B

MECHANICAL CONTROL
LINKAGE

CONTROL LINKAGE 96137

LINKAGE / BRACKET, R&I - HITCH POSITION SENSOR - 0.4 0.4 0.4 0.4 96137 A

LEVER FOR POTENTIOMETER, R&I 0.4 0.4 0.4 0.4 96137 B

9-11
REQUEST FOR ADDITIONAL JOB CODE

Form No.__________________of Machine Location Job Code Manual Used.

Model No._________________of Tractor or Implement

Machine Location No.___________________

Closest Available Job Code________________________________________________________

_________________________________________________________________________________

Job Code Requested _______________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

All Operations Included in Job Code Requested_______________________________________

_________________________________________________________________________________

_________________________________________________________________________________

Dealer Name_____________________________________
City, State & Zip___________________________________
Phone No.________________________________________
Dealer Signature__________________________________
Date_____________________________________________

Mail Completed Form To:


Case, LLC.
700 State Street
Racine, WI. 53404
Attn: Warranty Administration

Labor hour adjustment requests for a specific Job Code can be submitted to the
Territory Service Manager. All related documentation MUST BE INCLUDED, i.e.,
copies of work orders, time sheets, etc.

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