You are on page 1of 35

DENISON HYDRAULICS

axial piston variable displacement
worldcup series

LT1-00059-1 Replaces 1-AM012-C

E-Mail: denison@denisonhydraulics.com
Internet: http://www.denisonhydraulics.com

DATA

TYPICAL CHARACTERISTICS Specification Term Series 6 Series 7 Series 8

¥ displacement (theoretical) in.3/rev. 6 7.25 8.0
zero (bar) cm3/rev (98) (119) (131)

¥ pressure continuous, psi 5000 5000 3600
max. bar (345) (345) (250)

¥ intermittent max. psi 6000 6000 4500
bar (414) (414) (310)

¥ speed, maximum rev/min 3000 3000 2100

¥ at ÒOÓ inlet rev./min 2050 1950 1800

¥ case pressure psi 75 75 75
continuous, max. bar (5,17) (5,17) (5,17)

¥ intermittent psi 125 125 125
bar (8,6) (8,6) (8,6)

¥ compensator adjustment: psi 2000 2000 2000
approx. per turn bar (138) (138) (138)

¥ max. volume adjustment, screw 10 10 10
zero to full stroke turns handwheel 16 16 16

¥ min. compensator psi 150 150 150
pressure bar (10) (10) (10)

¥ max. inlet pressure psi 150 150 150
bar (10,4) (10,4) (10,4)

¥ mounting standard, 4 bolt SAE 152-4 152-4 152-4
(D) (D) (D)

¥ compensator response*
off stroke sec 0.100 0.100 0.100
on stroke sec 0.150 0.150 0.150

¥ rotating inertia lb. in2 92 92 92
kg. m2 (0,027) (0,027) (0,027)

¥ weight lbs. 180 180 180
kg. (81) (81) (81)
FLUID CONNECTIONS
¥ port A (inlet) in. 2-1/2 2-1/2 2-1/2
SAE code 61 split flange mm (62,5) (62,5) (62,5)

¥ port B (system) in. 1-1/4 1-1/4 1-1/4
SAE code 62 split flange mm 31,25 31,25 31,25

¥ port D,D1 (case drain) SAE -16 -16 -16

¥ port LS (load sensing port) SAE -4 -4 -4

¥ port V (compensator vent) SAE -6 -6 -6

¥ port X (rotary servo) SAE -6 -6 -6

¥ port E, H (rotary servo) SAE -4 -4 -4
(electric & hydraulic
stroker inlet)

¥ port RV (cylinder relief port) SAE -4 -4 -4

* For primary compensator control without limiting orifice

NOTE: New revisions are shown underlined. Pages are marked revised
where changes have been made.

2

INTRODUCTION

GENERAL The Denison Hydraulics Worldcup 6, 7, and 8 axial piston pumps feature advance
design concepts which are time proven and provide for advance pumping and control
concepts.

DESCRIPTION The main rotating group is the same as in the Goldcup hydrostatic transmissions that
have been in service for more than 24 years.

Standard control for the Worldcup units is a pressure Compensator. Additional optional
controls are also available. ADJUSTABLE
VOLUME STOP

CENTRAL SHOE
HOLDDOWN SYSTEM

CONTROL
PISTON

SHAFT
BEARING BARREL
BEARING

MOUNTING This pump is designed to operate in any position. The mounting hub and four bolt
mounting flange are in full conformance with SAE standard. The pump shaft must be
in alignment with the shaft of the source driver and should be checked with a dial indi-
cator. The mounting pad or adapter into which the fluid pump pilots must be concentric
with the pump shaft to prevent bearing failure. This concentricity is particularly impor-
tant if the shaft is rigidly connected to the driving load without a flexible coupling.

Rear Drive SAE Coupling* Max. Torque Rear Seal
Size Part No. In. Lbs. O-ring ARP

B 031-57170 1852 (209 Nm) 00155
BB 031-57171 2987 (338 Nm) 00155
C 031-57190 See below 00159
D 031-57191 See below 00163
*Coupling mate with SAE splined shafts, flat root side fit, SAE J498B (1971) Class 1.

For C and D rear drives, the maximum torque that may be taken from the rear drive is
9,000 In. Lbs. (1017 Nm), IF this does not result in a total torque on the main shaft in
excess of 11,000 In. Lbs. (1243 Nm). Example: P7W at 5000 PSI (345 bar) and full
displacement requires 5770 In. Lbs. (652 Nm). Thus it can then drive a rear torque
load up to 5230 In. Lbs. (590 Nm) maximum. If the P7W will never exceed 500 PSI
(577 In. Lbs., 65 Nm) then the maximum rear torque is 9,000 In Lbs. (1017 Nm).

Caution: The shaft and seal area of a rear mounted pump will be exposed to the pri-
mary pumpÕs case pressure. This can cause damage to the rear mounted pumpÕs shaft
seal. For a rear mounted pump without external drain, modification of the pumpÕs shaft
seal will be required if case pressure exceeds that which the rear seal can withstand. If
the rear mounted pump contains a case drain, the primary and the rear mounted pump
case drains may be connected to a common line to equalize the pressures on the
shaft seal.

The product information, specifications, and descriptions contained in this publication have been
compiled for the use and convenience of our customers from information furnished by the man-
ufacturer; and we can not, and do not, accept any responsibility for the accuracy or correctness
of any description, calculation, specification, or information contained herein. No such descrip-
tion, calculation, specification, or information regarding the products being sold has been made
part of the basis of the bargain, nor has same created or amounted to an express warranty that
the products would conform thereto. We are selling the goods and merchandise illustrated
and described on this publication on an "as is" basis, and disclaim any implied warranty,
including any warranty of merchantability or warranty of fitness for any particular purpose
whatsoever, with respect to the goods and merchandise sold. All manufacturer warranties
shall be passed on to our customers, but we shall not be responsible for special, indirect, inci-
dental, or consequential damages resulting from the use of any of the products or information
contained or described on this publication. Further, we reserve the right to revise or otherwise
make product improvements at any time without notification.

3

Caution: Do not use galvanized pipe. Make sure the entire hydraulic system is free of dirt. 6000 PSI (414 bar).4mm) radius. Replacement keys must be hardened to 27-34 Rc.040Ó (. Code 61 Outlet: 1-1/4Ó (31. Flexible hose lines are recommended.5 mm).7 bar). the workmanship must be accurate to eliminate strain on the pump port block or to the fluid connections. The maximum case pressure is 75 PSI(5. Case pressures must never exceed inlet pressure by more than 25 PSI (1. The coupling interface must be lubricated.15 mm).006Ó TIR (0. 4 . or hose must be ade- quate size and strength to assure free flow through the pump. Connect inlet and outlet lines to the port block of the pump. (396 Kg. All system piping must be cleaned with solvent or equivalent before installing pump. 125 PSI (8. When connecting case drain line make certain that drain plumbing passes above highest point of the pump before passing to the reservoir. SAE 4 bolt flange. with a B10 life of 10. O-ring seal.17 bar) continuous. lint. See installation drawing for size.) at the center of the Side Load Capability spline or key.6 bar) inter- mittent. An undersized outlet line will create back pressure and cause improper outlet operation. HYDRAULIC FLUIDS Shaft options: SAE-D splined and keyed. or other foreign material. These general instructions apply to typ- ical systems. If rigid piping is used. see installation drawing for details. The fluid connections are Piping Inlet: 2-1/2Ó (62.75-1 mm) at 45¡ to clear radii that exist in the keyway.5 mm) per one inch (25. Specific instructions for particular equipment can be developed from them. Refer to bulletin S1-AM012. The key corners must be chamfered .3 bar) case pressure check valve to be certain the case is filled with oil at all times. All fluid lines. The case leakage line must be of sufficient size to prevent back pressure in excess of 75 PSI (5. Galvanized coating can flake off with continued use. Both types of shafts will accept a side load of 875 lbs. scale.002 (0.25 mm). Denison Hydraulics recommends lithium molydisulfide or similar grease. install a 5 PSI (0. SAE 4 bolt flange. Code 62 Other: SAE straight thread. Keyed: High strength heat treated keys must be used.030Ó-. The female coupling should be hardened and must conform to SAE-J498B (1971) Class 1 flat root side fit.7 bar) and returned to the reservoir below the surface of the oil as far from supply suction as possible. 3000 PSI (207 bar). whether pipe. Angular misalignment at the male and female spline axes must be less than ±.000 hours at 1800 RPM. If not. tubing. Sharp bends in the lines must be eliminated wherever possible. An undersize inlet line will prevent the pump from reaching full speed and torque. Shaft Information Splined: The shafts will accept a maximum misalignment of 0. These hydraulic products are designed to give long dependable service when properly SERVICE INFORMATION applied and their systems properly maintained.

CONTROL OPTIONS RECOMMENDED FLUIDS See DENISON Hydraulics bulletin SPO-AM305 for more information. Do not operate at pressures and speeds in excess of the recommended limit. Rework of Wear Parts and Assembly Procedures in service manual S1-AM012. Overhauling may be accomplished by referring to the Disassembly. FLUID CLEANLINESS Fluid must be cleaned before and continuously during operation by filters that maintain a cleanliness level of NAS 1638 Class 8. check the Trouble Shooting Chart before attempting to overhaul the unit. This approximately corresponds to ISO 17/14. 5 . Keep all fittings and screws tight. MAINTENANCE This pump is self-lubricating and preventative maintenance is limited to keeping sys- tem fluid clean by changing filters frequently. If the pump does not operate properly.

CONTROL OPTIONS PRIMARY CONTROLS The compensator control is located in the cover assembly. The pump will destroke to maintain set pressure. The springs will move the stroking piston to full displacement again.040 (1mm) orifice in vent line to prevent flooding the compensator dur- ing sensing mode. it consists of a compen- Compensator ControlÑ sator spool and a pilot-head. The stroking cylinder is connected to the case drain via the compensator spool. the pilot head will close and the compensator spool will move under spring force to its off- set position.3 bar). The compensator can be remotely controlled via the vent connection. springs push the stroking piston and the hanger to full stroke. which also allows for a load sensing circuit. It is redesigned for ÒLow Flow. Minimum compensating pressure or vented pressure is approximately 150 psi (10. directing pump discharge pressure to the stroking cylinder. The compensator pressure port is internally connected to the discharge port of the pump and the tank port is internally connected to the case drain.Ó Code C The stroking cylinder is connected to the output port of the compensator spool. When the pump operating pressure reaches the compensator pressure setting. connecting the stroking cylinder to case. causing the compen- sator spool to move against the spring force. When the pump operating pressure decreases below the compensator setting. The compensator pressure is set at the pilot-head by an adjustment spring. C10 6 . the pilot-head opens and a pressure drop is created over the orifice. Note: Use a 0. When the pump operating pressure is below the compensator setting.

Normal recommended servo pressure of 300 psi (21 bar) with a maximum pressure of 1000 psi (70 bar).5 bar) 300 psi 5000 psi 0. causing the hanger to turn counterclockwise.60 Second (21 bar) (34. reducing the displacement .86 Second (21 bar) (345 bar) R40 7 . Response can be increased by adding more flow under higher pressure. This must be supplied by the customer or via a rear driven pump. If we turn the rotary servo shaft counterclockwise. It requires 1 GPM (4 L/min) servo flow at a pressure of 300 psi (21 bar). The servo shaft takes a torque of 5-10 lbs-in (0.0 Second 0. As it moves the hanger will move the rotary servo sleeve counterclockwise until the servo pressure port ÒAÓ is closed again by the rotary servo shaft.5-1 Nm) to rotate at 300 psi (21 bar) servo pressure. This means the stroking piston will move down. The rotary servo moves Òzero to ÒfullÓ angle approximately 38 degrees. thus cancelling the input signal after the commanded angle has been followed-up by the stroking mecha- nism. Note: this control requires a minimum servo pressure of 300 psi (21 bar) above case pressure. servo pressure port ÒAÓ is connected with the top cylinder port ÒBÓand the bottom cylinder port ÒCÓ is con- nected with drain port ÒDÓ. CONTROL OPTIONS Rotary Servo ControlÑ The rotary servo control consists of a four-port rotary servo which directs servo pres- Code R sure from an external source to the top stroking cylinder or the bottom stroking cylin- der. Stroke Speed Table Pressure Stroke Servo System On Off 300 psi 500 psi 1.6 Second 0.

The jet pipe is held in this posi- tion by the feedback spring from the piston and the null adjust spring which counter each other and result in a net force of zero on the jet pipe. Note: The electrohydraulic control cannot be used if water glycol. Assume the current is increased in a polarity that causes the jet pipe to move to the right. In the zero current condition the jet pipe is centered over the two receiver ori- fices and generates equal pressure in each receiver. Repeatability: Within 2%. Response: 0. E40 Hysteresis: Less than 5%. Thus a new steady state condition is achieved. CONTROL OPTIONS Electrohydraulic Stroker ControlÑ This electrohydraulic control actuates the rotary input shaft by means of a hydraulic Code E position. Since these pres- sures are communicated to opposite ends of the piston it will move and in turn move the rotary servo through the arm connecting the piston and rotary servo shaft. Note: This control requires a minimum servo pressure of 300 psi (21 bar) above case pres- sure. The control shaft can be manually operated without servo pressure applied to the jet pipe. Temperature Null Shift: Less than 2% per 100¡F(38¡C). Pressure Null Shift: Less than 2% per 500 psi (35 bar). Threshold: Less than 2% outside dead band. This will cause the pressure to increase on the right receiver and fall in the left receiver. Linearity: Within 5%. Pressure Input: Externally supplied by customer to servo inlet port from any source 8 . Neutral Deadband: 0% or 10% of full current. This must be supplied by the customer or via a rear drive pump. or invert emulsions fluids is used in the system. The feedback spring is also connected to the arm which continues to move until the force balance re-centers the jet pipe.5 seconds from zero to full displacement. phosphate ester. Spring centering is also available to center the pump when servo pressure is removed from the servo control.

A torque of approximately 20 lbs-in (2. Do not exceed 100 lbs-in (11 Nm). CURRENT (Ma) 100% STROKE d an db ea D 0 + A 275 mA Typical 35 mA Typical CURRENT (Ma) 100% .3 Nm) is required to rotate the shaft with external pressure disconnected. Electrical Input: 275 mA typical to stroke pump over full 19¡ cam angle. B nd STROKE With current polarity a db shown. Current source should have at least a 12V DC capability. Fluid Type: Any fluid compatible with the seals and pump may be used. Note: If the Driver uses Pulse Width Modulation (PWM) the frequency must be 2000 Hz or higher. Pressure range acceptable is 200 to 1000 psi (14 to 70 bar) above pump case pressure. servo shaft will ea ÓD rotate CCW. Adjustable max. *Water glycol. Coil Resistance: 24 to 30 ohm. 0 0 mA 250 mA Typical 9 . See page 5 for cleanliness specifications. It contains a 75 Micron Òlast chanceÓ filter screen built into the body. Reversal Ò0 will rotate shaft CW. Absolute maxi- mum current should be limited to 600 mA to avoid damage to coil. Note: Control pressure for this control must be provided by the customer or via a rear driven control pump. Adjustable displace- ment stops are provided to mechanically limit the stroke to less than maximum. volume stops are included and may be adjusted from 0Ñ19¡. 400 mA maximum. SEE* BELOW See Denison Hydraulics bulletin SPO-AM305 for fluid recommendations. CONTROL OPTIONS with 400 psi (28 bar) nominal pressure. Phosphate Ester. or Invert emulsions including ÒSkydrolÓ are flu- ids that cannot be used with electrohydraulic control. Fluid Cleanliness: This control is capable of passing particles up to 200 Micron in size. Jupiter Controls: (used to control the ÒEÓ Stroker) Driver cardÑS20-11712 Options cardÑS20-11716 Power supplyÑS20-11715 Euro card holderÑ701-00007-8 Comments: The control may be manually overridden only if the external pressure source is disconnected or shut off.

H40 Hysteresis: Less than 3% Linearity: Within 2% Pressure Input: Control pressure may be from any suitable external source. Fluid type: Any fluid compatible with the seals and pump may be used. the piston begins to move. rotating the rotary servo shaft in proportion to pressure. When this force exceeds the precompression force of the spring. CONTROL OPTIONS Hydraulic Stroker ControlÑ This control actuates the rotary input shaft by means of a hydraulic piston. Do not exceed 100 lbs-In (11Nm) torque on servo shaft in manual mode. the piston exerts a force on the springs. The piston is biased with a spring. When the external pressure is introduced into one of the control ports. Note: Control pressure for this control must be provided by the customer or via a rear driven control pump. Removing or reducing the input pressure allows the spring to move the servo shaft back toward the zero displacement position. which is Code H pressurized by an external pressure source. volume stops are included. Fluid Cleanliness: See page 5 Stroke vs Control Pressure (Other pressure ranges available) 10 . see Denison Hydraulics bulletin SPO-AM035 for fluid recommendations. Adjustable max. Comments: The control may be manually overridden if the external pressure source is disconnected. which provides zero displacement.

the external load sensing valves see no flow and there is no associated pressure drop. so that the load sense port sees zero flow. the added valve bypasses the flow from the spool to the case of the pump. CONTROL OPTIONS Load Sensing Compensator The compensator has a separate load sensing port with an isolation valve between the Code L spool and the load sense port. L10 11 . rather than allowing it to pass out the load sense port. When used as a load sense compensator. so they become a pure pressure control. The vent port is still available and can be used for remote control purposes. In this way.

if used as an override. These stops are fully adjustable and are located in the ÒHÓ. Maximum Volume Handwheel Control This control provides a means of manually setting the maximum volume delivered by Code 2 the pump. it Code T is a combined compensator override and torque limiter override. replacing Stops for the Control Codes ÒRÓ. flow relationship to give constant torque. Setting is made by use of the the handwheel which positions the cam plate in the desired position. This valve operates in parallel with the standard compensator valve and controls the displacement of the pump through the compensator as a function of pressure. T10 PRIMARY CONTROL OPTIONS Maximum Volume Screw ControlÑ Screw control is similar in action to the handwheel control described in the following Code 1 paragraph where-in the adjustment is made by raising or lowering the maximum vol- ume stops to regulate pump delivery. The torque limiter control used as the primary control on the pump provides both pres- sure compensator functions and torque limiting functions. or. and ÒEÓ OnlyÑ control cover assembly. The torque limiter control valve is mechanically driven by the pump rocker cam to provide the proper pressure vs. the Code 1 or Code 2 stops. Maximum and Minimum Volume The maximum and minimum stops limit the angle of the rotary servo shaft. Code 4 12 . CONTROL OPTIONS Torque LimiterÑ This control is a combined compensator and torque limiter.

If the pump operating pressure reaches the compensator pressure setting. ready to upstroke to the commanded position. The compensator override control is similar to the compensator control as described before. electrohydraulic or hydraulic servo strokers. It has the same rotary servo described previously. R4P 13 . except the override path to the top stroking cylinder is provided with a check valve and orifice to limit the losses from the top stroking cylinder. used when needed with the Code P rotary. Now servo pressure is connected via port ÒPÓ and port ÒC1Ó to the bottom stroking cylinder and port ÒC2Ó and port ÓTÓ connecting the top stroking cylinder to case. The bottom stroking cylinder is interconnected to the rotary servo port ÒCÓ but plugged-off from the compensator override. This causes the stroking piston and hanger to destroke. CONTROL OPTIONS SECONDARY CONTROL OPTIONS Pressure Compensator OverrideÑ The pressure compensator override is an optional control. discharge pressure is directed to the top stroking cylinder. as soon as the operating pressure falls below the override setting. but in addition. a cover assembly containing the compensator override on the opposite side of the pump. and the rotary servo sleeve to turn counterclockwise. In this control the stroking cylinder is spring offset to the zero position.

therefore a system relief valve is necessary to limit system pressure. or ÒEÓ is used with secondary control OPTIONS ÒPÓ or ÒTÓ. R4P with control relief valve and limiting orifice.79 mm).031Ó. This orifice will limit the speed of compensator response both off-stroke and on-stroke. to limit the amount of oil escaping through this relief valve. Set 1000 psi. 69 bar. 69 bar. CONTROL OPTIONS SECONDARY CONTROL WARNING: Whenever a primary control ÒRÓ. for stop set above zero stroke 14 . and possibly an accumulator to maintain pressure during times of rapidly increasing demand. Customer supplied flow limiting orifice relief valve and piping. ÒHÓ. 0. where the pump will not be allowed to go to zero stroke. The relief valve shall be set to 1000 psi. The cap shall contain a flow limiting orifice (0. the installation of a special control piston cap must be used where a relief valve can be fitted to insure the pressure cannot reach system pressure ÒPÓ.

or ÒEÓ is used with secondary control ÒPÓ or ÒT. WARNING: Whenever a primary control ÒRÓ. hydraulic stroker or Code T electrohydraulic stroker or electrohydraulic stroker as an override when both pressure compensator and torque limiter overrides are available. ÒHÓ.Ó where the pump will not be allowed to go to zero stroke. the installation of a special control piston cap must be used where a relief valve can be fitted to insure the pressure cannot reach system pressure ÒPÓ. R4T 15 . CONTROL OPTIONS Torque Limiter OverrideÑ This option can be used as an output control with a rotary servo. See circuit on page 14.

PERFORMANCE CURVES SERIES 6 U. DATA 16 .S.

PERFORMANCE CURVES SERIES 6 METRIC DATA 17 .

DATA 18 . PERFORMANCE CURVES SERIES 7 U.S.

PERFORMANCE CURVES SERIES 7 METRIC DATA 19 .

DATA 20 . PERFORMANCE CURVES SERIES 8 U.S.

PERFORMANCE CURVES SERIES 8 METRIC DATA 21 .

5) ¥ port B (system) in.5) (62.25 31.D1 (case drain) SAE -16 -16 -16 ¥ port LS (load sensing port) SAE -4 -4 -4 ¥ port V (compensator vent) SAE -6 -6 -6 ¥ port X (rotary servo) SAE -6 -6 -6 ¥ port E. 1-1/4 1-1/4 1-1/4 SAE code 62 split flange mm 31.25 ¥ port D. INSTALLATION DRAWING FLUID CONNECTIONS ¥ port A (inlet) in. H (rotary servo SAE -4 -4 -4 electric & hydraulic stroker inlet) ¥ port RV (cylinder relief port) SAE -4 -4 -4 22 .5) (62.25 31. 2-1/2 2-1/2 2-1/2 SAE code 61 split flange mm (62.

50 DIA. VOLUME STOP HANDWHEEL ADJUSTABLE -PUMP INSTALLATION- 1/16 STROKE PER TURN AXIAL PISTON.8) SPLINE (106.85 TYP.6) (190.7) SAE-16 STR.12 6.4) A A 1.15 OUTLET PORT (130.943 1.63 (66. CAUTION: MUST BE CONNECTED.18 8/16 PITCH 30 PRESSURE ANGLE (153.5) 2. KEY WIDTH (63.0) .94 INLET PORT (74.4) (1.0) 3.3) (31. CON 11.2) (80.51 1/10 STROKE PER TURN (297.5) FLAT ROOT SIDE FIT EXTERNAL CLASS-1 6. COMPENSATOR CONTROLS w/SAE ÒDÓ DRIVE SHAFT & MOUNTING FLANGE DRAWING #23-9583 .25 11.6) . 4-BOLT FLG.438 .70 REMOTE RELIEF VALVE CONN. 6000 PSI (138. VOLUME STOP SAE-4 STR.W. MIN.9) 1/2-13UNC x DEEP (3. (ONLY W/ ADJ. THD. 12. THD. ONE SIDE CENTER. VOLUME STOP FIXED ZERO VOLUME STOP C.2) SEE SHEET 2 FOR ALTERNATE CONTROLS STANDARD COMPENSATOR SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL 6.25 DIA.49 6. VAR VOL.16 SAE.1) (123. SPRING 152.31 7.40 (50.00 1.1) 1.35) 44.06 .2) (44.4) 5. (21.998 4-PLACES (26.2) (70 BARS) (80. VOLUME STOP WHEN USING AN AJUSTABLE MIN.38 (161.W.40 WARNING COMPRESSED ( 152.75 (57.7210-1.C.8) 4.9) CASE DRAIN 4 PLACES 2.45 44. SETTING) (343.50 .12 .25 (57.4) 2.12 23 30° (104.36 (161.0) 5.18 1000 PSI 3.88 (22.45 SAE.10 (44.5) 2. MAX.2. SHAFT ROTATION (43.85 3.7) (64.5) 6.2) 1.75 2.7) (33.06 DEEP (26.36 2.03 4.8) 4. VOL.7) 3000 PSI .713-43.3) (129.7160 (370. MAX.10 1.94 2. STOP) (305. CONN 1.35 ) OPTIONAL KEYED SHAFT VIEW A-A 30° 4.8) 13 TEETH 14. SHAFT ROTATION ALTERNATE SHOWN IN PHANTOM ADJ. 9/16 TURN = (15.2) SAE-6 STR.7) REF.12 (3.8) 11.437 9.4) (165. (25.586) 9. 1.8) LENGTH INSTALLATION DRAWING 1. 2 PLACES VENT CONN.5) MAJOR DIA. 2.16 (232. TYP.750 1.58 FIXED ZERO VOLUME STOP 5. 13. C.2) 1000 PSI ALTERNATE TO A RELIEF VALVE ( MAX. ADJ.9) DIA.748 DIA.18 TYP.3) 1/2-13 UNC X 1.8) 5. THD.62 (48.50 (12.7) 7.70 SCREW ADJUSTABLE MAX.1) (69 bar) FIXED MAX. BY CUSTOMER.8) (418 BARS) 4-BOLT FLG.25 INLET PORT (108. TYP.24 (31.000 (88.00 (49.47 (189.04 (43.5) (209 BARS) 1.55 (74.5) (60.50 1.92 COMPENSATOR ADJUSTMENT .6) .1.06 x 45° (232.

TYP.7160 MAJOR DIA. SHAFT ROTATION C. or ÒEÓ is used with secondary control ÒPÓ or ÒTÓ.500 SAE-6 STR.0) 3. CON . go to zero stroke.8) 4.437 2.16 (80.C.5) 1. .1) (169.5) (147.94 9.7) (64.5) 2.1) *Warning: Whenever a primary control ÒRÓ.7) 7.51 SHOWN IN PHANTOM (343.06 DEEP (26.5) (209 BARS) KEY WIDTH 12.3) CASE DRAIN VENT CONN.12 (3.69 C.9) DIA.7210-1.7) .2) SEE SHEET 2 FOR ALTERNATE CONTROLS COMPENSATOR ROTARY SERVO SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL CONTROL CONTROL CAP FOR FLAT ROOT SIDE FIT EXTERNAL CLASS-1 6.49 6.50 (12.4) 2.62 (48. DRAWING #23-9614 .12 1. TYP.25 INLET PORT (108.03 6. a special control piston SERVO CONTROLS w & w/o OVERRIDE CON- cap must be used where a relief valve may TROLS.748 DIA.18 9.W.75 12.2) (57.10 5.24 INSTALLATION DRAWING (31.8) LENGTH 1.2.25 DIA.0) 5.25 11.88 (22.5) (161.92 .12 (104.85 TYP. THD.998 4-PLACES (26. where the pump will not be allowed to -PUMP INSTALLATION- AXIAL PISTON. (370. VAR VOL. 2.5) 2.6) .9) 4 PLACES ZERO VOLUME STOP 12.713-43.58 5.438 (247. 4-BOLT FLG.W.10 (44.6) .7) (33.4) (165.36 (161.18 3. THD.8) 44.12 6.50 1.65 REF.2) (80.06 x 45° (57.943 1. 2. 69 bar maximum.04 CONTROL CAP FOR (305.750 1. .6) (190.94 2.18 TYP. SAE-6 STR.9) 1/2-13UNC x DEEP (3. ONE SIDE CENTER.000 (88.8) (418 BARS) 1000 PSI 4-BOLT FLG.1.5) 6.75 (44.0) .06 . THD.47 (189. ÒHÓ.38 (60.45 4.70 2.00 (49.9) 13 TEETH 14.1) 1.63 (66. SAE.25 (63. CONN 9/16 TURN = 1. SERVO CONN.36 1.4) (1. (15. SHAFT ROTATION 13. SHAFT ROTATION 8/16 PITCH 30 PRESSURE ANGLE (153.4) OUTLET PORT SAE.C.4) A A 1.2) 11.85 (50. 6000 PSI COMPENSATOR ADJUSTMENT (31.55 (74.40 WARNING COMPRESSED (152. 2 PLACES 1/2-13 UNC X 1.586) 3.3) (129.8) (232. (25.8) SPLINE (106.50 DIA.5) (43.498 DIA.35 ) OPTIONAL KEYED SHAFT VIEW A-A 30° 4.00 1.2) 24 30° 4.1) 3000 PSI .81 6. (21.31 (70 BARS) 7.50 .35) 44.40 (123.7) SAE-16 STR.8) C. be connected to port ÒRVÓ and set to 1000 w/SAE ÒDÓ DRIVE SHAFT & MOUNTING FLANGE psi .73 INLET PORT (74.W. SPRING 152.

8) (418 BARS) 4-BOLT FLG.18 15 TEETH 3.5) MAJOR DIA.0) 3.47 1000 PSI (189. VAR VOL.50 (12.1) (123.3) SAE.9) CASE DRAIN 1. CLASS 1.75 * MODIFIED SAE "B" INVOLUTE SPLINE DIA.9835 .8) 11.8) SPLINE (106.70 1.4) 2.75 16/32 PITCH OPTIONAL KEYED SHAFT VIEW A-A 30° 30 PRESSURE ANGLE 4. VOLUME STOP SAE-4 STR.94 2.7) (33.586) 9.16 .54) . THD.36 (161.2) 1000 PSI ALTERNATE TO A RELIEF VALVE ( MAX.51 1/10 STROKE PER TURN (297.12 OPTIONAL SPLINE 1/2-13UNC x DEEP 6.1) * MODIFIED SAE "B-B" INVOLUTE SPLINE J498B-1969.5) 2.85 TYP.750 (12.31 COMPENSATOR ADJUSTMENT 7.727) INSTALLATION DRAWING 1.45 44.46 FIXED ZERO VOLUME STOP 5.5) (44.7) 2 PLACES AS SHOWN TYP.2) SEE SHEET 2 FOR ALTERNATE CONTROLS STANDARD COMPENSATOR SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL 6. (25.45 (146. SHAFT ROTATION ALTERNATE SHOWN IN PHANTOM ADJ.75 1.12 .10 1. (21.00 44. SETTING) (343.748 DIA.943 1.18 8/16 PITCH 30 PRESSURE ANGLE (153.50 .77 1. VOLUME STOP HANDWHEEL ADJUSTABLE -PUMP INSTALLATION- 1/16 STROKE PER TURN AXIAL PISTON.12 (3.70 REMOTE RELIEF VALVE CONN.W. (21. THD.7160 (367.002 (88.6) .00 DP.9) (3.3) (129. DIA.18 TYP.75 (57. DRAWING #23-9584 .7) 1.2) SAE-6 STR. COMPENSATOR CONTROLS SAE ÒDÓ DRIVE SHAFT & MTG FLANGE.5) FLAT ROOT SIDE FIT EXTERNAL CLASS-1 6.36 2. MIN.437 (367.0) SAE.848 (108.006 4-PLACES (26.1) (69 bar) FIXED MAX.94 14.4) 101.04 (43.0) 30° MAJOR DIA.12 (104.0) 5.438 REF.8) 5.998 4. (49.40 ARP-155 (50. 1.7) (17.46 INLET PORT (74. KEY WIDTH 9. STOP) (305.16 (63.C.88 (22. 6000 PSI (138.7210-1.4) (66.858 . DIA.4) (45. CON 11.70 SCREW ADJUSTABLE MAX. (ONLY W/ ADJ.9) 1.6) . 4 PLACES 2. SPRING 152.2) (57. BY CUSTOMER.981-24. CAUTION: MUST BE CONNECTED.0) (73. MAX.89 2.50 LENGTH 1.6) (190. 2.62 (48.50 1.35 ) 101.25 11.25 DIA.8) 4.63 1/2 -13 UNC-2B x SAE-16 STR. ONE SIDE CENTER. VOLUME STOP FIXED ZERO VOLUME STOP C.06 . TYP.06 DEEP 9/16 (70 BARS) (26.50 DIA.713-43.1. SPLINE LENGTH C.8) 13 TEETH 14.92 30 PRESSURE ANGLE .4) (165. 12.2) (80.0) 7. ADJ. CLASS 1.2) (1. MAX. THD.38 (161.000 4.79-21.5) (60.88 (232. * . FLAT ROOT SIDE FIT 16/32 PITCH 1.5) 2.2.4) SPLINE A A .W. FLAT ROOT SIDE FIT WARNING ( 152. 13.85 3.3) (31.7) REF.2) (80.10 (44.8) 25 30° 4.9735 (15. w/SAE ÒBÓ OR ÒBBÓ AUX MTG. VOL.. SHAFT ROTATION (43.8) (48.24 (31. VOLUME STOP WHEN USING AN AJUSTABLE MIN.49 6. 2 PLACES VENT CONN.3) TURN = 1/2-13 UNC X 1.25 13 TEETH INLET PORT * . LENGTH (24.7) (64.00 1..2) (19.06 x 45° (232.25 .5) (209 BARS) 1.40 (44.7) .15 OUTLET PORT (130. 3000 PSI .78 2.4) 5.03 4.55 (74.35) "O" RING (25.5) 6.8) MAJOR DIA.65 J498B-1969.75 5. 4-BOLT FLG. CONN 1.

where the pump will not be allowed to SAE ÒDÓ DRIVE SHAFT w/SAE ÒBÓ OR ÒBBÓ AUX MTG go to zero stroke. or ÒEÓ is used with secondary control ÒPÓ AXIAL PISTON. 69 bar maximum. SERVO CONTROLS w & w/o OVERRIDE CONTROLS. .26 INSTALLATION DRAWING *Warning: Whenever a primary control ÒRÓ. -PUMP INSTALLATION- ÒHÓ. a special control piston DRAWING #23-9612 cap must be used where a relief valve may be connected to port ÒRVÓ and set to 1000 psi . VAR VOL. or ÒTÓ. ONE SIDE CENTER.

0) 30° .5) 6. MAX. FLAT ROOT SIDE FIT 5.40 127.25 3. KEY WIDTH (63.50 (117.998 5.5) 1. TYP. (106. SETTING) (343.18 .4) 5.1) VIEW A-A 30° 4. 2 PLACES 1.04 (43.05 WARNING 1.56 (60.2. BY CUSTOMER.50 MAJOR DIA.00 (49.12 (104.9) 1/2-13UNC x DEEP (38.35 ) 127.4) 2.9835 .18 3.38 7.13 4 PLACES 2.12 6. SPLINE LENGTH (43.727) (21.2) 13 TEETH 18.5) (209 BARS) 1.00 DP.C.7) (33. THD.9735 7. (ONLY W/ ADJ.7210-1. CAUTION: MUST BE CONNECTED.2) (15.4) (12.8) 30 PRESSURE ANGLE * MODIFIED SAE "B-B" INVOLUTE SPLINE (153. CON 11.31 7.85 TYP.75 (57.437 SAE.W.713-43.94 2.438 (232. .06 DEEP (31.92 4.70 VENT CONN.25 15 TEETH (232. 4-BOLT FLG.4) (181.85 (80. REMOTE RELIEF VALVE CONN.25 DP.8) (414 bar) 4-BOLT FLG.47 COMPENSATOR ADJUSTMENT 1. VOL.006 4-PLACES DIA.53 A A (13.40 (50.8) 27 30° 4.0) 5.2) ADJ.00 1.5) 3.25 DIA.12 (3.5) FLAT ROOT SIDE FIT EXTERNAL CLASS-1 3. THD.24 4.W.748 DIA.4) .06 .50 1.03 4.51 SAE.5) (57.51 1/10 STROKE PER TURN (297. w/SAE ÒCÓ AUX MTG DRAWING #23-9617 .63 9/16 TURN = (70 BARS) (181.62 (48. 12.0) OUTLET PORT (90.75 2. CLASS 1.2) 1000 PSI TO A RELIEF VAVE ( MAX.63 DIA. 6000 PSI (114.5) 2.50 DIA. VOLUME STOP ALTERNATE FIXED MAX.2) 1.6) (90.7) 3000 PSI . DIA.0) (66.50 (165.51 INSTALLATION DRAWING (31.35) "O" RING 44. SPRING 152.7160 (460.4) (1. MAX.. 3.70 (305.7) (64.56 2.80 DP. CONN 1.10 1.3) 2 PLACES AS SHOWN STANDARD COMPENSATOR SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL 6.94 INLET PORT 9.8) (83.4) 4 PLACES AS SHOWN 6.8) LENGTH 2.2) 1.13 (161. (25. 11. VAR VOL.0) 4.55 (74. VOLUME STOP SAE-4 STR.1) 1.3) 5/8 -11 UNC-2B x 1/2-13 UNC X 1.25 11.16 1.943 1.1) (26. THD.00 (44.981-24.002 (88. TYP.29 3. (24. STOP) SAE-6 STR.36 FIXED ZERO VOLUME STOP (161.1) (123.5) (114.16 (74.50 COMPRESSED ( 152. SHAFT ROTATION 6.8) 16/32 PITCH (129.49 1/2 -13 UNC-2B x (25.8) 4.36 2.8) 4.750 1.6) 1. (189.8) SPLINE (106.9) CASE DRAIN 1000 PSI 4 PLACES AS SHOWN 7.25 INLET PORT (108.7) (31.18 TYP.1) (69 bar) WHEN USING AN AJUSTABLE MIN. VOLUME STOP FIXED ZERO VOLUME STOP C.4) (57. 2.5) (31.5) 1.2) (80.12 .25 2.2) 1. VOLUME STOP HANDWHEEL ADJUSTABLE 1/16 STROKE PER TURN -PUMP INSTALLATION- AXIAL PISTON. ONE SIDE CENTER.1. COMPENSATOR CONTROLS SAE ÒDÓ DRIVE SHAFT & MTG FLANGE. SHAFT ROTATION ALTERNATE SHOWN IN PHANTOM ADJ.18 8/16 PITCH C.5) MAJOR DIA.6) .7) (26.2) * . MIN.10 (44.8) SCREW ADJUSTABLE MAX.15 OPTIONAL KEYED SHAFT (38.7) SAE-16 STR.2) OVERHANG SUPPORT PAD SEE SHEET 2 FOR . ALTERNATE CONTROLS 5/8 -11 UNC-2B x (20.25 (57.9) (3.06 x 45° REF.000 5.88 (22.7) .14 J498B-1969. 13. .45 ARP-157 44.586) 30 PRESSURE ANGLE 9.4) (25.15 (130.6) (190.

12 (104.1) (169. (25.4) 4 PLACES AS SHOWN 6.36 (161.8) 4.748 DIA.7) (64.0) 5.51 (31.000 5. THD.05 WARNING 1.5) 30 PRESSURE ANGLE 3.8) 2.6) (24.3) COMPENSATOR ADJUSTMENT 5/8 -11 UNC-2B x 1.50 (165.03 6.7160 5.5) 2.51 (114.50 (117.5) 18. ÒHÓ.4) (181. VAR VOL.25 11. ONE SIDE CENTER. (83.9) 13 TEETH 1.6) 1.94 INLET PORT 7.6) .4) (1.981-24. DIA.18 3.8) (26.06 DEEP (305.00 1.25 DP.8) (232. TYP.40 (50.06 x 45° 12.25 (57.50 MAJOR DIA.56 (60. KEY WIDTH 2.04 ZERO VOLUME STOP SAE-6 STR.25 (90. 3.9) 1/2-13UNC x DEEP (38.25 INLET PORT (108.0) (66.9735 7.437 SAE.2) OVERHANG SUPPORT PAD . CLASS 1.15 OPTIONAL KEYED SHAFT (38.4) (161.88 SEE SHEET 2 & 3 FOR ALTERNATE CONTROLS (22.38 7.1) SERVO CONN. 2 PLACES VENT CONN.5) 6.9) SCREW ADJUSTABLE 4 PLACES 13.40 127.2) (15. TYP. . 1/2-13 UNC X 1.63 DIA.70 (63.25 15 TEETH (80. 4-BOLT FLG.6) .25 DIA.8) 30° 4.5) OUTLET PORT 1.06 .47 SAE.3) FLAT ROOT SIDE FIT EXTERNAL CLASS-1 2 PLACES AS SHOWN 8/16 PITCH 6. SHAFT ROTATION SHOWN IN PHANTOM *Warning: Whenever a primary control ÒRÓ. 3000 PSI .943 1.29 (57.18 . 12.13 2.6) (190.35) "O" RING 28 44.00 (49.9835 .45 ARP-157 44.1) (26.2) INSTALLATION DRAWING 1.7) (31.8) (418 BARS) (33.006 4-PLACES DIA. (31.713-43. 69 bar maximum.75 2. 2.25 12. DRAWING #23-9624 ..12 (3. THD. (74.50 1.8) LENGTH 2.55 (74.75 1.00 . 9.73 (247.36 16/32 PITCH (460.4) (123.8) SPLINE (106.10 5.2) (57.4) (12.65 REF.94 2.24 4.727) (21. or ÒEÓ is used with secondary control ÒPÓ or ÒTÓ.500 .35 ) 127. (106.2) 1.5) (147.7210-1.56 4. CONN CASE DRAIN 1000 PSI 4 PLACES AS SHOWN 7.750 1.50 COMPRESSED ( 152.00 (44.31 7. SPRING 152.5) (114.53 A A (13.0) 30° .86 6.5) (209 BARS) 1. CON 11.49 1/2 -13 UNC-2B x DP.586) * MODIFIED SAE "B-B" INVOLUTE SPLINE (129.5) 1.7) SPLINE LENGTH 3.8) 1.1.85 TYP.2) (80.15 SAE-6 STR.92 4.5) (57.9) (3.69 30 PRESSURE ANGLE (153.18 9.80 COMPENSATOR ROTARY SERVO 5/8 -11 UNC-2B x DP.14 J498B-1969. (25. 6000 PSI (189.438 (181.W.4) 4.18 TYP.998 5.002 (88.1) 1.4) 2.4) .0) 4. a special control piston -PUMP INSTALLATION- AXIAL PISTON.63 9/16 TURN = (70 BARS) (181.4) (25. CONTROL CONTROL SAE INVOLUTE SPLINE DATA J498-B 1969 (20.1) C.2.50 DIA.0) (90.498 DIA.5) 1.13 3.10 (44.5) 2.7) 4-BOLT FLG.2) * .12 . (43.12 6. THD.51 1/10 STROKE PER TURN CONTROL CAP (343.1) VIEW A-A 30° 4. cap must be used where a relief valve may SERVO CONTROLS w & w/o OVERRIDE CONTROLS be connected to port ÒRVÓ and set to 1000 SAE ÒDÓ DRIVE SHAFT & MTG FLANGE w/SAE ÒCÓ AUX MTG psi . FLAT ROOT SIDE FIT 3.7) SAE-16 STR.62 (48.16 (31.7) . where the pump will not be allowed to go to zero stroke.81 MAJOR DIA.

437 SAE. VENT CONN.15 (130. 2 PLACES 1.5) 3.006 4-PLACES DIA.25 2. (ONLY W/ ADJ. VOLUME STOP SAE-4 STR.29 3.36 (31.727) (21.1) (123.8) SAE.8) SCREW ADJUSTABLE MAX.W.7210-1.18 3.981-24..9735 7.2) (15.0) 5. VOLUME STOP FIXED ZERO VOLUME STOP C.14 J498B-1969. . SHAFT ROTATION ALTERNATE SHOWN IN PHANTOM ADJ.4) (1.002 (88.5) MAJOR DIA. FLAT ROOT SIDE FIT 5. SHAFT ROTATION 6.75 2.5) (209 BARS) 1.47 COMPENSATOR ADJUSTMENT (189. 11.9) CASE DRAIN 1000 PSI 6.5) (57.W.49 3/4 -10 UNC-2B x (38. 3. THD. w/SAE ÒDÓ AUX MTG DRAWING #23-9618 .2) ADJ.40 (50.8) * .5) 2. STOP) SAE-6 STR.12 6.9) (3.00 1.12 .4) 2.85 TYP.1) 1.18 (60. SPRING 152.03 4.12 (3.9835 . BY CUSTOMER.2.94 2.36 FIXED ZERO VOLUME STOP (161.5) (66.000 6. VOLUME STOP HANDWHEEL ADJUSTABLE 1/16 STROKE PER TURN -PUMP INSTALLATION- AXIAL PISTON.53 A A (13.438 (232.25 INLET PORT (108. ONE SIDE CENTER.1) (69 bar) WHEN USING AN AJUSTABLE MIN.1) VIEW A-A 30° 4.1) (12.10 1.998 6.10 (44.6) (80. TYP.750 "O" RING 1.8) 30 PRESSURE ANGLE 9. 2.4) 4 PLACES AS SHOWN 6.50 (117.943 1.2) OVERHANG SUPPORT PAD SEE SHEET 2 FOR .5) 1. CAUTION: MUST BE CONNECTED.4) OUTLET PORT (80. VOL. VOLUME STOP ALTERNATE FIXED MAX.2) (57.40 152.63 DIA.7) TYP.36 4 PLACES 2.8) SPLINE (106. MIN. (70 BARS) (161.94 INLET PORT 9.25 16/32 PITCH (129.5) 1.3) 2 PLACES AS SHOWN STANDARD COMPENSATOR SAE INVOLUTE SPLINE DATA J498-B 1969 CONTROL 6.6) 1.18 . CONN 1.50 DP. MAX. .50 MAJOR DIA.7) (64. SETTING) (343.04 (43.6) (190.2) (80.5) (161.92 4. MAX.7160 (460. CON 11.24 6.8) 4.4) .50 DIA.7) 1.00 (44.45 44. 13.70 (305.C.2) TO A RELIEF VALVE ( 1000 PSI MAX.70 REMOTE RELIEF VALVE CONN.62 (48.45 WARNING 1.51 1/10 STROKE PER TURN (297.06 .4) (25.12 (104.16 (74.9) 1/2-13UNC x DEEP (38. 12. (106.1. THD.75 1.55 (74.0) 4.35 ) 152.8) LENGTH INSTALLATION DRAWING 1.36 2.748 DIA.25 11.7) .3) 1/2-13 UNC X DEEP (26. DIA.35) 29 44. 4-BOLT FLG.18 TYP.06 (33.38 (161.7) SPLINE LENGTH (83.0) 30° .5) 6.06 x 45° REF.8) 1. VAR VOL.85 (80.18 15 TEETH (232.6) . 6000 PSI (31.5) FLAT ROOT SIDE FIT EXTERNAL CLASS-1 3.8) (414 bar) 4-BOLT FLG.63 9/16 TURN = SAE-16 STR.2) 1.1) (26. THD.586) (31. (24.8) 30 PRESSURE ANGLE * MODIFIED SAE "B-B" INVOLUTE SPLINE (153.80 DP.25 DIA. ALTERNATE CONTROLS 5/8 -11 UNC-2B x (20. ARP-161 (25.50 1.55 OPTIONAL KEYED SHAFT (38. COMPENSATOR CONTROLS w/SAE ÒDÓ DRIVE SHAFT & MTG FLANGE. KEY WIDTH (63.16 3. (43.18 8/16 PITCH C.2) 13 TEETH 18.00 (49.50 (165.8) 30° 4.8) 5.7) 3000 PSI .88 (22. CLASS 1.50 COMPRESSED ( 152.31 7.713-43.

(70 BARS) (161.80 DP.5) (161.7160 5.6) (190.94 2.500 SAE-6 STR. FLAT ROOT SIDE FIT 3.25 30 PRESSURE ANGLE 3.86 6.45 44.9) 1/2-13UNC x DEEP (38.10 (44.9735 7.50 DP. ONE SIDE CENTER.1) 1.0) 4.748 DIA.8) 15 TEETH (80.04 ZERO VOLUME STOP SAE-6 STR. 3.8) (123.36 2.7) (64.50 (117.8) (418 BARS) 1.35) 44.3) CASE DRAIN 1000 PSI 6.1) C.25 INLET PORT (108.5) (66.6) .5) (147.15 .03 6. .4) (161.4) 2. SPRING 152.50 (165. DRAWING #23-9626 . 2 PLACES VENT CONN.8) LENGTH 1.727) (21.1) SERVO CONN. CONN COMPENSATOR ADJUSTMENT (189. ARP-161 (25.6) 1.69 30 PRESSURE ANGLE (153.9) (3.006 4-PLACES DIA.4) . (74. where the pump will not be allowed to go to zero stroke.29 * .75 2. VAR VOL.2) (57. SHAFT ROTATION *Warning: Whenever a primary control ÒRÓ.000 6.12 (3.5) (209 BARS) 1.1) (169.36 INSTALLATION DRAWING (31.50 COMPRESSED 152.49 3/4 -10 UNC-2B x (38.5) 2.7) TYP.75 1.8) OUTLET PORT SAE.53 A A (13.8) SPLINE (106.94 INLET PORT 7.18 (60.18 .00 (44. TYP.25 11.2) (80.62 (48.12 .06 x 45° 12. .85 TYP.4) (80.50 DIA.10 5.8) (232.438 .55 (74.9835 .0) 30° .7) (33.63 DIA. 4-BOLT FLG.00 (49.7) 3000 PSI . THD.31 7.47 4-BOLT FLG.36 (161. DIA.0) 5.92 4.50 1.25 2.5) (57.40 (50. COMPENSATOR ROTARY SERVO SAE INVOLUTE SPLINE DATA J498-B 1969 5/8 -11 UNC-2B x CONTROL CONTROL (20. SERVO CONTROLS w & w/o OVERRIDE CONTROLS be connected to port ÒRVÓ and set to 1000 SAE ÒDÓ DRIVE SHAFT & MTG FLANGE w/SAE ÒDÓ AUX MTG psi .18 9.25 DIA.7) SPLINE LENGTH 3.14 J498B-1969.5) 1.7210-1.6) (24.498 DIA.16 (31.2) 1. 2. a special control piston -PUMP INSTALLATION- cap must be used where a relief valve may AXIAL PISTON. 1/2-13 UNC X 1.81 MAJOR DIA.4) (25.18 3.12 (104. KEY WIDTH 12. 12.981-24.W.4) (1.8) (80.2) (15. TYP (106.18 4.12 6. (83. or ÒEÓ is used with secondary control ÒPÓ or ÒTÓ.2) OVERHANG SUPPORT PAD . .88 SEE SHEET 2 & 3 FOR ALTERNATE CONTROLS (22.1.35 ( ) 152.5) 6.45 WARNING 1.1) VIEW A-A 30° 4. CON 11.06 . THD.943 1.9) SCREW ADJUSTABLE 4 PLACES 13.70 (63.18 TYP.5) 1.1) (12.36 16/32 PITCH (460. CLASS 1.8) (26.2.8) 30 30° 4.. 6000 PSI (31.50 MAJOR DIA. (43.5) 2. THD.5) 1.4) 4 PLACES AS SHOWN 6.1) (26. 69 bar maximum.750 "O" RING 1.24 6.06 DEEP (305.38 3.51 1/10 STROKE PER TURN CONTROL CAP (343.8) 4. 9.713-43.55 OPTIONAL KEYED SHAFT (38. ÒHÓ.3) FLAT ROOT SIDE FIT EXTERNAL CLASS-1 2 PLACES AS SHOWN 8/16 PITCH 6.5) 18.63 9/16 TURN = SAE-16 STR.998 6.00 1.65 REF.437 (181..586) * MODIFIED SAE "B-B" INVOLUTE SPLINE (129.9) 13 TEETH 1.002 (88.40 152.6) SAE.73 (247.

(CCW SHAFT ROT. SEE DETAIL A (9.7) (12.1) (159.93 SYSTEM (176.86 DO NOT EXCEED 50in/lbs TORQUE.3754 w FLAT (5.525) .535) 3. VAR VOL.m) (123.FAR SIDE (169.65 (3.93 CONTROL INLET . (CW SHAFT ROT. (6 N.98 5.71 MIN VOLUME STOP CONTROL (221.20 6. 4.15 (3. DISCONNECT OIL SUPPLY TO CONTROL INLET PORTS.22 (9.9) DO NOT EXCEED 100in/lbs (12 N.0) SAE-4 STR.27 .525) (81.5) .4) 12.) (CCW SHAFT ROT.15 (123.4) INSTALLATION DRAWING .2) TORQUE ADJUSTMENT MAX/MIN VOLUME STOPS 3.56 (147.3750 31 DIA.m) CONTROL PISTON CONTROL INLET . S19-19490 w/MIN. & MAX.5) MAX VOLUME STOP ELECT.69 6.49 TUBE FITTING (57. TORQUE.91) 1000 PSI MATING CONNECTOR HALF.9) (176. WITHOUT COMPENSATOR OVERRIDE CONTROL OVERRIDE MIN VOLUME STOP ROTARY SERVO CONTROL FULL HYDRAULIC STROKER CONTROL w/MIN.8) 4.30 (160.20 .) w/MIN.37 (9. .27 MANUAL OVERRIDE (57.535) 3. SERVO CONTROLS SAE ÒDÓ DRIVE SHAFT & MTIG FLANGE.7) . .85 8. THD. THD. SAE ÒDÓ DRIVE SHAFT w/SAE ÒBÓ OR ÒBBÓ AUX MTG DRAWING #23-9614 . HYDRAULIC STROKER CONTROL COMPENSATOR ADJUSTMENT (9. VOLUME ADJUSTMENT "0" ROTARY SERVO 8. & MAX.6) (14.3750 DIA.1) MANUAL OVERRIDE TO OPERATE.2) 6. (85.86 DIA.56 (14.59 (189. REF. 7.81 (101. ONE SIDE CENTER.8) .8) 6.390 5/8-24 UNEF x MAX.28 .3754 w FLAT (5. VOLUME ADJUSTMENT NULL ADJUSTING SCREW COMPENSATOR CONTROL w/TORQUE LIMITER ELECTRO HYDRAULIC STROKER (CCW SHAFT ROT.7) 3. w & w/o OVERRIDE CONTROLS. 6.09 (154.) w/MIN.FAR SIDE MAX/MIN VOLUME STOPS SAE-4 STR.0) PRESSURE CONTROL INLET .8) DETAIL A 2.71 (123.2) SAE-4 FLARELESS 2. DISCONNECT OIL SUPPLY TO SERVO INLET.47 8. (9. VOLUME ADJUSTMENT -PUMP INSTALLATION- AXIAL PISTON.2) .70 12.8) (218. & MAX.2) 6. THD.2) VENT CONNECTION .22 (9. RECEPTACLE CONN. THD. & MAX.38 TO OPERATE.FAR SIDE SAE-4 STR. SERVO INLET SAE-4 STR.) 9/16 TURN = (70 BARS) MS3106E-10SL-4S DENISON NO.1) .2) (221.500 . STOPS SERVO CONN.498 (81. MAX VOLUME STOP 4.5) .

/rev. & T primary controls only) 1 Maximum volume handwheel (for C. H.L00.T10.00 cu.R4P. M.H4P.R00. (131 cc/rev.00 cu.in. L.E4P.) 8 Type Standard version W Test stand version T Shaft Splined SAE-D (for W type pumps only) -1 Keyed SAE-D (for W type pumps only) -2 Splined AND-10266 (for T type pumps only) -3 Rotation Clockwise R Counter-clockwise L Seals Nitrile (Buna N) 1 EPR (not available when using "E" primary control)(pump will be unpainted unless otherw 4 Flourocarbon (Viton) 5 Military specification MIL-P-25732 6 Des ign let t er (assigned by manufacturer) * Primary controls Compensator -C Load sensing compensator (50 PSI pressure drop) -L Load sensing compensator (200 PSI pressure drop) -M Rotary servo -R Torque limiter -T Hydraulic servo -H Electro-hydraulic servo -E Primary control options None (for C.M00.in./rev. R.25 cu.C20. if you have an application where the pump will not be allowed to go to zero stroke. & E primary controls only) T Note: Whenever P or T are chosen. & E primary controls only) P Torque limiter override (for R.R0T.M20 T00.M10.E4T.T30.L10. H. (119 cc/rev.) 6 7.T20./rev. & T primary controls only) 0 Maximum volume screw (for C.C30.R0P.R40.C10. External drive None -0 SAE-B (SAE 101-2) with SAE-B (SAE 22-4) coupling -B SAE-B (SAE 101-2) with SAE-BB (SAE 25-4) coupling -BB SAE-C (SAE 127-4) with SAE-C (SAE 32-4) coupling -C SAE-D (SAE 152-4) with SAE-D (SAE 44-4) coupling -D External mounting No external pump mounted 0 External pump mounted (requires special modification "-M2")(must be separately specified) 1 Special modification None omit No paint -NP Other special modification (example: tandem pumps) -M2 Allowable controls C00. & T primary controls only) 2 Remote access volume adjustment (for C & T primary controls only) 3 Maximum & minimum volume adjustment (for R.R4T E40.) 7 8.in. & E primary controls only) 4 Secondary controls None 0 Compensator override (for R. (98 cc/rev.H4T 32 . L.L20. H. M.H40. the installation of a special control piston cap must be used so that a relief valve can be fitted to ensure the pressure cannot reach system pressure. ORDERING CODE World Cup pumps Model number sheet Example model code: Revised 6/24/02 P 6 W -2 R 1 * -C 0 0 -BB 0 Pump P Displacement 6. L. M. See circuit on page 14 of sales catalog.

78 = L/min L/min x 0.8 x (°C+32) = ° F 1. 2p Fluid motor power hp rpm x (in3/rev) x (psi) x overall eff. displacement (in3/rev) Fluid motor torque lbs.2642 = gpm power hp x 0. = 99 SSU FLUID POWER FORMULAS Pump input torque lbs.3567 = Nm Nm x 0.8 viscosity cSt x 1.1450 = lbs/in2 (psi) weight lb x 0.452 = cm2 cm2 x 0. Pump input power kW rpm x (cm3/rev) x (bar) 600000 x overall eff. pressure(psi) x displacement (in3/rev) 2p x mech.S. CONVERSIONS & FORMULAS DEFINITION & UNIT displacement in3/rev x 16.0 = mm2/sec mm2/sec x 1. displacement (cm3/rev) Fluid motor torque Nm pressure(bar) x displacement (cm3/rev) x mech.7457 = kW kW x 1. 20p Fluid motor power kW rpm x (cm3/rev) x (bar) x overall eff.895 = kPa kPa x 0.06102 = in3 area in2 x 6. 600000 33 .448 = N N x 0.0 = cSt SSU . Pump output flow Lpm rpm x (cm3/rev) x volumetric eff. in. gpm rpm x (in3/rev) x volumetric eff.387 = cm3/rev cm3/rev x 0. Pump output flow U.25 + 14 20 cSt . 395934 (metric) Pump input torque Nm pressure(bar) x displacement (cm3/rev 20p x mech. eff. eff.06895 = bar bar x 14. 231 Fluid motor speed rpm 231 x flow rate(U.387 = cm3 cm3 x 0.S.1550 = in2 length in x 25. gpm) x volumetric eff. in.341 = hp torque lb-ft x 1.06102 = in3/rev flow gpm x 3.03937 = in temperature degree F-32 = °C 1. = cSt x 4. Pump input power hp rpm x (in3/rev) x (psi) 395934 x overall eff.205 = lbs force lb x 4. eff. 1000 Fluid motor speed rpm(min-1) (tr/mn) 1000 x flow rate (Lpm) x volumetric eff.7376 = lb-ft 2 pressure lbs/in (psi) x 0.4536 = kg kg x 2. eff. pressure(psi) x displacement (in3/rev) x mech.2248 = lbs volume in3 x 16.50 = lbs/in2 (psi) lbs/in2 (psi) x 6.4= mm mm x 0.

NOTES 34 .

... please contact: Printed in U.. South America.com Copyright © 2002 Denison Hydraulics Inc. Australia 4061 Pasching. Denison Hydraulics Benelux B. P... Sweden 2880 Brighton Road.Malmö.. Fax : +1 (905) 829-5805 14 route du bois blanc Singapore BP 539 Others Denison Hydraulics PTE LTD 18105 Vierzon. Middle East. OH 43040 USA Denison Hydraulics PTY Denison Hydraulics GmbH D 40721 Hilden.. Pudong New Area Fax : + 358 (3) 357 5111 213 77 . No.com Tel : +39 (051) 6501611 Japan to locate a Denison Hydraulics Denmark A/S Fax : +39 (051) 736221 Denison Japan Inc. Tel : + 358 (3) 357 5100 Sporregatan 13 Denison Hydraulics Canada Inc. Unit 6A. P. Tel : +65 268 7840 Great Britain ATTN: Export Office Denison Hydraulics Inc..O. ROC Fax : +44 (1924) 826 146 Tel : +886-2-23645101 Fax : +886-2-23639025 For more information. Tel : +81 (466) 35-3050 Fax : +45 (4371) 15 16 Denison Hydraulics S.. Industrikrogen 2 Denison representative 4-2-1 Tsujido-Shinmachi 2635 Ishöj.. Canada Tel : +86 (21) 58205042 / 34 France Fax : +46 (40) 600 13 50 Tel : +1 (905) 829-5800 Fax : +86 (21) 58205014 Denison Hydraulics S.. 937-642-3738 Auburn N.. WF2 OXE Tel : +33 (2) 48 53 01 20 Tel : +1 (305) 362-2246 6F-10. Holland Denison Calzoni S.. Finland Denison Hydraulics Svenska AB Canada Zhang Yang Road.. USA Denison Hydraulics LTD Wakefield... Denmark Spain Fujisawa 251-0042..denisonhydraulics..S...W.V.p.... Hong Kong Tel : +31 (78) 6543 070 Via Caduti di Sabbiuno15/17 Tel : +852 2498 8381 Fax : +31 (78) 6175 755 visit Fax : +852 2499 1522 40011 Anzola dell'Emilia Denmark Bologna. Tel : +33 (2) 48 53 01 20 Unit #07-01D Techplace I Fax : +33 (2) 48 75 02 91 African countries Mexico. Blk 4012 Ang Mo Kio Ave 10. Japan Tel : +45 (4371) 15 00 nearest you. FL 33016... China Tel : +46 (40) 600 13 00 Oakville. Tsuen Wan 3316 GR Dordrecht.Box 192 Haibachstraße 69 Fax :. No. Germany 41-43 St Hilliers Road Zweigniederlassung Linz Tel : +49 (0) 2103 / 940-3 Tel :.A.R.. Box 116 Sweden Room 8018.... Spain Finland People Republic of China Tel : +34 (93) 253 1990 Denison Lokomec Oy Fax : +34 (93) 211 6507 Shanghai Denison Hydraulics Polunmäenkatu 22 North America Engineering Ltd.. 33/F Cable TV Tower Pascalstraat 100 Fax : +39 (02) 90390694/5/6 9 Hoi Shing Road.. Unit 1 Shanghai 200120. Italy Tel : +39 (02) 90330-1 800-551-5956 Denison Hydraulics Ltd..denisonhydraulics.. 2144.. France Miami Lakes. 937-644-3915 Fax : +49 (0) 2103 / 940-558 P. England Fax : +33 (2) 48 53 01 46 Fax : +1 (305) 362-6220 Sec.. 601 33721 Tampere.. Central America. 4-30-02 .. 79.. Industrial Park 18105 Vierzon. 10-02 HP http://www.S.A..A...... France Latin America Other European. Tel : +44 (1924) 826 021 Taipei.com Denison Hydraulics Srl Fax : +61 (2) 9643 1305 Fax : +43 (72 29) 6 30 92 Via Le Europa 68 Call toll-free Hong Kong Benelux 20090 Cusago (MI).A.A in North America or NT. Caribbean countries Singapore 569628 Denison Hydraulics S... Taiwan. ON L6H 5S3. Austria E-mail: Italy Tel : +61 (2) 9646 5200 Tel : +43 (72 29) 48 87 denison@denisonhydraulics. 2 Roosevelt Rd..O. Fax : +65 268 7847 Denison Hydraulics UK LTD 14 route du bois blanc 7850 NW 146 Street Kenmore Road BP 538 Suite 512 Taiwan Wakefield 41. Gomis 1 Fax : +81 (466) 35-2019 08023 Barcelona. Sales & Service Locations Worldwide Asia-Pacific Europe Germany Denison Hydraulics Inc Denison Hydraulics GmbH Australia Austria Auf dem Sand 14 14249 Industrial Parkway Marysville... Italy www. All rights reserved. West Yorkshire..