You are on page 1of 86

Hydraulic Sealing Guide

Issue 28.6

• Rod/gland seals
• Piston seals
• Wipers & scrapers
• Bearing strips
• ‘O’ rings

High Performance Sealing Technology

Appendix A
Introduction

Hydraulic sealing products
James Walker’s family of hydraulic
sealing products is all embracing.
We provide well proven products that
are designed for applications ranging
from delicate instruments and control
actuators right up to the heaviest
forging and extrusion presses.

Each product has been specifically
developed to give you:

• Optimum equipment performance.
• Reduced leakage.
• Low-friction operation.
• Long trouble-free working life.

Complete family Family support How to use this guide
We use the term hydraulic sealing We provide all these hydraulic sealing Page 5: We suggest you initially turn to
products to describe the wide variety of products, and back them with: this page for our Hydraulic seal selection
devices used to assist and perform the guide. This will lead you through the
sealing function in all types of hydraulic • Top level technical support worldwide parameters that should be considered.
and associated equipment that help to by local hydraulics sealing experts —
provide dynamic reciprocating, oscillating backed by industry specialists and the Pages 6-9: Then go to our Quick
or very slow rotational motion. leading-edge skills and knowledge of reference chart. This presents an overview
James Walker Technology Centre. of our hydraulic products and gives a brief
Nowadays, hydraulic cylinders, and description of each, plus a page reference
their associated control component for detailed information on your selected
assemblies, appear in numerous forms • A vast range of standard sizes for all
items. A convenient fold-out version of this
and sizes depending on the duties they our hydraulic sealing products. This
chart is attached to the rear cover.
must perform. Whatever your application, document contains general information
there will be a fundamental requirement on sizes. For the full size ranges please
Rod/gland seals: pages 10-28 ●
for our: refer to our sister publication Hydraulic
Piston seals: pages 10-19 & 29-34 ●
sealing products — Size charts, which
Special duty products: pages 35-39 ●
Rod/gland seals — to seal around the can be downloaded in pdf format from
Wipers & scrapers: pages 40-44 ●
reciprocating rod or ram. www.jameswalker.biz.
Bearing strips: pages 45-46 ●
Ram protectors: page 47 ●
Piston seals — to seal between the • Standard materials suitable for the ‘O’ rings: page 48 ●
reciprocating piston and cylinder bore. majority of applications, plus special
materials for specific duties. Chemical compatibility: pages 50-51
Wipers, scrapers or protector bellows Machining information: pages 52-53
— where the ingress of external • Ex-stock or short lead-time availability
contaminants such as dust, dirt or water for products to national and Appendices:
must be eliminated. international standards. Preferred housing designs: pages 54-76 ●
Housing standards: pages 77-82 ●
Bearing strips — to provide support to
• Express manufacture of specials, to
the piston or ram under lateral loads. Technical guides: page 83
help get your hydraulic plant back
into operation with the minimum of Quick reference fold-out: page 84
downtime. Alphabetical index: page 85
General information: page 85
James Walker contacts worldwide:
page 86.

2 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

About James Walker

Worldwide network & supply Customer support Quality — the prime factor
James Walker is a dynamic global Our role is to provide you with the The process we select to produce your
manufacturing organisation that supplies very best: hydraulic sealing components is ruled by
a vast range of specialised products and customer satisfaction rather than our own
services to virtually every industrial sector. • Customer support. ease of manufacture.
Our development work in fluid sealing
• Technical support.
technology started in the 1880s, swiftly We select the best raw materials for each
followed by our products and materials • Hydraulic sealing products. product and use advanced manufacturing
achieving worldwide recognition. • Delivery. techniques with strict quality control at
• After sales service. every stage.
Today, a close-knit network of James
Walker companies and official distributors James Walker’s Customer Support Centre This culminates in an exacting inspection
covers over 100 countries. This is leads the fluid sealing industry with its procedure for the finished product, using
supported by a secure web-based and service to tens of thousands of customers state-of-the-art techniques in addition to
highly developed logistics operation to worldwide. traditional methods undertaken by skilled
give you surety of supply for your: personnel.
At a local level, on-site technical advice
• Just-in-time (JIT) regimes. James Walker’s stockholding and
comes from our teams of sealing experts,
• Normal maintenance schedules. backed by highly skilled applications logistics operations meet similar exacting
• Emergency breakdowns. engineers and industry specialists, plus quality standards.
the top-level research and development
We stock many thousands of different capabilities of the James Walker Our quality systems are third-party
sealing products ready for same day Technology Centre. registered to ISO 9001 and AS/EN 9100.
despatch. We are also regularly assessed and
Together, they have the knowledge and quality approved by a wide range of
If we do not stock the seals you need, facilities to solve any fluid sealing problem industry bodies and individual customers,
we can supply them within days — rather for our customers. including multinational corporations,
than weeks. This we achieve because we utilities and government organisations.
compound our elastomers in-house and
operate flexible manufacturing systems
at our production plants, working within a
tightly controlled ‘lean’ environment.

When necessary, production time-scales
can be reduced to just hours to help you
get your plant back into operation.

To order or for further details, call your local contact 3shown on rear cover or listed at www.jameswalker.biz 3

About James Walker

Production facilities Research & development
Our manufacturing plants for elastomeric Scientists and development engineers
seals are located in the UK, USA and at the James Walker Technology Centre
Australia. These, together with other work constantly at the leading edge of
production facilities around the world, fluid sealing knowledge and materials
ensure we provide industries at all levels science.
with top quality engineered solutions for
their sealing problems. They deliver the new materials, products
and manufacturing techniques that
Our in-house facilities include: improve the sealing of today’s industrial
• Injection moulding to 500mm plant and meet tomorrow’s sealing
(19.7 inch) diameter. demands before they arise.
• Compression moulding to 2.2m (87 inch)
diameter in a single operation with one Custom design and manufacture is a
of the biggest presses for precision James Walker speciality. If a standard
moulding in Europe. product will not solve your problem, we
• Vacuum moulding to 2.1m (83 inch) have the in-house facilities to innovate,
diameter in a single operation. design, prototype, develop and test
• Special production techniques that hydraulic sealing systems specifically to
enable the manufacture of seals to match your operational parameters.
unlimited diameter.
• Transfer moulding. We also work on joint venture research
• CAD/CAM design and auto-machining projects with other organisations in the
of mould tools. European Sealing Association — of which
• Rubber-to-metal bonding, with we are a founder member — and sponsor
degreasing, acid etching and high-level research in partnership with
phosphating of metal surfaces. world leading users of sealing technology.
• CNC centre for machining engineering
plastics and elastomers. In addition to our in-house test
• Elastomer impregnation of fabrics and laboratories that verify the integrity of
fibres for production of specialised our materials and seal designs, we
composite materials. regularly commission independent
• Batch compounding of over 300 test houses across the world for third-
elastomer grades — with interlocked party certification of our products to
energy, time and temperature control for international and industry standards.
QA traceability.

4 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

Centre or your local James Walker required.5 is the JW Order Code in our sister publication maximum recommended seal depth — Hydraulic sealing products — Size charts Step 2: Sealing method otherwise fluid film lubrication may be (this can be downloaded in pdf format Depending on your application. Select the most the seal you have selected. If in doubt please such as surface finish. Hydraulic seal selection guide Piston Rod Cylinder Gland Wiper Piston Seal Bearing Strips Rod Seal Six simple steps to seal selection To select the correct hydraulic seal for Step 3: Operational parameters Step 5: Operational features your application. then please appropriate seals and then go to the consult our Technical Support Team. Step 1: Seal function Endless: this is our preferred method of The seal you require will usually be for the Reciprocating speed also needs to be supply. Ensure all plant components Note that single-acting seals (eg.biz).jameswalker. should be considered along with the your seal for the following: temperature range in which it will operate.jameswalker. as it provides the highest sealing rod. For more information. Solosele G) and media on our Chemical compatibility meet manufacturer’s recommendations. you may compromised. also require wipers or bearing strips. seal’s full description. stroke length divided by 2. Step 4: Material compatibility If the size you require does not appear. require single. please consider the The maximum pressure of the application Please consider and check availability of following steps. If your Split-type: for easier and quicker Please look first at our Quick reference application requires higher speeds than installation during plant maintenance. from www. gland. To order or for further details. A convenient fold-out Stroke length should also be considered required housing measurements. or the multi. chart (pages 6-9). cylinder stroke speed is 0. For example.biz 5 . gland or piston — and you may considered: the standard maximum integrity. it could be the please check the Materials of construction company for a quotation. Step 6: Sizing the seal pages quoted for full descriptions and Refer to the section drawings for the size availabilities. You can also cross-reference the materials housing.5m/s. ram. call your local contact 5shown on rear cover or listed at www. please lip sealing action of a Chevron® set. single action of our Solosele® G. may be used in a back-to-back chart on pages 50-51. with some of our seals rated higher. check the condition of the rod. etc. double or multi-lip sealing. then version of this chart is attached to the when calculating the seal depth: check the standard listings charts for the rear cover. double-acting piston assemblies. please refer to Machining information (pages 52-53) and Housing details (pages 54-82). Note: Prior to sizing your seals. Fine tune your selection of possible seals To determine that the seal materials are please consult our Customer Support by considering the method of sealing compatible with your system media. the and Media capabilities as stated in the double action of Lionsele® P. arrangement in separate housings on consult our Technical Support Team.

Chevron+100°C sets Supplied: Endless Piston seals  Details: P14-15 + Appendix C Chevron® Fabric Lionsele® LF gland ring Plastic gland ring S/A gland ring (Piston) and rubber Lionsele® P header and rubber Chevron® header and Lionsele plastic Lionsele® LF LF header Lionsele® SP Rod/gland seal Rod/gland seal Lionsele® U1 Piston seal Piston seal Lionsele® U3 Solosele® G Solosele® S Solosele® SW Twinset U-rings Special duty Composite seals Universally proven multi-lip packing Very low friction: smoothest operation Self-aligning Gland Rings Max operating pressure: 42MPa Max operating pressure: 40MPa Leaflet : Solosele® KB Hydro JAMES Max surface speed: 0.So Wipers Lionsele® W1 Details: P10-11 + Appendix A Details: P16-17 + Appendix D Lionsele® W2 Lionsele® W3 Standard Solosele ® G rubber Rubber /®fabric U1 with LionseleLionsele Rubbe plastic A/E U1 Wiper Type L Rod/gland and seal fabric Rod/gland seal(Piston) plast Wyclip® Piston seal Piston seal Bearing strips Lionsele® B1 Lionsele® B2 Ram protectors Comflex® Bellows ‘O’ rings Robust single element seal Ideal for aggressive environments Virtually all standards & sizes Max operating pressure: 42MPa Max operating pressure: 42MPa Max surface speed: 0.5m/s Pages 6 and 88 . Hydraulic Sealing Products Marcoms Department Pages 6 a Appendix Quick reference A chart Twinset Overview of products Key to materials Twinset Rod/gland seal Elastomers Piston seal Rod/gland seals Chevron® Polyurethanes Lion® Expanding Packing Lionsele® G Thermoplastics Lionsele® LF Lionsele® U1 Rubber-proofed fabric Lionsele® U2 Lofilm® PTFE — virgin & filled Lofilm® HD Leaflet : Decades of duty onDateolder plant : Leaflet : Sketch reference : JAMES WALKER S. Ltd.0m/s: Products JAMES WALKER S. call your local contact shown on rear cover or listed at www. Details: P12-13 + Appendix B Details: P18 + Appendix E 6 To order or for further details. Max Sealing Products Ltd.5m/s with Temperature range: -20°C to +120°C Temperature range: -30°C to +100°C Note: Statements of operating limits Supplied: Endless plastic A/E (Piston) Supplied: Endless plastic A/E (Rod) quoted are not an indication that these values can be applied simultaneously.biz .P.S.5m/s Rubber withMaximum surface speed: Rubber 0. Ltd. Leaflet : JAMES WALKER S.operating pressure: 12/11/2010 34MPa Hydraulic Chevron sets Sealing Products Marcoms DepartmentMax surface speed: 0.S.P.jameswalker.Maximum Ltd.S.P.P.Lion Marcoms Department Twinset U-rings Metals Pages 6 and 84temperature: Max . Ltd.5m/sWALKER S. surface speed: Leaflet 5.S.P. Solosele® G JAMES Resin-proofed WALKER fabric Hydraulic S.Lions and plastic header Marcoms Supplied: Department Split & endless and plastic header Supplied: Endless and plastic header Pages 6 and 88 .S. Hydraulic Sealing Hydraulic Sealing Products Fabric Tube test sealsgland ring Plastic gland ring Temperature range: Marcoms -20°C to Department +100/120°C S/A gland ring (Rod) Temperature range: -250°C to +260°C Pages 6 and 88 .

S. Ltd.5m/s Max surface speed: 0.5m/s Pages 7 and 88 . Hydraulic Sealing Products Marcoms Department Pages 7 and 84 Quick reference chart Leaflet : Date : Sketch reference : JAMES WALKER S. single-acting JAMES WALKER S. Ltd.U Rings Sketch reference : U Rings Fabric gland ring Marcoms Department Plastic gland ring Lionsele SP S U-rings U Rings Lofilm® HD Lionsele® SP Rod/gland seals Rod/gland seal Piston seal Lionsele SP Piston seals Leaflet : DateFor : forging Sketch referencepresses : & extrusion Double-acting.So Expanding 40MPa Max surface speed: 0.P. High performance.S.P.Lionse Supplied in a variety of elastomers Temperature range: -20°C to +120°C Temperature range: -20°C to +100°C and rubberised fabrics. Ltd. call your local contact 7shown on rear cover or listed at www.S.P. Hydraulic Sealing Products 14/03/2010 Lionsele SP -001 JAMES WALKER S. JAMES WALKER Lofilm sets Operating capabilities: Depend on Max operating pressure: 62MPa Max operating pressure: Hydraulic 42MPa Sealing Products 14 Pages 7ofand design and materials construction. Supplied: Split & endless Supplied: Endless Details: P19 Details: P24-25 + Appendix H Details: P29 + Appendix J Plastic gland ring Lionsele P Lofilm® Lionsele® G Lionsele® P Rod/gland seal Rod/gland seal Piston seal Leaflet : Highly versatile multi-lip seal High performance.P.S.S.P. Leaflet : JAMES WALKER S.0m/s Max surface speed: 5.biz 7 .S.5m/s artment Max surface Pages 7 and 84 .jameswalker.Endless Supplied: Endless Leaflet : Hydraulic Sealing Products Date : 17/02/2010 Sketch reference : Lionsele U2 001 Marcoms Department Lionsele U2 Details: P20-21 + Appendix F Details: P26-27 + Appendix I Details: P30-31 + Appendix K Solosele S Lion Expanding Packing Lionsele U2 Lion® Expanding Packing Lionsele® U2 Solosele® S Rod/gland seal Rod/gland seal Piston seal Robust multi-lip packing Single-acting seal in polyurethane For split-type piston heads Max operating pressure: 62MPa Max operating pressure: 42MPa Max operating pressure: 42MPa Max surface speed: 0.Lion Expanding Packingspeed: 5.0m/s Temperature range: -20°C to +120°C Temperature range: -25°C to +120°C Temperature range: -25°C to +120°C S/A gland Supplied: Splitring (Piston) JAMES WALKER & endless Supplied: S.P.Lofilm sets 0.S. Ltd. Ltd. double-acting seal Hydraulic Sealing Products S.5m/s DepartmentMaximum surface speed: 0.Max Ltd.5m/s Temperature range: -20°C to +100°C Temperature range: -30°C to +100°C Temperature range: -20°C to +120°C Supplied: Split & endless Supplied: Endless Supplied: Endless Details: P22-23 + Appendix G Details: P28 + Appendix E Details: P32 + Appendix L To order or for further details. Ltd. for spool-type Leaflet : pistons Hydraulic Sealing Products 12/11/2010 S. Max surface speed:Marcoms 84 . operating pressure: Leaflet : Hydraulic42MPa Sealing Products Max Date : operatingLion 12/11/2010 Marcoms Sketch reference : pressure: Department Max operating pressure: 40MPaPages 7 and 88 . Marcoms Department Leaflet : Hydraulic Sealing Products Date : 14/07/2010 Pages 7 and 88 .P.5m/s Maximum surface speed: 0.

call your local contact shown on rear cover or listed at www.biz . Leaflet : Hydraulic Sealing Products Ltd. JAMES WALKER S. Ltd.S.P. 42MPa : CostDate effective. High Pages 8 and 84 . JAMES WALKER S.P.SA Gland Ring seal and release repeatedly.Tube testperformance seals polyurethane wiper Supplied: Endless Supplied: Endless & OSJ® with excellent wear resistance.S.Composite Seal Maximum operating Marcoms pressures:DepartmentSupplied: Endless Pages 8 and 88 .Lionsele Department water U3 turbines. Hydraulic Sealing Products Max operating pressure: 42MPa 20/08/2010 JAMES WALKER S.P. HSG28 .5m/s 14/07/2010 oscillating Lionsele U3 duties associated with Hydraulic Sealing Kaplan Products Supplied: 25/10/2010Endless F1 .P15 rtmentTemperature range: -20°C toPages Marcoms +100°C8 and 88 . Hydraulic Sealing Products Marcoms Department Pages 8 and 88 Quick reference chart Leaflet : Date : R S. Ltd.P.S. and systems with extrusion gaps. Hydraulic Sealing Products 0.P. designed to prevent dirt ingress and Supplied: Endless Lofilm® and Lofilm® HD seals when used control fluid film build up. For hydrostatic testing Temperature range:Hydraulic Leaflet : -30°C Sealing to +100°C Products tmentMaximum surface speed: 0.Solosele KB Hydro Lionsele W1 Solosele® SW SW Solosele Solosele Solosele® KBKB Hydro Hydro Lionsele® W1 Piston seal Special duty seals Wiper Leaflet : Robust double-acting seal Blade root JAMES WALKER seal for Kaplan turbines S.jameswalker.Solosele SW Pages 8 nd 88 .P.S. Ltd.S.Lions Temperature range: -30°C to +100°C Polyurethane versions: 100MPa Metal-cased polyurethane wiper.Supplied: Ltd. Ltd. shafts with large Details: P35 + Appendix N Details: P42 + Appendix Q offset.P. Ltd.P.P. For Chevron®.S. Leaflet : JAMES WALKER S. (On-Site Joining) Details: P33 + Appendix M Details: P40 + Appendix O Insert on Details: P36-37 Pages 8 and 84 Lionsele W2 Lionsele Lionsele® U3 U3 Lionsele® W2 Tube test seals Piston seal Tube test seals Wiper Special duty seals Reduces risk of inter-sealLeaflet pressure : Date : Medium-to-heavy duty wiper . : Marcoms long-term Sketch reference : Department sealing Leaflet : on slow Temperature Date : range: -30°C to Sketch reference : +100°C Pages 8 and 88 - JAMES Max surface speed: WALKER S. Details: P39 8 To order or for further details.5m/s Pages 8 and 88 . Medium duty wiper for sandSealing Hydraulic & mudProducts Max operating pressure: Leaflet S. Date : 14/07/2010 Sketch reference : Solosele SW Hydraulic Sealing Products 14/07/2010 partment Marcoms Department Pages 8 and 88 . Lion® Expanding Packing. Endless Hydraulic Sealing Products 20/08/2010 Details: P34 + Appendix E Marcoms DepartmentUsed on tube testing machinesPagesthat 8 and Details: P41 + Appendix P 88 . with heavily worn rams. Ltd. Ltd. Composite Seal Lionsele W3 Composite seals Details: P38 Lionsele® W3 Special duty seals Wiper SA Gland Ring Self-aligning Gland Rings Special duty — optional feature Custom-designed & manufactured Double-acting wiper Combine compactness with low break-out Temperature range: -30°C to +100°C and dynamic friction for instant response Supplied: Endless on customer-specific hydraulic and Recommended for arduous conditions Polyurethane wiper with chamfered lips pneumatic control systems.S.S. Self- Supplied: Endless Rubberised fabric versions: Leaflet : 69MPa retaining Date : design for open-faced housings.S.

Hydraulic Sealing Products working 20/08/2010 in aggressive environments on RGD resistant.P.biz 9 . Temperature range: -35°C to +120°C Robust. Ltd. partment forging Pages 9 and 88 . etc.S. Ltd. Max Ltd. RT): 12MPa Max relative speed: 5. BS 4518 (metric). Ltd.Lionsele B2 Wyclip Wyclip® LionseleLionsele ® B2 B2 ‘O’ rings Scraper/wiper Bearing strip Highly versatile seals JAMES WALKER S. Leaflet : Hydraulic Sealing Products Date : 20/08/2010 Quick reference chart rtment JAMES WALKER S. 88 .Comflex Fabric Bellows to +100°C Supplied: Strip form or machined bearing.S.P.S.bearing stress Hydraulic (dynamic. SAE AS 586 (inch). Wiper Type 'L' Supplied: Split & endless Fabric-reinforced elastomeric bellows of Silicone rubber (VMQ). Details: P45 + Appendix T To order or for further details. call your local contact 9shown on rear cover or listed at www. Details: P44 + Appendix S Details: P48 2/03/2010 Details: P47 Date : LionseleLionsele ® B1 B1 Sketch reference : Type L -004 Bearing strip Bronze-loaded PTFE for low friction Max bearing stress (static.S.jameswalker. Pages 9 and 88 . Pages 9 and Ltd. heavy-duty protection Ethylene-propylene (EPM). Protect rams Fluoroelastomer (FKM).P. RT): 400MPa Supplied: Endless JAMES WALKER S. rubberised fabric construction.S.0m/s Temperature range: -60°C to +150°C Supplied: Strip form or machined bearing. Details: P43 + Appendix R Details: P46 + Appendix T Wiper Type L Comflex Many thousands of types and sizes ® Fabric Bellows Comflex Bellows Wiper Type 'L' Wiper BS ISO 3601-1 (metric & inch). including Leaflet : Date : R S. Leaflet RT): : 90MPa Date : Sealing Products 20/08/2010 A simple design of clip-in wiper that is Max relative speed: 1.P. Ram protectors BS 1806 (inch: now superseded by BS ISO 3601-1 Class A). RT): 25MPa Max bearing stress (dynamic. Robust and wear-resistant wiper of tough fully vulcanised construction.Lionsele B1 presses. pulverising mills. Heavy duty scraper/wiper For heavy duty applications Marcoms Department Temperature range: -40°C to +100°C Max bearing stress (static.Wyclip Leaflet : Hydraulic Sealing Products Date : 20/08/2010 Marcoms Department Pages 9 and 88 .0m/s. Marcoms widely used on hydraulic DepartmentTemperature range: -60°C actuators. Hydraulic Sealing Products Stocked material grades include: Nitrile rubber (NBR).P. Leaflet : Elast-O-Lion® hydrogenated nitrile Wiper for highly abrasive media (HNBR) including RGD resistant.S.

Solid hard rubber. header/male adapter. non-adjustable axial housing lengths. back-to-back. +212°F) for up to 250mm (9.256 in) and above can be supplied with multiple open-coil springs to give a degree of compensation for wear and loss of interference of sealing rings. For higher speeds please Typical applications consult our Technical Support Team.biz .84 in) *Header High performance acetal Fabric proofed with to +260°C. The rings are tapered to give an initial interference fit when confined in the seal housing. ChevronChevron ® for rods/glands ® & pistons for rods/glands & pistons Chevron® Universally proven multi-lip packing Rod / gland seals Description Chevron® (known as Shallex® in some regions) is our universal multi-lip packing set that is highly regarded for its long working life and ability to operate under adverse mechanical conditions. • Maximum temperature (special • Available with Self-aligning Gland materials): up to +260°C (+500°F). hot oil 250mm OD intermediate blend of synthetic rubbers A range of solid rubbers. Modified design/ • Double-acting capabilities when fitted materials can considerably extend this. This robust packing set comprises a gland ring/female adapter. PTFE Above V-shaped Cotton fabric proofed with a UHMWPE.5mm (0. • Maximum surface speed: 0. 10 To order or for further details. sludge pumps and swivels. Operating capabilities • Maximum operating pressure: Special features 42MPa (6092psi). When used in split form it can provide major downtime savings. The resulting radial force together with the fine finish of the lip. boiler feed and oil pumps. or cotton Piston seals *Header fabric proofed with a blend (male adapter) of synthetic rubbers * Non-standard — spring-loaded headers Header rings produced from thermoplastics or metals in radial sections of 6. (male adapter) copolymer hydrogenated nitrile (HNBR) or fluorocarbon Gland (female Cotton fabric proofed with a (FKM) and others. and one or more intermediate V-shaped rings. A scarf abutment is used when the seal is needed in split form.jameswalker. adapter) blend of synthetic rubbers Acetal. etc. • Temperature range (standard • Recommended for safety critical duties materials): -20°C to +100°C (-4°F to and adverse mechanical conditions. Standard materials: most types of hydraulic press (main rams and drawback Materials of construction rams). PEEKTM. oil pipeline expansion glands. call your local contact shown on rear cover or listed at www. Ring (see page 39). or to +120°C (+248°F) above 250mm • Options available to suit adjustable and (9. • Excellent extrusion and wear resistance. Gland (female High performance acetal adapter) copolymer Special materials: reciprocating steam. nylon.84 in) OD. hydraulic valves.84 in) OD.5m/s (98.84 in) A range of metals. Up to & including V-shaped Cotton fabric proofed with a water. hydraulic cylinder glands and Size range Set ring Standard materials Special materials piston heads.4fpm). ensure a good seal at low or slack pressures. 250mm OD intermediate blend of synthetic rubbers (9. reciprocating pumps for refinery duties up (9.

Piston seals Endless packing sets in standard materials to suit housings to BS ISO 5597 Chevron® rod — Long (L3) axial length series are readily application available. call your local contact11 shown on rear cover or listed at www. Endless rings available up to 2.5mm (0. Inch sizes and split packing sets Direction of are also available. it is single-acting Direction essential to advise our Technical Support of piston application Team of the type and designation due to pressure the effects that can occur with different grades. which can be downloaded pressure from www.jameswalker. and Appendix W with most mineral-based hydraulic fluids. Rod / gland seals Media capabilities Chevron® typical housings Standard materials are suitable for use See Appendix A (page 54) for preferred housing designs. Bearing housings Special materials considerably extend the range of application in terms of temperature. fluid compatibility and abrasion resistance. Bearing housing Chevron® How supplied double-acting Bi-Directional (Also see Hydraulic sealing products — piston application Size charts. Also resistant to air.jameswalker. Chevron® Where fire-resistant fluids are used.2m (87 in) OD.26 in).16 in) upwards. spring-loaded versions from 6.biz 11 . Ask our Technical Support Team for further information. water and most lubricating oils and greases. (pages 79-82) for BS ISO 5597 — Long (L3) axial length series housings. and most fire-resistant fluids of the water/ oil or water/glycol types at up to 100°C (212°F).biz) Available in radial sections from 4mm (0. pressure Fitting instructions are supplied with every Bearing housing Wiper housing packing set. To order or for further details.

oil emulsion or water/glycol types at of PTFE. use with sealing element of low nitrile • Excellent extrusion resistance for long (NBR). or resists extrusion whilst. sealing application. of cases. the seal base ID or • Temperature range (standard materials): Special materials extend considerably OD corner has a moulded chamfer recess -20°C to +120°C (-4°F to +248°F). This prevents fluid pumping For higher speeds please consult our under the seal lip during Technical Support Team. As pressure increases. The tough integral fabric/rubber base piston seal. guide vanes and Media capabilities servo motors on hydroelectric plant — Standard materials are suitable for use Special versions and as a static seal that offers the benefits with most mineral based hydraulic fluids. In operation. but care must fluoroelastomer (FKM). nylon or acetal to reduce friction temperatures up to 120°C (248°F). the range of application in terms of in which the split anti-extrusion (AE) • Temperature limits (special materials): temperature. (reciprocating): 0. down to -45°C (-49°F) with low nitrile abrasion resistance. Solosele® G seal for rods/glands & pistons Header Solosele® G Robust single element seal Rod / gland seals Description Solosele® G is our compact rod/gland seal and single-acting piston seal that saves space without compromising its high integrity sealing capabilities. fluid compatibility and element/ring is positioned.4fpm). or single-acting Standard material: medium nitrile (NBR). low-pressure rod retraction. Please consult our (NBR). and most lubricating applications.biz . Standard material: cotton fabric proofed Note: If the seal is to be fitted to a with a blend of synthetic rubbers. 12 To order or for further details. or up to +200°C (+392°F) with Technical Support Team.5m/s (98. Piston seals to prevent excessive axial • Maximum surface speed movement within the housing. ram seal Elastomeric sealing element for hydraulic presses. Additional duties include groove requirements. They or limit seal contact area on short stroke Operating capabilities also resist air. High integrity sealing is enhanced by its flexible chamfered lips. Odd-legged design is available fluoroelastomer (FKM). guidance and product recommendations. turbine blade roots. the elastomeric element provides low-pressure sealing by means of radial squeeze. the seal is used in a rod/gland or piston 42MPa (6092psi). Standard versions comprise a profiled elastomeric sealing element that is firmly protected by an integral anti-extrusion element of rubber-proofed fabric. Solosele® G-AE is available with separate of an ‘O’ ring with integral anti-extrusion and most fire-resistant fluids of the water/ triangular base ring (internal or external) capability. Fabric proofed with fluorocarbon operational life. call your local contact shown on rear cover or listed at www. being sufficiently flexible to be taken to relieve any potential inter-seal allow the seal to be fitted in a blind pressure build up. its pressure responsive action maintains the sealing force — even when there is Typical applications Materials of construction significant rod misalignment.jameswalker. in the majority double-acting piston duties.) Anti-extrusion element recess in a bore. semi-rotary applications including swivels fluorocarbon (FKM). Dependent on whether • Maximum operating pressure: oils and greases. water. (Two seals can be used for Special materials: low nitrile (NBR). Solosele® G is also suitable for slow (FKM) for use with sealing element of • Simple to fit. please consult Special materials: cotton fabric proofed • Compact seal with excellent high and our Technical Support Team for design with blend of synthetic rubbers for low pressure sealing capabilities. • Cost savings through simple housing and distributors. Special features single-component piston. Rod seal for hydraulic cylinders.

Rubber with integral fabric Standard .2m OD. and BS ISO 6020-2 housings. Rubbergroove with integral fabric Standard . Rubber Standard . Rubber with integral fabric Standard . Rubber Standard . Rubber with integral fabric Standard . Rubber Numerous other moulds available for non.jameswalker. Rubber with integral fabric Standard .biz 13 .S.125 inch ID to 87 inch OD. Rubber with integral fabric Standard . Ltd. Rubber of Standard . Standard . Rubber Standard . Rubber with integral fabric and separate plastic with separate plastic with integral fabric and separate plastic with separate plastic only A/E element A/E element A/E element only A/E element A/E element A/E element Solosele® G typical housings See Appendix B (page 55) for preferred housing designs and Appendix W (pages 79-82) Rod / gland seals for BS ISO 5597 — Short (L1) and Medium (L2) axial length series. but tooling charges may be incurred. RubberBearing housing Standard . Fitting instructions are supplied with Typical Solosele® G constructions every seal. Rubber Standard . call your local contact13 shown on rear cover or listed at www. Single-acting piston applications Single component housing assembly Multi-component housing assembly Direction Direction of Standard . Rubber pressurewith integral fabric pressure with integral fabric with separate plastic with separate plastic and separate plastic and separate plastic only A/E element A/E element A/E element only A/E element A/E element A/E element Bearing Bearing housings housings Double-acting piston applications How supplied (Also see Hydraulic sealing products — Single Size charts.jameswalker. pressure pressure Leaflet : Date : Sketch reference : JAMES WALKER S. and BS ISO 6020-2 are readily available. Solosele® G seal for rods/glands & Header pistons Standard . Types and construction in endless form for optimum sealing performance. Standard inch sizes from 0. Shaft sealing applications Other sizes within these metric and inch limits are manufactured to order. with integral fabric only A/E element and separate plastic with separate plastic A/E element with integral fabric only A/E element and separate plastic with separate plastic A/E element A/E element A/E element standard sizes from 3mm ID to 2.P13 Solosele® G is supplied as standard Marcoms Bearing housing Department Wiper housing Bearing housing Wiper housing Solosele G . Rubber Standard . Rubber Bearing housing groove Standard . Rubber Standard . Hydraulic Sealing Products 19/01/2011 HSG28 . Rubber with integral Rubber with integral Rubber with Piston seals fabric only fabric and separate separate plastic All rubber AE element plastic AE element AE element To order or for further details.biz) Bi-directional Standard sizes to fit piston head and rod/ pressure gland housings to BS ISO 5597 — Short (L1) and Medium (L2) axial length series. which cancomponent housing assembly be downloaded Multi-component housing assembly from www.P. Single component housing assembly Multi-component housing assembly Larger diameter endless seals — to unlimited OD — can be made using our Direction of Direction of special mould-joining technique.

up to 1675mm (98. Typical applications hard composite. use with most mineral based hydraulic fluids. the 34MPa (4931psi). Standard materials are suitable for and hydraulic valves. They under abrasive conditions or for heavy- are also resistant to water and air.jameswalker. The lips of the U-ring are slightly flared to provide an interference fit for initial sealing. jacks and hoists.5m/s Endless rings only.jameswalker. Current applications include multiple coil springs for the automatic the main rams of upstroking/gravity return compensation of wear when used in non- presses and downstroking/prefilling adjustable housings. it is essential to advise our Technical Support Team of the type and designation. Although we recommend our more advanced designs for many of the traditional Twinset applications. U-ring adjustable. Where fire-resistant fluids are used. the sealing force is increased significantly by reaction within the tongue-shaped cavity of the U-ring. For adjustable axial length housings. Media compatibility hydraulic piston heads. Twinset was developed for use on Spring-loaded: header rings of 6. Size charts. including many of the phosphate recommend a suitable product.4fpm). duty applications (eg. forging or extrusion presses). with a blend of synthetic rubbers. with sections from 5mm Special features (0. (66 in) OD. this product remains a firm favourite with the operators of older hydraulic plant. lubricating oils and greases at This packing set should not be used temperatures up to 100°C (212°F). which can be downloaded header ring also spreads the U-ring lips • Maximum temperature (standard from www. 14 To order or for further details. and rams. • Maximum surface speed: 0. call your local contact shown on rear cover or listed at www. Operating capabilities How supplied • Maximum operating pressure: (Also see Hydraulic sealing products — Under slight axial compression. or a similarly consult our Technical Support Team. for use with a number of fire-resistant Piston seals please ask our Technical Support Team to fluids. please Standard material: nylon. Twinset packing for rods/glands & pistons Header Twinset Well proven over many decades Rod / gland seals Description Twinset is our pressure responsive packing set that boasts a record of success stretching back over 50 years.biz) slightly to improve low pressure sealing materials): 100°C (212°F). most users find that this does not impair plant performance. ester type. • Readily available in traditional sizes for Standard material: cotton fabric proofed older plant.19 in) upwards. In these cases. Please state whether • Very well proven on reciprocating plant Materials of construction housings are adjustable or non- worldwide. The packing set comprises an endless U-ring firmly supported by a header ring. or on rams subjected to shock The standard materials prove satisfactory loads or side loads. All standard sizes shown in our charts • Suitable for adjustable and non- are supplied without tooling charges.biz . When system pressure is applied.5mm Fitting instructions are supplied with vertically reciprocating hydraulic shafts section and above can be supplied with every seal. Twinset has also proved successful on press drawback rams. Although swell will occur. Header ring sizes above 1675mm (66 in) OD. type presses. efficiency.

jameswalker. call your local contact15 shown on rear cover or listed at www. Rod / gland seals Piston sealing — single acting Direction of pressure Bearing housings Piston sealing — double acting Bi-Directional pressure Bearing housing Shaft sealing Direction of Piston seals pressure Bearing Wiper housing housing To order or for further details. Twinset packing for rods/glands & Header pistons Twinset typical housings See Appendix C (page 56) for preferred housing designs.biz 15 .

cobalt/chrome is NACE-approved and performance replacement for elastomeric resists stress cracking in sour H2S or polymeric lip seals and ‘O’ rings working environments. Size charts. Typical applications the majority of applications.biz) • Wide temperature range and almost Finger spring To fit ‘O’ ring housing grooves for SAE universal media compatibility enable Stainless steel as standard. How supplied • Special spring design gives an evenly Please consult our Technical Support (Also see Hydraulic sealing products — distributed load across large deflections. PTFE/aromatic polyester: -130°C to +300°C (-202°F to +572°F). in extreme conditions. medical equipment. for use with all commonly found hydraulic fluids. Also manufactured to suit Stainless steel is recommended for customers’ specific equipment. whilst the pressure-responsive seal profile ensures excellent sealing performance at high pressures. • Maximum surface speed: 5m/s (984fpm). BS1806. Materials of construction Operational considerations Body Shaft hardness Special features Fluolion® (virgin PTFE). which can be downloaded • Fits ‘O’ ring housings. Fluolion GR with For optimum operational life. sizes. static and some rotary applications.jameswalker. wear and chemical resistant qualities. Team regarding your optimal material. low friction Rod / gland seals Description This compact seal is the high performance answer to fluid sealing in extreme operating conditions of temperature. • 300 Brinell (31 Rockwell C) for dynamic. and PTFE ensures that Lionsele LF is suitable general industrial applications. from www. Header Lionsele® LF for rods/glands & pistons Lionsele® LF High performance. static mode. where BS ISO 3601 supersedes environments. particularly • Very low friction for smoothest 25% carbon/graphite. cryogenic. we recommend a operation. The seal comprises a PTFE U-ring energised by a highly developed finger spring. steam. typically in hydraulic and pneumatic systems. pressures. with AS586 (inch) and BS ISO 3601-2 (metric) this seal to work in the most aggressive cobalt/chrome alloy available. 16 To order or for further details. with 60% bronze. defence and aerospace. speed and chemical media. Lionsele® LF is suitable for reciprocating. or Fluolion with 10% minimum shaft hardness of: • Seize-free action after long periods in aromatic polyester. • Temperature range: Piston seals Virgin PTFE: -250°C to +260°C (-418°F to +500°F). Operating capabilities Spring materials may need to be selected • Maximum operating pressure: to meet precise operational parameters.biz . call your local contact shown on rear cover or listed at www. Fluolion B60 at higher pressures. Dynamic duties: 35MPa (5076psi) Static duties: 40MPa (5802psi). The Lionsele LF is recommended as a high. The almost universal compatibility of automotive. oil and gas Media capabilities valves.jameswalker. water and corrosive media. This arrangement provides ample resilience to keep the lips in sealing contact with their mating surfaces at low pressure. • Excellent performance at high and low Each Fluolion grade has specific frictional. • 220 Brinell (19 Rockwell C) for static.

This requires a 15° lead- in to the housing groove from the pressure side. with a locking lip of 0. Lionsele® LF for rods/glands & Header pistons Lionsele LF® typical housings See Appendix D (page 57) for preferred housing designs. with a locking lip of 0. the seal must be stretched over the diameter of the shaft.25 times nominal radial section to ensure efficient sealing. call your local contact17 shown on rear cover or listed at www. This should be attempted only when the inside diameter of the seal is at least 30 times its nominal section. Bi-directional Fully enclosed non-split shaft housing pressure When no chamfer leads directly into the housing groove. we suggest the following methods.biz 17 . Bearing housings Non-split piston housing (partially enclosed) Use this method only when the outside diameter of Lionsele LF is at least 25 times its nominal section. Bearing housings Piston sealing — double acting Piston sealing — double acting Bi-directional Piston seals Bi-directional pressure pressure Bearing housings Bearing housing To order or for further details. Rod / gland seals Shaft sealing Direction of pressure Bearing Wiper housing housing Housing type recommendations Piston applications Split housing Piston sealing — single acting We recommend a split housing for high-integrity sealing and cryogenic applications.jameswalker. Direction of Non-split cylinder housing pressure Use this method only when the outside diameter of Lionsele® LF is at least ten times its nominal section. Where a split housing is impractical.25 times nominal radial section to ensure efficient sealing. This requires a 15° Piston sealing — double acting chamfer to the housing groove from the pressure side.

When pressure rises. ram seal for hydraulic (Also see Hydraulic sealing products — pressure presses. — even in aggressive working emulsion or water/glycol types are used. and Medium (L2) axial length series.5m/s (98. Special features • High mechanical strength polyurethane provides excellent resistance to wear and extrusion. Header Lionsele® U1 for rods/glands & pistons Lionsele® U1 For general duty hydraulics Rod / gland seals Description Lionsele® U1 is a U-profiled seal.jameswalker. Bearing housing grooves Shaft sealing Piston seals Direction of pressure Bearing Wiper housing housing 18 To order or for further details. Bi-directional Materials of construction pressure Precision moulded in wear-resistant polyurethane (AU/EU). environments. • Temperature range: -30°C to +100°C and BS ISO 6020-2 housings. and as single-acting piston seal.4fpm). which can be downloaded from www. Fitting instructions are supplied with every seal. that provides excellent resistance to extrusion and abrasion in general duty hydraulic systems. the seal becomes pressure-responsive to maintain sealing forces throughout the operating range.jameswalker.biz) Operating capabilities Bearing • Maximum operating pressure: housing grooves To suit housings to BS ISO 5597— Short 42MPa (6092psi). The radial squeeze provided by this action gives efficient sealing at low pressures. Other sizes (-22°F to +212°F). Size charts.biz . Also resistant to air 79-82) for BS ISO 5597— Short (L1) • Combination of seal material and and most lubricating oils and greases. See Appendix E (page 58) for preferred • Flexible lip ensures long and effective based hydraulic fluids at temperatures housing design. design minimises plant downtime Where fire-resistant fluids of the water/oil and BS ISO 6020-2 housings. Piston sealing — double acting can be manufactured to order. please contact our Technical Support Piston sealing — single acting Team for advice on temperature limits. and Appendix W (pages sealing life. • Maximum surface speed: 0. Typical applications General duty systems — rod seal for How supplied Direction of hydraulic cylinders. Media capabilities Lionsele® U1 typical housings Suitable for use with most mineral. call your local contact shown on rear cover or listed at www. The lip profile of this seal is designed as an interference fit within the housing. (L1) and Medium (L2) axial length series. of high-performance polyurethane. up to 100°C (212°F).

Round Round Base Base Type profiles. U-ring seals for rods/glands & Header pistons Rod / gland seals We supply a variety of U-rings to Rubber U-ring Fabric U-ring different designs — and in various Suitable for stretch fitting For more arduous duties materials including polyurethane — for hydraulic duties.4fpm).5m/s (98. Construction Construction Rubber Rubber Construction Chamfered Construction Fabric lip type Fabric profile with post moulded chamfered lips. suitable for both rod and Rubber Fabric acting piston applications.5m/s (98. a square base profile with moulded flared lips. The following Description Description are our most popular types.4fpm). Available single acting piston applications. Chamfered Construction Lip Type Construction Construction Construction Operating capabilities Chamfered Chamfered Lip Type Lip Type Operating capabilities • Maximum operating pressure: Chamfered Chamfered Lip Type Lip Type • Maximum operating pressure: 34MPa (4931psi). Piston seals To order or for further details. Round Base Type grades and hardnesses are available. Square base type 0. and in a range of materials. A family of moulded endless rubber U-ring A family of moulded endless fabric seals.biz 19 . • Temperature range: • Temperature range: -20°C to +120°C (-4°F to +248°F). Other elastomer materials are available. How supplied Round Round BaseBase TypeType How supplied Available in square-based or round-based Round base typeType Available in square-based or round-based profiles and in a range of materials. Also. Square Square BaseBase TypeType Materials of construction Square Square BaseBase TypeType Materials of construction Manufactured as standard in nitrile (NBR) Manufactured as standard in 80 IRHD elastomer-proofed cotton fabric. call your local contact19 shown on rear cover or listed at www. Other nitrile (NBR) elastomer. Rubber construction Fabric construction in a square or round base profile with Available in a square or round base Rubber Rubber Construction FabricFabric Construction moulded flared lips. -20°C to +120°C (-4°F to +248°F). 10MPa (1450psi). suitable for both rod and single U-ring seals.jameswalker. • Maximum surface speed: Square Base Type • Maximum surface speed: 0.

Please ask our (EPM) or fluorocarbon (FKM) rubber for Technical Support Team for further use with certain phosphate ester fluids. or to +120°C (+248°F) above 250mm nitrile (HNBR). • Maximum operating pressure: 42MPa above 250mm (9.4fpm). Standard materials are suitable for use acting piston heads.5m/s Standard & Special materials: as for sizes rams and other arduous duties. can considerably extend this. it is essential to advise our Technical with natural rubber (NR). Intermediate rings (see page 39) for use with heavily worn • Maximum surface speed: 0. butyl (IIR). Special features • Highly versatile seal that reduces Operating capabilities Materials of construction — stockholding requirements. materials): -20°C to +100°C (-4°F to Special materials: cotton fabric proofed • Very low leakage rate reduces clean-up +212°F) up to 250mm (9. Standard material: high performance Media capabilities hydraulic cylinder glands and single. or fluorocarbon (FKM).84 in) OD. 20 To order or for further details. or fluorocarbon due to the effects that can occur with (FKM). fluid compatibility and Special materials: ethylene propylene abrasion resistance. and a header ring. temperature. Typical applications Header ring With its ‘dry’ running characteristics. Also resistant to Standard material: cotton fabric proofed air. information. plus one or more V-shaped intermediate rings. natural rubber (NR). For higher speeds please up to and including 250mm (9. hydrogenated nitrile and most fire-resistant fluids of the water/ (HNBR). The seal comprises a robust gland ring/female adapter. Materials of construction — up to & Standard & Special materials: as for sizes Lofilm is the high performance seal most including 250mm (9. Header ring Special materials considerably extend Standard material: abrasion resistant the range of application in terms of medium nitrile (NBR) rubber. and hydraulic valves. with natural rubber (NR). and an annular groove to increase the response to applied pressure. our Lofilm® rod and gland seal operates reliably for very long periods with the absolute minimum thickness of stable fluid film on the dynamic contact surface. water and most lubricating oils and with a blend of synthetic rubbers.84 in) OD. (98. precision moulded with a knife-cut sealing edge to give maximum integrity. different grades. hydrogenated and top-up requirements. Modified design/materials Gland ring/female adapter pressures. downtime savings. • Maximum temperature (special • Available with Self-aligning Gland Ring materials): +200°C (+392°F). suitable for virtually all types of hydraulic Gland ring/female adapter press (main rams and drawback rams). (FKM). hydrogenated Support Team of the type and designation nitrile (HNBR).84 in) OD • Excellent performance at high and low (6092psi). greases. adjustments needed.84 in) OD. Standard material: cotton fabric proofed • No axial compression — no in-service • Temperature range (standard with a blend of synthetic rubbers.jameswalker. butyl (IIR). or fluorocarbon • Available in split form for major (9. call your local contact shown on rear cover or listed at www.biz . Header Lofilm® multi-lip seal for rods/glands Lofilm® Highly versatile multi-lip seal Rod / gland seals Description As its name suggests. consult our Technical Support Team.84 in) OD. butyl (IIR). The header ring is a positive seal. Also solid rubber or PTFE. Special materials: cotton fabric proofed with with most mineral-based hydraulic fluids. acetal copolymer. Where fire-resistant fluids are Special materials: cotton fabric proofed used.84 in) OD up to and including 250mm (9. oil or water/glycol types at temperatures Intermediate rings up to 100°C (212°F).

biz 21 . call your local contact21 shown on rear cover or listed at www.S. Endless packing sets in standard materials to suit housings to BS ISO 5597 — Long (L3) axial length series are readily available up to 2.Shaft / gland housing arrangement How supplied Lofilm typical housings ® (Also see Hydraulic sealing products — See Appendix F (page 59) for preferred housing designs.16 in) upwards. Other sizes are manufactured to order. and Appendix W (pages 79-82) Size charts.P. Ltd. from www.jameswalker. Direction of Fitting instructions are supplied with every seal. Hydraulic Sealing Products 17/02/2009 Lofilm . Lofilm® multi-lip seal for rods/glands Header Rod / gland seals Leaflet : Date : Sketch reference : JAMES WALKER S.jameswalker. Inch sizes and split packing sets are also available. which can be downloaded for BS ISO 5597 ­— Long (L3) axial length series housings. but tooling charges may be incurred. pressure Bearing Wiper housing housing To order or for further details.biz) Available in radial sections from 4mm (0.2m (87 in) OD.013 Marcoms Department Lofilm .

rubber. A V-shape base on the intermediate air.biz) and individual rings are of very robust Special materials: heavy-duty synthetic proportions to resist distortion under fabric proofed with hydrogenated nitrile Split packing sets to suit standard heavy side loads and high pressure (HNBR). We have a substantial library of mould • Available in split form for major Header ring tools for split and endless sets.4fpm). Please ask our 0. Special materials: acetal. and a extrusion presses where the sealing rings oil or water/glycol types at temperatures header ring. • Extrusion resistant materials prevent Type 3 — extruded nitrile of 90 IRHD. up to 100°C (212°F). 22 To order or for further details. fluid compatibility and bushes or rams. The gland ring has a heavily Standard material: heavy-duty cotton fabric Size charts. which can be downloaded reinforced base to resist extrusion. even with worn -20°C to +100°C (-4°F to +212°F). a heavy-duty gland ring/female adapter.jameswalker.biz . All sealing rings have double will help to provide radial support. without tooling charges for ram Intermediate rings diameters of 300mm to 1875mm. Other downtime savings. information.jameswalker. gland ring. Also for horizontal and most fire-resistant fluids of the water/ two or more intermediate rings. Special features Standard & Special materials: as for and 12 inch to 74 inch. For higher speeds Technical Support Team for further The sealing rings are moulded with please consult our Technical Support Team. proofed with medium nitrile NBR. tooling charges may be incurred. • Maximum surface speed: abrasion resistance. from www. to maintain plant efficiency. temperature. peaks are encountered. Ring (see page 39). Also resistant to lips. • Robust multi-lip packing that withstands heavy side-loads and pressure peaks. robust multi-lip packing Rod / gland seals Description This heavy-duty packing set is highly proven on industry’s most arduous applications. It has a sealing lip profile that is specially developed to withstand the massive side loads and high pressure peaks encountered on forging presses and other large metal-forming plant. butyl (IIR) or fluorocarbon (FKM) housing sections are available peaks. Typical applications Media capabilities Traditional heavy-duty ram seal for forging Standard materials are suitable for use A Lion Expanding Packing set comprises ® presses where high side-loads and pressure with most mineral-based hydraulic fluids. water and most lubricating oils and rings ensures that the packing responds Operating capabilities greases. It provides efficient sealing on heavy-duty hydraulic systems and also gives ‘bearing’ support to the ram — which is particularly beneficial when the ram is horizontal. Standard materials: Type 1 — nitrile/ sizes are manufactured to order. Fitting instructions are supplied with seal damage in housing clearances. or nylon. which Materials of construction How supplied is augmented when system pressure Gland ring/female adapter (Also see Hydraulic sealing products — is applied. Header Lion® Expanding Packing for rods/glands Lion® Expanding Packing Traditional. glass-loaded every seal. • Available with Self-aligning Gland PTFE. Type 2 — moulded or machined nylon. automatically to system pressure and • Maximum operating pressure: gives wedging action under gland 62MPa (8992psi). an interference fit on the lips to give effective sealing at low pressure. call your local contact shown on rear cover or listed at www. Special materials considerably extend compression — which helps to keep • Temperature range (standard materials): the range of application in terms of equipment in service. but • Tolerates aggressive working conditions styrene-butadiene blend of 100 IRHD.5m/s (98. The ‘bearing’ role is a very successful feature that relies on the use of deep rings of robust construction to provide radial support to a large ram.

000 1.0 180.00 10.00 600.2 15.408 10.500 0.479 1 1/4 20 1/2 76 1/8 To order or for further details.jameswalker.0 157.00 1200.0 310.00 12.00 183.545 3/4 12 1/8 30 4.750 0.0 1935.0 1935.00 148.00 1200.0 520.173 8.0 295. diameters & depths Rod / gland seals Shaft Ø e8 ** Nominal set / housing depth Chamfer Radial depth Up to & Above 35 and length Above (Section) S Up to 35MPa including up to 62MPa C Min Metric (mm) 300.000 18.000 0.0 1935.6 131.0 520.000 24.7 30.631 1 20 1/2 76 1/8 6.875 5.000 6.50 Inch (in) 12.00 25.0 83.biz 23 .6 16.6 262.0 327.500 5.00 20.500 ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 Lion® Expanding Packing typical housing arrangement See Appendix G (page 60) for preferred housing designs.4 219. Direction of pressure Split packing sets These are available to suit standard housing sections for the specific diameter ranges given in the following: Axial length Outside diameter range Radial section L min L max Above Up to & including Metric sizes (mm) 78.672 7/8 12 3/8 76 1/8 5. Lion® Expanding Packing for rods/glands Header Lion® Expanding Packing — Recommended sections.00 30. call your local contact23 shown on rear cover or listed at www.00 145.750 4.00 600.0 131.00 224.000 5.92 6.0 20.00 115.0 175.00 175.0 Inch sizes 3.587 7.0 180.0 105.30 5 1/2 5/8 7 13 3.3 25.000 0.375 24.750 2.8 139.375 18.

reduces the fluid film to a minimum over Typical applications a wide range of conditions. (248°F). Lofilm HD can prevent air being drawn (FKM). Header Lofilm® HD heavy-duty seal for rods/glands Lofilm® HD Heavy-duty forging & extrusion presses Rod / gland seals Description This pressure responsive seal is designed for arduous reciprocating gland applications — where fast pressure rises occur and side loads can be substantial. or fluorocarbon to provide rapid action. Special materials: heavy duty synthetic the system pressure to act on the annular • Improved sealing integrity on worn fabric proofed with hydrogenated nitrile groove. a gland ring/female adapter. Standard material: heavy duty cotton design allows gland loading to be • Pressure responsive primary sealing fabric proofed with medium nitrile (NBR) transferred through the set to the neck ring provides instant sealing action. butyl (IIR). 24 To order or for further details. They also resist air. temperature. The seal normally comprises one heavy- duty intermediate ring of rubberised fabric. This is also important horizontal applications. fluid compatibility and abrasion resistance. -20°C to +120°C (-4°F to +248°F). well proven Gland ring/female adapter pressure. • Maximum surface speed: 0. including heavy-duty Standard material: nitrile (NBR) rubber. and • Temperature range (standard materials): most lubricating oils and greases. particularly on Arduous duties with rams on forging and Header ring down-stroking where excessive leakage extrusion presses. Please consult our Technical Support Team. In addition. suitable for use with most mineral based hydraulic fluids. bush — often not fixed — while enabling even at low pressure. • Available with Self-aligning Gland Intermediate ring Ring (see page 39). integrity. where (HNBR). butyl (IIR).4fpm). The ported ‘odd-leg’ header on heavy-duty ram applications. can be hazardous. Standard & Special materials: as for In operation. or fluorocarbon lips conform readily to an uneven surface. For higher speeds please the range of application in terms of consult our Technical Support Team.jameswalker. call your local contact shown on rear cover or listed at www. such as a worn shaft. and a moulded rubber asymmetrical header ring as the principal sealing element of the set. to improve sealing downtime savings. rubber. the rubber sealing shafts to extend ram operating life. (HNBR). Also. • Available in split form for major (FKM). water. our Lofilm® HD operates as a highly efficient seal and also accommodates lateral or side loads. An annular groove incorporated in the Special features Materials of construction header increases its response to applied • Robust high-integrity seal. into the system: this avoids uncontrollable movement of the main ram and possible Media capabilities severe damage to the seal and other Standard materials (ie. the initial radial interference gland ring.biz . equipment Special materials: hydrogenated nitrile on equipment that uses auxiliary cylinders with rapid advance mechanisms. and most fire-resistant Operating capabilities fluids of the water/oil emulsion or water/ • Maximum operating pressure: glycol types at temperatures up to 120°C 62MPa (8992psi). In heavy-duty horizontal applications.5m/s Special materials extend considerably (98. nitrile NBR) are components by cavitation.

Lofilm® HD heavy-duty seal for rods/glands
Header

Leaflet : Date : Sketch reference :
JAMES WALKER S.P.S. Ltd. Hydraulic Sealing Products 12/03/2010 Lofilm HD 007

Marcoms Department Lofilm HD - Typical gland housing arrangement

Lofilm HD typical housings
®

See Appendix H (page 61) for preferred housing designs.

Rod / gland seals
Direction of

pressure

How supplied Lofilm® HD recommended sections, diameters & depths
(Also see Hydraulic sealing products —
Size charts, which can be downloaded Shaft Ø e8 ** Chamfer
from www.jameswalker.biz) Radial depth Housing
length
Up to & (Section) S length L
Above C Min
including
Endless or split packing sets to fit
standard housings of 540mm to 1935mm Metric (mm)
OD, or 20½ inch to 76 8 inch OD.
500.00 1000.00 25.00 112.50 10.00

We also hold a substantial library of 1000.00 30.00 135.00 12.50
mould tools for non-standard sizes.
Inch (in)
Other sizes are manufactured to order,
but tooling charges may be incurred. 19.625 24.000 0.875 3.313 0.375

24.000 1.000 4.500 0.500
Fitting instructions are supplied with
every seal. ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2

To order or for further details, call your local contact25
shown on rear cover or listed at www.jameswalker.biz 25

Header
Lionsele® G compact seal for rods/glands

Lionsele® G
High performance single-acting seal
Rod / gland seals

Description
This compact rod/gland seal
provides optimum sealing
performance combined with smooth
operation and low levels of breakout
and dynamic friction. These features
are efficiently achieved by using a
PTFE sleeve supported by a
rectangular elastomeric energiser.

In operation, the rectangular energiser
helps to keep leakage to a minimum
by evenly supporting the PTFE sleeve,
preventing it from twisting or rocking in
the housing. Stable fluid film conditions
and consistent low friction values are
therefore maintained.
Operating capabilities Media capabilities
In addition, the profile of the PTFE
• Maximum operating pressure: Standard materials are suitable for use
sleeve is designed to control leakage
40MPa (5802psi). with most mineral-based hydraulic fluids,
by ensuring that the maximum possible
• Temperature range (standard materials): and most fire-resistant fluids of the water/
amount of residual fluid film is recovered
-25°C to +120°C (-13°F to +248°F). oil or water/glycol types at temperatures
from the piston rod on the return stroke.
• Maximum surface speed: up to 120°C (248°F). Also resistant to
5.0m/s (984fpm). For higher speeds air, water and most lubricating oils and
Due to the self-lubricating properties of
please consult our Technical greases. Where fire-resistant fluids are
the running face of the seal, and its single-
Support Team. used, it is essential to advise our Technical
acting profile, two seals may be fitted
Support Team of the type and designation
in tandem to provide optimum leakage
due to the effects that can occur with
control without the risk of inter-seal
Materials of construction different grades.
pressure trapping.
Energiser
Standard material: medium nitrile (NBR) Special materials considerably extend
Special features
elastomer. the range of application in terms of
• High performance single-acting seal
Special materials: other elastomers to temperature, fluid compatibility and
providing low wear and maintenance.
suit operating conditions, including abrasion resistance. Please ask our
• Low dynamic and breakout friction for
fluoroelastomer (FKM) for high Technical Support Team for further
instant response, smooth operation and
temperature duties. information.
reduced power consumption.
• Rectangular energiser stabilises sealing
PTFE sleeve How supplied
element during operation giving
Standard material: Fluolion® B60 bronze- (Also see Hydraulic sealing products —
optimum fluid retention and seal life.
loaded PTFE. Size charts, which can be downloaded
• Should be used in conjunction with
Special materials: alternative grades from www.jameswalker.biz)
Lionsele® B1 or B2 bearing strips (see
of Fluolion® PTFE to suit specific
pages 45-46) to eliminate metal-to-metal
applications. Available in standard materials and sizes
contact and other problems associated
to suit housings to BS ISO 7425-2.
with offset shafts.
Other sizes manufactured to order.
Typical applications
Fitting instructions are supplied with
Systems where instant response and
every seal.
low power consumption are important
and leakage is unacceptable. Examples
include: hydraulic cylinders, mobile
hydraulics, injection moulding machines,
and downstroking presses.

26 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

Lionsele® G compact seal for rods/glands
Header

Lionsele® G typical housings
See Appendix I (page 62) for preferred housing designs to BS ISO 7425-2.

Rod / gland seals
Single component housing assembly Multi-component housing assembly

Direction of

pressure

Bearing Wiper Bearing Wiper
housing groove housing groove housing groove housing groove

Leaflet : Date : Sketch reference :
JAMES WALKER S.P.S. Ltd. Hydraulic Sealing Products 12/11/2010 Lionsele G 005

Marcoms Department Lionsele G ; Tandem housing arrangement

Tandem housing arrangement
Tandem housing arrangement

Direction of

pressure

Bearing Wiper
housing groove housing groove

Recommended sizes
Nominal rod diameter
(mm / in) Nominal radial width Nominal groove length
(mm / in) (mm / in)
Above Up to and including
- 14.90 / 0.59 2.50 / 0.10 2.20 / 0.09
14.90 / 0.59 24.90 / 0.98 3.75 / 0.15 3.20 / 0.13
24.90 / 0.98 59.90 / 2.36 5.50 / 0.22 4.20 / 0.17
59.90 / 2.36 199.90 / 7.87 7.75 / 0.31 6.30 / 0.25
199.90 / 7.87 - 10.50 / 0.41 8.10 / 0.32

To order or for further details, call your local contact27
shown on rear cover or listed at www.jameswalker.biz 27

Header
Lionsele® U2 for rods/glands

Lionsele® U2
For general duty hydraulics
Rod / gland seals

Description
Lionsele® U2 is a compact U-profiled
rod/gland seal of high-performance
polyurethane. Its asymmetrical design
ensures sealing integrity when cylinder
rod/ram deflections occur.

In operation, the secondary sealing lip
traps fluid behind the primary sealing
lip and serves to increase lubrication.
This prevents dry running, thus reducing
the risk of stick-slip action. Seal life is
significantly increased by the optimised
fluid film conditions created beneath the
primary sealing lip.

Moreover, the secondary sealing lip helps
to exclude contamination from the primary
Media capabilities How supplied
sealing lip, further promoting seal life.
Suitable for use with most mineral-based (Also see Hydraulic sealing products —
hydraulic fluids at temperatures up Size charts, which can be downloaded
Special features
to 100°C (212°F). Also resistant to air, from www.jameswalker.biz)
• High mechanical strength polyurethane
and most lubricating oils and greases.
provides excellent wear resistance.
Where fire-resistant fluids of the water/oil To suit BS ISO 5597 ­— Short (L1) and
• Secondary seal lip optimises fluid film Medium (L2) axial length series, and BS
emulsion or water/glycol types are used,
conditions to increase seal life and ISO 6020-2 housings. Other sizes can be
please contact our Technical Support
reduce plant downtime. manufactured to order.
Team for advice on temperature limits.
• Easy to fit.
• Low maintenance costs. Fitting instructions are supplied with
every seal.
Typical applications
Rod and ram seal for hydraulic cylinders
on general duty systems, including mobile Lionsele® U2 typical housings
hydraulics, injection moulding machines See Appendix E (page 58) for preferred housing designs, and Appendix W (pages 79-82)
and many other industrial applications. for BS JAMES
ISO 5597 ­— Short
WALKER (L1) Ltd.
S.P.S. and Medium (L2) axial
Leaflet :
length series,
Hydraulic Sealing Products
and BSSketch
Date :
17/02/2010
ISO 6020-2
reference :
Lionsele U2 003
housings.Marcoms Department Lionsele U2 - Housed ; Shaft sealing
Operating capabilities
• Maximum operating pressure:
42MPa (6092psi).
• Temperature range:
-30°C to +100°C (-22°F to +212°F).
• Maximum surface speed:
0.5m/s (98.4fpm).
Direction
Materials of construction of
Precision moulded in wear-resistant pressure
polyurethane (AU/EU).
Bearing Wiper
housing housing

28 To order or for further details, call your local contact shown on rear cover or listed at www.jameswalker.biz

Bi-directional Operating capabilities • Maximum operating pressure: 42MPa (6092psi). pressure • Temperature range: -20°C to +100°C (-4°F to +212°F).S. • Maximum surface speed: 0. to ensure sealing integrity.5m/s (98. To order or for further details. Lionsele® SP typical housing See Appendix J (page 63) for preferred housing designs to BS ISO 6547. This seal comprises an elastomeric sealing element. Anti-extrusion rings: High-performance polyurethane (AU/EU). Seal with housed • Robust seal with anti-extrusion each seal.P. Marcoms Department Fitting instructions Lionsele arepiston SP . Also resistant to air. Other • Compact seal assembly that most lubricating oils and greases.biz) glycol types.jameswalker. two anti-extrusion rings. Wear/guide rings: Polyacetal (POM).jameswalker. water and To suit housings to BS ISO 6547. sizes can be manufactured to order. The anti-extrusion rings prevent extrusion of the sealing element at higher Media capabilities How supplied pressures. which can be downloaded the cylinder bore. call your local contact29 shown on rear cover or listed at www. Spool type supplied . Ltd.4fpm). Typical applications Double-acting cylinders on a wide range of industrial and mobile hydraulic systems. and two rigid thermoplastic wear/guide rings. fluids of the water/oil emulsion or water/ from www. elements that extend operating life and minimise plant downtime. For higher speeds. Lionsele® SP for double-acting Header pistons Lionsele® SP Double-acting seal for pistons Piston seals Description Lionsele® SP is a five-piece double acting seal with split anti-extrusion and wear rings. whereas the wear/guide rings Suitable for use with most mineral-based (Also see Hydraulic sealing products — act as bearings to align the piston within hydraulic fluids. designed for use on spool type or single piece pistons. • Suitable for both one-piece and split- type pistons. It is also suitable for use on two-piece piston assemblies. at temperatures up to 100°C Special features (212°F). Leaflet : Date : Sketch reference : Hydraulic Sealing Products 7/02/2011 HSG Page 29 -S1 housing sizes. even at low pressures. please consult our Technical Support Team.biz 29 . incorporates guide rings to minimise JAMES WALKER S. and most fire-resistant Size charts. Materials of construction Sealing element: 'Medium' nitrile (NBR) elastomer. The elastomeric sealing element has an interference fit with the housing.

For higher speeds please PTFE sealing element during operation consult our Technical Support Team. Fitting instructions are supplied with Energiser every seal. Standard material: medium nitrile NBR elastomer. due to the effects that can occur with different grades.biz . Examples include: hydraulic air. including fluoroelastomer (FKM) for high temperature duties. Special materials: other elastomers to suit operating conditions. cylinders. servomechanisms. moving plant. fluid compatibility and • Low dynamic and breakout friction for materials): -25°C to +120°C abrasion resistance. • Temperature range (standard temperature. call your local contact shown on rear cover or listed at www. and earth Support Team of the type and designation risk of seal damage through extrusion. Special materials: alternative grades Seals to other sizes or in special materials of Fluolion® PTFE to suit specific are manufactured to order. the intimate face-to- face contact also prevents the sleeve Typical applications Media capabilities twisting or rocking in the housing. used. it is essential to advise our Technical the fluid film recovery. Also resistant to the maximum possible amount of residual conditions. This Any duties where instant response and Standard materials are suitable for use provides stable fluid film conditions with low power consumption are required. Technical Support Team for further consumption. How supplied to provide optimum fluid conditions and (Also see Hydraulic sealing products — extended sealing life. sizes to suit housings to BS ISO 7425-1. actuators. Where fire-resistant fluids are Its chamfered leading edges assist with machine tools.jameswalker. which can be downloaded • Should be used in conjunction with PTFE sleeve from www. It with most mineral-based hydraulic fluids. Header Lionsele® P for double-acting pistons Lionsele® P High performance double-acting Piston seals composite seal Description Our Lionsele® P is a compact. is particularly recommended for high and most fire-resistant fluids of the water/ frequency/short stroke applications where oil or water/glycol types at temperatures The sleeve controls leakage by recovering there is a high risk of unstable fluid film up to 120°C (248°F). The seal comprises a PTFE sleeve supported by a rectangular elastomeric energiser. measuring instruments. 30 To order or for further details. In operation. Please ask our smooth operation with reduced power (-13°F to +248°F). applications.0m/s information. consistently low friction values. Materials of construction Size charts. • Rectangular energiser stabilises the (984fpm). 40MPa (5802psi). water and most lubricating oils and fluid film deposited on the cylinder bore. and also reduce the gauge control equipment. Special features Operating capabilities • Compact design to suit simple recess • Maximum operating pressure: Special materials considerably extend grooves. greases. the range of application in terms of • Minimal wear. It has been developed to provide optimum sealing capability in conjunction with the lowest possible levels of dynamic and breakout friction.biz) Lionsele® B1 or B2 bearing strips (see Standard material: Fluolion® CL — a pages 45-46) to eliminate metal-to-metal filled PTFE material offering exceptional Available in standard materials and contact and other problems associated resistance to wear and abrasion. • Maximum surface speed: 5. The energiser distributes an even sealing load to the sleeve (unlike similar products that incorporate ‘O’ rings) to help minimise leakage. with offset pistons.jameswalker. double- acting seal for piston heads.

41 8.9/26. Housed Lionsele® P typical housing See Appendix K (pages 64-65) for preferred housing designs to BS ISO 7425-1.9/12.37 999.90/3.50/0.99 10.P.90/3.10/0.32 329.10/0.50/0.75/0.37 14.31 6.55 9.54 To order or for further details.75/0.20/0.80/0.9/26.25 132.23 7. Lionsele® P for double-acting Header pistons Leaflet : Date : Sketch reference : JAMES WALKER S.30/0.17 79.9/39.37 12.50/0. 39.22 4.00/0.57 79.90/5.jameswalker.37 999.15 5.00/0.37 .9/39.15 132.48 8.90/1. 19.57 3.15 3.99 669.32 669.23 329.S. Hydraulic Sealing Products 14/03/2010 Lionsele P -002 Marcoms Department Lionsele P . call your local contact31 shown on rear cover or listed at www. Piston seals Bi-directional pressure Bearing housing grooves Recommended sizes Nominal cylinder diameter (mm/in) Nominal radial width Nominal groove length (mm/in) (mm/in) Above Up to and including .9/12. Ltd.90/1.75 13.90/5.13 39.20/0.biz 31 .25/0.

or from www. Fabric Typical applications proofed with fluorocarbon (FKM) for use Seals of other non-standard sizes — Split piston heads in double-acting with seal core of fluorocarbon (FKM). The hard rubberised fabric acts primarily as an anti-extrusion element. Materials of construction How supplied • Recommended for medium to heavy Elastomeric core (Also see Hydraulic sealing products — duty applications. Special materials: low nitrile (NBR). Its durable construction comprises a solid elastomeric core. with integral elements of rubber-proofed cotton fabric on either side. water. and most lubricating JAMES WALKER S. fluoroelastomer (FKM). Piston sealing . Special features • Robust double-acting seal. Standard material: medium nitrile (NBR). For higher speeds please consult our Technical Support Team.jameswalker. with seal core of low nitrile (NBR). Size charts. but also fulfils an important role in wear reduction. Fitting instructions are supplied with Operating capabilities and most fire-resistant fluids of the water/ every seal. long life.P. hold a substantial library of mould tools to-metal contact and other problems Special materials: cotton fabric proofed for non-standard metric and inch sizes in associated with offset pistons. • Maximum operating pressure: oil emulsion or water/glycol types at 42MPa (6092psi). or in special materials — are hydraulic applications of medium to heavy manufactured to order. They Solosele® S typical housing • Temperature range (standard also resist air.4fpm). Solosele S . which can be downloaded • Fully-moulded. or up to +200°C (+392°F) with temperature and fluid compatibility. Special materials extend considerably down to -45°C (-49°F) with low nitrile the range of application in terms of (NBR). Bearing housing grooves 32 To order or for further details. specially designed for use with double-acting split piston heads. premium. one piece construction. Leaflet : See Appendix L (page 66) for preferred Date : Sketch reference : materials): -20°C to +120°C Hydraulic Sealing Products 14/03/2010 Solosele S -002 Marcoms Department oils and greases. housing designs to BS ISO 5597 — • Temperature limits (special materials): Medium (L2) axial length series housings. In addition. Solosele® S for double-acting pistons Solosele® S Designed for split-type piston heads Piston seals Description Solosele® S is our highly popular unit seal of simple construction. Ltd.jameswalker. (98. with blend of synthetic rubbers for use our standard materials. we (see pages 45-46) to eliminate metal- with blend of synthetic rubbers. Housed (-4°F to +248°F).biz) with integral anti-extrusion elements for fluorocarbon (FKM). • Compact unit that needs minimum housing space. temperatures up to 120°C (248°F). Bi-directional Please consult our Technical Support • Maximum surface speed: 0. Standard materials are suitable for use with most mineral based hydraulic fluids.S.biz .5m/s pressure Team. call your local contact shown on rear cover or listed at www. Readily available in standard materials • Should be used in conjunction with Anti-extrusion elements to fit BS ISO 5597 — Medium (L2) axial Lionsele® B1 or B2 bearing strips Standard material: cotton fabric proofed length series housings. but tooling duty — especially where space is at a Media capabilities charges may be incurred.

Typical applications with seal core of fluorocarbon (FKM).jameswalker. with blend of synthetic rubbers for use or in special materials — are thus reducing housing size.P. fit popular housing sizes. especially under Marcoms Department Solosele SW . and most lubricating pressure • Temperature range (standard oils and greases. extrusion damage. and most fire-resistant fluids of the water/ Operating capabilities oil emulsion or water/glycol types at • Maximum operating pressure: temperatures up to 100°C (212°F). Elastomeric core from www.S. Housed Media capabilities side loads and where clearances are See Appendix M (page 67) for preferred Standard materials are suitable for use large.jameswalker. (98. Fabric manufactured to order. The L-section wear/bearing rings of thermoplastic are located at each end of • Temperature limits (special materials): Special materials extend considerably the seal. Hydraulic Sealing Products 14/03/2010 Solosele SW -002 space is at a premium. Solosele® SW for double-acting Header pistons Solosele® SW Robust double-acting piston seal Piston seals Description Solosele® SW is designed primarily for medium to heavy duty applications. which can be downloaded split-type piston heads. recommends it for applications where Solosele® SW typical housing Leaflet : Date : Sketch reference : JAMES WALKER S. housing designs. Piston sealing . bore under side loads. In addition. They also reduce • Maximum surface speed: 0. or up to +200°C (+392°F) with temperature and fluid compatibility.biz) • Recommended for medium to heavy Standard material: medium nitrile (NBR). Split piston heads in double-acting Fitting instructions are supplied with hydraulic applications of medium to heavy Wear/bearing rings every seal. with seal core of low nitrile (NBR). For higher speeds please consult our Technical Support Team. but tooling proofed with fluorocarbon (FKM) for use charges may be incurred. The hard rubberised fabric acts as an anti-extrusion element whilst also reducing wear. Special materials: cotton fabric proofed Seals of other non-standard sizes — • Eliminates the need for bearing strips. Please consult our Technical Support need for bearing strips. Anti-extrusion elements for non-standard metric and inch sizes in • Rigid thermoplastic wear/bearing rings Standard material: cotton fabric proofed our standard materials. with most mineral based hydraulic fluids. The robust and durable construction of Solosele SW is based on a solid nitrile (NBR) elastomer core incorporating synthetic-rubber proofed cotton fabric elements on either side and thermoplastic bearings. call your local contact33 shown on rear cover or listed at www. materials): -20°C to +100°C (-4°F to +212°F). How supplied Special features (Also see Hydraulic sealing products — • Robust double-acting seal for use on Materials of construction Size charts. It is well proven on double-acting split pistons where larger clearances must be accommodated. duty. To order or for further details. allow for larger clearances and prolong with blend of synthetic rubbers. or Readily available in standard materials to • Fully moulded sealing element with fluorocarbon (FKM). These support the piston and down to -45°C (-49°F) with low nitrile the range of application in terms of prevent it making contact with the cylinder (NBR).4fpm).5m/s Team. duty applications. The compact design of this seal Polyacetal (POM). seal life under side loads. Special materials: low nitrile (NBR). Ltd. also resist air.biz 33 . water. obviating the fluoroelastomer (FKM). They Bi-directional 42MPa (6092psi). we integral anti-extrusion element to reduce hold a substantial library of mould tools seal wear and extend working life.

Double acting every seal. • Maximum surface speed: 0. the seal becomes pressure- responsive to maintain sealing forces — even at very high pressures.biz . which can be downloaded Direction from www.biz) of Typical applications pressure Single-acting piston seal for hydraulic To suit BS ISO 5597 — Short (L1) and cylinders on general duty systems. The radial squeeze provided by this action gives efficient sealing at low pressures. designed for single-action use on hydraulic pistons. Other sizes can be can be used. • Improved sealing performance across How supplied the operational pressure range reduces (Also see Hydraulic sealing products — power losses in the hydraulic cylinder. the asymmetric profile of the sealing lips reduces float of the seal in Media capabilities Lionsele® U3 typical housings Suitable for use with most mineral-based See Appendix E (page 58) for preferred the housing. Ltd.jameswalker. Lionsele® U3 for pistons Lionsele® U3 Single-acting piston seal Piston seals Description Lionsele® U3 is a U-profiled seal of high-performance polyurethane. can be used on double- acting pistons. This improves efficiency and hydraulic fluids at temperatures up to housing designs. and BS Where fire-resistant fluids of the water/oil ISO 6020-2 housings. resistance to minimise plant downtime.4fpm). and BS Bearing housings double-acting pistons. Medium (L2) axial length series. • Temperature range: Bearing housings -30°C to +100°C (-22°F to +212°F). Bi-directional Materials of construction pressure Precision moulded in wear-resistant polyurethane (AU/EU). In operation. two separate seals ISO 6020-2 housings.S. 34 To order or for further details. Special features emulsion or water/glycol types are used. In addition. but care must be taken to manufactured to order.jameswalker. Two of these seals. Leaflet : Date : Sketch reference : Fitting instructions are supplied with Hydraulic Sealing Products 17/02/2010 Lionsele U3 006 Marcoms Department Lionsele U3 . For Medium (L2) axial length series. and 79-82) for BS ISO 5597 — Short (L1) and sealing lip. relieve any potential build up of internal pressure. most lubricating oils and greases. • High mechanical strength polyurethane please contact our Technical Support provides excellent extrusion and wear Single acting Team for advice on temperature limits. and Appendix W (pages reduces the pumping of fluid under the 100°C (212°F). installed in a back-to-back arrangement. Operating capabilities Double acting • Maximum operating pressure: 42MPa (6092psi). Size charts. JAMES WALKER S. The lip profile of this seal is designed as an interference fit within the housing.Housed .5m/s (98. call your local contact shown on rear cover or listed at www. Also resistant to air. Piston sealing .P.

• Temperature range: -25°C to +120°C conditions. ranges Leaflet : Date : Sketch reference : consumption. and pressure unstable fluid film conditions must be avoided. Housed capability and wear/abrasion resistance grooves. to suit virtually any relevant hydraulic or housings • Elastomeric energiser stabilises the See Appendix N (page 68) for preferred pneumatic applications. Between JAMESthem. with highly extended nitrile (NBR) for standard duties. servomechanisms. to In operation.P. it rocking or twisting in its housing. Most of these seals comprise a sleeve of high-performance PTFE — such as our Fluolion® Xtreme — that is supported and energised by an elastomeric element. The energiser is designed to distribute an Typical operating capabilities Energiser even load to the PTFE sleeve. Special features Fluolion® virgin PTFE.biz 35 . WALKERthese offerLtd. Hydraulic Sealing Products 14/03/2010 Composite -002 of chemical compatibility. Composite seals — special duty Composite seals Custom-designed for specific rod/gland or Special duty products piston applications Description In addition to our standard ranges of Lionsele® G and Lionsele® P. butyl face contact for effective sealing. we regularly custom-design and manufacture hard-wearing compact composite seals to work to specific operational parameters with our customers’ hydraulic and pneumatic plant. PTFE sealing element during operation housing designs. Materials of construction manufactured to order to meet customers’ PTFE sleeve specific operating parameters. How supplied maintained with consistently low friction These seals are custom designed and values. measuring instruments.0m/s (984fpm). low-friction Marcoms Department • Compact designs to suit simple recess Composite seals typical Composite seal . Typical applications Bi-directional Duties where instant response and low power consumption are required. grades to suit specific operating minimise leakage. Examples include: actuators. These range from medium (-13°F to +248°F). These can be piston or rod/gland seals. Bearing housing grooves To order or for further details.S. This • Maximum surface speed: enables stable fluid film conditions to be 5. and construction plant. S. machine tools. call your local contact35 shown on rear cover or listed at www.jameswalker. Fluolion Xtreme or • Low dynamic and breakout friction for numerous other grades of filled Fluolion smooth operation with reduced power PTFE. to maximise • Maximum operating pressure: We have a full complement of elastomer the sealing efficiency of the system and 40MPa (5802psi). gauge control equipment. • Minimal wear. there is an intimate face-to- temperature limits achievable using our hydrogenated nitrile (HNBR). or fluoroelastomer (FKM) for high sleeve is securely restrained to prevent elastomers. and the specially formulated high performance (IIR). temperature operations. to provide optimum fluid conditions and extended sealing life.

compression. However. the seal We developed this system to help • Efficiently seals shafts that run responds accordingly to maintain a customers who wanted a simple yet eccentrically on worn bearings. constant sealing force through fluctuating highly efficient seal that could be fitted • Easy to retrofit using our special OSJ® and reversing pressure differentials swiftly and easily on site without removing (On-Site Joining) method. we recommend that first-time users attend one of our hands-on training It has out-performed and run significantly sessions. effective results. developed profile enables it to overcome an expensive split multi-lip seal that • Design is based on our highly high levels of eccentricity or shaft offset demanded great skill in fitting to obtain successful Solosele® G single element caused by bearing wear at the blade root. spacer rings can be A Solosele KB Hydro sealing arrangement Days of unnecessary turbine downtime supplied to move the sealing elements to typically comprises two seals fitted and associated labour costs are saved unworn areas of the shaft. When the seal is installed in its housing. back-to-back in the blade root housing. Solosele KB Hydro has operated with particularly valuable to OEMs when fitting great success for many years on the endless-type seals during plant assembly. • Works in a back-to-back arrangement to keep oil in and water out. The anti-extrusion element is sufficiently tough to stop the seal from ‘stretching and bunching’ when the shaft rotates.jameswalker. 36 To order or for further details. therefore housing length Hydro + OSJ method relies on careful tolerances can be relaxed and installation adherence to all stages of the joining Typical applications becomes a very simple procedure. This profiled elastomeric seal is reinforced at the base with an integral anti-extrusion element of rubber-proofed fabric that is securely mould-bonded to the lip portion. Our method • Does not require adjustment to axial the radial squeeze on its elastomeric body gives you the performance of a fully compressions to cater for offset caused provides low pressure sealing suitable for moulded seal with the maintenance by bearing wear. The very short axial length of this seal saves valuable housing space in new equipment. endless seal around a shaft. seal (see pages 12-13). when you fit Solosele KB Hydro + OSJ. the only answer was to use and maintenance costs. — both as an OEM fit and as retrofit on older equipment. the seal’s highly + OSJ. the split single-element Solosele • Excellent sealing capability under KB Hydro is efficiently joined to form an fluctuating conditions. Before Solosele KB Hydro • Significantly reduces turbine downtime oil and water. This is process. method.biz . widely renowned for its compact. particles. On older equipment with Operation On-Site Joining deeper housings. types at these sites. (including negative pressure) between the the blade. This process is described step-by-step in blade roots of Kaplan water turbines at the full fitting instructions supplied with hydroelectric schemes across the world each seal kit. Solosele® KB Hydro special duty seal Solosele® KB Hydro For Kaplan turbine blade roots Special duty products Description Solosele® KB Hydro is an innovative product developed specifically to seal the blade roots of Kaplan water turbines. call your local contact shown on rear cover or listed at www. As system pressure rises. robust Installation Training for On-Site Joining construction and high integrity sealing Solosele KB Hydro does not need axial Successful application of the Solosele KB under difficult mechanical conditions. In addition. stationary and turbine start-up conditions. yet is remarkably flexible for ease of fitting. This keeps lubricant in the system and Special features prevents the ingress of water and abrasive Using our special On-Site Joining (OSJ) • Proves very cost effective. benefits of a split seal — at best value price. These can be carried out on-site longer than many multi-lip seals and other or at any of our premises worldwide.

032 900/35.023 1. and the following (in mm): mm/ mm/inch mm/inch mm/inch mm/inch mm/inch mm/inch inch • Seal inside diameter (ie.98 +1.0/0.P. Ltd.031 1100/43.32 6.52 Walker 0.5/ +0.18 47/1.95 -0.0/ expert technical advice. Sketch reference : Hydraulic Sealing Products 1/10/2010 Solosele KB Seal availability Marcoms Department Solosele ® KB Hydro .06 • Nominal housing section ‘Q’ (ie.43 2.01/0.66/0.09 24/0.12 2.58/0.12 Then contact your local James Walker 25/0.96/0.S.4/0.75 +1.0/0.0/0. and are more than -0.jameswalker. Q How supplied R max Shaft Ø .16 40/1.24 64/2. please consult housing tolerance shaft Chamfer Chamfer housing max our Technical Support Team. M Kaplan blade root housings.21/0.027 2.56 4.24 4. shaft diameter ‘h9’) 10/0. Housing and seal configurations Solosele® KB Hydro is supplied in a Special duty products number of formats: Alternative arrangements with spacers to move seal • Endless seals that are ideal for OEM lip away from corroded or installation.048 Consult company or distributor.biz 37 .6/ 575/22.0mm -0.12 31/1. This material has excellent resistance to all standard mineral oils used in this industry.53/0. Nominal housing section .20 4.040 concerning your application.22 -0. (Without spacers) Materials We recommend our medium nitrile (NBR) T1 Max elastomer for normal blade root sealing applications.58 0.64 3. h9 Solosele KB Hydro is readily available in Housing Ø . and is suitable for the temperature ranges encountered by virtually all Kaplan water turbines.0/0.0/0.021 0. To order or for further details. 3.80/0.0/ 700/27.16 willing to discuss the exact details of your application before you place an order.16 3.25/-0. so if the seal dimensions Nominal Maximum Maximum Lead-In Lead-In Minimum ‘R’ you require are not listed.5/0.017 0.49 +0.44/0.08 • Total housing depth 'M'.0/0. Solosele® KB Hydro — Recommended dimensions Other section to diameter ratios can be accommodated.5/0. The ‘Recommended dimensions’ chart on this page shows the ratio of seal Solosele® KB Hydro — Housing & seal configuration section to maximum diameter that we recommend. They will provide James 4. Solosele® KB Hydro special duty seal Leaflet : Date : JAMES WALKER S. call your local contact37 shown on rear cover or listed at www. H8 a range of radial sections and diameters.81/0. Maximum tolerance for housing depth 16/0.39 +0.0/0.31 6.0/ -0.69/0. worn areas T2 Max • Split seals with OSJ® (On-Site Joining) kits for retrofitting.63 +0. Minimum housing • In a range of radial sections to suit depth .026 5.85 0.10 • Also note any special considerations 19/0.038 8. seal section) 12.0/0. section ‘Q’ on housing diameter ‘h9’ Depth Depth depth ‘M’ section ‘T1’ ‘T2’ (Seal ‘Q’ (See ‘How Max Max (Without How to specify & order section) Supplied’) spacer rings) Please quote James Walker Solosele KB Hydro.

our fully-moulded dual long seal life. hardness seals offer: • Minimum shutdown time for seal • Improved anti-extrusion properties.66 in) to 431. Special features • Dual or single hardness seals. Other designs are available on request.2mm (1. The quality of such seals is a crucial factor in the reliability of the machines’ operation. They elastomer-proofed fabric. Operating capability • Maximum operating pressure: Operating capability 69MPa (10. A taper on the outside lip ensures efficient • Colour coded for different test regimes sealing even though an axial float of the — test heads or pressure. seal is permitted. • Extremely wear resistant. The seal back provide excellent wear resistance and is a hard grade of reinforced proofed will operate at high or low pressures. Tube test seals Tube test seals High-pressure hydrostatic testing Special duty products We manufacture two types of seal that are specifically designed to operate with tube testing machines that repeatedly seal and release the tube ends as part of the hydrostatic testing process. for high sealing integrity.000psi). A fabric that provides considerable torsional special lip profile is incorporated to enable rigidity. We also hold a vast number of mould tools covering most standards. Dual hardness seals • Small seal sections compatible with In addition. Polyurethane seals Tube Test Seal Type S Description Description These are manufactured from high tensile. How supplied Custom manufactured to any size.8mm (17 in). replacement. • Longer working life. call your local contact shown on rear cover or listed at www. thick-walled high pressure rated steel Standard sizes available for tubes of tubes. our tube test seals therefore provide the highest levels of performance.500psi) with Custom manufactured to any size. • Improved tolerance of poor mechanical conditions. nominal bore from 42. of a more flexible proofed fabric. • Maximum operating pressure: these seals are regularly used at pressures How supplied in excess of 100MPa (14. Special features • Special lip profile for maximum seal life. This is moulded in wear-resistant impact resistant polyurethane. • Self-energising seal that does not require axial compression.biz . The back is fully moulded to lips tube entry without seal damage. • Ease of test head maintenance. 38 To order or for further details. • Excellent record of reliability.jameswalker.

these slide apart from each other in a controlled manner to absorb wear and off- set in the system. How supplied Each set is usually supplied as two split rings. call your local contact39 shown on rear cover or listed at www. Under system pressure. Materials of construction Manufactured as standard in high strength. • Large extrusion gaps between the gland follower and ram.biz 39 . wear-resistant nylon. • Large degrees of shaft off-set. Typical applications Available as an optional feature with the following hydraulic sealing products: Self-aligning Gland Ring for piston sealing Self-aligning Gland Ring for shaft sealing • Chevron®. They are recommended for plant with: • Heavily worn rams. manufactured for the specific application. Self-aligning Gland Rings Self-aligning Gland Rings For arduous conditions Special duty products Description Our Self-aligning Gland Rings are designed for use with heavy-duty hydraulic packings where conditions are particularly arduous. • Lofilm® HD. Special water-resistant grades of nylon are available on request. Each set comprises two triangular section rings of wear-resistant engineering thermoplastic. Self-aligning Gland Ring for piston sealing Self-aligning Gland Ring for shaft sealing To order or for further details. • Lofilm®.jameswalker. fitted to a Chevron® set fitted to a Chevron® set • Lion® Expanding Packing.

Other sizes can readily be systems. water. Manufactured from high performance polyurethane (AU/EU). and most lubricat- used in conjunction with a suitable rod ing oils and greases.S. Lionsele® W1 wiper for rods Header Lionsele® W1 Wiper for aggressive environments Wipers & scrapers Description Lionsele® W1 is a medium duty wiper that has excellent abrasion resistance to cope with the most aggressive contaminants. It is designed to be clamped into a housing. -30°C to +100°C (-22°F to +212°F). • Excellent wear resistance in aggressive environments. Lionsele® G. • Tough polyurethane construction for a Media capabilities How supplied long working life. ISO 6195 Type A Housed pack of wiper rings.Wiper . housing designs to BS ISO 6195 Type A. please consult JAMES our Technical WALKER Support S. etc. Lionsele® U2 installation in housings to BS ISO 6195 or Lofilm® — on medium duty hydraulic Before use with fire-resistant fluids of the Type A. call your local contact shown on rear cover or listed at www.jameswalker. this product has a single robust lip that provides a simple and highly effective wiping action. Ltd.biz) This single-acting rod wiper is typically exposure to air.002 Team for advice on temperature limits. Materials of construction Lionsele® W1 typical housing Precision moulded in wear-resistant See Appendix O (page 69) for preferred polyurethane (AU/EU).P. Fitting instructions supplied with each • Temperature range: Marcoms Department Lionsele W1 . It is also suitable for from www. This wiper is available as standard for seal — eg. Special features • Medium duty wiper for mud. Direction of pressure Bearing housing Seal housing 40 To order or for further details. Lionsele W1 is suitable for use with most (Also see Hydraulic sealing products — mineral-based hydraulic fluids at up to Size charts. supplied. which can be downloaded Typical applications 100°C (212°F). water/oil emulsion or water/glycol types. whilst causing minimal wear to shaft surfaces.biz . sand. Leaflet : Date : Sketch reference : Operating capabilities Hydraulic Sealing Products 1/03/2010 Lionsele W1 .jameswalker.

Lionsele® W2 wiper for Header rods Lionsele® W2 Self-retaining wiper for open housings Wipers & scrapers Description Lionsele® W2 is a self-retaining single acting rod wiper with an integral metal case. Lionsele® G.biz 41 .jameswalker.limits. It is also suitable from www. The mechanical strength and abrasion resistance of the high performance polyurethane element enables the wiper lip to operate efficiently with a long working life. polyurethane (AU/EU). please consult our Technical Support Leaflet : Date : Sketch reference : JAMES Team WALKER for advice S. Special features • Medium to heavy duty applications. call your local contact41 shown on rear cover or listed at www. Lionsele® U2 or Before use with fire-resistant fluids of the Type B. The metal case enables the wiper to be fitted in an open housing.jameswalker. Lionsele® W2 typical housing Materials of construction See Appendix P (page 70) for preferred Precision moulded in wear-resistant housing designs to BS ISO 6195 Type B. Metal casing material is stainless steel. hydraulic systems.S. with other metal grades available. Media capabilities How supplied • Tough. Wiper . thus reducing the cost of the hydraulic assembly. most mineral-based hydraulic fluids at Size charts.002 Operating capabilities Marcoms Department pack of wiper Lionsele W2 -rings. wear resistant polyurethane lip Lionsele W2 is suitable for use with (Also see Hydraulic sealing products — for long working life. water.P. and most This single-acting rod wiper is typically lubricating oils and greases. Other sizes can readily be Lofilm® — on medium to heavyweight water/oil emulsion or water/glycol types. Ltd. • Self-retaining design for simple open- faced housings. which can be downloaded up to 100°C (212°F).biz) Typical applications for exposure to air. ISO 6195 Type B • Temperature range: -30°C to +100°C (-22°F to +212°F). supplied. This wiper is available as standard for used in conjunction with a suitable rod installation in housings to BS ISO 6195 seal — eg. Direction of pressure Bearing housing Seal housing To order or for further details. on temperature Fitting instructions are supplied Hydraulic Sealing Products 1/03/2010 withLionsele eachW2 .

It is also suitable from www.jameswalker. JAMES WALKER S. Special features • Double-acting for contamination exclusion and dry rod performance.Wiper . and the internal wiper lip collects fluids that bypass the primary rod seal. please consult our Technical Support Operating capabilities Team for advice on temperature limits. Housed Materials of construction Lionsele® W3 typical housing Precision moulded in wear-resistant See Appendix Q (page 71) for preferred polyurethane (AU/EU). lubricating oils and greases.biz) in conjunction with a suitable rod seal — for exposure to air. Ltd.jameswalker. Lionsele® W3 wiper for rods Header Lionsele® W3 Double-acting wiper Wipers & scrapers Description Lionsele® W3 is a double-acting wiper manufactured from tough. • Moulded in high performance polyurethane. • Chamfered sealing lips provide minimum fluid film conditions. Direction of pressure Bearing housing Seal housing 42 To order or for further details. Date : -30°C to +100°C (-22°F to +212°F). wear resistant polyurethane (AU/EU). Its robust outer wiper lip excludes contaminants from the hydraulic system. water. to give dry rod performance. This wiper is available as standard for It is invaluable for applications where the installation in housings to BS ISO 6195 residual film of fluid left on the rod by the Before use with fire-resistant fluids of the Type C.biz . water/oil emulsion or water/glycol types.P. Other sizes can readily be primary seal cannot be tolerated.S. Fitting instructions are supplied with each • Temperature range: pack of: wiper rings. Lionsele® G. which can be downloaded This double-acting wiper is typically used up to 100°C (212°F). Lionsele® U2 or Lofilm®. and most eg. ISO 6195 Type C . call your local contact shown on rear cover or listed at www. Leaflet Hydraulic Sealing Products Sketch reference : 1/03/2010 Lionsele W3 .002 Marcoms Department Lionsele W3 . supplied. housing designs to BS ISO 6195 Type C. Media capabilities How supplied Lionsele W3 is suitable for use with (Also see Hydraulic sealing products — Typical applications most mineral-based hydraulic fluids at Size charts.

Leaflet : Date : Sketch reference : scraper/wiper. water. pack of rings. Size charts. Positive retention is ingeniously achieved by its outer lip springing into position behind the recess shoulder. The ring is simply pressed into position. items of industrial plant that work in arduous conditions and need a robust rod JAMES WALKER S.biz 43 . Special materials: PTFE. They Readily available in endless form only. and any other Team. forklift trucks. also resist air. Wyclip® typical housing Marcoms Department Hydraulic Sealing Products 8-02-2011 Wyclip : Typical housing arrangement HSG Page 43 . yet resilient. acetal and other of materials are available on request.S.P. Ltd. pressure Bearing housing To order or for further details. and most lubricating in standard materials and a wide range • Remains in contact with the rod under oils and greases. Operating capabilities • Temperature range (standard material): -40°C to +100°C (-40°F to +212°F). are manufactured to order. Only an annular recess is needed for the housing — no retaining plates or fixing bolts are required.jameswalker. hardwearing Direction thermoplastic. oil emulsion or water/glycol types at • Very simple to fit with clip-in action. call your local contact43 shown on rear cover or listed at www. which can be downloaded efficient removal of abrasive particles. Media capabilities How supplied Special features Standard materials are suitable for use (Also see Hydraulic sealing products — • Powerful scraping action for highly with most mineral based hydraulic fluids. and most fire-resistant fluids of the water/ from www.biz) • Excludes contaminants. Heavy-duty operations on jack rods of temperature and fluid compatibility. • Hardwearing for long working life. earth-moving plant and other construction Please consult our Technical Support Fitting instructions are supplied with each equipment. of metric and inch sizes. temperatures up to 100°C (212°F). A remarkably simple design enables the Wyclip ring to be housed with the minimum machining of metal parts. Wyclip® scraper ring & wiper for Header rods Wyclip® Heavy-duty scraper/wiper Wipers & scrapers Description Wyclip® is our highly popular clip-in scraper/wiper that proves very effective for removing the most abrasive and tenacious foreign matter from rods. Seal housing Materials of construction Standard material: a specially developed semi-rigid. or in special Typical applications the range of application in terms of materials.S1 See Appendix R (page 72) for preferred housing designs.jameswalker. Special materials extend considerably Rings to other sizes. the most demanding conditions.

Rings to other sizes. within the range Manufactured in a versatile elastomer. Fitting instructions are supplied with each Special features wiper ring. Ltd. or in special materials.00 8. Refer to James Walker for advice. effective wiping action whilst being tough are manufactured to order.60 > 250.2 in) flange OD. but tooling and resistant to the wear encountered in charges may be incurred. which can be downloaded Description from www. these rings provide an (77.00 25.00 22.50 > 100. the temperature range.00 - Support Team. 44 To order or for further details. separate bolted-on plate Each of the five profiles covered in Operating capabilities Seal housing the table can be made to suit specific • Temperature  range (standard materials): shaft diameters. 525 **1 6.00 11.00 7. Typical housing arrangement • Hardwearing  for long working life. Leaflet : Date : Sketch reference : JAMES WALKER S. and solid rubber. • Tough  rubberised fabric construction.00 7.00 4. • Extensive  standard range. water.32 in) shaft to 1960mm proofed fabric.biz) Our Wiper Type L rings are designed to limit the ingress of foreign matter Readily available in split and endless in the area of the seal housing on a form in standard materials and a wide wide variety of reciprocating hydraulic range of sizes. Please consult our Technical 528 **1 16.00 ≤ 600.jameswalker.90 8.70 12.00 Special materials extend considerably 526**1 8.00 8. Wiper Type L typical housing General profile Wiper Type See Appendix S (pages 73-74) for 'L' Whilst rings of the general profile. call your local contact shown on rear cover or listed at www. such applications. 8mm (0. as in diagram.00 ≤ 400.00 6. Special materials: include cotton fabric proofed with fluorocarbon (FKM).00 > ≤ 100. Wiper Type L for rods Wiper Type L How supplied Robust wiper for highly abrasive media (Also see Hydraulic sealing products — Wipers and scrapers Size charts. • Effective  wiping action in abrasive media.50 4. B Media capabilities Standard materials are suitable for use with most mineral based hydraulic fluids.00 > 600. and most lubricating 524**1 5. Hydraulic Sealing Products 8/02/2011 HSG Page 44 -S1 Marcoms Department Wiper Type 'L' .00 > 400. Please consult our Technical Support Team. equipment. They number A B C E also resist air. arrangement customer requirements.P.00 temperature and fluid compatibility.00 ≤ 250.00 the range of application in terms of 527 **1 11.00 3. our preferred Heavy-duty wiping operations on a cross-sectional profiles are shown in the wide range of reciprocating plant and Retainer can be designed as an integral part or accompanying table. **1 A large selection of sizes that do not comply with these preferred dimensional constraints are also available. Direction recommended range of use for each • Non-standard  materials can increase of pressure profile. can be made to suit individual Typical applications preferred housing Typical housing designs.00 15.jameswalker.S.00 18. Preferred profiles and sizes and most fire-resistant fluids of the water/ JW profile Profile dimensions (mm) oil emulsion or water/glycol types at Chart Preferred Ø range (mm) temperatures up to 120°C (248°F). systems.00 3.00 oils and greases.biz . The table shows the -35°C to +120°C (-31°F to +248°F). Bearing housing Wiper housing C Materials of construction E Standard material: cotton fabric proofed A with nitrile (NBR) rubber.

Note that thin strip dissipates heat Operating capabilities Hydraulic sealing products — Size charts. more efficiently and therefore the thermal • Maximum bearing stress at RT (static (see How supplied) select the closest expansion will be less. Where as follows: • High fatigue strength for long service F= maximum side load to be supported life and reduced downtime.0 Typical applications n = number of bearings required. Also precision- Media capabilities manufactured to order as machined split Chemically compatible with commonly Tape length (rod) = π(Ød+S) -T bearings. If not. Width = kFmax/nqd when bearing strip is installed should be • Suitable for high speed applications. k = safety factor (k=2 is recommended).0 systems to eliminate metal-to-metal See graph above. To order or for further details. Check that rod/cylinder • Maximum bearing stress at RT diameter is in the specified min/max Bearing strip cutting (dynamic duty): 12MPa (1740psi). please Tape length (piston) = π(ØD-S) -T with each pack. Bearing selection Special features Tape width • Self-lubricating to provide low dynamic This is determined by the formula: Recommended gap T between tape ends and breakout friction. geometry. Materials of construction so that the minimum gap is left between Available in length form by the metre Bronze-loaded PTFE. q= material load carrying capacity in Above 125 up to 250 12. etc. How supplied capacity on dynamic duties. Lionsele® B1 bearing Header strip Lionsele® B1 Very low friction for high speeds Bearing strips Description Dynamic load carrying capacity at Lionsele® B1 is our bearing strip with a operating temperature very low coefficient of friction for high 100 speed duties. See Appendix T (pages 75-76) for T = gap (mm) between tape ends.) Where: Lionsele® B1 housings S = tape thickness (mm). This plain rectangular strip of bronze. tape ends when tape is installed. and radial sections.0 type piston head seals in hydraulic N/mm² (MPa) at operating temperature. or +200°C (+392°F) should be selected. call your local contact45 shown on rear cover or listed at www. (If in doubt. Above 25 up to 50 3. 1 loaded PTFE provides a cost-effective 0 50 100 150 200 Temperature [°C] and easy-to-use alternative to traditional materials such as phosphor bronze or lead.0m/s (984fpm). Tape thickness with offset pistons.0 Often used in conjunction with compact.jameswalker. n+1 of next smallest width Other types of cut are available. • Temperature range: -60°C to +150°C width. This also to suit BS ISO 10776 housing widths prevents hydrodynamic pressure build-up. Fitting instructions are supplied used hydraulic fluids. duty): 25MPa (3626psi).0 • Versatile and easy to assemble. side loads applied to rod. Above 50 up to 125 6. contact and other problems associated d = rod or cylinder diameter (mm). Above 250 up to 500 20. consult our Technical Support Team. This tape-type bearing Dynamic load capacity [N/mm] material is used within a hydraulic system when relative movement needs to be accommodated between two 10 metallic surfaces.jameswalker. Up to 25 2. standard width. (Also see Hydraulic sealing products — • Maximum recommended relative Tape length Size charts. Allowance must be made for thermal from www. preferred housing designs to BS ISO 10766. by the bearing (N). which can be downloaded velocity: 5. (-76°F to +302°F).biz 45 . This is the function Cylinder/Rod Gap T of rod and piston weight.biz) expansion when determining tape length. cylinder/piston diameter (mm) (mm) • Dampens mechanical vibrations. The width should be with severely restricted load carrying rounded up to the nearest ISO size. Tape thickness varies according to tape From the chart in our pdf document width. diameter range for that particular selected The standard type of cut is 45° scarf split.

From the chart in our pdf document Tape thickness varies according to tape Hydraulic sealing products — Size charts. F = maximum side load to be supported as follows: • High strength material that offers by the bearing (N). etc. Width = kFmax/nqd Recommended gap T between tape ends • High resistance to wear. Also precision- Tape length (rod) = π(Ød+S) -T manufactured to order as machined split Media capabilities Tape length (piston) = π(ØD-S) -T bearings.biz) Materials of construction tape ends when tape is installed. to suit BS ISO 10776 housing widths thermosetting resin.0 Often used in conjunction with compact.9fpm). This also Available in length form by the metre Synthetic fabric impregnated with prevents hydrodynamic pressure build-up. Tape length How supplied • Maximum recommended relative Allowance must be made for thermal (Also see Hydraulic sealing products — velocity: 1. If not. Bearing selection Special features Tape width • Self-lubricating to provide low dynamic This is determined by the formula: and breakout friction. which can be downloaded so that the minimum gap is left between from www.053psi). Note that thin strip dissipates heat Operating capabilities (see How supplied) select the closest more efficiently and therefore the thermal • Maximum bearing stress at RT (static standard width. expansion when determining tape length. N/mm² (MPa) at operating temperature. Fitting instructions are supplied Chemically compatible with commonly with each pack. (If in doubt. with severely restricted load carrying capacity on dynamic duties.) S = tape thickness (mm) T = gap (mm) between tape ends Lionsele® B housings See Appendix T (pages 75-76) for preferred housing designs to BS ISO 10766. width. or +130°C (+266°F) rounded up to the nearest ISO size. side loads applied to rod. contact and other problems associated Tape thickness with offset pistons. used hydraulic fluids. Above 250 up to 500 20. geometry.0 Typical applications q = material load carrying capacity in Above 50 up to 125 6. k = safety factor (k=2 is recommended).015psi). n+1 of next smallest width The standard type of cut is 45° scarf • Temperature range: -60°C to +100°C should be selected. Other types of cut are available (-76°F to +212°F). 10 This plain rectangular strip of synthetic fabric impregnated with thermosetting 1 resin provides a cost-effective and easy. diameter is in the specified min/max • Maximum bearing stress at RT diameter range for that particular selected Bearing strip cutting (dynamic duty): 90MPa (13.0 type piston head seals in hydraulic See graph above. n = number of bearings required. and radial sections.jameswalker. The tape- 100 type bearing material is used within Dynamic load capacity [N/mm] a hydraulic system when relative movement needs to be accommodated between two metallic surfaces. Check that rod/cylinder expansion will be less.0 systems to eliminate metal-to-metal d = rod or cylinder diameter (mm). The width should be split. please Where consult our Technical Services Team. 46 To order or for further details. on request. 0 50 100 150 200 to-use alternative to traditional materials Temperature [°C] such as phosphor bronze or lead. width.0m/s (196. call your local contact shown on rear cover or listed at www. duty): 400MPa (58. cylinder/piston diameter (mm) (mm) vibrations to reduce plant downtime. Above 125 up to 250 12. This is the function Cylinder/Rod Gap T long life and damping of mechanical of rod and piston weight.biz . Above 25 up to 50 3. Up to 25 2. Lionsele® B2 bearing strip Lionsele® B2 For heavy-duty applications Bearing strips Description Dynamic load carrying capacity at Lionsele® B2 bearing strip has a operating temperature low coefficient of friction. Size charts. Where when bearing strip is installed should be • Suitable for heavy-duty applications.jameswalker.0 • Versatile and easy to assemble.

• Withstand rapid motion and heavy many different industries. • Hydraulic compactors. and feature a totally vulcanised construction that provides a particularly rugged product. and in all • Raw materials handling plant. oval. open/close ratios. vibration. sizes from 38mm (1½ inch) ID upwards • Discharge rams. To order or for further details. Comflex® Fabric Reinforced Bellows Comflex® Fabric Reinforced Bellows Ram protectors Hydraulic ram protectors Description These heavy-duty bellows are based on elastomer-proofed fabrics. other reasonable cross section. power generation plant. • Pulverised fuel mills. chemical and temperature conditions. to suit the application. are selected for ease of maintenance. without upper limit. call your local contact47 shown on rear cover or listed at www. Examples include: Supplied circular. various layers of elastomer-proofed fabric are preformed prior to the vulcanising process. During construction.jameswalker. rectangular or any • Forging and extrusion presses. • Rolling mills. • Materials and designs are available They are particularly favoured as How supplied to suit many different industrial protectors for hydraulic rams and Bellows design. By using this technique. split or endless • Split configurations can be supplied environments such as steelworks and configuration. stroke environments.biz 47 . Special features • Protect exposed metal surfaces from Typical applications Materials of construction abrasive matter and other contaminants Comflex® Reinforced Fabric Bellows are Full range of base fabrics and elastomers in dynamic applications. materials. cylinders working in aggressive length. convolution width. we avoid the weaknesses that are inherent in bellows which are fabricated from separate pieces and joined by stitching or other mechanical means. well proven as heavy-duty protectors in is available to suit different mechanical. etc.

How supplied the complete unit more bulky and costly • Maximum surface speed: modest — to Please ask for our ‘O’ Ring Guide that than if a compact ‘O’ ring had been used. now superseded easy and inexpensive to incorporate by BS ISO 3601-1 Class A). in turn. When used in conjunction with back-up rings. is a highly versatile device that is rated as the world’s most popular volume produced fluid seal.jameswalker. • SAE AS 568 (inch sizes). • Fluoroelastomer (FKM) grades FR10/80. the Back-up rings are supplied in Fluolion® pressure limit can be extended to at (virgin or filled PTFE). • Occupies little space. 'O' rings ‘O’ rings Highly versatile sealing devices 'O' rings Description The seemingly humble ‘O ring. the components that house it are larger ‘O’ rings can function at temperatures and more expensive. • BS 1806 (inch sizes. The latter three grades • Maximum operating pressure: are compounded for rapid gas typically 10MPa (1450psi). general elastomer grades: • BS 4518 (metric sizes). media. • Suits many static and dynamic duties. please refer to our Chemical when a less compact type of seal is used. FR58/90 and Operating capabilities FR68/90. • Ethylene-propylene (EPM) • Available in a vast range of elastomers We have an ‘O’ ring mould library of EP18/H/75. on application. depending decompression (RGD) resistance. if necessary.biz. In addition. sizes and or rolling in its housing. We stock wide ranges in the following ‘O’ rings into equipment design. cylinder assemblies and hydraulic plant Elast-O-Lion® 101. Although many other seals will perform the same functions. Grades 101 and 985 are compounded in general. 180 and 985. PTFE compatibility chart on pages 50-51. call your local contact shown on rear cover or listed at www. methods. for rapid gas decompression (RGD) Dynamic seals for pistons operating in resistance. needed for double-acting applications. This can also be downloaded in ‘O’ ring features pdf format from www. to meet industry’s most urgent demands.biz . performance elastomers. +599°F) when made of elastomer — extensive. If you cannot find an ‘O’ • Silicone (VMQ) SIL 80/2. and as an • BS ISO 3601-1 Aerospace sizes. materials. and PEEKTM.jameswalker. • Simple housing design makes it very elastomeric core encapsulated in FEP.2m (87 inch) OD. we will precision mould non- Typical applications stocked ranges include: standard items to order. Standard design is a spiral of two turns. Any non-stocked items can be precision manufactured within hours. ring in any of the above ranges to meet High-performance elastomers for our your needs. • BS ISO 3601-1 (metric and inch sizes). including endless Static seals suitable for many hydraulic • Hydrogenated nitrile (HNBR) grades rings up to 2. according to material grade. lessen the potential of the ring twisting gives full details of standards. This. Materials of construction • Seals efficiently in both directions — We precision-mould ‘O’ rings in over 100 Size ranges in our standard charts are: therefore only one seal is usually different grades of general and high. For example. and polymers to suit virtually any fluid 10. • Low cost in comparison to other sealing • Nitrile (NBR) PB80. least 35MPa (5075psi). the popularity of • Temperature range: ‘O’ rings can work Media capabilities the ‘O’ ring is greatly influenced by between -60°C and +315°C (-76°F and As our range of ‘O’ ring materials is so commercial considerations. • JW Chart 17000 (inch sizes). James Walker has been manufacturing top quality ‘O’ rings since this sealing method was introduced in the 1930s. FR25/90. light duty applications. we supply them in PTFE. Today we stock thousands of types and sizes of ‘O’ rings ready for same-day despatch.000 tools. makes down to -200°C (-328°F). 48 To order or for further details. or toroidal seal.

biz 49 .jameswalker. Portfolio To order or for further details. call your local contact49 shown on rear cover or listed at www.

*B EPM grades are available for hot water service up to +180°C (+356°F). Fluoro. *F Aflas® grades are suitable for temperatures up to +260°C (+500°F) in hot water and steam. Natural Acrylic Aflas® Butyl sulphonyl propylene elastomers Kalrez® Lion® hydrin silicone rubber (ACM) (FEPM) (IIR) polyethylene (EPM/ (FKM) (FFKM) (HNBR) (ECO) (FVMQ) (NR) (CSM) EPDM) *G Air & oxygen 2 1 1 1 1 1 1 1 1 1 2 Water <80°C 3 1 1 2 1 1 1 1 1 1 1 Water >80°C 3 1*F 1 2 1 2 1 4 2 1 2 Salt water 3 1 1 2 1 2 1 1 1 1 1 Acids: dilute. Epichloro. call your local contact shown on rear cover or listed at www. *H Delrin® is available on request. *G Viton® grades are available on request.jameswalker. *D Fluoroelastomer grades are available for temperatures from -41°C to +250°C (-42°F to +482°F).Chemical compatibility chart KEY: 1 = VERY GOOD 2 = GOOD 3 = POOR 4 = CONSULT JAMES WALKER X = NO DATA RUBBER Chloro. 50 To order or for further details. Ethylene Fluoro- Elast-O. *E Polyurethane grades are also available from 60-74 Shore D hardness. cold 3 1 1 1 1 3 2 1 2 1 3 Alkalis: dilute 3 1 1 1 2 2 1 2 2 1 2 Methanol 3 1 1 1 1 2 1 3*C 1 1 1 Acetaldehyde 3 1 1 3 2 3 1 3*C 3 1 2 (consult JW for other aldehydes) Ethylene diamine 3 1 1 3 2 1 1 3*C 3 1 1 Other amines 3 4 3 3 4 X 3 3 3 1 3 Chlorinated solvents 3 3 3 3 3 3 3 1 2 1 3 Ethers 3 3 3 3 3 3 3 3*C 3 1 3 Ketones 3 3 1 3 3 3 1 3*C 3 1 3 Hydrocarbons: aliphatic 2 1 3 3 1 1 3 1 1 1 3 Hydrocarbons: aromatic 3 4 3 3 4 3 3 1 2 1 3 Petrol/gasoline: leaded 2 2 3 4 2 1 3 1 2 1 3 Kerosene 2 1 3 3 1 1 3 1 1 1 3 Animal oil & fat 1 1 2 3 1 1 2 1 1 1 3 Fuel oil & diesel 1 2 3 3 2 2 3 1 1 1 3 Lubricating oil: mineral 1 1 3 3 1 1 3 1 1 1 3 Lubricating oil: synthetic 2 2 3 3 1 3 3 2 2 1 3 Silicone oil & grease 1 1 1 1 1 1 1 1 1 1 1 Vegetable oil 1 1 3 2 1 1 3 1 1 1 3 Hydraulic fluids: mineral 1 1 3 3 1 1 3 1 2 1 3 HYDRAULIC FLUIDS: Fire resistant Chlorinated: HFD-S 3 3 3 3 3 3 3 2 2 1 3 Oil in water emulsions: HFA 3 1 3 3 2 2 3 1 2 1 3 Water in oil emulsions: HFB 3 1 3 3 2 2 3 1 2 1 3 Water/glycol based: HFC 3 1 1 1 2 2 1 4 2 1 1 Phosphate esters: HFD-R 3 1 1 3 3 3 1 1 2 1 3 TEMPERATURE RANGE: °C (°F) Minimum -20(-4) +5(+41) -35(-31) -30(-22) -29(-20)*A -30(-22) -45(-49) -18(0)*D -60(-76) -25(-13) -50(-58) +150 +205 +120 +120 +160 +150 +120 +200 +175 +325 +100 Maximum: constant (+302) (+401) (+248) (+248) (+320) (+302) (+248) (+392) (+347) (+617) (+212) +175 +230 +150 +150 +200 +175 +150 +230 +200 +120 Maximum: intermittent Consult (+347) (+446)*F (+302) (+302) (+392) (+347) (+302)*B (+446)*D (+392) (+248) HARDNESS RANGE: IRHD 80 70-90 60-70 65-80 50-90 70-90 50-90 50-98 60-80 70-95 40-85 Notes: *A Low acrylonitrile content grades are available for temperatures down to -55°C (-67°F).biz . *C Fluoroelastomer grades are available which offer resistance to these chemicals.

all information provided in this document on chemical compatibility is intended only as a guide. etc. combinations of chemicals in a fluid medium may have detrimental effects. If any doubt exists. specific pressure medium. call your local contact51 shown on rear cover or listed at www. whether static or dynamic.jameswalker. a compound compatible at low temperatures may show considerable deterioration at high temperatures. The low temperatures quoted are generally values at atmospheric pressure and may change at elevated pressures.biz 51 . due to the complexity of making a material selection for any given duty. To order or for further details. time of exposure. Chemical compatibility chart KEY: 1 = VERY GOOD 2 = GOOD 3 = POOR 4 = CONSULT JAMES WALKER X = NO DATA RUBBER THERMOPLASTICS Polyether Neoprene/ Polyure. also. Fluolion (PTFE) ® -ether Nitrile Silicone Acetal Chloroprene thane Nylon 6 UHMWPE ketone (NBR) (VMQ) Glass Bronze Carbon Fluolion® *H (CR) (AU/EU) Virgin (PEEK™) loaded loaded loaded Xtreme 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 3 1 1 1 2 2 3 2 1 1 1 1 1 3 2 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 2 3 3 3 1 1 3 4 1 3 3 2 1 1 2 3 2 1 4 3 1 4 2 2 2 2 1 1 3 1 1 1 1 1 1 1 3 2 1 3 3 3 2 1 1 1 1 1 2 4 1 1 1 2 3 2 1 1 4 1 1 3 3 2 2 3 2 3 3 1 1 4 1 1 3 3 2 2 3 3 3 3 1 1 1 1 1 2 2 3 2 3 3 3 3 1 1 1 1 1 1 2 4 2 3 3 3 3 1 1 1 1 1 2 4 3 1 2 1 2 3 1 1 1 1 1 1 1 4 1 3 3 3 3 1 1 1 1 1 1 2 3 1 2 2 2 3 1 1 1 1 1 1 2 2 1 2 2 2 3 1 1 1 1 1 1 2 3 1 2 1 2 2 1 1 1 1 1 1 2 2 1 3 2 3 4 1 1 1 1 1 1 2 2 2 2 1 2 3 1 1 1 1 1 1 1 2 1 3 2 3 3 1 1 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 4 1 1 1 1 2 1 3 1 2 3 1 1 1 1 1 1 2 3 2 3 3 3 2 1 1 1 1 1 1 X 4 1 2 2 3 2 1 1 1 1 1 2 2 4 1 2 2 3 3 1 1 1 1 1 2 2 4 1 2 1 3 2 1 1 1 1 1 3 1 4 1 3 3 3 2 1 1 4 1 1 3 3 X 1 -40(-40) -25(-13)*A -15(+5) -65(-85) -200(-328) Consult Consult Consult Consult Consult Consult Consult Consult +120 +110 +85 +200 +250 Consult Consult Consult Consult Consult Consult Consult Consult (+248) (+230) (+185) (+392) (+482) +150 +150 +100 +250 Consult Consult Consult Consult Consult Consult Consult Consult Consult (+302) (+302) (+212) (+482) 40-90 40-90 55-95*E 40-80 Consult Consult Consult Consult Consult Consult Consult Consult Consult WARNING: Please note that. please seek advice from James Walker. For example. Actual service life will depend on type of application. temperature cycle.

(8.97) (3. call your local contact shown on rear cover or listed at www. E/2 52 To order or for further details.0041 / -0.022) (0.jameswalker.00 80.00 +0.280 / -0.5800 psi) acknowledge that in many cases including (Inside) Ø *2 (outside) Ø *3 .230 / -0.00 +0.50 If in doubt.009) (0. However.0061) (-0.310 / +0. fits.130 -0.0055) (-0.0102 / +0. These are the requirements Up to Shaft / Gland Piston / Cylinder for good seal performance.20 obtained from the individual product (1.062 0.0051) (0.0039) (-0.062 -0.104 / -0.18) (+0.71) (1.00 18. please contact our Technical Notes Support Team for recommendations. This fluid pressure can occur.0039) (0. 120.006) 18.0020) (0.0069 / -0.00 +0.052 0.124 / +0.0079 / +0.030) (0.0091 / -0.104 / +0.18) (1.052 -0. Guide bush details *3 Tolerances based on BS EN ISO 286-1 and BS EN ISO 286-2. Marcoms Department Extrusion clearances diagram to the adjacent seal housing. most of 180.016) will form a good basis for housing design 315.020) apply.019) (0.148 / -0.00 +0.024) (0.043 0. N/A (0.148 / +0.24 0.40 MPa Above and Follower bore Piston (0 .S.35 0.00 +0.00 +0.0102 / -0.013) of seal types.310 / -0. using plus H9 maximum as the minimum follower bore Ø and then plus another H9 maximum to provide the maximum follower bore Ø.008) (0.32 performance are common to the majority (3. The gap between the E Close fitting bushes.00 +0.0061) (0.0122 / +0.75) (+0.00 30.155 0.012) (0.015 for piston and rod seals in reciprocating 250. *1 Tolerances based on BS EN ISO 286-1 and BS EN ISO 286-2.0049 / +0.84) (12.72) (7.00 500.0110 / +0.84) (+0.087 0.260 / -0.biz .0017) (0.0029) (-0.00 50.*4 acceptable results will be obtained with 10.0034 / +0.39) (0.140 -0.40) (15. Our hydraulic seals tolerate many levels of counterface hardness.086 / +0.00 +0.09) (8.0069 / +0.20 MPa 20 .014) (0.00 +0.48 0.75) (19.00 315.0034) (-0.S.00 400.23 considerations such as tolerances.200 / -0.018) 400.0110 / -0. *4 When using these clearance tolerances careful consideration must be given the effects of cylinder dilation The positioning of guide bushes on due to pressure fluctuations. can cause rod and the inside of gland follower must fluid starvation to the seal housing.124 / -0.69) (+0.09) (+0.72) (+0.0020) (-0. Leaflet : Hydraulic Sealing Products Date : 30/09/2010 Sketch reference : ExC -1 E/2 providing pressure relief through the bush and the housing bore.00 250.174 / +0.174 / -0. These potential is achieved by ensuring a very close fit hazards can easily be avoided by between the outside of the gland JAMES follower WALKER S.40) (+0.0079 / -0.21 0.56 0.71) (+0.021) (0.37 which is based on BS ISO 5597 Housings (7.52 0.0122 / -0. Radial extrusion clearance E/2.0091 / +0.008) sections.0034) (0. Ltd. Shaft and folower bore concentric See table above for extrusion clearances Rod/ram hardness for an H9/f8 guidance fit at neck bush E where arduous conditions apply.140 0. Ltd. Close Extrusion clearance Maximum diametral extrusion clearance E.15) (+0. but for optimum An equivalent level of fit between piston life — particularly at higher pressures — head and cylinder bore is also recommended.00 120. but we applications applications 0 .60 0.00 +0.14 values outside those stated.0041/+0. using minus H9 maximum as the maximum follower outside Ø and then minus another H9 maximum to provide the minimum follower outside Ø.0058 / -0.eccentricity (touching) concentric. fitting bushes are desirable to protect Shaft/follower bore Maximum and diametral cylinder extrusion clearance .15) (4. The fit between adjacent housing Maximum diametral extrusion clearance . E Shaft/follower Radial bore andclearance extrusion cylinder. Ebore/piston Radial extrusio Shaft and follower bore @ maximum at maximum eccentricity (touching). E/2 bore/piston Shaft and follower bore @ maximum components should be kept to a minimum.115 -0.0055) (0.260 / +0. Leaflet : Hydraulic Sealing Products the pressure side of the gland housing Marcoms Department Extrusion clearances di ensures their correct lubrication. or in be as small as possible. (12.028) (0.0049 / -0. an intensification of be smaller than guidance fit allows.P. we recommend a minimum of 300 Brinell (31 Rockwell C).100 -0. but should not certain conditions.115 0. between the gland follower and rod is of vital importance.16 The housing envelope sizes for the (0.074 0.P.009) finish requirements for optimum seal 80. fits and surface finishes are Recommended extrusion clearances: mm (inch) intended as a general guide when Shaft Ø – f8 *1. or severe operating conditions (15.Machining information The recommendations in this section Extrusion clearance for limits.70 0.30 0.087 -0.0024) (0.130 0.280 / +0.074 -0.0058 / +0.230 / +0. however.2900 psi) (2900 .35 (4. extrusion clearances and surface (1.0051) (-0.0029) (0.0045) (0.006) seals listed in this document can be 30.0045) (-0.014) Thus the following information.155 -0.0024) (-0. Maximum diametral manufacturing and reconditioning Diametral tolerances Cylinder Ø – H9 *1 extrusion clearance: E equipment.46 in the majority of cases. JAMES WALKER S. Shaft and folowe the rod or gland seals from the action of The control of extrusion clearances eccentricity (touching) eccentric rods.100 0. more general 50.00 180.41 applications: Dimensions and tolerances. *2 Tolerances based on BS EN ISO 286-1 and BS EN ISO 286-2.75 0.200 / +0.97) (+0.

Static pressure mating 0. This.6 products. Machining information Surface roughness values for Surface roughness table piston & rod housings Seal contact material Please note that the statements and Rubber-proofed fabrics PTFE surface roughness values shown are Rubbers (eg. including an electric wave filter. Lead -in/on Please note that exceptional service chamfer surfaces conditions can also necessitate the Where surface roughness measurements D selection of other grades of surface are taken.jameswalker. side surfaces Walker. both dynamic and static. consult our Technical Support Team. could be impaired.biz 53 . See Detail 'A' PTFE seals will operate on both static 1) B Wiper groove The exceptions are: and dynamic surfaces with roughness O/D surface C 1) When specific roughness values values of 0. Dynamic pressure mating 0. it is recommended that roughness. please instruments complying with ISO 3274.4 – 1. side surfaces Indication of surface roughness taken 2) 2) When specific roughness values from ISO 1302.6 0. Rod/shaft are quoted for a particular product. 4) See ISO 13715 for design of edges and Detail 'A' undefined shapes. James Walker Fluolion®) based generally on BS ISO 5597 Polyurethanes Dynamic and static surfaces Groove contact surface Contact surface roughness values: µm Ra The surface roughness of the housing surfaces in contact with our sealing Side surfaces: A 2) 0.4 visual inspection surfaces: D 4) hydraulic seals and associated products should normally be in accordance with those shown in the Table notes: Chamfer surfaces Surface roughness table (right).25 has a significant impact on the life and surfaces: B 3) performance of these products.4 – 1. It is important to ensure that all surfaces against which a James Walker product operates — particularly a hydraulic seal — should be free from chatter marks and scores along the operating axis of the B Seal groove seal. however.2 – 0. page 57). surfaces.1µm Ra or better. O/Dsurfaces C Bore/cylinder To order or for further details.13 1) – 0. be used. I/D . A Wiper groove outside those stated have been 3) Visual surface imperfections are not side surfaces negotiated and agreed between an allowed on surfaces B and C (see ISO A Bearing groove equipment manufacturer and James 8785). should be avoided as longer such as Lionsele® LF (see Appendix term operation. call your local contact53 shown on rear cover or listed at www. particularly on dynamic A Seal groove D. In such cases. O/D surfaces B Bearing groove I/D .4 surfaces: C 3) The roughness values of surfaces Lead-in/lead-on chamfer in contact with James Walker's 0.

500.00 63.00 66.00 > 940.00 1) Surface roughness / finish requirements : See Machining Information Section.00 540.P.50 1 2 1 1/2 2 5/8 5/16 1 E/2 *** 2 3 1/2 2 5/8 4 1/4 3/8 1 1/4 Radius : R Max 20/30° +0.PSH > 11/16 > 1 1/16 3/16 1/2 Marcoms Department BS 5597 .00 500.0 150.biz .00 > 25.00 depth : S length : C Min 50. H91) Housing Marcoms Department BS 5597 .010 3 1/2 6 4 1/4 7 1/2 1 3/4 -0 Chamfer axial Groove radial length : C Min 6 16 7 17 1/4 5/8 2 depth : S 16 24 17 1/4 25 1/2 2 7/8 20/30° 3/4 ((ChevronNominal 014 diagram)) groove 24 36 25 1/2 37 1/2 3 1/4 I/D : D1 Cylinder Guidance fit Chamfer axial 36 > 37 1/2 > 1 3 3/4 Ø : D . H9** 1) Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2 1) E/2*** .00 Groove radial E/2 *** Chamfer axial 25.00 90. Shaft / gland housing Up to & Up to & Radial Axial length L Above Above including including depth S Nominal Tolerance Groove axial Edges to be rounded and Metric sizes (mm) length : L burr free .SSH Sketch reference : Shaft Ø. H9** Ø : D . D. d.00 32.00 5.00 330. call your local contact54 shown on rear cover or listed at www.00 Nominal groove 20/30° O/D : d1 90.00 300. Max radius 0.00 25. 3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V Notes 1) For existing applications.00 8.00 940.00 540. f8** Guidance fit length : C Min Ø : D1 . Piston / cylinder housing 11/16 1 1 1/16 1 1/2 1/4 3/4 Groove axial Edges to be rounded and length : L burr free .00 E/2 *** . Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.50 Radius : R Max 6. 2) For new applications housing dimensions are to be based on BS ISO 5597 — Long (L3) axial length series housings: See Appendix W.50 25. 900. f8** Shaft 150.00 330. Design dimensional nomenclature .25 Guidance fit Guidance fit -0 ((Chevron 015 Ø : ddiagram)) . 54 54 To order or for further details.00 40. f8** 300.00 20. please first check our Hydraulic sealing products — Size charts (see page 83). Appendix A Header Chevron® preferred housing designs Design dimensional nomenclature Chevron® preferred housing dimensions Appendix A Shaft/gland JAMES WALKER housing S.P. 2) Surface roughness / finish requirements : See Machining Information Section. 20. H9** Ø : d1 . 3) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section.S.00 50. Design dimensional nomenclature .00 2) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V.00 +0.00 110.00 7.00 Piston/cylinder housing arrangement Inch sizes (inch) Leaflet : Date : Sketch reference : JAMES WALKER S. f81) Cylinder Ø. 4) Surface roughness and finish requirements: See Machining information section. Ltd.. arrangement Hydraulic Sealing Products Leaflet : 10-02-2011 Date : BS 5597 .00 50.00 16.00 66.00 15.00 12. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.S.00 Ø : d .50 40.00 95.00 10.00 175.00 N/A N/A 4.00 900.50 20/30° 8.00 110.00 73. Max radius 0. 5) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V.jameswalker.00 40. Ltd.00 175. Hydraulic Sealing Products 10-02-2011 BS 5597 .00 14.

00 1) Surface roughness / finish requirements : See Machining Information Section.00 20.00 330.jameswalker.50 depth : S length : C Min 90.00 E/2 *** .00 90. To order or for further details. Max radius 0. Design dimensional nomenclature . 4) Surface roughness and finish requirements: See Machining information section. f8** Guidance fit length : C Min Ø : D1 .00 33.00 > 25. d.30 Groove radial E/2 *** Chamfer axial 50. H9** Ø : D .00 50.00 15.00 5.00 170.00 2) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V.00 12. Ltd. H9** Ø : d1 . Inch sizes (inch) Piston/cylinder housing arrangement 1/4 1 5/8 1 3/8 3/16 1/4 Leaflet : Date : Sketch reference : JAMES WALKER S.00 12. f8** 300.00 170.50 Radius : R Max 6. 500.00 > 540.SSH Sketch reference : Shaft Ø. arrangement Hydraulic Sealing Products Leaflet : 10-02-2011 Date : BS 5597 .00 25.50 16. Piston / cylinder housing 2 3 1/2 2 1/2 4 1/8 5/16 3/8 Groove axial Edges to be rounded and length : L burr free .S. Ltd.50 Nominal groove 20/30° +0. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section. Max radius 0.00 540.010 E/2 *** 5 1/2 8 6 1/4 9 1/2 5/8 -0 Radius : R Max 20/30° 8 11 9 12 1/4 5/8 25/32 Chamfer axial Groove radial length : C Min 11 14 12 1/4 15 1/2 3/4 1 depth : S 14 > 15 1/2 > 1 1 1/4 20/30° Nominal groove 1) Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2 I/D : D1 Cylinder Guidance fit Chamfer axial Ø : D .00 20/30° 25. 3) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section. f81) Cylinder Ø.P. f8** Shaft 200. Design dimensional nomenclature . call your local contact55 shown on rear cover or listed at www.00 500. Appendix HeaderB Solosele G® preferred housing designs Design dimensional nomenclature Solosele® G preferred housing dimensions Appendix B Shaft/gland JAMES housing WALKER S.PSH 1 2 1 3/8 2 1/2 1/4 5/16 Marcoms Department BS 5597 . H9** 1) E/2*** . H91) Housing Marcoms Department BS 5597 .00 200. 20. 2) For new applications housing dimensions are to be based on BS ISO 5597 — Short (L1) and Medium (L2) axial length series housings: See Appendix W.biz 55 .50 9.00 4. please first check our Hydraulic sealing products — Size charts (see page 83). Hydraulic Sealing Products 10-02-2011 BS 5597 .S.00 300. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.00 105.00 33.00 6.00 5. 2) Surface roughness / finish requirements : See Machining Information Section.00 330.50 3 1/2 5 1/2 4 1/8 6 1/4 3/8 15/32 +0.00 Ø : d . 5) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V. 3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V Notes 1) For existing applications. Shaft / gland housing Up to & Up to & Radial Axial length L Above Above including including depth S Nominal Tolerance Groove axial Edges to be rounded and Metric sizes (mm) length : L burr free .00 105.00 60.00 200.00 60.00 14.00 10.25 O/D : d1 150.00 -0 Guidance fit Guidance fit ((Chevron 015 Ø : d diagram)) .00 150.00 25.P.00 200.00 7. D.

Shaft / gland housing Marcoms Department BS 5597 .00 0.arrangement Piston/cylinder housing arrangement Leaflet : Date : Sketch reference : JAMES Hydraulic Sealing Products 10-02-2011 BS 5597 .00 20.00 + 0.S.P.00 900. 0. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section. f8** Ø : D1 .00 500.015 1 1/16 1 1 1/8 1 1/2 1/4 9/16 0. H91) Housing Minimum Axial length L Groove Up to & Up to & Radial chamfer Above Above base rad including including depth S length R Max Nominal Tolerance C Min Metric sizes (mm) > 15.200 0.00 7. 2)Notes ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V.50 0.00 400.035 6 16 7 17 1/4 5/8 1 1/2 0.jameswalker.00 50.00 38. 3) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section. 3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V 1) For existing applications.50 32.00 5.00 47. H9** Ø : d1 .biz .30 15. Max radius 0.00 15.00 400. 5) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V.00 38. Twinset preferred housing dimensions Shaft Ø.00 400.100 0.50 400.00 90.00 + 0.00 24.00 -0 Inch sizes (inch) > 1 1/16 > 1 1/8 3/16 7/16 0. Design dimensional nomenclature .00 150. call your local contact shown on rear cover or listed at www.00 12.00 900.010.PSH Marcoms Department BS 5597 . H9** E/2 *** . f8** Ø : d . 0.00 > 25. Leaflet : Hydraulic Sealing Products Date : 10-02-2011 Sketch reference : BS 5597 .00 50. 0.00 5. f81) Cylinder Ø. 2) For new applications housing dimensions are to be based on BS ISO 5597 — Long (L3) axial length series housings: See Appendix W.00 50.00 25.50 14.00 -0 90.00 400.030 2 3 1/2 2 5/8 4 1/4 3/8 15/16 -0 3 1/2 6 4 1/4 7 1/2 1 1/4 0.00 1. Ltd.00 4.400 0.00 500.50 Groove axial Edges to be rounded and length : L burr free .040 36 > 37 1/2 > 1 2 -0 1) Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 56 56 To order or for further details.50 0.00 38.80 150.00 400.00 10.SSH JAMES WALKER S. 1) Surface roughness / finish requirements : See Machining Information Section.00 > 900.40. 10.60 50.020 1 2 1 1/2 2 5/8 5/16 3/4 + 0. Max radius 0.160 0.00 30. Appendix C Header Twinset preferred housing designs Design dimensional nomenclature Appendix C Shaft/gland WALKERhousing S.015. Design dimensional nomenclature .00 6.P.00 150.40 25. f8** Guidance fit length : C Min Ø : d .260 0.50 E/2 *** Radius : R Max Radius : R Max 20/30° 20/30° Chamfer axial Groove radial depth : S length : C Min Groove radial Chamfer axial E/2 *** depth : S length : C Min 20/30° Nominal groove Nominal groove 20/30° O/D : d1 I/D : D1 Cylinder Guidance fit Chamfer axial Guidance fit Guidance fit Ø : D . 2) Surface roughness / finish requirements : See Machining Information Section.00 11. 1) E/2*** . please first check our Hydraulic sealing products — Size charts (see page 83).00 900.00 5. D.00 25.00 6. H9** Shaft Ø : D .00 90.00 8. 4) Surface roughness and finish requirements: See Machining information section.S. Piston / cylinder housing Groove axial Edges to be rounded and length : L burr free .25.00 50.00 > 25.300 16 20 17 1/4 20 3/4 1 3/4 16 36 17 1/4 37 1/2 + 0.00 2.00 150.00 90. d. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section. Ltd.

40 / 9.2 µm (4 to 8 µin) Ra Static duties with light gases (H.78 7.00 9. 3) Surface roughness / finish requirements : See Machining Information Section.8 µm (4 to 32 µin) Ra General static duties .00 3. 4) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2.5 x S) 20.36 0.10 20.00 ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 Surface finish requirements The recommended values for surface finish are as shown below.26 0. Appendix HeaderD Lionsele® LF preferred housing designs Design dimensional nomenclature Appendix D Shaft/gland housing JAMES WALKER arrangement S.50 10. Rod / shaft housing design dimensional nomenclature Marcoms Department Lionsele LF .50 / 3.00 / 7.18 2.00 12.00 4.20 4. hydraulic fluids.30 0.50 40.00 Rod/shaft gland housings (mm) Rod Ø f8 d ** Housing groove Maximum extrusion gap E Chamfer Axial length Base radius 0 .40 0.70 / 4.50 12.40 / 9.60 0.3 µm (4 to 12 µin) Ra Static duties with other gases.67 / 4.00 6.00 3.00 2.70 0.1 to 0.78 7.13 1.Water and aqueous solutions. Application Surface finish . dynamic and static.40 length Above Up to Radial depth S C Min L Rmax MPa MPa 5.18 4. etc) 0. Dynamic duties with light gases (H. Notes 2) E/2 *** . diesel and aviation fuels 0.BS 1134 : Part 1 All cryogenics. Lionsele® LF preferred housing dimensions Cylinder/piston housings (mm) Cylinder Ø D H9 ** Housing groove Maximum extrusion gap E Chamfer Retainer Ø Radial depth Axial length Base radius 0 .20 4.00 4.20 0.50 0.1µm Ra should not be used.00 6.90 1. arrangement Leaflet : Hydraulic Sealing Products Date : 13/09/2010 Sketch reference : Lionsele LF 007 Marcoms Department Lionsele LF .40 0.18 4.6 µm (4 to 64 µin) Ra To order or for further details.biz 57 . Static duties with gasoline. Radial clearances and extrusion gaps (parts concentric): see Preferred housing dimensions.20 0.1 to 0.13 1.Housing design dimensional nomenclature Piston / cylinder seal housing grooves Rod / shaft housing design dimensional nomenclature Design dimensional nomenclature for piston / cylinder seal housings Sharp edge/corner to be removed Maximum radial extrusion clearance : E/2 Sharp edge/corner to be Edges to be rounded whilst maintaining maximum (Rod.52 / 1.40 0.30 20.31 / 2.00 120.00 (ØD -1.50 50. see Surface finish requirements at bottom of page.18 2.13 1.70 0. call your local contact57 shown on rear cover or listed at www.P.15 2.20 20 . He. Surface finish values better than 0.52 / 1. Leaflet : Hydraulic Sealing Products Date : 13/09/2010 Sketch reference : Lionsele LF 008 Piston/cylinder housing JAMES WALKER S. Radial clearances and extrusion gaps (Parts concentric) : See Peferred housing dimensions.00 700. Ltd.35 9.30 / 2.90 0. He.S.90 0.1 to 0.22 / 6.00 20. 4) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 1) For existing and new applications see JW preferred housing dimensions.10 / 3.1 to 1.00 40.20 0.20 0. 3) Surface roughness / finish requirements : See Machining Information Section. etc). oils and other liquids 0.50 0.40 length Above Up to D2 h11 ** S L Rmax MPa MPa C Min 7. 3) For all surface roughness and finish values.60 0.36 0.50 / 3.50 D1 = 0.40 0.10 / 3.13 1.31 / 2.30 0.90 2.15 2. housing and follower concentric) Maximum radial extrusion removed whilst maintaining and burr free possible support against extrusion clearance : E/2 maximum possible support against extrusion Chamfer axial (Piston and bore concentric) Groove base length : C Min radius : R max Groove radial 20/30° depth : S Groove radial depth : S 20 / 30° Chamfer axial Groove base length : C Min radius : R max 20/30° 20 / 30° Guidance fit Ø d1 : f8** Shaft Groove Nominal groove Guidance fit Retainer Ø : d .39 3. 4) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 2) E/2**.30 / 2.57 2.50 0.20 20 .00 660.30 20.00 / 7. Dynamic duties with other media 0.22 / 6.10 45. Radial clearances and extrusion gaps (Parts concentric) : See Preferred housing dimensions.P.00 1.jameswalker.26 0. Ltd.00 110.70 / 4. f8** axial Ø : D2 h11 ** Cylinder bore Edges to be I/D : D1 Ø D1 : H9** Guidance fit Groove axial length : L Ø : D H9 ** rounded and burr free Nominal groove Ø d : H9** length : L O/D : d1 Chamfer axial length : C Min 1) For existing and new applications housing dimensions see JW Preferred housing dimensions 1) For existing and new applications housing dimensions see JW Preferred housing dimensions 2) E/2 *** .S.67 / 4.35 9.00 19.57 2.39 3.

Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section. Max radius 0. Leaflet : Lionsele® U1 andJAMES WALKERhousing S. Notes 2) Surface roughness / finish requirements : See Machining Information Section. 2) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section.SSH Marcoms Lionsele® U1 and U2 Department shaft/gland housing arrangement BS 5597 . See Appendix W. f8** Shaft Ø : d . Design dimensional nomenclature . 2) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V. Shaft / gland housing Groove axial Edges to be rounded and length : L burr free . Appendix E Header Lionsele® U1. Ltd. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.S. U2 & U3 preferred housing designs Design dimensional nomenclature Leaflet : JAMES WALKER S. Max radius 0. 1) Surface roughness / finish requirements : See Machining Information Section. Design dimensional nomenclature . Date : Sketch reference : Appendix E Hydraulic Sealing Products 10-02-2011 BS 5597 . 4) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V.50 E/2 *** Radius : R Max 20/30° Groove radial Chamfer axial depth : S length : C Min 20/30° Nominal groove I/D : D1 Cylinder Guidance fit Chamfer axial Ø : D . H9** Ø : d1 . H9** 1) E/2*** .biz .P.PSH Marcoms Department BS 5597 .50 Radius : R Max 20/30° Groove radial Chamfer axial E/2 *** depth : S length : C Min Nominal groove 20/30° O/D : d1 Guidance fit Guidance fit Ø : d .jameswalker. Date : Sketch reference : U3 piston/cylinder Hydraulic Sealing Products 10-02-2011 BS 5597 .S. axial length and BS ISO 6020-2 housings. 58 58 To order or for further details. f8** Guidance fit length : C Min Ø : D1 . call your local contact58 shown on rear cover or listed at www. 3) Surface roughness and finish requirements: See Machining information section.arrangement Ltd.P. 3) applications 1) For existing and new ** Tolerances indimensions housing accordancearewith BSbased to be EN ISO 286 on BS -1 5597 ISO and BS EN ISO — Short (L1) 286 and -2 : See (L2) Medium Appendix V series. Piston / cylinder housing Groove axial Edges to be rounded and length : L burr free . f8** E/2 *** . H9** Ø : D .

00 50.00 25.00 150.00 25.00 5.00 63.50 40.00 12. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section. 1) Surface roughness / finish requirements : See Machining Information Section.00 900. 2) For new applications housing dimensions are to be based on BS ISO 5597 — Long (L3) axial length series housings: See Appendix W. . f8** Shaft Ø : d .50 25.00 73.00 8.arrangement Hydraulic Sealing Products 10-02-2011 BS 5597 .00 90.00 500. Lofilm® preferred housing dimensions Shaft Ø.00 14. 4) Surface roughness and finish requirements: See Machining information section. H9** Ø : d1 . call your local contact59 shown on rear cover or listed at www.00 4. Shaft / gland housing Groove axial Edges to be rounded and length : L burr free . Notes 1) For existing applications.50 8. 5) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V.00 16. 2) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V.50 Radius : R Max 20/30° Groove radial Chamfer axial E/2 *** depth : S length : C Min Nominal groove 20/30° O/D : d1 Guidance fit Guidance fit Ø : d .00 > 25.S.00 500.00 300.00 50.00 7. .00 90.0 150. 3) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section. Design dimensional nomenclature .00 + 0.00 300.00 95.25. Appendix HeaderF Lofilm® preferred housing designs Design dimensional nomenclature Appendix F Leaflet : Date : Sketch reference : JAMES WALKER housing Shaft/gland S.P.0 6 16 5/8 2 16 24 2 7/8 3/4 24 36 3 1/4 36 > 1 3 3/4 Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 1) To order or for further details.00 Inch sizes (inch) > 11/16 3/16 1/2 11/16 1 1/4 3/4 1 2 5/16 1 2 3 1/2 3/8 1 1/4 3 1/2 6 1/2 1 3/4 + 0.biz 59 .00 20. please first check our Hydraulic sealing products — Size charts (see page 83).jameswalker.00 900.00 50.010. f8** E/2 *** .SSH Marcoms Department BS 5597 .00 32.00 15. f81) Housing Up-to and Axial length L Above Radial depth S including Nominal Tolerance Metric sizes (mm) 6.00 10. d. Ltd. Max radius 0.

500 5. f8** NOTES Notes 1) For existing and new applications see JW preferred housing dimensions 1) For existing and new applications see JW preferred housing dimensions. HSG28 .00 1200.375 18.000 0.00 600. call your local contact60 shown on rear cover or listed at www. Ltd.00 1200.00 224.P.750 4. d.000 0. Appendix G Header Header Lion® Expanding preferred housing designs Leaflet : Date : Sketch reference : JAMES WALKER S.000 24.S. H10** Ø D1 .750 0.jameswalker. Hydraulic Sealing Products 1/11/2010 F11 .00 175.00 25.00 12.Housing design dimensional nomenclature Appendix G Shaft/gland housing arrangement Insert on Page 61 Groove axial Chamfer axial length : L length : C Min Groove radial depth : S 20/30° 20/30° Chamfer axial Guidance fit Guidance fit E/2 *** length : C Min Ø d . section. EN ISO 286-2 Lion® Expanding preferred housing dimensions Shaft Ø.00 148.500 0.00 10.000 1.000 5.875 5. 3) Surface roughness and3) finish Surface roughness requirements: See/ Machining finish requirements information. 2) E/2 *** .00 183. Radial 2) E/2 ***: Radial extrusion clearance: extrusion See Machining clearances information : See Machining Information Section section.biz 60 .50 Inch sizes (Inch) 12.00 20.500 ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 60 60 To order or for further details.00 600.P15 Marcoms Design dimensional Department nomenclature Lion Expanding . H10**) Ø : d .00 115.750 7.00 30. e8** Nominal set / housing depth L Nominal radial depth Chamfer S Above 35 and length C Min Above Up to & including Up to 35MPa up to 62MPa Metric sizes (mm) 300. f8** Groove outside Ø : D1 Shaft (= d + 2s .000 18.375 24. See Machining Information Section 4) 4) ** Tolerances in accordance ** with Tolerances in 286 BS EN ISO accordance -1 and BSwith EN BS ISO EN ISOSee 286-2: 286Appendix -1 and BS V.000 6.00 145.

500 0. 2) E/2 ***: Radial extrusion Surface roughness / finish requirements .00 135.S.00 1000. Hydraulic Sealing Products 21/09/2010 F10 .313 0.50 Inch sizes (inch) 19.jameswalker. e8** Nominal radial depth Housing Chamfer Up to & S length L length C Min Above including Metric sizes (mm) 500.00 30.biz 61 .000 4.500 ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 61 To order or for further details. EN ISO 286-2 Lofilm® HD preferred housing dimensions Shaft Ø. clearances : See Machining Information Section 4) clearance: See Machining information section.375 24.625 24. H10** Ø D1 .Housing design dimensional nomenclature Appendix H Shaft/gland housing arrangement Insert on Page 60 Groove axial Chamfer axial length : L length : C Min Groove radial depth : S 20/30° 20/30° Chamfer axial Guidance fit Guidance fit E/2 *** length : C Min Ø d .P.00 112.Header Appendix HeaderH Lofilm® HD preferred housing designs Leaflet : Date : Sketch reference : JAMES WALKER S. 4) ** Tolerances in accordance ** with Tolerances in accordance BS EN ISO with 286 -1 and BS ENBS ISOEN ISOSee 286-2: 286Appendix -1 and BSV. See Machining Information Section 3) Surface roughness and finish requirements: See Machining information section. f8** NOTES Notes 2) 1) For existing and new applications see JW preferred housing dimensions 1) For existing and new3)applications E/2 *** see JW preferred .50 10. d.00 1000.000 0.000 1. H10**) Ø : d . Ltd.875 3. HSG28 . call your local contact61 shown on rear cover or listed at www.00 12.00 25. Radial housing extrusion dimensions. f8** Groove outside Ø : D1 Shaft (= d + 2s .P15 Marcoms Design dimensional Department nomenclature Lofilm HD .

Appendix I Header Lionsele® G preferred housing designs Design dimensional nomenclature Appendix I Shaft/gland housing arrangement Leaflet : Sketch reference : Dimensions and tolerances for rod seal housings JAMES WALKER S.75 3.75 6.00 5. 29.00 180.50 7. Date : Hydraulic Sealing Products 12-02-2011 HSG Page 62 Marcoms Department Lionsele G .50 8.00 140.50 4.30 4.50 8. 3.50 320.20 2.00 13.00 271.90 5.90 7. 32.00 43. 25.20 1.00 384.50 7.50 90.00 21.00 14. Ltd.50 24.90 59.20 / +0 78. call your local contact62 shown on rear cover or listed at www. d.00 10.50 160.00 0.30 5.25 / +0 Rmax 6.50 2.50 1) Bore diameters in accordance with ISO 3320 2) See BS EN ISO 286-1 and BS EN ISO 286 -2 62 62 To order or for further details.20 2.00 85.20 2. 27.00 39.00 H9 ** 5) ** Tolerances in accordance with BS EN ISO 286 -1 and 28.00 Shaft Ø.20 2.50 1) For existing applications housing dimensions see JW Preferred housing dimensions 2) For new applications housing dimensions are to be based on BS ISO 7425-2 .00 5.00 56.00 110.00 45.20 1.20 1.00 95.90 181.75 6. Housing design dimensional nomenclature Based on BS ISO 7425-2 Tables 1 and 2 Rod1) Groove dimensions (mm) Chamfer Sharp edges and corners to be Groove base radius : R max Ø.50 100.00 59.50 3.50 Lionsele® G preferred housing dimensions 40.00 125.20 2.50 3) E *** .75 6.00 BS EN ISO 286 -2: See Appendix V.00 304.50 4.50 BS ISO 7425-2.50 ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 140.00 51.00 4) Surface roughness / finish requirements : See Machining Information Section.90 > 10.50 20.90 2.00 36.00 8.75 3.00 +0.00 11.00 195. Tables 1 and 2.50 360.00 See Machining information section.00 Rod / Shaft Groove axial Chamfer axial Groove outside 19.00 155.00 length 67.00 2) For new applications housing dimensions are to be based on 31.50 2.biz .50 3.00 8.30 4.50 See Machining Information section.00 125.00 Up to & axial (mm) Above radial including length L 74. 33.30 4.50 70.10 5.00 Nominal 71.00 221.00 220.00 61.00 17.50 Notes 5) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 1) For existing applications see JW preferred housing dimensions.50 4.25 6.00 12.00 23.P.50 6.00 E*** 20/30° 2.75 3. f8** Housing groove (mm) (mm) Chamfer 50.00 10.00 Ø : d f8 ** length : L length : C Min Ø : d1 19. 16.00 5.50 7.00 105.00 201.00 344.jameswalker.20 2.50 10. d. Tables 1 and 2.50 2.00 H8 ** 200.00 3) E***: Radial clearances and extrusion gaps (parts concentric): 22.20 2.90 24. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.00 2.00 5.75 6.00 Nominal C min 56.00 241.00 115.90 199.50 4) Surface roughness and finish requirements: 32.50 4.00 0.50 depth S 63.20 2.50 12.00 15.50 175.00 36.20 2.50 3.20 2.00 47. Nominal Axial Base length removed whilst maintaining f8 2) Outside C Min maximum possible support Tolerance radial length L radius against extrusion (mm) Ø d1 (mm) Groove radial depth : S depth S +0.30 4.00 25.50 199.00 250.50 14.75 3.50 4.50 5.50 ' 14.S.00 80. 18.10 280.75 3.90 3.

00 60.00 10.00 61.00 60.00 31.00 12.P.50 20.60 0.00 4.50 32.00 120.00 53.00 154.00 5.00 125. Appendix HeaderJ Lionsele® SP preferred housing designs Design dimensional nomenclature Appendix J Leaflet : Date : Sketch reference : JAMES Piston WALKER housing S.00 47.00 160.80 5.00 497.00 12. Based on BS ISO5) 6547 ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 Housing diameters (mm) Axial lengths (mm) Nominal Base radius Chamfer Seal radial Seal groove Rmax length Cylinder Bearing ring groove Bearing ring Piston section S length L1 Overall length (mm) C Min Ø D2 length L2 Ø D1 Ø D2 h9 ** Ø D3 h11 ** (mm) + 0.50 20.00 10.00 500.00 100.00 85.50 7.50 20.00 49.00 5.00 18.80 5.00 29.00 317.00 10.60 0.00 6.00 2.00 100. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.00 82.00 30.00 5.00 123.00 95.00 30.00 5. call your local contact63 shown on rear cover or listed at www.00 78.00 5.10/+0 h9 ** 17.50 32. 2) Piston head * .00 46.50 200.00 35.60 5.50 4.00 12.00 4.50 20.50 32.00 1) See ISO 3320 2) Tolerance H11 on bore diameter may be used except when using smaller radial section seals for diameters of 25 to 160 mm inclusive To order or for further details. h11 burr free Information Section.00 312.50 7.S.00 30.00 37.00 12.00 220.00 75.00 123.00 0. Radial clearances and extrusion Piston Ø E*** Rounded and gaps (Parts concentric): See Machining D3 .00 52.00 25.00 25.00 247.00 5.50 7.50 2.00 4. arrangement Hydraulic Sealing Products 23-07-2012 LSP 007 Marcoms Department Lionsele SP .00 155.50 20.biz 63 .00 48.00 192.00 40.30 37.00 12.00 6.00 197. Design can be multi-component assembly as shown or single component 3) E *** .00 80.10 (Ref only) L3 (mm) H9 2** + 0.00 1.00 32.00 98.30 37.00 24.00 78.00 170.00 98.00 290.40 4.00 16.00 6. h9 See Machining information section. Lionsele® SP4)piston seal Surface housing roughness dimensions / finish requirements : See Machining Information Section.00 4.35/+ 0.00 12.00 10. Housing design dimensional nomenclature Overall housing Chamfer length : L3 length C Min L1 (Ref only) L2 20 / 30° Notes Nominal radial 1) For existing and new applications housing depth S dimensions are to be based on BS ISO 6547.00 36. 5) ** Tolerances in accordance with BS EN ISO 1) For existing and new applications housing dimensions are to be based on BS ISO 6547.00 25.00 4.00 242.00 360.50 20.00 10. 2) Piston head * .00 96.00 80.00 25.00 18.00 65.00 10.00 12.50 2.00 48.00 250.00 50.00 18.00 158.00 492. Ltd.00 52. 286 -1 and BS EN ISO 286 -2.00 59. Cylinder Bearing seat Rad : R Seal groove 4) Surface roughness and finish requirements: Ø D H9 Ø D2 .00 6.jameswalker.50 2.50 320. Design can be multi- component assembly as shown or single Piston component.40 30.00 10.00 0.00 10.00 22.00 392.50 40.00 119.00 12.00 62.50 4.50 2.00 7. h9 Ø D1 .60 5.50 7.00 20.00 0.00 2.00 39.00 30.00 25.30 37.50 140.40 4.00 135.00 5. head * 3) E *** .00 397.50 20.00 20.30 37.00 10.00 15.00 400.00 76.20 10.80 6.50 24.50 63.00 105.00 15.00 5.00 6.00 460.00 0.00 5.50 61.00 20.00 158.50 2.00 22.00 4.50 50.00 2.

1) For existing 3) E***applications.75 3.50 7. please .90 7. Tables 1 and 2.P.90 5.50 4. Section.50 999.biz .25 8.90 10. call your local contact shown on rear cover or listed at www.75 6. Ltd.10 6.50 669.50 79.90 999.90 14.50 8.10 5.00 18.00 ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 64 To order or for further details.00 9.90 > 19.90 329.90 132.00 329.90 669.80 10. 3) E***: Radial clearances 5) and extrusion ** Tolerances gaps with in accordance (parts BS concentric): EN ISO 286 -1 See Machining and BS EN ISO 286 Information -2 section. Housing design dimensional nomenclature Groove axial Chamfer axial length : L length : C Min 20/30° E *** Groove radial depth : S Sharp edges and corners to be removed whilst maintaining Groove inside Groove base maximum possible support Cylinder Ø : D1 h9** radius : R max against extrusion Ø : D H9** 1) For existing applications housing dimensions see JW Preferred housing dimensions Notes 2) For new applications housing dimensions are to be based on BS ISO 7425-1 .00 3.00 39.00 79. Lionsele® P preferred housing dimensions and tolerances Based on BS ISO 7425 -1 Tables 1 and 2 Cylinder Ø H9** (mm) Housing groove (mm) Chamfer length Nominal Axial length L C Min Above Up to and including Radial depth (Section) S (mm) + 0. Radial clearances and first check extrusion our gaps Hydraulic (Parts sealing concentric) : Seeproducts Machining — Size charts Information (see page 83). 5) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2: See Appendix V.20 2. Date : Piston arrangement Hydraulic Sealing Products 15-02-2011 HSG Page 64 Marcoms Department Lionsele P . Information Tables 1 and 2.90 12.20 2. 4) Surface roughness and finish requirements: See Machining Information section.20 / + 0 16. Header K Appendix Lionsele® P preferred housing designs Design dimensional nomenclature Appendix K Leaflet : Sketch reference : JAMEShousing WALKER S. 2) For new applications housing 4) Surface dimensions roughness are to be based / finish requirements on BS ISO : See Machining 7425-1.jameswalker.30 4. Section.00 39.S.00 132.

10 / 8.75 8.90 5.40 2.20 / 2.30 5.00 15.00 12.50 3.50 15.50 104.50 4.00 4.00 12.50 299.20 7.00 7.50 6.00 8.00 7.10 / 8.50 69.00 4.50 39.00 12.30 / 6.75 24.00 7.50 500.00 60.00 3.00 4.20 / 4.biz 65 .20 / 4.40 2.50 4.30 / 6.50 / 12.20 5.10 / 8.00 10.00 2.50 52.00 3.00 22.00 7.50 3.75 144.00 12.50 4.20 / 3.00 40.00 15.75 84.50 7.50 29.00 105.00 / 5.50 100.50 179.50 229.50 11.20 / 4.20 5.50 / 7.00 10.00 5.25 475.75 109.30 5.00 10.00 20.00 360.00 3.75 17.20 10.40 5.50 15.20 / 4.50 20.00 10.75 34.00 125.70 6.50 6.00 8.50 8.00 10.00 15.00 / 5.50 6.10 / 8.00 / 10.75 184.50 3.50 8.50 89.50 3.30 0.10 / 8.00 20.00 10.20 10.50 4.50 80.70 7.00 5.00 250.00 12.50 400.30 6.30 / 6.40 25.00 2.40 2.00 / 15.L Rmax C Min (mm) (mm) (mm) (mm) (mm) (mm) 2.50 4.00 220.00 5.50 / 12.00 / 5.00 / 20.00 12.00 200.00 / 10.00 10.50 20.70 5.50 / 12.40 1.00 7.40 50.50 4.20 7.20 2.10 / 8.30 5.00 Bore diameters in accordance with ISO 3320 1) ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 To order or for further details.00 12.00 7.00 160.40 2.00 / 15.00 4.30 6.00 470.00 12.00 8.10 / 8.00 80.00 5.20 / 3.50 6.00 320.50 10.00 2.20 / 3.50 139.00 12.25 225.20 / 4.30 6.50 175.40 2.50 5.70 7.00 4.40 1.00 30.50 10.50 5.30 / 6.00 5.40 2. call your local contact65 shown on rear cover or listed at www.20 / 2.00 15.75 32.00 5.30 / 6.00 4.30 5.75 64.00 / 10.20 0.40 2.50 4.50 5.50 6.50 6.50 3.50 63.00 7.40 3.00 32.00 15.50 21.75 12.30 / 6.00 10. Appendix K Lionsele® P preferred housing designs Lionsele® P piston seal housings dimensions and tolerances Based on BS ISO 7425 -1 Tables 1 and 2 Appendix K Bore Ø 1) Radial depth Groove Ø Groove axial Base radius Chamfer length D H9 ** S d h9 ** length .50 8.20 7.20 / 3.00 370.00 / 20.50 6.50 12.50 15.50 14.00 7.50 8.25 295.50 3.20 / 3.70 6.50 48.00 10.00 8.50 / 12.40 2.00 7.00 290.20 / 4.00 5.50 20.10 / 8.75 47.jameswalker.50 135.20 3.70 5.30 / 6.00 4.30 6.50 / 7.10 / 8.25 375.00 8.20 / 4.50 16.00 460.50 35.

2) E/2 ***: Radial clearances and extrusion gaps (parts concentric): See Machining information section.P. Max radius 0. Piston / cylinder housing Groove axial Edges to be rounded and length : L burr free .S. f8** Guidance fit length : C Min Ø : D1 . Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section. Appendix L Header Header Solosele® S preferred housing designs Design dimensional nomenclature Appendix L Leaflet : Date : Sketch reference : JAMES WALKER Piston housing arrangement S. Design dimensional nomenclature .PSH Marcoms Department BS 5597 . call your local contact66 shown on rear cover or listed at www.biz 66 . H9** 1) E/2*** . 4) ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2: See Appendix V.50 E/2 *** Radius : R Max 20/30° Groove radial Chamfer axial depth : S length : C Min 20/30° Nominal groove I/D : D1 Cylinder Guidance fit Chamfer axial Ø : D . H9** Ø : D . Notes 3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 : See Appendix V 1) For existing and new applications housing dimensions are to be based on BS ISO 5597 — Medium (L2) axial length series housings: See Appendix W. Hydraulic Sealing Products 10-02-2011 BS 5597 . 66 To order or for further details. 3) Surface roughness and finish requirements: See Machining information section. Ltd.jameswalker. 2) Surface roughness / finish requirements : See Machining Information Section.

15 98.00 30.00 37.00 34.05 138.00 45.35 83.00 113.45 30.00 55.00 133.00 0.00 32.00 25.00 75.40 53.70 32.00 12.65 48.50 100. Design can be multi- component assembly as shown or single component.50 125.00 120.30 143.60 5.15 78.50 0.15 81.jameswalker.00 150.00 108.00 14.10 128.60 5.00 12.00 0.25 + 0.80 123.70 30.00 110. 2) E*** .00 35.00 115.80 7.70 55.00 105.50 140.00 44.00 27.65 45.75 12.35 10.45 23.00 89.00 138.00 136.40 46.00 17.00 123.60 5.00 120. call your local contact67 shown on rear cover or listed at www.50 ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 To order or for further details.50 0.65 63.00 125.40 61.00 15.00 153.65 50. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.10 118.00 70.35 10.00 94.00 131.00 55.40 4.00 26.10 108.00 21. 4) **Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 Solosele® SW preferred housing dimensions Housing diameters (mm) Groove dimensions (mm) Axial lengths Chamfer Seal groove Bearing Piston Nominal length Cylinder Seal seat Bearing seat Overall Base radius Inside seat Ø D3 radial C Min (mm) Ø D H9** L1 L2 (Ref) Rmax Ø D1 h9** Ø D2 h10** h11** depth S + 0.40 43.35 90.00 0.15 83.80 6.00 40.00 110.15 73.00 90.00 79.00 135.35 46.00 0.00 15.70 0.00 50.00 70.00 138.50 155.35 75.1 L3 25. + 0.00 80.80 7.65 8.15 68.00 12. + 0.00 84.00 105.00 145.15 93.40 4.65 60.35 95.15 98.00 153.40 63.00 24.00 130.00 117.00 50.00 19.00 110.60 5.00 28.00 63.00 80.biz 67 .00 39.65 65.00 60.00 160.35 80.50 0.50 0.00 130.00 158.00 93.00 85.10 113.00 18.00 50.00 74.80 6.50 0.00 58.10 103.00 34.00 69.00 75.00 85.00 47.00 95. 3) Surface roughness / finish requirements : See Machining Information Section.35 6.00 100.00 65.15 88.00 77.00 130.00 128.00 43.00 134.95 40.35 10.00 60.40 58.00 148.00 148.00 120.30 22.40 48.80 6.00 98. Appendix Header M Solosele® SW preferred housing designs Design dimensional nomenclature Appendix M Shaft/gland housing arrangement Notes 1) Piston head* .00 143.95 6.00 29.00 64.00 12.45 28.00 0.00 103.00 24.65 7.70 100.

743 1 1/2 0.368 / 3.367 / 2.14 160.350 / 0.00 83.391 / 0.299 4.492 1 1/4 0.429 / 0.00 11.506 / 0.986 / 0.162 2.257 0.00 1/2 0.40 / 7.117 / 0.399 0.391 0.10 5.00 36.10 2 4 0. 3) B ### Piston .02 8.00 12.10 50.18 20.140 35 56 0. Date : Housing arrangement Hydraulic Sealing Products 15-02-2011 HSG .12 90.154 / 0. 1) For existing and new applications housing dimensions see JW Preferred housing dimensions.12 100.00 4 3.90 / 11.00 80.265 5/8 0.00 70.875 2 3/4 2.00 22.92 / 140.50 3/8 0.14 10.H9 .10 2.12 8.709 / 4.218 68 To order or for further details.00 7.96 /47.350 / 0.00 53.12 Inch sizes (in) 5.263 / 0.00 6.14 14.96 / 84.96 / 64.389 / 0.93 / 10.618 / 2.291 / 0.811 10.486 / 1.94 /8.710 / 3.jameswalker.92 / 90.00 63.641 1 0.162 2.96 / 27.237 /1.90 / 9.P.10 5.00 9.118 / 2.00 110.869 /1.437 5 1/2 4.90 / 4.358 5.794 0.514 / 0.780 / 0.96 / 12.90 / 9.00 40.567 / 0. Cylinder / Piston Ø : D Groove Groove axial Chamfer axial 4) Surface roughness and finish requirements: Tolerances ** inside Ø D1 length : L length : C Min See Machining information section.60 10.86 / 13.96 / 59. Cylinder .Page 69 Marcoms Department Composite .60 7.00 89.45 / 6.492 2 1/2 1.694 3 1/2 2.98 / 74.869 / 2.00 400. Design can be multi-component assembly as shown or single machined component 4) Surface roughness / finish requirements : See Machining Information Section.52 7.00 63.875 5.10 50.98 / 3.82 / 20.S.00 119.10 .358 3 1/4 2.40 / 14.575 7. C Min Metric sizes (mm) Metric sizes (mm) 25. 2) A ## Chamfer: Details typical for all B ### Piston chamfers when used.486 / 0.209 / 5.00 900.516 7/8 0.00 46. Piston .14 4 16 0.00 2. Composite seals 5) preferred housing dimensions Composite seals ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 preferred housing dimensions (Standard seal range) (Non-standard seals) Housing dimensions Chamfer Cylinder Ø d H9** Housing dimensions Chamfer Cylinder Ø length Up to & length D H9** Groove Ø D1 Axial length L Above Radial depth S Axial length L C Min Inc.60 4.00 18.13 10.50 75.429 / 0.92 / 105.209 / 4.12 400.14 7/8 2 0.00 19.00 100. 2) A ## Chamfer . Header Appendix N — Composite seals (special duty) preferred housing designs Design dimensional nomenclature Appendix N Leaflet : Sketch reference : JAMES WALKER S. Piston / cylinder housing Sharp edges and corners to be removed A ## Edges to be whilst maintaining maximum possible rounded and burr free support against extrusion A ## 20/30° Notes 1) For existing and new applications see JW A ## Chamfer preferred housing dimensions.00 1420.40 / 7.30 / 20.737 / 0.96 / 19. Design dimensional nomenclature .254 / 0. call your local contact shown on rear cover or listed at www.12 . Ltd. Details typical for all chamfers when used.10 7.00 26.10 900.374 4 1/2 3.00 139.799 / 0.96 / 37.315 0.25 Max Ø D1 : H9 component assembly as shown or single machined component. 7/8 0.124 3 2.00 104.119 0.312 / 0.92 / 120.00 Inch sizes (in) 16 35 0.291 / 0.00 50.299 4.00 140.218 0.718 6 5.biz . Radius Guidance fit 3) B ### Piston: Design can be multi- 0.50 32.90 / 11.154 / 0.02 3.437 5.517 0.00 58.243 2 1.00 73.138 / 0.00 1 3/4 1.375 0.00 ** Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2 3/4 0.992 0.718 5 4.96 / 54.60 4. 22.639 / 0.00 125.00 100.e9 5 ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2: See Appendix V.

50 32. 3) ** Tolerances in accordance with BS EN ISO 286 -1 and BS EN ISO 286 -2 Based on BS ISO 6195 Tables 1 and 7 Rod Ø A).00 41.50 280.90 18.50 155.00 77.00 13. Type A.00 175.50 18.00 20.50 250.biz 69 69 .00 36.00 100.50 360.50 5.00 150.00 27.Page 69 Marcoms Department Lionsele W1 .00 263.00 70.00 115.00 4.00 190.00 33.00 44.00 55.00 23.50 10.50 40.00 135. 1) For existing and new applications housing dimensions are to be based on BS ISO 6195.50 50.00 26.00 37.00 16.2 positions Retainer can be integral or a separate component Edges to be rounded and burr free Groove radial depth : S 20/30° Rod Ø : d .00 80.00 0.20 80.00 12.00 6.50 45. 3) ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2: See Appendix V.00 9. Lionsele®2) W1 housing Surface roughness / dimensions for finish requirements : See TypeInformation Machining A wiper Section. + 0.00 + 0 .00 63.00 66.00 5. + 0.00 24.S.00 11.00 19.00 170.00 9.30 320.50 6.00 + 0 .00 58.00 22. Ø : d1 .00 5.00 233.H11 ** See Machining information section.00 300.H11 ** Retaining lip 2) Surface roughness and finish requirements: Wiper overall inside Ø : axial length : L2 d2 .00 20.00 13.2 positions Radius : R2 .00 45.40 10. Appendix HeaderO Lionsele® W1 wiper preferred housing designs Design dimensional nomenclature Appendix O Housing arrangement JAMES WALKER S.00 0.50 36.00 30.Wiper .00 7. Type A.00 14.00 2.50 22. call your local contact69 shown on rear cover or listed at www.P.50 A) See ISO 3320 and BS ISO 5597 B) One-piece housings can be used with rod diameters greater than 14mm C) These specific dimensions permit the use of tools conforming to ISO 883 / BS 4193-2 To order or for further details.50 4.f8 ** Notes Chamfer axial length : C Min 1) For existing and new applications housing dimensions Groove axial Groove outside length : L1 2.00 28.00 100.00 / 2. B) Radial depth Outside Axial length Retainer Radii Max Wiper length Chamfer (mm) (mm) Ø (mm) (mm) Ø (mm) (mm) (mm) length (mm) d S Ø d1 H11** L1 Ø d2 H11** R1 R2C) L2 Max C Min 4.00 210.00 73.00 215.00 5.50 + 0 .50 12.00 240.00 50.00 220.30 70.00 380.00 + 0 .80 0.25 are to be based on BS ISO 6195.00 110.50 14.50 12.50 8.BS ISO 6195 Type A Housing design dimensional nomenclature Radius : R1.30 160.50 25.20 25.00 125.00 10.00 140.00 90.00 110.00 30.00 293.00 10.00 21.00 87.00 2.00 125.00 53. Leaflet : Hydraulic Sealing Products Date : 15-02-2011 Sketch reference : HSg .00 97.00 200.jameswalker.00 195.00 340.00 63.50 56.00 15.00 120.00 333. Ltd.50 0.00 373. + 0.00 33.00 17.50 140.00 180.00 270.00 48.50 0.60 11.00 0. + 0.00 90.30 8.50 16.50 28.00 40.00 18.

00 16.00 360.00 25.00 45.00 40.9 20/30° Groove radial Edges to be rounded depth : S and burr free 20/30° Groove outside Rod Ø : Notes Ø : d1 .00 30.biz .00 13. Lionsele® W2 housing dimensions for Type B wiper Based on BS ISO 6195 Tables 2 and 7 Rod Ø A) (mm) Radial depth (mm) Outside Ø (mm) Axial length (mm) Wiper length (mm) Chamfer length (mm) d f8** S Ø d1 H8** L1 C Min L2 Max + 0.00 2.00 300.00 4.00 12.00 250.00 280.00 90.00 26.00 125.00 7.00 63.00 18.00 7.00 16.00 90.50 36.00 215. Appendix P Header Lionsele® W2 wiper preferred housing designs Leaflet : Sketch reference : JAMES WALKER S.00 5.00 195.00 270.00 66.Page 70 Design dimensional Marcoms Department nomenclature Lionsele W2 .f8 ** 1) For existing and new applications housing dimensions 1.00 9. . 1. ISO 6195 Type B Housing design dimensional nomenclature Appendix P Housing arrangement Housing dimensional nomenclature and design requirements ** Tolerances in accordance with BS EN ISO 286 -1 and 286 -2 Radius : R 0.00 10.00 340.00 80. Date : Hydraulic Sealing Products 15-02-2011 HSG .00 56.00 22.00 140.00 70.00 5.jameswalker.00 32.00 12.00 110.P.00 320.00 28.00 14.00 55.00 380.00 60.5 .00 240. Type B.00 14.00 28.00 160.00 46.00 220.00 125.00 32.00 175.30 Chamfer axial 2) Surface roughness and finish requirements: length : C Min Groove axial See Machining information section.00 16.00 8.00 50.00 50.50 155.00 12.00 38.00 A) See ISO 3320 and BS ISO 5597 ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 70 To order or for further details.00 11.00 10. call your local contact70 shown on rear cover or listed at www.00 2. Ltd.00 24.00 73.00 4.00 180.00 5.00 18.Wiper .00 115.H8 ** d .00 35.00 200.00 42.00 5.00 100.00 22.0 4.00 8.00 80.00 13.S.00 100.00 / are to be based on BS ISO 6195.00 6.00 20.00 140. length : L1 3) ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2: See Appendix V.

00 70.00 4.50 10.Wiper .00 59.00 C) 24.00 215.00 53.00 340.00 36.00 C) 125.00 144. Ltd.00 58.00 125.00 8.00 27.00 + 0 + 0.00 48.60 5.20 7.00 C) 80.00 24.00 A) See ISO 3320 and BS ISO 5597 B) Split housings should be used for rod diameters up to and including 18mm C) These sizes are recommended for use with cylinders conforming to BS ISO 6020-2 and BS ISO 10762 D) These sizes are recommended for use with cylinders conforming to BS ISO 6020-3 ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 71 To order or for further details.00 20.00 22. call your local contact71 shown on rear cover or listed at www.00 184.Page 71 Design dimensional nomenclature Marcoms Department Lionsele W3 .00 C) 36.00 26.50 5.00 180.00 4.50 8.00 300.00 164.00 D) 380.50 + 0 + 0.00 16.00 C) 100.00 200.20 8.50 18.00 204. Lionsele® W3 housing dimensions for Type C wiper Based on BS ISO 6195 Tables 3 and 7 Radial depth Outside Ø Axial length Wiper length Retainer Ø Radius Chamfer length Rod Ø A).70 2.00 103.00 31.00 160.00 43.00 226.00 D) 240.50.00 10.00 83.P.50 22.30 28.00 C) 53.00 C) 20. Type C.00 326.50 8.00 250.00 16.00 C) 66.00 129.50 25.00 C) 28.00 100. Wiper overall axial length : L2 Max 3) ** Tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2: See Appendix V.00 5.00 12.00 10.00 56.00 256.00 90.00 C) D) 155.40 4. Typical R1 Max or a separate component 2 positions R 0.00 + 0 + 0.30 13.00 39.00 366.00 31.00 140.00 7.00 45.00 220.00 320.00 90.20 9.00 0.00 C) 44. ISO 6195 Type C Housing design dimensional nomenclature Appendix Q HousingHousing arrangement dimensional nomenclature and design requirements ** Tolerances in accordance with BS EN ISO 286 -1 and 286 -2 Retainer can be integral R 0.00 115.00 110.00 360.S.00 35.00 32.00 18.00 12.30 18. Groove axial length : L1 2.00 2.00 286.H11 ** d .f8 ** Notes Chamfer axial 1) For existing and new applications housing dimensions are length : C Min to be based on BS ISO 6195.00 93.00 66.00 40.00 14.50 80. Appendix HeaderQ Lionsele® W3 wiper preferred housing designs Leaflet : Sketch reference : JAMES WALKER S. Date : Hydraulic Sealing Products 15-02-2011 HSG .50 0.00 + 0 + 0.00 C) 18.25 2) Surface roughness and finish requirements: Retaining lip inside Ø : d2 . B) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) d f8** S Ø d1 H11** L1 L2 Max Ø d2 H11** R1 Max C Min 4.00 / 2.00 6.00 73.00 6.00 270.00 D) 195.00 2.50 / 1.00 63.50 3.00 Edges to be rounded and burr free Groove radial depth : S 20/30° Groove outside Rod Ø : Ø : d1 .H11 ** See Machining information section.00 0.00 11.00 14.00 40.00 + 0 + 0.00 5.00 48.00 12.00 50.00 280.50 16.00 7.jameswalker.00 114.00 175.00 D) 10.00 14.00 22.50 6.00 73.biz 71 71 .50 12.00 140.50 20.

00 24.00 33.00 35.50 7/8 1 3/8 1 5/16 20.00 66.00 25.00 4.005 / + 0 (inch) in accordance with JW preferred housing dimensions.00 116.00 45.50 1 1/4 1 3/4 1 11/16 30.d2 axial length .00 106.50 1 5/8 2 1/8 2 1/16 40.Page 72 Radii Edge and corner to be 0.005 / + 0 (inch) Ø : d f8 ** Chamfer axial + 0.060 (inch) / 1.00 76.50 3/16 11/64 1/4 1/16 1/2 7/8 13/16 15.50 1 3/8 1 7/8 1 13/16 32.00 41.00 131.00 146.00 133.00 81.50 2 3/8 2 7/8 2 13/16 56.10 / +0 (mm) length : C Min Notes Groove axial length : L1 1) For all applications housing dimensions are to be + 0.00 51.00 91.00 71.010 / + 0 (inch) See Machining information section.00 113.d1 depth .00 43.00 28.50 2 5/8 3 1/8 3 1/16 63.00 2 1/2 3 2 15/16 1/4 3/32 6.00 31. call your local contact72 shown on rear cover or listed at www.50 4 3/4 5 1/4 5 3/16 120.00 68.50 4 3/8 4 7/8 4 13/16 100.50 2 3/4 3 1/4 3 3/16 15/64 11/32 70.biz 72 .00 56.00 74. Date : Housing arrangement Marcoms Department Hydraulic Sealing Products 16-02-2011 Wyclip : Housing design dimensional nomenclature HSG .50 6.00 8.10 / + 0 (mm) 2) Surface roughness and finish requirements: Housing overall axial length : L2 + 0.00 23.00 83.00 58.jameswalker.L1 axial length length Ø-d groove radial housing O/D .00 69.50 16. + 0.00 108.50 2.50 4 7/8 5 3/8 5 5/16 130.00 73.00 47.C Min .00 26.00 41.00 5 5 1/2 5 7/16 ** Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2 5 1/2 6 1/8 6 1/16 6 6 5/8 6 9/16 5/16 1/8 6 1/2 7 1/8 7 1/16 7 7 5/8 7 9/16 ** Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2 72 To order or for further details.00 4.00 49.00 111.L2 .50 1 1 1/2 1 7/16 22.00 101.00 88.50 1 1/5 1 2/3 1 5/8 28.50 2 1/4 2 3/4 2 11/16 55.00 96.00 20.L1 1/4 5/8 9/16 3/8 3/4 11/16 12.25 / + 0 (mm) + 0.00 22.50 1 1/2 2 1 15/16 36.00 93.50 (mm) Max 2 positions Radius 0.00 86.50 5/8 1 15/16 5.00 36.50 8. ** Tolerances in accordance with BS EN 286 -1 and 286 -2 Wyclip® preferred housing dimensions — JW Chart 62 Wyclip® preferred housing dimensions — JW Chart 67 Inch sizes (inch) Metric sizes (mm) Overall Chamfer Housing Nominal Housing Shaft Retaining lip Housing groove housing axial Shaft Housing Nominal Overall groove radial Retaining lip groove Chamfer axial Ø .S.00 118.020 (inch) kept sharp and clean 0.C Min f8 ** O/D .00 144.50 1 3/4 2 1/4 2 3/16 45.S Ø .50 (mm) Max Groove radial depth : S 20/30° Groove outside Ø : d1 Rod + 0. Appendix R Header Header Wyclip® scraper/wiper preferred housing designs Design dimensional nomenclature Appendix R Leaflet : Sketch reference : JAMES WALKER S.d f8 ** Ø . Ltd.00 63.50 3 1/2 4 3 15/16 85.00 67.00 38.50 3/4 1 1/4 1 3/16 18.50 2 2 1/2 2 7/16 50.50 3 3 1/2 3 7/16 75.50 6.S length .50 3 3/4 4 1/4 4 3/16 90.50 3 1/4 3 3/4 3 11/16 3 3/8 3 7/8 3 13/16 80.25 / + 0 (mm) 3) ** Tolerances in accordance with BS EN ISO 286-1 and For preferred housing simensions see Wyclip Inch and Metric Tables BS EN ISO 286-2: See Appendix V.d2 axial length length .d1 depth .50 4 1/2 5 4 15/16 105.P.00 33.00 53.00 39.50 1 1/8 1 5/8 1 9/16 25.00 61.50 3.50 60.00 98.00 103.010 / + 0 (inch) Retaining lip inside Ø : d2 + 0.50 4 4 1/2 4 7/16 95.00 26.00 43. + 0.L2 .

5 Max Groove nominal 26.00 70.00 50.00 55.00 axial length : L1 Ø : d2 E9 ** + 0.00 83.00 108.00 67.Appendix Y Appendix HeaderS Wyclip® scraper/wiper Wiper preferred Type L preferred housinghousing designsdesigns Design dimensional nomenclature Wiper Type L (JW Chart 524) preferred housing dimensions Metric sizes (mm) Appendix S Housing arrangement JAMES WALKER S.00 48.00 53.20 / + 0 31.00 59.00 37.00 BS EN ISO 286-2: See Appendix V.5 Max 3 or 4 positions Retainer can be integral d f8 ** O/D d1 length length d2 E9 ** depth .00 69.00 ** Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2 Continued .00 72. 41.00 95.00 65.00 49.00 62.L2 25.00 90.00 77.jameswalker. 38.00 46.00 103.00 90.00 44.S. Leaflet : Hydraulic Sealing Products Date : 7/03/2011 Sketch reference : Type L 003 Marcoms Department Housing Housing Chamfer Wiper Type L .00 47.00 71.00 65.00 42.00 34.00 62.00 55. 0.L1 .50 / +0.00 dimensions.00 107.00 85.00 50.00 46.00 Chamfer axial 30.00 62. . 525 and 526 Wiper Type L 35.00 98.00 84.00 77.00 40.00 95.00 113.00 44.00 57.00 32. .00 70. To order or for further details.00 89.00 38.00 41.00 82.00 45.00 6.00 64.00 75.00 52.00 51.00 55.00 58.00 33.00 48.00 52.00 67.00 43.00 109.00 75.00 56.00 45.00 82.00 49.00 70.00 43.00 63.00 41.00 35.00 42.00 45.00 44.00 73.00 Housing overall Retaining lip inside 32.00 74.00 68.00 60.00 78.50 8.00 57.00 47.00 93.00 ** Tolerances in accordance with BS EN ISO 286 -1 and 286 -2 Notes 36.00 89.00 97.00 100.00 76.20 33.C Min .00 59.00 72.00 54.00 92.00 88.00 103.00 87.00 50.00 Groove axial length : C Min Groove outside length : L2 Ø : d1 E9 ** + 0.00 20/30° 28.00 83.00 69.00 For preferred housing simensions see Tables 524.00 Rad.00 96.00 1) A ll applications are to be in accordance with JW preferred housing 37.00 58. 39. Housing design dimensional nomemclature Retainer Nominal Overall Shaft Ø groove groove axial housing lip Ø radial axial Rad.00 85.00 51.biz 73 .00 4.P.00 102.00 56.00 57.00 79.00 94.00 43. 1.00 47.00 radial depth : S 27.00 3) ** Tolerances in accordance with BS EN ISO 286-1 and 40.00 38.00 36.00 39.00 87.00 63.00 63.00 53.00 80.00 39.S length Dependent on Wiper retention design or a separate component E9 ** .00 65.00 2) S  urface roughness and finish requirements: See Machining information section.00 46.00 34.00 100.00 54.00 61.00 80.00 60.00 56. Ltd. call your local contact73 shown on rear cover or listed at www.00 76.00 48.00 40.00 3.00 52.00 49.00 Rod Ø : d f8 ** 29.00 42.

00 133.biz .00 273.00 150.00 278.00 268.00 334.C Min .00 215.00 110.00 155. call your local contact shown on rear cover or listed at www.00 140.C Min E9 ** .00 228.00 130.00 250.00 175.00 323.00 240.00 9.00 338.00 138.00 269.00 343.00 264.00 370.00 290.00 170.00 225.00 ** Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2 74 To order or for further details.00 210.00 ** Tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286-2 220.00 193.00 125.00 195.00 143.00 185.00 369.00 243.00 178.00 273.00 320.00 350.00 290.00 248.00 115.00 285.00 409.00 305.00 159.00 294.00 280.jameswalker.00 170.00 168.00 165.00 265.00 7.00 160.00 153.00 219.00 259.00 125.00 223.00 291.00 145.00 314.00 398.00 143.00 190.S E9 ** .00 245.00 408.00 360.00 205.50 12.00 349.00 265. Appendix S Header Wiper Type L preferred housing designs Wiper Type L (JW Chart 525) preferred housing dimensions Wiper Type L (JW Chart 526) preferred housing dimensions Metric sizes (mm) Metric sizes (mm) Appendix S Housing Housing Housing Overall Chamfer Housing Overall Chamfer Retainer Nominal groove Retainer Nominal groove Shaft Ø groove housing axial Shaft Ø groove housing axial lip Ø radial axial lip Ø radial axial d f8 ** O/D d1 length length d f8 ** O/D d1 length length length d2 E9 ** depth .00 250.00 324.00 340.00 183.00 315.00 274.00 330.00 155.00 210.00 298.00 348.00 180.00 160.00 205.00 130.00 253.00 258.00 4.00 233.00 113.00 128.00 389.00 135.00 149.00 390.00 120.00 175.00 270.00 230.00 148.00 388.00 359.00 380.00 329.L1 .00 235.00 225.00 15.00 230.00 128.00 161.00 260.00 173.00 235.00 190.00 136.00 255.00 7.00 339.00 7.00 303.00 165.00 260.00 166.00 279.00 195.00 118.00 228.00 400.00 188.00 238.00 240.00 151.00 399.00 418.00 135.00 368.00 299.00 282.00 245.00 308.00 145.00 168.00 378.00 163.00 255.00 208.00 319.00 200.00 203.00 272.00 325.00 150.00 218.00 185.S length d2 E9 ** depth .00 180.00 153.00 158.00 288.50 5.00 328.00 220.00 281.00 318.L2 .00 310.00 198.00 215.00 200.00 289.00 250.00 300.00 333.00 379.00 213.00 164.00 120.00 140.00 123.L1 .00 309.00 358.00 210.00 283.00 157.L2 105.

00 25.00 25.70 seal requirements for radial clearances and extrusion gaps as detailed 5.90 4.00 16.0.biz 75 .00 25.55 depth . S 395.00 2.00 Groove dimensions (mm) 352.00 5.D and Rod Ø .00 312.d1 40.0 .S Housing radial (mm) + 0 .60 2. + 0.60 2.50 360.D ** I/D .50 450.00 2. section.2 Max Rad 0.d Gland Ø .60 JAMES WALKER S.00 See Table Ø (mm) (mm) 9.L length .00 15.00 Lionsele® B1 & B2 nominal housing dimensions 14.50 I/D .0 280.00 4. See Machining Ltd.55 45.60 2.60 80.0 .00 2.00 25.70 160.90 4.60 63.00 120. 100.50 Ø-D Ø-P 25.00 25.00 4. nomenclature Leaflet : Hydraulic Sealing Products Date : 18-02-2011 Sketch reference : HSG .L depth .90 4.00 14. .70 220.00 492.70 200. Diametral Clearance: In piston applications this is the difference between the Cylinder bore Ø .00 2.60 2.00 ** Tolerance usually no more than H10 (BS EN ISO 286-1 & -2) and dependent on seal requirements for bore diameter tolerancing.00 individual seal requirements as detailed in the individual seal housing 9.5 15.60 445.00 1.0. Ltd.00 Housing radial 12.00 Based on BS ISO 10766 Table 1 355.00 Above 25 up to 50 3.P.Hydraulic Sealing Products information 10/03/2010 Lionsele B .S.00 195.00 2) ** Piston Ø .50 50.55 Housing groove Housing axial Housing axial Housing groove length . The level of the extrusion gap is critical in achieving satisfactory and long term sealing performance.S.00 135.00 46.00 28.00 495.08 272.60 2.00 Above 250 up to 500 275.00 21.00 25.d: Tolerances to be in accordance with 5.00 9.0 15.00 5.00 58.S 15.P and Gland Ø .90 4.50 16.60 in the individual seal housing dimensional details.00 . To order or for further details. .00 25.00 Up to 25 2.2 Nominal Rad 0.00 4.00 2.00 2.00 25.00 5.00 5.004 125.70 9.P.00 4.70 dimensional details.00 Marcoms Department Lionsele B1 and B2 Split details 9.55 27.00 Split arrangements 15.00 Cylinder/rod Gap T 15.00 245.00 14.00 Axial length .00 20.00 4.50 320.55 Notes 1) ## Cylinder Ø . Continued .50 500.00 45° Above 125 up to 250 12.00 175.G shall be determined by the individual 9.00 14. 5.00 1.00 15.00 155.55 Cylinder Piston 20. .50 400.00 4. it should be the subject of consultations between the housing designer and James Walker. L Radial depth .00 5. It may be further increased by the expansion of the cylinder from internal pressure.S 11.90 4.00 1.00 25.Page 75 Housings for cut bearing rings for pistons/cylinders Marcoms Department Lionsele B Piston and Shaft Housing Design Dimensional Nomclature Based on BS ISO 10766 Table 2 Appendix T Housing arrangement Housing groove dimensions (mm) Cylinder bore Axial Radial Piston Arrangement Shaft Arrangement Ø .D and Piston Ø .00 9.60 2.55 392.00 95.00 25.00 25.70 140.0 9.00 9.00 1.70 T 180.00 25.00 14. .00 315.L 35.D1 O/D .50 15.00 1.D1 Tolerance on D1 length .jameswalker.G 32. Appendix T — Lionsele® B1 & B2 bearing Header strips preferred housing designs Design dimensional JAMES WALKER S.00 4.00 Above 50 up to 125 6.00 1.00 2.00 .00 25.50 Rod Ø .00 215.05 36.00 5.P and it controls the level of the extrusion gap (see Housing arrangement).00 5.00 25. call your local contact75 shown on rear cover or listed at www.00 4.90 4.0 14.00 9.50 20.70 3) Surface roughness and finish requirements: Leaflet : Date : Sketch reference : 5.70 250.4 Max depth .00 75.70 442.00 1.0 9.

00 25.00 1. + 0.00 30.60 between the housing designer and James Walker.60 ** All tolerances in accordance with BS EN ISO 286-1 & BS EN ISO 286 -2 5.00 285. 36.70 160.00 4.60 Diametrical Clearance: In piston applications this is the difference 32. call your local contact shown on rear cover or listed at www.00 61.00 25.00 55.00 15.00 15.00 9.70 100.05 9.08 15.00 15.00 2.10 4. Header T Appendix A — Lionsele® B1 & B2 bearing strips preferred housing designs Housings for cut bearing rings for rods/shafts Based on BS ISO 10766 Table 3 Appendix T Rod / Shaft Housing groove dimensions (mm) Rod / Shaft Housing groove dimensions (mm) Ø-d .00 2.50 360.00 + 0 .00 75.70 5.00 2.00 19.00 37.70 5.10 15.00 15.00 9.00 9.50 31.00 25.jameswalker.70 5.70 5.00 16.00 95.60 63.00 25.00 165.2 Nominal (mm) + 0 .60 70.00 20.10 15.00 15.00 2.00 25.55 15.50 90.00 25.00 25.00 9.00 9.00 41.2 Nominal 12.00 15.00 85.00 15.biz .00 9.70 long term sealing performance.00 1.00 17. it should be the subject of consultations 5.00 15.70 110. 40.00 9.S (mm) + 0 .00 25. + 0. Axial Radial f8 ** O/D .00 + 0 .00 33.00 15.d and Gland Inside Ø .60 45.00 68.00 76 To order or for further details.10 288.00 225.00 28.00 5.00 23.60 56.00 21.00 205.00 385.00 4.00 15.00 The level of the extrusion gap is critical in achieving satisfactory and 9.00 9.00 9.55 388.50 325.00 145. Axial Radial Ø-d .50 14.00 + 0 . + 0.00 18.70 5.00 9.00 255.00 115.60 level of the extrusion gap (see Housing arrangement).G and it controls the 5.70 140.00 5. + 0.00 25.d1 Tolerance on d1 length .10 328.00 4.00 9.70 80.00 15.50 28.70 between the Rod Ø . + 0.00 4.70 9.00 200.L depth .00 25.10 4.00 50.S f8 ** O/D .10 320.00 9.70 180.00 105.00 185.d1 Tolerance on d1 length .70 2.60 2.00 22.08 25.60 50.L depth .00 250.10 280.00 45.00 220.70 125.00 9.00 130.

Rod Wiper-Ring Housings in BS ISO 6195 Reciprocationg Applications .Mounting Dimensions for Single Rod Cylinders. plastic-faced seals - BS ISO 7425-2 Dimensions and Tolerances .Guidance and general information Hardmetal insert tooling.Cylinders . plastic-faced seals - BS ISO 7425-1 Dimensions and Tolerances . without fixing hole BS EN ISO 286-1 ISO system of limits and fits . BS ISO 6020-2 16 MPa (160 bar) series . Dimensions and tolerances of housings for BS ISO 5597 single-acting piston and rod seals in reciprocating applications Hydraulic Fluid Power .Part 2 : Rod Seal Housings Hydraulic Fluid Power . definitions and surface texture parameters Geometrical Product Specifications (GPS) - BS EN ISO 4288 Profile method: Rules and procedures for the assessment of surface texture Geometrical Product Specifications (GPS) - BS EN ISO 8785 Surface imperfections . definitions and parameters BS EN ISO 885 General purpose bolts and screws .Part 1 : Piston Seal Housings Hydraulic Fluid Power .Metric sizes .Cylinders . Appendix Header U Specifications & standards Reference Title Appendix U BS 1134 Assessment of surface texture .Medium series Hydraulic Fluid Power .Cylinders.Housing dimensions for rectangular-section-cut BS ISO 10766 bearing rings for pistons and rods Technical drawings - BS ISO 13715 Edges of undefined shapes .jameswalker.Mounting Dimensions for Single Rod Cylinders.Terms.Vocabulary and indications ISO 883 See BS 4193-2 above Fluid power systems and components - ISO 3320 Cylinder bores and piston rod diameters .Piston Seal Housings Incorporating Bearing Rings - BS ISO 6547 Dimensions and Tolerances Hydraulic Fluid Power .Radii under the head Hydraulic Fluid Power . BS ISO 6020-1 16 MPa (160 bar) series . BS ISO 6020-3 16 MPa (160 bar) series .biz 77 .Housings for elastomer-energized.10MPa (100bar) series To order or for further details.Nominal characteristics of contact (stylus) instruments Geometrical Product Specifications (GPS) - BS EN ISO 4287 Profile method: Terms. call your local contact77 shown on rear cover or listed at www.Compact series with bores from 250mm to 500mm Fluid Power Systems and Components .Cylinder .Part 1: Bases of tolerance and fits ISO system of limits and fits .Part 2: BS EN ISO 286-2 Tables of standard tolerance grades and limit deviations for holes and shafts Geometrical Product Specifications (GPS) - BS EN ISO 1302 Indication of surface texture in technical product documentation Geometrical Product Specifications (GPS) - BS EN ISO 3274 Surface texture: Profile method .Dimensions and Tolerances Hydraulic Fluid Power .Housings for elastomer-energized.Cylinder mounting dimensions .Compact series Hydraulic Fluid Power . Specifications for dimensions of indexable hardmetal (carbide) inserts BS 4193-2/ISO 833 with rounded corners.Metric Series ISO 10762 Hydraulic fluid power .Mounting Dimensions for Single Rod Cylinders.

185 0 0.400 0 Tube / cylinder Ø Tolerances for tubes / cylinders (mm) (mm) E8 H8 H9 H10 H11 Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Up to limit limit limit limit limit limit limit limit limit limit Above and Plus Plus Plus Plus Plus Plus Plus Plus Plus Plus including (+) (+) (+) (+) (+) (+) (+) (+) (+) (+) 3.00 80.148 0 0.00 30.013 0.035 0.120 0 0.00 50.00 0.110 0 18.084 0 0.290 250.087 0 0.00 0.030 0 0.160 0 0.00 0.054 0 0.059 0.250 180.00 80.089 0 0.232 0.00 6.036 0 0.151 0.155 0 0.032 0.00 0.00 0.00 0.030 0 0.00 0.00 180.00 0.155 0 0.038 0 0.137 0.032 0.084 0 0.250 0 0.00 0.073 0 0.036 0.030 0.090 0 10.140 0 0.140 0 0.00 250.060 0.115 0 0.085 0.090 10.060 0.020 0.360 0 400.214 0 0.00 10.048 0 0.033 0 0.052 0 0.00 120.320 0 315.125 0.106 0 0.072 0.140 0 0.043 0 0.00 0.027 0 0.048 0 0.106 0.00 10.360 400.00 0.020 0.120 0 0.070 0 0.068 0.220 0 120.062 0 0.036 0 0.140 0 0.00 0.191 0 0.230 0 0.172 0 0.250 0 180.047 0.040 0.00 500.250 0 0.00 0.040 0.190 0 80.063 0 0.00 0.00 250.00 50.00 0.00 0.038 0.320 315.122 0.053 0.00 120.185 0 0.052 0 0.043 0.081 0 0.074 0 0.070 0 0.00 400.010 0.115 0 0.00 18.062 0 0.00 30.00 0.jameswalker.130 0 0.016 0.125 0.058 0 0.043 0.028 0.022 0 0.220 120.00 18. call your local contact shown on rear cover or listed at www.400 78 To order or for further details.059 0 0.185 0.125 0 0.025 0.130 0 0.100 0 0.089 0.072 0 0.00 0.00 0.076 0.00 0.130 0 30.273 0 0.089 0 0.050 0.087 0 0.160 0 50.110 0.050 0.210 0 0.214 0.00 0.100 0 0.135 0.039 0 0.290 0 250.160 0 0.062 0.025 0.130 30.135 0.074 0 0.075 6.064 0.025 0.210 0 0. Appendix V Header Rod/shaft & tube/cylinder tolerances These tables are based on and extracted from BS EN ISO 286-1 and BS EN ISO 286-2 Appendix V Rod / shaft Ø Tolerances for rods / shafts (mm) (mm) e8 f8 h9 h10 h11 Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Up to limit limit limit limit limit limit limit limit limit limit Above and Minus Minus Minus Minus Minus Minus Minus Minus Minus Minus including (-) (-) (-) (-) (-) (-) (-) (-) (-) (-) 3.100 0.148 0.043 0 0.085 0.097 0 0.072 0.018 0 0.00 400.100 0.00 6.00 0.090 0.075 0 6.00 0.191 0.050 0.190 80.056 0.100 0 0.106 0.047 0 0.160 50.073 0.172 0.biz .230 0 0.100 0 0.00 315.00 500.020 0.00 0.126 0.046 0 0.058 0 0.110 18.110 0.00 315.00 180.

00 50.00 12.00 15.90 22.40 / 19.30 8.00 16.00 0.50 12.50 7.70 / 7.80 20.00 40.00 0.00 4.00 15.00 220.00 5.00 16.00 40.40 4.00 460.00 7.30 2.00 360.30 N/A 0.00 0.90 6.40 85.00 5.00 450.00 360.35 / 14. Medium & Long) depends on respective working conditions ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 To order or for further details.00 15. 3) Solosele® S: use housing axial length L2 Medium only.50 16.00 25.00 500.90 15.00 7.80 12.50 175.90 12.35 195.90 120.00 125.00 5.00 100.00 40.00 9.00 10.80 6.15 / 4.90 70.35 115. + 0.90 80.50 4.00 20.00 5.25 / 9.00 4.00 160. Appendix Header W Piston seal housings Table 1 — Based on BS ISO 5597 Tables 2.00 10.00 32.40 4.00 32.40 4.00 40.00 20.00 7.50 25.00 330.35 100.00 20.00 12.00 9.00 105.00 25.50 250.00 6.25 / 9.00 0.50 12.00 15.00 10.50 12.00 16.00 6.50 4.50 10.50 40.60 5.00 0.00 90.15 / 4.00 110.15 / 4.00 6.50 16.50 25. Groove dimensions (mm) Chamfer BoreA Radial depth S Nominal Axial lengthB L .25.50 12.00 0.50 12.50 16.50 63.00 7.50 7.00 40.00 6.3 and 7 Appendix W Nominal dimensions for piston seal housings (except where cylinders conform to BS ISO 6020-2.00 6.00 135.00 10.00 25.00 16.00 0.00 20.60 5.35 16.00 12.25 / 9.00 7.00 0.30 N/A 2.00 32.00 20.40 75.00 16.50 16.0 Base length Ø D H9 ** inside L1 L2 L3 radius C Min (mm) Nominal Actual Ø D1 Short Medium Long R Max (mm) 16.00 12.00 8.25 / 9.50 7.00 5.00 40.00 12.jameswalker.00 32.00 65.90 53.95 12.50 16.50 12.60 5.00 50.00 10.00 9.50 25.00 32.00 2.00 0.00 5.00 400.50 0.15 / 3.30 8.80 190.00 16.50 12.50 7.00 250.40 9.50 25.80 170.00 1.50 12.00 200. 2) Solosele® G.80 / 12.00 20.90 140.00 10.00 2.00 5.00 0.00 20.biz 79 .95 32.00 10.00 6.00 290.00 0.60 5.15 / 3.60 5.00 32.00 6.00 12.30 N/A 2.50 12.50 12.40 95.00 48.00 25.50 12.00 9.30 8.00 50.00 16.00 5.00 5.15 / 4.00 0. see Table 2) Notes: 1) Chevron® & Lofilm®: use housing axial length L3 Long only.30 8.00 See page 80 for BS ISO 5597 piston/cylinder housing nomenclature.00 32.50 16.00 16.50 220.00 6.00 20.00 2.00 17.40 35.00 10.00 7.50 10.00 0.00 15.00 15.40 4.00 30.00 32.00 5.70 / 7.00 140.00 280.80 6.35 225.00 12.35 / 14. call your local contact79 shown on rear cover or listed at www.50 7. .50 25.00 4.70 / 7.80 / 12.00 20.25 / 9.00 5.00 50.30 2.80 410.80 / 12.00 12. Lionsele® U1 & U3: use housing axial lengths L1 Short and L2 Medium only.70 / 7.00 4.00 0.15 / 3.95 24.00 90.80 / 12.40 4.60 5.00 63.70 / 7.00 20.00 80.35 / 14.00 7.25 / 9.00 25.00 6.50 320.00 10.80 / 12.90 60. A See ISO 3320 B The application of axial lengths in Table 1 (Short.00 7.00 10.00 10.

00 160. H9** Ø : D .00 110.50 100. Groove dimensions (mm) Chamfer length BoreA Ø D H9 ** Nominal inside Axial length L Base radius C Min (mm) Radial depth S Ø D1 + 0.50 80.50 0.jameswalker. Notes 1) E/2 ***:2) Surface Radial roughness clearances / finish requirements and extrusion : See Machining gaps (part concentric): Informationinformation See Machining Section. 4 and 7 Appendix W Nominal dimensions for piston seal housings for use where cylinders conform to BS ISO 6020-2 Note: Use with Solosele® G.00 42.00 185.00 50.0 R MaxB (mm) 25.00 25.00 3.00 55.00 18. Design dimensional nomenclature . 80 To order or for further details.00 32.60 4.PSH BS ISO 5597 piston/cylinder housing Marcoms Department BS 5597 .50 145.P. Max radius 0.00 32. . 2)3) ** Tolerances Surface roughness in andaccordance with BS ENSee finish requirements: ISOMachining 286 -1 andinformation BS EN ISOsection. Lionsele® U1 & U3 only. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section.00 A See ISO 6020-2 B This specific dimension permits the use of tools conforming to BS ISO 885 ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 Any relaxation of tolerances on one housing component will necessitate compensating tighter tolerances on another component to maintain the required radial seal space limits.00 200.00 5.00 70.30 63.50 E/2 *** Radius : R Max 20/30° Groove radial Chamfer axial depth : S length : C Min 20/30° Nominal groove I/D : D1 Cylinder Guidance fit Chamfer axial Ø : D . Ltd.25.00 7.00 125. section.60 2.00 4. Hydraulic Sealing Products 10-02-2011 BS 5597 . f8** Guidance fit length : C Min Ø : D1 . Appendix W Header Piston seal housings Table 2 — based on BS ISO 5597 Tables 2.50 5.00 90. 286 -2 : See Appendix V 3) ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2.00 6. call your local contact80 shown on rear cover or listed at www.S. Piston / cylinder housing Groove axial Edges to be rounded and length : L burr free .00 2.00 40. Design dimensional nomenclature Leaflet : Date : Sketch reference : JAMES WALKER S.00 7.biz .00 10. H9** 1) E/2*** .

00 32.50 7.00 32.00 9.00 32.15 / 3.15 / 4.00 6.00 7.50 2.80 / 12.00 5.50 7.50 16.00 5.35 / 14.00 32.40 85.00 16.30 2.00 320.00 0.00 9.00 6.00 0.00 6.00 N/A 8.50 12.00 90.50 25.00 6.50 16.00 56.0 Base length Ø d f8 ** Nominal L1 L2 L3 radius C Min (mm) Nominal Actual outside Ø d1 Short Medium Long R Max (mm) 6.00 2.00 N/A 12.70 / 7.15 / 4.50 7.00 16.00 20.30 8.00 50.00 0.30 8.00 5.00 4.90 20.00 20.00 4.50 12.40 4.50 25.40 43.00 15.00 N/A 8.00 12.00 40.50 7.50 7.00 16.50 7.35 / 14.30 14.00 5.30 8.00 N/A 25.90 50. 2) Solosele® G.80 7.90 160.40 4. call your local contact81 shown on rear cover or listed at www.70 / 7. Appendix Header W Rod seal housings Table 3 — Based on BS ISO 5597 Tables 2.40 55.50 12.00 5.00 10.95 16.50 12.50 12.50 7.00 0.00 12.00 0.50 12.00 16.80 6.00 N/A 16.00 32.40 60.00 16.00 6.90 46.50 230.00 5.00 40.30 8.00 12.00 7.00 12.00 N/A 8.00 N/A 20.00 4.00 20.00 0.90 24.25 / 9. .30 14. A See ISO 3320 B The application of axial lengths in Table 3 (Short.00 5.50 12.00 0.00 N/A 8.80 / 12.biz 81 .40 4.00 6.50 2.15 / 3.00 4.00 5.00 12.80 250.50 14.25 / 9.30 14.00 0.50 2.40 78.00 10.00 N/A 8.00 N/A 20.15 / 4.00 32.00 8.00 10.50 25.00 10.95 6.00 4.00 2.35 135.50 12.00 16.70 / 7.50 7.90 35.00 10.00 N/A 8.80 400.00 0.50 20.00 4.35 165.60 5.00 0.15 / 4.00 16.00 10.00 32.70 / 7.00 360.50 12.50 7.30 2.00 4.25.00 2.00 N/A 8.00 50.50 25.50 22.50 180.25 / 9.50 12.15 / 4.00 0.30 14.00 45.70 / 7.00 10.00 5.90 6. + 0.30 8.00 N/A 12.00 38.95 6.00 N/A 20.00 N/A 25.00 0.00 12.50 200.00 12. see Table 4) Notes: 1) Chevron® & Lofilm®: use housing axial length L3 Long only.00 9.90 22.00 7.80 190.00 5.60 5.50 7.00 0. Lionsele® U1 & U2: use housing axial length L1 Short and L2 Medium only.00 N/A 16.50 25.00 4.00 7.25 / 9.15 / 4.25 / 9.50 25.00 5.00 2.00 40.40 4.00 50.70 / 7.70 / 7.00 0.00 0.00 7.00 0.95 6. 3) Solosele® S: use housing axial length L2 Medium only.00 N/A 16.00 40.00 0.00 N/A 12.50 140.00 0.00 12.50 2.95 6.00 5.00 280.00 32.00 5.50 25.30 2.15 / 4.50 7.00 14.40 47.15 / 4.00 25.35 / 14.90 110.50 2.00 5.00 7.00 10.00 5. Groove dimensions (mm) Chamfer RodA Radial depth S Axial lengthB L .00 7.80 / 12.00 10.00 10.40 105.00 4.00 0.60 5.15 / 3. Medium & Long) depends on respective working conditions ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 To order or for further details.30 14.50 2.00 5.00 280.00 10.80 / 12.00 4.35 201.00 2.00 16.00 360.50 7.90 90.40 4.35 150.00 0.90 30.35 225.80 / 12.00 6.00 N/A 8.00 0.00 5.40 95.00 5.00 16.00 16.00 N/A 12.00 63.95 6.50 16.00 70.40 51.90 28.50 25.00 6.00 16.30 2.40 4.70 / 7.15 / 4.15 / 3.90 42.50 110.00 6.50 2.80 / 12. 5 and 7 Appendix W Nominal dimensions for rod seal housings (except where cylinders conform to BS ISO 6020-2.40 65.50 7.00 4.50 12.80 210.15 / 4.90 26.40 / 19.00 63.50 125.40 4.00 50.00 40.40 4.15 / 4.00 0.50 25.00 15.25 / 9.00 5.90 130.50 25.00 25.80 6.00 40.00 16.00 6.00 N/A 12.00 4.00 6.00 2.60 5.40 4.50 7.00 5.00 4.90 145.50 250.40 4.00 4.00 N/A 20.60 5.30 2.00 10.90 83.00 2.00 N/A 16.15 / 3.50 2.00 0.00 80.80 6.00 4.30 14.15 / 3.00 32.95 6.00 See page 82 for BS ISO 5597 shaft/gland housing nomenclature.00 15.50 12.00 20.50 15.00 40.00 10.30 14.50 25.50 28.00 10.90 32.70 / 7.00 10.00 4.00 4.00 5.30 2.00 6.50 12.00 0.00 16.00 10.00 36.50 16.00 12.15 / 3.00 9.50 18.40 4.00 N/A 16.50 25.00 15.00 32.00 4.00 16.00 6.00 185.60 5.00 18.00 16.00 5.70 / 7.00 6.50 160.25 / 9.00 0.60 5.90 6.00 N/A 220.jameswalker.00 N/A 12.00 310.00 5.90 76.15 / 4.35 125.00 5.50 71.30 14.60 5.90 100.00 100.15 / 4.95 6.00 15.00 5.00 0.00 120.00 6.00 5.15 / 3.50 7.00 0.00 10.00 16.00 5.30 8.00 0.00 9.25 / 9.00 0.00 20.00 10.00 7.00 1.

15 / 4. Notes 1) Surface roughness / finish requirements : See Machining Information Section.00 36.00 14. 2) 1) E/2*****: Tolerances in accordance Radial clearances and with BS EN extrusion ISO(parts gaps 286 -1concentric): and BS EN See ISO Machining 286 -2 : Seeinformation Appendix V.00 7.00 3.00 6.00 140. Hydraulic Sealing Products Leaflet : 10-02-2011 Date : BS 5597 . Design dimensional nomenclature .00 22. Appendix W Header Rod seal housings Table 4 — Based on BS ISO 5597 Tables 2.50 Radius : R Max 20/30° Groove radial Chamfer axial E/2 *** depth : S length : C Min Nominal groove 20/30° O/D : d1 Guidance fit Guidance fit Ø : d .25. f8** E/2 *** .00 28.00 4.S.00 19.00 53. call your local contact82 shown on rear cover or listed at www.0 R Max C Min (mm) 12. .00 100.50 2.65 / 3. section.00 36.00 25.90 80.00 A See BS ISO 6020-2 B This specific dimension permits the use of tools conforming to BS ISO 885 ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2 Any relaxation of tolerances on one housing component will necessitate compensating tighter tolerances on another component to maintain the required radial seal space limits.00 2.60 4.30 0. Radial clearances and extrusion gaps (Parts concentric) : See Machining Information Section. f8** Shaft Ø : d . Groove dimensions (mm) Chamfer Rod Ø d A Radial depth Nominal outside Axial length L Base radius B length f8** (mm) S Ø d1 + 0.00 66. Ltd.50 90.00 125.biz .00 5.00 110. 82 To order or for further details.40 10.00 21.00 29. 3) ** All tolerances in accordance with BS EN ISO 286-1 and BS EN ISO 286-2. Max radius 0.00 56.00 155.95 44. Lionsele® U1 & U2 only. 6 and 7 Appendix W Nominal dimensions for rod seal housings for use where cylinders conform to BS ISO 6020-2 Note: Use with Solosele® G. Design JAMES dimensional WALKER nomenclature S.00 70. 2) Surface roughness and finish requirements: See Machining information section.jameswalker. Shaft / gland housing BS ISO 5597 shaft/gland housing Groove axial Edges to be rounded and length : L burr free .P.60 18.SSH Sketch reference : Marcoms Department BS 5597 .15 / 3.00 7.70 / 7.50 45. H9** Ø : d1 .45 5.

Please ask for your copies. or visit our website www.jameswalker.designbrand.uk James Walker’s comprehensive OIL & GAS guide to quality gasket products for industry worldwide CHEMICAL PROCESSING TRANSPORT Understanding gaskets & dimensional guidebook High Performance Sealing Technology RotaBolt® tension control Gaskets & jointings Gasket technology fasteners Thermoplastic seals & components Elastomeric seals & components for Compression Packings Guide the Oil & Gas industry for the Oil & Gas industry Issue 8 The comprehensive guide to compression packings for • Pumps • Valves • Hatch lids • Crucible lids • Furnace doors • Gland sealing duties • World-leading sealing technology • High integrity products for safety. kits & lubricants ● Unlimited diameters to order ● Custom-designed specials ● Also V-ring and metal cased lip seals High Performance Sealing Technology High Performance Sealing Technology High Performance Sealing Technology Hydraulic sealing products — ‘O’ rings Walkersele® radial lip seals Size charts (pdf only) GasketData (Sec1. Technical guides These guides give detailed information on many of the sealing products and services supplied by James Walker. Hydraulic sealing products — Size charts ‘O’ Ring Guide Walkersele® Radial Lip Seals Issue 28 Issue 6 ● Rod/gland & piston seals The comprehensive guide to ‘O’ ring ● Wipers & scrapers sealing systems including ● High-efficiency lip seals for ● Bearing strips rotary duties • ‘O’ ring selection ● ‘O’ rings ● Proven long-term bearing • General & high performance materials protection • Housing design & tolerances ● Many standard sizes ex-stock • Cords. call your local contact shown on rear cover or listed at www.(Converted)-1 20/7/06 8:22 pm Page 1 assuring bolted joint integrity POWER GENERATION Gaskets & Jointings Guide Gasket Technology Issue 5 Designed & produced by designbrand ltd Tel: 0845 0559216 www.biz where many of them can be downloaded in pdf format.biz 83 .co. environmental & revenue protection • RGD-resistant elastomers qualified to Norsok M-710 • Global stockholding & support • Proven track record Innovative Thermoplastic Engineering High Performance Sealing Technology High Performance Sealing Technology Compression packings Thermoplastic seals & components Elastomeric seals & components for the Oil & Gas industry for the Oil & Gas industry To order or for further details.jameswalker.

Leaflet : Hydraulic Sealing Products Ltd. PagesLtd. Ltd. Ltd.P.P. Hydraulic Sealing Products and 88 . double-acting seal For arduous conditions For heavy-duty applications g Plastic Details: P19 gland ring Details: P30-31 + Appendix K Lionsele W1 Details: P39 Comflex Details: P46 +Fabric Appendix Bellows T Lofilm® Solosele S Solosele® S Lionsele® W1 Comflex® Bellows Rod/gland seal Piston seal Wiper Ram protectors Highly versatile multi-lip seal For split-type piston heads Medium-duty wiper for sand & mud Robust. arcoms Department Pages 6 and 88 . Ltd.S.S. Ltd.S. Ltd. Hydraulic Sealing Products JAMES WALKER S.S.tment JAMES WALKER S.P. call your local contact shown on rear cover or listed at www.Tube test seals Marcoms Department Pages 9 and 88 - JAMES WALKER S.P.Lions Marcoms Department Pages 8 and 88 .P.S.P.SA Gland Ring Leaflet : Date : Sketch reference : JAMES WALKER S. For aggressive environments Marcoms Department Hydraulic Sealing Products 14/07/2010 Pages 7 and 88 .P. Marcoms Department Hydraulic Sealing Products 14/07/2010 Lionsele U3 Pages 8 and 88 . Ltd.P.Solosele G Composite seals Wyclip® Rod/gland JAMES&WALKER piston sealS.P. Hydraulic Sealing Products 14/07/2010 Lionsele P Marcoms Department Leaflet : Date : Sketch reference : Pages 7 and 88 .S.P. Leaflet -: P15 JAMES WALKER S.Solosele KB Hydro Decades of duty on older plant High performance. Date : 20/08/2010 Hydraulic Sealing Products 20 Marcoms Department Marcoms Pages 8 andDepartment 88 .P.Wycl Twinset Robust single and fabricseal element plastic A/E (Piston) For forging & extrusion presses plastic A/E (Rod) risk of inter-seal pressure Reduces Double-acting wiper Standard Details: P12-13 rubber B + Appendix Rubber Details: /P24-25 fabric with + Appendix H Rubber / fabric with Details: P34 + Appendix E Details: P42 + Appendix Q Composite Seal Wyclip TwinsetMarcoms Department Lionsele® G Pages 6 and 88 . Hydraulic Sealing Products 14/07/2010 Lionsele LF Leaflet : Date : JAMES WALKER S. Special duty — optional feature Hydraulic Bearing strip 23/08/2010 Leaflet : Sealing Products Leaflet : Hydraulic Sealing Products Date : Marcoms 12/11/2010 Sketch reference : Department Lofilm sets JAMES WALKER S. Ltd.P.U Rings Double-acting for spool-type pistons U Rings For hydrostatic testing Bronze-loaded PTFE for low friction Details: P18 + Appendix E Details: P29 + Appendix J Details: P38 Details: P45 + Appendix T U Rings Lionsele B2 SA Gland Ring U-rings Lionsele Lionsele P P ® Self-aligning Gland Rings Leaflet : Lionsele® B2 Date : Rod/gland & piston seals JAMES Piston seal WALKER S. Ltd.P.Com Pages 7 and 84 .S. Hydraulic Sealing Products 14/07/2010 Solosele SW Hydraulic Sealing Products 12/11/2010 Lofilm HD sets Marcoms Department Pages 8 and 88 .P.Lofilm HD sets r and rubber header Lion Expanding Packing and plastic header Lionsele W2 ®Solosele SW Chevron ® Lion Expanding Packing ® Solosele SW Lionsele® W2 Rod/gland & piston seal Rod/gland seal Piston seal Wiper Leaflet : JAMESLeaflet WALKER : S. Ltd. Rod/glandHydraulic seal Sealing Products Special duty 14/07/2010 product Chevron sets Scraper/wiper Leaflet : Date : Sketch reference : Marcoms Department Leaflet : Date : Sketch reference : ES WALKER S.P. Ltd. Leaflet : Hydraulic Sealing Products Date : 17/02/2010 Custom-designed & manufactured Sketch reference : Lionsele U2 001 Heavy-duty scraper/wiper Marcoms Department Details: P14-15 + Appendix C Details: P26-27 + Appendix I Details: P35 + Appendix N Details: P43 + Appendix R Lionsele U2 Lionsele LF Solosele KB Hydro Lionsele® LF Lionsele®Lionsele U2 U2 Solosele® KB Hydro Wiper Type L Wiper Type 'L' Rod/gland & piston seal Rod/gland seal Special duty product Wiper Leaflet : Date : Sketch reference : JAMES WALKER S.Twinset Piston seal Wiper r and plastic header and plastic header Leaflet : JAMES WALKER S.P.Solosele SW MarcomsPlastic Department gland ring S/A gland ringPages (Piston) 7 and 84 .Solosele S Variety of materials & designs High performance. heavy-duty protection Details: P20-21 + Appendix F Details: P32 + Appendix L Details: P40 + Appendix O Details: P47 ‘O’ Rings Details: P48 od) S/A gland ring (Piston) To order or for further details.S.S.Chevron sets Hydraulic Sealing Products Marcoms 12/11/2010 Department Lion Expanding Pages 8 and 88 Marcoms Department Pages 7 and 84 .Lionsele LF Hydraulic Sealing Products 14/07/2010 Marcoms Department Pages 8 nd 88 .Lionsele W1 Marcoms Department Pages 9 and 88 .S.S.P.S. Solosele® G Lofilm® HD 14/07/2010 Hydraulic Sealing Products Lionsele U3 Twinset ® Lionsele® W3 epartment Plastic gland ring PagesRod/gland Rod/gland & piston seal 6 and 88S/A seal gland ring (Rod) .S. Leaflet : Hydraulic Sealing Products Date : 14/07/2010 Sketch reference : Lionsele U1 Insert on Pages 8 and 84 Marcoms Department Pages 6JAMES and 88 . Ltd.S.S. Ltd.S. Marcoms Department Leaflet : Hydraulic Sealing Products Date : 20/08/2010 Pages 9 and 88 - Marcoms Department Pages 8 and 88 .S. Ltd. Hydraulic Sealing Products 25/10/2010 F1 .S. Leaflet : Date : JAMES WALKER S.Lionsele P JAMES WALKER S.S.WALKER Lionsele U1S.P.biz 84 . Ltd. JAMES WALKER S.P.P.S. 6 and 84 . Ltd. Ltd.Lion Expanding Packing Leaflet : Date : Sketch reference Sketch reference :: AMES WALKER S.Lionsele U3 FabricUniversally glandproven ringmulti-lip packing Plastic Robust multi-lipgland packing ring S/A gland Robust double-acting seal ring (Rod) Medium-to-heavy duty wiper Details: P10-11 + Appendix A A/E (Piston) plastic Details: P22-23 + Appendix plastic A/E G (Rod) Details: P33 + Appendix M Details: P41 + Appendix P Rubber Leaflet : with Rubber with Lionsele W3 Date : Sketch reference : Lionsele U3 ER S.S. Leaflet : Date : Sketch reference : Very low friction: smoothest operation MarcomsSingle-acting seal in polyurethane Blade root seal for Kaplan turbines Wiper for highly abrasive media Hydraulic Sealing Products 14/03/2010 Lionsele SP -001 Department Lionsele SP Details: P16-17 + Appendix D Details: P28 + Appendix E Details: P36-37 Tube test seals Details: P44 + Appendix S Lionsele B1 Wiper Type 'L' Lionsele® U1 Lionsele U1 Lionsele®Lionsele SP SP Tube test seals Lionsele® B1 Rod/gland & piston seal Piston seal Special duty products Bearing strip Leaflet : JAMES WALKER S. single-acting JAMES WALKER S. Ltd. Pages 8Ltd. Date : Hydraulic Sketch reference : Sealing Products JAMES WALKER S. Hydraulic Sealing Products 14/07/2010 Solosele S Marcoms Department Pages 7 and 88 .P.S.Lofilm sets Leaflet : Date : Sketch reference : JAMES WALKER S.P.Composite Seal Pages 9 and 88 .P. Ltd.jameswalker. HSG28 Hydraulic Sealing Products Marcoms Department Pages 8 and 84 . Ltd. Ltd.S.

.. p30-31 Solosele® S — piston seal...... please consult the relevant section of the James Walker website: www............... call your local contact85 shown 85 on rear cover or listed at www................................................ p45 Self-aligning Gland Rings — optional feature...... Unless governed by type approval or contract............................. p10-11 Lionsele® W3 — wiper..... Alphabetical index of products Chevron® — rod/gland & piston packing set ..................................... p47 Lofilm® — rod/gland packing set............................ To ensure you are working with the very latest product specifications............ Statements of operating limits quoted in this publication are not an indication that these values can be applied simultaneously.................. p43 Trademark acknowledgements General information James Walker acknowledges the following trademarks as mentioned Health warning: If PTFE or fluoroelastomer (eg............................... p22-23 ‘O’ rings — highly versatile seals................................................ p46 Shallex® (see Chevron®).......... p14-15 Lionsele® U3 — piston seal......... FEPM) in this guide....... p12-13 Lionsele® LF — rod/gland & piston seal............. p35 Lofilm® HD — rod/gland packing set................................... which may remain on hands or clothing.......... p10-11 Lionsele® G — rod/gland seal................................................ FFKM... fumes will be produced trademarks of James Walker. p34 U-rings — rod/gland & piston seals........................ p41 Wyclip® — scraper/wiper...... which may give unpleasant effects.................................. specifications are subject to change without notice.. but because of factors which are outside our knowledge and control and affect the use of products..... p16-17 Solosele® KB Hydro — special duty........................................................................................ To order or for further details............................. p39 Lionsele® B2 — bearing strip. p20-21 Composite seals — special duty......... p38 Lionsele® U2 — rod/gland seal.................... p29 Solosele® SW — piston seal........................................biz................... p40 Wiper Type L — wiper............ p33 Lionsele® U1 — rod/gland & piston seal........ All other names bearing the ® symbol are registered products are heated to elevated temperatures...................... Care should be taken to Delrin® E I du Pont de Nemours and Company or its affiliates avoid contaminating tobacco with particles of PTFE or fluoroelastomer.............. Aflas® Asahi Glass the effect at these temperatures is negligible......................................... p24-25 Lion® Expanding Packing — rod/gland packing set.... PEEK™ Victrex plc Viton® E I du Pont de Nemours and Company or its affiliates Information in this publication and otherwise supplied to users is based on our general experience and is given in good faith.............. p26-27 Solosele® G — rod/gland & piston seal....... no warranty is given or is to be implied with respect to such information..... Whilst some fumes are emitted below 250°C from fluoroelastomers or below 300°C from PTFE........ p42 Comflex® Bellows — ram protectors................................. p44 Lionsele® W2 — wiper........ p28 Twinset — rod/gland & piston packing set.......... p36-37 Lionsele® P — piston seal ........ or with PTFE dispersion... if inhaled.............. p32 Lionsele® SP — piston seal.... FKM... p48 Lionsele® B1 — bearing strip............................. p19 Lionsele® W1 — wiper.............................................................................biz 85 85 ... p18 Tube test seals — special duty........................jameswalker..........................................................jameswalker............. Kalrez® E I du Pont de Nemours and Company or its affiliates Material Safety Data Sheets (MSDS) are available on request..............................................

uk@jameswalker.biz Email: sales.za@jameswalker.biz Email: sales.James Walker worldwide support & distribution James Walker Asia Pacific James Walker Deutschland James Walker Mfg (USA) Tel: +65 6715 6300 Tel: +49 (0)40 386 0810 Tel: +1 708 754 4020 Fax: +65 6715 6301 Fax: +49 (0)40 389 3230 Fax: +1 708 754 4058 Email: sales.biz James Walker UK Ltd Customer Support Centre Gawsworth House.ie@jameswalker. 07393831 England PIIL2204058 © James Walker 2016 .fr@jameswalker.nz@jameswalker.es@jameswalker.biz Email: sales.be@jameswalker.br@jameswalker.de@jameswalker.biz Email: info@jwinmarco.us@jameswalker.no@jameswalker.biz Fax: +32 3 828 5484 Email: sales. Reg No.biz (Netherlands) James Walker Inmarco (India) James Walker Oil & Gas (USA) Tel: +31 (0)186 633111 Tel: +91 (0)22 4080 8080 Tel: +1 281 875 0002 Fax: +31 (0)186 633110 Fax: +91 (0)22 2859 6220 Fax: +1 281 875 0188 Email: sales.jwmfg.sg@jameswalker.biz James Walker China James Walker Italiana James Walker UK Tel: +86 21 6876 9351 Tel: +39 02 257 8308 Tel: +44 (0)1270 536000 Fax: +86 21 6876 9352 Fax: +39 02 263 00487 Fax: +44 (0)1270 536100 Email: sales.biz James Walker Brasil James Walker Ireland James Walker South Africa Tel: +55 11 4392 7360 Tel: +353 (0)21 432 3626 Tel: +27 (0)31 304 0770 Fax: +55 11 4392 5976 Fax: +353 (0)21 432 3623 Fax: +27 (0)31 304 0791 Email: sales. United Kingdom. Oriental Road.biz Email: sales.biz Email: sales.biz James Walker Benelux James Walker Iberica James Walker Norge (Belgium) Tel: +34 94 447 0099 Tel: +47 22 75 75 00 Tel: +32 3 820 7900 Fax: +34 94 447 1077 Email: sales.it@jameswalker.nl@jameswalker.biz BP4646 0616/PDF Registered Office: Lion House.biz Email: sales.biz Email: sales. UK Tel: +44 (0)1270 536000 Fax: +44 (0)1270 536100 Email: csc@jameswalker.biz James Walker Australia James Walker France James Walker New Zealand Tel: +61 (0)2 9721 9500 Tel: +33 (0)437 497 480 Tel: +64 (0)9 272 1599 Fax: +61 (0)2 9721 9580 Fax: +33 (0)437 497 483 Fax: +64 (0)9 272 3061 Email: sales. Westmere Drive Crewe. Woking.com Email: oilandgas@jameswalker.biz Email: sales.biz Email: sales. Cheshire CW1 6XB. Surrey GU22 8AP.cn@jameswalker.au@jameswalker.