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E201 (REV 00)11-11

INSPECTION & TEST PLAN


ELECTRICAL INSTALLATION
PROJECT NAME: PROJECT NUMBER: PROJECT LOCATION: CLIENT/CUSTOMER: AREA / SYSTEM:

Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

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No. Description

 Canadian Electrical Code


Verification of Conformance to Codes & guidelines
 Part 1 (latest edition)
 Access to Guidelines set in the GCS Energy Services Ltd  GCS Energy Services Ltd E&I
Quality Manual (Latest Revision)
E&I Quality Manual.
A  Ensure Project Inspection & Test Plan (ITP) is signed &  Province of Alberta Code for W Our GCS Energy Intranet Site
Electrical Installations at Oil & Gas
accepted prior to commencing work.
Facilities
 IFC Project Drawings &
Specifications.
Measure & Test Equipment Accuracy  GCS’s E&I Quality Manual (Latest
 Verify Calibration Certificate, tags or stamp on the Revision), SECTION 6.0
equipment with expiry date or date of next MEASUREMENT & TEST
calibration. No equipment to be used past the EQUIPMENT  E135- Measuring & Test Equipment
B
expiry date.  Calibration Certificate from an R Calibration Tracking Log
 List of Equipment to have Certificate Calibration of industry recognized agency.
equipment to be to industry recognized standards.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Material – receiving & storage of; Tracking –


over/short/damage inspections
 Electrical equipment receiving & storage as per GCSs  M01- Material Receiving Report
QA/QC Manual.  GCS’s E&I Quality Manual (Latest  M02- Material Receiving Report Register
 Documentation of all material received by the use of Revision) SECTION 13.0  M03- Material Transfer Report
Material Receiving Report. ELECTRICAL  M04- Over/Short /Damage Report
 Tracking of all equipment, identifying over/short/damage EQUIPMENT RECEIVING &
1.0 materials for the project. STORAGE - GENERAL R  E301-E&I Cable Receiving Report
 All Material & equipment shall be approved by & bear the  E302-E&I Cable Receiving Report Log
insignia of one of the Canadian accredited certification  E304-E&I Heat Trace Receiving Log
organisations. ·  E306-Reel Return Slip
 Inspection as indicated on Receiving Reports & in GCS’s
QA Manual – section Electrical Equipment Receiving &
Storage.

 G02- Non-conformance Report


 GCS’s E&I Quality Manual (Latest  G03- Non-conformance Log
Revision),
SECTION 4.0 DOCUMENT
 G04- Document Transmittal
CONTROL  G05- Document Control Register
Drawings & Specification, document control, record of all  G06- Specification Deviation Request
SECTION 7.0 SPECIFICATION
documents.  G07- Specification Deviation Request
DEVIATION REQUEST
 All drawing & specification stamp received with date of
SECTION 8.0 REQUESTS FOR Log
1.1 received.
 All drawing & specification recorded on index log.
INFORMATION R  G09- Corrective-Preventive Action Report
SECTION 10.0 NON-  G10- Transmittal Tracking Log
 Marking of all superseded drawings “obsolete”.
CONFORMANCE REPORTING  G11- Request For Information
SECTION 11.0
CORRECTIVE/PREVENTIVE
 G12- Request For Information Log
ACTION  G14-Drawing and Specification
 Project Documents  T02- Punch list

 GCS’s E&I Quality Manual (Latest


As Built of IFC Drawings
Revision),
throughout the Project
SECTION 4.0 DOCUMENT  E203- Electrical & Instrumentation
 Complete 2 sets of As Built mark ups at project
CONTROL
completion. Turnover Documentation “EXAMPLE”
1.2  If directed 1 set left at construction site.
SECTION 12.0 TURNOVER
DOCUMENTATION
R (For Reference)
 1 Set turned over to Client.  E305-E&I Document Turnover Notice
 IFC Drawings
 The original set to be kept by GCS in the project file for 5
 Project Documents
years.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

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Activity Activity

GCS Rep

Required
Initial &

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Initial &
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Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Grounding Connections & Grounding Systems.


 GCS’s E&I Quality Manual (Latest  E106- Grounding System Installation
 All Grounding in accordance to CEC.
Revision), SECTION 14.8
 All Grounding installed in accordance with approved Checklist
GROUNDING
2.0 drawings & specifications.
 The use of ground wells & lids.
 IFC Drawings R  E004- Ground Grid System Test Record
 CEC (latest edition)  E005- Ground Electrode Resistance &
 Verify size of grounding conductors. System Grid Resistance Test
 Manufacturer’s Specifications
 Update Red Line Drawings.

Cable Trays
Mounting of Tray as per Drawings
 Inspect for external or shipping damage before
installation.  CEC (latest edition)
 Ensure hold-downs are properly installed.  IFC Drawings
 Expansion joints are properly installed & grounding  Manufacturer’s Specifications
3.0 requirements are being met.  GCS’s E&I Quality Manual (Latest
 Grounding of tray & bonding jumpers as per CEC & Revision), R  E124- Cable Tray Installation Checklist
approved drawings. SECTION 14.6 CABLE TRAY
 Identify location conflicts with other systems. INSTALLATION
 All braces & supports are mechanically sound.
 Verify all covers, fire stops & partitions are installed as
per approved drawings.
 Update drawings with red lines.

Cables, Conduits, Conductors


Received & Stored,
Installation & Pulling,
Identify & Label,
 CEC (latest edition)  E120- General Cable, Conduit &
Test & Verification.
 IFC Drawings Conductors Installation Checklist
 Visually inspect at receiving, record size, length, reel
 Manufacturer’s Specifications  E126- Cable Pulling Log
number & check for damage.
 GCS’s E&I Quality Manual (Latest
 Verify cable size, length & rating of cable to approved  E127- Wire & Cable Continuity Test Log
4.0 drawings.
Revision),
SECTION 14.4.1 CABLE,
R  E128- Cable, Conduit, Conductor Meggar
 Continuity test are completed as required. Test Log
CONDUIT, CONDUCTOR
 Meggar Tests are completed as required.
INSTALLATION - GENERAL
 Ensure all cables & conduits are tagged in accordance
with approved drawings & specifications.
 Termination test (pull tug method) & record.
 Complete point to point test.
 Spare conductors isolated & identified.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

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Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

 GCS’s Safe Work Practice on


Burial of Cables, Conduits
Trenching & Excavating
 Inspect trench for free of debris.  E121- Below Grade Cable / Conduit
 GCS’s E&I Quality Manual (Latest
 Meggar reading before & after burial.
4.1  Verify trench has planking & warning tape at correct
Revision), R Installation Checklist
coverage as per code.
SECTION 14.4.2 BELOW GRADE  P09-Trench Lower in Backfill Report
CABLE, CONDUIT
 Update drawings with accurate dimensions & survey.
INSTALLATION

 CEC (latest edition)


 IFC Drawings
Proper Installation Verification of
 Manufacturer’s Specifications
Low Voltage Conductors
 GCS’s E&I Quality Manual (Latest  E120- General Cable, Conduit &
4.2  Verify isolation from higher voltage.
 Verify grounds & shields are installed as per approved
Revision), R Conductors Installation Checklist
SECTION 14.4.1 CABLE, CONDUIT,
drawings.
CONDUCTOR INSTALLATION -
GENERAL

Proper Installation Verification of High Voltage Cables  CEC (latest edition)


 Verify meggar test before & after installation  IFC Drawings
 Manufacturer’s Specifications  E122- High Voltage Cable, Conduit &
4.3  Hypot testing must be developed for each specific
application.  GCS’s E&I Quality Manual (Latest R Conductors Installation Checklist
 High Voltage signs installed. Revision)

 CEC (latest edition)


Proper Installation Verification of Connectors  IFC Drawings
 Pull tug method.  Manufacturer’s Specifications
 E123- Cable Connector General
4.4  Verify ground bonding of the connector.
 Verify connector classification for area installation as per
GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.5 CABLE
R Installation Checklist
CEC. CONNECTION INSTALLATION

Mounting of Junction Boxes,


Conductor Termination,
 CEC (latest edition)
Identification & label of JB & conductors.
 IFC Drawings
 Verify JB is tagged accordingly to approved drawings.
 Manufacturer’s Specifications  E107- Junction Boxes Installation
5.0  Verify covers & doors installed correctly.
 GCS’s E&I Quality Manual (Latest Checklist
 Terminal Assembly installed as per CEC.
Revision), SECTION 14.3.13 R
 Grounding –internal & external as per CEC.
JUNCTION BOXES
 Verify correct area classification & ensure proper
certification as required.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Panel Boards
Mount Panel board,
Install Ground Requirements,  CEC (latest edition)
Label Breakers & Conductors.  IFC Drawings
 Insulation test of buses, neutral, phase to phase & phase  Manufacturer’s Specifications  E010- Panel Board Construction Test
6.0 to ground.
 Verify line conductors are identified & load conductors are
 GCS’s E&I Quality Manual (Latest R Record
Revision), SECTION 14.3.15  E112- Panel Board Installation Checklist
labelled. PANEL BOARDS
 Voltage test, phase to phase, phase to neutral, neutral to
ground.
 Verify panel board circuit schedule filled out.

Proper Installation Verification of Annunciators


 Verify Annunciator nameplate voltage against approved
 CEC (latest edition)
drawings requirements.
 IFC Drawings
 Relays & Lamps installed & tested.
 Manufacturer’s Specifications
 Test each alarm window with knowledge, reset & test
7.0 buttons.
 GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.3.11
R  E101- Annunciator Installation Checklist
 Verify all holes are plugged & all covers are installed
ANNUNCIATORS
 Function test all alarm points.
 Verify alarm lights, beacons, sirens & sound levels in
required areas.

DC Systems & Battery Chargers


Install as per Drawings,
 CEC (latest edition)
Install Ventilation for Batteries as per CEC.
 IFC Drawings
 Inspect terminals & battery connectors for tightness &  E002- Battery & Battery Charger
 Manufacturer’s Specifications
corrosion protection.
 GCS’s E&I Quality Manual (Latest System Construction Test Record
8.0  Verify battery polarity with charger polarity.
 Test all batteries, voltage test, specific gravity & fluid
Revision), SECTION 14.3.9 DC R  E103- Battery & Battery Charger
SYSTEMS – BATTERY System Installation Checklist
levels.
CHARGERS
When performing commissioning
 Charger run test, charging voltage & current, equalize
volts & current.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Uninterruptible Power System


Install as per Drawings.  CEC (latest edition)
 Verify nameplate data with approved drawings.  IFC Drawings
 Inspect all covers & doors are installed as per  Manufacturer’s Specifications
manufacturer’s specification.  GCS’s E&I Quality Manual (Latest  E013- Uninterruptible Power Supply
 Verify all grounding requirements as per CEC approved Revision), SECTION 14.3.12 Construction Test Record
8.1 drawings & manufacturer’s specification. STATIC NO BREAK POWER R  E119- Uninterruptible Power System
 Verify sizing of main disconnect, fuses & continuity test SYSTEM (UPS) Installation Checklist
on all fuses.  Customer Specifications
When performing commissioning
 Verify Run Test, Bypass Test, Power Failure Test, record
AC & DC readings, voltage, current, & frequency.
Automatic Transfer Switch
Install as per Drawings,
Verify Isolation Break from Alternate Source.
 Verify nameplate data as per IFC drawings.
 Check tightness of all cable connections & bus joints  CEC (latest edition)
 Perform manual transfer operations; verify the switches  IFC Drawings
 Manufacturer’s Specifications  E001- Automatic Transfer Switch
changing state by the mechanical action.
 Verify manual operation, automatic operation & lock out  GCS’s E&I Quality Manual (Latest Construction Test Record
8.2 operation of transfer switch. Revision), SECTION 14.3.16
AUTOMATIC TRANSFER
R  E102- Automatic Transfer Switch
 Resistance Test, record resistance from load side of Installation Checklist
switch to line side of each switch, both normal & transfer SWITCH
positions.  Customer Specifications
When performing commissioning
 Voltage test, record from load side of switch to line
side of each switch, both normal & transfer
positions.
 CEC (latest edition)
Protective Devices, Relays, CTs, PTs,  IFC Drawings
Install as per Drawings.  Manufacturer’s Specifications
 E114- Protective Devices, Relays, CT’s,
8.3  Instrument type & scale against the IFC drawings Size &
rating against the approved drawing.
 GCS’s E&I Quality Manual (Latest R PT’s, Installation Checklist
Revision), SECTION 14.7
 Check holding & lock setting screws PROTECTIVE DEVICES,
RELAYS, CTS, PTS

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Low Voltage Power Supply


 Record and verify the nameplate data in accordance
 CEC (Latest Edition)
with the IFC drawings
 IFC Drawings
 Verify all grounding requirements as per CEC,
 Manufacturers Specifications  E139-Power Supply Installation
8.4

approved drawings and manufacturers specifications
Inspect for external or shipping damage
 GCS’s E&I Quality Manual (Latest R Checklist
Revision), SECTION 14.3.8
When performing commissioning
GENERATORS
 Run test, no load, record data
 Verify all alarm, controls and indicating lights
Transformer
Install as per Drawings.
Connect all Ground Requirements
Connect all Line & Load Conductors
Identify & Label all Power & Control Conductors
before Power is Applied
 Record & verify nameplate data in accordance with IFC
drawings.
 Verify &/or torque mounting bolts & conductor lugs in
accordance with manufacturer’s specifications.
 Verify grounding including core grounding in accordance  CEC (latest edition)
with CEC, approved drawings & manufacturer’s  IFC Drawings
specifications.  Manufacturer’s Specifications  E011- Transformer Construction Test
9.0  Verify rotation &/or freedom of movement on equipment,  GCS’s E&I Quality Manual (Latest R Record
fan & tap changer. Revision), SECTION 14.3.3  E118- Transformer Installation Checklist
 Verify neutral installation size & connection. TRANSFORMER
 Verify resister correctly installed & connected to main
ground system as per approved drawings.
 Resistance test, primary & secondary to ground & phase
to phase.
 Liquid fill, must sit at least 6 hours before powering up.
When performing commissioning
 Energize Test, record voltage on primary & secondary
side. Verify voltage readings as per approved drawings &
select correct tap settings.
 Verify phase rotation & polarity.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Switchgear
Install as per Drawings
Verify Clearance Requirements by CEC
Connect all Ground Requirements
Verify Operations
 Verify nameplate data as per approved drawings.
 Verify &/or torque anchorage, all bus connection, check
for required area clearances & proper alignment as per
CEC, approved drawings & manufacture specification.
 Inspect for external or shipping damage
 Verify continuity of the phasing buses visually & /or with
continuity checks  CEC (latest edition)
 Resistance test on each bus section, phase to phase,  IFC Drawings
phase to ground  Manufacturer’s Specifications  E012- Switchgear Construction Test
 All grounding in accordance with specifications  GCS’s E&I Quality Manual (Latest Record
10.0
 Verify clearance, tightness, lubrication, of all mechanical Revision), SECTION 14.3.4 R  E033- Torquing Record
moving parts as per CEC, approved drawings, & SWITCHGEAR  E116- Switchgear Installation Checklist
manufacture specifications.
 Verify proper barrier & shutter installation & operation
 Ensure filters & vents are installed & clear of debris & are
securely fastened
 Resistance Test, switchgear closed & open state.
 Verify alignment & condition of contact or knifes in
switchgear.
When performing commissioning
 Test all electrical & mechanical interlock systems
 Verify operation of switch, close, open, trip - manual &
auto operations.
 Voltage Test, no load, switchgear closed & open state.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Motor Control Centres


Install as per Drawings
Verify Installation Location for Clearance Requirements as per
CEC
Connect all Cabinets & assure all Ground Connections as per
Drawings
Resistance Test before Power is Applied
 Verify rating of all motor starter, fuses & circuit breakers
in accordance with drawings.  CEC (latest edition)  E006- Motor Control Centre
 Verify &/or torque anchorage, all bus connections,  IFC Drawings Construction Test Record
 Verify the required area clearances from buses & the  Manufacturer’s Specifications  E033-Torquing Record
external cabinet for ventilation as per CEC, IFC drawings  GCS’s E&I Quality Manual (Latest R  E108- Motor Control Centre Installation
& manufacturer’s specifications. Revision), SECTION 14.3.5
 Verify continuity of the phasing buses visually & /or with MOTOR CONTROL CENTRES Checklist
11.0 continuity checks.  E141-VFD Installation Inspection
 Verify auxiliary devices & barriers installation. Checklist
 Check for construction dust on phase barriers, cell walls
& insulators.
 Resistance test, phase to phase & phase to ground.
 Verify & identify phase relationship by colour, number or
letters.
When performing commissioning
 Voltage test, phase to phase & phase to ground.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Motor Starters
Install as per Drawings
Verify Motor Nameplate to Starter Size & Rating
Verify Operation
Install Control & Power Conductors
Identify & Label all Conductors
 Record & verify nameplate data, circuit breakers, fuses,
overloads, contactor in accordance with approved
drawings
 Inspect for shipping damage, missing parts, crack or  CEC (latest edition)
broken arc boxes  IFC Drawings  E007- Motor Starter Construction Test
 Verify &/or torque base attachments, equipment mounting  Manufacturer’s Specifications Record
11.1 hardware, & terminal lugs as per manufacture
specifications.
 GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.3.6
R  E109- Motor Starter Installation
Checklist
 Verify grounding requirements as per CEC & approved MOTOR STARTER
drawings.
 Verify phases for motor rotation
 Resistance test, meggar motor feeders.
 Point to point test, on all control conductors.
 Verify alignment of the contactors, & arc barriers.
When performing commissioning
 Energise Test, verify contactor operations, voltage test on
line side & load side.
 Function test; verify starter operates from local & remote
locations & in hand or auto positions.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
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Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Motors
Receive & Store as per GCS’s Guidelines prior to Turnover to
Client
Connect power & Control Conductors
Continuity & Resistance test on Motor & Conductors
 Check insulation class to installation area classification as
per CEC
 Check external or shipping damage & removal of sipping  CEC (latest edition)
blocks  IFC Drawings
 Verify &/or torque motor mounts & anchorage  Manufacturer’s Specifications
 Verify grounding of motor to approved ground system as  E008- Motor Construction Test Record
11.2 per CEC, & approved drawings.
 GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.3.7
R  E110- Motor Installation Checklist
 Resistance Test, meggar motor leads & motor feeders as MOTORS
required.
 Inspect terminal boxes & RTD leads
 Maintain & stored motors in accordance to GCS’s
receiving & storage guidelines until turn over to client.
When performing commissioning
 Rotation Test, bump motor record rotation.
 Run Test, no load, record voltage, amps, temperature,
RPM, & vibration.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Generators
Receiving Inspection
Bolting/Mounting Frame
Ground to System or Grid
Connect Control & Power Conductors
Run Test

 Record & verify nameplate data, circuit breakers, fuses,


overloads, contactor in accordance with approved
drawings
 Verify &/or torque base attachments, equipment mounting
hardware, & terminal lugs in accordance with  CEC (latest edition)
manufacturer specifications  IFC Drawings  E003- Generator Construction Test
 Inspect all covers & doors have been installed correctly  Manufacturer’s Specifications
Record
11.3 as per manufacturer specifications.  GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.3.8
R  E105- Generator Installation Checklist
 Verify ground requirements as per CEC, approved
drawings & manufacture specifications. GENERATORS
 Maintain & stored generators in accordance to GCS’s
receiving & storage guidelines until turn over to client.
 Verify & identify phase relationship by colour, number or
letters. Verify phase rotation.
 Resistance Test, test generator leads, phase to ground
 Verify location & working of nameplates
When performing commissioning
 Run Test, no load, record voltage, amps, frequency
temperatures, etc.
 Verify all alarm controls & indicating lights.
 Start Test, record time for engine start to full RPM &
record time for engine cool down to shut down.

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E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Capacitor / Capacitor bank


 Record & verity nameplate data in accordance with
approved drawings & specifications
 Verify &/or torque base attachments, equipment mounting
hardware, & terminal lugs, bolted connection in  CEC (latest edition)
accordance with manufacturer specifications  IFC Drawings
 Check for external shipping damage, proper mounting  Manufacturer’s Specifications
 E104- Capacitor / Capacitor Bank
11.4 identification & required clearances
 Verify grounds & connections in accordance with CEC,
 GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.3.14
R Installation Checklist
approved drawings & manufacture specifications. CAPACITOR / CAPACITOR BANK
 Verify termination is complete with proper configuration in
accordance with approved drawings
 Check protective fusing for correct rating.
 Check the insulator & bushings condition
 Warning signs & identification tags are in place

Motor Operated Valves


Install Power & Control Conductors
Verify Running Operations
 Record & verity nameplate data in accordance with
approved drawings.
 Verify all covers & doors are installed correctly as per
manufacture specification.
 Continuity test, on all control conductors.  CEC (latest edition)
 All grounding & connections in accordance with  IFC Drawings
manufacture specifications.  E111- Motor Operated Valve Installation
 Manufacturer’s Specifications R
 Limit switches Test, operated valve by h& to close & open Checklist
11.5  GCS’s E&I Quality Manual (Latest
position, to set or check switches Revision), SECTION 14.3.10  E009- Motor Operated Valve
 Resistance test, motor feeder & leads. MOTOR OPERATED VALVES Construction Test Record
When performing commissioning
 Verify motor rotation direction for close & open position.
 Run Test, record voltage amps in both direction, verify
valve fully opens & closes & the stop limit switches
operate correctly, torque limits are set correctly to open &
close.
 Verify the indicating lamps are operating as per valve
position.

Legend: S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Instrument Control Panel


 Verify nameplate data in accordance with approved  CEC (latest edition)
drawings.  IFC Drawings
 Check all terminal boxes for loose wires, tools, etc  Manufacturer’s Specifications  E113- Instrument Control Panel
 Continuity Test, test all fuses in both AC & DC power
12.0 supply circuits.
 GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.9.1
R Installation Checklist
 Check all terminations are complete & conductors are INSTRUMENT CONTROL PANEL
labelled & identified
 The pull-tug test method for each termination.

 CEC (latest edition)


Instrumentation & Solid State Logic Circuits
 IFC Drawings
 Verify all grounding requires are complete as per CEC &
 Manufacturer’s Specifications
approved drawings.  E115- Solid State Logic Circuit
12.1  Ensure the use of anti-static bag till in place
 GCS’s E&I Quality Manual (Latest R Installation Checklist
Revision), SECTION 14.9.2 SOLID
 Insure proper support & spacing for conductors
STATE LOGIC CIRCUITS
 Check all external connections

Field Instruments, Thermocouple, Remote Temperature


 CEC (latest edition)
Detection Heads
 IFC Drawings
 Verify proper connections especially polarities
 Manufacturer’s Specifications
 Verify isolating shield is grounded at instrument or as  E117- Temperature Detection
12.2 indicated by approved drawing, but only at one end.
 GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.9.3
R Installation Checklist
 Verify all conductors & cables are tag, label & identified
TEMPERATURE DETECTION
 Verify correct type of conductor for temperature device as
per manufacture specifications.

Programmable Logic Controller (PLC)  CEC (latest edition)


 Verify nameplate data in accordance with approved  IFC Drawings
drawings  Manufacturer’s Specifications  E138-PLC Installation Inspection
12.3  Check all terminations are complete and conductors are  GCS’s E&I Quality Manual (Latest R checklist
labelled and identified Revision), SECTION 14.9.1
 Perform a pull-tug test for each termination INSTRUMENT CONTROL PANEL

Legend: S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review
E201 (REV 00)11-11
INSPECTION & TEST PLAN ELECTRICAL INSTALLATION
Required Activity Required Activity

Client Rep
Activity Activity

GCS Rep

Required
Initial &

Review

Initial &
Activity
Reference Document Report Reference No.:

Client
GCS

Date

Date
No. Description

Heat Trace
Receive & Install
Install by Tag Identification to Correct Location as per Drawings
 Verify identification tags on heat trace to identify  CEC (latest edition)
installation location.  IFC Drawings  E014- Heat Trace Testing Record
 Inspect for external or shipping damage  Manufacturer’s Specifications
 E125- Heat Trace Test -2 pages
13.0  Meggar test & record before installation, after installation,
& after insulation has been installed
 GCS’s E&I Quality Manual (Latest
Revision), SECTION 14.10 HEAT
R  E143- Heat Trace Commissioning
 Verify installation of temperature device will not interfere TRACE Checklist
with insulation or removal of equipment.
 Check Circuit Breakers at panels boards for correct
ratings
 Verify EHT changes to drawings for red line mark-ups.
 E134-Outdoor Substation Installation
 CEC (latest edition) Checklist
 IFC Drawings
 E136-Lighting Installation Checklist
 Manufacturer’s Specifications
14.0 Miscellaneous Electrical Equipment
 GCS’s E&I Quality Manual (Latest R  E140-Harmonic Filter Installation
Revision) Checklist
 E142-Electric Heater Installation
Checklist

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Legend: S - Surveillance Inspection W - Witness Inspection Point H - Mandatory Hold Point For Inspection R - Record Review