You are on page 1of 10

28-21-72 RAI 10000-001

REMOVAL AND INSTALLATION


OF FUEL ELECTRIC PUMP
CANISTER 1 DEC13

ZONING DATA
___________

ZONE : 293 294


522
622
ACCESS : 293BL 294BR
522AB 522CT
622AB 622CT

PREPARATION
___________

PROVISION

WORK : SKILL
_____ ___
MEN _________
MAN-HOURS

ELAPSED TIME :

GSE : 01 UNDERWING ACCESS PLATFORM


01 TOP SKIN ACCESS PLATFORM
01 R/I TOOL, FUEL PUMP 98S28002515000

SPARE : 01 ELECTRIC PUMP CANISTER 282170-10


01 ELECTRIC PUMP 282170-10

EXPENDABLE : 03 SEAL 282170-10


02 O-RINGS 282171-01-010

BULK MATERIAL : DRY LUBRICANT MOLYKOTE 3402 06-001


PURE MINERAL VASELINE 04-012
SEALANT 09-018

PUBLICATION
___________

JIC : OPENING AND CLOSING OF 57-00-00-OAC-10000


WING BOX ACCES DOORS
OPENING AND CLOSING OF
WING BOX ACCESS DOORS
JIC : REFUELING 12-11-00-FLG-10020

GA 28-21-72
RAI 10000-001
2-400 PAGE 1
DEC 01/13
28-21-72 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
CANISTER 2 DEC13

PUBLICATION
___________

JIC : OPERATIONAL TEST OF FUEL 28-21-00-OPT-10000


SYSTEM

GA 28-21-72
RAI 10000-001
2-400 PAGE 2
DEC 01/13
28-21-72 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
CANISTER 3 DEC13

001 _______________________________
FUEL SYSTEM SAFETY REQUIREMENTS

1. PRESENCE OF SAFETY PERSONNEL.

2. INSTALL EXPLOSIMETER IN FIRE RISK AREA (IN


CASE OF PARTIAL OR COMPLETE REFUELING), IN
ACCORDANCE WITH OPERATOR}S NATIONAL
REQUIREMENTS.

3. INSTALL SMOKING PROHIBITED WARNING NOTICES


AROUND FIRE RISK AREA (IN CASE OF PARTIAL OR
COMPLETE REFUELING), IN ACCORDANCE WITH
OPERATOR}S NATIONAL REQUIREMENTS.

4. PERFORM EQUIPOTENTIAL CONNECTION BETWEEN THE


TANKER AND THE AIRCRAFT (IN CASE OF FUEL
TRANSFER ONLY).

5. USE ONLY EXPLOSION PROOF INSPECTION LIGHTS


WHEN PERFORMING WORK.

6. COMPLY WITH SAFETY INSTRUCTIONS OF


ELECTRICAL POWER SUPPLY CHAPTER.

7. ANY SPILLED FUEL MUST BE ABSORBED AND DRIED.

002 ___________
PREPARATION

1. MAKE CERTAIN THAT TANKS ARE EMPTIES. IF NONE


MAKE A DEFUELLING AND A DRAINING.
(AMM: 121100-DFG-10000 / 122428-DRN-10010).

2. INSTALL A WARNING NOTICE IN FLIGHT COMPART-


MENT PROHIBITING ENERGIZATION OF FUEL SYS-
TEM.

3. INSTALL PLATFORM TO GAIN ACCESS TO WING


LOWER SURFACE.

4. OPEN ACCESS DOORS 293BL (294BR) LOCATED


ON KARMAN.

*** CONTINUED ***

GA 28-21-72
RAI 10000-001
2-400 PAGE 3
DEC 01/13
28-21-72 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
CANISTER 4 DEC13

5. INSTALL PLATFORM TO GAIN ACCESS TO WING


UPPER SURFACE.

6. REMOVE ACCESS DOORS 522AB (622AB) AND 522CT


(622CT) AS FOLLOWS :

003 _______________________________
OPENING OF WING BOX ACCES DOORS

SEE JOB INSTRUCTION CARD


570000-OAC-10000

004 ______________________________
DE-ENERGIZATION OF FUEL SYSTEM

1. ON PANEL 121VU,

A. OPEN THE FOLLOWING CIRCUIT BREAKERS :


1QA (2QA) FUEL/FUEL FEED/ENG1 (2)/
ELEC/PUMP.
3QA (4QA) FUEL/FUEL FEED/ENG1 (2)/
CTL &/CAUTION.

B. INSTALL SAFETY CLIPS.

005 ________________________
REMOVAL OF ELECTRIC PUMP

REF. FIG. 282171-RAI-00120

1. DISCONNECT ELECTRICAL CONNECTOR (2) REMOVE


FASTENER (4) FROM RETAINING CLAMP (3).

2. INSTALL CONTAINER TO RECOVER FUEL (FUEL CON-


TAINED IN PUMP CANISTER).

3. REMOVE ELECTRIC PUMP RETAINING SCREWS (5)

4. UNLOCK ELECTRIC PUMP (1) BY MEANS OF PIN


TOOL,(TURN RIGHT) AND REMOVE IT.

5. REMOVE AND DISCARD PUMP TWO SEALS (6).

6. BLANK ORIFICES AND CONNECTOR OF REMOVED

*** CONTINUED ***

GA 28-21-72
RAI 10000-001
2-400 PAGE 4
DEC 01/13
28-21-72 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
CANISTER 5 DEC13

EQUIPMENT.

7. PROTECT REMOVED COMPONENT INSTALLATION AREA.

006 _________________________________
REMOVAL OF ELECTRIC PUMP CANISTER

REF. FIG. 282172-RAI-00100

1. REMOVE FASTENERS (2) AND (8) OF CLAMPS (4)


AND (6). REMOVE BONDING STRIPS (3) AND (7).

2. UNSCREW NUTS (1) AND (9). REMOVE PIPE (5).

3. UNSCREW WITH PRECAUTION NUT (20) IN ORDER


TO REMOVE THE RING (17).

4. REMOVE AND DISCARD SEAL (18). REMOVE RING


(19) AND NUT (20).

5. REMOVE SCREWS (14). REMOVE PUMP CANISTER(12)

6. DISCARD SEAL (13).

7. UNSCREW UNION (10); DISCARD SEAL (11).

007 ______________________________________
INSTALLATION OF ELECTRIC PUMP CANISTER

REF. FIG. 282172-RAI-00100

1. PREPARATION OF REPLACEMENT COMPONENT :

A. CHECK CONDITION OF FILTER SCREEN.

B. CHECK THAT VALVE (15) OPERATES CORRECTLY.

C. LUBRICATE SEALS (11), (13) AND (18) WITH


CLEAN FUEL.

D. INSTALL NEW SEAL (11). APPLY A FILM OF


DRY LUBRICANT ON THREADS AND SCREW UNION
(10).

*** CONTINUED ***

GA 28-21-72
RAI 10000-001
2-400 PAGE 5
DEC 01/13
28-21-72 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
CANISTER 6 DEC13

E. INSTALL NUT (20) ON CANISTER (12).

F. INSTALL RING (19). INSTALL A NEW SEAL


(18) ON CANISTER.

G. INSTALL A NEW SEAL (13) ON CANISTER.

2. INSTALL CANISTER (12) ON ITS BOX. ATTACH


WITH SCREWS (14).

3. APPLY A FILM OF DRY LUBRICANT ON PIPE (16)


THREADS.

4. INSTALL RING (17). TIGHTEN NUT (20).

5. INSTALL PIPE (5). TIGHTEN NUTS (1) AND (9).

6. APPLY A THIN FILM OF PURE MINERAL VASELINE


ON MATING SURFACES OF BONDING STRIPS.

7. TIGHTEN FASTENERS (2) AND (7) OF BONDING


STRIPS (3) AND (7) ON CLAMPS (4) AND (6).

008 _____________________________
INSTALLATION OF ELECTRIC PUMP

REF. FIG. 282171-RAI-00120

PREPARATION OF REPLACEMENT COMPONENT (IF REQUI-


RED).

1. INSTALL TWO NEW SEALS (6).


(SEALS MUST BE PREVIOUSLY LUBRICATED WITH
CLEAN FUEL).

2. PLACE IMMERSED PART OF ELECTRIC PUMP IN


CLEAN FUEL.

3. CLEAN AND INSPECT COMPONENT INSTALLATION


AREA.

4. LOCK ELECTRIC PUMP (1) USING PIN TOOL(TURN

*** CONTINUED ***

GA 28-21-72
RAI 10000-001
2-400 PAGE 6
DEC 01/13
28-21-72 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
CANISTER 7 DEC13

LEFT).

5. INSTALL SCREW (5) AND TIGHTEN.

6. INSTALL ELECTRIC CONNECTOR (2) ON ITS SUP-


PORT, ATTACH CLAMP (3) WITH FASTENER (4).

7. CONNECT ELECTRICAL CONNECTOR (2).

8. IF NECESSARY, SEAL THE CHANFER BEETWEN PUMP


AND CANISTER FLANGES WITH OF THE SEALANT.
SMOOTH.

009 ________
CLOSE-UP

INSTALL ACCESS DOORS 522AB (622AB), 522CT


(622CT) AS FOLLOWS :

010 ________________________________
CLOSING OF WING BOX ACCESS DOORS

SEE JOB INSTRUCTION CARD


570000-OAC-10000

011 _________
REFUELING

SEE JOB INSTRUCTION CARD


121100-FLG-10020

012 ___________________________
ENERGIZATION OF FUEL SYSTEM

1. ON PANEL 121VU

A. REMOVE SAFETY CLIPS

B. CLOSE THE FOLLOWING CIRCUIT BREAKERS :


- 1QA (2QA) AND 3QA (4QA)

013 _______________________________
OPERATIONAL TEST OF FUEL SYSTEM

SEE JOB INSTRUCTION CARD

*** CONTINUED ***

GA 28-21-72
RAI 10000-001
2-400 PAGE 7
DEC 01/13
28-21-72 RAI 10000-001
REMOVAL AND INSTALLATION
OF FUEL ELECTRIC PUMP
CANISTER 8 DEC13

282100-OPT-10000

014 ________
CLOSE-UP

1. DISCONNECT AIRCRAFT FROM TANKER.


(IF IT HAS BEEN INSTALLED).

2. REMOVE SMOKING PROHIBITED WARNING NOTICES.

3. REMOVE EXPLOSIMETER.

4. REMOVE WARNING NOTICE PROHIBITING ENERGIZA-


TION OF FUEL SYSTEM FROM FLIGHT COMPARTMENT.

5. CHECK THAT WORKING AREA IS CLEAN AND CLEAR


OF TOOLS AND MISCELLANEOUS ITEMS OF EQUIP-
MENT.

6. REMOVE PLATFORM.

***** E N D O F T E X T *****

GA 28-21-72
RAI 10000-001
2-400 PAGE 8
DEC 01/13
28-21-72 RAI 10000-001
9 DEC13

GA PUMP CANISTER 28-21-72


RAI 10000-001
2-400 PAGE 9
DEC 01/13
28-21-72 RAI 10000-001
10 DEC13

GA ELECTRIC PUMP ASSEMBLY 28-21-72


RAI 10000-001
2-400 PAGE 10
DEC 01/13