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Coatema Fachartikel – Coatema Technical Reports

Coatema - the mechanical engineering company
for coating, laminating and printing plants

Coatema Coating Machinery GmbH is a manufacturer of
coating and laminating plants for R2R applications.
Coatema has been supplying solutions for the most
different markets like textiles, foil, paper and
renewable energies for 30 years now. These solutions
may consist of small lab coating plants, of pilot plants
as well as of turn-key production plants for the coating,
laminating and printing of roll-to roll substrates

Coatema uses more than 38 different application
systems for their plants, like e.g.

Knife System
Double Side System
Commabar System
Case Knife System
Engraved Roller System
2 Roller System
3 Roller System
Micro Roller System
5 Roller System
Reverse Roll System
Rotary Screen System
Dipping System
Slot Die System
Curtain Coating System
Hotmelt Slot DieSystem
Powder Scattering System.

For printing are used

Screen printing
Flexo printing
Gravure printing

The fields of application for these systems reach from
functional textiles, batteries, fuel cells,
prepreg/composites, foils and flexible electronics.

Examples of modular and printing
coating systems

Coatema Coating Machinery GmbH, Roseller Straße 4, 41539 Dormagen
Tel.: + 49 (0) 21 33 / 97 84 - 0, Fax: + 49 (0) 21 33 / 97 84 - 170, e-mail:

On the Easycoater the prozesses Screen System Slot Die System Lab plant .Easycoater: for discontinous Knife System operation in DIN A 4 size Engraved Roller System are possible. Equipment overview Working width from 200 mm to 500 mm Line speed 0.www.170.500 mm solutions.coatema.500 mm.1 . Custom made solutions Another of Coatema´s specialties are custom made Production plant – BL: with high speed and working width up to 5.0.Basecoater: for realization of smaller production operations Benefits Less consumption of chemicals and materials Encapsulation for dust-free operations Reproducible R2R scale up processes Production plant Based on these experiences the next steps are high speed and very efficient production scale solutions with working widths up to 5. Coatema Coating Machinery GmbH.10 m/min Encapsulation of the coating head State of the art heating and curing system Sintering available Laminating and embossing capacity Modular exchangeable printing and coating systems Pilot plant .de . 41539 Dormagen Tel. Roseller Straße 4.: + 49 (0) 21 33 / 97 84 Coatema Fachartikel – Coatema Technical Reports The right plant in the scale-up process Coatema offers different expertise from the lab to the pilot up to the production plant Easycoater (Lab plant) The Easycoater can be used for discontinuous operation in DIN A 4 size. e-mail: coatema@coatema. Basecoater (Pilot plant) On the Basecoater it is possible to run smaller production operations. Depending on the application inert atmospheres can be considered. Fax: + 49 (0) 21 33 / 97 84 .

This is a unique way to combine different Click&Coat coating plant processes in modular design.000 mm. coating Coatema Fachartikel – Coatema Technical Reports Click&Coat Coatema has developed the innovative Click&Coat concept for pilot plants to be able to react faster and in a more cost-saving way to the most different requirements.October 1st 2009 and will surely answer a lot of questions and give new suggestions for the future.www. which is said to be the largest lab worldwide and offers on . Coatema Symposium On the occasion of the annual COATEMA Symposium. The 10th Coatema Symposium will take place on September 30th . more than 30 different modules in the most varied combination can be integrated into the plant. The experts in our lab will support you during coating trials and from your idea to the finished product.php for the latest news on our Symposiums and for your registration.000 mm Coatema Coating Machinery Here. presented by experts in lectures.coatema.: + 49 (0) 21 33 / 97 84 . is put into practice on the coating. 41539 Dormagen Tel. Please see our website www.200 m2 Working Widths from 250 up to 2.200 m²: Besides the R&D Centre offers 11 pilot plants 1 production in working widths from 250 up to 2. an extension of production processes like e.g. the additional use of dryer components. can be realised much easier with the Click&Coat concept Coatema R&D Centre The Click&Coat system is at the customer´s disposal in Click&Coat: the individual plant components can be brought into the right position by a simple “click” Coatema´s company-own lab. e-mail: coatema@coatema.170.coatema.0. Coatema R&D Centre on 1. Roseller Straße 4. printing and laminating Click&Coat-plant in Coatema´s R&D Centre plants in Coatema´s lab. Click&Coat permits the flexibility of the individual coating heads but also of the entire plant: The individual plant components are movable and can be brought into the right position by a simple "click" and be connected to the recently developed control system. Moreover. Fax: + 49 (0) 21 33 / 97 84 .

de Coatema Fachartikel – Coatema Technical Reports Conclusion Coatema´s delivery programme ranges from small lab coating units and pilot plants for the realisation of even small batches up to production plants.170. laminating and printing processes are a vital component of Coatema´s competence. Coatema is one of the few companies in the market that offers as a competent partner laminating and printing solutions according to specific plant layouts. the research and the upscale of . 41539 Dormagen Tel. Coatema Coating Machinery GmbH. company-own coating lab and the longtime expertise in the engineering of small.coatema.0. e-mail: coatema@coatema. getting new ideas and their profitable realisation up to the serial production. Because of the singular.and large-scale plants.: + 49 (0) 21 33 / 97 84 .www. Fax: + 49 (0) 21 33 / 97 84 . Roseller Straße 4.