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Ravi is a shift manager in Coke Dry Quenching units.

He is working on an improvement project utilising the lea


Ravi wants to check the relation between Circulating Gas Volume ( measured using the flow transmitterFT 123)
1 plot to analyse his data. Also find the correlation coefficient between Circulating Gas Volume (Independent Var
the same regarding the nature/e

Process Parameters

Circulating Gas Volume, Boiler Inlet Temperature, TE-


Time FT-123 (in Nm3) 120 (in °C)
00:00 177659 920
00:10 177058 921
00:20 175680 925
00:30 173746 926
00:40 172991 928
00:50 172660 929
01:00 171742 934
01:10 169255 935
01:20 167886 939
01:30 167448 941
01:40 165047 943
01:50 158953 943
02:00 158680 947
02:10 156148 949
02:20 154963 951
02:30 147053 952
02:40 145628 953
02:50 143946 954
03:00 143455 955
03:10 143420 956
03:20 143272 964
03:30 141288 966
03:40 140913 968
03:50 139997 970
04:00 138234 970
04:10 137194 971
04:20 137024 973
04:30 135070 974
04:40 130861 975
04:50 130059 975
05:00 128667 977
05:10 128550 978
nt project utilising the learnings from the TQM trainings to increase the Steam generation from the Waste Heat Recovery Boiler.
flow transmitterFT 123) and Boiler Inlet Temperature (measured using the thermocoupleTE 120). Help Rahul construct a scatter-
Volume (Independent Variable) and Boiler Inlet Temperature (Dependent Variable) and mention your one line interpretation from
e regarding the nature/extent/type of correlation.
Heat Recovery Boiler.
hul construct a scatter-
ne interpretation from
Pankaj is a section-head in SMS 3. He underwent a 4i-J3 TQM training session recently. This has helped him in analy
2 the Total Charge Weight in the Steel making process. The Total Charge Weight (in tons) equals the added weight of
Use the attached Reference Table to determine the number of classes and the Class Intervals. Also find out the nat

Total Charge Weight


( in tons)

222
222
219
224
223
219
221
218
218
223
220
218
222
218
220
218
220
222
223
224
222
223
224
222
219
220
222
223
219
220
224
222
221
223
221
222
218
218
221
219
219
223
218
221
236
237
235
237
235
233
232
234
236
232
236
232
237
234
232
232
235
236
233
232
238
232
232
234
236
234
235
233
233
233
232
238
232
235
233
235
238
233
233
236
234
232
235
234
232
238
235
234
238
235
235
232
235
238
236
237
237
233
237
232
238
238
233
235
217
216
215
211
213
216
215
212
215
213
212
216
213
214
217
214
215
211
215
217
211
217
211
215
214
215
213
211
217
212
217
217
226
228
226
229
225
226
229
226
229
225
231
226
229
230
228
229
225
225
227
230
227
225
227
227
226
228
228
227
227
229
226
227
229
230
230
227
231
230
231
229
229
230
226
225
231
230
226
227
231
225
230
227
225
229
230
227
225
230
201
200
200
200
199
203
201
201
201
199
201
207
206
204
208
205
206
208
209
204
206
209
205
209
207
209
204
207
209
207
204
204
204
192
195
192
191
193
187
185
183
186
180
175
176
has helped him in analysing his process data better. For the BTP (Break Through Project), he is studying the variations in
uals the added weight of HDRI, CDRI, Scrap and Hot Metal. Help him construct a histogram to analyse his data better.
als. Also find out the nature of the frequency distribution plot and your inference from the same.

Reference Table
No. of Data Points Recommended No. of Classes
20-50 6
51-100 7
101-200 8
201-500 9
501-1000 10
Above 1000 11 to 20
Siddalingappa ia a manager in PDQC taking care of the customer complains in the flat products segement. In one of
3 wants to prioritise his complaints in order to take care of the major pain areas first. Help Siddalingappa construct a
higher priority basis.

Serial no. Defects No. of Cases

12 Thickness/Width/Length Variation 71

6 Rolled in Scale 55

7 Pitting 48

8 Snaky line 28

2 Telescopicity 26

4 Coil Break Line (CBL) 15

1 Sliver Holes 11

10 Strip Breakage 11

9 Tail Chew 7

5 Tiger Mark 6

3 Nozzle Scale 5

11 Scab 2
oducts segement. In one of the TQM trainings, he was introduced to the Pareto concept of prioritisation. He
Siddalingappa construct a Pareto chart. Also list out the Vital Few cases that should be taken care of on a
Heeranya is a manager working in Coke Ovens #4. He looks after the battery process. After the TQM training he
Ram of Battery #5 Pusher Car using some tools related to Statistical Process Control. He collects the data from t
4 same. Help him draw a control chart (Individual Plot) using the data and find out if there are any assignable(or
special cause(s) if any.

Oven No. Time Pushing Current (in ampere)


509 00:00:00 122
519 00:15:00 98
529 00:30:00 114
539 00:45:00 124
549 01:00:00 113
559 01:15:00 118
569 01:30:00 134
579 01:45:00 113
502 02:00:00 119
512 02:15:00 121
522 02:30:00 122
532 02:45:00 122
542 03:00:00 117
552 03:15:00 128
562 03:30:00 115
572 03:45:00 145
504 04:00:00 126
514 04:15:00 135
524 04:30:00 115
534 04:45:00 124
544 05:00:00 115
554 05:15:00 125
564 05:30:00 126
574 05:45:00 122
506 06:00:00 123
516 06:15:00 115
526 06:30:00 123
536 06:45:00 122
546 07:00:00 123
556 07:15:00 135
566 07:30:00 121
576 07:45:00 125
508 08:00:00 118
518 08:15:00 122
528 08:30:00 115
538 08:45:00 124
548 09:00:00 130
558 09:15:00 117
568 09:30:00 124
578 09:45:00 116
501 10:00:00 121
512 10:15:00 122
522 10:30:00 132
532 10:45:00 124
542 11:00:00 128
552 11:15:00 123
562 11:30:00 114
572 11:45:00 118
504 12:00:00 113
After the TQM training he feels he can better analyse the variations in the current drawn by the Pusher
He collects the data from the records for every pushed oven and wants to plot a control chart for the
ere are any assignable(or special) causes in the system. Also mention the Oven No(s). related to the