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Technical Manual

WD 290
Item Number: 10537-0118-EN
Version: 001-08/09
Index of contents

Index of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Before you read on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Symbols and notices used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Care responsibilities for dealing with the device . . . . . . . . . . . . . . . . 8
2.3 Instruction of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Safety instructions on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Fields of application for the device . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Process validation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Device specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Device dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Device dimensions with condenser (optional). . . . . . . . . . . . . . . . . 11
3.3 Optional additional components . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.1 Additional panelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.2 Switchable heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.3 Condenser with heat retrieval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.4 Dosing pump set with empty level indicators and flow meter . . . . . 12
3.3.5 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3.6 Independent process data management system (IPD). . . . . . . . . . 13
3.4 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 Surrounding conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.2 Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.3 Setup location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6 Connection requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6.1 General requirements for mains power supply . . . . . . . . . . . . . . . . 16
3.6.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6.3 Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6.4 Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6.5 Exhaust air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6.6 Connection requirements for installation. . . . . . . . . . . . . . . . . . . . . 19
3.6.7 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6.8 Electric function diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6.9 Function diagram with steam heating and steam drying. . . . . . . . . 22
4 Consumption data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Water consumption for tiered tracks . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Water consumption for anaesthesia rack . . . . . . . . . . . . . . . . . . . . 23
5 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Device loading side (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Device unloading side (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Operating unit on loading side (LS) . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3.1 Description of operating unit on loading side . . . . . . . . . . . . . . . . . 26

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5.4 Operating unit on unloading side (US) . . . . . . . . . . . . . . . . . . . . . . 28


5.4.1 Description of operating unit on unloading side . . . . . . . . . . . . . . . 28
5.5 Process status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5.1 Process status display description . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.6 Procedure for changing settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.7 Alphanumeric entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7.1 Procedure for alphanumeric entry. . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7.2 Operating buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6 Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Logging on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2 Automatic start / Autom. switch-off / Self-disinfection . . . . . . . . . . . 35
6.2.1 Automatic switch-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.2 Automatic start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.3 Self-Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Why self-disinfection? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Activating and setting the self-disinfection function . . . . . . . . . . . . 37
Starting self-disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3 Machine information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4 Messages, Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.5.1 Printing the setup settings and program recipe . . . . . . . . . . . . . . . 42
6.5.2 Batch print-out in the event of error or program interruption . . . . . . 42
6.5.3 Batch print-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.6 Cleaning the screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.7 User management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.8 Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7 System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 General Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1.1 User log-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.1.2 Rack identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1.3 Batch content identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1.4 Communication address RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2 Machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2.1 Periodic Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.2.2 Hours of operation of the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.2.3 Door locking function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.2.4 Program recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.2.5 Pumping off upon program termination. . . . . . . . . . . . . . . . . . . . . . 55
7.2.6 Step repeat (foam control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2.7 PW tank pre-heating temperature / pre-heating time . . . . . . . . . . . 56
7.2.8 PW tank disinfection temperature / disinfection time . . . . . . . . . . . 56
7.2.9 Operating level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.10 Empty level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.11 Drainage time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.12 Drying lag time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.13 Heating interlock tank / washing chamber . . . . . . . . . . . . . . . . . . . 57
7.2.14 Steam dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2.15 Delay interval for water heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

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7.2.16 Potential-free outputs K28, K57 and K58 . . . . . . . . . . . . . . . . . . . . 57


7.2.17 Rack position delay interval for loading and unloading. . . . . . . . . . 58
7.2.18 Waste water cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.19 Batch counter adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.20 Support modem number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.21 Adjustment of threshold values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.3 Program parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3.1 Parameter entry overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3.2 Utility M1 Cold Water Step (CW) . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3.3 Utility M2 Warm Water Step (WW) . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.4 Utility M3 Mixed Water Step (CW+WW) . . . . . . . . . . . . . . . . . . . . . 62
7.3.5 Utility M4 Purified Water Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.6 Utility M5 Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.7 Condenser M6 functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.8 Pre-heated Purified Water M9 (Final Rinse) . . . . . . . . . . . . . . . . . . 63
7.3.9 Utility MA (1 step with 4 or more phases) . . . . . . . . . . . . . . . . . . . . 63
7.3.10 Function F0 - inactive step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.3.11 Function F1 - Pre-Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.3.12 Functions F2-F5, F8, FD, FE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.3.13 Function F9 Clean Rinsing (optional IPD). . . . . . . . . . . . . . . . . . . . 64
7.3.14 Functions F6+F7 - thermal or chemical disinfection . . . . . . . . . . . . 64
7.3.15 Function FA - Thermal Disinfection A0=3000 . . . . . . . . . . . . . . . . . 64
7.3.16 Function FB - Thermal Disinfection A0=600 . . . . . . . . . . . . . . . . . . 65
7.3.17 Function FC - thermal disinfection A0=60. . . . . . . . . . . . . . . . . . . . 65
7.3.18 Functions FD, FE and FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.4 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.4.1 Adjustment of temperature sensors using reference sensor . . . . . 69
7.4.2 Adjustment of temperature sensors in calibrating bath. . . . . . . . . . 70
7.4.3 Mix-Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.4.4 Calibrating the dosing pumps (time) . . . . . . . . . . . . . . . . . . . . . . . . 71
7.4.5 Calibrating the flow meters (impulses) . . . . . . . . . . . . . . . . . . . . . . 72
7.4.6 Setting LS door contact pressure (potentiometer value). . . . . . . . . 73
7.4.7 Setting US door contact pressure (potentiometer value) . . . . . . . . 73
7.5 Manual function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8 Configuration of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.3 Inputs X4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.1 SA Peak load block (building) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.2 SB Floor pan leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.3 SC PW tank code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.4 SD PW tank float switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.5 SE Open LS door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.6 SF Close door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.4 Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.5 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.5.1 Batch Documentation System ICS 8535 / 8565 . . . . . . . . . . . . . . . 77
8.5.2 Telegram allocation for batch documentation system. . . . . . . . . . . 77
8.5.3 Overview of interfaces for printer, barcode reader and modem . . . 79
9 Downloading the control software . . . . . . . . . . . . . . . . . . . . . . . 80

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9.1 Locating and downloading the software . . . . . . . . . . . . . . . . . . . . . 80


10 Errors with process termination and their elimination . . . . . . . 81
10.1 Procedure in the event of errors with process termination . . . . . . . 81
10.2 Low voltage colour code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.3 Error display, cause and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11 Process data of factory programs. . . . . . . . . . . . . . . . . . . . . . . . 97
11.1 Process time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
11.2 Water and electric power consumption . . . . . . . . . . . . . . . . . . . . . . 97
11.3 Validated process parameters P1-P12 . . . . . . . . . . . . . . . . . . . . . . 97
11.4 Allocation of the utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.4.1 With condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.4.2 Purified water pre-heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.4.3 Deactivating program steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.5 Overview of ex-factory programs . . . . . . . . . . . . . . . . . . . . . . . . . . 99
11.6 P1 Alkaline washing of anaesthetics material. . . . . . . . . . . . . . . . 100
11.7 P2 Mildly alkaline washing of anaesthetics material . . . . . . . . . . . 101
11.8 P3 Alkaline washing of OT shoes . . . . . . . . . . . . . . . . . . . . . . . . . 102
11.9 P4 Alkaline washing of instruments . . . . . . . . . . . . . . . . . . . . . . . 103
11.10 P5 Alkaline intensive washing of instruments . . . . . . . . . . . . . . . . 104
11.11 P6 Highly alkaline washing of instruments . . . . . . . . . . . . . . . . . . 105
11.12 P7 Neutral washing of containers . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.13 P8 Neutral washing of MIS instruments . . . . . . . . . . . . . . . . . . . . 107
11.14 P9 Alkaline washing of MIS instruments . . . . . . . . . . . . . . . . . . . . 108
11.15 P10 Alkaline washing of baby bottles . . . . . . . . . . . . . . . . . . . . . . 109
11.16 P11 Alkaline intensive washing of laboratory glassware . . . . . . . 110
11.17 P12 Supplementary drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.1 Maintenance in general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.2 Replacing the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.3 Error code and batch number statistics . . . . . . . . . . . . . . . . . . . . 113
12.4 Overview of maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . 114
12.5 Spare parts for maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
12.6 Maintenance of the lower wash arm . . . . . . . . . . . . . . . . . . . . . . . 117
12.7 Maintenance of the upper wash arm. . . . . . . . . . . . . . . . . . . . . . . 118
12.8 Cleaning fine screens and coarse screen. . . . . . . . . . . . . . . . . . . 119
12.9 Cleaning the water intake pre-filter . . . . . . . . . . . . . . . . . . . . . . . . 120
12.10 Tube clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.11 Heating elements / dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.12 Steam heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.13 Dosing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.13.1Peristaltic tubes for peristaltic pumps . . . . . . . . . . . . . . . . . . . . . . 122
12.14 Drying system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.14.1Air tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.14.2Pre-filter and fine filter (HEPA) . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.14.3Non-return valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

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12.14.4Differential pressure (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 124


12.15 Door system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
12.15.1Safety switch actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
12.15.2Replacing the door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.15.3Retightening the door belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.15.4Vertical door movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12.15.5Readjusting door clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
12.15.6Calibrating the door setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
12.16 Electro drawer with PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
12.17 Maintenance of the electro drawer . . . . . . . . . . . . . . . . . . . . . . . . 130
12.18 Dismantling the door system (LS). . . . . . . . . . . . . . . . . . . . . . . . . 132
12.19 Dismantling the door system (US) . . . . . . . . . . . . . . . . . . . . . . . . 135
12.20 Dismantling the linear drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
12.21 Maintenance of washing chamber lighting . . . . . . . . . . . . . . . . . . 138
12.22 Adjusting the temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . 139
12.23 Automatic loading and unloading (optional) . . . . . . . . . . . . . . . . . 139
13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
13.1 Disposing of packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . 140
13.2 Disposal of the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
13.3 Disposing of dosage media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
14 Conformity and certifications . . . . . . . . . . . . . . . . . . . . . . . . . . 141
15 Organisation Belimed AG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
15.1 Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
15.2 Subsidiaries, Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . 142
16 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

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10537 © Belimed
Introduction

1 Introduction
1.1 Before you read on
Your product meets high standards and is easy to operate. Nevertheless, please
take time to read these instructions carefully. You will become familiarised with
your product and be able to use it to its best.

1.2 Target group


These instructions are a component of the product and are intended for the fol-
lowing personnel:

Installation instructions Installer; Operating company; Technical support


Operating instructions Operator; Operating company; Technical support
Technical manual Operating company; Technical support
They must be accessible for this group of persons!

1.3 Changes
The text, graphics and data correspond to the technical status of the product at
the time of going to print. Changes due to further development may occur.
Language original for this document is German (DE)

1.4 Symbols and notices used


The following symbols and occupational safety alerts used throughout the docu-
mentation are important to avoid harm to health and life.

Danger
Indicates a hazard with high risk which, if not avoided, causes death or seri-
ous injury.

Warning
Indicates a hazard with medium risk which, if not avoided, can cause death or
serious injury.

Caution
Indicates a hazard with low risk which, if not avoided, can cause minor or
moderate injury.

Note
Operating tips and useful information on the best possible utilization.

Technical Manual WD290 001 7/143


© Belimed 10537
For your safety

2 For your safety


We affirm with the EC Declaration of Conformity and the CE mark that this prod-
uct complies with the basic health and safety requirements in accordance with
Directive 93/42/EEC Annex II (see Chap. 14 "Conformity and certifications").
Hazards may still arise from the product if it is used incorrectly by inadequately
trained personnel or not as intended.

2.1 Intended use


This product is exclusively approved for the uses stated in the instructions.
Namely for central sterilisation, substerilisation in surgery, in hospitals and in lab-
oratories. All other applications are considered as non-intended use.

2.2 Care responsibilities for dealing with the device


• Only use original racks, spare parts and accessories
• Load racks as intended (see Chap. 5 "Device description")
• Daily maintenance work on the device must be performed regularly and ac-
cording to instructions (see Chap. 12 "Maintenance")
• Validation of the program parameters must be performed regularly (see
Chap. 2.6 "Process validation")
• Installation, deinstallation, maintenance or modification must only be
performed by persons authorised by Belimed

2.3 Instruction of personnel


This product must only be used, maintained and repaired by authorised, trained
and briefed personnel. This assumes that these instructions are read and under-
stood.
Responsibilities and competencies in operation, servicing and maintenance
must be clearly defined and observed.

2.4 Safety instructions on the device

Warning"Dangerous voltage"

Warning"Hot surface"

Warning"Caustic substances"
Follow safety instructions of the dosage media manufacturer!

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For your safety

2.5 Fields of application for the device


Cleaning and reconditioning of:
• Surgical instruments
• Minimally invasive instruments
• Instruments for anaesthesia and intensive care
• Baby bottles and teats
• Containers
• OT Shoes
• Laboratory instruments used in research and production
• Rigid endoscopes
• Eye instruments
• Neurosurgery

Warning
No single-use products may be reconditioned! Always adhere to the instruc-
tions of the medical device manufacturer!

2.6 Process validation


The aim of process validation is to achieve a high level of safety in the recondi-
tioning of medical devices in order to afford the operators and patients the great-
est possible protection.
Process validation consists of:
a) Type testing / factory testing
b) Process validation consisting of:
• IQ (Installation Qualification)
• OQ (Operational Qualification)
• PQ (Performance Qualification)
c) Routine testing / Annual requalification

Note
Further information on process validation may be obtained from Belimed
Customer Service.

Caution
Validation must only be carried out by authorised persons!
Devices must only be operated with processes validated in accordance with
regulations! Only use components (items to be washed, racks, programs and
dosage media) which have been validated together.
The safety of operators and patients may be compromised if the devices
used are not validated in accordance with the regulations.

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Device specifications

3 Device specifications
3.1 Device dimensions

Dimensions Measurements
Height 1,840 mm
Width 900 mm
Depth 940 mm
Height of base 100 mm
Loading height 870 mm
Clearance height of washing chamber 690 mm
Clearance width of washing chamber 630 mm
Clearance depth of washing chamber 800 mm
Dimension height of rack 670 mm
Dimension width of rack 610 mm
Dimension depth of rack 750 mm
Unloaded weight 310 kg
Total weight 380 kg
Volume of washing chamber min./max. 310 / 350 L

900m
m
m
0m
94

m
0m
80

610m
m
1840mm
690mm

m
0m
max.670mm

75
100mm

630m
m
870mm

Fig 493

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Device specifications

3.2 Device dimensions with condenser (optional)

Dimensions Measurements
Height 2,210 mm
Width 900 mm
Depth 940 mm
Height of base 100 mm
Loading height 870 mm
Clearance height of washing chamber 690 mm
Clearance width of washing chamber 630 mm
Clearance depth of washing chamber 800 mm
Dimension height of rack 670 mm
Dimension width of rack 610 mm
Dimension depth of rack 750 mm
Unloaded weight 365 kg
Total weight 490 kg
Volume of washing chamber min./max. 310 / 350 L

900m
m
0mm
94

m
0m
80

610m
m
2210 mm
690mm
max.670mm

m
0m
75
100mm
870mm

630m
m

Fig 494

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Device specifications

3.3 Optional additional components

3.3.1 Additional panelling

• Side panelling, two-door


• Side panelling, single door
• Rear panel, single door
• Base panelling
• Intermediate panelling
• Panelling for condenser and purified water pre-heating system

3.3.2 Switchable heating system

• Bivalent water heating system with steam or electricity, automatically switch-


able

3.3.3 Condenser with heat retrieval

• Condenser with purified water pre-heating and heat retrieval


• Exhaust air condenser
• Purified water pre-heating system

3.3.4 Dosing pump set with empty level indicators and flow meter

• Empty level monitoring system for dosage media, small/large (see Chap. 7.4
"Adjustment")
• Flow monitoring system for dosage media (see Chap. 7.4 "Adjustment")
• Dosing pumps with empty level indicators (max. 5 units) (see Chap. 7.4 "Ad-
justment")

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Device specifications

3.3.5 Miscellaneous

• Diverse racks (instructions supplied separately with the rack)


• Steam heating system (tank heater) (Chap. 3.6.9 "Function diagram with
steam heating and steam drying")
• Steam dryer (see Chap. 7.2.14 "Steam dryer") and (Chap. 3.6.9 "Function di-
agram with steam heating and steam drying")
• Floor pan with leakage sensor (see Chap. 8.3.2 "SB Floor pan leakage")
• Drainage pump
• Built-in printer on loading or unloading side
• Tabletop printer
• Servicing and program recipe management with diagnostic software CADI
for PC via RS 232
• Pressure gradient monitoring system for sterile dryer-filter
• Modem connection for remote support
• Automatic loading and unloading system
• User, batch content and rack identification via barcode reader
• Batch documentation system with PC ICS 8535 or 8565
• IQ, OQ, PQ Documentation
• Barcode reader for PC (see Chap. 7.2.4 "Program recognition")
• Potential-free contacts (see Chap. 7.2.16 "Potential-free outputs K28, K57
and K58")

3.3.6 Independent process data management system (IPD)

Independent process data management system (IPD) for conductivity measure-


ment, analogue pressure, two additional temperature sensors and redundant
flow monitoring system. Process verification between controller and independent
batch documentation system.

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Device specifications

3.4 Technical data

Performance characteristics / components Data/performance/specifi-


cations
Circulation pump nominal delivery rate (delivery height) 585 L/min (10 m)
Circulation pump effective delivery rate (delivery height) Depending on load and water
temperature
Power rating of circulation pump 2.2 kW
Material of pump rotor Chrome steel 1.4301
380-415 V Electrical tank heating capacity 22.5 kW
200-220V Electrical tank heating capacity 18 kW
Steam tank heating capacity (450 kPa) 30 kW
Length of wash arm in the device 600 mm
Drainage valve Chrome steel 1.4301
Dosing pumps 24 V AC / 10L / min
Number of dosing pumps in basic model 3-5
Flow meters for impulse measurement Max. 4 (optional)
Dryer electrical heating capacity 10.5 kW
Dryer heating capacity for steam and pure steam 16 kW at 300 kPa
Dryer, nominal (2 brush-free DC turbines) 2.4 kW
Dryer fan max. nominal ventilation capacity 650 m3/h
Dryer fan max. nominal pressure increase 13.4 kPa
Air filter: Filter class H13 EN 1822, retention rate for particle 99.95%
sizes from 0.1-0.2 µ
Heat radiation when standing free 500 (+/- 200) W
Max. noise emission 65 dB (A)
Opening and closing of washing chamber doors Automatic
Door safety shut-off Safety switch actuator
Washing chamber seal Silicone
Washing chamber and doors of chrome steel (CNS) 1.4404, AISI 316 L
Frame and panelling of chrome steel (CNS) Chrome steel 1.4301
Thickness of washing chamber wall 1.5 mm
Drainage pump (optional) 100 L/min

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Device specifications

3.5 Surrounding conditions

3.5.1 Storage

Criterion Requirement
Surrounding or room temperature 0°C - +50°C
Relative humidity, non-condensing 10 - 90%
Max. storage period 1 Year
Surrounding atmosphere Non-corrosive

Caution
Avoid direct sunlight or one-sided air currents (near window).

3.5.2 Transportation

Criterion Requirement
Room temperature -25°C - +55°C
Short-term room temperature (24 h) -25°C - +70°C
Relative humidity, non-condensing 10 - 90%
Max. duration of transport 1 Month

3.5.3 Setup location

Criterion Requirement
Max. altitude of setup location 1600 m above sea level
Max. relative humidity 80%
Surrounding or room temperature +5°C - +40°C
Degree of contamination 2 (P2)
Space required for each device 5 m2
Min. load bearing capacity of floor 500 kg/m2
Floor characteristics Fire proof
Minimum distance between devices 50 mm
Evenness of floor - difference in levels < 10 mm

Caution
Avoid direct sunlight or one-sided air currents (near window).

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Device specifications

3.6 Connection requirements

3.6.1 General requirements for mains power supply

General mains power supply requirements for error-free operation of the devices

Voltage Frequency
3N 380-415 V ~ 50 Hz
3N 380-415 V ~ 60 Hz
208 V 3 ~ 60 Hz
200-220 V 3 ~ 60 Hz
200-220 V 3 ~ 50 Hz

Caution
Largest permissible mains voltage fluctuation +/- 10%.
Largest permissible frequency tolerance +/- 1Hz

3.6.2 Electrical connections

Voltage 3N 380-415 V ~ 3N 380-415 V ~ 208 V 3 ~ 200-220 V 3 ~ 200-220 V 3 ~


50 Hz 60 Hz 60 Hz 60 Hz 50 Hz
Electrically heated
Washing chamber; dryer;
PW tank "interlocked"
Power rating of connection 25 kW 25 kW 20 kW 21 kW 21 kW
Fuse 40 A 40 A 50 A 60 A 60 A
Steam heated
Washing chamber
Electrically heated
Dryer; PW tank "interlocked"
Power rating of connection 13 kW 13 kW 13 kW 13 kW 13 kW
Fuse 25 A 25 A 40 A 40 A 40 A
Steam heated
Washing chamber; dryer
Power rating of connection 3.5 kW 3.5 kW 3.5 kW 3.5 kW 3.5 kW
Fuse 16 A 16 A 15 A 16 A 16 A
Steam heated
Washing chamber; dryer
Electrically heated
PW tank "non-interlocked"
Power rating of connection 13 kW 13 kW 13 kW 13 kW 13 kW
Fuse 25 A 25 A 40 A 40 A 40 A

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Device specifications

3.6.3 Water connections

Cold water (CW) Min. temperature °C 5


Max. temperature °C 20
Water hardness mmol/L 0.7 - 2.0
°dH 3.9 - 11.2
°fH 7 - 20
Salt content mg/L < 500
Chloride content mg/L < 100
pH 5-8
Water pressure (absolute) kPa 200 - 600
Min. volume flow L/min 8
Connection thread on building side inch 3/4"
Warm water (WW) Max. temperature °C 60
Water hardness mmol/L 0.7 - 2.0
°dH 3.9 - 11.2
°fH 7 - 20
Salt content mg/L < 500
Chloride content mg/L < 100
pH 5-8
Water pressure (absolute) kPa 200 - 600
Min. volume flow L/min 8
Connection thread on building side inch 3/4"
Purified water (PW) Max. recommended conductivity µS/cm 5 - 15
pH 5-8
Water hardness mmol/L 0.02
Salt content mg/L < 10
Phosphate mg/L < 0.5
Silicate mg/L <1
Chloride content mg/L <2
Water pressure (absolute) kPa 200 - 600
Min. volume flow L/min 8
Connection thread on building side inch 3/4"
Waste water Max. temperature °C 95
pH 5 - 12
Connection DN 55
Max. short term discharge L/min 150

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Device specifications

3.6.4 Steam

Heating steam Steam pressure (a) kPa 350 - 450


Max. boiling temperature (a) °C 160
Design capacity at 600 kPa (160°C) kg/h 50
Connection thread (flat sealing) inch 1/2" External
thread
Water heating Mass flow of saturated steam kg/min 0.8
Consumption / batch at 300 kPa (a) kg 12 - 16
Dryer Mass flow of saturated steam kg/min 0.45
Consumption / batch for 10 min kg 4.5
drying at 300 kPa
(a) = absolute

3.6.5 Exhaust air

Exhaust air connection Connecting piece machine side mm D 114.5


I. Exhaust facility con- Max. length of exhaust air pipe on building side m 5
nected directly to out- Exhaust air volume flow 3
m /h 250 - 350
door surroundings(not
recommended) Temperature average / short term max. °C 70 / 90

Do not merge the exhaust Rel. humidity - average / short term max. % 80 / 100
facilities of several clean- Exhaust air pipe - maximum permissible pres- Pa 350
ing and disinfecting units sure drop
II. Connection without Volume flow of building exhaust facility m3/h 250 - 350
condenser to building Temperature average / short term max. °C 70 / 90
exhaust facility with fan
Rel. humidity - average / short term max. % 80 / 100
III. Connection with con- Volume flow of building exhaust facility m3 /h 250 - 350
denser to building exhaust Temperature average / short term max. °C 70 / 90
facility with fan
Rel. humidity - average / short term max. % < 70 / 100
Condenser power rating kW 2.7
Quantity of condensed water mL approx. 100mL
(applies only to thermal disinfection A0 3000
93°C; 12 minutes drying at 120°C)

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Device specifications

3.6.6 Connection requirements for installation

Building side Machine side


Water • Shut-off valve, 3/4" • Armoured tube, 2 m
Cold, Warm • Fine filter, 3/4" / mesh width 250µ
Purified • Free flow passage
Drain • Floor drain with syphon • T-Piece for condensed water drainage
• Drainage nozzle inner = 20 mm
outer = 55 mm outer = 26 mm

• Odour trap • Drainage tube, EPDM


inner = 55 mm
Drainage pump • Drainage pipe with syphon • Max. delivery height 1 m (100 L/min)
(optional)
• Drainage tube, EPDM
inner = 19 mm
Exhaust air • Exhaust air pipe, water resistant • Exhaust air pipe
inner = 115 mm outer = 114.5 mm
• Motor-driven exhaust flap • Condensed water drain
• Draught interrupter, exhaust • Exhaust flap with false-air opening
air channel
Electrical Mains power supply requirements - see • Harmonised cable, 5 x 6 mm2
mains connec- Chap. 3.6.2 "Electrical connections" Cable length 1 m
tion Installation category (CAT II) • Harmonised cable, 5 x 2.5 mm2
Device can be separated from mains via Cable length 1 m
main switch or mains plug within easy • Terminal clamp
reach.
Steam connec- • Two shut-off valves, 1/2" • One 2/2 solenoid valve, 1/2" 24VAC
tion • Dirt separator, 1/2" • Connection G1/2", 60° inner cone
• Isolated armoured tube, 2 x 3.5 m • Outlet G1/2", 60° inner cone
• Pressure gauge recommended • Two condensed water separators,
1/2"
• Two non-return valves

Warning
Maximum operating pressure for steam connection 700 kPa (a)! A building
excess-pressure protective device at the steam connection site with 700 kPa
(a) response pressure must be provided. Use certified armatures only!

Note
Pressurised air connection must not be provided.
Steam supply and discharge pipes are flushed via bypass.
Keep electrical supply and steam supply separate.

Note
A line disconnector is to be installed on-site near the device and must be
well within reach! The operational current is at least 60 A.

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Device specifications

3.6.7 Connection diagrams

11 3

10 4

Fig 495

1 Cold water supply (blue)


2 Warm water supply (red)
3 Purified water supply (green)
4 Steam connections (optional)
5 Main connecting cable
6 Floor-type connection
7 Drainage valve
8 Water drainage
9 Drainage pump (optional)
10 Exhaust air casing
11 Exhaust air pipe

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Device specifications

3.6.8 Electric function diagram

DI WW CW 1) Water connections
1
30
2
2) PW tank
Y27 NTC4
SD 3 3) Float switch
26
T
R26
4 4) PW tank
13
28
temperature sensor
Y14
5
5) PW tank valve
27
6) Pressure switch
for clogged screen
S109

26
6 7) Pressure switch
Y13 Y12 Y11 S211
P 7
8) Level sensor
P1

25 8 9) Free flow passage


9 10) Safety level
24 S31 pressure switch
S101
10
23
S102
S103
11) Water- Air valve
S106 NTC2
S107
S105
T 31 12) Filter differential pres-
sure switch
13) Temperature limiter
11
14) Dryer heating
22

13
29
15) Pressure sensor venti-
21
lator
12
S212
4 T T
13
16) Ventilators with fine
NTC 1
NTC 5

M15
14 filters
20 R18
15 17) Electro drawer
P18
Y31 16 18) Drainage valve,
18 M17.1 M17.2 drainage pump
19 17
19) Drain
18
32 20) Circulation pump
Fig 237 21) Codensate separator
M31
22) Tank heater, heat
exchanger
23) Rack coding
24) Rack
25) Exhaust air condensed
water/Overflow
purified water
26) Water valves
27) Exhaust flap
28) Condenser
29) Non-return flap
30) Exhaust air
31) Air temperature sensor
32) Fine filter

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Device specifications

3.6.9 Function diagram with steam heating and steam drying

1) Steam connection
DI WW CW 2) PW tank
34 1
3) Float switch
33
2 4) PW tank temperature
SD
30
Y27 NTC4 3 sensor
T 4
R26 5) Purified water heating
32 5
6) Tank valve
35
Y14
6 7) Pressure switch
31 for clogged screen
8) Pressure switch
S109
9) Level sensor
7
30
Y13 Y12 Y11 S211 10) Safety level
P
P1
8 pressure switch
9 11) Air temperature sensor
12) Water- Air valve
29 S31 13) Filter differential
S101
S102
10 pressure switch
S103
28
S106 NTC2 14) Pressure sensor ventilator
S107 T 11
S105
27
15) Dryer heat exchanger
16) Codensate separator
17) Ventilators
12

18) Electro drawer


36 19) Fine filter
26

M15
13 20) Drain
4 S212
T T
25 14 21) Drainage pump
NTC5

NTC1

P18
16 15 22) Drain valve
24
23) Dryer steam valve
23 24) Tank heating steam valve
16
16 25) Circulation pump
Y31
22 17 26) Tank heat exchanger
21
M17.1 M17.2 18 27) Rack
19
M31 20 28) Rack coding
29) Exhaust air condensed wa-
Fig 238 ter/Overflow
purified water
30) Water valves
31) Exhaust flap
32) Condenser
33) Exhaust air
34) Water connections
35) Temperatur limiter
36) Non-return flap

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Consumption data

4 Consumption data
The data in the table below were measured with the single-tier rack.

Description Water consumption (litres)* Consumption of chemicals (mL)


CW WW PW Total Type Concen- Con-
tration sumption
Min Max Min Max Min Max Min Max Min Max
1. Pre-rinse 31 40 31 40
2. Washing** 16 18 15 18 31 40 Chemicals 5.0 mL/L 155 200
3. Neutralisa- 31 40 31 40 Neutraliser 1.5 mL/L 46 60
tion
4. Rinsing / 31 40 31 40
disinfecting
Total 47 58 46 58 31 40 124 160
*depending on load
**Relation CW / WW depends on temperature and programming

4.1 Water consumption for tiered tracks


1-Tier rack approx. 31 litres
2-Tier rack approx. 33 litres
3-Tier rack approx. 34 litres
4-Tier rack approx. 35 litres
5-Tier rack approx. 36 litres

4.2 Water consumption for anaesthesia rack


Anaesthesia rack approx. 40 litres

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Device description

5 Device description
5.1 Device loading side (LS)

3
9
4
5

8
6

Fig 496

1 Process status display


2 Operating unit
3 Safety switch actuator
4 Washing chamber door
5 Emergency Stop
6 Lower front panel
7 Location of power rating plate
8 Transfer cart
9 Rack

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Device description

5.2 Device unloading side (US)

5 1

2
4

Fig 497

1 Process status display


2 Washing chamber door
3 Lower front panel
4 Emergency Stop
5 Operating unit

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Device description

5.3 Operating unit on loading side (LS)

1) Menu button
2) Display
– Displays the
status bar, communication bar,
1 activity bar, selection options

2
3) Selection buttons
4) Confirmation button <OK>
3 5) On/Off button
6) Activity buttons

6 Fig 499

5.3.1 Description of operating unit on loading side

Status bar
The status bar draws attention to certain settings and events by means of icons
and data. The status bar is device-dependent and in each case has the same
content on all screens.

Status bar icons

Symbol Description Symbol Description

Message inactive Warning active

Error active Doors locked

Doors open Doors closed

Door on loading side open Door on unloading side open

Automatic system active Automatic system inactive

Automatic system error

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Device description

Communication bar
The communication bar comprises an icon for the scroll wheel and a two-line text
display. The scroll wheel icon indicates, whether the operating unit is displaying
the "Home screen" or the "Information screen" .

Communication bar icons

Symbol Description Symbol Description

Scroll wheel Home Scroll wheel Info

Activity bar
The respective function options of the activity buttons are shown in the activity
bar. For screens with several pages, the respective page number and total num-
ber of pages is additionally displayed in the activity bar.

Activity bar icons

Symbol Description Symbol Description

Cursor forward Cursor back

Delete Delete all

Cursor up Cursor down

Capital letters Lower case letters

Numbers New

Page forward Page back

Open door Close door

Value minus (smaller) Value plus (larger)

Back

No user logged on New user

Program pause Program start

Deactivate door contact Activate door contact pres-


pressure sure

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Device description

5.4 Operating unit on unloading side (US)

1) LED Displays
– a) LED Red flashes - Warning active;
LED Red lights permanently - error ac-
a b c 1 tive
– b) LED Green lights permanently -
2 Program cycle active
– c)LED Green lights permanently -
3
Doors locked
2) Display
– Displays the
Status bar, activity bar
3) Activity button

Fig 500

5.4.1 Description of operating unit on unloading side

Status bar
The status bar draws attention to certain settings and events by means of icons
and data.

Status bar icons

Symbol Description Symbol Description

Automatic system active Automatic system inactive

Doors locked

Doors open Doors closed

Door on loading side open Door on unloading side open

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Device description

Activity bar
The respective function option of the activity button is shown in the activity bar.
The options available depend on the respective machine status of the device.

Activity bar icons

Symbol Description When displayed


Program completed correctly, door
Open door
ready to open

Close door Door ready to close

Brightness and background User setting, display settings for


illumination setting unloading side
User setting, display settings for
Contrast setting
unloading side
Confirmation of display set- User setting, display settings for
tings unloading side

5.5 Process status display

• Display starting position


– All LEDs = Dark (no display)
* • Program in Progress-Display
– see description
• Error display
– All LEDs = Red, flashing
• Process interruption display
– All LEDs = Red, flashing

* = 1. LED

Fig 576

5.5.1 Process status display description

Process status display


The process status display is located above the washing chamber door on the
loading side and the unloading side. The process status display shows the cur-
rent operating status of the device.

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Device description

Display while program is in progress:


• If the remaining run time is more than 55 min, a running light which rotates
clockwise is displayed.
• If the remaining run time is between 50 and 55 min, the first LED lights up.
Every 5 min, a further LED lights up.
• At the end of the program, all 12 LEDs flash.
• The LEDs are turned off when the door is opened or in the event of an error.

5.6 Procedure for changing settings


Example - Setting the date:
O
Settings

Operating language
German 
Date
09.02.2009 
Weekday
Monday 
Time
07:15 

 O   
 Select date display
The current cursor position is lighted up
 Select value to be modified using the activity button
 Increase value using activity button , or decrease with
 After setting all values, confirm settings with <OK> -Button

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Device description

5.7 Alphanumeric entry


The alphanumeric entry screen consists of three separate screens.
1st screen = Capital letters
2nd screen = Lower case letters
3rd screen = Numbers
To change screens, press activity button > > .

Example - Capital letters:


O
XXX
XXX

A B C D E F G 

H I J K L M N 

O P Q R S T U 

V W X Y Z _ - 

    

5.7.1 Procedure for alphanumeric entry

If a text is to be edited, or if entry of a user password is required, the screen


switches to alphanumeric entry, and the text to be edited is copied into the line.
The cursor is positioned after the last character.
The initial screen is always the entry screen with capital letters. The line is de-
fined according to the screen that was selected before.
Only one character is edited at a time. The cursor position is indicated by the
background of the character flashing, the background alternating between white
and light green.

S a mp l e t e x t

By pressing the <OK> -Button, the edited text is saved and the display reverts to
the original screen.

5.7.2 Operating buttons

Selection buttons
The characters of the respective line can be selected using the selection buttons.
Pressing for the first time selects the first character of the line. Pressing again
causes the cursor to jump to the next character on the right. After the last char-
acter, the cursor returns to the first character again.

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Device description

Confirmation button

Icon: OK

Icon description: Confirmation button


Function when acti- Display reverts to original screen; the edited text is
vated: saved

Activity buttons
Icon:
Icon description: Back
Function when acti- Display reverts to original screen; the edited text is
vated: not saved
Icon: > > > > > >
Icon description: Capital letters Lower case let- Numbers
ters
Function when acti- Screen switches Screen switches Screen switches
vated: to capital letters to lower case to numbers
letters
Icon:
Icon description: Delete
Function when acti- Deletes character at cursor position; cursor stays at
vated: this position
Special function: For password entry (depending on activated option),
it is possible to log on the user under "No Identifica-
tion"; Display <NIdent>; when a character is
entered, the function switches to "Delete" -activity
Icon:
Icon description: Cursor forward
Function when acti- Cursor moves forward one position
vated:

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6
User level:
There are 6 user levels according to the following order
:
Menu

Program Level 0 = Not logged on


Program start is not permitted, only access to log on
P 01
Level 1 = Normal CSSD member

© Belimed
Program Name
Access: log on, Program start, errors handling: Level 0-1
P02 1 1 1 1
1 Level 2 = CSSD Manager
Program Name Log on User Password Rack Identification Batch information Program PXX in Progress Extended access to users management : Level 0-2
P03
Level 3 = Hospital technician
Program Name Extended access to System configuration /Manual functions: Level 0-3
P04 Level 4 = Hospital Administrator
Program Name
Extended access to program parameters : Level 0-4
Menu

Level 5 = Belimed Service


Main menue when not Program in Progress Access to all available functions: Level 0-5
Menue

Technical Manual WD290


0
1 1 1 1 1 2 1 3

Automatic Start /
Log-on /-off Machine Information Messages / Errors Settings Clean Screen User Management
Automatic Switch-off / SD Measurements System Configuration

User 1 Automatic Switch-off Machine Type Process Error 1 Operating language User Name T1 Chamber Temperatur General Settings
User 2 Automatic Start Machine Name Confirm Resolution 2 Date Once this selection has User Password Machine Parameters
T2 Air Temperatur
been confirmed with the
User 3 Self-Disinfection Machine Number 2 Weekday „OK“ button, all display Program Parameters
User Level T4 PW Tank Temperatur
buttons are switched off for
Adjustment
User 4 Batch Counter 2 Time 10 seconds
T5 Temperature Documentation
Manual Functions
User 5 Automatic Switch -off Last Self-Disinfection 1 Display Brightness LS
Both doors opening
Automatic CP-TOP Software Version 1 Set Display Unloading Side
Time 5 5 4 5 3
Machine Software Version 2 Acoustic Signal

3 Printer General Settings Machine Parameters Program Parameters Adjustment


Automatic Start Manual Functions

3 Printer Language
Automatic Date Format Last Modified Program P01 - P12
Sensor Selection K11
Temperature Unit Periodic Servicing

001
Time 1 Selection dosing K12
Test Print

10537
Air Filter
Weekday User Log -on Program parameters Selection doors K13
1 Reprint Signal K 28 Alkaline
Program Number User System Log -off K14
5 Program1
Door Contact Pressure LS Status Information
Rack Identification Step: 1 :
1 Function: 2
Controller Configuration Data Door Contact Pressure US Utility: 3
Batch Content Identification Phase 1: Phase 2: Sensor Selection K81-88
Temp.: 35 60 °C
Self-Disinfection Number of Doors Holding Time: 1 0 min
IPD Configuration Data Dosage: 3 A
1 Machine Name Dos. Vol.: 4. 2 0.0 ml/l T1 Chamber Temperatur
Open Door at End of Program Time: 25 32 min
Machine Number T2 Air Temperatur
Operation IPD Verification Door locking function Next Step
1
ICS 8535 Bus Address Program Recognition T4 PW Tank Temperatur K11 (CW valve )
Waiting Time K12 (WW valve)
1 Automatic Loading Printer Type Drainage at Progr . Term. K13 (PW valve )
T5 Te mp e ra tu re D o cu me n ta tio n
K14 (PW-Tank Drainage - Optional )
Function: Utility: K15 (Circulation pump )
Step Repeat S 109 K16 (Tank heater )
1 Automatic Unloading 1 Pre -Rinse 1 Cold Water (CW)
Main menue when Program in Progress K17 (D ryer fin)
Tank Pre -Heating Temp . ( °C) 2 Wash 2 Warm Water (WW) K18 (D ryer heater )
Tank Pre -Heating Time (h) K21 (D osing pump 1 )
3 Neutralise 3 Mixed Water Temperature Sensor K22 (D osing pump 2 )
Program PXX in Progress Both doors opening K23 (D osing pump 3 )
Tank Disinfection Temp . (°C) 4 Rinse 4 Purified Water (PW) K24 (D osing pump 4 )
Tank Disinfection Time (min) 5 Condense 5 Drying Actual Value K25 (D osing pump 5 )
K26 (Heating PW -Tank )
Measurements Operating Level (V) 6 Chem . Disinfection 6 Drying /Condense
Displayed Value K27 (Valve (PW) condenser )
K28 (Signal end , Run , Error , Drain flap ,
Empty Level (V) 7 Thermal Disinfection 7 Cold Water heat exchanger Correction Waste water cooling , Pre -Deactivation )
Batch Information Clean Screen K31 (Drain valve , Drainage pump )
Drainage Time (s) 8 Drying 8 PW-Tank 55°C K32 (Washing chamber lighting )
Hints to make changes in „Settings“ : 9 Clean Rinse K33 (Wack drive )
Drainage Type 9 PW-Tank 93°C K34 (Switching tank heating steam )
Terminate Program 1. Make you selection using the buttons (1-4) available on the righthandside K35 (Hoist motor LS opening )
Messages / Errors Drying Lag Time (s) A Open A Open
2. Use the range buttons to modify with - + à ABC etc . as required Selection dosing K36 (Hoist motor LS closed )
3. The selected item will be highlighted by the curser position K37 (Hoist motorr US opening )
Tank / Wash Ch. Heat. Interl . K38 (Hoist motor US closed )
4. Use the + and – increase/decrease a value , or to select an „On“ /„Off“ option . M41 (Linear motor LS , opening )
Steam Drying Q1 Dosing 1
5. Continue by using the à cursor M42 (Linear motor LS , closed )
6. Confirm with the „OK“ button M43 (Linear motor US , opening )
Water Heating Interval (s) Q2 Dosing 2 M44 (Linear motor US , closed )
Batch Information Process Error 7. Return to selections or main menue . K51
Output K 28 Selection doors Q3 Dosing 3 K52
K53
Output K 57 Q4 Dosing 4 K54
Program Number Program Intervention
Doorposition loading side K55
Program name Output K 58 K56
Confirm Resolution Program Intervention
Automation LS K57 (Additional print with acoustic signal ,
Logged -on User : Doorposition unloading side Run , Error , Drain flap , Drain cooling , Pre -
Error 141 Cold Water Deactivation )
Rack Identification Repeat Program Automation US
Dosing 1-5 K58 (Additional print with acoustic signal ,
Error 141 Cold Water Rack Pos . Delay Interval (ms) Run , Error , Drain flap , Drain cooling , Pre -
Number of Batch Data Read in Machine Status Deactivation )
Error 143 PW Water Waste Water Cooling K61
Doorposition LS/US Name / Description
Error 146 PW from Tank K62
Adjust Batch Counter Dosing Mode K63
K64
Error 148 Drainage Time Support Modem Number Current Value Impulses / Litre
K65
Current Value Impulses K66
Error 161 Temp . Diff. NTC 1 Threshold Val 's Last Modified End Position open
Litre / 6 min K67
Error 162 Temp . Diff. NTC 4 K68
Error 140 PW Tank Filling
End Position closed Measurement time K71 -78
K81 -88

Fig 703

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Menu

6.1 Logging on and off


The user must log on each time before using the device. The identification is for-
warded to the printer or the digital documentation system and assigned to the re-
spective batch.
Identification is entered via the operating unit or via barcode reader.

O
Log on

User 01 

User 02 

User 03 

User 04 

 O   O
If a user is logged on, he can be logged off here.
O
Log-on /-off

O
User

User 01 O
Log off?
O

 O O O O

O
User
U 03

User Name
User 03 
User Password
158 
User Level
5 

 O O O O

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Menu

6.2 Automatic start / Autom. switch-off / Self-disinfection

O
Automatic start/switch-off/SD

Automatic switch-off 

Automatic start 

Self-Disinfection 

 O O O 

6.2.1 Automatic switch-off

In an automatic start, a washing program can be started automatically at a time


which can be freely selected. After completing the program, the device switches
automatically to "Stand by" -Mode. In this mode, the PW tank is not kept at the
specified temperature any more.
O Automatic function:
Automatic switch-off Selection On / Off
Time:
Automatic function
Time for automatic switch-off can be freely selected.
On 
Time
19.00 

 O O O 

6.2.2 Automatic start

In an automatic start, a washing program can be started automatically at a time


which can be freely selected.

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Menu

O Automatic function:
Automatic start Selection On / Off
Time:
Automatic function
Time for automatic start can be freely selected.
On 
Time Weekday:
5:00  Weekday selection. Options see note below.
Weekday Program number:
Monday-Friday  Selection of an existing program.
Program number
02 

 O O O 
Note
Selecting weekly programs: Monday-Friday; Monday-Saturday; Monday-
Sunday; Sunday-Friday; Saturday-Thursday

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Menu

6.2.3 Self-Disinfection

Caution
Never carry out self-disinfection without a rack!
Always carry out self-disinfection with empty rack!

Why self-disinfection?
Microorganisms form in the washing chamber, tubing and PW tank after a pro-
longed period not using the device. Following a thermal disinfection step, resi-
dues of dead germs on the medical device may constitute a risk for patients.
If self-disinfection is active, the user is requested to perform self-disinfection af-
ter a programmed period (24 hours as standard) following the last program run.

Note
When the power supply is interrupted (main switch "Off"), the timer is inac-
tive. For this reason, the request "Start self-disinfection" always appears
when the device is switched on and self-disinfection is active.
Always carry out self-disinfection with empty rack!

Activating and setting the self-disinfection function


 Select "Self-disinfection" -Function.
O Operation:
Self-disinfection Selection On / Off
Waiting time:
Operation
Waiting time can be freely selected. 1-99 h.
On 
Waiting time
24 

 O O O 
 Selection of function and enter value for setting via operating unit
 After entering settings, confirm values by pressing <OK> -Button

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Menu

Starting self-disinfection
 Open washing chamber door with activity button
 Insert empty rack

Caution
Do not wash any items with the self-disinfection program! No cold pre-rinse is
carried out. There is a risk of excessive foam formation and fixing proteins.

 Close washing chamber door with activity button .


 User identification (see Chap. 6.1 "Logging on and off")
 Start self-disinfection in the "Self-disinfection" sub-menu
This is always the last of the programs available

Procedure in case of error:


 If an error occurs during operation, resolve the error and confirm error reso-
lution.
 Select "Confirm error resolution" -Function
O
Process error
Program Name

Error xxx O
xxxxxxx

Step x.x: xxxxx


Date: xx.xx.xxxx
O
Time: xx:xx

Program intervention 

Confirm resolution 

O O O O O
 If the error persists -->see Chap. 10 "Errors with process termination and
their elimination"!
 If the error cannot be rectified, technical support must be informed

Danger
If smoke is emitted or water escapes, immediately press Emergency Stop
and disconnect the device from the building power supply. Call technical sup-
port to have system repaired.

 End of program is displayed and additionally indicated by flashing process


status display

Note
For manual loading and unloading, unload the rack in reverse from the LS
after the program has ended. The US washing chamber door remains locked.
For automatic loading and unloading, the self-disinfection function is inactive.

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Menu

6.3 Machine information

O Machine Type:
Machine Information Machine type information.
Machine Name:
Machine Type
Machine name, can be freely selected.
WD290 O
Machine Name Machine Number:
Machine 1 O Unique machine number of the machine.
Machine Number Batch Number:
998320096000 O Number of batches processed with this machine.
Batch Number
513 O

 O   O

O Self-Disinfection:
Machine Information Information on last implementation of self-disinfection.
CP-TOP Software Version:
Last Self-Disinfection
Current version of CP-TOP Software.
2009/02/09 O
CP-TOP Software Version Machine Software Version:
V-1.00-WD290 O Current version of machine software.
Machine Software Version
V3.00 O

 O   O

6.4 Messages, Errors

O Display of last 10 errors with process termination or


Messages / Errors warning messages.

Error 154 DD.MM.YYYY/HH.MM


Dosage 4 False 

Error 100 DD.MM.YYYY/HH.MM


Door is Open 

Error 113 DD.MM.YYYY/HH.MM


Screen Clogged 

Error 103 DD.MM.YYYY/HH.MM


Object in Door 

 O   O

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Menu

O Detailed display of errors or warning messages.


Process error
Program Name

Error 100 O
Door is open
Step x.x: O
Date:
O
Time:

Confirm Resolution 

 O O O O

6.5 Settings

O Operating Language:
Settings Set operating language.
Date:
Operating Language
Set current date.
English EN 
Date Weekday:
01.10.2008  Set current weekday for automatic start activation (see
Weekday Chap. 6.2.2 "Automatic start").
Thursday  Time:
Time Set current time for correct batch documentation.
12:00 

 O   

O Brightness of display on loading side (LS):


Settings Setting 1-6; Basic setting 100-250
Setting the display on the unloading side (US):
Display Brightness LS
Activate "Start" and set brightness and contrast on
100 
unloading side.
Set Display Unloading Side
Acoustic Signal:
Display Setting - Brightness 
On / Off
O At end of program or in case of error.
Acoustic Signal
On 

 O   

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Menu

O Printer:
Settings Printer On/Off/Only in case of error
Printer Language:
Printer
Set printout language 1-3.
On 
Printer Language Test Print:
English EN  Direct activation of a test printout.
Test Print Reprint:
Print  Activation of printout for last batch.
Reprint
Print 

 O   

O Controller Configuration File:


Settings Print controller configuration data.
IPD Configuration File:
Controller Configuration File
Print IPD configuration data
Print 
IPD Configuration File IPD Verification:
Print  On / Off
IPD Verification Automatic Loading:
On  On / Off
Automatic Loading
On 

 O   

O Automatic Unloading:
Settings On / Off

Automatic Unloading
On 

 O   

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Menu

6.5.1 Printing the setup settings and program recipe

Note
All parameters and configurations are lost when the Processor PCB is
replaced (see Chap. 9 "Downloading the control software").
Keep a print-out of the data with the device after taking the device into opera-
tion.

6.5.2 Batch print-out in the event of error or program interruption

When the printer is activated in stand-by mode, all inputs, outputs, sensor values
and errors at program interruption are recorded as well.

6.5.3 Batch print-out

Sample batch print-out:

Deutsch English Français

Substeri West 1 Substeri West 1 Substeri West 1


Belimed WD 290 Belimed WD 290 Belimed WD 290
Maschinennummer 99814.0161.113 Machine Number 99814.0161.113 Numéro de machine 99814.0161.113
23.10.2007 Chargen Nr.: 15 23.10.2007 Batch No. 15 23.10.2007 Lot No. 15
Programm P1 Program P1 Programme P1
Wagen Name / Nr. 5 Rack Name / No. 5 Plateau / No. 5
Benutzername / Nr.: 2 User Name / No. 2 Utilisateur / No. 2
Instrumente Normal Instruments Normal Instruments normal
Schritt Eins. WD IPD Step Setup WD IPD Par etape Reglage WD IPD
---------------------------------------- ---------------------------------------- ----------------------------------------
Vorspülen 14:25 Pre rinse 14:25 Rinçage prelim. 14:25
S1.1 T1 22°C 36°C 1min S1.1 T1 22°C 36°C 1min S1.1 T1 22°C 36°C 1min
P1 144mbar P1 144mbar P1 144mbar
Reinigen 14:28 Wash 14:28 Nettoyage 14:28
S2.1 T1 30°C 34°C 0min S2.1 T1 30°C 34°C 0min S2.1 T1 30°C 34°C 0min
D1 1.0ml/l 32ml 33ml D1 1.0ml/l 32ml 33ml D1 1.0ml/l 32ml 33ml
P1 158mbar P1 158mbar P1 158mbar
S2.2 T1 34°C 36°C 3min S2.2 T1 34°C 36°C 3min S2.2 T1 34°C 36°C 3min
P1 149mbar P1 149mbar P1 149mbar
Reinigen 14:34 Wash 14:34 Nettoyage 14:34
S3.1 T1 45°C 48°C 5min S3.1 T1 45°C 48°C 5min S3.1 T1 45°C 48°C 5min
D1 6.0ml/l 193ml 193ml D1 6.0ml/l 193ml 193ml D1 6.0ml/l 193ml 193ml
P1 305mbar P1 305mbar P1 305mbar
S3.2 T1 85°C 86°C 5min S3.2 T1 85°C 86°C 5min S3.2 T1 85°C 86°C 5min
P1 179mbar P1 179mbar P1 179mbar
Spülen 14:57 Rinse 14:57 Rinçage 14:57
S4.1 T1 65°C 67°C 1min S4.1 T1 65°C 67°C 1min S4.1 T1 65°C 67°C 1min
P1 238mbar P1 238mbar P1 238mbar
Reinspülen 15:00 Clean rinse 15:00 Rinçage final 15:00
S5.1 T1 31°C 35°C 1min S5.1 T1 31°C 35°C 1min S5.1 T1 31°C 35°C 1min
P1 331mbar P1 331mbar P1 331mbar
Desinf.Ao 3000 15:03 Disinf.Ao 3000 15:03 Desinf.Ao 3000 15:03
S6.1 T1 93°C 93°C 1min S6.1 T1 93°C 93°C 1min S6.1 T1 93°C 93°C 1min
P1 292mbar P1 292mbar P1 292mbar
C0 28u5/cm C0 28u5/cm C0 28u5/cm
S6.2 T1 93°C 93°C 1min S6.2 T1 93°C 93°C 1min S6.2 T1 93°C 93°C 1min
P1 295mbar P1 295mbar P1 295mbar
C0 29u5/cm C0 29u5/cm C0 29u5/cm
Trocknen 15:22 Drying 15:22 Séchage 15:22
S7.1 T2 122°C 35°C 4min S7.1 T2 122°C 35°C 4min S7.1 T2 122°C 35°C 4min
---------------------------------------- ---------------------------------------- ----------------------------------------
Programm P1 korrekt beendet Program P1 correctly finished Programme P1 terminé correctement
Total Programmzeit 68min 15:33 Total program time 68min 15:33 Duree du programme 68min 15:33
Ao=4417, Desinfektion i.O. Ao=4417, Disinfection i.O. Ao=4417, désinfection i.O.
Verifikation IPD ok Verification IPD ok Vérification IPD ok
Freigabe: Ja/Nein Release: yes/no Approuvé: Oui/Non

----------------- ----------------- -----------------


Fig 184

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Menu

6.6 Cleaning the screen


For cleaning the screen, the operating unit is deactivated for 10 s so that it can
be cleaned.
O
Device in Standby

Clean Screen O

 O O O 

6.7 User management

O Select existing user and modify as appropriate.


User Management Set up new user.

User 01 

User 02 

User 03 

User 04 

 O   O

O For entry or modification of a user, the display switches


User to alphanumeric entry (see Chap. 5.7 "Alphanumeric
U 03 entry").
User Name User Name:
Technics  Select and enter any user name.
User Password
User Password:
XX 
Select and enter any user password.
User Level
User Level:
5 
Determine and select User Level 0-5.
O

 O O O 
Further information: 6 "Menu"

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Menu

6.8 Measurements

O T1 Chamber Temperature:
Measurements Actual value of temperature in washing chamber.
T2 Air Temperature:
T1 Chamber Temperature
Actual value of temperature in drying air system.
25 O
T2 Air Temperature T3 PW Tank Temperature:
26 O Actual value of temperature in PW tank.
T3 PW Tank Temperature T5 Temperature Documentation:
35 O Verifies T1. Value is forwarded to documentation.
T5 Temperature Documentation
23 O

 O O O O

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System configuration

7 System configuration

System Configurations

General Settings 

Machine Parameters 

Program Parameters 

Adjustment 

 O   O


System Configurations

Special Functions 

Both sides door opening 

 O   O

7.1 General Settings

O Date Format:
General Settings Select between: Europe / USA
Europe 10.12.2008
Date Format
USA = 12/10/2008
Europe 
Temperature Unit Temperature Unit:
°C  Select between: °C (Celsius) / F (Fahrenheit)

 O   

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System configuration

O User Log-on:
General Settings Select between: On without "No Identification" / On with
"No Identification" / Off
User Log-on:
System User Log-off:
On without "No ID" 
For timing, select from: 20 min / End of Program / End of
System User Log-off
Day
20 min 
Rack Identification:
Rack Identification
Select between: Manual / RFID / Off
RFID 
Batch Content Identification Batch Content Identification:
On  On/Off

 O   
Further information: 7.1.1 "User log-on"
7.1.2 "Rack identification"
7.1.3 "Batch content identification"

O Machine Name:
General Settings Free text entry (max. 20 characters).
Machine Number:
Machine Name
Enter serial number (power rating plate).
Left Machine 
Machine Number ICS 8535 Bus Address:
998320087035  Select from 0-255
ICS 8535 Bus Address Printer Type:
4  Select printer type
Printer Type
Custom Mini Plus 

 O   
Further information: 7.1.4 "Communication address RS485"

7.1.1 User log-on

The user names or numbers are read into the system via the operating unit or via
barcode reader for batch documentation.
When user identification is active, a user query appears at the start of the pro-
gram.
Identification entry 20 characters max. (barcode type Code 39).
Default setting = "Off"
Data transmission:
The data are forwarded to the printer with Connector X31 (RS232) or to the in-
terface with Screw Clamp X32 (RS485). The barcode scanner is also connected
to Connector X31. A program can only be started once an entry has been made,
otherwise the software remains on query.

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System configuration

7.1.2 Rack identification

The rack names or numbers are read into the system via the operating unit or via
barcode reader for batch documentation.
When rack identification is active, a rack query appears at the start of the pro-
gram.
Identification entry 20 characters max. (barcode type Code 39).
Default setting = "Off"
Data transmission: (see Chap. 7.1.1 "User log-on")

7.1.3 Batch content identification

The batch number (e.g. sieve tray number) is read into the system via the oper-
ating unit or via barcode reader for batch documentation.
When batch content identification is active, a batch content query appears on the
display instead of "Door is open" when the door is open.
Identification entry 20 characters max. (barcode type Code 39).
Default setting = "Off"
Data transmission: (see Chap. 7.1.1 "User log-on")

7.1.4 Communication address RS485

Allocate Device Numbers 4-9. Addresses 1-3 are reserved for sterilisers.
0 = Interface inactive.
Device Number 1: Address 4
Device Number 2: Address 5
Device Number 3: Address 6
Device Number 4: Address 7
When the RS485 address is not 0, the RS485 interface is monitored for commu-
nication during stand-by mode. If communication fails for 10 s, Error 188 "No
Communication with I/O" appears on the display instead of "Program ready" (see
Chap. 10.3 "Error display, cause and remedy").

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System configuration

7.2 Machine parameters

O Last Modified:
Machine Parameters Enter date when settings were last modified.
Periodic Servicing:
Last Modified
Next prompt in accordance with batch counter.
20.06.2008 
Periodic Servicing Air Filter:
1000  Next prompt for replacing the HEPA air filter.(h)
Air Filter Signal K28:
500  Set signal - Contact K28. Select On/Off.
Signal K28
On 

 O   
Further information: 7.2.1 "Periodic Servicing"
7.2.2 "Hours of operation of the air filter"
7.2.16 "Potential-free outputs K28, K57 and K58"

O Door Contact Pressure LS:


Machine Parameters Set contact pressure current of door motors. (0.5-0.9 A).
Door Contact Pressure US:
Door Contact Pressure LS
Set contact pressure current of door motors. (0.5-0.9 A).
0.6 
Door Contact Pressure US Number of Doors:
0.6  Select number of doors (1 / 2)
Number of Doors Open Door at End of Program:
2  Door opens automatically when program has finished.
Open Door at End of Program On/Off
On 

 O   

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O Doors Locked:
Machine Parameters Set door locking function if program is terminated.
On / Off.
Doors Locked
Program Recognition:
On 
Set automatic program recognition On / Off. Magnets for
Program Recognition
coding are on the rack.
On 
Drainage at Program Termination:
Drainage at Progr. Term.
Automatic drainage of the device at program termination.
On 
On / Off
Step Repeat S109
Step Repeat:
On 
Step (S109) repeated in case of excessive foam forma-
 O    tion. On / Off

Further information: 7.2.3 "Door locking function"


7.2.4 "Program recognition"
7.2.5 "Pumping off upon program termination"
7.2.6 "Step repeat (foam control)"

O Tank Pre-Heating Temperature:


Machine Parameters Set pre-heating temperature (°C).
Tank Pre-Heating Time:
Tank Pre-Heating Temp. (C°)
Set pre-heating time (h).
85 
Tank Pre-Heating Time (h) Tank Disinfection Temperature:
24  Set disinfection temperature (°C).
Tank Disinfection Temp. (C°) Tank Disinfection Time:
95  Set disinfection time (min).
Tank Disinfection Time (min)
3 

 O   
Further information: 7.2.7 "PW tank pre-heating temperature / pre-heating time"
7.2.8 "PW tank disinfection temperature / disinfection time"

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O Operating Level:
Machine Parameters Set operating level (V) of level sensor (P1).
Range 1.4 - 2.2 V
Operating Level (V)
Empty Level:
1.7 
Set empty level (V) of level sensor (P1).
Empty Level (V)
Drainage Time:
0.5 
Drainage Time (s) Set minimum required drainage time (s). Range 0-99 s
30  Drainage Type:
Drainage Type Select drainage type - drainage valve / drainage pump.
Drainage Valve 

 O   
Further information: 7.2.9 "Operating level"
7.2.10 "Empty level"
7.2.11 "Drainage time"

O Drying Lag Time:


Machine Parameters Set cooling-off time (s) after drying. Range 1-60 s
Tank / Washing Chamber Heating Interlock:
Drying Lag Time (s)
Set tank/washing chamber heating interlock. On / Off
30 
Tank / Wash Ch. Heat. Interl. Steam Drying:
On  Set drying support by steam heating. On / Off
Steam Drying Water Heating Delay Interval:
On  Set delay interval for switching on tank heating. Range 2-
Water Heating Delay Interval (s) 10 s
10 

 O   
Further information: 7.2.12 "Drying lag time"
7.2.13 "Heating interlock tank / washing chamber"
7.2.14 "Steam dryer"
7.2.15 "Delay interval for water heating"

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O Output K28:
Machine Parameters Options for output K28: Washing chamber lighting/Error/
Program finished/Program ready.
Output (K28)
Output K57:
Washing Chamber Lighting 
Options for output K57: Washing chamber lighting/Error/
Output (K57)
Program finished/Program ready.
Program Finished 
Output K58:
Output (K58)
Options for output K58: Washing chamber lighting/Error/
Error 
Program finished/Program ready.

 O   
Further information: 7.2.16 "Potential-free outputs K28, K57 and K58"

O Automation LS:
Machine Parameters Options for automation LS: Fully Automated/Semi Auto-
mated/Off.
Automaton LS
Automation US:
Semi-Automated 
Options for automation US: Fully-Automated/Semi-Auto-
Automaton US
mated/Off..
Semi-Automated 
Rack Position Delay Interval:
Rack Pos. Delay Interval (ms)
Set delay interval (ms) for automatic loading and unload-
200 
ing. Range 0-999 ms.

 O   
Further information: 7.2.17 "Rack position delay interval for loading and unloading"

O Waste water Cooling:


Machine Parameters Set waste water cooling >60°C. On / Off
Adjust Batch Counter:
Waste water Cooling
Adjust batch counter after controller replacement
On 
(0-999999).
Adjust Batch Counter
Support Modem Number:
0 
Support Modem Number Store modem support telephone number.
- 

 O   
Further information: 7.2.18 "Waste water cooling"
7.2.19 "Batch counter adjustment"
7.2.20 "Support modem number"

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O Threshold Values Last Modified:


Machine Parameters Enter date when threshold values were last modified.
Error 140 PW Tank:
Threshold Val's Last Modified
Enter delay interval (min).
20.06.2008 
Error 140 PW Tank Filling Error 141 Cold water:
5  Enter delay interval (min).
Error 141 Cold water Error 142 Warm water:
3  Enter delay interval (min).
Error 142 Warm water
3 

 O   
Further information: 7.2.21 "Adjustment of threshold values"

O Error 143 Purified Water:


Machine Parameters Enter delay interval (min).
Error 146 PW from Tank:
Error 143 Purified Water
Enter delay interval (min).
7 
Error 146 PW from Tank Error 148 Drainage Time:
3  Enter delay interval (min).
Error 148 Drainage Time Error 161 Temperature Difference NTC 1:
3  Enter delay interval (min).
Error 161 Temp. Diff. NTC 1
1 

 O   

O Error 162 Temperature Difference NTC 4:


Machine Parameters Enter delay interval (min).

Error 162 Temp. Diff. NTC 4


3 

 O   

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7.2.1 Periodic Servicing

Upon reaching the specified hours of operation of the ventilator, "Periodic Servic-
ing" appears on the display instead of "Program Ready". The device can still con-
tinue operating.
00 = Maintenance display is switched off.

Note
Following maintenance, the number must be increased by the corresponding
number of batches.

7.2.2 Hours of operation of the air filter

After replacing the HEPA air filter, set the hours of operation to Zero.

7.2.3 Door locking function

If a program is terminated, both doors remain locked. "Doors Locked" appears


on the display. LS Door can only be opened after program has finished.

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7.2.4 Program recognition

For automatic program recognition, the magnets attached to the rack are trans-
mitted as rack coding to the sensors.
When the positioning sensor (S105) is closed, the rack coding S101-S103, S106
and S107 is imported. Different programs which have been stored are then acti-
vated, depending on the magnet combination.
When Activity Button is activated, the device starts with the respective pro-
gram.

Program No. S105 (T) S101 (A) S102 (B) S103 (C) S106 (D) S107 (E)

P1 T A
P2 T A B
P3 T C
P4 T A C
P5 T A B C
P6 T A D
P7 T C D
P8 T E
P9 T A E
P10 T B E
P11 T A B E
P12 T C E

Fig 186

Arrangement of the sensors


Unloading side Loading side

P T A B C D E F G

Fig 501

All sensors must close at least once when the rack is inserted, otherwise an error
is displayed (see Chap. 10.1 "Procedure in the event of errors with process ter-
mination").
Standard rack coding
Instrument rack, 3-5 tiers / T+A+C / P4
MIS instrument rack / T+A+E / P9
Basic rack, 1-tier / T+A+D / P6
Basic rack, 2-tier / T+A+D / P6
Anaesthesia rack / T+A / P1
Container rack / T+C+D / P7
Baby bottle rack / T+B+E / P10

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7.2.5 Pumping off upon program termination

On: Pumping off is always activated upon program termination.


Off: Pumping off is not activated upon program termination.
Upon program restart, the circulation pump is activated again without pumping
off.
Exception!
If the first program step is Drying (M5) or Drying+Condensing (M6), the setting is
ignored.

Note
If the first program step is Drying (M5) or Drying+Condensing (M6), the set-
ting is ignored.

Caution
When skipping a step, "Pumping off upon program termination" must not be
deactivated (Off).

Drainage suppression in accordance with applicable laws for protection


against infectious diseases (IfSG)
No pumping off upon program termination.
According to §18 of the German Law for Protection against Infectious Diseases,
a special program is required in the event of an epidemic.
The disinfection phase must be at the beginning of the program. First drainage
must not take place before termination of the disinfection phase. If the program
is interrupted, the procedure must not be continued with discharge of the wash-
ing liquid before the disinfection phase has been completed. This prevents con-
taminated washing liquid from entering the waste water.
In the event of an epidemic, the door locking function (see Chap. 7.2.3 "Door
locking function") must be "On", and pumping off upon termination must be "Off".

7.2.6 Step repeat (foam control)

Function F1 (see Chap. 7.3.11 "Function F1 - Pre-Rinsing").


On:
If S109 opens during pre-rinsing (only in Function F1), the pre-rinsing step is re-
peated without error display. Two steps with pre-rinsing appear without comment
in the batch documentation (see Chap. 6.5.3 "Batch print-out").
If S109 opens again during repeat, Error 113 "Screen clogged" is triggered, and
pre-rinsing is discontinued (see Chap. 10.3 "Error display, cause and remedy").
Off:
If S109 opens during pre-rinsing, Error 113 "Screen clogged" is triggered and
pre-rinsing is discontinued (see Chap. 10.3 "Error display, cause and remedy").

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7.2.7 PW tank pre-heating temperature / pre-heating time

Set the pre-heating temperature and the corresponding pre-heating time. The
PW tank is temporarily kept up to temperature. The pre-heating time is only ac-
tive when the device is switched on and no program is running. It starts afresh
after correct completion of a program cycle. If the switch (code) of the PW tank
is switched off, this function is deactivated (see Chap. 8.3.3 "SC PW tank code").
Pre-heating temperature: 65°C-95°C
Pre-heating time: 0-99 hours

7.2.8 PW tank disinfection temperature / disinfection time

Heating up to the pre-set disinfection temperature takes place only after the pro-
gram has started. The program ensures that the specified disinfection time is ob-
served. If 0 minutes is set, the PW tank is emptied even if the target temperature
has not been reached.
Default setting = 95°C / 0 min

7.2.9 Operating level

The higher the operating level, the greater is the water consumption.
Default setting: 1.7 V

7.2.10 Empty level

Default setting: 0.5 V

7.2.11 Drainage time

The waiting time can be changed between program steps. It is measured only
after the empty level (e.g. 0.5 V) has been reached.
Depending on the drainage situation, the value must be readjusted and the time
increased accordingly.

Warning
Residual water can lead to transfer of suds between water steps.

The drainage pump/drainage valve opens for 20 s before every start of a pro-
gram.
Default setting = 5 s
(See also Chap.7.2.21 "Adjustment of threshold values").

7.2.12 Drying lag time

A fixed ventilator lag time is programmed in order to protect the electrical heating
system from damage. This lag time is added to the programmed drying time.
Default setting: 30 s

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7.2.13 Heating interlock tank / washing chamber

On:
Tank heater (R16) is interlocked with PW tank heater (R26). The PW tank heater
is interlocked with the dryer heater (R18).
Off:
Tank heater and PW tank heater are not interlocked.
(See Chap.3.6.9 "Function diagram with steam heating and steam drying").

7.2.14 Steam dryer

For steam heated drying, both heaters are opened in parallel. Air and tank heat-
ers are switched on when drying.

Caution
Never set as "On" with electrical tank heater on!
Default setting = "Off"

7.2.15 Delay interval for water heating

When the temperature falls below target, heating is switched on or off with delay.

Note
The delay interval for electrical heaters must not be too short (preferably 10
s), as Relay (K16) is otherwise overloaded.
Reduce the delay interval to approx. 2 s for steam-heated water heating with
high steam pressure.

7.2.16 Potential-free outputs K28, K57 and K58

The signals can be allocated to Outputs (K28), (K57) and (K58). The relay (K28)
is located in the electro drawer (see Chap. 12.16 "Electro drawer with PCBs").

Note
(K57) and (K58) are optional and only possible with additional PCB!

Connection can be made potential-free or with voltage, depending on the type of


connection. This information is for the house control system.
Signals:
Error; Program running (Run); Program finished; Open exhaust flap (Drying); Pre
shut-off valves, Waste water cooling

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7.2.17 Rack position delay interval for loading and unloading

After Switch (S105) has been read in, the automatic loading and unloading motor
(M33) continues running for the selected delay interval.

7.2.18 Waste water cooling

If the temperature of the water in the tub exceeds 60°C, the cold water valve Y25
is activated. This cold water is then fed into the drain before the T-piece of the
condensed-water drain.
Default setting = "On"

7.2.19 Batch counter adjustment

When the controller is replaced, the batch number is lost. The batch number must
always be recorded before replacement is carried out and re-entered subse-
quently.
Default setting = 000000

7.2.20 Support modem number

Phone number for external modem connection


, = Pause
0 = External
W = Waiting for second dial tone
+4141... = Phone number of modem service centre
(See Chap.8.5.3 "Overview of interfaces for printer, barcode reader and mo-
dem").

7.2.21 Adjustment of threshold values

In this module, threshold values for error messages are adjusted.

Warning
Increasing threshold values entails a higher risk, and such adjustments may
only be carried out under the responsibility of the Belimed service technician!
Every modification must be documented precisely.

Error 140 PW tank Filling Default setting 15 min


Error 141 Cold water Default setting 5 min
Error 142 Warm water Default setting 5 min
Error 143 Purified water Default setting 7 min
Error 146 PW from tank Default setting 3 min

Error 148 Drainage Time Default setting 3 min


Error 161 Temp. Diff. NTC 1 Default setting 3 min
Error 162 Temp. Diff. NTC 4 Default setting 3 min

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7.3 Program parameters

O
Program Parameters

P01
MIS Alkaline 
P02
Instruments Normal 
P03
Containers Neutral 
P04
Anaesthetics 

 O   O

O If a value on this screen has been modified, the <OK> -


Program Parameters Button starts flashing. The new value can be saved using
MIS Alkaline the <OK> -Button.
Program 1
Status Information O
Step: 1
Function: 2
Utility: 3
Phase 1: Phase 2 °C O
Temp: 35 60 °C
Holding Time: 1 0 min
Dosage: 3 A O
Dosage 4.2 0.0 mL/L
Time 25 32 min

Next Step 

    

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7.3.1 Parameter entry overview

Function F Utility M
F0 = Step Inactive M1 = Cold water
F1 = Pre Rinse (M1) M2 = Warm water
F2 = Wash (M3) M3 = Mixed water (warm+cold)
F3 = Neutralise (M1, M2) M4 = Purified water (fully de-ionised)
F4 = Rinse (M1, M2) M5 = Drying (air)
F5 = Condense (M6) M6 = Drying, Exhaust Air Condensing
F6 = Chemical Disinfection (M4, M9) M8 = Disinfected purified water (tank 55°C, only
F7 = Thermal Disinfection (M4, M9) for endoscopy)

F8 = Drying (M5, M6) M9 = Pre-heated purified water (tank 95°C)


F9 = Clean Rinsing (M4), conductivity system MA = Preceding Utility

FA = Thermal Disinfection A0 3000 (M4, M9)


FB = Thermal Disinfection A0 600 (M4, M9)
FC = Thermal Disinfection A0 60 (M4, M9)
FD = Final Rinse (M4, M8, M9)
FE = Second Rinse (M2, M4)
FF = Measuring Rinse (not available)

7.3.2 Utility M1 Cold Water Step (CW)

Dynamic filling process (minimal water consumption)


Consumption of water and chemicals is reduced to a minimum. The quantity of
water needed for optimal operation of the circulation pump is filled in by the con-
troller, and water is then added as appropriate for the respective rack and load.
CW Step:
 Water is filled in by the device up to the calibration point (Fig. 228 Pos.1)
Calibrating procedure: The filling rate (L/s) is calculated from the time for
which the intake valve is open until the calibration point is reached (Fig. 228
Pos.6). The calibration point corresponds to the specified quantity of water.
 Circulation pump switches on (Fig. 228 Pos.4)
 Level drops
 Dynamic filling procedure starts. The filling procedure is terminated upon
reaching the operating level (Fig. 228 Pos.5).
 The controller calculates the quantity of water filled in.
 The system checks after approx. 7 s, whether the specified value of 1.7 Volts
has been reached
If 1.7 Volts (Fig. 228 Pos.2) has not been reached, additional water is filled
in. If the threshold value (5 minutes) is exceeded, Error Message 141 "No
Cold water" appears (see Chap. 10.3 "Error display, cause and remedy").

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Level

3.0 V
4
2.5 V 5

2.0V
1

1.5 V 2

1.0 V

0.5 V
3
Time
6
Fig 228

1 Calibration point 2.1 Volts


2 Operating level 1.7 Volts
3 Empty level 0.5 Volt
4 Pump switches on (corresponds to uniform quantity of water; time to
calibration point 2.1V is stored)
5 Operating level reached
6 Depends on the filling rate (L/sec)

Note
Water consumption in the respective water step is calculated from the valve
opening time - relevant for dosing.
Threshold value modifications (see Chap. 7.2.21 "Adjustment of threshold
values").

Further information:
(see Chap. 7.3.5 "Utility M4 Purified Water Step")
(Chap. 7.2.9 "Operating level")
(Chap. 7.2.10 "Empty level")

Temperature control
• Monitoring starts with heating up
• A max. of 45°C is permissible for F1 "Pre Rinse". If this water temperature is
exceeded, the process is terminated with Error 163 "Water Too Hot"
• If the target temperature is not reached, the software terminates the process
with Error 161 "No Heat".

Dosing procedure
1) Dosages for the additives are calculated by means of the calibrating proce-
dure, and the respective doses can be added at the start after the target tem-
perature has been reached.
2) Dosing can be controlled via dosing pump or flow meter (see Chap. 7.4.5
"Calibrating the flow meters (impulses)").

Note
If dosing is entered together with a temperature in the first program phase,
dosing is carried out only after the target temperature has been reached.

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7.3.3 Utility M2 Warm Water Step (WW)

Same functions as in cold water Step (see Chap. 7.3.2 "Utility M1 Cold Water
Step (CW)").

Note
If no temperature is programmed (00), the program starts with the current
temperature of the warm water.

7.3.4 Utility M3 Mixed Water Step (CW+WW)

Same functions as in cold water step (see Chap. 7.3.2 "Utility M1 Cold Water
Step (CW)").
During the dynamic filling procedure, cold and warm water are filled in up to the
specified temperature. WW is added first, and after the target temperature is
reached, CW is added.

Note
If temperature drops below target, WW is added.

7.3.5 Utility M4 Purified Water Step

Same functions as in cold water Step (see Chap. 7.3.2 "Utility M1 Cold Water
Step (CW)").

7.3.6 Utility M5 Drying

Ventilator (Output K17) and dryer heater (K18) are controlled by means of the air
temperature sensor input (NTC2). Temperature indicated on display or printer
corresponds to air temperature sensor (NTC2) at tub intake (see Chap. 7.2.5
"Pumping off upon program termination").

Note
A fixed lag time is always programmed for the ventilator (see Chap. 7.2.12
"Drying lag time").

7.3.7 Condenser M6 functions

In order to activate the condenser, Utility M6 "Condense" must be programmed


instead of M5 "Dry". In this medium, the CW valve (Y27) is opened for drying.
After 8 minutes of drying, the CW valve remains closed, as the exhaust air hu-
midity drops below 20%.

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7.3.8 Pre-heated Purified Water M9 (Final Rinse)

Enter M9 instead of M4 for Final Rinse.

Note
Preferably enter Holding-Temperature 95°C, 0 minutes for the thermal disin-
fection temperature of the PW tank. This reduces the heating up of the Final
Rinse water in the washing chamber.

Content can be kept at the desired pre-heating temperature for e.g. 24 hours.
When no program is selected, the temperature of the water tank drops after the
preset time has elapsed (economy mode).
Setup functions:
(See Chap. 7.2.7 "PW tank pre-heating temperature / pre-heating time" (Chap.
7.2.8 "PW tank disinfection temperature / disinfection time") (Chap. 7.2.13 "Heat-
ing interlock tank / washing chamber") (Chap. 8.3.3 "SC PW tank code")
Filling procedure corresponds to the same functions as in cold water step
(see Chap. 7.3.2 "Utility M1 Cold Water Step (CW)").

Note
When programming condenser purified water pre-heating (optional), Utilities
M6 and M9 must always be included in the same program. If this is not the
case, the purified water runs via the overflow into the drain.

7.3.9 Utility MA (1 step with 4 or more phases)

An unspecified number of temperature holding points and dosages can be pro-


grammed. Washing with a complex heating-up slope is possible

7.3.10 Function F0 - inactive step

A step can be switched on or off. If for example two clean rinsing steps have
been programmed, one of them can be deactivated with F0 in spite of being pro-
grammed with various parameters.

Warning
Do not set programs inactive. Programs that are not used must be deleted
completely! There is the risk of an unwanted program being selected with
"Automatic Program Recognition".

7.3.11 Function F1 - Pre-Rinsing

A maximum water temperature of 45°C is permissible for this function. If this limit
is exceeded, Error 163 "Water Too Hot" is displayed and the process is
terminated.

Note
Temperatures above 45°C can lead to protein coagulation during the rinsing
phase. Query S109 is only active in F1 (see Chap. 7.2.6 "Step repeat (foam
control)").

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7.3.12 Functions F2-F5, F8, FD, FE

These are only display functions. Holding time is set to 0.


Only use M4 and M9 together with F9.

7.3.13 Function F9 Clean Rinsing (optional IPD)

After the neutralising step, rinsing with purified water is carried out. The step
"Clean Rinsing F9" is repeated in order to reach the required conductivity value
is. Water is drained off and the step is restarted. This procedure is repeated for
a max. of 4 times. The number of repetitions can be set in the service program
"CAST for IPD" (see Chap. 3.3.6 "Independent process data management sys-
tem (IPD)"). In the following step, "thermal disinfection" can be selected for ex-
ample.

7.3.14 Functions F6+F7 - thermal or chemical disinfection

In both display functions, holding time is set at 1 (see Chap. 7.2.7 "PW tank pre-
heating temperature / pre-heating time").

7.3.15 Function FA - Thermal Disinfection A0=3000

A0 = Lethal effect on germs comparable to procedures using moist heat.


The action time for thermal disinfection can be shortened using Function FA. The
device continuously measures and sums up the heat quantities during heating-
up time and terminates the phase when the required A0-Value 3000 has been
reached.
Equation:

A0 = Σ (10 (T-80)/Z
) t (Z=10, t =10 Sec above 65°C)
Fig 210

Selection of A0-values in practice


Definition:
"Reduction of the number of living microorganisms on a product to a pre-speci-
fied level, which is appropriate for the subsequent utilisation of the product".
Reduction factor values of mostly 4 or 5 logarrhythmic steps are required of all
dosage media, depending on the type of germ.
– Disinfect containers for human excretions at minimum with A0-Value=60
– Disinfect surgical instruments at minimum with A0-Value=600
According to standard requirements, disinfection with A0-Value=3000 must be
possible. However, implementation is not defined.

Note
We recommend disinfection with A0-Value=3000 for all semi-critical instru-
ments which require thermal disinfection but need not be sterilised subse-
quently.

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7.3.16 Function FB - Thermal Disinfection A0=600

The same functions (see Chap. 7.3.15 "Function FA - Thermal Disinfection


A0=3000"), but with A0-Value=600. All instruments which are sterilised after dis-
infection in the WD can be disinfected with A0-Value=600. This corresponds to
60 s at 90°C or 10 min at 80°C.

7.3.17 Function FC - thermal disinfection A0=60

The same functions (see Chap. 7.3.15 "Function FA - Thermal Disinfection


A0=3000"), but with A0-Value=60. This corresponds to 6 s at 90°C or 1 minute at
80°C.

7.3.18 Functions FD, FE and FF

FD = Final Rinse
FE = Second Rinse
FF = Measuring Rinse

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7.4 Adjustment

 T1 Chamber Temperature:
Sensor Selection Actual value of temperature in washing chamber.
T2 Air Temperature:
T1 Chamber Temperature  Actual value of temperature in drying air system.
T3 PW tank Temperature:
T2 Air Temperature 
Actual value of temperature in PW tank.
T5 Temperature Documentation:
T3 PW tank Temperature 
Verifies Sensor T1. Value is forwarded to documentation.
T3 Temperature Documentation 

 O   O
Further information: 7.4.1 "Adjustment of temperature sensors using reference sensor"
7.4.2 "Adjustment of temperature sensors in calibrating bath"

O Actual Value:
Chamber Temperature Sensor Actual temperature of the sensor as measured via the
controller.
Actual Value
Displayed Value:
25.3 
Effective value which is displayed. (CADI, documenta-
Displayed Value
tion, display)
26.5 
Correction:
Correction
Enter correction +/- in steps of 0.1. Compare with effec-
+1.2 
tive value as measured by service technician.

 O O O 

 Select the available dosing.


Selection dosing

Q1 Dosing 1 

Q2 Dosing 2 

Q3 Dosing 3 

Q3 Dosing 4 

 O   O

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O Name:
Dosage 1 Enter name of dosage medium.
Dosing Mode:
Name
Set dosing mode. Impulses (with flow meter) / Time
Beliclean 503 
(without flow meter) / Time-Impulses
Dosing Mode
Impulses 

 O   
Further information: 7.4.4 "Calibrating the dosing pumps (time)"
7.4.5 "Calibrating the flow meters (impulses)"

O Impulses / Liter:
Dosage 1 Number of Impulses / Liter.

Impulses / Liter
Current Value Impulses:
5000  Current value to be confirmed.
-
- O
Current Value Impulses
0 
-
- O

    

O Liter / 6 min:
Dosage 1 Flow volume to Dosage medium.

-
Mesasurements:
- O Given measurements.
Liter / 6 min
11.6 

- O
Measurements
360 

    

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System configuration


Door Selection

Loading Side 

Unloading Side 

 O   O

O Current Value:
Door Position Loading Side Display of current potentiometer value.
End Position LS Open:
Current Value
Set end positions (0-32) for door position LS Open.
5 O
End Position LS Open End Position LS Closed:
3  Set end positions (153-255) for door position LS Closed.
End Position LS Closed
170 

 O   O
Further information: 7.4.6 "Setting LS door contact pressure (potentiometer value)"

O Current Value:
Door Position Unloading Side Display of current potentiometer value.
End Position US Open:
Current Value
Set end positions (0-32) for door position US Open.
5 O
End Position US Open End Position US Closed:
3  Set end positions (153-255) for door position US Closed.
End Position US Closed
170 

 O   O
Further information: 7.4.7 "Setting US door contact pressure (potentiometer value)"

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System configuration

7.4.1 Adjustment of temperature sensors using reference sensor

It must be ensured that temperature sensors lie within the required limit values.
If a temperature sensor deviates more than +/- 1°C from the calibrated reference
sensor at 93°C, the temperature sensor must be corrected.

Note
Temperature sensors for drying (NTC2) and PW tank (NTC4) need not be
checked. These are not relevant to the process.

 Select Menu System Configuration/Adjustment/e.g. Chamber Temperature


(see Chap. 6 "Menu")
 Remove coarse and fine screens from the washing chamber
 Download configuration settings from device to PC (see Chap. 9 "Download-
ing the control software")
 Insert reference sensor via the validation opening until the reference sensor
is in the tub sump
 Start washing program with thermal disinfection at 93°C
 Measure temperature with calibrated reference sensor at control sensor
NTC1 and monitoring sensor NTC5 in disinfection step (93°C).
Saving new values via CADI
 In Setup/Config2, enter Offset for NTC1 and NTC5 until the value in the "Ad-
justed" -Field agrees with the reference sensor

 Reload adjusted values to the device with Washer/Write to Washer, and save
on PC with File/Save
Saving new values via operating unit
 Enter difference between effectively measured temperature and actual value
in correction field using Activity Buttons /
 Save value using <OK> -Button

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System configuration

7.4.2 Adjustment of temperature sensors in calibrating bath

The temperature sensors are adjusted in an external calibrating bath at 93°C.


 Dismount temperature sensors and place in calibrating bath
 Further procedure - see Chap. 7.4.1 "Adjustment of temperature sensors us-
ing reference sensor")

7.4.3 Mix-Dosing

This dosing method allows simultaneous dosing of a max. of 4 dosage media


with respective concentrations in each phase. Mix-Dosing is activated when one
of the letters "A-F" is entered for a dosage. A maximum of four concentrations
can be allocated to each letter.
Programming:
Without Mix-Dosing / Dosage 1 = 2.6 mL/L
With Mix-Dosing/A = D1 = 5.0mL D2 = 3.0mL

Note
The software activates a maximum of two dosages simultaneously (maxi-
mum safeguarding exceeded).

Recommended dosage media (see Chap. 11.5 "Overview of ex-factory pro-


grams")

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System configuration

7.4.4 Calibrating the dosing pumps (time)

6
Fig 618

1 Calibrating tube connection site


2 Calibrating tube
3 Measuring vessel
4 Dosing pumps (1-5 depending on outfit)
5 Containers for dosage media
6 Flow meters (1-4 depending on outfit)

Warning
Wearing protective goggles and gloves is compulsory when handling any
dosage media!
Follow safety instructions of the dosage media manufacturer!

 Open door using button


 Select Menu System Configuration/Adjustment/Dosing (see Chap. 6 "Menu")
 Select dosing mode "Time"
 Select calibration program using the button
 Mount calibrating tube (Fig. 618 Pos.2) to connection site (Pos.1) and place
other end in measuring vessel (Pos.3)
 Start calibration program using button . The dosing pump pumps the
dosage medium into the measuring vessel. After 6 minutes, the dosing pump
shuts off automatically
 Read the volume level in the measuring vessel and correct the volume in the
value "l/6min" using the / buttons
 Dismount calibrating tube
 Pour dosage medium in measuring vessel back into the container
(Fig. 618 Pos.5)

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System configuration

7.4.5 Calibrating the flow meters (impulses)

6
Fig 618

1 Calibrating tube connection site


2 Calibrating tube
3 Measuring vessel
4 Dosing pumps (1-5 depending on outfit)
5 Containers for dosage media
6 Flow meters (1-4 depending on outfit)

Warning
Wearing protective goggles and gloves is compulsory when handling any
dosage media!
Follow safety instructions of the dosage media manufacturer!

 Open door using button


 Select Menu System Configuration/Adjustment/Dosing (see Chap. 6 "Menu")
 Select dosing mode "Impulses"
 Select calibration program using the button
 Mount calibrating tube (Fig. 618 Pos.2) to connection site (Pos.1) and place
other end in measuring vessel (Pos.3)
 Start calibration program using button . The dosing pump pumps the
dosage medium into the measuring vessel by impulses.
 When 1 litre has been reached according to the measuring vessel, use
the button to stop the flow meter. Confirm with "actual value" button
follwed by <OK>
 Dismount calibrating tube
 Pour dosage medium in measuring vessel back into the container
(Fig. 618 Pos.5)

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System configuration

7.4.6 Setting LS door contact pressure (potentiometer value)

Setting the positioning (potentiometer value) of the linear drive for door contact
pressure Open / Closed.
 Select menu System Configuration / Adjustment / Loading side
 Select function "End Position Open" or "End Position Closed"
 The value of the current position is now displayed
 Keep Activity Button or pressed until the door has reached the end
position.
 Save value using <OK> -Button

Note
The potentiometer value should preferably be between 1-30, otherwise the
position of the door frame must be adjusted using the threaded tree rods.
The tolerance range until Error 100 "Door is Open" is displayed is defined by
the saved value +/-30 units; for this reason, 30 units are always added to or
subtracted from the saved value.

Potentiometer value range:


Linear motor extended = 0
Linear motor retracted = 255

OPEN CLOSED
0 - 32 153 - 255

Fig 142

Range defined as Open = 0-32 / Range defined as Closed = 153-255

7.4.7 Setting US door contact pressure (potentiometer value)

Procedure see Chap. 7.4.6 "Setting LS door contact pressure (potentiometer val-
ue)".

7.5 Manual function

O K11 - K18
Manual Function K21 - K28
K31 - K58
K51 - K48
K11 
K61 - K68
K71 - K78
K12 
K81 - K88

K13 

K14 

 O O  O

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Configuration of connections

8 Configuration of connections
8.1 Inputs

Input Description
S101 A Automatic program recognition
S102 B Automatic program recognition
S103 C Automatic program recognition
S104 External reset / Close US door
S105 T Rack positioning / Test
S106 D Automatic program recognition
X2 S107 E Automatic program recognition
S108 Reserve
S109 Pressure switch for clogged screen (opener)
S110 Auxiliary relay for LS door closed
S111 Auxiliary relay for US door closed
S112 LS Door switch open
S113 US Door switch open
S201 Empty Level Indicator 1
S202 Empty Level Indicator 2
S203 Empty Level Indicator 3
S204 Empty Level Indicator 4
S205 Empty Level Indicator 5
S206 Steam pressure at pressure control
X3 S207 LS Emergency Stop
S208 US Emergency Stop
S209 LS Safety switch actuator
S210 US Safety switch actuator
S211 Pressure switch 50 mbar
S212 Filter differential pressure switch (optional)
S213 Exhaust system error (external)
SA Load shut-off
SB Floor pan leakage
SC PW tank code
X4
SD PW tank float switch
SE Open LS door
SF Close US door

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Configuration of connections

8.2 Outputs

Output Description
Y11 CW Valve
Y12 WW Valve
Y13 PW Valve
K14 PW tank drainage (optional)
X17
K15 Circulation pump
K16 Tank heating
K17 Dryer fan
K18 Dryer heating
M21 Dosing Pump 1
M22 Dosing Pump 2
M23 Dosing Pump 3
M24 Dosing Pump 4
X18 M25 Dosing Pump 5
K26 PW tank heating
Y27 CW Valve (PW) for condenser
K28 Signal for End, Run, Error, Exhaust flap, Drain
cooling function, Pre switch-off function
X19 Y/M31 Drainage valve / Drainage pump
X20 K32 Washing chamber lighting
X21 K33 Rack drive inside the device
X22 Y/K34 Steam / electricity switch-over for tank heating
X23 K35 Hoist motor for opening LS
X24 K36 Hoist motor for closing LS
X25 K37 Hoist motor for opening US
X26 K38 Hoist motor for closing US
X53 M41 LS Linear motor
X54 M42 US Linear motor
K57 Additional PCB with Acoustic signal, Run, Error,
Exhaust flap, Drain cooling function
X63
K58 Additional PCB with Acoustic signal, Run, Error,
Exhaust flap, Drain cooling function

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Configuration of connections

8.3 Inputs X4

8.3.1 SA Peak load block (building)

If Input SA is closed, the current program is not interrupted. A new program can-
not be activated. "Program Ready" appears on the display instead of "Peak Load
Block".

8.3.2 SB Floor pan leakage

If Input SB is closed, the program in operation is interrupted. Error 112 "Leakage


in Device" appears on the display (see Chap. 10 "Errors with process termination
and their elimination")

8.3.3 SC PW tank code

If Input SC is closed, a PW tank is connected. Temperature sensor NTC4 is mon-


itored. Functions for operation (float switch SD, K26, NTC4, K34) are activated
(see Chap. 7.3.8 "Pre-heated Purified Water M9 (Final Rinse)").

8.3.4 SD PW tank float switch

Float switch for PW tank is only active if SC is closed.

8.3.5 SE Open LS door

If Input SE is closed, the LS door is opened (see Chap. 12.23 "Automatic loading
and unloading (optional)").

8.3.6 SF Close door

If Input SF is closed, the US door is closed (see Chap. 12.23 "Automatic loading
and unloading (optional)").

8.4 Temperature sensors

NTC1 = Tank temperature sensor (K16) for process control


NTC2 = Temperature sensor for dryer (K18)
NTC3 = Void
NTC4 = Temperature sensor for PW tank (K26)
NTC5 = Tank temperature sensor during Steps (M1-M4), (M9) and for batch
documentation/printer and documentation 85X5
NTC6 = Void

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Configuration of connections

8.5 Interfaces

8.5.1 Batch Documentation System ICS 8535 / 8565

1) - Data
2) + Data
RS 485
3) GND (Shielding)
X 32
RS 232 Interface RS 485
Connections for Batch Documentation Sys-
tem ICS 8535 (Fig. 115).
1 2 3 Address allocation
Fig 115
(See Chap. 7.1.4 "Communication address
RS485")

(See also Chap. 7.1.2 "Rack identification")

8.5.2 Telegram allocation for batch documentation system

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Configuration of connections

Telegram allocation for position number activation (ECU 2000)

No. Type Abbreviation Description Pos. No.


1 Machine Med Medium 1
2 Machine CT Temperature Sensor NTC5 / 2
NTC2
3 Machine CDNo Dosing number 4
4 Machine DosV Dosing volume 8
5 Machine A0 A0-Value 7
14 Machine t Remaining run time 9
Telegram allocation for independent recording with DAQ channel alloca-
tion (optional)

No. Type Abbrevia- Description Pos. No.


tion
6 DAQ T1 Air Temperature PT 100 0
7 DAQ T2 Water Temperature PT 100 0
8 DAQ ae1 Conductivity 0
9 DAQ P1 Analogue water pressure 0
10 DAQ IDo1 Independent Flow 1 1
11 DAQ IDo2 Independent Flow 2 1
12 DAQ IDo3 Independent Flow 3 2
13 DAQ IDo4 Independent Flow 4 2

Caution
If software not tested and approved by Belimed is used, Belimed accepts no
responsibility, and no warranty claims of any kind will be accepted. This
applies to operational software of the device, and also with regard to data-
backup purposes.

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Configuration of connections

8.5.3 Overview of interfaces for printer, barcode reader and modem

RS232/485 (2x) are separated with regard to voltage.

Mode

F2 F1

Reset
1
X1 4

X35
6

X34
6
RS 232

X30
X36
X31 3 2 1

X32 Fig 122

No. Connector Function / Interface


X1 Printed circuit board con- 24V Supply AC
nector
X30 Serial interface CADI-PC or modem Interface RS 232
X31 Printed circuit board con- Printer, scanner Interface RS 232
nector
X32 Screw clamp Interface RS 232 (inactive)
Interface RS 485 for Batch Documentation
ICS 8535
1. Clamp from left (Data-)
2. Clamp from left (Data+)
3. Clamp from left (GND)
X34 Printed circuit board con- Data connection to controllers
nector
X35 Printed circuit board con- Data connection to controllers
nector
X36 Printed circuit board con- Hardware key
nector
S1 Reset button, red Reset button
S2 Mode button Boot mode
When multiple machines are set up, an additional 150 Ohm resistor must be in-
serted for the ICS 8535 at the (X32) connection of the last machine.
Adjusting and operating the:
Printer (see Chap. 6.5.3 "Batch print-out").
Barcode reader
Modem (see Chap. 7.2.20 "Support modem number").

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Downloading the control software

9 Downloading the control software


9.1 Locating and downloading the software

Note
The setup data must be always saved "save setup" before downloading the
software (Firmware); otherwise these data will be lost. After loading the soft-
ware, reload the saved setup data to restore information such as machine
serial number, manufacturing date, date of the last PCB replacement and
batch count (see Chap. 6.5.1 "Printing the setup settings and program rec-
ipe").

 Locating the software / software download

 Confirm path (.mot) with "Download to ECU"


 Connect with controller using data communication cable

 Press black Mode-button and at the same time briefly press red Reset button
 Release Mode-button and confirm with "OK"

Mode Mode button

Reset Reset

PC OK

Fig 191

 Restart controller using Reset button. Software will be loaded

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Errors with process termination and their elimination

10 Errors with process termination and their elimination


10.1 Procedure in the event of errors with process termination

Danger
Errors with process termination must be rectified exclusively by the technical
support service!
Before carrying out any intervention on components exposed to live electric-
ity, the main switch must be switched off and secured against being switched
back on.
Error causes can be systematically tracked with the analysis software (see Chap.
6.4 "Messages, Errors") and recorded with the data logger.
For errors which occur irregularly, the status of in- and outputs at the time the er-
ror occurred must be recorded via print-out (see Chap. 6.5.2 "Batch print-out in
the event of error or program interruption"). Poorly crimped or lacking connector
contacts may be the cause.

Note
Do not replace any components if the cause of the error has not been defi-
nitely clarified. Replaced parts may still be functioning.

10.2 Low voltage colour code


Low voltage cables (secondary voltage after 24V AC transformation) have a co-
lour code.
Labelling syntax e.g. X2 (connector) / 5 (Pin 5)

Description Voltage Colour


Valves / AC loads
Secondary voltage 24 V 24 Volts AC Purple
Secondary voltage COM (shared) 24 Volts AC Green
Switches
Switching signals S101... 24 Volts DC Orange
Switching signals GND 0 Volts DC Grey
Temperature sensors
Signal leads for NTC sensors +5 Volts DC Yellow
Level and pressure sensors
Signal leads for level and pressure sensors 24 Volts DC Orange
Signal leads for level and pressure sensors GND 0 Volts DC Grey
Signal leads for level and pressure sensors 0.5-4.5 Volts Pink

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Errors with process termination and their elimination

10.3 Error display, cause and remedy


Example of error display:
O
Process Error
S_PROGNAME_XX

Error 100
O
Door is Open
O

Program Intervention 

Confirm Resolution 

 O O O O

100 Error display Error / Cause / Remedy


Error 100 Switch (S1), relay (K1) or LS potentiometer value (R1) is not within
Door is Open range or has gone out of range while program was running.
Input (S110), (R1) is monitored only while program is running
Cause: Remedy:
Switch (S1) remains open Readjust or replace switch
Switch (S1) closed or defective Readjust or replace switch
Signal cable for linear drive interrupted Repair interruption
Linear drive defective Replace
Relay (K1) defective Replace
Potentiometer values are not within target range Recalibrate door
Mechanical defect Repair or replace parts
Plug-in connections loose Check all plug-in connections
Further information: 7.4.6 "Setting LS door contact pressure (potentiometer value)"

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101 Error display Error / Cause / Remedy


Error 101 If the opening process with LS motor (M35) takes longer than 16 s
Door does not open until the switch (S112) opens or the potentiometer value (R1) is
closed, the controller terminates the process with error display.
Input (S112), (R1) is monitored during the opening process.
Cause: Remedy:
Linear motor defective Replace linear motor
Potentiometer values are not within target range Recalibrate door
Motor (M35) does not respond Activate motor (M35) using switch (K35) and
replace if necessary
Switch (S112) does not open Replace switch (S112)
Mechanical defect Repair or replace defective components.
Plug-in connections (S112) to PCB Re-crimp
Further information: 7.4.6 "Setting LS door contact pressure (potentiometer value)"
7.5 "Manual function"
12.20 "Dismantling the linear drive"

102 Error display Error / Cause / Remedy


Error 102 If the closure process with LS motor (M35) takes longer than 16 s until
Door does not close the upper switch (S1/K1) closes or the potentiometer value (R1) is
closed, the controller terminates the process with error display.
Input (S110), (R1) is monitored during the closure process.
Cause: Remedy:
Linear motor defective Replace linear motor
Potentiometer values are not within target range Recalibrate door
Motor (M35) does not respond Activate motor (M35) by means of switch
(K35) (7.5 "Manual function") and replace if
necessary.
Switch (S112) does not open Replace switch (S112)
Mechanical defect Repair or replace defective components.
Plug-in connections (S112) to PCB Re-crimp
Door collides with object Remove object
Further information: 7.4.6 "Setting LS door contact pressure (potentiometer value)"
7.5 "Manual function"
12.20 "Dismantling the linear drive"

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Errors with process termination and their elimination

103 Error display Error / Cause / Remedy


Error 103 LS Safety switch actuator (S209) has been triggered. If during the clo-
Object in Door sure process the safety switch actuator opens Relay ESR1, the con-
troller terminates the closure process with error display and reopens
the door (M35).
Input (S209) is monitored only during the closure process.
Cause: Remedy:
Safety switch actuator Replace safety switch actuator
Safety relay ESR 1 is defective Replace ESR

105 Error display Error / Cause / Remedy


Error 105 Switch (S2), relay (K2) or US potentiometer value (R2) is not within
Door is Open range or has gone out of range while program was running.
Input (S111), (R2) is monitored only while program is running.
Cause and remedy see Error 100

107 Error display Error / Cause / Remedy


Error 107 If the closure process with US motor (M38) takes longer than 16 s
Door does not close until the upper switch (S2/K2) closes or the potentiometer value (R2)
is closed, the controller terminates the process with error display.
Input (S111), (R2) is monitored during the closure process.
Cause and remedy see Error 102

108 Error display Error / Cause / Remedy


Error 108 US Safety switch actuator (S210) has been triggered. If during the
Object in Door closure process the safety switch actuator opens Relay ESR1, the
controller terminates the closure process with error display and
reopens the door (M38).
Input (S210) is monitored only during the closure process.
Cause and remedy see Error 103

109 Error display Error / Cause / Remedy


Error 109 Communication between processor and door panel PCB (IPD) has
No Communication been disrupted.
Cause: Remedy:
Additional PCB for door contact pressure is not Repair cable interruption, replace PCB.
working
No communication Check bus addresses
Supply voltage Check supply
Further information: 3.3.6 "Independent process data management system (IPD)"

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Errors with process termination and their elimination

110 Error display Error / Cause / Remedy


Error 110 Pressure in washing system has dropped below minimum. If Switch
No Pressure (S211) is still open during the program 90 s after the filling phase, the
controller terminates the current program with error display.
Monitoring of Input (S211) only possible for Utilities (M1-4), (M7-9),
90 s after the filling phase and at 85°C.
Cause: Remedy:
Wrong rotational direction of the circulation Change rotational direction, exchange
pump Phases 1 and 2.
Foam formation Program step repeat
Dosage media incorrectly connected Connect containers correctly
No rack or wrong rack in the washing chamber. Load correctly
Switch (S211) does not close Replace
Further information: 7.2.6 "Step repeat (foam control)"
3.6.8 "Electric function diagram"

112 Error display Error / Cause / Remedy


Error 112 Leakage in the device. If Switch (SB) in the floor pan closes for longer
Device Leakage than 2 s, the controller terminates the current program with error dis-
play.
Input (SB) is monitored in "Program Ready" -Mode as well.
Cause: Remedy:
Electric circuit via Switch (SB) is not closed. Repair interruption
Leakage in the device Repair leakage and dry floor pan.
Further information: 8.3.2 "SB Floor pan leakage"

113 Error display Error / Cause / Remedy


Error 113 If Switch (S109) opens for more than 4 s with 35 mm water column,
Screen Clogged the controller terminates the current program with error display.
Input for Switch (S109) is monitored during Function (F1) in the
program cycle with water (M1-M4), (M7) and (M9), and also in "Pro-
gram Ready" -Mode.
Cause: Remedy:
Coarse or fine screen is clogged Clean screens
Foam formation Program step repeat
Electric circuit via Switch (S109) is interrupted. Repair interruption
Further information: 12.8 "Cleaning fine screens and coarse screen"
7.2.6 "Step repeat (foam control)"

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Errors with process termination and their elimination

118 Error display Error / Cause / Remedy


Error 118 When automatic program recognition is activated, the switches are
Program Recognition checked for function. If one of the switches (S101-S103) and (S106-
S108) will not close, an error is displayed.
When the LS door is open, all switches are monitored. When Switch
(S105) has closed, Switches (S101-S103), (S106) and (S107) must
have closed at least once beforehand, otherwise an error is displayed.
Cause: Remedy:
Rack not correctly inserted. Withdraw rack completely and insert again.
Switch defective Check inputs of Switches S101-S103, S106,
and S107 with magnet.
No program recognition Set program recognition to "Off".
Further information: 3.6.8 "Electric function diagram"
7.2.4 "Program recognition"

121 Error display Error / Cause / Remedy


Error 121 Level sensor is defective or not connected.
No Water If the level sensor (P1) is not closed for longer than 2 s (value
between 0.2V and 4.5V), the controller terminates the current pro-
gram with error display. The threshold values for Input (P1) are moni-
tored during the program cycle.
Cause: Remedy:
Level Sensor (P1) defective Replace
Electric circuit interrupted or not connected. Check connection and electric circuit and
repair if necessary.
Further information: 7.3.2 "Utility M1 Cold Water Step (CW)"

130 Error display Error / Cause / Remedy


Error 130 The temperature sensor in the washing chamber floor is defective or
NTC 1 Defective not connected (value between 0°C and 150°C). The controller termi-
nates the current program with error display.
Cause: Remedy:
Temperature sensor defective or not adjusted. Adjust, or replace if necessary
Electric circuit interrupted or not connected. Check connection and electric circuit and
repair if necessary.
Checking resistances:
25°C = 10,000 kOhm
55°C = 2,989 kOhm
85°C = 1,070 kOhm
Further information: 7.4.1 "Adjustment of temperature sensors using reference sensor"

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Errors with process termination and their elimination

131 Error display Error / Cause / Remedy


Error 131 Dryer temperature sensor (NTC2) is defective or not connected.
NTC 2 Defective Cause and remedy see Error 130

133 Error display Error / Cause / Remedy


Error 133 Temperature sensor (NTC3) is defective or not connected.
NTC 3 Defective Cause and remedy see Error 130

134 Error display Error / Cause / Remedy


Error 134 PW tank temperature sensor (NTC4) is defective or not connected.
NTC 4 Defective Cause and remedy see Error 130

135 Error display Error / Cause / Remedy


Error 135 Washing chamber floor temperature sensor (NTC5) is defective or
NTC 5 Defective not connected.
Cause and remedy see Error 130

136 Error display Error / Cause / Remedy


Error 136 PW tank temperature sensor (NTC6) is defective or not connected.
NTC 6 Defective Cause and remedy see Error 130

140 Error display Error / Cause / Remedy


Error 140 PW tank float Switch (SD) is still open after 15 minutes while filling is
No Purified Water in process. No purified water supply to tank.

Cause: Remedy:
Purified water tap closed Open purified water tap
PW Valve soiled or defective Clean or replace
Float switch (SD) defective Replace
Failure to reach threshold value (10-15 min) Adjust threshold values
Default setting = 15 min
Further information: 8.3.4 "SD PW tank float switch"
7.2.21 "Adjustment of threshold values"

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141 Error display Error / Cause / Remedy


Error 141 Failure to reach operating level with CW during the filling process. No
No Cold Water CW supply in the washing chamber, or switch (S1, S2) open.
If, in the filling process with CW (Y11), Operating Level 2 of the level
sensor (P1) is not reached within 5 minutes, the controller terminates
the current program with error display.
Threshold monitoring: Only during the filling process until Operating
Level 2 has been reached.
Cause: Remedy:
CW Tap closed Open cold water (CW) tap
CW Valve soiled or defective Clean or replace
Level measurement system is leaking Check tubing
Switch (S110/S111) does not close Check door switch and position
Switch (S211) does not switch on Replace
Failure to reach threshold value (1-15 min) Adjust threshold values
Default setting = 5 min
Further information: 7.3.2 "Utility M1 Cold Water Step (CW)"
7.2.21 "Adjustment of threshold values"

142 Error display Error / Cause / Remedy


Error 142 Failure to reach operating level during the filling process. No warm
No Warm Water water supply in the washing chamber, or switch (S1, S2) open.
If, in the filling process with WW (Y12), Operating Level 2 of the level
sensor (P1) is not reached within 5 minutes, the controller terminates
the current program with error display (see Chap. 7.3.3 "Utility M2
Warm Water Step (WW)").
Cause and remedy see Error 141

143 Error display Error / Cause / Remedy


Error 143 Failure to reach operating level with purified water during the filling
No Purified Water process.
If, in the filling process with purified water (Y13), Operating Level 2 of
the level sensor (P1) is not reached within 7 minutes, the controller
terminates the current program with error display (see Chap. 7.3.5
"Utility M4 Purified Water Step").
Cause and remedy see Error 141

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146 Error display Error / Cause / Remedy


Error 146 Failure to reach operating level with pre-heated purified water (M9)
No Purified Water from the tank during the filling process.
If Operating Level 2 is not reached within 3 minutes while the filling
process with pre-heated purified water (Y14) is under way, the con-
troller terminates the current program with error display.
Cause: Remedy:
Leaking pipes Open cold water (CW) tap
Relay (K14) defective or not activated Clean or replace
Valve of Motor (M14) does not open Check tubing
Level measuring system leaking Check door switch and position
Failure to reach threshold value (1-15 min) Adjust threshold values
Default setting = 3 min
Further information: 7.3.8 "Pre-heated Purified Water M9 (Final Rinse)"

147 Error display Error / Cause / Remedy


Error 147 If the overflow level of the level sensor (P1) is exceeded for a period
Overflow Level of 3 seconds, the controller terminates the current program with error
display.
Static threshold = 3.2V (without Circulation Pump M15)
Dynamic threshold = Static-1.3V (with Circulation Pump M15)
Cause: Remedy:
Water valves do not close Clean or replace
Motor (M15) defective or overheated Allow circulation pump to cool, repair or
replace.
Relay (K15) defective or cable interrupted Replace relay (K15), check cable connections
and repair if necessary.
Switch (S211) does not switch on Replace
Further information: 7.3.2 "Utility M1 Cold Water Step (CW)"

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148 Error display Error / Cause / Remedy


Error 148 Empty level monitoring system detects no change of level during
No Drainage drainage of washing chamber.
If the level does not drop to 0.7V (empty level +0.2V) within 3 minutes
while drainage via drainage valve (Y31) or drainage pump is in pro-
cess, the controller terminates the current process with error display.
Threshold monitoring: Only during drainage until empty level has
been reached, or for 5 s after start of drainage.
Cause: Remedy:
Switch (S211) remains closed Replace
Electric circuit between controller and valve Repair interruption
interrupted
Relay (K31) does not respond Replace controller
The relay for the circulation pump (K15) is stuck. Replace
Drainage valve (Y31) defective Check function by direct activation (Y31).
Clean or replace (see Chap. 7.5 "Manual
function").
Drain clogged Clean
Switch for circulation pump is stuck Replace switch
Failure to reach threshold value (3-15 min) Adjust threshold values
Default setting = 3 min
Further information: 7.3.2 "Utility M1 Cold Water Step (CW)"
7.5 "Manual function"
7.2.21 "Adjustment of threshold values"

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149 Error display Error / Cause / Remedy


Error 149 Level has dropped below minimum operating level during washing
Level Too Low process. Loss of water in the washing phase.
If the level drops below the minimum level of 1 Volt for 15 s in the
course of the washing cycle, the controller terminates the current pro-
cess with error display.
Threshold monitoring: 5 s after start of washing.
Cause: Remedy:
Drainage valve membrane soiled Clean or replace membrane
Exhaust air system has excessive suction power. Reduce the vacuum
Steam is withdrawn.
Exhaust flap remains open (stuck) Repair exhaust flap
Exhaust flap remains closed. Washing liquid is Repair exhaust flap
drained via Switch (S31).
Expanding air cannot escape. Repair exhaust flap
Air presses back via the exhaust system. Install motor-driven exhaust flap
Further information: 7.3.2 "Utility M1 Cold Water Step (CW)"
7.2.16 "Potential-free outputs K28, K57 and K58"
3.6.8 "Electric function diagram"

150 Error display Error / Cause / Remedy


Error 150 Maximum level (water above edge of door) exceeded. Unwanted
Level Too High entry of water into the washing chamber.
If the level of 3.2V is exceeded for 3 s, the controller terminates the
current process with error display.
As long as the level is above 3.2V, the washing chamber doors
remain locked.
Threshold monitoring: As long as the device is switched on
Cause: Remedy:
Leaking water valves Replace water valves
Switch (S211) does not switch on Replace
Further information: 12.4 "Overview of maintenance intervals"
3.6.8 "Electric function diagram"

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151 Error display Error / Cause / Remedy


Error 151 No dosage or too high dosage. Flow Meter 1 does not detect required
Dosage 1 False impulses.
If a dosage has been programmed with Flow Meter 1 in the step
phase, at least 10 impulses of Flow meter 1 must be counted within 1
minute while dosing with Dosing Pump (M21) is under way, and at
least X impulses for every further 6 seconds. Otherwise the controller
terminates the current process with error display.
Threshold monitoring: During the whole cycle, even when dosing is
not taking place.
Note!
If the button directly next to the dosing pump is activated while the
program is in progress, the system immediately switches to error!
(Only if there is a flow meter).
Cause: Remedy:
Dosing pumps or flow meters not calibrated (Re)calibrate
Flow meter soiled or defective Clean or replace
Dosing pump tube defective Replace
Dosing pump soiled or defective Clean or replace
Wrong dosage media used Use correct dosage media
Dosing pipes clogged Clean or replace
Further information: 7.4.4 "Calibrating the dosing pumps (time)"
7.4.5 "Calibrating the flow meters (impulses)"
12.13 "Dosing system"

152 Error display Error / Cause / Remedy


Error 152 Dosing pump, Flow Meter 2
Dosage 2 False See Error 151

153 Error display Error / Cause / Remedy


Error 153 Dosing pump, Flow Meter 3
Dosage 3 False See Error 151

154 Error display Error / Cause / Remedy


Error 154 Dosing pump, Flow Meter 4
Dosage 4 False See Error 151

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161 Error display Error / Cause / Remedy


Error 161 Temperature sensor in the washing chamber detects no change dur-
No Heat ing heating phase.
If a minimum temperature change of 1°C is not detected during the
heating phase in the washing chamber (NTC1) within the specified
time period (3 min), or if during the holding phase the temperature is
no longer reached for more than 3 minutes, the controller terminates
the current process with error display.
Threshold monitoring: During the heating and holding phase with
water.
Cause: Remedy:
Switch (K16) defective Replace
Heating system defective Replace
Cable connections burnt or defective Replace burnt cable connections
Drainage valve membrane leaking (see Chap. Clean / replace membrane
12.4 "Overview of maintenance intervals")
Safety temperature limiter has been triggered. Re-activate
No steam (building) Check building steam connection.
Suction unit excessively powerful Reduce vacuum
Exhaust flap always remains open Clean or, if necessary, repair
Further information: 12.4 "Overview of maintenance intervals"
3.6.8 "Electric function diagram"

162 Error display Error / Cause / Remedy


Error 162 The temperature sensor in the PW tank detects no change of temper-
No Heat ature during the heating phase.
If a minimum temperature change of 1°C is not detected during the
heating phase in the PW tank (NTC4) within a specified time period (5
min), the controller terminates the current process with error display.
Threshold monitoring: During the heating and holding phase
Causes and remedies see Error 161

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163 Error display Error / Cause / Remedy


Error 163 If the water temperature exceeds the target by 8°C in the water steps
Water Too Hot (M1-4), (M7), (M9), the controller terminates the current process with
error display.
If the (NTC1) target temperature is exceeded by 8°C during 1 minute
while a water step is under way after completion of the filling process,
the controller terminates the current process with error display
If no temperature has been entered, monitoring is inactive. (Default
setting = 0)
A maximum water temperature of 45°C is permitted for the cold pre-
rinse phase in a program. If this is exceeded, the controller terminates
the current process with error display.
Cause: Remedy:
Water utilities have been interchanged Connect water utilities correctly
Program error of utility allocation Check programs
Switch (K16) is stuck Replace
Further information: 3.6.7 "Connection diagrams"
11.4 "Allocation of the utilities"
7.3.11 "Function F1 - Pre-Rinsing"

188 Error display Error / Cause / Remedy


Error 188 No communication.
No Communication with
I/O
Cause: Remedy:
Interface PCB for in- and outputs defective Replace interface PCB
Connector has loose contact or is not correctly Check connector
connected.
Fuse defective Check fuse and replace if necessary.
Coding switch in wrong position (IPD-PCB) Check coding switch
Further information: 12.16 "Electro drawer with PCBs"

189 Error display Error / Cause / Remedy


Error 189 No communication (IPD).
No Communication with
IPD
Cause: Remedy:
IPD not working Replace IPD
Connector has loose contact Check connector
Fuse defective Check fuse and replace if necessary.
Coding switch in wrong position (IPD-PCB) Check coding switch
Further information: 3.3.6 "Independent process data management system (IPD)"

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190 Error display Error / Cause / Remedy


Error 190 General communication problem of data connections to controllers
No Communication with due to voltage breakdown.
SPI Bus
Cause: Remedy:
Cable interrupted Locate and repair cable interruption
Connector has loose contact Check connector
Further information: 12.16 "Electro drawer with PCBs"

191 Error display Error / Cause / Remedy


Error 191 Supply voltage for ECU controller too low.
Input Voltage Error
Cause: Remedy:
Fluctuations in supply voltage Clarify with electric power supplier
Bad cable connection Check cable connection
Wrong operating voltage Observe specifications on power rating plate

193 Error display Error / Cause / Remedy


Error 193 There is a communication problem with the RFID (Radio Frequency
No Communication Identification) -PCB.
(RFID)
Cause: Remedy:
RFID-PCB not connected Connect RFID-PCB correctly

194 Error display Error / Cause / Remedy


Error 194 Failure to read transponder.
No Feedback (RFID)
Cause: Remedy:
Rack not correctly inserted Withdraw rack completely and insert again.
Transponder tag defective Replace
Antenna for transponder defective Replace

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195 Error display Error / Cause / Remedy


Error 195 Activating the Emergency Stop immediately interrupts the process.
Loading Side Emer-
gency Stop
Cause: Remedy:
The Emergency Stop was (manually) activated Unlock Emergency Stop again
because of a problem

196 Error display Error / Cause / Remedy


Error 196 Activating the Emergency Stop immediately interrupts the process.
Unloading Side Emer-
gency Stop
Cause: Remedy:
The Emergency Stop was (manually) activated Unlock Emergency Stop again
because of a problem

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11 Process data of factory programs


11.1 Process time
These process data are valid only for electrically heated devices without purified
water pre-heating. The disinfection process can be shortened by approx. 14 min-
utes by use of purified water pre-heating.

11.2 Water and electric power consumption


Water consumption depends on rack, items to be washed and loading. As cold
and warm water are mixed, the proportion of the latter depends on the supply
temperatures of the individual utilities.

Note
If supply temperatures are low, the proportion of warm water is increased.

The electric power consumption data (kWh) apply only to electrically heated
models. They include pumps, ventilator and heat energy for device operation,
from heating-up to the starting temperature to reaching and holding the target
temperature of process fluid and air for drying. The energy content of warm water
from the building is not included in energy balance calculations. In steam-heated
versions, the energy portion for heating up the water does not apply.

11.3 Validated process parameters P1-P12


The 12 programs with specific program parameters, such as rinsing steps, dos-
age media concentrations, washing temperature and washing time, have been
compiled in accordance with the suitability of the dosing agents and the racks (in-
strument racks, OT shoes...). The procedures have been validated as device
software and are supplied by the factory as ex-factory programs.

Warning
Items to be washed must not be allowed to pass into the clean work area
without going through washing and disinfection! It must be ensured that the
full program cycle has been completed without errors.

Note
All program modifications must at all times be accessible to the technical ser-
vice! All ex-factory programs have a thermal disinfection step, and recondi-
tioning of temperature-sensitive items is therefore not intended. Correct
dosing pump function and allocation of dosage media must be ensured.
Every program must be validated when taken into operation (see Chap. 2.6
"Process validation").

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11.4 Allocation of the utilities

Note
In the condenser option and purified water pre-heating option, the utilities
must be re-allocated accordingly.

11.4.1 With condenser

In order to activate the condenser, Utility M6 "Condense" must be programmed


instead of M5 "Dry". M6 opens the PW valve (Y27) in addition to drying.

11.4.2 Purified water pre-heating

Select M9 instead of M4 for Final Rinse. Preferably enter 95°C, holding time 0
minutes for thermal disinfection of the PW tank. This reduces the heating up of
the Final Rinse water in the washing chamber.

Note
Utilities M6 and M9 must always be included in the same program (M9 =
Final rinse with pre-heated purified water, M6 = Condense).

11.4.3 Deactivating program steps

The second rinsing step can be deactivated with Function F0 (see Chap. 7.3.10
"Function F0 - inactive step").

Warning
Do not set programs inactive. Programs that are not used must be deleted
completely! There is the risk of an unwanted program being selected with
"Automatic Program Recognition".

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11.5 Overview of ex-factory programs


Dosage media
The following ex-factory programs have been tested and approved with the dos-
age media recommended by Belimed and the corresponding specified dosage
quantities and concentrations.

Warning
Using other dosage media and/or concentrations can lead to unsatisfactory
washing results or may cause damage to the device. If other dosage media
and/or concentrations are used, the operating company is responsible for the
consequences.

Warning
Wearing protective goggles and gloves is compulsory when handling any
dosage media!
Follow safety instructions of the dosage media manufacturer!

Prog. Program name Nature of the dos- Belimed dosage


No. age medium medium
P1 Alkaline washing of anaesthetics material Alkaline Beliclean 128
P2 Mildly alkaline washing of anaesthetics material Mildly alkaline Beliclean 201
Neutraliser Beliclean 205
P3 Alkaline washing of OT shoes Alkaline Beliclean 128
P4 Alkaline washing of instruments Alkaline Beliclean 128
P5 Alkaline intensive washing of instruments Alkaline Beliclean 128
P6 Highly alkaline washing of instruments Highly alkaline Beliclean 202
Neutraliser Beliclean 205
P7 Neutral washing of containers Enzymatic Belizym 203
P8 Neutral washing of MIS instruments Enzymatic Belizym 203
P9 Alkaline washing of MIS instruments Alkaline Beliclean 128
P10 Alkaline washing of baby bottles Alkaline Beliclean 128
P11 Highly alkaline washing of laboratory glassware Highly alkaline Beliclean 202
Neutraliser Beliclean 205
P12 Supplementary drying

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11.6 P1 Alkaline washing of anaesthetics material

Indication / Items to be Anaesthetics material (tubes, material for artificial respiration...)


washed:
Rack: Anaesthetics material
Process description: Alkaline washing with Thermal Disinfection A0 = 3000
Chemicals: Beliclean 128
Dosage 1: Consumption = 200 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Dosage 3: Consumption = 38 mL/Batch
Electric power consumption: 10.1 kWh

Program Number 1: Anaesthetics material, Alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 128/5 mL - 70 - 5 18
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 - A0=3000 - 604/1 mL 1 21
Drying Air 120 - 4 80 - 16 21
Total program time on average 71

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 40 - - 40
Clean 14 26 - 40
Rinse - 38 - 38
Second Rinse - 39 - 39
Therm. Disinfection - - 38 38
Total 54 103 38 195

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11.7 P2 Mildly alkaline washing of anaesthetics material

Indication / Items to be Anaesthetics material (tubes, material for artificial respiration...)


washed:
Rack: Anaesthetics material
Process description: Alkaline washing with Thermal Disinfection A0 = 3000
Chemicals: Beliclean 201
Dosage 1: Consumption = 200 mL/Batch
Neutraliser: Beliclean 205
Dosage 2: Consumption = 75 mL/Batch
Drying accelerator: Belidry 604
Dosage 3: Consumption = 39 mL/Batch
Electric power consumption: 10.0 kWh

Program Number 2: Anaesthetics material, Mildly alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 201/5 mL - 60 - 7 19
Rinse WW - 205/2 mL 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 - A0=3000 - 604/1 mL 1 21
Drying Air 120 - 4 80 - 16 20
Total program time on average 71

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 40 - - 40
Clean 15 25 - 40
Rinse 38 - - 38
Second Rinse - 39 - 39
Therm. Disinfection - - 39 39
Total 93 64 39 196

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11.8 P3 Alkaline washing of OT shoes

Indication / Items to be OT Shoes


washed:
Rack: For OT shoes in 2 tiers - basic rack
Process description: Highly alkaline washing with Thermal Disinfection A0 = 600
Chemicals: Beliclean 128
Dosage 1: Consumption = 160 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Dosage 3: Consumption = 29 mL/Batch
Electric power consumption: 7.7 kWh

Program Number 3: OT Shoes, Alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 2 - - - 4
Clean CW+WW 35 128/5 mL - 70 - 7 14
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 80 604/1 mL A0=600 - - - 21
Drying Air 120 - 4 80 - 10 14
Total program time on average 59

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 30 - - 30
Clean 10 20 - 30
Rinse - 29 - 29
Second Rinse - 30 - 30
Therm. Disinfection - - 29 29
Total 40 79 29 148

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11.9 P4 Alkaline washing of instruments

Indication / Items to be OT Instruments and examination instruments


washed:
Rack: Instruments 4 tiers, 12 DIN sieve trays 50 mm
Process description: Alkaline washing with Thermal Disinfection A0 = 3000
Chemicals: Beliclean 128
Dosage 1: Consumption = 190 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Dosage 3: Consumption = 38 mL/Batch
Electric power consumption: 10.2 kWh

Program Number 4: Instruments, Alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 128/5 mL - 70 - 5 19
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 604/1 mL A0=3000 - - - 20
Drying Air 120 - 12 - - - 13
Total program time on average 63

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 38 - - 38
Clean 10 28 - 38
Rinse - 37 - 37
Second Rinse - 37 - 37
Therm. Disinfection - - 38 38
Total 48 102 38 188

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11.10 P5 Alkaline intensive washing of instruments

Indication / Items to be OT Instruments and examination instruments


washed:
Rack: Instruments 4 tiers, 12 DIN sieve trays 50 mm
Process description: Alkaline washing 90°C with Thermal Disinfection A0 = 600
Chemicals: Beliclean 128
Dosage 1: Consumption = 185 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Dosage 3: Consumption = 36 mL/Batch
Electric power consumption: 9.9 kWh

Program Number 5: Instruments, Intensive alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 128/5 mL - 90 - 4 23
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 90 604/1 mL A0=600 - - - 18
Drying Air 120 - 10 - - - 4
Total program time on average 56

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 37 - - 37
Clean 19 18 - 37
Rinse - 37 - 37
Second Rinse - 37 - 37
Therm. Disinfection - - 36 36
Total 56 92 36 184

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11.11 P6 Highly alkaline washing of instruments

Indication / Items to be OT Instruments and examination instruments


washed:
Rack: Instruments 4 tiers, 12 DIN sieve trays 50 mm
Process description: Highly alkaline washing with Thermal Disinfection A0 = 3000
Chemicals: Beliclean 202
Dosage 1: Consumption = 180 mL/Batch
Neutraliser: Beliclean 205
Dosage 2: Consumption = 70 mL/Batch
Drying accelerator: Belidry 604
Dosage 3: Consumption = 35 mL/Batch
Electric power consumption: 10.1 kWh

Program Number 6: Instruments, Alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 202/5 mL - 70 - 5 17
Rinse WW - 205/2 mL 1 - - - 4
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 604/1 mL A0=3000 - - - 19
Drying Air 120 - 12 - - - 12
Total program time on average 60

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 36 - - 36
Clean 9 27 - 36
Rinse - 36 - 36
Second Rinse - 35 - 35
Therm. Disinfection - - 35 35
Total 45 98 35 178

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11.12 P7 Neutral washing of containers

Indication / Items to be 4 containers with 2 lids each


washed:
Rack: Container rack
Process description: Neutral washing with Thermal Disinfection A0 = 600
Chemicals: Beliclean 203
Dosage 1: Consumption = 175 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Dosage 3: Consumption = 34 mL/Batch
Electric power consumption: 7.2 kWh

Program Number 7: Containers, Neutral


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 2 - - - 3
Clean CW+WW 40 203/5 mL 3 60 - 5 15
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 90 604/1 mL A0=600 - - - 18
Drying Air 120 - 5 - - - 7
Total program time on average 49

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 33 - - 33
Clean 3 32 - 35
Rinse - 33 - 33
Second Rinse - 33 - 33
Therm. Disinfection - - 34 34
Total 36 98 34 168

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11.13 P8 Neutral washing of MIS instruments

Indication / Items to be MIS Instruments and accessories


washed:
Rack: MIS
Process description: Neutral washing, washing and second rinse with purified water,
Thermal Disinfection A0 = 3000
Chemicals: Beliclean 203
Dosage 1: Consumption = 135 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Dosage 3: Consumption = 28 mL/Batch
Electric power consumption: 9.4 kWh

Program Number 8: MIS Instruments, Neutral


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 40 203/5 mL 4 60 - 3 18
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 604/1 mL A0=3000 - - - 20
Drying Air 120 - 12 - - - 12
Total program time on average 61

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 28 - - 28
Clean - - 27 27
Rinse - 27 - 27
Second Rinse - - 28 28
Therm. Disinfection - - 28 28
Total 28 27 83 138

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11.14 P9 Alkaline washing of MIS instruments

Indication / Items to be MIS Instruments and accessories


washed:
Rack: MIS
Process description: Alkaline washing, second rinse with purified water, Thermal Disinfec-
tion A0 = 3000
Chemicals: Beliclean 128
Dosage 1: Consumption = 165 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Dosage 3: Consumption = 34 mL/Batch
Electric power consumption: 9.5 kWh

Program Number 9: MIS Instruments, Alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 3 - - - 4
Clean CW+WW 35 128/5 mL - 70 - 5 16
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 604/1 mL A0=3000 - - - 21
Drying Air 120 - 12 - - - 13
Total program time on average 60

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 33 - - 33
Clean 5 28 - 33
Rinse - 33 - 33
Second Rinse - - 33 33
Therm. Disinfection - - 34 34
Total 38 61 67 166

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11.15 P10 Alkaline washing of baby bottles

Indication / Items to be Baby bottles


washed:
Rack: For baby bottles and glass
Process description: Alkaline washing with Thermal Disinfection A0 = 3000
Chemicals: Beliclean 128
Dosage 1: Consumption = 150 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Dosage 3: Consumption = 30 mL/Batch
Electric power consumption: 9.5 kWh

Program Number 10: Baby Bottles, Alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW 35 - 3 - - - 5
Clean CW+WW 35 128/5 mL - 70 - 5 16
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 - A0=3000 - - - 17
Drying Air 120 - 10 - 604/1 mL 1 11
Total program time on average 55

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 12 18 - 30
Clean 15 15 - 30
Rinse - 30 - 30
Second Rinse - 30 - 30
Therm. Disinfection - - 30 30
Total 27 93 30 150

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Process data of factory programs

11.16 P11 Alkaline intensive washing of laboratory glassware

Indication / Items to be Laboratory glassware


washed:
Rack: For baby bottles and laboratory glassware
Process description: Alkaline washing with Thermal Disinfection A0 = 600
Chemicals: Beliclean 202
Dosage 1: Consumption = 135 mL/Batch
Neutraliser: Beliclean 205
Dosage 2: Consumption = 54 mL/Batch
Drying accelerator: Belidry 604
Dosage 3: Consumption = 27 mL/Batch
Electric power consumption: 9.1 kWh

Program Number 11: Laboratory glassware, Intensive alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 128/5 mL - 80 - 5 16
Rinse WW - 205/2 mL 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 80 - A0=600 - - - 12
Drying Air 120 - 12 - - 16 11
Total program time on average 50

Program step Cold water Warm water Warm PW Consumption/Step


Pre-Rinse 27 - - 27
Clean 15 12 - 27
Rinse - 27 - 27
Second Rinse - 27 - 27
Therm. Disinfection - - 27 27
Total 42 66 27 135

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Process data of factory programs

11.17 P12 Supplementary drying

Indication / Items to be -
washed:
Rack: -
Process description: Supplementary drying for 5 min at 120°C
Chemicals: -
Dosage 1: -
Neutraliser: -
Dosage 2: -
Drying accelerator: -
Dosage 3: -
Electric power consumption: 9.5 kWh

Program Number 12: Laboratory glassware, Intensive alkaline


Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration

[°C] Dosage 1 [°C] Dosage tion 2 [min]


[min] [min]
Pre-Rinse CW - - - - - - -
Clean CW+WW - - - - - - -
Rinse WW - - - - - - -
Second WW - - - - - - -
Rinse
Therm. Dis. PW - - - - - - -
Drying Air 120 - 5 - - - 5
Total program time on average 5

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Maintenance

12 Maintenance
12.1 Maintenance in general
The technical service is responsible for carrying out the periodic maintenance
tasks.

Note
We recommend to make use of the Belimed customer service for all mainte-
nance and repair work.

Maintenance tasks which have been completed must be documented in the in-
spection and maintenance booklet included in delivery.

Danger
Before performing any maintenance work on components exposed to live
electricity, the main switch must be switched off and secured against being
switched back on.
Only carry out maintenance and cleaning work wearing safety goggles and
gloves! Contamination residues can cause infections!

Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.

Caution
Never spray the device for cleaning. The device is not waterproof.
Only use chrome steel cleaning agents or surface disinfectants for cleaning
the outside of the device. No solvents!

12.2 Replacing the controller


The Processor PCB is supplied without software. This must be loaded using the
CADI PC software (see Chap. 9 "Downloading the control software"). If the data
are lost, the device must be reconfigured.

Caution
When the Processor PCB is replaced, all data, such as date of manufacture,
batch counter, program data and setup settings, are lost as well.
Do not touch the printed circuit boards (PCB’s)! The printed circuit boards
could be damaged due to electrostatic discharge (ESD).

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Maintenance

12.3 Error code and batch number statistics


We recommend annual recording of the statistics of the last ten error codes and
batch numbers. This overview facilitates error analysis for the service technician.
With "CADI for ECU", the controller can be accessed directly from a PC via a zero
modem cable.

 In CADI, open Washer/View Analyses


 Select the "Statistics" window
 Save data on the PC with File/Save, or print with File/Print

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Maintenance

12.4 Overview of maintenance intervals


Belimed recommends the following maintenance intervals:

Maintenance area Note Checkup Procedure

Cleanliness
Function

No leaks

Replace
Adjust
Visual

Clean
Device from outside
Warning notices and safety Readability 1 B
instructions
Power rating plate Readability 1 B
Installation area
Exhaust flap 2
Pre shut-off valve 2
Steam pipe pre-filter 2 2
Coarse filter for water 2 2
Water intake
Valves Correct closure 1 B B
Pre-filter Flow rate 1 2
Purified water filling time 8 litres / minute 1
Washing chamber water Replace silicone flaps 1
intake
Washing system
Wash arms Rotor bearing, check for wear 1 1 1 B
Plastic parts Brittle rollers on racks 1 1 B
Docking device Stuck 1 1 2
Circulation pump Measure performance (A) 1 1
Drainage valve EPDM DN 50 membrane 1 1 1 B
Clamp connections Torque 1 1 2
EPDM Tube Formed tube 1 2
Water temperature sensor Calibrate 1 1 1 2 B
Electric heating Switch K16 1 1 B
Steam heating Steam valve, 50 Hz 1 B
Dosing system
Dosing pump tubes Pharmed 1 1 1 1
Calibration of flow meters 1 1
Supply tubing for dosage Niflex tube 1 1 2
media
Drying system
Ventilator Measure performance (A) 2 2
Fine filter Period of operation approx. 500 h 1 1 1
Pre-filter Period of operation approx. 300 h 1 1 1 1 1 2

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Maintenance

Maintenance area Note Checkup Procedure

Cleanliness
Function

No leaks

Replace
Adjust
Visual

Clean
Heating Measure performance (A) 1 2 2
Non-return valve Seal 1 1 1 1 2 B
Air temperature sensor Check connector 1 1 B
Door system
Door seal Silicone foam profile, 5.5 m 1 1 1 1 1 1 B
Drive systems Plug-in connections 1 1
Safety switch actuator Cut injuries 1 1 1 B
Readjust door clearance Max. 2 mm 1 1
Calibrate the door setting 1
Electrical installation
Clamps, contacts Retighten contacts 1 1 1
Relay K1 / K2 1 1 1
Washing chamber lighting Check plug-in connection. Check 1 2 1 2 B B
glass for fissures
Racks
Wash arm bearings Check for wear 1 1 B 1 B
Wash arms Check wash arm rotation 1
Condition of racks 1 1
Nozzles Clogging 1 1 1
Magnets 1 B
Program pre-selection Correct program 1 1
Test sensors 1 1 B
Rack drive system
Chain Readjust tension 1 1
Rack position 1 1
Drive rollers 1 B
Height adjustment Loading table 1 1
Legend:
1 = After every 1500 batches or at least once a year when maintenance is per-
formed
2 = After every 3000 batches or at least every 2 years
B = As needed

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Maintenance

12.5 Spare parts for maintenance


The following spare parts are used for general maintenance. These must always
be obtained from the manufacturer!

06605 Tube, transparent D5/11


20510 2/2 Solenoid valve for pure steam, 1/2"
21603 Solenoid valve, single, 24V DN20
25120 Temperature limiter, 3-pin, 165°C
43059 Formed tube for upper wash arm
46457 Air temperature sensor NTC2
48147 Pharmed tube
57139 Wash arm
57193 Spacer disk for wash arm
65992 Temperature sensor NTC
66086 Seal for non-return valve
73046 Safety switch actuator
73470 Reed sensor
74422 Pre-filter
76122 Rack roller
77317 Fine filter
78081 Flow meter with cable, 0.8m
684094 Magnet for rack coding
764691 Bearing bush
771659 Silicone foam profile 10 x 20 mm, blue
804365 Rotor bearing
Recommended spare parts to keep in stock:

73240 PCB for door contact pressure (linear drive)


73469 Linear drive 24V DC
76494 Level sensor
84000 ECU 2000 Processor card

Note
Label and return replaced components to the manufacturer (see Chap. 15
"Organisation Belimed AG") or dispose of in accordance with local laws and
regulations.

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Maintenance

12.6 Maintenance of the lower wash arm

Warning
Pointed or sharp objects can cause injuries when cleaning the device.

2
7
3
4
5

Fig 177

1 Clamp bearing
2 Direction of rotation for loosening
3 Upper bearing bush
4 Lower wash arm
5 Lower bearing bush
6 Supporting bearing
7 Sealing O-ring for clamp bearing

 Twist the clamp bearing (Fig. 177 Pos.1) counter-clockwise and pull it up-
wards
 Dismount remaining components
 Check the clamp bearing seal (Pos.7) for damage
 Check wash arm (Pos.4) for clogged nozzles and clean as required
 Clean bearing bushes (Pos.3+5), check for wear and replace as required
Replacement criteria: Score marks or deep scratches
 Reassemble components

Note
The rinsing nozzles of the lower wash arm must point upwards!

 Check rotation of the wash arm

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Maintenance

12.7 Maintenance of the upper wash arm

1
5

2
4

3
Fig 108

1 Wash arm sleeve


2 Upper wash arm
3 Cap nut
4 Slide ring
5 Rotor bearing

 Undo cap nut (Fig. 108 Pos.3)

Note
Do not lose the slide ring (Pos.4)!

 Dismount remaining components


 Check wash arm (Pos.2) for clogged nozzles and clean as required
 Check the rotor bearing (Pos.5) for wear and replace as required
Replacement criteria: Score marks or deep scratches
 Reassemble components

Note
The rinsing nozzles of the upper wash arm must point downwards!

 Check rotation of the wash arm

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Maintenance

12.8 Cleaning fine screens and coarse screen

Fig 502

1 Tank heating elements


2 Level floats
3 Coarse screen
4 Fine screen
 Remove fine screens (Fig. 502 Pos.4) and clean as required
 Remove coarse screen (Pos.3) and clean as required

Caution
The tank heating elements can be very hot!

 Remove foreign objects from washing chamber


 Reinsert coarse screen correctly
 Reinsert fine screens correctly

Caution
Never operate the device without fine screens and coarse screen!

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Maintenance

12.9 Cleaning the water intake pre-filter

Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.

 Dismantle armoured tube at the valve (Fig. 243 Pos.1)


 Pull out pre-filter and clean (Fig. 243 Pos.4)

4
3

Fig 243

1 Armoured tubes CW, WW, PW


2 Three water valves
3 Free flow passage
4 Pre-filter

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Maintenance

12.10 Tube clamps


 Check tube clamps for tightness and retighten as required

Warning
Replace over-wound or defective tube clambs as well as brittle EPDM tube
clamb immediately!

12.11 Heating elements / dryer


 Check capillary tubes of safety temperature limiter (F16) for breakage
 Check screw-in or plug-in contacts on electrical heaters for discolouration
and replace as required.

Caution
Screw-in and plug-in contacts must be clean and the contact surfaces must
be free of contaminations.

12.12 Steam heating

Caution
Do not loosen any screw connections at high temperatures. The threads
may possibly be damaged.

 Check steam heating system (Fig. 244) for leaks. Replace defective compo-
nents and their respective seals immediately
 Clean outside of solenoid valve (Fig. 244 Pos.2) and check for visible cracks
 Check seals of condensed water drain (Fig. 244 Pos.1) and replace as re-
quired

Warning
Do not isolate the condensed water drain!

1
2

Fig 244

1 Condensed water drain


2 Solenoid valve

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Maintenance

12.13 Dosing system

Warning
Wearing protective goggles and gloves is compulsory when handling dosage
medium of any kind!
Always follow safety instructions of the dosage media manufacturer!

 Check function of dosing system (leaks, precision)


 Check tube clambs for tightness
 Replace hard or brittle intake tubes
Further information (see also Chap. 7.4 "Adjustment")

12.13.1 Peristaltic tubes for peristaltic pumps

Note
Replace peristaltic tubes each time when servicing. Belimed recommends
replacement at least every 8 months.

Caution
Use correct material! Use of the wrong tubing material with the respective
dosage medium can lead to failure.

Belimed recommends:

Material Application with dosage medium


Pharmed General chemicals, disinfectant, neutraliser, peracetic acid
Tygon Instrument milk
Silicone Rinsing agents, drying facilitators, general chemicals
Viton Special agents in pharmaceutical industry, instrument milk

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Maintenance

12.14 Drying system

12.14.1 Air tubes

Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.

 Check air tubes (Fig. 595 Pos.1+7) for visible cracks and injuries

12.14.2 Pre-filter and fine filter (HEPA)

 Replace pre-filter (Pos.6) after approx. 300 hours of operation or if badly


soiled
 Replace fine filter (Pos.5) after approx. 500 hours of operation or if small fis-
sures have appeared (see also Chap. 7.2 "Machine parameters")

Note
Belimed recommends replacing the fine filter once a year.
Make sure the arrow on the fine filter points in the right direction! Do not
touch the filter paper! Set the operating hour-meter on zero (see also Chap.
7.2 "Machine parameters").

7 2

5
1

4
6

Fig 595

1 Lower air tube


2 Dryer fan
3 Tension lock
4 Dryer assembly
5 Fine filter
6 Pre-filter
7 Upper air tube

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Maintenance

12.14.3 Non-return valve

Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.

 Dismantle air tube (Fig. 589 Pos.1) and formed tube (Pos.4)
 Undo locking screw (Pos.3) and dismantle complete valve body
 Inspect seal (Pos.6) for dirt or cracks and replace if necessary
 Test function of compression spring (Pos.2) and check for breakages, re-
place if necessary

6
7

Fig 589

1 Air tube
2 Compression spring
3 Valve body locking screw
4 Formed tube
5 Valve body
6 Seal for non-return valve
7 Valve tappet

12.14.4 Differential pressure (optional)

The air filters have a differential pressure of 1.4 kPa. If the differential pressure
increases to approx. 1.7 kPa (17mbar) or higher, the message "Replace Filter" is
triggered.

Note
Depending on the exhaust system, the pressure point must be determined
again. Cover 50% of the filter with paper. Adjust the differential pressure
switch until the switching point is reached and the message "Replace Filter"
appears. Remove paper.

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Maintenance

12.15 Door system

12.15.1 Safety switch actuator

Warning
Replace safety switch actuator (Fig. 588 Pos.1) with cut injuries immediately.

Fig 588

1 Safety switch actuator


2 Washing chamber door
Function test
 Close door (Fig. 588 Pos.2) using activity button
 Touch safety switch actuator (Pos.1)
 Door is lowered
 An acoustic signal is sounded
 Error display 108 (see Chap. 10.3 "Error display, cause and remedy")

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Maintenance

12.15.2 Replacing the door seal

Door seals must be intact and undamaged. Seals which have been cut or broken
out must be replaced immediately.

Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.

Note
Clean door seals using a mild detergent and apply silicone grease for protec-
tion.

 Remove seal and glue residues from the U-section using a screwdriver.
Clean U-section thoroughly!
 Apply silicone glue continuously to the inside along the whole U-section.
 Insert door seal and bring together at the top. Do not stretch! Close door and
allow to dry for at least 24 h.

12.15.3 Retightening the door belt

Caution
Door belt (Fig. 587 Pos.1) must not slip on the tensioning pulley (Pos.2).
Danger of premature wear!

 Remove front panel (Pos.5)


 Retighten door belt via nut (Pos.4).

Fig 587

1 Door belt
2 Lower tensioning pulley
3 Compression spring for door tensioner
4 Hexagonal nut 4301 M6
5 Lower front panel

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Maintenance

12.15.4 Vertical door movement

If the limit is overstepped, the motor cannot release itself any more. Release door
by hand and readjust.

Caution
Danger of collision between belt bracket (Fig. 619 Pos.3) and door frame
(Pos.1) when adjusting door (Fig. 619).
Danger of collision between washing chamber door (Pos.6), drip tray
(Fig. 619 Pos.5) and drip panel (Pos.7).

1
2 min. 2mm

3
8

7 6

Fig 619

1 Door frame
2 Minimum clearance between Pos.1+3
3 Belt attachment
4 Door seal
5 Drip tray
6 Washing chamber door
7 Washing chamber drip panel
8 Safety switch actuator

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Maintenance

12.15.5 Readjusting door clearance

Over time, the clearance (Fig. 620 Pos.1) between door seal (Fig. 620 Pos.4) and
washing chamber door (Pos.2) increases due to the settling process. This clear-
ance must not exceed 1 mm!

Note
Readjust the door once a year. Otherwise there is a risk of doors not closing
tightly any more (see Chap. 7.2 "Machine parameters").

3
1 mm
1 2
4

5
Fig 620

1 Clearance - Washing chamber door / Door seal


2 Washing chamber door
3 Door frame
4 Door seal
5 Screws for door adjustment

Note
The washing chamber must be warm while adjusting (after completion of a
program cycle).

 Open the door and interrupt at approx. 2/3 open position using button I

 Readjust screws (Fig. 620 Pos.5) until clearance is 1 mm (Pos.1)

12.15.6 Calibrating the door setting

(See from Chap. 7.4.6 "Setting LS door contact pressure (potentiometer value)")

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Maintenance

12.16 Electro drawer with PCBs

Fig 498

1 ECU 84000 Processor PCB


2 Main switch
3 Transformer
4 Linear drive door contact pressure PCB
5 Interface PCB
6 Door switch relay

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Maintenance

12.17 Maintenance of the electro drawer

Danger
The device must always be disconnected from the mains before carrying out
electrical servicing of any kind. Danger to life!

 Remove device panels (Fig. 621)


 Remove lid from switch box (Fig. 621 Pos.4)
 Remove angle plate screws (Pos.1)
 Remove base frame screws (Pos.5)
 Disconnect reed switch (Pos.3)
 Withdraw electro drawer (Fig. 622)

Fig 621

1 Angle plate screws


2 Complete electro drawer
3 Reed switch
4 Switch box lid
5 Base frame screws

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Maintenance

 Check the whole electrical installation for signs of burning or melting.

Note
The mains lead (Fig. 622 Pos.1) and the network cable (Pos.2) must be suffi-
ciently long to allow the electro drawer to be pulled out.

Caution
Replace damaged or defective parts immediately

 Check plug-in and clamp connections and retighten as required. Replace du-
bious connections.

Fig 622

1 Mains lead
2 Network cable

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Maintenance

12.18 Dismantling the door system (LS)

Danger
The device must always be disconnected from the mains before carrying out
electrical servicing of any kind. Danger to life!

Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.

Note
At least 5 m2 of free space in front of the device are required for dismantling
the washing chamber door.

 Release door contact pressure of LS washing chamber door using activity


button
 Remove device panels (Fig. 623)
 Remove cross bar (Fig. 623 Pos.1)

Fig 623

1 Cross bar
 Disconnect lower reed switch (Fig. 627 Pos.4)
 Pull out complete electro drawer (see Chap. 12.17 "Maintenance of the elec-
tro drawer")
 Disconnect plug-in connections of gear motor, operating capacitor and upper
reed switch (Fig. 627 Pos.1-3)
 Remove mounting bracket (Fig. 627 Pos.8) by undoing two screws each at
the top, centre and bottom (Fig. 627 Pos.11)

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Maintenance

 Disconnect safety switch actuator lead (Fig. 627 Pos.6) and drainage tube
(Pos.5)

Note
Disconnect drainage tube at pipe below. Disconnect safety switch actuator
lead at terminal strip below.

 Remove the screws with sleeves (Fig. 627 Pos.10) on both sides
 Pull out cotter spring (Fig. 627 Pos.9) at bottom on both sides and remove
bolt

Warning
Door is standing unattached and can now fall forward accidentally!

12

11

10 2

4
8

6
7

Fig 627

1 Operating capacitor
2 Gear motor
3 Upper reed switch
4 Lower reed switch
5 Door tray drainage tube
6 Safety switch actuator lead
7 Door support bracket
8 Mounting bracket
9 Cotter spring
10 Bolt
11 Mounting bracket screws
12 Screw with sleeve
 Lay down complete door front (Fig. 632)
 Remove door support bracket (Fig. 627 Pos.7) and pull the complete door
front away from the device so that the washing chamber door can be pulled
out
 Remove belt bracket (Fig. 632 Pos.1) on both sides

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Maintenance

 Remove door support bracket (Fig. 632 Pos.2)


 Slide washing chamber door out in the direction indicated by the arrow (Fig.
632)

Fig 632

1 Belt bracket
2 Door support bracket
3 Complete door system
 Mount diverse components of the old washing chamber door (Fig. 631) to the
new door
 Disconnect drainage tube (Fig. 631 Pos.4)
 Dismantle safety switch actuator with lead (Pos.5+1)
 Dismantle left/right plastic guide (Pos.2) and Z-screws (Pos.3)

1
2

Fig 631

1 Safety switch actuator lead


2 Plastic guide left/right
3 4 Z-Screws
4 Drainage tube
5 Safety switch actuator
 Fit new washing chamber door in place and remount complete door front
 Recalibrate door (see Chap. 7.4.6 "Setting LS door contact pressure (poten-
tiometer value)")

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Maintenance

12.19 Dismantling the door system (US)

Danger
The device must always be disconnected from the mains before carrying out
electrical servicing of any kind. Danger to life!

Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.

Follow the same procedure for dismantling the door system as for the loading
side (see Chap. 12.18 "Dismantling the door system (LS)").

Fig 633

1 US Servicing door

Note
Remove US servicing door (Fig. 633 Pos.1).

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Maintenance

12.20 Dismantling the linear drive


 Dismantle door system (see Chap. 12.19 "Dismantling the door system
(US)")

Note
It is recommended to dismantle the linear motor from the unloading side.

 Undo left/right stop nuts on US+LS (Fig. 624 Pos.2)

Fig 624

1 Complete door system


2 4 Stop nuts for attachment bracket
 Slightly lift and pull out the complete linear module (Fig. 625 Pos.1)
 To enable removal, first remove LS cotter spring and bolt (see Chap.
12.18 "Dismantling the door system (LS)").

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Maintenance

Fig 625

1 Complete linear module


2 Linear drive LS/US
 Linear drives (Fig. 625 Pos.2) can now be serviced
 Reinstall complete linear module (Pos.1)
 Recalibrate LS/US doors (see Chap. 7.4.6 "Setting LS door contact pressure
(potentiometer value)")

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Maintenance

12.21 Maintenance of washing chamber lighting

Danger
The device must always be disconnected from the mains before carrying out
electrical servicing of any kind. Danger to life!

Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.

1) Lamp socket
1 2) Screws for lamp fixture
3) Lamp fixture
2
4) Lamp
3 5) Locking nuts
6) Flange for glass
4
7) Glass
5

Fig 649

 Pull out lamp socket (Fig. 649 Pos.1)


 Undo lamp fixture screws (Pos.2) and remove lamp fixture (Pos.3)
 Remove lamp (Pos.4) and replace if necessary
 Undo locking nuts (Pos.5) and remove flange from glass (Pos.6)
 Check glass (Pos.7) for contamination and scratch marks. Check sealing
rings for injuries as well
 Reassemble components

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Maintenance

12.22 Adjusting the temperature sensors


See Chap.7.4.1 "Adjustment of temperature sensors using reference sensor"
and Chap. 7.4.2 "Adjustment of temperature sensors in calibrating bath"

12.23 Automatic loading and unloading (optional)


For correct and proper operation and maintenance, it is absolutely necessary to
follow the operating instructions for the automatic loading and unloading module
included in delivery.

Fig 582

1 Rack
2 Emergency Stop
3 Operating buttons
4 Rollers with automatic drive
5 Automatic loading and unloading module

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Disposal

13 Disposal
Note
The operating company must specify the procedure for proper disposal in
accordance with professional standards!

13.1 Disposing of packaging material


Packaging material (cardboard, plastic, wood, EPS polystyrene etc.) is labelled
according to type and should as far as possible be recycled and disposed of with-
out harming the environment.

13.2 Disposal of the device


Old devices are not worthless waste material. If disposed of appropriately, the
raw materials can be recovered and re-used. It must be ensured that the device
is disposed of in accordance with current locally applicable government laws and
regulations.

Note
Old devices can also be returned to a Belimed company (see Chap. 15
"Organisation Belimed AG") or to the local distributor.

13.3 Disposing of dosage media


Dosage media and dosage media containers must be disposed of appropriately
in accordance with professional standards and current locally applicable govern-
ment laws and regulations.

Warning
Do not pour dosage media into the drainage system!

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Conformity and certifications

14 Conformity and certifications

KONFORMITÄTSERKLÄRUNG
DÉCLARATION DE CONFORMITÉ
DECLARATION OF CONFORMITY
Belimed AG
Dorfstrasse 4
CH-6275 Ballwil

Wir erklären in alleiniger Verantwortung, dass der Reinigungs- und Desinfektionsautomat


Nous déclarons sous notre propre responsabilité que l’automate de lavage et de désinfection
Under our sole responsibility we herewith declare that the washer and disinfectors

Typ: WD 290 (09) Serien-Nr.: 994000094001 994000094007

nach Anhang IX der Richtlinie 93/42/EWG, als ein Medizinprodukt der Klasse IIA eingestuft wird und gemäss
der Bestimmungen der Richtlinien
est conforme, selon l’annexe IX de la directive 93/42/CEE sur les dispositifs médicaux de la classe IIA, aux
directives des normes
according to annex IX of directive 93/42EEC, is rated as a médical device of class IIA and under the terms of
reference

93/42/EWG
93/42/CEE
93/42/EEC

mit den folgenden harmonisierten Normen, nationalen Normen oder normativen Dokumenten übereinstimmt.
selon les normes harmonisées, les normes nationales ou autres documents normatifs suivants.
is confirm with the following harmonised standards, national standards or other normative documents.

Sicherheit EN 61010-1: 2001 IEC 61010-1: (ed.2)


EN 61010-2-040: 2005 IEC 61010-2-040: (ed.1)
EMV EN 61326-1: 2006 IEC 61326-1: 2005
EN 61326-3-11: 2000 IEC 61326-3-11: 2000
EN 61326-3-12: 2005 IEC 61326-3-12: 2004
SVGW W/TPW106: 2001 EN 61770
Typenprüfung EN ISO 15883-1: 2006

Konformitätsbewertungsverfahren
Nach 93/42 EWG, Anhang II
Procédure d’évaluation de la conformité
(Vollständiges Qualitätssicherungssystem)
Conformity assessment procedure

Konformitätsbewertungsstelle TÜV NORD CERT GmbH


Organisme notifié Langenmarkstrasse 20, 45141 Essen, Gemany
Notified Body 0044

Ballwil, 27. April 2009

W. Schürpf E. Ammann
Head Research & Development Head Application / Process Engineering

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© Belimed 10537
Organisation Belimed AG

15 Organisation Belimed AG
15.1 Manufacturer
Belimed AG, Dorfstrasse 4, CH-6275 Ballwil (Switzerland)
Phone +41 41 449 78 88
Fax +41 41 449 78 89
info@belimed.ch

15.2 Subsidiaries, Customer Service

Austria Germany Branch Office West


Belimed GmbH Belimed Deutschland GmbH Belimed Sauter AG
Grüne Lagune Edisonstrasse 7a Ehrlenauweg 17
8350 Fehring 84453 Mühldorf am Inn Phone +41 31 720 44 55
Phone +43 3155 40 6990 Phone +49 8631 9896 0 Fax +41 31 720 44 50
Fax +43 3155 40 699 10 Fax +49 8631 9896 300 info.west@belimed-sauter.ch
info@belimed.at info@belimed.de
Belgium Branch Office West United Kingdom
Belimed SA Belimed Deutschland GmbH Belimed Limited
Rue de Clairvaux 8 Emil-Hoffmann-Strasse 27 Unit 4 Newbuildings Place
1348 Louvain-La-Neuve 50996 Köln Dragons Green Road, Shipley, Horsham
Phone +32 10 42 02 40 Phone +49 2236 9642 0 West Sussex, RH13 8GQ
Fax +32 10 42 02 49 Fax +49 2236 9642 200 Phone +44 1403 738 811
info@belimed.be info.west@belimed.de Fax +44 1403 730 830
info@belimed.co.uk
China Netherlands USA
Belimed Medical Equipment Belimed B.V. Belimed Inc.
(Shanghai) Co. Ltd Energieweg 8 2284 Clements Ferry Road
CaiLun Road 780 6658 AD Beneden-Leeuwen Charleston, SC 29492
ZhangJiang Hi-Tech Park Phone +31 487 59 11 00 Phone +001 843 216 7424
201203 Pudong, Shanghai Fax +31 487 59 15 90 Fax +001 843 216 7707
Phone +86 21 513 709 98 info@belimed.nl info@belimed.us
Fax +86 21 513 709 96
info@belimed.cn
France Slovenia Other Countries Medical
Belimed SAS Belimed d.o.o. Belimed AG
Parc GIVIO Kosovelova cesta 2 Dorfstrasse 4
330 Allée des Hetres, Hall E 1290 Grosuplje 6275 Ballwil
69760 Limonest Phone +386 1 7866 010 Phone +41 41 449 78 88
Phone +33 4 37 41 63 03 Fax +386 1 7866 011 Fax +41 41 449 78 89
Fax +33 4 37 41 63 04 info@belimed.si info@belimed.ch
info@belimed.fr
Pharma Switzerland Other Countries Pharma
Belimed SAS Belimed Sauter AG Belimed Sauter AG
Parc Espale Zelgstrasse 8 Zelgstrasse 8
1, av. Pierre Pflimlin 8583 Sulgen 8583 Sulgen
68390 Sausheim Phone +41 71 644 85 00 Phone +41 71 644 85 00
Phone +33 3 89 63 65 40 Fax + 41 71 644 86 00 Fax + 41 71 644 86 00
Fax +33 3 89 63 65 41 info@belimed-sauter.ch info@belimed-sauter.ch
info@belimed.fr Fig 150

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10537 © Belimed
Notes

16 Notes

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