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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN

JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

PERANCANGAN KURSUS
COURSE OUTLINE

MAKLUMAT KURSUS
( COURSE INFORMATION)

SEMESTER/SESI (SEMESTER/SESSION) : SEMESTER 4


KOD KURSUS (COURSE CODE) : ETN 8022
NAMA KURSUS (NAME OF COURSE) : MAINTENANCE TECHNOLOGY
BEBAN AKADEMIK PELAJAR (STUDENT ACADEMIC LOAD) :

Kategori Aktiviti Aktiviti Pembelajaran Jumlah Jam/Semester


(Category of Activities) (Learning Activity) (Total Hours/Semester)
Kuliah
(Lecture)
14
Pembelajaran Berbantu Tutorial/Amali
(Guided Learning) (Tutorial/Practical)
28
Aktiviti Pembelajaran Bertumpukan Pelajar
(Student Centered Learning Activity)
2
Persediaan Untuk Tugasan/Projek
(Preparation For Assignments/Projects)
10
Pembelajaran Kendiri Pembelajaran Kendiri/Ulangkaji
(Self Learning) (Independent Study/Revision)
14
Persediaan Bagi Penilaian
(Preparation For Assessment)
7
Penilaian Berterusan
(Continuous Assessments)
3
Penilaian Rasmi
(Formal Assessments) Menduduki Peperiksaan Akhir
(Final Examination Sitting)
2
JUMLAH JAM BELAJAR (JJB)
80
[TOTAL STUDENT LEARNING TIME (SLT)]
NILAI KREDIT
2
(CREDIT VALUE)

Kursus Pra-syarat (Pre-Requisite Course) : ETN 6033 – MEASUREMENT & INSTRUMENT


Nama Pensyarah (Name of Lecturer) : MUHAMAD KAMAL HAFIZ BIN MOHD ANUAR

Disediakan oleh : Ketua Program Disahkan oleh : Ketua Jabatan


(Prepared by) (Head of Programme) (Approved by) (Head of Department)
Tandatangan : Tandatangan :
(Signature) (Signature)

Nama (Name) : MAZIAH BINTI ABDUL Nama (Name) : ZAINOL AZHAR BIN ALI
RASHID
Tarikh (Date) : 25/6/2018 Tarikh (Date) : 25/6/2018

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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN
JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

MATLAMAT (GOALS) :

This course prepares students to manage site preparation and monitor equipment installation.

SINOPSIS (SYNOPSIS):

This course prepares the students to design modification or improvement hardware and software system, organize parts and
component. Manage and prepare preventive maintenance needs and schedule based on manufacturer service manuals.

HASIL PEMBELAJARAN (LEARNING OUTCOMES):

Upon completion of the course, students will be able to:


1. Prepare conceptual design of equipment, modification hardware and software system according to management requirement.
(C3, PLO1)
2. Calibrate electrical and mechanical instrument calibration according to calibration schedule and calibration instruction.
(P3, PLO2)
3. Manage and prepare preventive maintenance needs and schedule based on manufacturer service manual. (A3, PLO4)

ISI KANDUNGAN (CONTENT):

MINGGU KANDUNGAN PENTAKSIRAN


(WEEK) (CONTENT) (ASSESSMENT)
1-2 1.0 PREPARE CONCEPTUAL DESIGN, MODIFICATION DESIGN AND
IMPROVEMENT
(4 HOURS)
Quiz
1.1 Identify requirement Presentation
1.1.1 Explain space evaluation according to manufacturer And
requirement.
Final
1.1.2 Check machine capability according to manufacturer’s Examination
specification.
1.1.3 Determine cost effectiveness according to manufactures
specification.
1.1.4 Clarify quality according to manufactures specification.
1.1.5 Determine ergonomic values according to design.
1.1.6 Identify machine original equipment according to manufacturer
specification.
1.1.7 Select suitable and requirements according standard operating
procedure.
1.1.8 Apply safety and regulation according to OSHA.
1.2 Sketch the design
1.2.1 Prepare technical drawing according to design requirement.
1.2.2 Interpret sketch design according to technical drawing.
1.2.3 Apply visualize design concept according to design standard.

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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN
JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

MINGGU KANDUNGAN PENTAKSIRAN


(WEEK) (CONTENT) (ASSESSMENT)
1.3 Design presentation
1.3.1 Explain presentation procedure according to standard design
report.
1.3.2 Identify format documentation according to standard design
procedures.
1.3.3 Perform presentation document design according to design
presentation.

1.4 Design requirements


1.4.1 Explain space evaluation according to conceptual design.
1.4.2 Check machine capability according to conceptual design.
1.4.3 Determine cost effectiveness according to design specification.
1.4.4 Clarify quality according to design specification.
1.4.5 Determine ergonomic values according to design requirement.
1.4.6 Identify machine original equipment according to manufacturer
specification.
1.4.7 Select suitable and requirements according to standard
operating procedure.
1.4.8 Apply safety and regulation according to OSHA.

1.5 Sketch the design


1.5.1 Identify sketch design according to technical drawing.
1.5.2 Prepare technical drawing according to design requirement.
1.5.3 Apply visualize design concept according to design standard.
1.6 Design presentation
1.6.1 Identify presentation procedure according to standard design
report.
1.6.2 Determine format documentation according to standard design
procedures.
1.6.3 Prepare presentation document design according to design
presentation.
3-4 2.0 ORGANIZE PROCUREMENT OF COMPONENTS (4
HOURS)

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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN
JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

2.1 Prepare list component required


2.1.1 Interpret technical drawing according to manufacturer Test
specification. Individual
2.1.2 Evaluate technical drawing specification according to Assignments
manufacturer specification and
2.1.3 Identify components required according to technical standard Final
Examination

2.2 Determine source component Test


2.2.1 Identify reliable supplier according to Ministry of Finance (MOF). And
2.2.2 Prepare purchase order procedure according to standard Final
operating procedure. Examination
2.2.3 Apply purchased order procedure according to standard
operating procedure.

5-6 3.0 PREPARE MASTER CALIBRATION SCHEDULE (4


HOURS)
3.1 Demonstrate equipment
3.1.1 Utilize installation check list according to manufacturer Individual
specification Assignment
3.1.2 Identify assembly diagram according to manufacturer manual. and
3.1.3 Apply safety regulation according to safety procedure. Final
Examination
3.2 Set calibration frequency
3.2.1 Identify equipment calibration according to manufacturer
Specification.
3.2.2 Interpret equipment calibration according to manufacturer
requirements.
3.2.3 Perform calibration frequency according to manufacturer
manual.
3.2.4 Analyse equipment break down related to calibration according
to manufacturer manual.
3.3 Identify calibration date
3.3.1 Check last calibration date (existing equipment) according to
manufacturer record.
3.3.2 Determine the calibration date according to manufacturer record.
3.3.3 Perform calibration date according to manufacturer manual.
3.4 Compile yearly master schedule
3.4.1 Use software application to compile yearly report according to
manufacturer manual.
3.4.2 Perform computer literacy according to standard manufacturer
record.
7-8 4.0 PREPARE WORK CALIBRATION INSTRUCTION (PROCEDURE) (4
HOURS)

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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN
JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

4.1 Identify machine for calibration Individual


4.1.1 Distinguish types of electrical, electronic and mechanical Assignments
calibration work according to manufacturer manual. and
4.1.2 Clarify original equipment according to manufacturer Final
specification. Examination
4.1.3 Identify original equipment according to manufacturer
specification.
4.1.4 Check types of calibration according to manufacturer manual.

MINGGU KANDUNGAN PENTAKSIRAN


(WEEK) (CONTENT) (ASSESSMENT)
4.2 Show calibration instruments and tool
4.2.1 Identify types of calibration instruments and tools according to
manufacturer manual.
4.2.2 Identify appropriate calibration instruments and tools according
to manufacturer manual.
4.3 Demonstrate calibration method Final
4.3.1 Identify original calibration equipment according to manufacturer Examination
specifications.
4.3.2 Use original calibration equipment according to manufacturer
specifications.
4.3.3 Apply safety awareness according to standard operating
procedure.
4.4 Compile yearly master schedule
4.4.1 Explain the procedure according to maintenance requirement.
4.4.2 Use company endorsement policy according to
manufacturerrequirement.
9-10 5.0 PREPARE PREVENTIVE MAINTENANCE NEEDS ANALYSIS (4
HOURS )
5.1 Interpret equipment data Quizzes,
5.1.1 Explain original equipment according to manufacturer Assignments
specification manual. and Final
Examination
5.1.2 List breakdown history according to maintenance record.
5.1.3 Interpret original equipment according to manufacturer
specification manual.
5.1.4 Apply breakdown history data according to data maintenance
record sheet.

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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN
JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

5.2 Analyse data


5.2.1 Explain statistical process control tools analysis according to
standard data analysis.
5.2.2 Check failure mode effect analysis according to manufacturer
manual.
5.2.3 Apply statistical process control tools analysis according to
manufacturer manual.
5.2.4 Apply failure mode effect analysis according to manufacturer
manual.

5.3 Determine preventive maintenance procedure Final


5.3.1 Explain original equipment according to manufacturer Examination
specification.
5.3.2 Identify process control parameter according to manual.
5.3.3 Utilize original equipment according to manufacturer
specification
5.3.4 Diagnose breakdown history data according to maintenance
record.

11-12 6.0 PREPARE PREVENTIVE MAINTENANCE SCHEDULE (4 Quizzes,


HOURS ) Assignments
and Final
6.1 Identify original equipment and breakdown data Examination
6.1.1 Explain original equipment manufacturing specification according
to service manual.
6.1.2 Check breakdown history data according to maintenance record.
6.1.3 Identify original equipment manufacturing according to
manufacturer specification.
6.1.4 Diagnose breakdown history data according to maintenance
record.
6.2 Analyse data
6.2.1 Explain original equipment manufacturing specification according
to service manual.
6.2.2 Identify breakdown history data according to maintenance
record.
6.2.3 Analyse original equipment manufacturing specification
according to manufacturer manual.
6.2.4 Analyse breakdown history data according to maintenance
record.
6.3 Perform preventive maintenance master schedule
6.3.1 Identify formatting schedule according to manufacturer manual.
6.3.2 Apply computer literacy according to manufacturer software.
6.3.3 Perform preventive maintenance program coordinate with
relevant department according to preventive maintenance
master schedule.
13-14 7.0 PREPARE MACHINE MAINTENANCE STANDARD CHECKLIST Quizzes,
(4HOURS) Assignments

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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN
JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

7.1 Identify machine equipment and checklist parameters and Final


7.1.1 Clarify original equipment manufacturing specification according Examination
to manufacturer manual.
7.1.2 Perform machine operation according to manufacturer manual.
7.1.3 Apply process control parameter according to manufacturer
manual.
7.1.4 Check machine test point according to manufacturer manual.
7.2 Utilize checklist
7.2.1 Prepare standard checklist parameter according to manufacturer
manual.
7.2.2 Apply computer literacy according to manufacturer software.
7.2.3 Apply user friendly format parameter according to manufacturer
manual.
7.2.4 Identify checklist according to maintenance activity.
7.3 Verify checklist
7.3.1 Explain original equipment manufacturing specification according
to manufacturer manual.
7.3.2 Identify process setting parameter according to manufacturer
manual.
7.3.3 Determine machine checkpoint according to manufacturer
manual.
7.3.4 Perform machine operation according to manufacturer manual.
15 STUDY WEEK
16 FINAL EXAMINATION WEEK
17 FINAL EXAMINATION WEEK

AMALI (PRACTICAL) :

Modify hardware system


Modify software system
Perform electrical and mechanical instrument calibration

PENILAIAN (ASSESSMENT):

1. Penilaian Berterusan : 60 % (Quiz, test, practical work, group assignment,)


(Continuous Assessment)
2. Peperiksaan Akhir Amali : 0%
(Practical Examination)
3. Peperiksaan Akhir : 40 %
(Final Examination)
Jumlah (Total ) : 100 %

ASSESSMENT SPECIFICATIONS TABLE (AST):

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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN
JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

ASSESSMENT
CLO METHODS FOR
COURSEWORK (CA)

PRACTICAL TEST

INDIVIDUAL ASSIGNMENT
PRACTICAL WORK
QUIZ
CONTENT

CLO1

CLO2

CLO3
*(1) *(1) *(5) *(1)
10% 10% 30% 10%
1.0 PREPARE CONCEPTUAL DESIGN, MODIFICATION √

DESIGN AND IMPROVEMENT
2.0 ORGANIZE PROCUREMENT OF COMPONENTS √ √
3.0 PREPARE MASTER CALIBRATION SCHEDULE √ √
4.0 PREPARE WORK CALIBRATION INSTRUCTION
√ √
(PROCEDURE)
5.0 PREPARE PREVENTIVE MAINTENANCE √ √
6.0 PREPARE PREVENTIVE MAINTENANCE SCHEDULE √ √
7.0 PREPARE MACHINE MAINTENANCE STANDARD
√ √√
CHECKLIST

Remark:
1. Suggested time for
 Quiz : 15 minutes
 Test (Theory) : 120 minutes
 Test (Practical) :
 Presentation : 30 minutes

40 Notional hours is equivalent to 1 credit.

RUJUKAN (REFERENCES):

1. Kurikulum Standard Kolej Vokasional (KSKV). 2016, Diploma Teknologi Elaktronik (ETN): Pengurusan Akademik. Unit
Vokasional, BPTV KPM.
2. Daniel Tomal,Aram Agajanian (2014). Electronic Troubleshooting, Fourth Edition (McGraw-Hill Professional).
3. James D. Halderman (2011). Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and
Computer Systems Technician), (Prentice Hall).
4. Richard Buttars (2014). Electronic Troubleshooting (McGraw Hill-Education).

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KOLEJ VOKASIONAL TENGKU AMPUAN AFZAN
JABATAN TEKNOLOGI
ELEKTRONIK & ELEKTRONIK

KEHADIRAN/PERATURAN SEMASA KULIAH (LECTURE ATTENDANCE/REGULATION):

1. Pelajar mesti hadir tidak kurang dari 80% masa pertemuan yang ditentukan bagi sesuatu kursus.
Students must attend lectures not less than 80% of the contact hours for every course .

2. Pelajar yang tidak memenuhi perkara (1) di atas tidak dibenarkan menduduki sebarang bentuk penilaian selanjutnya. Markah
sifar (0) akan diberikan kepada pelajar yang gagal memenuhi perkara (1).
Students who do not fulfill (1) will not be allowed to sit for any further examination. Zero mark (0) will be given to students who
fail to comply with (1).

3. Pelajar perlu mengikut dan patuh kepada peraturan berpakaian yang berkuatkuasa dan menjaga disiplin diri masing-masing
untuk mengelakkan dari tindakan tatatertib diambil terhadap pelajar.
Students must obey all rules and regulations and must discipline themselves in order to avoid any disciplinary actions against
them.

4. Pelajar perlu mematuhi peraturan keselamatan semasa proses pembelajaran dan pengajaran.
Student must obey safety regulations during learning and teaching process.

MATRIK HASIL PEMBELAJARAN KURSUS DAN HASIL PEMBELAJARAN PROGRAM


(MATRIX OF COURSE LEARNING OUTCOMES AND PROGRAMME LEARNING OUTCOMES )

Dilampirkan (As attached).

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